Graco SaniForce 515 Instruction Manual

Instructions/Parts List

SaniForce

515

Diaphragm Pumps

For use in sanitary applications. For professional use only.

Important Safety Instructions

Read all warnings and instructions in this manual. Save these instructions.

100 psi (0.7 MPa, 6.9 bar) Maximum Fluid Working Pressure 100 psi (0.7 MPa, 6.9 bar) Maximum Air Input Pressure

3A1973R

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Contents

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Configuration Matrix . . . . . . . . . . . . . . . . . . . . . . . . 5

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

General Information . . . . . . . . . . . . . . . . . . . . . . 7

Tighten Clamps Before First Use . . . . . . . . . . . . 7

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Air Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Fluid Suction Line . . . . . . . . . . . . . . . . . . . . . . . . 8

Fluid Outlet Line . . . . . . . . . . . . . . . . . . . . . . . . . 9

Changing the Orientation of the Fluid Inlet and

Outlet Ports . . . . . . . . . . . . . . . . . . . . . . . . . 10

Air Exhaust Ventilation . . . . . . . . . . . . . . . . . . . 11

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Pressure Relief Procedure . . . . . . . . . . . . . . . . 12

Sanitize the Pump Before First Use . . . . . . . . . 12

Starting and Adjusting the Pump . . . . . . . . . . . 12

Pump Shutdown . . . . . . . . . . . . . . . . . . . . . . . . 12

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Air Valve Lubrication . . . . . . . . . . . . . . . . . . . . . 13

Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Tightening Connections . . . . . . . . . . . . . . . . . . 13

Preventive Maintenance Schedule . . . . . . . . . . 13

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Air Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Ball Check Valve . . . . . . . . . . . . . . . . . . . . . . . . 18

Standard Diaphragms . . . . . . . . . . . . . . . . . . . . 18

Overmolded PTFE Diaphragms . . . . . . . . . . . . 20

Air Center Service . . . . . . . . . . . . . . . . . . . . . . . 21

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Fluid Section Repair Kits . . . . . . . . . . . . . . . . . . . 24

Seat Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Ball Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Diaphragm Kits . . . . . . . . . . . . . . . . . . . . . . . . . 24

O-ring Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Drum-Mount Suction Kit 262828 . . . . . . . . . . . . . . 24

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Performance Charts . . . . . . . . . . . . . . . . . . . . . . . . 26

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 30

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 30

2 3A1973R

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. When these symbols appear in the body of this manual, refer back to these Warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they are antistatic or conductive.

• Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Route exhaust away from work area. If diaphragm ruptures, fluid may be exhausted into the air.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

PRESSURIZED EQUIPMENT HAZARD

Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury.

• Follow the Pressure Relief Procedure when you stop spraying/dispensing and before cleaning, checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

3A1973R 3

Warnings

WARNING

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns:

• Do not touch hot fluid or equipment.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to:

• Protective eyewear and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

4 3A1973R

Configuration Matrix

Check the identification plate (ID) for the Configuration Number of your pump. Use the following matrix to define the components of your pump.

When you receive your pump, record the part number found on the shipping box (e.g., FD5111): _____________________

Also record the configuration number on the pump ID plate to assist you when ordering replacement parts: __________________________________

Sample Configuration Number: 515FG-PP01AS13SSPTPTPT21

515 FG P P01A S13 SS PT PT PT 21

Pump Model

NOTE: Some combinations are not possible. Please see page 6 for model options or check with your local supplier.

Pump Model

515 FG Food Grade P Pneumatic P01A Polypropylene S13 Tri-Clamp, FG

Wetted Section Material

Section Material

Drive Center Section

Wetted

Manifolds Seats Checks Diaphragms Seals Certifications and Air Valve Material

Drive Material Center Section and Air

Valve Material

Manifolds

S14 DIN, FG

Seat Material Check Material Diaphragm Material Seals Certification

SS 316 Stainless

Steel

3A1973R 5

PT PTFE Ball FK FKM

Fluoroelastomer

SP Santoprene Ball PO PTFE/EPDM

Overmold

SS Stainless Steel

Ball

PT PTFE/EPDM

2-piece

SP Santoprene

EP EPDM 21 EN 10204 type 2.1

PT PTFE 31 EN 10204 type 3.1

Models

NOTE: Additional options available upon request. Some combinations are not possible. Please check with your local

supplier.

Tri-Clamp Models

†FD5111

**FW5111

FD5111C31 515FG-PP01AS13SSPTPTPT31 FD5113

**FW5113 FD5611 515FG-PP01AS13SSPTPTEP21 FD5613 515FG-PP01AS13SSPTPOEP21

FD5122

**FW5122 FD5622 515FG-PP01AS13SSSPSPEP21

FD5638 515FG-PP01AS13SSSSFKEP21

† USP Class VI classified

** Pump tested with water

Configuration Number

515FG-PP01AS13SSPTPTPT21

515FG-PP01AS13SSPTPOPT21

515FG-PP01AS13SSSPSPPT21

DIN Models

FD6111 515FG-PP01AS14SSPTPTPT21

FD6113 515FG-PP01AS14SSPTPOPT21

FD6112 515FG-PP01AS14SSSPSPPT21

FD6622 515FG-PP01AS14SSSPSPEP21 FD6638 515FG-PP01AS14SSSSFKEP21

Configuration Number Approvals

EC 1935/2004

II 2 GD Ex h IIC 66°C...135°C Gb Ex h IIIC T135°C Db

ATEX T-code rating is dependent on the temperature of the fluid being pumped. Fluid temperature is limited by the materials of the pump interior wetted parts. See Technical Data for the maximum fluid operating temperature for your specific pump model.

6 3A1973R

Installation

General Information

• The typical installation shown in FIG. 2, page 9, is only a guide for selecting and installing system components. Contact your Graco distributor for assistance in planning a system to suit your needs.

• Always use genuine Graco parts and accessories.

• Reference numbers and letters in parentheses refer to the callouts in the figures.

Installation

The pump is heavy and may cause injury if dropped. Lift the pump by grasping the outlet manifold securely.

If dropped, the pump may rupture. To avoid serious injury from splashing fluid, follow the Pressure Relief Procedure on page 12 before moving the pump.

To reduce the risk of serious injury due to burns, insulate the pump before pumping hot fluids.

Tighten Clamps Before First Use

After you unpack the pump, and before you use it for the first time, check all clamps and tighten as necessary.

Grounding

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FIG. 1: Ground the pump

• Fluid hoses: Use only grounded hoses with a maximum of 500 ft. (150 m) combined hose length to ensure grounding continuity.

• Air compressor: Follow the manufacturer’s recommendations.

• All solvent pails used when flushing: Follow the local code. Use only metal pails, which are conductive. Do not place the pail on a non-conductive surface, such as paper or cardboard, which interrupts the grounding continuity.

• Fluid supply container: Follow the local code.

The equipment must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit.

• Pump: Attach a ground wire (Y) to the grounding strip (8) with the screw (9a), lockwasher (9b), and nut (9c), as shown in FIG. 1, and per local code. Connect the clamp end of the ground wire to a true earth ground. Order Part No. 238909 Ground Wire and Clamp.

3A1973R 7

Installation

Mounting

NOTICE

Pump exhaust air may contain contaminants that can contaminate the fluid supply. Ventilate to a remote area. See Air Exhaust Ventilation on page 11.

• Be sure the mounting surface can support the weight of the pump, hoses, and accessories, as well as the stress caused during operation.

• For all mountings, be sure the pump is bolted directly to the mounting surface.

• For ease of operation and service, mount the pump so the air valve cover, air inlet, and fluid inlet and outlet ports are easily accessible.

Air Line

Trapped air can cause the pump to cycle unexpectedly, which could result in serious injury, including splashing in the eyes or on the skin, injury from moving parts, or contamination from hazardous fluids. A bleed-type master air valve (B) is required in the system to relieve air trapped between this valve and the pump. See FIG. 2, page 9.

1. Install the air line accessories as shown in FIG. 2. Mount these accessories on the wall or on a bracket. Be sure the air line supplying the accessories is grounded.

a. Install an air regulator/filter assembly (C) and

gauge to control the fluid pressure. The fluid outlet pressure will be the same as the setting of the air regulator. The air line filter removes harmful dirt and moisture from the compressed air supply.

In the step below, do not connect the quick-disconnect coupler (D) on the air hose to the mating fitting on the pump until you are ready to operate the pump. Connecting the coupler too early can result in unintentional operation of the pump, leading to serious injury from moving parts, splashing fluid in the eyes or on the skin, and contact with hazardous fluids.

2. Install a grounded, flexible air hose (A) between the accessories and the 1/4 npt(f) pump air inlet. Use a minimum 1/4 in. (6.3 mm) ID air hose. Screw an air line quick disconnect coupler (D) onto the end of the air hose (A), and screw the mating fitting into the pump air inlet snugly.

Fluid Suction Line

1. Use flexible, grounded fluid hoses (F). The inlet fits sanitary tubing of 1 to 1.5-inch OD or DIN 25.

2. For best sealing results, use a standard tri-clamp or DIN style sanitary gasket of a flexible material such as EPDM or Buna-N.

3. If the fluid inlet pressure to the pump is more than 25% of the outlet working pressure, the ball check valves will not close fast enough, resulting in inefficient pump operation. Excessive inlet fluid pressure also will shorten diaphragm life. Approximately 3 - 5 psi (0.02 - 0.03 MPa, 0.21-0.34 bar) should be adequate for most materials.

4. For maximum suction lift (wet and dry), see Techni- cal Data, page 28. For best results, always install the pump as close as possible to the material source.

b. Locate one bleed-type master air valve (B)

close to the pump and use it to relieve trapped air. See the WARNING above. Locate the other master air valve (E) upstream from all air line accessories and use it to isolate them during cleaning and repair.

8 3A1973R

Installation

Fluid Outlet Line

A fluid drain valve (G) is required to relieve pressure in the hose if it is plugged. The drain valve reduces the risk of serious injury, including splashing in the eyes or on the skin, or contamination from hazardous fluids when relieving pressure. Install the valve close to the pump fluid outlet. See FIG. 2.

Key:

A Air supply line B Bleed-type master air valve

(required for pump) C Air regulator/filter assembly D Air line quick disconnect E Master air valve (for accessories) F Flexible fluid suction line G Fluid drain valve (required) H Fluid shutoff valve J Flexible fluid line Y Ground wire (required; see

page 7 for installation

instructions).

1. Use flexible grounded fluid hoses (J).

2. For best sealing results, use a standard tri-clamp or DIN style sanitary gasket of a flexible material such as EPDM, Buna-N.

3. Install a fluid drain valve (G) near the fluid outlet. See the WARNING, and FIG. 2.

4. Install a shutoff valve (H) in the fluid outlet line.

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FIG. 2: Typical Floor-Mount Installation

3A1973R 9

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