Graco SaniForce 2150e, SaniForce 4000e, SaniForce 3000e Operation
Operation
SaniForce 2150e, 3000e, 4000e,
Electric-Operated Diaphragm Pump
2–Inch, 3–Inch, and 4–Inch pumps with electric drive for fluid transfer applications.
Not approved for use in explosive atmospheres or hazardous locations unless otherwise stated. See
Approvals page for more information. For professional use only.
Important Safety Instructions
Read all warnings and instructions in this manual and in your
Repair/Parts manual.
For Maximum Working Pressure, see
Technical Data sheets
See page 7 for approvals.
Save these instructions.
3A5132F
EN
PROVEN QUALITY. LEADING TECHNOLOGY.
Contents
Related Manuals ................................................ 2
Warnings ........................................................... 3
Configuration Number Matrix............................... 6
Ordering Information........................................... 8
Installation.......................................................... 9
General Information ..................................... 9
Tighten Clamps Before First Use .................. 9
Tips to Reduce Cavitation............................. 9
Mount the 2150T Pump................................ 12
Mount the HS Pump..................................... 13
Ground The System..................................... 14
Air Line........................................................15
Fluid Supply Line .........................................15
Fluid Outlet Line...........................................15
Electrical Connections .................................. 16
Leak Sensor Wiring...................................... 18
Compressor Wiring......................................19
Operation ........................................................... 20
Initial Configuration (AC with VFD)................ 20
Related Manuals
Manual Number Title
Sanitize the Pump Before First Use............... 20
Transfer Mode Vs. Low Pulsation
Mode............................................. 20
Start and Adjust the Pump............................ 20
Pressure Relief Procedure............................ 21
Pump Shutdown .......................................... 21
VFD Operation...................................................22
VFD Control Panel....................................... 22
Adjust the Speed ......................................... 22
Maintenance ...................................................... 23
Maintenance Schedule ................................. 23
Lubrication...................................................23
Tighten Connections ....................................23
Flushing and Storage...................................23
Performance Data .............................................. 24
Dimensions (2150T Pump) .................................. 28
Dimensions (3000HS Flapper Pumps) ................. 31
Technical Data ................................................... 33
3A5133 SaniForce™ 2150e, 3000e, 4000e, Electric-Operated Diaphragm Pump,
Repair/Parts
2
3A5132F
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific
risks. When these symbols appear i n the body of this manual or on warning labels, refer back to these
Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout
the body of this manual where appli cable.
WARNING
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can
cause electric shock.
• Turn off and remove power before disconnecting any cables and before servicing or installing
equipment. For cart-mounted models, unplug the power cord. For all other units, disconnect
power at the main switch.
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes
and regulations.
• Wait five minutes for capacitor discharge b efore opening equipment.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in
or solvent flowing through the equipment can cause static sparking. To help prevent fire and
explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and
plastic drop cloths (po tential static arc).
• Ground all equipment in the work area. See
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable
fumes are present.
• Use only grounded hoses.
•
Stop operation immediately
equipment until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
Static charge may build up on plastic parts during cleaning and could discharge and ignite
flammable vapors. To help prevent fire and explosion:
• Clean plastic parts only in well vent ilated area.
• Donotcleanwithadrycloth.
• Do not operate electrostatic guns in equipment work area.
if static sparking occurs or you feel a shock.Do not use
Grounding
work area
instructions.
canigniteorexplode.Paint
3A5132F 3
Warnings
WARNING
PRESSURIZED EQUIPMENT HAZARD
Fluid from the equipment, leaks, or rup tured components can splash in the eyes or on skin
and cause serious injury.
• Follow the
cleaning, checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs o r alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated
system component. See
• Use fluids and solvents that are compatible with equipment wetted parts. See
in all equipment manuals. Read fluid and solve nt manufacturer’s warnings. For complete
information about your material, request Safety Data Sheet (SDS) from distributor or retailer.
• Turn off all equipment and follow the
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals
and create safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
Pressure Relief Procedure
Technical Data
when you stop spraying/dispensing and before
in all equipment manuals.
Technical Data
Pressure Relief Procedure
when equipment is not in use.
PRESSURIZ E D ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious
chemical reaction and equipment rupture. Failure to follow this warning can result in death,
serious injury, or property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon
solvents or fluids containing such solvents.
• Do not use chlorine bleach.
• Many other fluids may contain chemicals that can react with aluminum. Contact your material
supplier for compatibility.
4
3A5132F
Warnings
WARNING
THERMAL EXPANSION HAZARD
Fluidssubjectedtoheatinconfinedspaces,includinghoses,cancreatearapidriseinpressure
due to the thermal expansion. Over-pressurization can result in equipment rupture and serious
injury.
• Openavalvetorelievethefluidexpansionduringheating.
• Replace hoses proactively at regular intervals based on your operating conditions.
PLASTIC PARTS CLEANING SOLVENT HAZARD
Many solvents can degrade plastic parts and cause them to fail, which could cause serious
injury or property damage.
• Use only compatible water-based solvents to clean plastic structural or pressure-containing
parts.
•See
Technical Data
solvent manufacturer’s Safety Data Sheet (SDS) and recommendations.
in this and all other equipment instruction manuals. Read fluid and
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin,
inhaled, or swallowed.
• Read Safety Data Sheet (SDS) to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of i t according to applicable
guidelines.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid
severe burns:
• Do not touch hot fluid or equipme nt.
PERSONAL PROTECTI V E EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury,
including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective
equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and glo ves as recommended by the fluid and solvent
manufacturer.
3A5132F 5
Configuration Number Matrix
Configuration Number Matrix
Check the identification plate (ID) for the
Configuration Number of your pump. Use the
following matrix to define the components of your
pump.
Sample Configuration Number:
2150
Pump
Model
Pump
2150
3000 HS
4000 3A
TEA
Wetted
Section
Wetted Section
T
PH
Drive
Center
Section
FDA-compliant
High San
3A Certified
Pharmaceutical
itation
2150T-E,A04AS1-3SSPTPTPT
04
Gear
Box and
Compressor
Drive Type
Electric
E
A
Motor
S1-3 SS
Fluid Covers and
Manifolds
Center Section
Material
Aluminu
A
Stainle
S
m
ss Steel
PT PT PT
Seats
Gearbox and
Compressor
94
04
05
06
14
15
16
24
25
26
Balls
or Che-
cks
No Gearbox or
Compressor
High Spe
Ratio
High Speed
Gear Ratio/120V
Compressor
High Speed
Gear Ratio/240V
Compressor
peed Gear
Mid S
Ratio
Mid Speed
Gear Ratio/120V
Compressor
Mid Speed
Gear Ratio/240V
Compressor
w Speed Gear
Lo
Ratio
Low Speed
Gear Ratio/120V
Compressor
Low Speed
Gear Ratio/240V
Compressor
Diaphragms
ed Gear
Manifold
Seals
Motor
Standard
A
Induction Motor
ATEX Induction
C
Motor
Flameproof
D
Induction Motor
No Motor
G
Certifica-
tion
6 3A5132F
Configuration Number Matrix
Fluid Covers and
Manifolds
S1-3
S1-4
S–
Stainless
steel,
TriClamp
Stainless
steel, DIN
Stainless
steel, no
manifolds
Seat Material Ball or Check Material
SS
316
Stainless
Steel
—
BN
CW
FK
PT
SP
✦ Pumps with motor code C are certified to:
✚ Pumps with motor code G arecertifiedto:
Flapper, check,
Stainless Steel
Buna-N
Polychloroprene
Weighted
FKM
Fluoroelastomer
PTFE
Santoprene
Approvals
Diaphragm Material
PTFE/EPDM
PT
2–Piece
Santo-
SP
prene/EPDM
2–Piece
II 2 G Ex d h IIB T3 Gb
II2GExhIIBT3Gb
Manifold
Seals
EPDM <blank>
EP
PTFE
PT
Certification
no certification
C21
2.1 certified
C31
3.1 certified
★ Motors coded D arecertifiedto:
Ball materials coded PT and diaphragm
materials coded PT are certified to:
All Models (except gearbox and compressor
codes 05, 15, and 25, or motor code D)are
certified to:
Class I, Div 1, Group D, T3B
Class II, Div 1, Group F & G, T3B
EC 1935
3A5132F
7
Ordering Information
Ordering Information
To Find Your Nearest Distributor
1. Visit www.graco.com.
2. Click on
To Specify the Configuration of a New Pump
Please call your distributor.
OR
Where to Buy
and use the
Distributor Locator.
Use the
Online Diaphragm Pump Selector Tool at www.graco.com.
To Order Replacement Parts
Please call your distributor.
Go to the
Process Equipment Page.
8 3A5132F
Installation
Installation of this equipment involves potentially
hazardous procedures. Only trained and qualified
personnel who have read and who understand
the information in this manual should install this
equipment.
• All electrical wiring must be done by a qualified
electrician and comply with all local codes and
regulations
General Information
The Typical Installation shown i s only a guide for
selecting and installing system components. Contact
your Graco distributor for assistance in planning a
system to suit your needs. Always use Genuine
Graco Parts and accessories. Be sure all accessories
are adequately sized and pressure rated to meet the
system’s requirements.
Reference letters in the text, for example (A), refer to
the callouts in the figures.
Tighten Clamps Before First Use
After you unpack the pump, and before you use it
for the first time, check all clamps and tighten as
necessary.
Installation
Tips to Reduce Cavitation
Cavitation in a double diaphragm pump is the
formation and collapse of bubbles in the pumped
liquid. Frequent or excessive cavitation can cause
serious damage, including pitting and early wear of
fluid chambers, balls, and seats. It may result in
reduced efficiency of the pump. Cavitation damage
and reduced efficiency both result in increased
operating costs.
Cavitation depends on the va por pressure of the
pumped liquid, the system suction pressure, and the
velocity pressure. It can be reduced by changing any
of these factors.
1. Reduce vapor pressure: Decrease the
temperature of the pumped liquid.
2. Increase suction pressure:
a. Lower the installed position of the pump
relative to the liquid level in the supply.
b. Reduce the friction length of the suction
piping. Remember that fit tings add friction
length to the piping. Reduce the number of
fittings to reduce the friction length.
c. Increase the size of the suction piping.
NOTE:
exceed 25% of the outlet working pressure.
3. Reduce liquid velocity: Slow the cyclic rate of
the pump.
Pumped liquid viscosity is also very important but
normally is controlled by factors that are process
dependent and cannot be changed to reduce
cavitation. Viscous liquids are more difficult to pump
and more prone to cavitation.
Be sure the inlet fluid pressure does not
3A5132F 9
Graco recommends taking all the above factors
into account in system design. To maintain pump
efficiency, supply only enough power to the pump to
achieve the required flow.
Graco distributors can supply site specific
suggestions to improve pump performan ce and
reduce operating costs.
Installation
Figure 1 Typical Installation for pumps without a
compressor
System Component s Accessories / Components Not Supplied
B Fluid inlet port A* Power cord to VFD
C Fluid outlet port F* Grounded, flexible air supply line
D Mounting feet G Bleed-type master air valve
E Air inlet port H Air filter/regulator assembly
P Pump Ground J Master air valve (for accessories)
R Center section regulator K* Grounded, flexible fluid supply line
10 3A5132F
L Fluid drain valve (may be required for your
pump installation)
M
Fluid shutoff valve
N* Grounded, flexible fluid outlet line
* Required. Supplied by cus tomer.
Installation
Figure 2 Typical installation of a pump with
compressor
System Components Accessories/Components Not Supplied
B Fluid inlet port
C
D
Fluid outlet port
Mounting feet K* Grounded, flexible fluid supply line
E Air inlet port L
A*
F*
Power cord to VFD
Power cord to compressor
Fluiddrainvalve(mayberequiredforyour
pump installation)
J
P
Center section regulator
Pump Ground N* Grounded, flexible fluid outlet line
M
Fluid shutoff valve
* Required. Supplied by customer.
3A5132F
11
Installation
Mount the 2150T Pump
To avoid serious injury or death from toxic flu id or
fumes:
• Never move or lift a pum p under pressure. If
dropped, the fluid section may rupture. Always
follow the Pressure Relief Procedure, page 21,
before moving or lifting the pump.
• Do not expose pump or the plastic components
to direct sunlight for prolonged periods.
Prolonged exposure to UV radiation will degrade
natural polypropylene components of the pumps.
NOTICE
The pump is heavy. To prevent damage from
dropping, always use a lift to move the pump. Do
not use the manifolds to lift the pump. Use at least
two straps.
Mounting a pump without a Gearmotor
A pump without a Graco gearbox and motor will
require a mounting platform to provide support
for the customer-supplied motor and gearbox
and provide alignment with the pump alignment
housing (116) and drive shaft (112) without putting
strain on the mounting platform or pump. See
Dimensions (2150T Pump), page 28 for assistance
in fabricating a mounting platform.
1. For all mountings, be sure the pump is
d with screws through the mounting
secure
feet (D) and through the moun ting bracket
or comp
Dimensions (2150T Pump), page 28.
ressor box on t he gear box. See
NOTICE
vent pump damage, use all eight
To pre
fasteners.
2. Ma
3. Fo
ke sure the mounting surface is flat and that
the pump doesn’t wobble.
r ease of operation and servi ce, mount the
pump so fluid inlet and fluid outlet ports are easily
cessible.
ac
REF
A
B Flange pilot diameter 110 mm
C
D Mounting hole thread size M8 x 1.25
To specify a non-Graco gearbox, refer to the figure
and table above.
DESCRIPTION DIMENSION
Gearbox coupler bore and
keyway
Bolt circle diameter 130 mm
35 mm/10
mm keyway
12
3A5132F
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