Graco RTX5500PX, RTX5500, RTX5000PI, RTX5000PX, RTX5500PI Operation, Parts

Page 1
3A3265B
EN
Operation, Parts
RTX5000 & RTX5500 Texture Sprayers
For water-Based Materials Only.
Models: RTX5000PI, RTX5000PX, RTX5500PI & RTX5500PX
Important Safety Instructions
Read all warnings and instructions in this manual and related manuals. Be familiar with the controls and the proper usage of the equipment. Save these instructions.
Related Manuals
Gun – 3A3373
ti27921a
Use only genuine Graco replacement parts. The use of non-Graco replacement parts may void warranty.
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Contents
2 3A3265B
Contents
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Power Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Extension Cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Generator Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SoftStart/Smart Start™ System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Material Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Mixing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Wetting Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
System Priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Texture Spraying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Recommended Nozzle & Disc Selection Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Adjusting the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Shutdown and Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Clean Material Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Texture Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
RTX5000, RTX5500 Sprayer Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
RTX5000, RTX5500 Sprayer (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
RTX5000, RTX5500 Sprayer (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
RTX5000, RTX5500 Sprayer Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Compressor Assembly Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Compressor Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
120V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
230V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
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Models
3A3265B 3
Models
VAC Model
120
USA
RTX5000pi 17H575
RTX5000pi Rental 17H576
RTX5000pi Rental HD 17K302
RTX5000px 17H579
240
USA
RTX5500px 17H581
120
USA
RTX5000pi 17L288
RTX5000pi Rental 17L289
RTX5000px 17L292
230 Europe
Multi
RTX5500pi 17H577
RTX5500px 17H580
230
LA
Asia
RTX5500pi 17H578
RTX5500px 17K680
110474
Certified to
CAN/CSA
C22.2 No. 68
Conforms to
UL 1450
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Warnings
4 3A3265B
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
GROUNDING
This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Improper installation of the grounding plug is able to result in a risk of electric
shock.
When repair or replacement of the cord or plug is required, do not connect the
grounding wire to either flat blade terminal.
The wire with insulation having an outer surface that is green with or without
yellow stripes is the grounding wire.
Check with a qualified electrician or serviceman when the grounding instructions
are not completely understood, or when in doubt as to whether the product is properly grounded.
Do not modify the plug provided; if it does not fit the outlet, have the proper outlet
installed by a qualified electrician.
This product is for use on a nominal 120V or 230V circuit and has a grounding
plug similar to the plugs illustrated below.
Only connect the product to an outlet having the same configuration as the plug.
Do not use an adapter with this product.
Extension Cords:
Use only a 3-wire extension cord that has a grounding plug and a grounding
receptacle that accepts the plug on the product.
Make sure your extension cord is not damaged. If an extension cord is necessary
use 12 AWG (2.5mm
2
) minimum to carry the current that the product draws.
An undersized cord results in a drop in line voltage and loss of power and
overheating.
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Warnings
3A3265B 5
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:
Do not spray or clean with flammable materials. Use water-based materials only.
Use equipment only in well ventilated area.
Sprayer generates sparks. When flammable liquids are used near the sprayer,
keep sprayer at least 20 feet (6.1 meters) away from explosive vapors.
Keep work area free of debris, including solvent, rags and gasoline.
Ground all equipment in the work area. See Grounding instructions.
Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
Always wear appropriate gloves, eye protection, and a respirator or mask when
painting.
Do not operate or spray near children. Keep children away from equipment at all
times.
Do not overreach or stand on an unstable support. Keep effective footing and
balance at all times.
Stay alert and watch what you are doing.
Do not operate the unit when fatigued or under the influence of drugs or alcohol.
Do not kink or over-bend the material or air hose.
Do not expose the hose to temperatures or to pressures in excess of those
specified by Graco.
Do not use the hose as a strength member to pull or lift the equipment.
Do not alter or modify equipment. Alterations or modifications may void agency
approvals and create safety hazards.
Make sure all equipment is rated and approved for the environment in which you
are using it.
BURN HAZARD
Equipment surfaces and fluid that is heated can become very hot during operation. To avoid severe burns:
Do not touch hot fluid or equipment.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.
Turn off and disconnect power cord before servicing equipment.
Connect only to grounded electrical outlets.
Use only 3-wire extension cords.
Ensure ground prongs are intact on power and extension cords.
Do not expose to rain. Store indoors.
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Warnings
6 3A3265B
PRESSURIZED EQUIPMENT HAZARD
Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury.
Follow the Pressure Relief Procedure when you stop spraying/dispensing and
before cleaning, checking, or servicing equipment.
Tighten all fluid connections before operating the equipment.
Check hoses, tubes, and couplings daily. Replace worn or damaged parts
immediately.
MOVING PARTS HAZARD
Moving parts can pinch, cut, or amputate fingers and other body parts.
Keep clear of moving parts.
Do not operate equipment with protective guards or covers removed.
Pressurized equipment can start without warning. Before checking, moving, or
servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.
PLASTIC PARTS CLEANING SOLVENT HAZARD
Many solvents can degrade plastic parts and cause them to fail, which could cause serious injury or property damage.
Use only compatible water-based solvents to clean plastic structural or
pressure-containing parts.
See Technical Data in this and all other equipment instruction manuals. Read
fluid and solvent manufacturer’s Safety Data Sheet (SDS) and recommendations.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to:
Protective eyewear, and hearing protection.
Respirators, protective clothing, and gloves as recommended by the fluid and
solvent manufacturer.
CALIFORNIA PROPOSITION 65
This product contains a chemical known to the State of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.
Page 7
Component Identification
3A3265B 7
Component Identification
U
T
A
K
B
R
C
G
H
F
E
D
M
L
P
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N
J
W
Y
A
ON/OFF Switch
B
Tool Box
C
Material Hopper
D
Hopper Connect/Disconnect
E
RotoFlex™ II Pump
F
Pump Hose Outlet
G
Handle
H
Air Hose Outlet
J
Auxiliary Air Hose Inlet (px models only
K
Fluid Flow Regulator and Pressure Gauge
L
Gun Nozzle
M
Gun
N
Burp Guard
P
Prime Valve
R
Power Cord
T
Hose - 25-ft (7.6 m)
U
Material Thickness Gauge
V
Cleaning (Sponge) Ball
W
ProGuard
Y
Air control valve Model/Serial Tag (Not shown, located
on bottom of unit.)
Page 8
Preparation
8 3A3265B
Preparation
Pressure Relief Procedure
Follow the Pressure Relief Procedure whenever you see this symbol.
1. Turn ON/OFF switch to the OFF position. Wait 7 seconds for power to dissipate.
2. Unplug sprayer.
3. Turn fluid regulator all the way down.
4. Aim gun into hopper or waste bucket and trigger the gun until all air and material pressure is relieved.
Grounding
This sprayer includes a ground wire with an appropriate ground contact. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified electrician.
Power Switch
A selector switch on the sprayer allows you to operate the sprayer on either a 10A/240V 15A120V or 16A/240V or 20A120V circuit.
120V Sprayers
Select 15A or 20A depending on your circuit rating.
240V Sprayers
Select 10A or 16A depending on your circuit rating.
Extension Cords
Use an extension cord with an undamaged ground contact. If an extension cord is necessary, use a 3-wire, 12 AWG (2.5 mm
2
)
minimum.
NOTE: Lighter gauge or longer extension cords may reduce sprayer performance.
Generator Requirements
7500 W (7.5 kW) minimum.
This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid or splashed fluid follow the Pressure Relief Procedure whenever sprayer is stopped and before sprayer is cleaned or checked, and before equipment is serviced.
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The equipment must be grounded to reduce the risk of static sparking and electric shock. An electric or static spark can cause fumes to ignite or explode. An improper ground can cause electric shock. A good ground provides an escape wire for the electric current.
Page 9
Preparation
3A3265B 9
Hose Size and Length
The system comes with a 25 ft (7.6m) long hose set consisting of a material hose 1 in. or
1.25 in. I.D. and a 3/8 in. I.D. air hose.
SoftStart/Smart Start™ System
“Soft Start” vs. “Smart Start”
“Smart” refers to the function where the motor starts and stops when the trigger is pulled and released. This keeps the sprayer at full operating pressure and allows the sprayer to spray immediately when the gun is triggered.
“Soft” refers to the function where the
sprayer slowly starts the pump. This prevents a large “splotch” of material from being discharged from the gun when trigger is pulled after the sprayer has sat idle for a period of time.
Soft Start
The Soft Start System is controlled by motor power and an air cylinder. When pressurized, the air cylinder pushes the rollers into the peristaltic pump pushing material through the pump. When the motor shuts off, a solenoid valve relieves the pressure in the air cylinder causing the rollers to disengage from the peristaltic pump. When the motor starts again there is a time delay while the air cylinders charge and move the rollers into the pump this is the “Soft Start”.
Smart Start
The Smart Start System is controlled by compressed air in the tanks and lines. When gun is triggered, air flows through the lines and opens a flow switch. There is also another pressure switch that senses when the compressed air system is at operating pressure. This second pressure switch allows the sprayer to start immediately when the sprayer is turned ON charging the compressed air system to full pressure. This method keeps the compressed air system at operating pressure if there is a small air leak in the system.
Page 10
Setup
10 3A3265B
Setup
When unpacking sprayer for the first time or after long term storage perform setup procedure.
1. Connect one end of air hose to sprayer air outlet quick connect and to gun air inlet quick connect.
When auxiliary air is used connect one end of air hose to lower sprayer air outlet quick connect and to gun air inlet quick connect. Connect auxiliary air source to male coupler on sprayer.
2. Connect one end of material hose to material outlet and the other end to gun material inlet. Firmly tighten connections.
3. Install spray nozzle. See
Recommended Nozzle & Disc Selection Charts, page 15. Pulling
trigger when installing nozzle makes assembly easier.
4. Plug power cord into a properly grounded outlet.
5. Make sure burp guard is installed.
NOTICE
Do not store sprayer under pressure.
Do not allow material to dry inside
pump, hoses, gun or spray system. This may cause pump to fail.
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Before adding material to the hopper, install the burp guard. When only a small amount of material remains in the hopper, the burp guard prevents material from shooting out when the unit is turned off. This material could splash in the operator’s eyes or on skin, or into the air.
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Page 11
Setup
3A3265B 11
Material Hopper
Install Hopper
1. Position hopper outlet over fitting as far as it will go.
2. Hand tighten fitting.
Remove Hopper
Material hopper can be removed for easy cleaning.
1. Loosen outlet fitting. Fittings are hand­tightened and should not require tools to loosen.
2. Lift material hopper straight up, off the unit.
Mixing Material
NOTE: Correct material mixture is essential.
The pump will not operate if the mixture is too thick. Use water-based materials only.
Mix the material in a separate container
before pouring it into hopper.
Use Material Thickness Gauge to
determine if mixture is thin enough to spray.
The Material Thickness Gauge will only
determine if the material is thin enough to pass through the pump. For some applications or for higher speed spraying, your mixture may need to be thinner.
If thicker materials are desired, test
pumping performance first. Then spray a test pattern.
For best results, do not use partial bags
of material.
1. Mix the material and water in a separate container.
Dry Mix - 40 lb (18 kg) bag
Carefully mix texture material and water according to manufacturer instructions on bag.
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40 lb.
TEXTURE MIX
5 GAL
Page 12
Setup
12 3A3265B
Premix
Slowly add approximately 2 to 4 quarts (1.9 to 3.8 liters) of water to a 5 gallon (18.9 liter) bucket of premix.
2. Agitate to mix, using a half-inch, variable speed drill with mixing paddle, to a smooth, lump-free consistency.
3. Allow ceiling texture to set for at least 15 minutes. Then remix prior to use.
4. After texture material is thoroughly mixed, gently set ball end of Material Thickness Gauge on surface of mixture.
NOTE: For an accurate test, be sure gauge is completely dry and clean every time it is used.
5. Observe the ball on the material. When the material is thin enough to spray the ball will sink completely into the mixture within 10 seconds.
6. If the ball does not sink completely into the mixture within 10 seconds, add more water, agitate and try test again.
PREMIX
5
GAL
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READY
ADD
WATER
Page 13
Operation
3A3265B 13
Operation
For the best spraying experience always follow the Setup and Operation process. This ensures that the material and sprayer are ready to spray resulting in a successful project.
Wetting Hose
Wet inside of hose before each use to flush out sediment and prevent texture material from packing out hose.
1. Pour one gallon (3.8 liters) of water into the material hopper.
2. Open gun air control valve.
3. Turn ON/OFF switch to ON position. Aim gun into hopper and trigger gun to circulate water for a few minutes to wet inside of material hose.
4. Trigger gun into waste pail until hopper no longer contains water and all water is removed from hose and pump system.
System Priming
The system recognizes air flow at the gun when detected by an air flow sensor located inside the sprayer.
Preferred Method
1. Turn ON/OFF switch to ON position.
2. Open gun air control valve slightly, allowing a small amount of air to flow with material through gun. This automatically delivers material pressure and flow.
3. Aim gun into hopper and trigger the gun.
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NOTICE
To prevent pump damage, before adding material or starting unit in cold weather, run warm water through the pump.
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Page 14
Operation
14 3A3265B
Alternate Method (Using Prime Valve)
Use this method when air flow with material through gun is not desired
1. Turn ON/OFF switch to ON position.
2. Turn fluid flow regulator up as necessary.
3. Close gun air control valve.
4. Open Prime Valve to start flow. Aim gun into hopper and trigger the gun.
Texture Spraying
1. Fill hopper with prepared texture material.
2. Install nozzle or nozzle and disc. See
Recommended Nozzle & Disc Selection Charts, page 15.
3. Open gun air control valve. Make certain prime valve is closed.
4. Inspect 25 ft. material hose for kinks which could restrict fluid flow.
NOTICE
Excessive or prolonged use of Prime Valve can cause material to back up into gun air passages, causing blockage and/or gun air control valve failure.
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Air hose fittings can get hot. Allow sprayer to cool down 15 minutes before removing air hose.
NOTICE
To avoid material pack-out in needle, do not allow material to flow out of gun when air control valve is closed for a sustained amount of time.
If material gets in needle or gun air passages, flush with water immediately.
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Page 15
Operation
3A3265B 15
5. Follow Mixing Material, page 11.
6. Trigger gun into a pail. When texture material appears at nozzle, move gun to hopper and circulate until there is a solid stream of texture material.
7. For proper spray pattern and pump and gun adjustments, see Adjusting the System, page 16.
8. To achieve uniform spray pattern, adjust air control valve and flow adjustment nut on gun. If you do not achieve the desired pattern, change nozzles, see
Recommended Nozzle & Disc Selection Charts, page 15.
Recommended Nozzle & Disc Selection Charts
Nozzle
WideTex™ Disc
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Application Nozzle Size
2
Air Volume
1
Application Nozzle Size
2
Air Volume
1
Fog 3 mm high Knockdown 6-12 mm low
Simulated
Acoustic
4 mm medium to high Textured
Elastomerics
8-12 mm
high
3
6 mm Plastics 8-10 mm
high
3
8-10 mm EIFS 8-12 mm
high
3
Orange peel 3-4 mm medium to high Stucco 10-12 mm
high
3
4-8 mm Knockdown 6-12 mm low
Splatter coat 6-8 mm low to medium
6-10 mm
1
Control air volume with gun air control valve.
2
For more material volume try a larger orifice tip.
3
Some materials may require the addition of external air to improve production rate.
Use External Air Hookup Kit 287328.
Application WideTex Disc Nozzle (mm) Air Volume
Standard Hardened
Simulated Acoustic - Fine W6 W6H 4 high
- Medium W8 W8H 6 high
- Coarse W10 W10H 8- 10 high
Fog W4 W4H 3 high Orange peel W4 or W6 W4H or W6H 3 - 8 medium to high Splatter coat W6 or W8 W6H or W8H 6 - 10 low to medium Knockdown W6 or W8 W6H or W8H 6 - 8 low
Page 16
Operation
16 3A3265B
Adjusting the System
Sufficient fluid output (volume and pressure) and good atomization is a balance of atomizing air, material thickness/material flow and nozzle selection. Achieving the correct balance for your application requires experimentation to achieve desired results. Keep in mind these important points when adjusting gun:
To select correct nozzle for your
applications, consider size of aggregate in material and coarseness of spray pattern. Remember the larger the nozzle, the larger the pattern. See
Recommended Nozzle & Disc Selection Charts, page 15.
Start sprayer with gun air control valve
completely open. If needed, slowly close gun air control valve until you get a good spray pattern. Use minimum amount of air at spray gun to achieve proper spray pattern and to minimize bounce back.
+ Test spray pattern on cardboard. Hold gun 18 to 30 in. (45.7 to 76.2 cm) from surface. Use this spraying dis­tance for most applications.
+ When spraying with a nozzle only overlap each stroke 50% in a circular motion.
+ When spraying with a nozzle and disc overlap each stroke 50% in a linear motion.
Material flow is controlled with the fluid flow regulator knob and displayed on the gauge. Gun air flow is regulated using air control valve located on the gun han­dle.
+ Opening air control valve increases air flow through gun, which decreases texture material flow through pump.
+ Closing air control valve decreases air flow through gun, which increases texture material flow through pump.
For Less Material Flow
Try one or a combination of these methods:
Open air control valve.
Turn gun flow adjustment nut to
decrease flow, counter-clockwise.
Use smaller nozzle.
For More Material Flow
Try any one or a combination of these methods:
Close air control valve.
Turn gun flow adjustment nut clockwise
to increase flow.
Use thinner material mixture.
Use a larger nozzle.
Preventing Material Surge at Gun Trigger
Pressure will build up in the system when you stop triggering the gun. To prevent material surge at initial gun triggering:
Point gun away from surface you are
spraying when you first pull trigger.
When you first start to spray, hold the
gun away from the surface and gradually work your way closer to it.
Keep gun moving.
After you begin spraying, trigger the gun
as little as possible.
For Continuous Spraying
Use trigger lock to hold trigger open and reduce fatigue.
Check Material Consistency Periodically
Check and thin material as needed to maintain proper consistency. The material may thicken as it sits and slow down production. Agitate periodically.
Page 17
Operation
3A3265B 17
Smart Start/Soft Start Operation
Smart Start
Sprayer will start under the following conditions:
A new sprayer is plugged in and ON/OFF
switch is turned ON.
Gun is triggered and air control valve is
open far enough.
There is a small leak in the system and
the pressure drops below the pressure switch setting. This may appear to be random operation.
When a bleeder gun is used.
When the pressure is relieved by
triggering the gun while the sprayer is OFF and then turned back ON.
Prime valve is opened.
There is a hose failure (leak) in the twin
line hose.
Soft Start
The easiest way to tell if the Soft Start System is functional is to spray material.
The system is operating properly when a
small amount of material initially comes out of the gun when triggered and the volume of material slowly increases to full spray.
NOTE: Motor runs when gun is triggered. Sprayer is designed to stop pumping when gun trigger is released.
ProGuard
This sprayer protects itself against high and low voltage. If the sprayer is plugged into a power source that is too low or too high the sprayer will stop operating. This light has three different states of operation: ON, blink, and OFF.
Error Code Definition
Light is ON
Unit is powered and operating normally.
Light is Blinking
Voltage supply is too low or too high for sprayer and will not run until it is plugged into a good power supply.
Light is OFF
No power to sprayer, or there is another error other than the voltage supply.
NOTICE
The sprayer handle is for pushing or pulling the sprayer only. Do not use sprayer handle for lifting the unit, sprayer damage may occur.
Page 18
Shutdown and Cleanup
18 3A3265B
Shutdown and Cleanup
NOTE: Keep pump and hose clean when
switching between materials. A dirty pump can release particles of texture into the finish.
To increase pump life, life turn ON/OFF
switch OFF when not spraying.
Before removing material hose, perform
Pressure Relief Procedure, page 8. Make certain there is no material in the hose.
To keep sprayer in good operating
condition, always clean it throughly and prepare it properly for storage.
When you have finished spraying:
1. Drain remaining material into bucket until most of texture material is out of the hopper.
2. Fill material hopper with clean water.
3. Remove nozzle from gun. Trigger gun into bucket until most of texture mix is pumped out. Allow water to flow through gun until gun is clean.
4. Open gun air control valve, forcing air through nozzle to clear out any remaining material.
5. Disconnect air line and material hose from gun.
6. Disconnect material hose from sprayer.
7. Insert sponge ball in material hose.
8. Connect material hose to sprayer.
9. Pour a couple of gallons (8 liters) of clean water in the hopper.
10. Place the end of the material hose in a waste bucket.
11. Turn ON/OFF switch to ON position. Wait for sprayer to power up.
12. Circulate water through sprayer until sponge ball comes out of the hose.
13. Retrieve sponge ball and clean with clear water.
14. Spray water into a waste bucket to empty material hopper.
15. Turn ON/OFF switch to OFF position.
ti27960a
ti27968a
ti27969a
ti27970a
Page 19
Shutdown and Cleanup
3A3265B 19
16. Open gun air control valve. Perform Pressure Relief Procedure, page 8.
17. Finish cleaning all components. Be sure to keep air passages in needle clean and free of material. Clean inside of gun.
NOTE: A soft brush can be used to loosen dried on material.
Gun
To ensure proper gun function for future use, remove and clean needle components and apply a few drops of light oil to:
Air hose quick connect
Material hose connections
Air shutoff needle material needle See
Gun Manual for Needle removal/repair.
Clean Material Hopper
Material hopper can be removed for easy cleaning.
1. Loosen bottom fitting
2. Lift material hopper straight up, off the unit.
3. Plug opening on bottom of material hopper with your hand.
4. Take hopper to cleaning area for cleaning.
5. After cleaning material hopper, position it on sprayer aligning fitting to sprayer.
6. Hand tighten fitting.
ti27958a
NOTICE
Water or material remaining in unit when temperatures are below freezing can damage motor and/or delay pump startup. Do not allow unit to freeze.
To ensure water and material are com­pletely drained out of unit:
1. Remove material hose from sprayer.
2. Remove pump hose from sprayer. Empty hose and reinstall.
3. Remove hopper and drain.
ti27971a
Page 20
Maintenance
20 3A3265B
Maintenance
Routine maintenance is important to ensure proper operation of your sprayer. Maintenance includes performing routine actions which keep your sprayer in operation and prevent trouble in the future.
Texture Hoses
Check hose for damage every time you spray. Do not attempt to repair hose if hose jacket or fittings are damaged. Do not use hoses shorter than 25 ft (7.6 m).
Tips
Always clean tips with a soft brush after
spraying.
Tips may require replacement
depending on abrasiveness of texture.
Component Task Interval
Sprayer Inspect motor shield vents for
blockage.
Daily or each time you spray
Hoses Check for wear and/or
damage.
Daily
Drain system of all water. After each use
Air and material hose connections
Add a few drops of light oil. Daily
RotoFlex HD pump Flush Daily
Check thread connections for wear.
Replace pump hose upon failure
Gun Clean After each use
Add a few drops of light oil to needle under trigger.
After each use
Protect the internal drive parts of this sprayer from water. Openings in shields allow cooling of mechanical parts and electronics inside. If water gets into these openings, the sprayer could mal­function or be permanently damaged.
Page 21
Troubleshooting
3A3265B 21
Troubleshooting
1. Follow Pressure Relief Procedure, page 8, before checking or repairing.
2. Check all possible problems and causes before disassembling the unit.
Problem Cause Solution
Sprayer won’t run Power switch not on Turn switch on.
No power at wall outlet Check outlet by plugging in
another appliance. If appli­ance does not work, try another outlet.
Wrong size generator Use a 7500 watt or larger gen-
erator. Refer to Generator Requirements, page 8.
Circuit breaker tripped Reset breaker.
Pump won’t pump material Air lock
Open air
control valve on gun.
Mix too thick Add water to thin material. Use
Material Thickness Gauge. Loose fittings Check and retighten all fittings. Plugged gun Perform Pressure Relief Pro-
cedure, page 8. Remove gun
from hose. Clean gun. Pump hose worn out Replace hose. Recommended
hose replacement - once every
year.
Pump cold Move pump to warm room and
allow it to warm up or run hot
water through sprayer.
Material runs out of bottom of sprayer
Pump hose worn out Replace hose.
Loose fittings Check and retighten all fittings.
No air from compressor
Gun air
control valve closed Open gun air control valve.
Low voltage Check extension cord length
and gauge. Replace if differ-
ent than recommended. Refer
to Grounding and Electrical
Requirements, page 8.
Gun needle plugged Clean needle and retry. Worn compressor
Replace compressor. Contact a
qualified Graco Service Center. Loose belt Tighten belt by adjusting com-
pressor Broken belt Replace belt Lines not connected Check all quick disconnect
connections to gun and hoses.
Damaged hose. Replace hose.
Page 22
Troubleshooting
22 3A3265B
Speed of application slow or slower
Material too thick Thin material. Nozzle too small Change nozzles to a larger
size. See Recommended Noz­zle Selection Chart, page 15.
Too much air being used.
Partially close gun air
control
valve to reduce air flow. Pump hose worn Replace hose. Plugged or dirty gun Perform Pressure Relief Pro-
cedure, page 8. Clean gun.
Kinked hose Unkink hose. Gun adjustment set too low Increase flow adjustment with
flow adjustment nut. Too many items on same cir-
cuit
Unplug other items from circuit.
Extension cord too long or wrong gauge
Use a different extension cord.
Refer to Grounding and Elec-
tric Requirements, page 8.
Intermittent flow/sputtering Hopper connection not tight Check gasket. TIghten con-
nection. Debris in system Clean system.
Quick disconnect does not stay connected.
Dirty or corroded fitting Clean thoroughly. Soak in oil.
Apply a few drops of light oil.
Gun will not shut off Worn nozzle or needle Perform Pressure Relief Pro-
cedure, page 8. Replace worn
parts. Debris in needle passage Perform Pressure Relief Pro-
cedure, page 8. Clean.
Fluid leaking at Flow Adjust­ment Nut
Damaged seal Perform Pressure Relief Pro-
cedure, page 8. Replace seal.
Needle adjustment won’t adjust
Dirty threads Clean threads. Nozzle not on gun Put nozzle on gun.
Power switch is on and sprayer is plugged in, but motor does not run, and pump does not cycle.
Air
control valve on gun is
closed or not open enough
Open air control valve.
Motor or control is damaged Take sprayer to Graco
authorized service center.
Electric outlet is not providing power.
Try a different outlet or plug in
something that you know is
working to test outlet.
Reset building circuit breaker
or replace fuse.
Extension cord is damaged. Replace extension cord. See
Grounding, page 8.
Sprayer electric cord is damaged.
Check for broken insulation or
wires. Replace electric cord if
damaged.
Problem Cause Solution
Page 23
Troubleshooting
3A3265B 23
Power switch is on and sprayer is plugged in, but motor does not run, and pump does not cycle. (cont’d)
Material and/or water is frozen or hardened in pump.
Unplug sprayer from outlet. If frozen do NOT try to start sprayer until it is completely thawed or you may damage the motor, control board and/or drivetrain.
Make sure power switch is OFF. Place sprayer in a warm area for several hours. Then plug in powercord and turn sprayer ON. Slowly increase pressure setting to see if motor will start.
If material is hardened in sprayer, pump or pressure switch may need to be replaced. Take sprayer to Graco authorized service center.
Prime valve is plugged Remove and clean prime
valve.
Gun is plugged. Disassemble and clean gun.
Sprayer continues to run when gun trigger is released.
Pressure switch is damaged. Replace pressure switch.
Compressed air system leak. Locate leak; check gun, twin
line hose, or internal system. Reseal leaky fitting or replace hose.
Flow switch is stuck. Replace flow switch.
Sprayer does not start when gun is triggered.
Flow switch is stuck. Replace flow switch.
Sprayer cycles ON and OFF when trigger is released.
or
Sprayer cycles ON and OFF when gun is triggered.
Pressure switch is damaged. Replace pressure switch.
Compressed air system leak. Locate leak; check gun, twin
line hose, or internal system. Reseal leaky fitting or replace hose.
Flow switch is stuck. Replace flow switch.
Check valve is damaged. Replace check valve.
Problem Cause Solution
Page 24
RTX5000, RTX5500 Sprayer Parts
24 3A3265B
RTX5000, RTX5500 Sprayer Parts
Ref. Torque
Hand tighten
50-70 in-lb (5.7 - 7.9 N•m)
2
5
30
60
23
1
70
53
53
84
24
35
71
13
96
109
95
83
49
48
19
ti27972a
55
67
92
104
18
22
28
33
169
34
See page 29.
2
2
5
Page 25
RTX5000, RTX5500 Sprayer Parts
3A3265B 25
RTX5000, RTX5500 Sprayer (continued)
Ref. Torque Ref. Torque Ref. Torque
9-11 in-lb (1 - 1.2 N•m) 50-70 in-lb (5.7 - 7.9 N•m)
10-14.5 ft-lb (13.5 - 19.7 N•m)
Hand tighten 40-45 in-lb (4.5 - 5.1 N•m)
27-32 in-lb (3.1 - 3.6 N•m) 37.5-42.5 ft-lb (51 - 58N•m)
1592638
116
113
142
4
5
37
29
137
143
1
146
2
3
6
73
59
58
159
157
156
155
154
158
172
173
174
168
25
24
26
80
144
102
126
90
150
31
31
88
31
89
68
20
123
118
101
57
62
63
46
87
32
93
72
93
56
27
45
44
81
15
122
121
116
117
17
82
140
125
12
139
53
7
36
10
120
119
77
39
72
15
16
111
97
108
167
51
112
114
117
47
54
124
16
ti27973b
9
85
5
5
2
9
6
8
5
5
3
5
5
3
8
Page 26
RTX5000, RTX5500 Sprayer Parts
26 3A3265B
RTX5000, RTX5500 Sprayer (continued)
Ref. Torque Ref. Torque Ref. Torque
37.5-42.5 ft-lb (51 - 57.6 N•m)
200-230 in-lb (22.6 - 26 N•m)
40-45 in-lb (4.5 - 5.1 N•m)
15-20 in-lb (1.1 - 2.3 N•m) 9-11 in-lb (1.0 - 1.2 N•m) 27-32 in-lb (3.1 - 3.6 N•m)
36857
9
152
42
50
149
165
132
74
66
153
14
8
130
61
129
127
138
86
136
115
107
160
151
ti27974a
52
110
5
8
5
5
7
6
Page 27
RTX5000, RTX5500 Sprayer Parts
3A3265B 27
RTX5000, RTX5500 Sprayer Parts List
Ref. Part Description Qty.
1 24S149 KIT, repair, compressor
includes 31, 77, 119, 120, 146
1
2 24S154 KIT, repair, cooler
includes 90, 144, 166, 167, also includes 15, 19, 20, 21 found on page 29
1
3 118844 REGULATOR, air 1 4 17L033 KIT, repair, pump hous-
ing
1
5 287323 CYLINDER, air includes
20, 68, 89
1
6 117720 GAUGE, pressure
includes 36
1
7 115244 NUT, regulator 1 8 186620 LABEL, symbol, ground 1 9 103473 STRAP, tie, wire 2 10 120660 SWITCH, rocker 1 12 120617 VALVE, pressure relief 1 13 120211 RING, retaining 2 14 117791 SCREW, cap 2 15 121141
FITTING, elbow, swivel 1
16 TUBE, air, 3/8 1 17 TUBE, air, 3/8 1 18 17P495
HOPPER, 15 gallon
includes 60
1
19 15D862 NUT, hand 20 118871 NUT, lock, 1/2-20 1 22 LABEL, hopper
17J510 RTX5000px 1 17K874 RTX5000pi 17J511 RTX5000pi Rental 1 17K313 RTX5500pi 1
17K314 RTX5500px 1 23 287348 SHIELD, front 1 24 108471 KNOB 1 25 17J295 BRACKET, hose, outer 1 26 17J296 BRACKET, hose, inner 1 27 156823
FITTING, union, swivel 1
2817K674 LABEL, warning 1 29 118885 HOSE, coupled 1 30 17J684 FRAME, RTX, painted 1 31 112395
SCREW, cap, flange head
12
32
17J681 MANIFOLD, pneumatic 1 33 LABEL, right
17K315 RTX5000pi 1
17K321 RTX5000pi Rental 1
17K316 RTX5000px 1
17K322 RTX5500pi 1
17K323 RTX5500px 1 34 17K324 LABEL, left 1 35 17K405 WHEEL,
pneumatic 2
36 120653 FITTING, push to con-
nect
1
37 287255
KIT, repair, roller 1
39 127282 GROMMET, rubber 1 42 16V095 SCREW, machine,
self-tapping
4
44 24S148 KIT, repair, accumulator
includes 27, 45, 125, 139, 140
1
45 158962 FITTING, elbow 1 46 287321 KIT, repair, roller 2 47 TUBE, air, 1/4 1 4815H841 LABEL, warning 1 49 17S091
ASSEMBLY, shield, rear 1
50 CORD, power
15R876 17H581, 17K680 1 17A242 17H578 1 16M836 17H577, 17H578,
17H580
1
17H708 17H575, 17H576,
17H579
1
15G958 CORD SET, adapter,
17H578
1
253103 KIT, accessory, cordset,
global, 17H577, 17H580
1
17L032 17L288, 17L292,
17L289, 20 amp
1
51 117317 SCREW, pan head 2 52 17H700 CONNECTOR, electrical 1 53 117633 SCREW, slot, HWH 9 54 TUBE, air, 1/4 1 55 HOSE, texture, 2line
17L005 17H579, 17H580,
17H581, 17K680
1
17J420 All other models 1 56 116504 FITTING, tee 1 57 183401 KEY, parallel 1 58 116720 COUPLER, quick discon-
nect
2
59 104641 FITTING, bulkhead 1 60 15D366 PAD, isolator 1 61 24S152 KIT, repair, choke
includes 74, 127, 129
1
62 108851 WASHER, plain 1 63 106276 SCREW, cap, hex head 1 66 116171 BUSHING, strain relief 1 67 113397 BALL, sponge, 30mm 2 68 15D576 SPACER, crowned 1 70 116411 SPRING, compression 2 71 116477 WASHER, flat, nylon 2 72 24S146 KIT, repair, check valve 1 73 112785 SCREW, hex head 2 74 115498 SCREW, slot, HWH 1 77 120087 SCREW, set, 1/4x1/2 2 80 287314 HOSE, coupled, pump 1 81 17J933 LABEL, smart start 1 82 TUBE, air, 1/4 1 8315K616 LABEL, caution 1 85 24S145 KIT, repair, flow switch
includes 9, 150, 167, 171
1
Ref. Part Description Qty.
Page 28
RTX5000, RTX5500 Sprayer Parts
28 3A3265B
86 SWITCH, rocker
120059 120V 1
126029 230V 1 87 17J682 COVER, top, painted 1 88 118866 WASHER, flat, thick 5 89 801012 GROMMET 1 90 103785 RIVET 2 92 GUN, spray, texture
24S134 INTERIOR, pi models 1
24S135 EXTERIOR, px models 1 93 156971 FITTING, nipple, short 2 96 17K478 GROMMET, edge 1 95
LABEL 17L028 INTERIOR, pi models 1 17L029 EXTERIOR, px models 1
97 17H703
HARNESS, wiring, with
light
1
101 117668 PIN, cotter 1 102 KIT, repair, solenoid
includes 126
17K597 120V 1 24S144 230V 1
104 17H705 BAFFLE, hopper 1 108 17K596 KIT, repair, pressure
includes 9, 51, 150, 167
1
10916C394 LABEL, warning 2 110 KIT, repair, control board
includes 14, 115, 132,
136
24S126 120V 1 24S127 230V 1
111 15E588 PULLEY 1 112 117632 KEY, square, 3/16 1 113 17L031 FRAME, motor 1 114 100002 SCREW, set 2 115 16T547 ADAPTER, cord 1 116 17L559 FITTING, tube, 90° elbow 2 117 17J393 FITTING, tube, straight 1 118 112586 SCREW, cap, hex head 4 119 17H649 KEY, square, 5/32 1 120 15E410 PULLEY, fan 1 121 100020 WASHER, lock 2 122 110637 SCREW, machine, pan
head
2
123 110996 NUT, hex, flange head 4 124 TUBE, air, 1/4 1 125 102040 NUT, lock, hex 2 126 17J525 SCREW, slot, HWH 2 127 127908 NUT, flange, 120V only 1 129 107404 SCREW, cap, 120V only 1 130 24S153 KIT, repair, interface
includes 11, 42, 138
1
132 FASTENER
16T482 RIVOT, snap, 17H575,
17H576, 17H579,
17K581
2
Ref. Part Description Qty.
119228 SCREW, mach, flat-
head, all other models
2
136 16T483 PLUG, hole, switch 1 137 17J675 BELT, synchronous 1 138 108860
SCREW, mach, pan head
4 139 100403 PLUG, pipe 1 140 110755 WASHER, plain 2 142 24S147 KIT, repair, motor
includes 111, 112, 114,118, 123, 137, 146
1
143 17J676 BRACKET. compressor 1 144 17J677 FITTING, tube, 90° elbow 1 146 17J678 BELT, VEE 1 149 24Z000 BOARD, filter, 17H577,
17H578, 17H580, 17K680
1
150 17L903 CLAMP, spring, tube 1 151 121249 LOCK, cord, 17H577,
17H578, 17H580
1
153 15F480 HOSE, strain relief,
17H577, 17H578, 17H580
1
154 17M550 VALVE, remote air,
includes 15, 72, 155, 156, 158, 159, 172, 173, 174 px models
1
155 100016 WASHER, lock, px mod-
els
2
156 100270 SCREW, cap, hex head,
px models
2
157 TUBE, air, 1/4, px mod-
els
1
158 C20350 FITTING, elbow, 90°, px
models
1
159 113548 FITTING, tee, px models 1 160 246013 KIT, meter, hour, 17H576 1 165 17H648 WIRE, jumper, 17H581 1 167 TUBE, air, 0.365 2 169 17L084 LABEL, instructions,
pump, install
1
170 TUBE, air, 3/8 1 171 FITTING
1
172 113321 FITTING, elbow, tube
1
173 100175 COUPLING, pipe
1
174 110249 ADAPTER, male elbow
90°
1
17L026 KIT, tube, air includes 16,
17, 47, 54, 82, 124, 157, 167, 170
1
Replacement Danger and Warning labels,
tags, and cards are available at no cost.
Ref. Part Description Qty.
Page 29
Compressor Assembly Parts
3A3265B 29
Compressor Assembly Parts
Ref. Torque Ref. Torque
Piston retaining bolt and crankshaft bolts must torqued before head bolts (14) are torqued.
165-185 ft-lb (18.6 - 20.9 N•m)
50-65 in-lb (5.7 - 7.3 N•m)
Hand tighten then one additional full
turn. 120-140 in-lb (13.6 - 15.8 N•m) Finger tighten cap screw in position 4 first then torque cap screws in the sequence illustrated.
37586
3
5
6
3
8
8
8
6
6
8
Page 30
Compressor Assembly Parts
30 3A3265B
Compressor Parts List
i
Ref. Part Description Qty.
1 17S362 COMPRESSOR, pump,
assembly
1
5* 24S150 KIT, repair, piston and
cylinder includes 8, 9,
10, 11
2
7 120204 SCREW, mach, hex 1 8* 17H553 CYLINDER, compressor 2 9* 17H554 O-RING, square 2 10* 24S131 KIT, repair plate valve
Includes 9, 11
2
11* 17H555 O-RING, head, formed
square
2
12* 24S130 KIT, repair, compressor
head includes 9, 10, 11
2
13* 17H657 FILTER, intake muffler
tube
2
14* 17H560 SCREW, cap serrated
flange head
8
15* 17H561
NUT, compression with sleeve
2
19 17H635 TUBE, heat exchanger,
left
1
20 17H636 TUBE, heat exchanger,
right
1
21 17H659 FITTING, compression,
tee, 3/8
1
24S151 KIT, repair, compressor
rebuild, also includes 146
found in RTX5000, RTX5500 Sprayer Parts List
1
Ref. Part Description Qty.
Page 31
Wiring Diagrams
3A3265B 31
Wiring Diagrams
120V
CONTROL
BOX
PWB
ASSEMBLY
SOLENOID
POWER CORD
PRESSURE
SWITCH
FRAME
COIL
LED LIGHT
AMP
SWIRCH
POWER
SWITCH
HOUR
METER*
FLOW
SWITCH
MOTOR
GREEN
GREEN
BLUE
BLUE
BLACK
BLACK
ORANGE
YELLOW
YELLOW
ORANGE
VIOLET
VIOLET
ti27982b
Page 32
Wiring Diagrams
32 3A3265B
230V
CONTROL
BOX
PWB
ASSEMBLY
SOLENOID
POWER CORD
PRESSURE
SWITCH
FRAME
LED LIGHT
AMP
SWITCH
POWER
SWITCH
FLOW
SWITCH
MOTOR
GREEN
BLUE
BLUE
BLACK
BLACK
ORANGE
YELLOW
YELLOW
ORANGE
VIOLET
VIOLET
ti27983B
FILTER
BOARD
Page 33
Technical Specifications
3A3265B 33
Technical Specifications
US Metric Sprayer Material Hopper Capacity
15 gal 57 l
Maximum Delivery with Texture
RTX5000
5.0 gpm 18.9 lpm
RTX5500
5.5 gpm 20.8 lpm Maximum Fluid Working Pressure 100 psi 6.9 bar, 0.7 MPa Maximum Air Working Pressure 50 psi 3.5 bar, 0.35 MPa Compressor Air Displacement
RTX5000PI
15A @ 110
–120V or 6.6 cfm @ 20 psi 187 l/m @ 1.3 bar, 0.13 MPa
20A @ 110
–120V 8.6 cfm @ 20 psi 244 l/m @ 1.7 bar, 0.17 MPa
RTX5500PI
10A @ 220–230V or 16A @ 220–230V
7.7 cfm @ 20 psi
9.1 cfm @ 20 psi
218 l/m @ 1.5 bar, 0.15 MPa
258 l/m @ 1.8 bar, 0.18 MPa Compressor Specifications Belt drive oil-less Electric Motor DC brush less
RTX5000PI 15A @ 110
–120V or
20A @ 110
–120V
RTX5500PI 10A @ 220–230V or
16A @ 220–230V
Power Cord
RTX5000 12 AWG, 3-wire, 25 ft
RTX5500 14 AWG, 3-wire, 25 ft Generator Minimum 7500 W Power Requirements
110–120V, 15/20 A, 1Ø
220–230V, 10/16 A, 1Ø Dimensions Height 39.5 in. 100 cm Length
33.75 in. 86 cm
Width
22.75 in. 58 cm
Weight (includes hose and gun)
RTX5000PI/RTX5500PI
164 lb. 74.4 kg
RTX5000PX/RTX5500PX
174 lb. 78.9 kg
Weight (gun) 2.3 lb. 1.0 kg Storage temperature range 
–35° to 160°F –1.6° to 71°C
Operating temperature range
40° to 115°F 4° to 46°C
Page 34
Technical Specifications
34 3A3265B
Noise** (dBa) @ max air pressure)
Sound pressure
81.8 dBa*
Sound power
90.9 dBa*
Materials of Construction Wetted materials on all models brass, aluminum, plastic, stainless steel, plated carbon
steel, elastomer
Notes
* Startup pressures and displacement per cycle may vary based on suction condition, discharge head, air pressure, and fluid type. ** Sound pressure measured 3 feet (1 meter) from equipment while spraying.
Sound power measured per ISO-9614.
Pump damage will occur if water-based fluid freezes in pump.
Damage to plastic parts may result if impact occurs in low temperature conditions.
Temperature affects material viscosity, which can affect sprayer performance.
US Metric
Page 35
Graco Standard Warranty
3A3265B 35
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose,
etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
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All written and visual data contained in this document reflects the latest product information available at
the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 3A3265
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2016, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision B, February 2018
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.
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