Graco Pro Xp 3A2494D Instructions Manual

Instructions-Parts

Pro Pro

Pro

Xp™ Xp™

Xp™

Electrostatic Electrostatic

Electrostatic

Air Air

Air

Spray Spray

Spray

Gun Gun

Gun

3A2494D

EN

For For

For

use use

use

in ininClass Class

Class

I, I,I,Div. Div.

Div.

I IIHazardous Hazardous

Hazardous

Locations Locations

Locations

using using

using

Group Group

Group

D DDspray spray

spray

materials. materials.

materials.

For For

For

use use

use

in in

in

Group Group

Group

II, II,

II,

Zone Zone

Zone

1 11Explosive Explosive

Explosive

Atmosphere Atmosphere

Atmosphere

Locations Locations

Locations

using using

using

Group Group

Group

IIA IIA

IIA

spray spray

spray

materials. materials.

materials.

For For

For

professional professional

professional

use use

use

only. only.

only.

Important Important

Important

Safety Safety

Safety

Instructions Instructions

Instructions
Readallwarningsandinstructionsinthismanual.
Save Save

Save

these these

these

instructions. instructions.

instructions.

100 psi (0.7 MPa, 7.0 bar) Maximum
Fluid Working Pressure
100 psi (0.7 MPa, 7.0 bar) Maximum Air
Working Pressure

See See

See

page page

page

3 33for for

for

model model

model

part part

part

numbers numbers

numbers

and and

and

approval approval

approval

information. information.

information.

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

Models...............................................................3

Warnings...........................................................4

GunOverview....................................................7

HowtheElectrostaticSprayGun

Works............................................7

Controls,Indicators,andComponents...........8

SmartGuns.................................................9

Installation..........................................................15

WarningSign...............................................15

VentilatetheSprayBooth.............................15

AirSupplyLine............................................16

FluidSupplyLine.........................................16

GunSetup..........................................................18

GunSetupChecklist....................................18

Grounding...................................................21

CheckGunElectricalGrounding...................25

CheckFluidResistivity.................................26

CheckFluidViscosity...................................26

FlushBeforeUsingEquipment......................26

GuidelinesforAbrasiveMaterials..................26

Operation...........................................................27

PressureReliefProcedure............................27

Startup........................................................27

Shutdown....................................................27

Maintenance......................................................28

Flushing......................................................28

CleantheGunDaily.....................................29

DailySystemCare.......................................30

ElectricalTests...................................................31

TestGunResistance....................................31

TestPowerSupplyResistance.....................32

TestElectrodeResistance............................32

Troubleshooting..................................................33

SprayPatternTroubleshooting......................33

GunOperationTroubleshooting....................34

ElectricalTroubleshooting............................35

Repair................................................................37

PreparetheGunforService.........................37

AirCapandNozzleReplacement..................38

ElectrodeReplacement................................39

FluidPackingRodRemoval..........................40

PackingRodRepair.....................................40

BarrelRemoval............................................42

BarrelInstallation.........................................42

PowerSupplyRemovaland

Replacement..................................43

AlternatorRemovalandReplacement...........44

FluidTubeRemovalandReplacement...........46

FanAirAdjustmentValveRepair..................47

AtomizingAirRestrictorValveRepair............48

ESOn-OffandFluidAdjustmentValve

Repair............................................49

AirValveRepair...........................................50

SmartModuleReplacement..........................51

AirSwivelandExhaustValve

Replacement..................................52

Parts..................................................................53

StandardAirSprayGunAssembly................53

RoundSprayAssembly................................55

StandardHighConductivityAirSprayGun

Assembly.......................................56

SmartHighConductivityAirSprayGun

Assembly.......................................58

SmartAirSprayGunAssembly.....................60

PackingRodAssembly.................................62

AlternatorAssembly.....................................63

ESOn-OffandFluidAdjustmentValve...........64

FanAirAdjustmentValveAssembly..............65

AtomizingAirRestrictorValve

Assembly.......................................65

SmartModuleAssembly...............................66

HighConductivityFluidTube

Assembly.......................................67

AirCapsandFluidNozzles.................................68

FluidNozzleSelectionChart.........................68

FluidNozzlePerformanceCharts..................68

AirCapSelectionChart................................70

AirConsumptionCharts...............................71

RepairKits,RelatedManuals,and

Accessories..........................................73

GunAccessories..........................................73

OperatorAccessories...................................74

SystemAccessories.....................................74

TestEquipment...........................................74

Hoses.........................................................75

Dimensions........................................................76

TechnicalData...................................................77

GracoProXpWarranty.......................................78

2

3A2494D

Models

Models Models

Models

Nozzle Nozzle

Nozzle

Part Part

Part

No. No.

No.

kV kV

kV

1.5 1.5

1.5
mm mm

mm

1.2 1.2

1.2
mm mm

mm

Round Round

Round
Spray Spray

Spray

Standard Standard

Standard
Display Display

Display

Smart Smart

Smart
Display Display

Display

Standard Standard

Standard
Coatings Coatings

Coatings

High High

High
Conductivity/ Conductivity/

Conductivity/
High High

High

Wear Wear

Wear

Increased Increased

Increased
Transfer Transfer

Transfer
Ef󰘰ciency Ef󰘰ciency

Ef󰘰ciency

L40T1040

✔✔✔

L40T1440

✔✔✔✔

L40T1540

✔✔✔✔

L40T1640

✔✔✔

L60T1060

✔✔✔

L60T1160

✔✔✔

L60T1260

✔✔✔

L60T1660

✔✔✔

L60M1060

✔✔✔

L60M1260

✔✔✔

L60M1660

✔✔✔

L85T1085

✔✔✔

L85T1685

✔✔✔

L85M1085

✔✔✔

L85M1685

✔✔✔

II IIII2 22G G

G

EEx0.24mJT6

FM12ATEX0068

EN50050

Ta0°C–50°C

3A2494D 3

Warnings

Warnings Warnings

Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.

WARNING WARNING

WARNING

FIRE, FIRE,

FIRE,

EXPLOSION, EXPLOSION,

EXPLOSION,

AND AND

AND

ELECTRIC ELECTRIC

ELECTRIC

SHOCK SHOCK

SHOCK

HAZARD HAZARD

HAZARD

Flammablefumes,suchassolventandpaintfumes,inwork work

work

area area

area

canigniteorexplode.Tohelp

prevent󰘰re,explosion,andelectricshock:

•Electrostaticequipmentmustbeusedonlybytrained,quali󰘰edpersonnelwhounderstand
therequirementsofthismanual.

•Groundallequipment,personnel,objectbeingsprayed,andconductiveobjectsinorcloseto
sprayarea.Resistancemustnotexceed1megohm.SeeGrounding Grounding

Grounding

instructions.

•OnlyusegroundedGracoconductiveairsupplyhoses.

•Donotusepaillinersunlesstheyareconductiveandgrounded.

•Stop Stop

Stop

operation operation

operation

immediately immediately

immediately

ifstaticsparkingoccursoryoufeelashock.Donotuse

equipmentuntilyouidentifyandcorrecttheproblem.

•Checkgunresistance,hoseresistance,andelectricalgroundingdaily.

•Useandcleanequipmentonlyinwellventilatedarea.

•Interlockthegunairsupplytopreventoperationunlessventilatingfansareon.

•Usecleaningsolventswithhighestpossible󰘱ashpointwhen󰘱ushingorcleaningequipment.

•Tocleantheexterioroftheequipment,cleaningsolventsmusthavea󰘱ashpointatleast
5°Caboveambienttemperature.

•Alwaysturntheelectrostaticsoffwhen󰘱ushing,cleaningorservicingequipment.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticarc).

•Donotplugorunplugpowercordsorturnlightsonoroffwhen󰘱ammablefumesarepresent.

•Keepsprayareafreeofdebris,includingsolvent,ragsandgasoline.

•Keepaworking󰘰reextinguisherintheworkarea.

4

3A2494D

Warnings

WARNING WARNING

WARNING

PRESSURIZED PRESSURIZED

PRESSURIZED

EQUIPMENT EQUIPMENT

EQUIPMENT

HAZARD HAZARD

HAZARD
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin
andcauseseriousinjury.

•FollowthePressure Pressure

Pressure

Relief Relief

Relief

Procedure Procedure

Procedure

whenyoustopspraying/dispensingandbefore

cleaning,checking,orservicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.

PLASTIC PLASTIC

PLASTIC

PARTS PARTS

PARTS

CLEANING CLEANING

CLEANING

SOLVENT SOLVENT

SOLVENT

HAZARD HAZARD

HAZARD
Manysolventscandegradeplasticpartsandcausethemtofail,whichcouldcauseserious
injuryorpropertydamage.

•Useonlycompatiblewater-basedsolventstocleanplasticstructuralorpressure-containing

parts.

•SeeTechnical Technical

Technical

Data Data

Data

inthisandallotherequipmentinstructionmanuals.Read󰘱uidand

solventmanufacturer’sMSDSsandrecommendations.

TOXIC TOXIC

TOXIC

FLUID FLUID

FLUID

OR OR

OR

FUMES FUMES

FUMES
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.

•ReadMSDS’stoknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.

•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable

guidelines.

PERSONAL PERSONAL

PERSONAL

PROTECTIVE PROTECTIVE

PROTECTIVE

EQUIPMENT EQUIPMENT

EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective
equipmentincludesbutisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent

manufacturer.

3A2494D 5

Warnings

WARNING WARNING

WARNING

EQUIPMENT EQUIPMENT

EQUIPMENT

MISUSE MISUSE

MISUSE

HAZARD HAZARD

HAZARD

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical

Technical

Data Data

Data

inallequipmentmanuals.

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical

Technical

Data Data

Data
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestMSDSfromdistributororretailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.

•TurnoffallequipmentandfollowthePressure Pressure

Pressure

Relief Relief

Relief

Procedure Procedure

Procedure

whenequipmentisnotinuse.

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

6 3A2494D

GunOverview

Gun Gun

Gun

Overview Overview

Overview

How How

How

the the

the

Electrostatic Electrostatic

Electrostatic

Spray Spray

Spray

Gun Gun

Gun

Works Works

Works

Theairhosesuppliesairtothespraygun.Partof
theairoperatesthealternatorturbineandtherest
oftheairatomizesthe󰘱uidbeingsprayed.The
alternatorgeneratespower,whichisconvertedby
thepowercartridgetosupplyhighvoltagetothe
gun’selectrode.

Thepumpsupplies󰘱uidtothe󰘱uidhoseandgun,
wherethe󰘱uidiselectrostaticallychargedasit
passestheelectrode.Thecharged󰘱uidisattracted
tothegroundedworkpiece,wrappingaroundand
evenlycoatingallsurfaces.

3A2494D

7

GunOverview

Controls, Controls,

Controls,

Indicators, Indicators,

Indicators,

and and

and

Components Components

Components

Theelectrostaticgunincludesthefollowing
controls,indicators,andcomponents(seeFig.

1).ForinformationonSmartguns,alsosee

SmartGuns,page9.

Figure1GunOverview

Item Item

Item

Descrip- Descrip-

Descrip­tion tion

tion

Purpose Purpose

Purpose

A

AirSwivel
Inlet

1/4npsm(m)left-handthread,
forGracogroundedairsupply
hose.

BFluidInlet

3/8npsm(m),for󰘱uidsupply
hose.

C

TurbineAir
Exhaust

Barbed󰘰tting,forsupplied
exhausttube.

D

AirCap
and
Nozzle

SeeAirCapsandFluid

Nozzles,page68,foravail-

ablesizes.

EElectrode

Needle

Supplieselectrostaticcharge
tothe󰘱uid.

FFanAir

Adjust­ment
Valve

Adjustsfansizeandshape.
Canbeusedtodecrease
patternwidth.

G

Atomizing
Air
Restrictor
Valve

Restrictsaircapair󰘱ow.
Replacewithplug(included)
ifdesired.

Item Item

Item

Descrip- Descrip-

Descrip­tion tion

tion

Purpose Purpose

Purpose

HFluidAd-

justment
Knob

Adjusts󰘱uid󰘱owbylimiting
󰘱uidneedletravel.Useonly
inlow󰘱owconditions,to
reducewear.

J

ESOn-Off
Valve

TurnselectrostaticsON(I)or
OFF(O).

K

ESIndica­tor(stan­dardgun
only;for
Smartgun
indica­tor,see

Operating
Mode,
page9)

LitwhenESisON(I).Colorin­dicatesalternatorfrequency.
SeetheLEDindicatortable
intheGunSetupChecklist,

page18.

8 3A2494D

GunOverview

Smart Smart

Smart

Guns Guns

Guns

TheSmartGunmoduledisplayssprayingvoltage,
current,alternatorspeed,andthevoltagesetting(low
orhigh).Italsoallowstheusertochangetoalower
sprayingvoltage.Themodulehastwomodes:

•OperatingMode

•DiagnosticMode

Operating Operating

Operating

Mode Mode

Mode

Bar Bar

Bar

Graph Graph

Graph

SeeFig.2,andTable1onpage10.TheOperating
Modedisplaysgundataduringnormalspraying.The
displayusesabargraphtoshowthevoltagelevelin
kiloVolts(kV)andthecurrentlevelinmicroAmperes
(uA).Thebargraphrangeisfrom0to100%foreach
value.

IfthebargraphLEDsareblue,thegunisreadyto
spray.IftheLEDsareyelloworred,thecurrentis
toohigh.The󰘱uidmaybetooconductive,orsee

ElectricalTroubleshooting,page35forotherpossible

causes.

Hz Hz

Hz

Indicator Indicator

Indicator

TheHzindicatorfunctionsthesameastheES
indicatoronstandardguns.Theindicatorlightsto
showthealternatorspeedstatus,andhasthree
colors:

•Greenindicatesthealternatorspeediscorrect.

•Iftheindicatorchangestoamberafter1second,
increasetheairpressure.

•Iftheindicatorchangestoredafter1second,
reducetheairpressure.

Voltage Voltage

Voltage

Adjustment Adjustment

Adjustment

Switch Switch

Switch

Thevoltageadjustmentswitch(VA)allowsthe
operatortochangefromlowtohighvoltage.

•Thehighvoltagesettingisdeterminedbythe
maximumvoltageofthegunandisnotadjustable.

•Thelowvoltageindicator(LO)lights
whentheswitchissettoLO.Thelow
voltagesettingisuseradjustable.See

AdjustingtheLowVoltageSetting,page10.

NOTE: NOTE:

NOTE:

IftheErrordisplayappears,theSmartmodule
haslostcommunicationwiththepowersupply.See

ErrorDisplay,page10,forfurtherinformation.

Figure2SmartGunModuleinOperatingMode

3A2494D 9

GunOverview

Error Error

Error

Display Display

Display

IftheSmartmodulelosescommunicationwith
thepowersupply,theErrordisplayappears,the
Hzindicatorturnsred,andtheSmartmoduleis
disabled.SeeFig.3,andTable1onpage10.
ThiscanoccurinOperatingModeorDiagnostic
Mode.SeeElectricalTroubleshooting,page35.
CommunicationmustberestoredtomaketheSmart
modulefunctional.

NOTE: NOTE:

NOTE:

Ittakes8secondsfortheErrordisplayto
appear.Ifthegunhasbeendisassembled,wait8
secondsbeforesprayingtoensurethatanError
conditionhasnotoccurred.

NOTE: NOTE:

NOTE:

Ifthereisnopowertothegun,theError
displaywillnotappear.

Figure3ErrorDisplay

Adjusting Adjusting

Adjusting

the the

the

Low Low

Low

Voltage Voltage

Voltage

Setting Setting

Setting

Thelowvoltagesettingisuseradjustable.Toaccess
thelowvoltagesettingscreenwheninOperating
Mode,presstheLOSETbutton(LS)momentarily.
Thescreenwilldisplaythecurrentlowvoltage
setting.SeeFig.4,andTable1onpage10.The
possiblerangesare:

•85kVguns:40–85kV

•60kVguns:30–60kV

SettheVoltageAdjustmentswitch(VA)toLO.Press
theLOSETbuttonrepeatedlytoincreasethesetting
inincrementsof5.Whenthedisplayreachesthe
maximumsettingitwillreturntotheminimumsetting

foryourgun.Continuepressingthebuttonuntilyou
reachthedesiredsetting.

NOTE: NOTE:

NOTE:

After2secondsofinactivitythedisplaywill

returntotheOperatingScreen.

NOTE: NOTE:

NOTE:

Thelowvoltagesettingmaybelocked.See

LockSymbol,page10.

Figure4LowVoltageSettingScreen(Unlocked)

Lock Lock

Lock

Symbol Symbol

Symbol

Thelowvoltagesettingmaybelocked.Whenlocked,
animage(LK)appearsonthescreen.SeeFig.5,
andTable1onpage10.

•WheninHImode,thelowvoltagesettingisalways always

always
locked.ThelocksymbolwillappearwhentheLO
SETbuttonispressed.

•WheninLOmode,thelocksymbolwill
only only

only

appearifthelockisenabled.See

LowVoltageLockScreen,page14,tolockor

unlockthelowvoltagesetting.

Figure5LowVoltageSettingScreen(Locked)

10 3A2494D

GunOverview

Table Table

Table

1 11. ..Key Key

Key

for for

for

Figs. Figs.

Figs.

2–9. 2–9.

2–9.

Item Item

Item

Description Description

Description

Purpose Purpose

Purpose

VA

VoltageAdjustmentSwitch

Two-positionswitchsetssmart
gunvoltagetolowsetting(LO)or
highsetting(HI).Thisswitchis
functionalinOperatingModeand
inDiagnosticMode.

LO

LowVoltageModeIndicator

Lights(blue)whenthesmartgun
issettoLowVoltage.

kV

Voltage(kV)Display

Displaysactualsprayingvoltage
ofthegun,inkV.InOperating
Mode,displayisabargraph.
InDiagnosticMode,voltageis
displayedasanumber.

uA

Current(uA)Display

Displaysactualsprayingcurrent
ofthegun,inuA.InOperating
Mode,displayisabargraph.
InDiagnosticMode,currentis
displayedasanumber.

LSLOSETbutton

Pressmomentarilytoenterthe
LowVoltageSettingscreen.

Pressandholdforapproximately5
secondstoenterorexitDiagnostic
Mode.

WhileinDiagnosticMode,press
momentarilytoadvancethrough
screens.

WhileontheLowVoltageLock
Screen(inDiagnosticMode),
pressandholdtoturnthelockon
oroff.

LVLowVoltageDisplayDisplaysthelowvoltagesetting

asanumber.Thesettingcanbe
changed.SeeFig.4.

LKLowVoltageLocked

Appearsifthelowvoltagesetting
islocked.SeeFig.5andFig.9.

3A2494D

11

GunOverview

Item Item

Item

Description Description

Description

Purpose Purpose

Purpose

LD

LODisplay

AppearsontheLowVoltageLock
Screen.SeeFig.9.

ERErrorDisplay

AppearsiftheSmartmoduleloses
communicationwiththepower
supply.SeeFig.3.

VIVoltageIndicatorInDiagnosticMode,thetwotop

rightLEDsofthescreenlight,
indicatingthatthevaluedisplayed
isinkV.SeeFig.6.

CICurrentIndicator

InDiagnosticMode,thetwo
bottomrightLEDsofthescreen
light,indicatingthatthevalue
displayedisinuA.SeeFig.7.

ASAlternatorSpeedDisplay

InDiagnosticMode,Hzlevelis
displayedasanumber.SeeFig.

8.

Hz

AlternatorSpeedIndicatorInOperatingMode,indicatorcolor

variestoshowthealternator
speedstatus:

•greenindicatesthealternator
speedisatthecorrectlevel.

•Iftheindicatorchangestoamber
after1second,thealternator
speedistoolow.

•Iftheindicatorchangestored
after1second,thealternator
speedistoohigh.Theindicator
willalsoturnrediftheError
displayappears.

InDiagnosticMode,theindicator
isgreenwhenintheAlternator
Speed(Hertz)screen.

12

3A2494D

GunOverview

Diagnostic Diagnostic

Diagnostic

Mode Mode

Mode

DiagnosticModeincludesfourscreenswhichdisplay
gundata:

•Voltage(kiloVolts)Screen

•Current(microAmperes)Screen

•AlternatorSpeed(Hertz)Screen

•LowVoltageLockScreen

NOTE: NOTE:

NOTE:

YoumustbeinOperatingModetoadjustthe
lowvoltagesetting;thesettingisnotadjustablein
DiagnosticMode.However,thevoltageadjustment
switch(VA)canbesettoHIorLOinOperatingMode
andinDiagnosticMode.

ToenterDiagnosticMode,pressandholdtheLOSET
(LS)buttonforapproximately5seconds.Thedisplay
willgototheVoltage(kiloVolts)Screen,page13.

Toadvancetothenextscreen,presstheLOSET
buttonagain.

ToexitDiagnosticMode,pressandholdtheLOSET
buttonforapproximately5seconds.Thescreenwill
returntoOperatingMode.

NOTE: NOTE:

NOTE:

IfthegunisdetriggeredwhileinDiagnostic
Mode,thelastscreenviewedwillbedisplayedwhen
thegunisretriggered.

NOTE: NOTE:

NOTE:

DiagnosticModecannotbeexited
fromtheLowVoltageLockScreen.See

LowVoltageLockScreen,page14fordetails.

Voltage Voltage

Voltage

(kiloVolts) (kiloVolts)

(kiloVolts)

Screen Screen

Screen

TheVoltage(kiloVolts)Screenisthe󰘰rstscreento
appearafterenteringDiagnosticMode.SeeFig.6,
andTable1onpage10.Toenterthisscreen,press
andholdtheLOSETbuttonforapproximately5
secondswhileintheOperatingMode.

Thisscreendisplaysthesprayingvoltageofthe
gunasanumber(kV),roundedtothenearest5kV.
ThetwotoprightLEDs(VI)ofthedisplaypanel
light,indicatingthattheVoltage(kiloVolts)Screen
isdisplayed.Thedisplayisareadoutandcannot
bechanged.

PresstheLOSETbuttontoadvancetothe

Current(microAmperes)Screen,page13.Press

andholdforapproximately5secondstoreturnto
OperatingMode.

Figure6Voltage(kiloVolts)Screen

Current Current

Current

(microAmperes) (microAmperes)

(microAmperes)

Screen Screen

Screen

TheCurrent(microAmperes)Screenisthesecond
screenintheDiagnosticMode.SeeFig.7,andTable
1onpage10.Toenterthisscreen,presstheLO
SETbuttonwhileintheVoltage(kiloVolts)Screen.

Thisscreendisplaysthesprayingcurrentofthegun
asanumber(uA),roundedtothenearest5uA.The
twobottomrightLEDs(CI)ofthedisplaypanellight,
indicatingthattheCurrent(microAmperes)Screen
isdisplayed.Thedisplayisareadoutandcannot
bechanged.

PresstheLOSETbuttontoadvancetothe

AlternatorSpeed(Hertz)Screen,page14.Press

andholdforapproximately5secondstoreturnto
OperatingMode.

Figure7Current(microAmperes)Screen

3A2494D 13

GunOverview

Alternator Alternator

Alternator

Speed Speed

Speed

(Hertz) (Hertz)

(Hertz)

Screen Screen

Screen

TheAlternatorSpeed(Hertz)Screenisthethird
screenintheDiagnosticMode.SeeFig.8,andTable
1onpage10.Toenterthisscreen,presstheLOSET
buttonwhileintheCurrent(microAmperes)Screen.

Thisscreendisplaysthealternatorspeedasa3digit
number(AS),roundedtothenearest10Hz.The
displayisareadoutandcannotbechanged.Ifthe
alternatorspeedisgreaterthan999Hz,thedisplay
willshow999.

TheHzindicatorlightsgreentoshowthatyouare
viewingtheAlternatorSpeed(Hertz)Screen.

PresstheLOSETbuttontoadvancetothe

LowVoltageLockScreen,page14.Pressandhold

forapproximately5secondstoreturntoOperating
Mode.

Figure8AlternatorSpeed(Hertz)Screen

Low Low

Low

Voltage Voltage

Voltage

Lock Lock

Lock

Screen Screen

Screen

TheLowVoltageLockScreenisthefourthscreenin
theDiagnosticMode.SeeFig.9,andTable1on
page10.Toenterthisscreen,presstheLOSET
buttonwhileintheAlternatorSpeed(Hertz)Screen.

ThisscreendisplaysthestatusoftheLowVoltage
Lock.Ifthesettingislocked,thelockimage(LK)
appearstotheleftoftheLodisplay(LD).Ifthesetting
isunlocked,thelockimagedoesnotappear.

Tochangethelockstatus,pressandholdthe
LOSETbuttonuntilthelockimageappearsor
disappears.Ifthelockisset,theimagewillalso
appearontheLowVoltageSettingScreenwhenin
lowvoltagemode(seeFig.4).

NOTE: NOTE:

NOTE:

DiagnosticModecannotbeexitedfromthis
screen,becausepressingandholdingtheLOSET
buttonisusedtoturnthelockonoroff.Toexit,
pressLOSETmomentarilytoreturntotheVoltage
(kiloVolts)Screen,thenexitDiagnosticModefrom
there.

Figure9LowVoltageLockScreen

14

3A2494D

Installation

Installation Installation

Installation

Installingandservicingthisequipmentrequires
accesstopartswhichmaycauseelectricshock
orotherseriousinjuryifworkisnotperformed
properly.

•Donotinstallorservicethisequipmentunless
youaretrainedandquali󰘰ed.

•Besureyourinstallationcomplieswithlocal,
state,andnationalcodesfortheinstallation
ofelectricalapparatusinaClassI,Div.I,
HazardousLocationoraGroupII,ZoneI
ExplosiveAtmosphereLocation.

•Complywithallapplicablelocal,state,and
national󰘰re,electrical,andothersafety
regulations.

Fig.10showsatypicalelectrostaticairspraysystem.
Itisnotanactualsystemdesign.Forassistance
indesigningasystemtosuityourparticularneeds,
contactyourGracodistributor.

Warning Warning

Warning

Sign Sign

Sign

Mountwarningsignsinthesprayareawherethey
caneasilybeseenandreadbyalloperators.An
EnglishWarningSignisprovidedwiththegun.

Ventilate Ventilate

Ventilate

the the

the

Spray Spray

Spray

Booth Booth

Booth

Providefreshairventilationtoreducetheriskof󰘰re
orexplosioncausedbythebuildupof󰘱ammableor
toxicvaporswhenspraying,󰘱ushing,orcleaning
thegun.Donotoperatethegununlessventilation
fansareoperating.

Electricallyinterlockthegunairsupplywiththe
ventilatorstopreventgunoperationwithout
ventilatingfansoperating.Checkandfollowalllocal,
state,andnationalcodesregardingairexhaust
velocityrequirements.

Highvelocityairexhaustwilldecreasetheoperating
ef󰘰ciencyoftheelectrostaticsystem.Airexhaust
velocityof100ft/min(31linearmeters/minute)should
besuf󰘰cient.

3A2494D 15

Installation

Air Air

Air

Supply Supply

Supply

Line Line

Line

Toreducetheriskofelectricshock,theairsupply
hosemustbeelectricallyconnectedtoatrueearth
ground.Use Use

Use

only only

only

Graco Graco

Graco

Grounded Grounded

Grounded

Air Air

Air

Supply Supply

Supply

Hose. Hose.

Hose.

1.SeeFig.10.UsetheGracoGroundedAirSupply
Hose(AH)tosupplyairtothegun.Thegunair
inlet󰘰ttinghasaleft-handthread.Theairsupply
hosegroundwire(AG)mustbeconnectedtoa
trueearthground.Donotconnecttheairsupply
hosetothegunairinletyet.

2.Installanairline󰘰lter/waterseparator(AF)onthe
gunairlinetoensureadry,cleanairsupplytothe
gun.Dirtandmoisturecanruintheappearance
ofyour󰘰nishedworkpieceandcancausethe
guntomalfunction.

3.Installbleed-typeairregulators(PR,GR)on
thepumpandgunairsupplylinestocontrolair
pressuretothepumpandgun.

Trappedaircancausethepumptocycle
unexpectedly,whichcanresultinserious
injury,includingsplashing󰘱uidintheeyesor
ontheskin.Donotoperatetheequipment
withoutthebleed-typeairvalve(BV)installed.

4.Installableed-typeairvalve(BV)onthepump
airsupplyline.Thebleed-typeairvalve(BV)is
requiredinyoursystemtoshutoffairtothepump
andrelieveairtrappedbetweenthevalveand
thepumpaftertheairregulatorisshutoff.Install
anadditionalbleed-typeairvalveonthemainair
line(MA)toisolatetheaccessoriesforservicing.

5.Installanairbleedvalve(BV)oneachgunair
supplylinetoshutoffairtothegun(s)andrelieve
airtrappedbetweenthevalveandthegunafter
theairregulatorisshutoff.

Fluid Fluid

Fluid

Supply Supply

Supply

Line Line

Line

1.Blowoutthe󰘱uidline(FL)withairand󰘱ushit
withsolvent.Usesolventwhichiscompatible
withthe󰘱uidtobesprayed.Donotconnectthe
󰘱uidsupplylinetothegun󰘱uidinletyet.

2.Installa󰘱uidregulator(FR)onthe󰘱uidlineto
control󰘱uidpressuretothegun.

3.Installa󰘱uid󰘰lter(FF)nearthepumpoutlet,to
removeparticlesandsedimentwhichcouldclog
thespraynozzle.

Toreducetheriskofseriousinjury,including
splashing󰘱uidintheeyesorontheskin,do
notoperateequipmentwithoutthe󰘱uiddrain
valve(FD)installed.

4.The󰘱uiddrainvalve(FD)isrequiredinyour
systemtoassistinrelieving󰘱uidpressureinthe
displacementpump,hose,andgun.Triggering
theguntorelievepressuremaynotbesuf󰘰cient.
Installadrainvalveclosetothepump's󰘱uid
outlet.

16 3A2494D

Installation

NON NON

NON

- --HAZARDOUS HAZARDOUS

HAZARDOUS

AREA AREA

AREA

HAZARDOUS HAZARDOUS

HAZARDOUS

AREA AREA

AREA

Figure10TypicalInstallation

Typical Typical

Typical

Installation Installation

Installation

Key Key

Key

Item Item

Item

Description Description

Description

ADAirLineDrainValve

AF

AirFilter/WaterSeparator

AG*GunAirHoseGroundWire

AH*GracoGroundedAirHose(left-hand

threads)

ALPumpAirLineLubricator

BV*PumpBleed-TypeAirShutoffValve

EGElectrostaticAirSprayGun

FD*

FluidDrainValve

FFFluidFilter

FL

FluidSupplyLine

FRFluidPressureRegulator

Item Item

Item

Description Description

Description

FV

FluidShutoffValve

GRGunAirPressureRegulator

MA

MainAirSupplyLine

PG*PumpGroundWire

PRPumpAirPressureRegulator

SPSupplyPump

SV*VentilationFanInterlockSolenoidValve.

NOTE: NOTE:

NOTE:

Thesolenoidvalveisnotoffered

asaGracoaccessory.

*Theseitemsarerequiredforsafeoperation.They
mustbepurchasedseparately.

3A2494D

17

GunSetup

Gun Gun

Gun

Setup Setup

Setup

Gun Gun

Gun

Setup Setup

Setup

Checklist Checklist

Checklist

SeeFig.11tolocatetheelectrostaticguncontrols.

Figure11ElectrostaticGunControls

1.Thegunisshippedwiththe󰘱uidnozzleandair
capinstalled.Checkthattheretainingringis
tight.

NOTE: NOTE:

NOTE:

Toselectadifferent
size󰘱uidnozzleoraircap,see

FluidNozzleSelectionChart,page68and
AirCapSelectionChart,page70.To

installthenozzleandaircap,see

AirCapandNozzleReplacement,page38.

2.TurnOFF(O)theESOn-Offswitch(J).

3.Shutofftheairbleedvalvetothegun.

4.Checkgunresistance.See

TestGunResistance,page31.

5.ConnecttheGracogroundedairhosetothegun
airinlet.Thegunairinlet󰘰ttinghasleft-hand
threads.

6.FollowallstepsunderGrounding,page21.

7.Followallstepsunder

CheckGunElectricalGrounding,page25.

Readingmustbelessthan1megohm.

8.Verifythatthematerialresistivitymeets
requirementsforelectrostaticspray.See

CheckFluidResistivity,page26.

9.Connecttheexhausttubeandsecurewiththe
clampprovided.

10.Connectthe󰘱uidhosetothegun󰘱uidinlet.

11.Flushifneeded,seeFlushing,page28.

12.Positiontheaircapasdesired.

18 3A2494D

GunSetup

13.Fullyopenthefanairadjustmentvalve(F)
counterclockwise.

14.Fullyopenthe󰘱uidadjustmentvalve(H)
counterclockwise.

15.Fullyopentheatomizingairrestrictorvalve(G)
clockwise.

16.TurnON(I)theESOn-Offswitch(J).

17.Setthegunairregulatortodeliveraminimum
45psi(0.32MPa,3.2bar)atthegunwhen
triggered,toensurefullsprayingvoltage.See
thetablebelow.

Table Table

Table

2 22. ..Pressure Pressure

Pressure

Drop Drop

Drop

Air Air

Air

Hose Hose

Hose

Length Length

Length

in ininft ftft(m) (m)

(m)

(using (using

(using

5/16 5/16

5/16

in. in.

in.

[8 [8

[8

mm] mm]

mm]

diameter diameter

diameter

hose) hose)

hose)

Air Air

Air

Regulator Regulator

Regulator

Setting Setting

Setting

in ininpsi psi

psi

(MPa, (MPa,

(MPa,

bar) bar)

bar)

[with [with

[with

gun gun

gun

triggered] triggered]

triggered]

15(4.6)55(0.38,3.8)

25(7.6)65(0.45,4.5)

50(15.3)80(0.56,5.6)

18.CheckthattheESindicator(K)[Hzindicatoron
Smartguns]islit.Seethefollowingtable.

Table Table

Table

3 33. ..LED LED

LED

Indicator Indicator

Indicator

Colors Colors

Colors

Indicator Indicator

Indicator

Color Color

Color

Description Description

Description

Green

Whenspraying,theindicator
shouldremaingreen,indicating
suf󰘰cientairpressuretothe
alternatorturbine.

Amber

Iftheindicatorchangestoamber
after1second,theairpressure
istoolow.Increaseairpressure
untiltheindicatorisgreen.

Red

Iftheindicatorchangestored
after1second,theairpressureis
toohigh.Decreaseairpressure
untiltheindicatorisgreen.

3A2494D 19

GunSetup

19.Shutofftheairtothegun.TurnOFF(O)theES
On-Offswitch(J).

20.Startthepump.Adjustthe󰘱uidregulatoruntilthe
streamfromtheguntravels8-12in.(200-300
mm)beforefallingoff.Typically,if󰘱uidpressure
isbelow5psi(.04MPa,0.4bar)orabove30psi
(0.21MPa,2.1bar),achangeofnozzlesizeis
recommended.

21.Turnontheairtothegun.TurnON(I)theES
On-Offswitch(J).

22.Sprayatestpattern.Checktheatomization.If
over-atomizationoccursatminimumpressure,
adjusttherestrictorvalve.Ifatomizationis
inadequate,increaseairpressureordecrease
󰘱uid󰘱ow.

23.Adjustthefanairadjustmentvalve:clockwisefor
anarrowerpattern,counterclockwiseforawider
pattern.

24.Sprayatestpiece.Examinetheedges
forcoverage.Ifwrapispoor,see

Troubleshooting,page33.

20 3A2494D

GunSetup

Grounding Grounding

Grounding

Whenoperatingtheelectrostaticgun,any
ungroundedobjectsinthesprayarea(people,
containers,tools,etc.)canbecomeelectrically
charged.Impropergroundingcanresultinstatic
sparking,whichcancausea󰘰re,explosion,or
electricshock.Groundallequipment,personnel,
objectbeingsprayed,andconductiveobjects
inorclosetothesprayarea.Resistancemust
notexceed1megohm.Followthegrounding
instructionsbelow.

Thefollowingareminimumgroundingrequirements
forabasicelectrostaticsystem(seeFigs.12–15).
Yoursystemmayincludeotherequipmentorobjects
whichmustbegrounded.Checkyourlocalelectrical
codefordetailedgroundinginstructions.Yoursystem
mustbeconnectedtoatrueearthground.

•

Pump/󰘱uid source:

groundthepump/󰘱uidsource
byconnectingitsgroundwiretoatrueearth
ground.

•

Electrostatic Air Spray Gun:

groundthegun
byconnectingtheGracoGroundedAirHose
(AH)tothegun,andconnectingtheairhose
groundwiretoatrueearthground.See

CheckGunElectricalGrounding,page25.

•

Object being sprayed:

keeptheworkpiecehangers

cleanandgroundedatalltimes.

•

All electrically conductive objects or devices in the
spray area:

mustbeproperlygrounded.

•

Fluid and waste containers:

groundall󰘱uidand
wastecontainersinthesprayarea.Donotusepail
linersunlesstheyareconductiveandgrounded.
When󰘱ushingthespraygun,thecontainerused
tocatchtheexcess󰘱uidmustbeelectrically
conductiveandgrounded.

•

Air compressors:

groundtheequipmentaccording

tothemanufacturer'srecommendations.

•

All air and 󰘱uid lines

mustbeproperlygrounded.
Useonlygroundedhoseswithamaximumof100
feet(30.5m)combinedhoselengthtoensure
groundingcontinuity.

3A2494D

21

GunSetup

•

The 󰘱oor of the spray area:

mustbeelectrically
conductiveandgrounded.Donotcoverthe󰘱oor
withcardboardoranynon-conductivematerial
whichwouldinterruptgroundingcontinuity.

•

Flammable liquids in the spray area:

mustbekept
inapproved,groundedcontainers.Donotuse
plasticcontainers.Donotstoremorethanthe
quantityneededforoneshift.

•

All persons entering the spray area:

mustwear
shoeshavingconductivesolessuchasleather,
orwearpersonalgroundingstraps.Donot
wearshoeswithnon-conductivesolessuchas
rubberorplastic.Ifglovesarenecessary,wear
theconductiveglovessuppliedwiththegun.If
non-Gracoglovesareworn,cutoff󰘰ngersorpalm
areaofglovestoensureyourhandcontactsthe
groundedgunhandle.

Key Key

Key

to totoFigs. Figs.

Figs.

12–15 12–15

12–15

Fig.12

Operatorisgroundedthrough
bareskincontactwiththegun
handleandconductiveshoes.A
conductiveglovecanalsobeused.

Fig.13

Objectbeingsprayedisgrounded
throughcontactwiththehanger
andconveyorsystem.

Fig.14

Gunisgroundedthroughthe
conductiveairhose.

Fig.15Fluidsupplylineandsourcemust

begrounded.

22

3A2494D

GunSetup

Figure12GroundtheOperator

Figure13GroundtheObjectBeingSprayed

3A2494D 23

GunSetup

Figure14GroundtheGun

Figure15GroundtheFluidSupply

24

3A2494D

GunSetup

Check Check

Check

Gun Gun

Gun

Electrical Electrical

Electrical

Grounding Grounding

Grounding

MegohmmeterPartNo.241079(AA-seeFig.

16)isnotapprovedforuseinahazardousarea.
Toreducetheriskofsparking,donotusethe
megohmmetertocheckelectricalgrounding
unless:

•Thegunhasbeenremovedfromthehazardous
area;

•Orallsprayingdevicesinthehazardousarea
areturnedoff,ventilationfansinthehazardous
areaareoperating,andthereareno󰘱ammable
vaporsinthearea(suchasopensolvent
containersorfumesfromspraying).

Failuretofollowthiswarningcouldcause󰘰re,
explosion,andelectricshockandresultinserious
injuryandpropertydamage.

GracoPartNo.241079Megohmmeterisavailable
asanaccessorytocheckthatthegunisproperly
grounded.

1.Haveaquali󰘰edelectricianchecktheelectrical
groundingcontinuityofthespraygunandair
hose.

2.TurnOFF(O)theESOn-Offswitch.

3.Turnofftheairand󰘱uidsupplytothegun.Follow
thePressureReliefProcedure,page27.

4.Disconnectthe󰘱uidhose.

5.Makesurethegroundedairhose(AH)is
connectedandthehosegroundwireis
connectedtoatrueearthground.

6.Measuretheresistancebetweenthegunhandle
(BB)andatrueearthground(CC).Usean
appliedvoltageof500minimumto1000volts
maximum.Theresistanceshouldnotexceed1
megohm.SeeFig.16.

7.Iftheresistanceisgreaterthan1megohm,check
thetightnessofthegroundconnectionsandbe
suretheairhosegroundwireisconnectedtoa
trueearthground.Iftheresistanceisstilltoo
high,replacetheairhose.

Figure16CheckGunElectricalGrounding

3A2494D 25

GunSetup

Check Check

Check

Fluid Fluid

Fluid

Resistivity Resistivity

Resistivity

Toreducetheriskof󰘰re,explosion,orelectric
shock,checkthe󰘱uidresistivityinanon-hazardous
areaonly.ResistanceMeter722886andProbe
722860arenotapprovedforuseinahazardous
area.

Failuretofollowthiswarningcouldcause󰘰re,
explosion,orelectricshockandresultinserious
injuryandpropertydamage.

GracoPartNo.722886ResistanceMeterand
722860Probeareavailableasaccessoriestocheck
thattheresistivityofthe󰘱uidbeingsprayedmeets
therequirementsofanelectrostaticairspraysystem.

Followtheinstructionsincludedwiththemeterand
probe.Readingsof25megohms-cmandabove
providethebestelectrostaticresults.

Ahighconductivitykitorhighconductivityhosemay
berequiredforreadingslessthan25megohm-cm.

Table Table

Table

4 44. ..Fluid Fluid

Fluid

Resistivity Resistivity

Resistivity

Levels Levels

Levels

Megohms Megohms

Megohms

- --cm cm

cm

1–77–2525–200200–2000

HighCon­ductivity
Kitrecom­mended

HighCon­ductivity
Kitmaybe
needed

Bestelec­trostatic
results

Goodelec­trostatic
results

Check Check

Check

Fluid Fluid

Fluid

Viscosity Viscosity

Viscosity

Tocheck󰘱uidviscosityyouwillneed:

•aviscositycup

•astopwatch.

1.Completelysubmergetheviscositycupin
the󰘱uid.Liftthecupoutquickly,startingthe
stopwatchassoonasthecupiscompletely
removed.

2.Watchthestreamof󰘱uidcomingfromthebottom
ofthecup.Assoonasthereisabreakinthe
stream,shutoffthestopwatch.

3.Recordthe󰘱uidtype,elapsedtime,andsizeof
theviscositycup.

4.Iftheviscosityistoohighortoolow,contactthe
materialsupplier.Adjustasnecessary.

Flush Flush

Flush

Before Before

Before

Using Using

Using

Equipment Equipment

Equipment

Theequipmentwastestedin󰘱uidatthefactory.To
avoidcontaminatingyour󰘱uid,󰘱ushtheequipment
withacompatiblesolventbeforeusingtheequipment.

Guidelines Guidelines

Guidelines

for for

for

Abrasive Abrasive

Abrasive

Materials Materials

Materials

Whensprayingabrasivematerials,followthese
guidelines:

•OrderPartNo.24N704Electrode(blue)for

abrasivematerials.

•Sizethenozzleproperlytoreduce󰘱uidpressure

below30psi(0.21MPa,2.1bar),producingan
8–12in.(200–300mm)󰘱uidstream.

•Operatethegunwiththe󰘱uidadjustmentknobin

thefull󰘱owpositionatalltimes.Useanexternal
󰘱uidregulator,notthe󰘱uidadjustmentknob,toset
the󰘱uidpressure.

•Usetheminimumatomizingandfanairpressures

possibletoachieveagoodpattern.

•Followallproceduresunder

CleantheGunDaily,page29.

•Inspecttheelectrodedailyandreplaceifdamaged.

SeeElectrodeReplacement,page39.

26 3A2494D

Operation

Operation Operation

Operation

Pressure Pressure

Pressure

Relief Relief

Relief

Procedure Procedure

Procedure

1.TurnOFF(O)theESOn/Offswitch.

2.Turnofftheairbleedvalvestothe󰘱uidsource
andtothegun.

3.Triggerthegunintoagroundedmetalwaste
containertorelievethe󰘱uidpressure.

4.Openthepumpdrainvalve,havingawaste
containerreadytocatchthedrainage.Leave
thepumpdrainvalveopenuntilyouareready
tosprayagain.

5.Ifthenozzleorhoseiscompletelycloggedor
pressureisnotfullyrelieved,slowlyloosenthe
hoseendcoupling.Nowclearthenozzleorhose.

Startup Startup

Startup

FollowallstepsunderGunSetupChecklist,page18.

Shutdown Shutdown

Shutdown

1.Flushthegun,seeFlushing,page28.

2.FollowthePressureReliefProcedure,page27.

3.Hangthegunfromitshook,withthenozzle
pointingdown.

3A2494D

27

Maintenance

Maintenance Maintenance

Maintenance

Flushing Flushing

Flushing

•Flushbeforechanging󰘱uids,before󰘱uidcandry
intheequipment,attheendoftheday,before
storing,andbeforerepairingequipment.

•Flushatthelowestpressurepossible.Check
connectorsforleaksandtightenasnecessary.

•Flushwitha󰘱uidthatiscompatiblewiththe󰘱uid
beingdispensedandtheequipmentwettedparts.

Toreducetheriskof󰘰re,explosion,orelectric
shock,turnOFF(O)theESOn-Offswitchbefore
󰘱ushingthegun.

NOTICE NOTICE

NOTICE

Donotusemethylenechlorideasa󰘱ushingor
cleaningsolventwiththisgunasitwilldamage
nyloncomponents.

1.TurnOFF(O)theESOn-Offswitch.

2.FollowthePressureReliefProcedure,page27.

3.Changethe󰘱uidsourcetosolvent,ordisconnect
the󰘱uidlineandconnectasolventsupplyline
tothegun.

4.Pointthegunintoagroundedmetalpail.Flush
untilcleansolvent󰘱owsfromthegun.

5.FollowthePressureReliefProcedure,page27.

6.Shutoffordisconnectthesolventline.

7.Hangthegunfromitshook,withthenozzle
pointingdown.

8.Whenreadytosprayagain,reconnect
the󰘱uidsupplyline.Followthe

GunSetupChecklist,page18.

28 3A2494D

Maintenance

Clean Clean

Clean

the the

the

Gun Gun

Gun

Daily Daily

Daily

1.TurnOFF(O)theESOn-Offswitch.

2.Flushthegun.SeeFlushing,page28.

3.FollowthePressureReliefProcedure,page27.

4.Cleantheoutsideofthegunwithacompatible
solvent.Useasoftcloth.Pointthegundownto
preventsolventfromenteringthegunpassages.
Donotimmersethegun.

5.Removetheaircap.

6.Cleantheaircap,retainingring,andnozzlewith
asoftbrushandcompatiblesolvent.

7.Ifnecessary,useatoothpickorothersofttoolto
cleantheaircapholes.Donotusemetaltools.

8.Reinstalltheaircap.Tightensecurely.

3A2494D 29

Maintenance

Daily Daily

Daily

System System

System

Care Care

Care

1.FollowthePressureReliefProcedure,page27.

2.Cleanthe󰘱uidandair󰘰lters.

3.Checkfor󰘱uidleaks.Tightenall󰘰ttings.

4.Cleanworkpiecehangers.Usenon-sparking
tools.

5.Checkthemovementofthetriggerandvalves.
Lubricateifnecessary.

6.CheckGunElectricalGrounding,page25.

7.Hangthegunfromitshook,withthenozzle
pointingdown.

30 3A2494D

ElectricalTests

Electrical Electrical

Electrical

Tests Tests

Tests

Usethefollowingprocedurestotestthecondition
ofthepowersupplyandgunbody,andelectrical
continuitybetweencomponents.

UsemegohmmeterPartNo.241079(AA)andan
appliedvoltageof500V.Connecttheleadsas
shown.

MegohmmeterPartNo.241079(AA-seeFig.

17)isnotapprovedforuseinahazardousarea.
Toreducetheriskofsparking,donotusethe
megohmmetertocheckelectricalgrounding
unless:

•Thegunhasbeenremovedfromthehazardous
area;

•Orallsprayingdevicesinthehazardousarea
areturnedoff,ventilationfansinthehazardous
areaareoperating,andthereareno󰘱ammable
vaporsinthearea(suchasopensolvent
containersorfumesfromspraying).

Failuretofollowthiswarningcouldcause󰘰re,
explosion,andelectricshockandresultinserious
injuryandpropertydamage.

Test Test

Test

Gun Gun

Gun

Resistance Resistance

Resistance

1.Flushanddrythe󰘱uidpassage.

2.For For

For

Model Model

Model

L40T14 L40T14

L40T14

and and

and

L40T15 L40T15

L40T15

guns guns

guns

only: only:

only:

Test
thebarrelcontinuitytoverifythatthemetalpin
inthebarrelisproperlygrounded.Measure
resistancebetweenthemetalpin(GP)andthe
airswivel(21).Theresistanceshouldbeless
than100ohms.Iftheresistanceis100ohmsor
more,replacethegunbody.

3.For For

For

all all

all

guns: guns:

guns:

Triggerthegunandmeasure
resistancebetweentheelectrodeneedletip(3)
andtheairswivel(21).Theresistanceshouldbe:

•75–120megohmsfor40kVguns

•104–148megohmsfor60kVguns

•148–193megohmsfor85kVguns

Ifoutsidethisrange,testthegun
untriggered.Ifstilloutsidethisrange,goto

TestPowerSupplyResistance,page32.Ifinrange,

seeElectricalTroubleshooting,page35forother
possiblecausesofpoorperformance.

Figure17TestGunResistance

3A2494D 31

ElectricalTests

Test Test

Test

Power Power

Power

Supply Supply

Supply

Resistance Resistance

Resistance

1.Removethepowersupply(11).SeePower

SupplyRemovalandReplacement,page43.

2.Removethealternator(15)
fromthepowersupply.See

AlternatorRemovalandReplacement,page44.

3.Measureresistancefromthepowersupply's
groundstrips(EE)tothespring(11a).The
resistanceshouldbe:

•60–85megohmsfor40kVguns

•86–110megohmsfor60kVguns

•130–160megohmsfor85kVguns

4.Ifoutsidethisrange,replacethe
powersupply.Ifinrange,goto

TestElectrodeResistance,page32.

5.Ifyoustillhaveproblems,referto

ElectricalTroubleshooting,page35for

otherpossiblecausesofpoorperformance,or
contactyourGracodistributor.

6.Besurethespring(11a)isinplacebefore
reinstallingthepowersupply.

Figure18TestPowerSupplyResistance

Test Test

Test

Electrode Electrode

Electrode

Resistance Resistance

Resistance

Removetheelectrode(3).See

ElectrodeReplacement,page39.Measure

theresistancebetweenthecontact(HH)andthe
electrodewire(GG).Theresistanceshouldbe8-30
megohms.Ifoutofrange,replacetheelectrode.

NOTE: NOTE:

NOTE:

Ifthegunresistanceisstilloutofrangeafter

testingthepowersupplyandelectrode:

•Checkthattheconductiveo-ring(4a)ismaking
contactwiththebarrelpin.

•Checkthatthepowersupplyspring(11a)ismaking
contactwiththebarrelpin.

Figure19TestElectrodeResistance

32 3A2494D

Troubleshooting

Troubleshooting Troubleshooting

Troubleshooting

Installingandservicingthisequipmentrequires
accesstopartswhichmaycauseanelectricshock
orotherseriousinjuryiftheworkisnotperformed
properly.Donotinstallorrepairthisequipment
unlessyouaretrainedandquali󰘰ed.

Toreducetheriskofaninjury,followthe

PressureReliefProcedure,page27,whenever

youareinstructedtorelievethepressure.

CheckallpossibleremediesintheTroubleshootingChartbeforedisassemblingthegun.

Spray Spray

Spray

Pattern Pattern

Pattern

Troubleshooting Troubleshooting

Troubleshooting

Somespraypatternproblemsarecausedbytheimproperbalancebetweenairand󰘱uid.

Problem Problem

Problem

Cause Cause

Cause

Solution Solution

Solution

No󰘱uid.Re󰘰llsupply.

Loose,dirty,damaged
nozzle/seat.

Cleanorreplacenozzle,see

CleantheGunDaily,page29,or
AirCapandNozzleReplacement,
page38.

Flutteringorspittingspray.

Airin󰘱uidsupply.Check󰘱uidsource.Re󰘰ll.

Improperspraypattern.Damagedordirtynozzleoraircap.

Cleanorreplace.SeeAirCapand

NozzleReplacement,page38.

Fluidbuilduponaircapornozzle.

Clean.See

CleantheGunDaily,page29.

Fanairpressuretoohigh.Decrease.

Fluidtoothin.Increaseviscosity.

Fluidpressuretoolow.Increase.

Fanairpressuretoolow.Increase.

Fluidtoothick.Reduceviscosity.

Toomuch󰘱uid.Decrease󰘱ow.

Didnotapply50%overlap.Overlapstrokes50%. Streaks.

Dirtyordamagedaircap.

Cleanorreplaceaircap.See

CleantheGunDaily,page29,or
AirCapandNozzleReplacement,
page38.

3A2494D 33

Troubleshooting

Gun Gun

Gun

Operation Operation

Operation

Troubleshooting Troubleshooting

Troubleshooting

Problem Problem

Problem

Cause Cause

Cause

Solution Solution

Solution

Atomizingairpressuretoohigh.

Closerestrictorvalvepartway,or
decreaseairpressureaslowas
possible;minimum45psi(0.32
MPa,3.2bar)neededatgunfor
fullvoltage.

Excessivesprayfog.

Fluidtoothin,or󰘱uid󰘱owistoo
low.

Increaseviscosityorincrease󰘱uid
󰘱owrate.

Atomizingairpressuretoolow.

Openatomizingairvalvemoreor
increasegunairinletpressure;
uselowestairpressurenecessary.

Poorlymixedor󰘰ltered󰘱uid.Remixorre󰘰lter󰘱uid.

“OrangePeel”󰘰nish.

Fluidtoothick.Reduceviscosity.

Fluidleaksfromthe󰘱uidpacking
area.

Wornpackingsorrod.

SeePackingRodRepair,page40.

Airleaksfromthefrontofthegun.

Airvalveisnotseatingproperly.

SeeAirValveRepair,page50.

Wornordamaged󰘱uidpacking
rodorelectrode.

Replacepackingrod(2e)
orelectrode(3).See

PackingRodRepair,page40or
ElectrodeReplacement,page39.

Worn󰘱uidnozzleseat.Replacenozzle(4).See

AirCapandNozzleReplacement,
page38.

Loose󰘱uidnozzle.

Tighten.

Fluidleakagefromthefrontofthe
gun.

Damagednozzleo-ring.

SeeAirCapandNozzle

Replacement,page38.

Low󰘱uidsupply.Add󰘱uidifnecessary.

Dirtyorclogged󰘱uidnozzle.Clean.See

CleantheGunDaily,page29.

Gundoesnotspray.

Closedordamaged󰘱uid
adjustmentvalve.

Openvalve,orsee

ESOn-OffandFluidAdjustment
ValveRepair,page49.

Dirtyaircap.

Misalignedaircapand󰘱uidnozzle.Clean󰘱uidbuildupoffaircap

and󰘱uidnozzleseat.See

CleantheGunDaily,page29.

Poorgrounding.

SeeGrounding,page21.

Excessivepaintwrapbackto
operator.

Incorrectdistancefromguntopart.Shouldbe8–12in.(200–300mm).

34 3A2494D

Troubleshooting

Electrical Electrical

Electrical

Troubleshooting Troubleshooting

Troubleshooting

Problem Problem

Problem

Cause Cause

Cause

Solution Solution

Solution

ESOn/OffswitchisOFF(O).TurnON(I).

Gunairpressuretoolow(ES
indicatorisamber).

Checkairpressuretogun;
minimum45psi(0.32MPa,3.2
bar)neededatgunforfullvoltage.

Atomizingairpressuretoohigh.Decrease.

Incorrectdistancefromguntopart.Shouldbe8-12in.(200-300mm).

Poorlygroundedparts.Resistancemustbe1megohmor

less.Cleanworkpiecehangers.

Faultygunresistance.

See

TestGunResistance,page31.

Low󰘱uidresistivity.See

CheckFluidResistivity,page26.

Fluidleaksfromthepacking(2c)
andcausesashort.

SeePackingRodRepair,page40.

Poorwrap.

Faultyalternator.

SeeAlternatorRemovaland

Replacement,page44.

ESOn/OffswitchisOFF(O).TurnON(I). ESorHzindicatorisnotlit.

Nopower.

Checkpowersupply,alternator,
andalternatorribboncable.See

PowerSupplyRemovaland
Replacement,page43and
AlternatorRemovaland
Replacement,page44.

Operatornotgroundedorisnear
ungroundedobject.

SeeGrounding,page21. Operatorgetsmildshock.

Gunnotgrounded.SeeCheckGunElectrical

Grounding,page25,and
TestGunResistance,page31.

Operatorgetsshockfrom
workpiece.

Workpiecenotgrounded.Resistancemustbe1megohmor

less.Cleanworkpiecehangers.

3A2494D 35

Troubleshooting

Problem Problem

Problem

Cause Cause

Cause

Solution Solution

Solution

Gunistooclosetothepartbeing
sprayed.

Gunshouldbe8–12in.(200–300
mm)fromthepart.

Check󰘱uidresistivity.See

CheckFluidResistivity,page26.

Voltage/currentdisplaystaysred
(smartgunsonly).

Dirtygun.

SeeCleantheGunDaily,page29.

ESorHZindicatorisamber.

Alternatorspeedistoolow.Increaseairpressureuntil

indicatorisgreen.Toavoid
over-atomization,usethe
atomizingairrestrictorvalveto
reducetheatomizingairtotheair
cap.

ESorHzindicatorisred.

Alternatorspeedistoohigh.Decreaseairpressureuntil

indicatorisgreen.

ErrordisplayappearsandHz
indicatorisred(Smartgunsonly).

Smartmodulehaslost
communicationwiththepower
supply.

Checkforgoodconnectionsbe­tweentheSmartModuleandthe
powersupply.SeeSmartModule

Replacement,page51and
PowerSupplyRemovaland
Replacement,page43.

36 3A2494D

Repair

Repair Repair

Repair

Prepare Prepare

Prepare

the the

the

Gun Gun

Gun

for for

for

Service Service

Service

Installingandrepairingthisequipmentrequires
accesstopartsthatmaycauseelectricshockor
otherseriousinjuryiftheworkisnotperformed
properly.Donotinstallorservicethisequipment
unlessyouaretrainedandquali󰘰ed.

•Checkallpossibleremedies
inTroubleshooting,page33beforedisassembling
thegun.

•Useavisewithpaddedjawstopreventdamage
toplasticparts.

•Lubricatesomepackingrodparts(2)andcertain
󰘱uid󰘰ttingswithdielectricgrease(44),asspeci󰘰ed
inthetext.

•Lightlylubricateo-ringsandsealswithnon-silicone
grease.OrderPartNo.111265Lubricant.Donot
over-lubricate.

•OnlyusegenuineGracoparts.Donotmixoruse
partsfromotherProGunmodels.

•AirSealRepairKit24N789isavailable.The
kitmustbepurchasedseparately.Kitpartsare
markedwithanasterisk,forexample(6a*).

•FluidSealRepairKit24N790isavailable.The
kitmustbepurchasedseparately.Kitpartsare
markedwithasymbol,forexample(2a‡).

1.Flushthegun.SeeFlushing,page28.

2.Relievethepressure.See

PressureReliefProcedure,page27.

3.Disconnectthegunairand󰘱uidlines.

4.Removethegunfromtheworksite.Repairarea

mustbeclean.

3A2494D 37

Repair

Air Air

Air

Cap Cap

Cap

and and

and

Nozzle Nozzle

Nozzle

Replacement Replacement

Replacement

NOTICE NOTICE

NOTICE

Triggerthegunwhileremovingthenozzletohelp
drainthegunandpreventanypaintorsolventleft
inthegunfromenteringtheairpassages.

1.SeePreparetheGunforService,page37.

2.Removetheretainingring(6)andaircap(5).

3.Triggerthegunwhileremovingthe󰘱uidnozzle
(4)assemblywiththemulti-tool(41).

Thenozzlecontactring(4a)isaconductive
contactring,notasealingo-ring.Toreduce
theriskofsparkingorelectricshock,donot
removethenozzlecontactring(4a)exceptto
replaceitandneveroperatethegunwithout
thecontactringinplace.Donotreplacethe
contactringwithanythingbutagenuineGraco
part.

NOTICE NOTICE

NOTICE

Usenon-siliconegrease,PartNo.111265,on
thesmallo-ring(4b).Donotover-lubricate.Do
notlubricatetheconductivecontactring(4a).

4.Makesuretheconductivecontactring(4a)and
thesmallo-ring(4b)areinplaceonthenozzle
(4).Lightlylubricatethesmallo-ring(4b).

NOTE: NOTE:

NOTE:

Theconductivecontactring(4a)may
showsomewearatthepointwhereitmakes
contactwiththebarrelpin.Thisisnormaland
doesnotrequirereplacement.

5.Makesuretheelectrodeneedle(3)is󰘰nger-tight.

6.Triggerthegunwhileinstallingthe󰘱uidnozzle
(4)withthemulti-tool(41).Tightenuntilthe󰘱uid

nozzleseatsinthegunbarrel(1/8to1/4turn
pasthand-tight).

7.Installtheaircap(5)andretainingring(6).Make
suretheu-cup(6a*)isinplacewiththelipsfacing
forward.

8.SeeTestGunResistance,page31.

Figure20AirCapandNozzleReplacement

38 3A2494D

Repair

Electrode Electrode

Electrode

Replacement Replacement

Replacement

1.SeePreparetheGunforService,page37.

2.Removetheaircapandnozzle.See

AirCapandNozzleReplacement,page38.

3.Unscrewtheelectrode(3)withthemulti-tool(41).

NOTICE NOTICE

NOTICE

Toavoiddamagingtheplasticthreads,bevery
carefulwheninstallingtheelectrode.

4.Applylow-strength(purple)Loctite®orequivalent
threadsealanttotheelectrodeandpackingrod
threads.Installtheelectrode󰘰nger-tight.Donot
overtighten.

5.Installthe󰘱uidnozzleandaircap.See

AirCapandNozzleReplacement,page38.

6.SeeTestGunResistance,page31.

Figure21ElectrodeReplacement

3A2494D 39

Repair

Fluid Fluid

Fluid

Packing Packing

Packing

Rod Rod

Rod

Removal Removal

Removal

1.SeePreparetheGunforService,page37.

2.Removetheaircapand󰘱uidnozzle.See

AirCapandNozzleReplacement,page38.

3.Removetheelectrode.See

ElectrodeReplacement,page39.

4.Loosenthetriggerscrews(13)andremovethe
trigger(12).

5.Removethepackingrod(2),usingthemulti-tool
(41).Removethespring(17).

6.Checkallpartsforwearordamageandreplace
ifnecessary.

Figure22FluidPackingRodRemoval

Packing Packing

Packing

Rod Rod

Rod

Repair Repair

Repair

NOTE: NOTE:

NOTE:

Youmayreplacethepackingrodasindividual

partsorasanassembly.

Adjust Adjust

Adjust

the the

the

Air Air

Air

Flow Flow

Flow

Lead Lead

Lead

and and

and

Lag Lag

Lag

NOTE: NOTE:

NOTE:

Thegunbeginsemittingairbeforethe󰘱uid
isdischargedandthe󰘱uidstopsbeforetheair󰘱ow
stops.Thepackingrodassemblyispre-adjustedat
thefactoryforproperairleadandlag.Adjustonly
ifnecessary,asfollows.

1.Removethespring(17)fromthenut(2k).

2.Useahexwrenchtoholdtheendofthepacking

rod.Turnbothadjustmentnuts(2j,2k)outto
increasethelead/lagtimefortheair󰘱ow.The
recommendedadjustmentisonehalfturnand
notmorethanonefullturn.

3.Tightenthenutstogetherto󰘰xtheminthenew

position.

40 3A2494D

Repair

Assemble Assemble

Assemble

the the

the

Packing Packing

Packing

Rod Rod

Rod

NOTE: NOTE:

NOTE:

Beforeinstallingthe󰘱uidpackingrodintothe
gunbarrel,makesuretheinternalsurfacesofthe
barrelareclean.Removeanyresiduewithasoft
brushorcloth.Checktheinsideofthebarrelfor
marksfromhighvoltagearcing.Ifmarksarepresent,
replacethebarrel.

1.Placethepackingnut(2f)andseal(2b‡)onthe

󰘱uidrod(2e).Flatsonthepackingnutmustface
thebackofthe󰘱uidrod.Thesealo-ringmust
faceawayfromthepackingnut.

2.Filltheinnercavityofthespacer(2h‡)with

dielectricgrease(44).Placethespaceronthe
󰘱uidrod(2e)inthedirectionshown.Generously
applydielectricgreasetotheoutsideofthe
spacer.

3.Placethe󰘱uidpacking(2c‡)onthepackingrod

(2e)withitslipsfacingthefrontoftherod.Install
theneedlepacking(2d‡)withthemaleend
towardthe󰘱uidpacking,theninstallthehousing
(2g).

4.Lightlytightenthepackingnut(2f).Thepacking
nutisproperlytightenedwhenthereis3lb(13.3
N)ofdragforcewhenslidingthepackinghousing
(2g)assemblyalongtherod.Tightenorloosen
thepackingnutasneeded.

5.Installtheo-ring(2a‡)ontheoutsideofhousing
(2g).Lubricatetheo-ringwithnon-silicone
grease,PartNo.111265.Donotover-lubricate.

6.Installthespring(17)againstthenut(2j)as
shown.

7.Installthepackingrodassembly(2)intothe
gunbarrel.Usingthemulti-tool(41),tightenthe
assemblyuntiljustsnug.

8.Installtheelectrode.See

ElectrodeReplacement,page39.

9.Installthenozzleandaircap.See

AirCapandNozzleReplacement,page38.

10.Installthetrigger(12)andscrews(13).

11.SeeTestGunResistance,page31.

Figure23PackingRod

3A2494D

41

Repair

Barrel Barrel

Barrel

Removal Removal

Removal

1.SeePreparetheGunforService,page37.

2.Carefullyloosenthenut(N)fromthebracket󰘱uid
󰘰tting(20).Pullthetube(T)outofthe󰘰tting.
Makesurebothferrules(7,8)andthenutstay
withthetube.

3.Loosenthetwoscrews(27).

NOTICE NOTICE

NOTICE

Toavoiddamagingthepowersupply(11),pull
thegunbarrel(1)straightawayfromthegun
handle(16).Ifnecessary,gentlymovethegun
barrelfromsidetosidetofreeitfromthegun
handle.

4.Holdthegunhandle(16)withonehandandpull
thebarrel(1)straightoffthehandle.

NOTE: NOTE:

NOTE:

Ifthepowersupplyremainsinthebarrel,
removethealternator/powersupplyassemblyfrom
thebarrel.

Figure24BarrelRemoval

Barrel Barrel

Barrel

Installation Installation

Installation

1.Besurethegasket(28*)andgroundingspring
(18)areinplace.Makesurethegasketair
holesarealignedproperly.Replacethegasketif
damaged.

2.Makesurethespring(11a)isinplaceonthetipof
thepowersupply(11).Liberally Liberally

Liberally

applydielectric
grease(44)tothetipofthepowersupply.Place
thebarrel(1)overthepowersupplyandontothe
gunhandle(16).

3.Tightenthetwoscrews(27)oppositelyand
evenly(aboutahalfturnpastsnug).Donot
over-tightenthescrews(27).

4.Assemblethe󰘱uidtube(T)intothebracket󰘰tting
(20).Ensurethattheferrules(7,8)areinplace.
Tightenthenut(N)securelyontothe󰘰tting.
Makesurethetop󰘰ttingremainstight.

5.SeeTestGunResistance,page31.

Figure25BarrelInstallation

42

3A2494D

Repair

Power Power

Power

Supply Supply

Supply

Removal Removal

Removal

and and

and

Replacement Replacement

Replacement

•Inspectthegunhandlepowersupplycavityfordirt
ormoisture.Cleanwithaclean,dryrag.

•Donotexposegasket(28)tosolvents.

1.SeePreparetheGunforService,page37.

2.SeeBarrelRemoval,page42.

NOTICE NOTICE

NOTICE

Becarefulwhenhandlingthepowersupply
(11)toavoiddamagingit.

3.Graspthepowersupply(11)withyourhand.

Withagentlesidetosidemotion,freethepower
supply/alternatorassemblyfromthegunhandle
(16),thencarefullypullitstraightout.

On Smart

Models only,

disconnectthe󰘱exiblecircuit(24)

fromthesocketatthetopofthehandle.

4.Inspectthepowersupplyandalternatorfor

damage.

5.Toseparatethepowersupply(11)fromthe

alternator(15),disconnectthe3-wireribbon
connector(PC)fromthepowersupply.

On Smart

Models only,

disconnectthe6–pin󰘱exiblecircuit
(24)fromthepowersupply.Slidethealternator
upandoffthepowersupply.

6.SeeTestPowerSupplyResistance,page32.
Replacethepowersupplyifnecessary.
Torepairthealternator,see

AlternatorRemovalandReplacement,page44.

Topreventdamagetothecableandpossible
interruptionofthegroundcontinuity,bendthe
alternator’s3–wireribboncable(PC)upward
andback,sothebendfacesthepowersupply
andtheconnectorisatthetop.

7.

Smart models only:

connectthe6–pin󰘱exible

circuit(24)tothepowersupply.

8.Connectthe3-wireribbonconnector(PC)tothe
powersupply.Tucktheribbonforward,under
thepowersupply.Slidethealternator(15)down
ontothepowersupply(11).

9.Insertthepowersupply/alternatorassemblyin
thegunhandle(16).Makesurethegroundstrips
(EE)makecontactwiththehandle.OnSmart
models,aligntheconnectorofthe6–pin󰘱exible
circuit(24)withthesocket(CS)atthetopofthe
handle.Pushtheconnectorsecurelyintothe
socketasyouslidethepowersupply/alternator
assemblyintothehandle.

Figure26ConnectFlexibleCircuit

10.Makesurethegasket(28*),groundspring(18),
andpowersupplyspring(11a)areinplace.
Assemblethebarrel(1)tothehandle(16).See

BarrelInstallation,page42.

11.SeeTestGunResistance,page31.

Figure27PowerSupply

3A2494D 43

Repair

Alternator Alternator

Alternator

Removal Removal

Removal

and and

and

Replacement Replacement

Replacement

NOTE: NOTE:

NOTE:

Replacealternatorbearingsafter2000hours
ofoperation.OrderPartNo.24N706BearingKit.
Partsincludedinthekitaremarkedwithasymbol(♦).

1.SeePreparetheGunforService,page37.

2.Removethepowersupply/alternatorassembly

anddisconnectthealternator.SeePowerSupply

RemovalandReplacement,page43.

3.Measureresistancebetweenthetwoouter

terminalsofthe3-wireconnector(PC);itshould
be2.0–6.0ohms.Ifoutsidethisrange,replace
thealternatorcoil(15a).

4.Usinga󰘱atbladescrewdriver,prytheclip(15h)

offthehousing(15d).Removethecap(15f),
usingathinbladeorscrewdriver.

5.Ifnecessary,rotatethefan(15e)soitsblades

clearthefourbearingtabs(T)ofthehousing
(15d).

Figure28FanOrientation

6.Pushthefanandcoilassembly(15a)outthe

frontofthehousing(15d).

Figure29AlternatorCross-Section

NOTICE NOTICE

NOTICE

Donotscratchordamagethemagnet(M)or
shaft(S).Donotpinchordamagethe3–wire
connector(PC)whendisassemblingand
reassemblingthebearings.

7.Holdthecoilassembly(15a)onaworkbench
withthefanendfacingup.Usingawideblade
screwdriver,prythefan(15e)offtheshaft(S).

8.Removethetopbearing(15b2).

9.Removethebottombearing(15b1).

10.Installthenewbottombearing(15b1♦)onthe
longendoftheshaft(S).The󰘱attersideofthe
bearingmustfaceawayfromthemagnet(M).
Installinthecoil(15a)sothebearingbladesare
󰘱ushwiththesurfaceofthecoil.

11.Pressthenewtopbearing(15b2♦)ontotheshort
endoftheshaftsothebearingbladesare󰘱ush
withthesurfaceofthecoil(15a).The󰘱atterside
ofthebearingmustfaceawayfromthecoil.

44

3A2494D

Repair

12.Holdthecoilassembly(15a)onaworkbench
withthefanendfacingup.Pressthefan(15e♦)
ontothelongendoftheshaft(S).Thefanblades
mustbeorientedasshown.

13.Carefullypressthecoilassembly(15a)into
thefrontofthehousing(15d♦).The3–wire
connector(PC)mustbepositionedbelowthe
widernotch(W)ofthehousingtabs,asshownin
Fig.45.Besurethecoilalignmentpins(P)are
positionedasshowninFig.44.

14.Rotatethefan(15e)soitsbladesclearthefour
bearingtabs(T)atthebackofthehousing.

Ensurethatthebladesofthebottombearing
(15b1♦)alignwiththetabs.

15.Seatthecoilfullyintothehousing(15d♦).Secure
withtheclip(15h♦),ensuringthatitstabsengage
theslotsinthehousing.

16.Ensurethattheo-ring(15g)isinplace.Install
thecap(15f).

17.Installthealternatoronthepowersupply,and
installbothpartsinthehandle.SeePower

SupplyRemovalandReplacement,page43.

Figure30Alternator

3A2494D 45

Repair

Fluid Fluid

Fluid

Tube Tube

Tube

Removal Removal

Removal

and and

and

Replacement Replacement

Replacement

1.Removethenut(22)fromthebracket(20).

2.Loosenthe󰘰tting(9)toremovethe󰘱uidtube
(14)fromthebarrel(1).

3.Applydielectricgrease(44)tothethreadsofthe
󰘰tting(9)andtheo-ring(10).Ensuretheferrules
(7,8)areinplace.

NOTE: NOTE:

NOTE:

On40kVguns,theo–ring(10★)isnot
used,andferrules(7★)and(8★)arepartofthe
top󰘰tting(9).

NOTE: NOTE:

NOTE:

On60and85kVkVguns,checkthatthe
sleeve(SL)isinplacenearthetopofthe󰘱uid
tube.

4.Slidethe󰘰tting(9)ontothe󰘱uidtube(14)and
threadthe󰘰ttingintothebarrel(1).Torqueto
25–35in-lb(2.8–3.9N•m).

5.Withtheferrules(7,8)seatedtothebracket(20),
screwthenut(22)securelyontothebracket.
Makesurethetop󰘰ttingremainstight.

Figure31FluidTube

46 3A2494D

Repair

Fan Fan

Fan

Air Air

Air

Adjustment Adjustment

Adjustment

Valve Valve

Valve

Repair Repair

Repair

1.SeePreparetheGunforService,page37.

2.Placeawrenchonthe󰘱atsofthevalvehousing

(30a)andunscrewthevalvefromthehandle
(16).

NOTE: NOTE:

NOTE:

Youmayreplacethevalveasan
assembly(gotostep9)orreplaceonlytheo-ring
(steps3–9).

3.Removetheretainingring(30d).

4.Turnthevalveshaft(30b)counterclockwiseuntil
itcomesfreefromthevalvehousing(30a).

5.Inspecttheo-ring(30c).Removeifdamaged.

6.Cleanallpartsandinspectforwearordamage.

NOTE: NOTE:

NOTE:

Usenon-siliconegrease,PartNo.

111265.Donotover-lubricate.

7.Whenreassemblingthefanairvalve(30),lightly
lubricatethevalvethreadsandscrewtheshaft
(30b)fullyintothehousing(30a)untilbottomed.
Installtheo-ring(30c*),lubricate,andunscrew
thevalvestemuntiltheo-ringentersthehousing.

8.Reassembletheretainingring(30d).Unscrew
thevalvestemfromthehousinguntilitisstopped
bytheretainingring.

9.Screwthevalveassembly(30)intothegun
handle(16),usingawrenchonthe󰘱atsofthe
housing.Torqueto15in-lb(1.7N•m).

Figure32FanAirAdjustmentValve

3A2494D

47

Repair

Atomizing Atomizing

Atomizing

Air Air

Air

Restrictor Restrictor

Restrictor

Valve Valve

Valve

Repair Repair

Repair

1.SeePreparetheGunforService,page37.

2.Placeawrenchonthe󰘱atsofthevalvehousing
(29a)andunscrewthevalvefromthehandle
(16).

NOTE: NOTE:

NOTE:

Youmayreplacethevalveasan
assembly(gotostep9)orreplaceonlytheo-ring
(steps3–9).

3.Unscrewthevalvestem(29e).Removethe
retainingring(29d).

4.Turnthevalvebody(29b)counterclockwiseuntil
itcomesfreefromthevalvehousing(29a).

5.Inspecttheo-ring(29c).Removeifdamaged.

6.Cleanallpartsandinspectforwearordamage.

NOTE: NOTE:

NOTE:

Usenon-siliconegrease,PartNo.

111265.Donotover-lubricate.

7.Whenreassemblingtheatomizingairrestrictor
valve(29),lightlylubricatetheo-ring(29c)and
pushthevalvebody(29b)fullyintothehousing
(29a)untilbottomed.

8.Reassembletheretainingring(29d).Threadthe
valvestem(29e)halfwayintothevalvebody
(29b).

9.Aligntheslot(S)inthevalvestemwiththerib(R)
inthegunhandle.Screwthevalveassembly(29)
intothegunhandle(16),usingawrenchonthe
󰘱atsofthehousing.Torqueto15in-lb(1.7N•m).

NOTE: NOTE:

NOTE:

Iftheatomizingairrestrictorvalveisnot

desired,installthesuppliedplug(42).

Figure33AtomizingAirRestrictorValve

Figure34AlignValveStem

48 3A2494D

Repair

ES ES

ES

On On

On

- --Off Off

Off

and and

and

Fluid Fluid

Fluid

Adjustment Adjustment

Adjustment

Valve Valve

Valve

Repair Repair

Repair

1.SeePreparetheGunforService,page37.

2.Loosenthecaptivescrew(26p).Removethe

valve(26)fromthehandle.

3.Lubricatetheo-rings(26b*and26m*)with

non-siliconegrease,PartNo.111265.Donot
over-lubricate.

NOTE: NOTE:

NOTE:

Donotover-lubricateparts.Excessive

lubricantontheo-ringscanbepushedintothe

gunairpassageandblemishthe󰘰nishonthe
workpiece.

4.Cleanandinspectpartsfordamage.Replace
ifnecessary.

NOTE: NOTE:

NOTE:

Theprotrusionontheretainerplate(26h)

mustpointupward.

5.Reinstallthevalve.Torquethescrew(27)to
15-25in-lb(1.7-2.8N•m).

Figure35ESOn-OffandFluidAdjustmentValve

3A2494D 49

Repair

Air Air

Air

Valve Valve

Valve

Repair Repair

Repair

1.SeePreparetheGunforService,page37.

2.SeeBarrelRemoval,page42.

3.Removethescrews(13)andtrigger(12).

4.RemovetheESOn-OffValve.SeeESOn-Off

andFluidAdjustmentValveRepair,page49.

5.Removethespring(34).

6.Pushonthefrontoftheairvalveshafttoforceit
outthebackofthehandle.Inspecttherubber
seal(23a*)andreplaceifdamaged.

7.Inspecttheu-cup(35).Donotremovetheu-cup
unlessdamaged.Ifremoved,installthenewone
withitslipsfacingintothegunhandle(16).Place
theu-cupontheshaftoftheairvalvetohelpseat
itinthegunhandle.

Figure36InstallU-Cup

8.Installtheairvalve(23)andspring(34)intothe
gunhandle(16).

9.InstalltheESOn-OffValve.SeeESOn-Offand

FluidAdjustmentValveRepair,page49.

10.Installthetrigger(12)andscrews(13).

11.SeeBarrelInstallation,page42.

Figure37AirValve

50 3A2494D

Repair

Smart Smart

Smart

Module Module

Module

Replacement Replacement

Replacement

IftheErrordisplayappears,theSmartModulehas
lostcommunicationwiththepowersupply.Checkfor
goodconnectionsbetweentheSmartModuleand
thepowersupply.

Ifthemodule’sLEDsarenotlighting,replacethe
module.

1.SeePreparetheGunforService,page37.

2.Removethepivotscrew(31e),o-ring(31f),and
ESHI/LOswitch(31c)atthebottomleftcornerof
theSmartModulecartridge(31a).

3.Removetheremainingthreescrews(31d)from
thecartridge.

4.PulltheSmartModuleoutthebackofthegun.
Disconnecttheribboncable(RC)fromthe
connector(GC)inthegunhandle.

5.Removethegasket(31b).

6.Installanewgasket(31b)onthenewcartridge
(31a).Makesurethenotchedcornersofthe
gasketareatthetop.

7.Alignthemodule’sribboncable(RC)with
thegun’scable(GC)andslidethemsecurely
together,asshown.Tucktheconnectedcables
intotherecessofthegunhandle.Installthe
module󰘱ushtothebackofthegunhandle.

8.Installthepivotscrew(31e),o-ring(31f),and
ESHI/LOswitchinthebottomleftcornerofthe
cartridge(31a).

9.Installthethreeremainingscrews(31d).Torque
to7–9in-lb(0.8–1.0N•m).

Figure38SmartModule

Figure39AlignRibbonCables

3A2494D 51

Repair

Air Air

Air

Swivel Swivel

Swivel

and and

and

Exhaust Exhaust

Exhaust

Valve Valve

Valve

Replacement Replacement

Replacement

1.SeePreparetheGunforService,page37.

2.Toreplacetheairexhaustvalve:

a.Removetheclamp(43)andtheexhausttube

(36).

b.Unscrewtheswivel(21)fromthegunhandle

(16).Theswivelisaleft-handthread.
Removethebracket(20).

c.Pulltheexhaustvalve(19)fromthehandle

(16).Inspecttheo-ring(19a)andreplaceif
necessary.

d.Installtheo-ring(19a*)ontheexhaustvalve

(19).Lubricatetheo-ringwithalightcoating
ofnon-siliconegrease.

e.Installtheexhaustvalve(19)inthehandle

(16).

f.Applythreadsealanttothetopthreadsofthe

swivel(21).Positionthebracket(20)and
screwtheswivelintothegunhandle(16).
Torqueto75–85in-lb(8.4–9.6N•m).

g.Installthetube(36)andclamp(43).

3.Toreplacetheairinletswivel:

a.Unscrewtheswivel(21)fromthegunhandle

(16).Theswivelisaleft-handthread.

b.Applythreadsealanttothetopthreadsofthe

swivel.Screwtheswivelintothegunhandle.
Torqueto75–85in-lb(8.4–9.6N•m).

Figure40AirInletFittingandAirExhaustValve

52 3A2494D

Parts

Parts Parts

Parts

Standard Standard

Standard

Air Air

Air

Spray Spray

Spray

Gun Gun

Gun

Assembly Assembly

Assembly

Part Part

Part

No. No.

No.

L40T10 L40T10

L40T10

40 40

40

kV kV

kV

Electrostatic Electrostatic

Electrostatic

Air Air

Air

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A A

A

Part Part

Part

No. No.

No.

L40T14 L40T14

L40T14

40 40

40

kV kV

kV

High High

High

Ef󰘰ciency Ef󰘰ciency

Ef󰘰ciency

Electrostatic Electrostatic

Electrostatic

Air Air

Air

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A A

A

Part Part

Part

No. No.

No.

L60T10 L60T10

L60T10

60 60

60

kV kV

kV

Electrostatic Electrostatic

Electrostatic

Air Air

Air

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A A

A

Part Part

Part

No. No.

No.

L60T11 L60T11

L60T11

60 60

60

kV kV

kV

Electrostatic Electrostatic

Electrostatic

Round Round

Round

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A A

A

Part Part

Part

No. No.

No.

L60T12 L60T12

L60T12

60 60

60

kV kV

kV

Electrostatic Electrostatic

Electrostatic

Air Air

Air

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A, A,

A,

with with

with

1.2 1.2

1.2

mm mm

mm

Nozzle Nozzle

Nozzle

Part Part

Part

No. No.

No.

L85T10 L85T10

L85T10

85 85

85

kV kV

kV

Electrostatic Electrostatic

Electrostatic

Air Air

Air

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A A

A

3A2494D 53

Parts

Part Part

Part

No. No.

No.

L40T10 L40T10

L40T10

40 40

40

kV kV

kV

Electrostatic Electrostatic

Electrostatic

Air Air

Air

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A A

A

Part Part

Part

No. No.

No.

L40T14 L40T14

L40T14

40 40

40

kV kV

kV

High High

High

Ef󰘰ciency Ef󰘰ciency

Ef󰘰ciency

Electrostatic Electrostatic

Electrostatic

Air Air

Air

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A A

A

Part Part

Part

No. No.

No.

L60T10 L60T10

L60T10

60 60

60

kV kV

kV

Electrostatic Electrostatic

Electrostatic

Air Air

Air

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A A

A

Part Part

Part

No. No.

No.

L60T11 L60T11

L60T11

60 60

60

kV kV

kV

Electrostatic Electrostatic

Electrostatic

Round Round

Round

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A; A;

A;

see see

see

Round Round

Round

Spray Spray

Spray

Assembly Assembly

Assembly

, ,,page page

page

55 55

55

Part Part

Part

No. No.

No.

L60T12 L60T12

L60T12

60 60

60

kV kV

kV

Electrostatic Electrostatic

Electrostatic

Air Air

Air

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A, A,

A,

with with

with

1.2 1.2

1.2

mm mm

mm

Nozzle Nozzle

Nozzle

Part Part

Part

No. No.

No.

L85T10 L85T10

L85T10

85 85

85

kV kV

kV

Electrostatic Electrostatic

Electrostatic

Air Air

Air

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A A

A

Ref. Ref.

Ref.
No. No.

No.

Part Part

Part

No. No.

No.

Description Description

Description

Qty Qty

Qty

24N665

BODY,gun;40kVgun

1

24N666

BODY,gun;60kVgun

1

24N667

BODY,gun;85kVgun

1

1

24N668

BODY,gun;40kVhigh
ef󰘰ciencygun

1

2

SeePackingRodAssembly,page62

1

324N651NEEDLE,electrode1

24N616

NOZZLE,1.5mm;includes4a
and4b

1

24N615

NOZZLE,1.2mm;includes4a
and4b

1

4

24N729

NOZZLE,roundspray;
includes4aand4b;see

RoundSprayAssembly,page55

1

4a24N645

O-RING,conductive

1

4b111507

O-RING;󰘱uoroelastomer

1

24N477

AIRCAP

1

5

24N731

AIRCAP,roundspray;see

RoundSprayAssembly,page55

1

624N644

RING,retainer;includes6a

1

6a*

198307

PACKING,u-cup;UHMWPE

1

111286

FERRULE,front;40kVgun

1 7‡★

111286

FERRULE,front;60and85kV
guns

2

111285FERRULE,back;40kVgun1 8‡★

111285FERRULE,back;60and85kV

guns

2

24N656

FITTING,󰘱uid;40kVgun

1

24N657

FITTING,󰘱uid;60kVgun

1

9

24N658

FITTING,󰘱uid;85kVgun

1

10★102982

PACKING,o-ring;60and85kV
gunsonly

1

24N659

POWERSUPPLY,40kVgun

1

24N660

POWERSUPPLY,60kVgun

1

11

24N661

POWERSUPPLY,85kVgun

1

11a24N979

SPRING

1

1224N663

TRIGGER;includesitem13

1

Ref. Ref.

Ref.
No. No.

No.

Part Part

Part

No. No.

No.

Description Description

Description

Qty Qty

Qty

1324A445

SCREW,trigger;packageof2

1

24N695

TUBE,󰘱uid;40kVgun

1

24N696

TUBE,󰘱uid,withsleeve;60kV
gun

1

14

24N697

TUBE,󰘱uid,withsleeve;85kV
gun

1

1524N664

See

AlternatorAssembly,page63

1

24N751HANDLE;40kVgun1

24N752HANDLE;60kVgun1

16

24N753HANDLE;85kVgun1

17185111

SPRING,compression

1

18197624

SPRING,compression

1

19249323VALVE,exhaust1

19a*

112085

O-RING

1

2024N741

BRACKET

1

2124N626

SWIVEL,airinlet;M12x1/4
npsm(m);left-handthread

1

2224N698NUT1

2324N633VALVE,air1

23a*

276733

SEAL,airvalve

1

2624N630

SeeESOn-OffandFluid

AdjustmentValve,page64

1

2724N740

SCREW,hexsocket;sst;
packageof2

1

28*

24N699

GASKET,barrel

1

24T304

SeeAtomizingAirRestrictor

ValveAssembly,page65

1 29

24N733Forroundspraygunonly;see

AtomizingAirRestrictorValve
Assembly,page65

1

24N634

SeeFanAirAdjustmentValve

Assembly,page65

1 30

24N732Forroundspraygunonly;

seeFanAirAdjustmentValve

Assembly,page65

1

34185116

SPRING,compression

1

35*

188749

PACKING,u-cup

1

54 3A2494D

Parts

Ref. Ref.

Ref.
No. No.

No.

Part Part

Part

No. No.

No.

Description Description

Description

Qty Qty

Qty

36185103

TUBE,exhaust;1/4in.(6mm)
ID(shippedloose)

1

40107460

TOOL,wrench,ballend;4mm
(shippedloose)

1

41276741

MULTI-TOOL(shippedloose)

1

4224N786

PLUG,restrictor(shippedloose;
foruseinsteadofitem29)

1

43110231

CLAMP,exhausttube(shipped
loose)

1

44116553

GREASE,dielectric;1oz(30
ml)tube(notshown)

1

45117824

GLOVE,conductive,medium;
packageof12;alsoavailable
insmall(117823)andlarge
(117825)

1

Ref. Ref.

Ref.
No. No.

No.

Part Part

Part

No. No.

No.

Description Description

Description

Qty Qty

Qty

24N603

COVER,gun,40and60kV
guns;packageof10

1

46

24N604

COVER,gun,85kVguns;
packageof10

1

47▲179791

TAG,warning(notshown)

1

48▲16P802

SIGN,warning(notshown)

1

4924N730

DIFFUSER,forround
spraygunonly;see

RoundSprayAssembly,page55

1

5024N783

HOOK;includesscrew

1

▲ReplacementDangerandWarninglabels,tags,
andcardsareavailableatnocost.

*ThesepartsareincludedinAirSealRepairKit
24N789(purchaseseparately).

‡ThesepartsareincludedinFluidSealRepairKit
24N790(purchaseseparately).

NOTE: NOTE:

NOTE:

On40kVguns,theo–ring(10★)isnotused,
andferrules(7★)and(8★)arepartofthetop󰘰tting
(9).

Round Round

Round

Spray Spray

Spray

Assembly Assembly

Assembly

3A2494D 55

Parts

Standard Standard

Standard

High High

High

Conductivity Conductivity

Conductivity

Air Air

Air

Spray Spray

Spray

Gun Gun

Gun

Assembly Assembly

Assembly

Part Part

Part

No. No.

No.

L40T16 L40T16

L40T16

40 40

40

kV kV

kV

Electrostatic Electrostatic

Electrostatic

High High

High

Conductivity Conductivity

Conductivity

Air Air

Air

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A A

A

Part Part

Part

No. No.

No.

L40T15 L40T15

L40T15

40 40

40

kV kV

kV

High High

High

Ef󰘰ciency Ef󰘰ciency

Ef󰘰ciency

Electrostatic Electrostatic

Electrostatic

Air Air

Air

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A A

A

Part Part

Part

No. No.

No.

L60T16 L60T16

L60T16

60 60

60

kV kV

kV

Electrostatic Electrostatic

Electrostatic

High High

High

Conductivity Conductivity

Conductivity

Air Air

Air

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A A

A

Part Part

Part

No. No.

No.

L85T16 L85T16

L85T16

85 85

85

kV kV

kV

Electrostatic Electrostatic

Electrostatic

High High

High

Conductivity Conductivity

Conductivity

Air Air

Air

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A A

A

56 3A2494D

Parts

Part Part

Part

No. No.

No.

L40T16 L40T16

L40T16

40 40

40

kV kV

kV

Electrostatic Electrostatic

Electrostatic

High High

High

Conductivity Conductivity

Conductivity

Air Air

Air

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A A

A

Part Part

Part

No. No.

No.

L40T15 L40T15

L40T15

40 40

40

kV kV

kV

High High

High

Ef󰘰ciency Ef󰘰ciency

Ef󰘰ciency

Electrostatic Electrostatic

Electrostatic

Air Air

Air

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A A

A

Part Part

Part

No. No.

No.

L60T16 L60T16

L60T16

60 60

60

kV kV

kV

Electrostatic Electrostatic

Electrostatic

High High

High

Conductivity Conductivity

Conductivity

Air Air

Air

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A A

A

Part Part

Part

No. No.

No.

L85T16 L85T16

L85T16

85 85

85

kV kV

kV

Electrostatic Electrostatic

Electrostatic

High High

High

Conductivity Conductivity

Conductivity

Air Air

Air

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A A

A

Ref. Ref.

Ref.
No. No.

No.

Part Part

Part

No. No.

No.

Description Description

Description

Qty Qty

Qty

24N665

BODY,gun;40kVgun

1

24N666

BODY,gun;60kVgun

1

24N667

BODY,gun;85kVgun

1

1

24N668

BODY,gun;40kVhigh
ef󰘰ciencygun

1

2

SeePackingRodAssembly,page62

1

324N704NEEDLE,electrode1

424N623

NOZZLE;includes4aand4b

1

4a24N645

O-RING,conductive

1

4b111507

O-RING;󰘱uoroelastomer

1

5

24N477

AIRCAP

1

624N644

RING,retainer;includes6a

1

6a*

198307

PACKING,u-cup;UHMWPE

1

24N659

POWERSUPPLY,40kVgun

1

24N660

POWERSUPPLY,60kVgun

1

11

24N661

POWERSUPPLY,85kVgun

1

11a24N979

SPRING

1

1224N663

TRIGGER;includesitem13

1

1324A445

SCREW,trigger;packageof2

1

14

SeeHighConductivityFluidTube

Assembly,page67

1

1524N664

See

AlternatorAssembly,page63

1

24N751HANDLE;40kVgun1

24N752HANDLE;60kVgun1

16

24N753HANDLE;85kVgun1

17185111

SPRING,compression

1

18197624

SPRING,compression

1

19249323VALVE,exhaust1

19a*

112085

O-RING

1

2024N741

BRACKET

1

2124N626

SWIVEL,airinlet;M12x1/4
npsm(m);left-handthread

1

Ref. Ref.

Ref.
No. No.

No.

Part Part

Part

No. No.

No.

Description Description

Description

Qty Qty

Qty

2324N633VALVE,air1

23a*

276733

SEAL,airvalve

1

2624N630

SeeESOn-OffandFluid

AdjustmentValve,page64

1

2724N740

SCREW,hexsocket;sst;
packageof2

1

28*

24N699

GASKET,barrel

1

2924T304

SeeAtomizingAirRestrictor

ValveAssembly,page65

1

3024N634

SeeFanAirAdjustmentValve

Assembly,page65

1

34185116

SPRING,compression

1

35*

188749

PACKING,u-cup

1

36185103

TUBE,exhaust;1/4in.(6mm)
ID(shippedloose)

1

40107460

TOOL,wrench,ballend;4mm
(shippedloose)

1

41276741

MULTI-TOOL(shippedloose)

1

4224N786

PLUG,restrictor(shippedloose;
foruseinsteadofitem29)

1

43110231

CLAMP,exhausttube(shipped
loose)

1

44116553

GREASE,dielectric;1oz(30
ml)tube(notshown)

1

45117824

GLOVE,conductive,medium;
packageof12;alsoavailable
insmall(117823)andlarge
(117825)

1

24N603

COVER,gun,40and60kV
guns;packageof10

1 46

24N604

COVER,gun,85kVguns;
packageof10

1

47▲179791

TAG,warning(notshown)

1

48▲16P802

SIGN,warning(notshown)

1

5024N783

HOOK;includesscrew

1

▲ReplacementDangerandWarninglabels,tags,
andcardsareavailableatnocost.

*ThesepartsareincludedinAirSealRepairKit
24N789(purchaseseparately).

3A2494D 57

Parts

Smart Smart

Smart

High High

High

Conductivity Conductivity

Conductivity

Air Air

Air

Spray Spray

Spray

Gun Gun

Gun

Assembly Assembly

Assembly

Part Part

Part

No. No.

No.

L60M16 L60M16

L60M16

60 60

60

kV kV

kV

Electrostatic Electrostatic

Electrostatic

High High

High

Conductivity Conductivity

Conductivity

Air Air

Air

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A A

A

Part Part

Part

No. No.

No.

L85M16 L85M16

L85M16

85 85

85

kV kV

kV

Electrostatic Electrostatic

Electrostatic

High High

High

Conductivity Conductivity

Conductivity

Air Air

Air

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A A

A

58 3A2494D

Parts

Part Part

Part

No. No.

No.

L60M16 L60M16

L60M16

60 60

60

kV kV

kV

Electrostatic Electrostatic

Electrostatic

High High

High

Conductivity Conductivity

Conductivity

Air Air

Air

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A A

A

Part Part

Part

No. No.

No.

L85M16 L85M16

L85M16

85 85

85

kV kV

kV

Electrostatic Electrostatic

Electrostatic

High High

High

Conductivity Conductivity

Conductivity

Air Air

Air

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A A

A

Ref. Ref.

Ref.
No. No.

No.

Part Part

Part

No. No.

No.

Description Description

Description

Qty Qty

Qty

24N666

BODY,gun;60kVgun

1

1

24N667

BODY,gun;85kVgun

1

2

SeePackingRodAssembly,page62

1

324N704NEEDLE,electrode1

424N623

NOZZLE;includes4aand4b

1

4a24N645

O-RING,conductive

1

4b111507

O-RING;󰘱uoroelastomer

1

5

24N477

AIRCAP

1

624N644

RING,retainer;includes6a

1

6a*

198307

PACKING,u-cup;UHMWPE

1

24N660

POWERSUPPLY,60kVgun

1

11

24N661

POWERSUPPLY,85kVgun

1

11a24N979

SPRING

1

1224N663

TRIGGER;includesitem13

1

1324A445

SCREW,trigger;packageof2

1

14

SeeHighConductivityFluidTube

Assembly,page67

1

1524N664

See

AlternatorAssembly,page63

1

24N754HANDLE,smart;60kVgun1

16

24N755HANDLE,smart;85kVgun1

17185111

SPRING,compression

1

18197624

SPRING,compression

1

19249323VALVE,exhaust1

19a*

112085

O-RING

1

2024N741

BRACKET

1

2124A626

SWIVEL,airinlet;M12x1/4
npsm(m);left-handthread

1

2324N633VALVE,air1

23a*

276733

SEAL,airvalve

1

Ref. Ref.

Ref.
No. No.

No.

Part Part

Part

No. No.

No.

Description Description

Description

Qty Qty

Qty

24245265

CIRCUIT,󰘱exible

1

2624N630

SeeESOn-OffandFluid

AdjustmentValve,page64

1

2724N740

SCREW,hexsocket;sst;
packageof2

1

28*

24N699

GASKET,barrel

1

2924T304

SeeAtomizingAirRestrictor

ValveAssembly,page65

1

3024N634

SeeFanAirAdjustmentValve

Assembly,page65

1

3124N756

SeeSmartModuleAssembly,

page66

1

34185116

SPRING,compression

1

35*

188749

PACKING,u-cup

1

36185103

TUBE,exhaust;1/4in.(6mm)
ID(shippedloose)

1

40107460

TOOL,wrench,ballend;4mm
(shippedloose)

1

41276741

MULTI-TOOL(shippedloose)

1

4224N786

PLUG,restrictor(shippedloose;
foruseinsteadofitem29)

1

43110231

CLAMP,exhausttube

1

44116553

GREASE,dielectric;1oz(30ml)
tube(notshown)

1

45117824

GLOVE,conductive,medium;
packageof12;alsoavailable
insmall(117823)andlarge
(117825)

1

24N603

COVER,gun,60kVguns;
packageof10

1 46

24N604

COVER,gun,85kVguns;
packageof10

1

47▲179791

TAG,warning(notshown)

1

48▲16P802

SIGN,warning(notshown)

1

5024N783

HOOK;includesscrew

1

▲ReplacementDangerandWarninglabels,tags,
andcardsareavailableatnocost.

*ThesepartsareincludedinAirSealRepairKit
24N789(purchaseseparately).

3A2494D 59

Parts

Smart Smart

Smart

Air Air

Air

Spray Spray

Spray

Gun Gun

Gun

Assembly Assembly

Assembly

Part Part

Part

No. No.

No.

L60M10 L60M10

L60M10

60 60

60

kV kV

kV

Electrostatic Electrostatic

Electrostatic

Air Air

Air

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A A

A

Part Part

Part

No. No.

No.

L60M12 L60M12

L60M12

60 60

60

kV kV

kV

Electrostatic Electrostatic

Electrostatic

Air Air

Air

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A, A,

A,

with with

with

1.2 1.2

1.2

mm mm

mm

Nozzle Nozzle

Nozzle

Part Part

Part

No. No.

No.

L85M10 L85M10

L85M10

85 85

85

kV kV

kV

Electrostatic Electrostatic

Electrostatic

Air Air

Air

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A A

A

60 3A2494D

Parts

Part Part

Part

No. No.

No.

L60M10 L60M10

L60M10

60 60

60

kV kV

kV

Electrostatic Electrostatic

Electrostatic

Air Air

Air

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A A

A

Part Part

Part

No. No.

No.

L60M12 L60M12

L60M12

60 60

60

kV kV

kV

Electrostatic Electrostatic

Electrostatic

Air Air

Air

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A, A,

A,

with with

with

1.2 1.2

1.2

mm mm

mm

Nozzle Nozzle

Nozzle

Part Part

Part

No. No.

No.

L85M10 L85M10

L85M10

85 85

85

kV kV

kV

Electrostatic Electrostatic

Electrostatic

Air Air

Air

Spray Spray

Spray

Gun, Gun,

Gun,

Series Series

Series

A A

A

Ref. Ref.

Ref.
No. No.

No.

Part Part

Part

No. No.

No.

Description Description

Description

Qty Qty

Qty

24N666

BODY,gun;60kVgun

1

1

24N667

BODY,gun;85kVgun

1

2

SeePackingRodAssembly,page62

1

324N651NEEDLE,electrode1

24N616

NOZZLE,1.5mm;includes4a
and4b

1 4

24N615

NOZZLE,1.2mm;includes4a
and4b

1

4a24N645

O-RING,conductive

1

4b111507

O-RING;󰘱uoroelastomer

1

5

24N477

AIRCAP

1

624N644

RING,retainer;includes6a

1

6a*

198307

PACKING,u-cup;UHMWPE

1

7‡

111286

FERRULE,front

2

8‡111285FERRULE,back2

24N657

FITTING,󰘱uid;60kVgun

1

9

24N658

FITTING,󰘱uid;85kVgun

1

10102982

PACKING,o-ring

1

24N660

POWERSUPPLY,60kVgun

1

11

24N661

POWERSUPPLY,85kVgun

1

11a24N979

SPRING

1

1224N663

TRIGGER;includesitem13

1

1324A445

SCREW,trigger;packageof2

1

24N696

TUBE,󰘱uid,withsleeve;60kV
gun

1

14

24N697

TUBE,󰘱uid,withsleeve;85kV
gun

1

1524N664

See

AlternatorAssembly,page63

1

24N754HANDLE,smart;60kVgun1

16

24N755HANDLE,smart;85kVgun1

17185111

SPRING,compression

1

18197624

SPRING,compression

1

19249323VALVE,exhaust1

19a*

112085

O-RING

1

2024N741

BRACKET

1

Ref. Ref.

Ref.
No. No.

No.

Part Part

Part

No. No.

No.

Description Description

Description

Qty Qty

Qty

2124N626

SWIVEL,airinlet;M12x1/4
npsm(m);left-handthread

1

2224N698NUT1

2324N633VALVE,air1

23a*

276733

SEAL,airvalve

1

24245265

CIRCUIT,󰘱exible

1

2624N630

SeeESOn-OffandFluid

AdjustmentValve,page64

1

2724N740

SCREW,hexsocket;sst;
packageof2

1

28*

24N699

GASKET,barrel

1

2924T304

SeeAtomizingAirRestrictor

ValveAssembly,page65

1

3024N634

SeeFanAirAdjustmentValve

Assembly,page65

1

3124N756

SeeSmartModuleAssembly,

page66

1

34185116

SPRING,compression

1

35*

188749

PACKING,u-cup

1

36185103

TUBE,exhaust;1/4in.(6mm)
ID(shippedloose)

1

40107460

TOOL,wrench,ballend;4mm
(shippedloose)

1

41276741

MULTI-TOOL(shippedloose)

1

4224N786

PLUG,restrictor(shippedloose;
foruseinsteadofitem29)

1

43110231

CLAMP,exhausttube(shipped
loose)

1

44116553

GREASE,dielectric;1oz(30
ml)tube(notshown)

1

45117824

GLOVE,conductive,medium;
packageof12;alsoavailable
insmall(117823)andlarge
(117825)

1

24N603

COVER,gun,60kVguns;
packageof10

1

46

24N604

COVER,gun,85kVguns;
packageof10

1

47▲179791

TAG,warning(notshown)

1

48▲16P802

SIGN,warning(notshown)

1

5024N783

HOOK;includesscrew

1

▲ReplacementDangerandWarninglabels,tags,
andcardsareavailableatnocost.

*ThesepartsareincludedinAirSealRepairKit
24N789(purchaseseparately).

‡ThesepartsareincludedinFluidSealRepairKit
24N790(purchaseseparately).

3A2494D 61

Parts

Packing Packing

Packing

Rod Rod

Rod

Assembly Assembly

Assembly

Part Part

Part

No. No.

No.

24N653 24N653

24N653

40 40

40

kV kV

kV

Packing Packing

Packing

Rod Rod

Rod

Assembly Assembly

Assembly
Includesitems2a-2k
Part Part

Part

No. No.

No.

24N654 24N654

24N654

60 60

60

kV kV

kV

Packing Packing

Packing

Rod Rod

Rod

Assembly Assembly

Assembly
Includesitems2a-2k
Part Part

Part

No. No.

No.

24N655 24N655

24N655

85 85

85

kV kV

kV

Packing Packing

Packing

Rod Rod

Rod

Assembly Assembly

Assembly
Includesitems2a-2k

Ref. Ref.

Ref.
No. No.

No.

Part Part

Part

No. No.

No.

Description Description

Description

Qty Qty

Qty

2a‡111316

O-RING

1

2b‡116905

SEAL

1

2c‡178409

PACKING,󰘱uid

1

2d‡178763

PACKING,needle

1

24N701

ROD,packing,40kVguns
(includesitems2jand2k)

1

24N702

ROD,packing,60kVguns
(includesitems2jand2k)

1

2e

24N703

ROD,packing,85kVguns
(includesitems2jand2k)

1

Ref. Ref.

Ref.
No. No.

No.

Part Part

Part

No. No.

No.

Description Description

Description

Qty Qty

Qty

2f

197641NUT,packing1

2g185495

HOUSING,packing

1

2h‡186069

SPACER,packing

1

2j◆

———

NUT,triggeradjustment(part
ofitem2e)

1

2k◆

———

NUT,triggeradjustment(part
ofitem2e)

1

‡ThesepartsareincludedinFluidSealRepairKit
24N790(purchaseseparately).

◆ThesepartsareincludedinTriggerAdjustmentNut
Kit24N700(purchaseseparately).

Partslabeled———arenotavailableseparately.

62 3A2494D

Parts

Alternator Alternator

Alternator

Assembly Assembly

Assembly

Part Part

Part

No. No.

No.

24N664 24N664

24N664

Alternator Alternator

Alternator

Assembly Assembly

Assembly

Ref. Ref.

Ref.
No. No.

No.

Part Part

Part
No. No.

No.

Description Description

Description

Qty Qty

Qty

15a24N705

COIL,alternator

1

15b♦24N706

BEARINGKIT(includestwo
bearings,item15efan,and
oneitem15hclip)

1

15d♦24N707

HOUSING;includesitem15f

1

15e♦

———

FAN;partofitem15b

1

Ref. Ref.

Ref.

No. No.

No.

Part Part

Part
No. No.

No.

Description Description

Description

Qty Qty

Qty

15f

———

CAP,housing;partofitem
15d

1

15g*

110073

O-RING

1

15h♦24N709

CLIP;packageof5(oneclip
includedwithitem15b)

1

*ThesepartsareincludedinAirSealRepairKit
24N789(purchaseseparately).

♦ThesepartsareincludedinBearingKit24N706
(purchaseseparately).

Partslabeled———arenotavailableseparately.

3A2494D 63

Parts

ES ES

ES

On On

On

- --Off Off

Off

and and

and

Fluid Fluid

Fluid

Adjustment Adjustment

Adjustment

Valve Valve

Valve

Part Part

Part

No. No.

No.

24N630 24N630

24N630

ES ES

ES

On-Off On-Off

On-Off

and and

and

Fluid Fluid

Fluid

Adjustment Adjustment

Adjustment

Valve Valve

Valve

Ref. Ref.

Ref.
No. No.

No.

Part Part

Part

No. No.

No.

Description Description

Description

Qty Qty

Qty

26a

———

HOUSING,valve

1

26b*

15D371

O-RING

4

26c

———

PISTON,valve

1

26f

24N649

LEVER,ESon-off

1

26g

———

SCREW,set,sockethead

2

Ref. Ref.

Ref.
No. No.

No.

Part Part

Part

No. No.

No.

Description Description

Description

Qty Qty

Qty

26h24N631PLATE,retaining1

26j24N648

KNOB,adjustment,󰘱uid

1

26m*

113746

O-RING

2

26p

———

SCREW,captive

1

*ThesepartsareincludedinAirSealRepairKit
24N789(purchaseseparately).

Partslabeled———arenotavailableseparately.

64 3A2494D

Parts

Fan Fan

Fan

Air Air

Air

Adjustment Adjustment

Adjustment

Valve Valve

Valve

Assembly Assembly

Assembly

Part Part

Part

No. No.

No.

24N634 24N634

24N634

Fan Fan

Fan

Air Air

Air

Adjustment Adjustment

Adjustment

Valve Valve

Valve

Assembly Assembly

Assembly

(shown) (shown)

(shown)

Part Part

Part

No. No.

No.

24N732 24N732

24N732

Fan Fan

Fan

Air Air

Air

Adjustment Adjustment

Adjustment

Valve Valve

Valve

Assembly Assembly

Assembly

(for (for

(for

round round

round

spray spray

spray

guns, guns,

guns,

not not

not

shown) shown)

shown)

Ref. Ref.

Ref.
No. No.

No.

Part Part

Part

No. No.

No.

Description Description

Description

Qty Qty

Qty

30a

———

NUT,valve1

———

STEM,valve

1

30b

———

STEM,valve;roundsprayonly

1

30c*

111504

O-RING

1

30d24N646

RING,retaining;packageof6

1

*ThesepartsareincludedinAirSealRepairKit
24N789(purchaseseparately).

Partslabeled———arenotavailableseparately.

Atomizing Atomizing

Atomizing

Air Air

Air

Restrictor Restrictor

Restrictor

Valve Valve

Valve

Assembly Assembly

Assembly

Part Part

Part

No. No.

No.

24T304 24T304

24T304

Atomizing Atomizing

Atomizing

Air Air

Air

Restrictor Restrictor

Restrictor

Valve Valve

Valve

Assembly Assembly

Assembly

(shown) (shown)

(shown)

Part Part

Part

No. No.

No.

24N733 24N733

24N733

Atomizing Atomizing

Atomizing

Air Air

Air

Restrictor Restrictor

Restrictor

Valve Valve

Valve

Assembly Assembly

Assembly

(for (for

(for

round round

round

spray spray

spray

guns, guns,

guns,

not not

not

shown) shown)

shown)

Ref. Ref.

Ref.

No. No.

No.

Part Part

Part

No. No.

No.

Description Description

Description

Qty Qty

Qty

29a

———

HOUSING,valve

1

———

BODY,valve

1

29b

———

BODY,valve;roundsprayonly

1

29c*

111516

O-RING

1

29d118907

RING,retaining

1

29e

———

STEM,valve

1

29f

———

KNOB,shaft;roundsprayonly

1

29g

———

SETSCREW,knob;round
sprayonly

1

*ThesepartsareincludedinAirSealRepairKit
24N789(purchaseseparately).

Partslabeled———arenotavailableseparately.

3A2494D 65

Parts

Smart Smart

Smart

Module Module

Module

Assembly Assembly

Assembly

Part Part

Part

No. No.

No.

24N756 24N756

24N756

Smart Smart

Smart

Module Module

Module

Assembly Assembly

Assembly

Ref. Ref.

Ref.
No. No.

No.

Part Part

Part

No. No.

No.

Description Description

Description

Qty Qty

Qty

31a

———

CARTRIDGE

1

31b24P433

GASKET

1

31c24N787

SWITCH,ESHI/LO

1

31d♦

———

SCREW

3

31e♦

———

SCREW,pivot

1

31f

112319

O-RING

1

Partslabeled———arenotavailableseparately.

♦ThesepartsareincludedinSmartModuleScrew
Kit24N757(purchaseseparately).

66 3A2494D

Parts

High High

High

Conductivity Conductivity

Conductivity

Fluid Fluid

Fluid

Tube Tube

Tube

Assembly Assembly

Assembly

Part Part

Part

No. No.

No.

24N627 24N627

24N627

40 40

40

kV kV

kV

High High

High

Conductivity Conductivity

Conductivity

Fluid Fluid

Fluid

Tube Tube

Tube

Assembly Assembly

Assembly
Includesitems14a-14c
Part Part

Part

No. No.

No.

24N628 24N628

24N628

60 60

60

kV kV

kV

High High

High

Conductivity Conductivity

Conductivity

Fluid Fluid

Fluid

Tube Tube

Tube

Assembly Assembly

Assembly
Includesitems14a-14c
Part Part

Part

No. No.

No.

24N629 24N629

24N629

85 85

85

kV kV

kV

High High

High

Conductivity Conductivity

Conductivity

Fluid Fluid

Fluid

Tube Tube

Tube

Assembly Assembly

Assembly
Includesitems14a-14c

Ref. Ref.

Ref.

No. No.

No.

Part Part

Part
No. No.

No.

Description Description

Description

Qty Qty

Qty

14a**

———

ADAPTER,bracket,handle1

14b**

———

FERRULE2

14c**

———

NUT,bracket,handle1

**Includedin24N735HCAdapterKit.

Partslabeled———arenotavailableseparately.

3A2494D 67

AirCapsandFluidNozzles

Air Air

Air

Caps Caps

Caps

and and

and

Fluid Fluid

Fluid

Nozzles Nozzles

Nozzles

Fluid Fluid

Fluid

Nozzle Nozzle

Nozzle

Selection Selection

Selection

Chart Chart

Chart

Toreducetheriskofaninjury,followthe

PressureReliefProcedure,page27,before

removingorinstallinga󰘱uidnozzleand/oraircap.

Fluid Fluid

Fluid
Nozzle Nozzle

Nozzle
Part Part

Part

No. No.

No.

Color Color

Color

Description Description

Description

Ori󰘰ce Ori󰘰ce

Ori󰘰ce

Size Size

Size

mm mm

mm

(in.) (in.)

(in.)

24N613

0.75(.029)

24N614

1.0(.042)

24N615

1.2(.047)

24N616

1.5(.055)

24N617

1.8(.070)

24N618

2.0(.079)

24N619

Black

For
standard
coatings

0.55(.022)

24N620

0.75(.029)

24N621

1.0(.042)

24N622

1.2(.047)

24N623

1.5(.055)

24N624

1.8(.070)

24N625

Blue

With
hardened
seat,for
abrasives
and
metallics

2.0(.079)

Fluid Fluid

Fluid

Nozzle Nozzle

Nozzle

Performance Performance

Performance

Charts Charts

Charts

Usethefollowingproceduretoselecttheproper󰘱uid
nozzleforyourapplication.

1.Foreach󰘱uidnozzlechart,󰘰ndthepointonthe
graphcorrespondingtoyourdesired󰘱owrate
andviscosity.Markthepointoneachgraphwith
apencil.

2.Thethickverticallineineachgraphrepresents
thetarget󰘱owrateforthatnozzlesize.Find
thegraphthathasthemarkedpointclosestto
thethickverticalline.Thisistherecommended
nozzlesizeforyourapplication.Signi󰘰cantly
exceedingthetarget󰘱owratemayresultin
lowersprayperformanceduetoexcessive󰘱uid
velocity.

3.Fromthemarkedpoint,moveacrosstothe
verticalscaleto󰘰ndtherequired󰘱uidpressure.
Iftherequiredpressureistoohigh,usethenext
largestnozzlesize.Ifthe󰘱uidpressureistoolow
(<0.35bar,3.5kPa,5psi),usethenextsmallest
nozzlesize.

Key Key

Key

to totoFluid Fluid

Fluid

Nozzle Nozzle

Nozzle

Performance Performance

Performance

Charts Charts

Charts

NOTE: NOTE:

NOTE:

Fluidpressuresaremeasuredatthespray

guninlet.

260CentipoiseFluid

160CentipoiseFluid

70CentipoiseFluid

20CentipoiseFluid

68 3A2494D

AirCapsandFluidNozzles

Table Table

Table

5 55. ..Ori󰘰ce Ori󰘰ce

Ori󰘰ce

Size: Size:

Size:

0.75 0.75

0.75

mm mm

mm

(0.030 (0.030

(0.030

in.) in.)

in.)

FLUID FLUID

FLUID

PRES- PRES-

PRES­SURE: SURE:

SURE:

bar,

psi

FLUID FLUID

FLUID

FLOW: FLOW:

FLOW:

oz/min,cc/min

Table Table

Table

6 66. ..Ori󰘰ce Ori󰘰ce

Ori󰘰ce

Size: Size:

Size:

1.0 1.0

1.0

mm mm

mm

(0.040 (0.040

(0.040

in.) in.)

in.)

FLUID FLUID

FLUID

PRES- PRES-

PRES­SURE: SURE:

SURE:

bar,

psi

FLUID FLUID

FLUID

FLOW: FLOW:

FLOW:

oz/min,cc/min

Table Table

Table

7 77. ..Ori󰘰ce Ori󰘰ce

Ori󰘰ce

Size: Size:

Size:

1.2 1.2

1.2

mm mm

mm

(0.047 (0.047

(0.047

in.) in.)

in.)

FLUID FLUID

FLUID

PRES- PRES-

PRES­SURE: SURE:

SURE:

bar,

psi

FLUID FLUID

FLUID

FLOW: FLOW:

FLOW:

oz/min,cc/min

Table Table

Table

8 88. ..Ori󰘰ce Ori󰘰ce

Ori󰘰ce

Size: Size:

Size:

1.5 1.5

1.5

mm mm

mm

(0.059 (0.059

(0.059

in.) in.)

in.)

FLUID FLUID

FLUID
PRES- PRES-

PRES­SURE: SURE:

SURE:

bar,

psi

FLUID FLUID

FLUID

FLOW: FLOW:

FLOW:

oz/min,cc/min

Table Table

Table

9 99. ..Ori󰘰ce Ori󰘰ce

Ori󰘰ce

Size: Size:

Size:

1.8 1.8

1.8

mm mm

mm

(0.070 (0.070

(0.070

in.) in.)

in.)

FLUID FLUID

FLUID
PRES- PRES-

PRES­SURE: SURE:

SURE:

bar,

psi

FLUID FLUID

FLUID

FLOW: FLOW:

FLOW:

oz/min,cc/min

Table Table

Table

10 10

10

. ..Ori󰘰ce Ori󰘰ce

Ori󰘰ce

Size: Size:

Size:

2.0 2.0

2.0

mm mm

mm

(0.080 (0.080

(0.080

in.) in.)

in.)

FLUID FLUID

FLUID
PRES- PRES-

PRES­SURE: SURE:

SURE:

bar,

psi

FLUID FLUID

FLUID

FLOW: FLOW:

FLOW:

oz/min,cc/min

3A2494D 69

AirCapsandFluidNozzles

Air Air

Air

Cap Cap

Cap

Selection Selection

Selection

Chart Chart

Chart

Toreducetheriskofaninjury,followthe

PressureReliefProcedure,page27,before

removingorinstallinga󰘱uidnozzleand/oraircap.

NOTE: NOTE:

NOTE:

Allaircappatternshapesandlengthsinthe
followingchartweremeasuredunderthefollowing
conditions.Patternshapeandlengtharematerial
dependent.

•

Distance to target:

10in.(254mm)

•

Inlet air pressure:

50psi(34kPa,3.4bar)

•

Fan air:

adjustedformaximumwidth

•

Fluid 󰘱ow rate:

10oz/min(300cc/min)

Part Part

Part

No. No.

No.

(color) (color)

(color)

Pattern Pattern

Pattern
Shape Shape

Shape

Length Length

Length
in. in.

in.

(mm) (mm)

(mm)

Recommended Recommended

Recommended
Fluid Fluid

Fluid

Viscosity, Viscosity,

Viscosity,

in in

in

centipoise centipoise

centipoise

(cp) (cp)

(cp)

at at

at

70°F 70°F

70°F

(21°C)♦ (21°C)♦

(21°C)♦

Recommended Recommended

Recommended

Production Production

Production

Rates Rates

Rates

Transfer Transfer

Transfer
Ef󰘰ciency Ef󰘰ciency

Ef󰘰ciency

Atomiza- Atomiza-

Atomiza­tion tion

tion

Cleanli- Cleanli-

Cleanli­ness ness

ness

24N438
(black)

Round
end

15-17
(381-432)

Lighttomedium
(20–70cp)

Upto15oz/min(450
cc/min)

BetterBest

Good

24N279
(black)

Round
end

14-16
(356-406)

Mediumtoheavy
(70–260cp),and
highsolids(360+cp)

Upto15oz/min(450
cc/min)

BetterBetter

Good

24N376
(black)
24N276
(blue)
24N277
(red)
24N278
(green)

Tapered
end

17-19
(432-483)

Lighttomedium
(20–70cp)

Upto15oz/min(450
cc/min)

BestBetterBetter

24N274
(black)

Tapered
end

12-14
(305-356)

Lighttomedium
(20–70cp)

Upto15oz/min(450
cc/min)

GoodGood

Best

24N275
(black)

Tapered
end

14-16
(356-406)

Lighttomedium
(20–70cp),andhigh
solids(360+cp),
aerospacecoatings

Upto25oz/min(750
cc/min)

Best

Good

Best

24N439
(black)

Tapered
end

11-13
(279-330)

Forusewith2.0mm
nozzles.Mediumto
heavy(70–260cp),
andhighsolids(360+
cp)

Upto20oz/min(600
cc/min)

Good

BestBetter

24N477
(black)
24W279
(green)

Round
end

15-17
(381-432)

Lighttomedium
(20–70cp)

Upto15oz/min(450
cc/min)

BetterBest

Good

24N453
(black)

Round
end

14-16
(356-406)

Lighttomedium
(20–70cp)

Upto15oz/min(450
cc/min)

BetterBetter

Good

♦Centipoise=centistokesx󰘱uidspeci󰘰cgravity.

70 3A2494D

AirCapsandFluidNozzles

Air Air

Air

Consumption Consumption

Consumption

Charts Charts

Charts

Key Key

Key

to totoAir Air

Air

Consumption Consumption

Consumption

Charts Charts

Charts

TEST TEST

TEST

CONDITIONS: CONDITIONS:

CONDITIONS:

Fanvalvefullyopen;85kV

gun.

5/16in.x25ft(8mmx

7.6m)hose

5/16in.x50ft(8mmx

15.2m)hose

Table Table

Table

11 11

11

. ..24N438 24N438

24N438

Air Air

Air

Cap Cap

Cap

AIR AIR

AIR

CON- CON-

CON-

SUMPTION SUMPTION

SUMPTION

scfm

WALL WALL

WALL

PRESSURE PRESSURE

PRESSURE

psi

Table Table

Table

12 12

12

. ..24N376, 24N376,

24N376,

24N276, 24N276,

24N276,

24N277, 24N277,

24N277,

and and

and

24N278 24N278

24N278

Air Air

Air

Caps Caps

Caps

AIR AIR

AIR

CON- CON-

CON-

SUMPTION SUMPTION

SUMPTION

scfm

WALL WALL

WALL

PRESSURE PRESSURE

PRESSURE

psi

Table Table

Table

13 13

13

. ..24N439 24N439

24N439

Air Air

Air

Cap Cap

Cap

AIR AIR

AIR

CON- CON-

CON-

SUMPTION SUMPTION

SUMPTION

scfm

WALL WALL

WALL

PRESSURE PRESSURE

PRESSURE

psi

Table Table

Table

14 14

14

. ..24N279 24N279

24N279

Air Air

Air

Cap Cap

Cap

AIR AIR

AIR

CON- CON-

CON-

SUMPTION SUMPTION

SUMPTION

scfm

WALL WALL

WALL

PRESSURE PRESSURE

PRESSURE

psi

3A2494D

71

AirCapsandFluidNozzles

Table Table

Table

15 15

15

. ..24N274 24N274

24N274

Air Air

Air

Cap Cap

Cap

AIR AIR

AIR

CON- CON-

CON-

SUMPTION SUMPTION

SUMPTION

scfm

WALL WALL

WALL

PRESSURE PRESSURE

PRESSURE

psi

Table Table

Table

16 16

16

. ..24N275 24N275

24N275

Air Air

Air

Cap Cap

Cap

AIR AIR

AIR

CON- CON-

CON-

SUMPTION SUMPTION

SUMPTION

scfm

WALL WALL

WALL

PRESSURE PRESSURE

PRESSURE

psi

Table Table

Table

17 17

17

. ..24N453 24N453

24N453

Air Air

Air

Cap Cap

Cap

AIR AIR

AIR

CON- CON-

CON-

SUMPTION SUMPTION

SUMPTION

scfm

WALL WALL

WALL

PRESSURE PRESSURE

PRESSURE

psi

Table Table

Table

18 18

18

. ..24N477, 24N477,

24N477,

24W279 24W279

24W279

Air Air

Air

Cap Cap

Cap

AIR AIR

AIR

CON- CON-

CON-

SUMPTION SUMPTION

SUMPTION

scfm

WALL WALL

WALL

PRESSURE PRESSURE

PRESSURE

psi

72

3A2494D

RepairKits,RelatedManuals,andAccessories

Repair Repair

Repair

Kits, Kits,

Kits,

Related Related

Related

Manuals, Manuals,

Manuals,

and and

and

Accessories Accessories

Accessories

Gun Gun

Gun

Part Part

Part

No. No.

No.

Description Description

Description

Manual Manual

Manual

Description Description

Description

Repair Repair

Repair

Kits Kits

Kits

Repair Repair

Repair

Kit Kit

Kit

Description Description

Description

24N789

AirSealRepairKit

24N790

FluidSealRepairKit

Allgunsin
thismanual.

40kV,60kV,and85
kVAirSprayGuns

ElectrostaticAir
SprayGuns,
Instructions-Parts

24N706AlternatorBearingRepairKit

Gun Gun

Gun

Accessories Accessories

Accessories

Part Part

Part

No. No.

No.

Description Description

Description

105749

CleaningBrush.

111265

Non-siliconeLubricant,4oz(113g).

116553

DielectricGrease.1oz(30ml)

24N318

RoundSprayKit.Toconverta
standardairsprayguntoaround
sprayaircap.Seemanual3A2498.

24N603

GunCovers.For40kVand60kV
guns.Boxof10.

24N604

GunCovers.For85kVguns.Box
of10.

24N636

LowPro󰘰leAtomizingAirRestrictor
Valve

24N642

BallSwivel,forgunairinlet.1/4
npsm(left-handthread)

24N704

ElectrodeReplacementNeedlefor
AbrasiveMaterials.Blue.

24N758

DisplayCovers.KeepsSmartdisplay
clean.Packageof5.

Part Part

Part

No. No.

No.

Description Description

Description

24P170MetalTriggerKit.

24P171FourFingerTriggerKit.Toconvert

ProXpairspraygunstoafour󰘰nger
trigger.

24P172

QuickAdjustValve.Forquick
changeoffansize.

185105

Non-swivelAirInlet;1/4–18npsm(m)
(left-handthread)

185493

AirHoseAdapter;1/4npt(m)x
1/4–18npsm(m)(left-handthread)

112534

AirLineQuickDisconnectFitting.

24N627,
24N628,
24N629

HighConductivityConversion
Kits.ToconvertastandardPro
XpairsprayguntoanHCgun.
SeeHighConductivityFluidTube

Assembly,page67.

3A2494D 73

RepairKits,RelatedManuals,andAccessories

Operator Operator

Operator

Accessories Accessories

Accessories

Part Part

Part

No. No.

No.

Description Description

Description

117823

ConductiveGloves,boxof12(small)

117824

ConductiveGloves,boxof12
(medium)

117825

ConductiveGloves,boxof12(large)

24N520

ComfortGrip.Snap-ongrip
increaseshandlesizetoreduce
operatorfatigue.Mediumsize.

24N521

ComfortGrip.Snap-ongrip
increaseshandlesizetoreduce
operatorfatigue.Largesize.

System System

System

Accessories Accessories

Accessories

Part Part

Part

No. No.

No.

Description Description

Description

222011

GroundWireandClamp.

16P802

EnglishWarningSign.Availableat
nochargefromGraco.

16P798

EnglishDailyCareSign.

16P799

EnglishSetupSign

24N528

GunFlushBoxAdapterfor60and
85kVguns.Toconvertexistinggun
󰘱ushboxestoholdProXpguns.

24N529

GunFlushBoxAdapterfor40kV
guns.Toconvertexistinggun󰘱ush
boxestoholdProXpguns.

24P312

GunWasherKit.Toconvertexisting
gunwasherstocleanProXpguns.

Test Test

Test

Equipment Equipment

Equipment

Part Part

Part

No. No.

No.

Description Description

Description

241079Megohmmeter.500Voutput,

0.01–2000megohms.Usefor
groundcontinuityandgunresistance
tests.Not Not

Not

for for

for

use use

use

in ininhazardous hazardous

hazardous

areas. areas.

areas.

722886

PaintResistanceMeter.Usefor󰘱uid
resistivitytest.Seemanual307263.
Not Not

Not

for for

for

use use

use

in ininhazardous hazardous

hazardous

areas. areas.

areas.

722860

PaintProbe.Usefor󰘱uidresistivity
test.Seemanual307263.Not Not

Not

for for

for

use use

use

in ininhazardous hazardous

hazardous

areas. areas.

areas.

245277TestFixture,HighVoltageProbe,

andkVMeter.Usetotestthe
electrostaticvoltageofthegun,and
theconditionofthealternatorand
powersupplywhenbeingserviced.
Seemanual309455.Alsorequires
24R038ConversionKit.

24R038

VoltageTesterConversionKit.
Convertsthe245277TestFixturefor
usewiththeProXpGunalternator.
Seemanual406999.

74

3A2494D

RepairKits,RelatedManuals,andAccessories

Hoses Hoses

Hoses

Grounded Grounded

Grounded

Air Air

Air

Hoses Hoses

Hoses

100 psi (0.7 MPa, 7 bar) Maximum Working Pressure

0.315in.(8mm)ID;1/4npsm(f)x1/4npsm(f)left-handthread

Part Part

Part

No. No.

No.

Description Description

Description

AirFlex AirFlex

AirFlex

Flexible Flexible

Flexible

Grounded Grounded

Grounded

Air Air

Air

Hose Hose

Hose

(Gray) (Gray)

(Gray)

244963

6ft(1.8m)

244964

15ft(4.6m)

244965

25ft(7.6m)

24N736

25ft(7.6m),with112534Quick
Disconnect

244966

36ft(11m)

24N737

36ft(11m),with112534Quick
Disconnect

244967

50ft(15m)

24N738

50ft(15m),with112534Quick
Disconnect

244968

75ft(23m)

244969

100ft(30.5m)

Part Part

Part

No. No.

No.

Description Description

Description

Standard Standard

Standard

Grounded Grounded

Grounded

Air Air

Air

Hose Hose

Hose

(Gray) (Gray)

(Gray)

223068

6ft(1.8m)

223069

15ft(4.6m)

223070

25ft(7.6m)

223071

36ft(11m)

223072

50ft(15m)

223073

75ft(23m)

223074

100ft(30.5m)

0.375 0.375

0.375

in. in.

in.

(10 (10

(10

mm) mm)

mm)

ID; ID;

ID;

3/8 3/8

3/8

npsm(f) npsm(f)

npsm(f)

x xx1/4 1/4

1/4

npsm(f) npsm(f)

npsm(f)

left left

left

- --hand hand

hand

thread thread

thread

24A225

50ft(15m)

24A226

75ft(23m)

Part Part

Part

No. No.

No.

Description Description

Description

Grounded Grounded

Grounded

Air Air

Air

Hose Hose

Hose

with with

with

stainless stainless

stainless

steel steel

steel

braid braid

braid

ground ground

ground

path path

path

(Red) (Red)

(Red)

235068

6ft(1.8m)

235069

15ft(4.6m)

235070

25ft(7.6m)

235071

36ft(11m)

235072

50ft(15m)

235073

75ft(23m)

235074

100ft(30.5m)

Fluid Fluid

Fluid

Hoses Hoses

Hoses

225 psi (1.4 MPa, 14 bar) Maximum Working
Pressure

1/4in.(6mm)ID;3/8npsm(fbe);nylon;FMapproved.

Part Part

Part

No. No.

No.

Description Description

Description

215637

25ft(7.6m)

215638

50ft(15m)

High High

High

Conductivity Conductivity

Conductivity

Fluid Fluid

Fluid

Hose Hose

Hose

Forhighconductivitymaterials.For For

For

60 60

60

kV kV

kV

guns guns

guns

only. only.

only.

100 psi (0.7 MPa, 7 bar) Maximum Working Pressure

1/4in.(6mm)ID;3/8npsm(f)x5/8–20(m);ptfe;FM
approved.

Part Part

Part

No. No.

No.

Description Description

Description

24N994

26.8ft(8.2m)

3A2494D 75

Dimensions

Dimensions Dimensions

Dimensions

Gun Gun

Gun

Model Model

Model

A, A,

A,

in. in.

in.

(mm) (mm)

(mm)

B, B,

B,

in. in.

in.

(mm) (mm)

(mm)

C, C,

C,

in. in.

in.

(mm) (mm)

(mm)

Weight, Weight,

Weight,

oz oz

oz

(g) (g)

(g)

L40T10

8.7(221)9.2(234)2.4(61)19.8(562)

L40T14

8.7(221)9.2(234)2.4(61)20.0(568)

L40T15

8.7(221)9.2(234)2.4(61)20.5(582)

L40T16

8.7(221)9.2(234)2.4(61)20.5(582)

L60T10

9.5(241)9.2(234)2.4(61)21.1(600)

L60T11

8.7(221)9.2(234)2.4(61)21.1(600)

L60T12

9.5(241)9.2(234)2.4(61)21.1(600)

L60T16

9.5(241)9.2(234)2.4(61)22.6(642)

L60M10

9.5(241)10(254)2.4(61)23.7(673)

L60M12

9.5(241)10(254)2.4(61)23.7(673)

L60M16

9.5(241)10(254)2.4(61)25.4(720)

L85T10

10.5(267)9.2(234)2.4(61)23.8(676)

L85T16

10.5(267)9.2(234)2.4(61)25.5(725)

L85M10

10.5(267)10(254)2.4(61)26.3(746)

L85M16

10.5(267)10(254)2.4(61)28.0(794)

76 3A2494D

TechnicalData

Technical Technical

Technical

Data Data

Data

Electrostatic Electrostatic

Electrostatic

Air Air

Air

Spray Spray

Spray

Guns Guns

Guns

U.S. U.S.

U.S.

Metric Metric

Metric

MaximumWorkingFluidPressure100psi0.7MPa,7.0bar
MaximumWorkingAirPressure100psi0.7MPa,7.0bar
MinimumAirPressureatGunInlet

45psi0.32MPa,3.2bar

MaximumFluidOperating
Temperature

120°F48°C

PaintResistivityRange

3megohm/cmtoin󰘰nity.Foratableofelectrostaticresultsatdifferent

resistancelevels,seeCheckFluidResistivity,page26.

AirInletFitting

1/4npsm(m)left-handthread

FluidInletFitting

3/8npsm(m)

OutputVoltage

ProXp40Models:40kV

ProXp60Models:60kV

ProXp85Models:85kV

MaximumCurrentDraw

125microamperes

SoundPower(measuredperISO
Standard9216)

at40psi:90.4dB(A)

at100psi:105.4dB(A)

at0.28MPa,2.8bar:90.4dB(A)

at0.7MPa,7.0bar:105.4dB(A)

SoundPressure(measured1m
fromgun)

at40psi:87.0dB(A)

at100psi:99.0dB(A)

at0.28MPa,2.8bar:87.0dB(A)

at0.7MPa,7.0bar:99.0dB(A)

WettedPartsPEEK,UHMWPE,FEP,PTFE,acetal,nylon,polyethylene

3A2494D

77

Graco Graco

Graco

Pro Pro

Pro

Xp Xp

Xp

Warranty Warranty

Warranty

GracowarrantsallequipmentreferencedinthisdocumentwhichismanufacturedbyGracoandbearingitsname
tobefreefromdefectsinmaterialandworkmanshiponthedateofsaletotheoriginalpurchaserforuse.Withthe
exceptionofanyspecial,extended,orlimitedwarrantypublishedbyGraco,Gracowill,foraperiodoftwelvemonths
fromthedateofsale,repairorreplaceanypartoftheequipmentdeterminedbyGracotobedefective.However,any
de󰘰ciencyinthebarrel,handle,trigger,hook,internalpowersupply,andalternator(excludingturbinebearings)willbe
repairedorreplacedforthirty-sixmonthsfromthedateofsale.Thiswarrantyappliesonlywhentheequipmentis
installed,operatedandmaintainedinaccordancewithGraco’swrittenrecommendations.

Thiswarrantydoesnotcover,andGracoshallnotbeliableforgeneralwearandtear,oranymalfunction,damage
orwearcausedbyfaultyinstallation,misapplication,abrasion,corrosion,inadequateorimpropermaintenance,
negligence,accident,tampering,orsubstitutionofnon-Gracocomponentparts.NorshallGracobeliablefor
malfunction,damageorwearcausedbytheincompatibilityofGracoequipmentwithstructures,accessories,
equipmentormaterialsnotsuppliedbyGraco,ortheimproperdesign,manufacture,installation,operationor
maintenanceofstructures,accessories,equipmentormaterialsnotsuppliedbyGraco.

Thiswarrantyisconditionedupontheprepaidreturnoftheequipmentclaimedtobedefectivetoanauthorized
Gracodistributorforveri󰘰cationoftheclaimeddefect.Iftheclaimeddefectisveri󰘰ed,Gracowillrepairorreplace
freeofchargeanydefectiveparts.Theequipmentwillbereturnedtotheoriginalpurchasertransportationprepaid.
Ifinspectionoftheequipmentdoesnotdiscloseanydefectinmaterialorworkmanship,repairswillbemadeata
reasonablecharge,whichchargesmayincludethecostsofparts,labor,andtransportation.

THIS THIS

THIS

WARRANTY WARRANTY

WARRANTY

IS ISISEXCLUSIVE, EXCLUSIVE,

EXCLUSIVE,

AND AND

AND

IS ISISIN IN

IN

LIEU LIEU

LIEU

OF OF

OF

ANY ANY

ANY

OTHER OTHER

OTHER

WARRANTIES, WARRANTIES,

WARRANTIES,

EXPRESS EXPRESS

EXPRESS

OR OR

OR

IMPLIED, IMPLIED,

IMPLIED,

INCLUDING INCLUDING

INCLUDING

BUT BUT

BUT

NOT NOT

NOT

LIMITED LIMITED

LIMITED

TO TO

TO

WARRANTY WARRANTY

WARRANTY

OF OF

OF

MERCHANTABILITY MERCHANTABILITY

MERCHANTABILITY

OR OR

OR

WARRANTY WARRANTY

WARRANTY

OF OF

OF

FITNESS FITNESS

FITNESS

FOR FOR

FOR

A A

A

PARTICULAR PARTICULAR

PARTICULAR

PURPOSE. PURPOSE.

PURPOSE.

Graco’ssoleobligationandbuyer’ssoleremedyforanybreachofwarrantyshallbeassetforthabove.Thebuyer
agreesthatnootherremedy(including,butnotlimitedto,incidentalorconsequentialdamagesforlostpro󰘰ts,lost
sales,injurytopersonorproperty,oranyotherincidentalorconsequentialloss)shallbeavailable.Anyactionfor
breachofwarrantymustbebroughtwithintwo(2)yearsofthedateofsale.

GRACO GRACO

GRACO

MAKES MAKES

MAKES

NO NO

NO

WARRANTY, WARRANTY,

WARRANTY,

AND AND

AND

DISCLAIMS DISCLAIMS

DISCLAIMS

ALL ALL

ALL

IMPLIED IMPLIED

IMPLIED

WARRANTIES WARRANTIES

WARRANTIES

OF OF

OF

MERCHANTABILITY MERCHANTABILITY

MERCHANTABILITY

AND AND

AND

FITNESS FITNESS

FITNESS

FOR FOR

FOR

A AAPARTICULAR PARTICULAR

PARTICULAR

PURPOSE, PURPOSE,

PURPOSE,

IN ININCONNECTION CONNECTION

CONNECTION

WITH WITH

WITH

ACCESSORIES, ACCESSORIES,

ACCESSORIES,

EQUIPMENT, EQUIPMENT,

EQUIPMENT,

MATERIALS MATERIALS

MATERIALS

OR OR

OR

COMPONENTS COMPONENTS

COMPONENTS

SOLD SOLD

SOLD

BUT BUT

BUT

NOT NOT

NOT

MANUFACTURED MANUFACTURED

MANUFACTURED

BY BY

BY

GRACO. GRACO.

GRACO.

Theseitemssold,butnotmanufacturedby
Graco(suchaselectricmotors,switches,hose,etc.),aresubjecttothewarranty,ifany,oftheirmanufacturer.Graco
willprovidepurchaserwithreasonableassistanceinmakinganyclaimforbreachofthesewarranties.

InnoeventwillGracobeliableforindirect,incidental,specialorconsequentialdamagesresultingfromGraco
supplyingequipmenthereunder,orthefurnishing,performance,oruseofanyproductsorothergoodssoldhereto,
whetherduetoabreachofcontract,breachofwarranty,thenegligenceofGraco,orotherwise.

FORGRACOCANADACUSTOMERS

ThePartiesacknowledgethattheyhaverequiredthatthepresentdocument,aswellasalldocuments,noticesand
legalproceedingsenteredinto,givenorinstitutedpursuantheretoorrelatingdirectlyorindirectlyhereto,bedrawn
upinEnglish.LespartiesreconnaissentavoirconvenuquelarédactionduprésentedocumentseraenAnglais,
ainsiquetousdocuments,avisetprocéduresjudiciairesexécutés,donnésouintentés,àlasuitedeouenrapport,
directementouindirectement,aveclesprocéduresconcernées.

Graco Graco

Graco

Information Information

Information

To To

To

place place

place

an an

an

order, order,

order,

contactyourGracoDistributororcalltoidentifythenearestdistributor.

Phone: Phone:

Phone:

612-623-6921or ororToll Toll

Toll

Free: Free:

Free:

1-800-328-0211Fax: Fax:

Fax:

612-378-3505

Allwrittenandvisualdatacontainedinthisdocumentre󰘱ectsthelatestproductinformationavailableatthetimeofpublication.

Gracoreservestherighttomakechangesatanytimewithoutnotice.

Forpatentinformation,seewww.graco.com/patents.

OriginalInstructions.ThismanualcontainsEnglish,MM3A2494

Graco Graco

Graco

Headquarters: Headquarters:

Headquarters:

Minneapolis

International International

International

Of󰘰ces: Of󰘰ces:

Of󰘰ces:

Belgium,China,Japan,Korea

GRACO GRACO

GRACO

INC. INC.

INC.

AND AND

AND

SUBSIDIARIES SUBSIDIARIES

SUBSIDIARIES

• ••P.O. P.O.

P.O.

BOX BOX

BOX

1441 1441

1441

• ••MINNEAPOLIS, MINNEAPOLIS,

MINNEAPOLIS,

MN MN

MN

55440-1441 55440-1441

55440-1441

• ••USA USA

USA

Copyright Copyright

Copyright

2012, 2012,

2012,

Graco Graco

Graco

Inc. Inc.

Inc.

All All

All

Graco Graco

Graco

manufacturing manufacturing

manufacturing

locations locations

locations

are are

are

registered registered

registered

to totoISO ISO

ISO

9001. 9001.

9001.

www.graco.com

RevisionD,June2014