Graco X5, LTS17, LTS15, Project Painter Plus, X7 User Manual

3A5431B EN

888-541-9788

http://magnum.graco.com/magop/

Important Safety Instructions

Read all warnings and instructions in this manual, related manuals, and on the unit. Be familiar with the controls and the proper usage of the equipment. Save these instructions.

Magnum Products Operational Videos

http://magnum.graco.com/magop/

For portable spray applications of water-based and oil-based

non-flammable architectural paints and coatings only.

Not approved for use in explosive atmospheres or hazardous locations.

Before You Spray

110474

Certified to

CAN/CSA

C22.2 No. 68

Conforms to

UL 1450

Before You Spray

Review Warnings for Important Safety Information

Important! Read carefully and practice good safety habits.

Related Manuals

Gun: 312830 (SG)

Models

VAC Model

Project Painter

Plus

X5 3000 psi

120

USA

LTS15 3000 psi 17K955 (A)

X7 3000 psi

LTS17 3000 psi 17K960 (A)

Maximum

Working

Pressure Stand (Series) Cart (Series)

2800 psi

Magnum Products Operational Videos

http://magnum.graco.com/magop/

257025 (A)

CAN257 (A)

262800 (E) 17K437 (A)

CAN800 (A)

262805 (D)

CAN805 (A)

Online Resources

Visit Our Website: magnum.graco.com Operational Videos: magnum.graco.com/magop/ Manuals: magnum.graco.com/support/#manuals Parts Online: magnum.graco.com/partsonline/ Material Compatibility: magnum.graco.com/downloads/MaterialCompatibility.pdf

2 3A5431B EN

Important User Information

Thank You for Your Purchase!

Before using your sprayer read this Owners Manual for complete instructions on proper use and safety warnings.

This sprayer is designed to provide superior spray performance with water-based and oil-based (mineral spirit-type) architectural paints and coatings. This user information is intended to help you understand the types of materials that can be used with your sprayer.

Please read the information on the material container label to determine if it can be used with your sprayer. Ask for a Safety Data Sheet (SDS) from your supplier. The container label and SDS will explain the contents of the material and the specific precautions related to it.

Paints, coatings and clean-up materials generally fit

into one of the following 3 basic categories:

WATER-BASED: The container label should indicate that the material can be cleaned up with soap and water. Your sprayer is compatible with this type of material. Your sprayer is NOT compatible with harsh cleaners such as chlorine bleach.

OIL-BASED: The container label should indicate that the material is COMBUSTIBILE and can be cleaned up with mineral spirits or paint thinner. The SDS must indicate that the flash point of the material is above 100° F. Your sprayer is compatible with this type of material. Use oil-based material outdoors or in a well-ventilated indoor area with a flow of fresh air. See the safety warnings in this manual.

FLAMMABLE: This type of material contains flammable solvents such as xylene, toluene, naphtha, MEK, lacquer thinner, acetone, denatured alcohol, and turpentine. The container label should indicate that this material is FLAMMABLE. This type of material is NOT compatible with your sprayer and CANNOT be used.

FIRE AND EXPLOSION HAZARD

•

Use only non-flammable or water-based materials, or non-flammable paint thinners. Do not use materials having flash points lower than 100° F (38° C). This includes, but is not limited to, acetone, xylene, toluene, or naphtha. For more information about your material, request Safety Data Sheet (SDS) from the supplier.

• Spraying flammable or combustible

(oil-based) materials in a factory or fixed location must comply with NFPA 33 and OSHA 1910.94(c) requirements in the USA and with all similar local regulations in other countries.

3A5431B EN 3

Contents

Before You Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Know Your Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Project Painter Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Know Your Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

X5 and LTS15 Stand Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Know Your Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

X7 and LTS17 Cart Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Know Your Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Set Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Flush Storage Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Strain the Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Fill Pump (Prime Pump) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Fill Gun and Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Refilling Paint Pail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Blockages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Spraying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Adjust Pressure Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Spray Pattern Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Spray Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Triggering Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Aiming Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Spray Tip and Pressure Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Clear Spray Tip Clog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Spray Tip Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Cleaning from a Pail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Cleanup with Power Flush Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Clean the Gun and Gun Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Short Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Long Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Cleaning Fluid Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Static Grounding Instructions (Oil-Based materials) . . . . . . . . . . . . . . . . . . . . . . . . 29

Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

4 3A5431B EN

Warnings

ti3509b

Conductor Size Length

AWG (American Wire Gauge) Metric Maximum

1.5 mm

25 ft. (8 m)

2.5 mm

50 ft. (15 m)

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

GROUNDING

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

• Improper installation of the grounding plug is able to result in a risk of electric shock.

• When repair or replacement of the cord or plug is required, do not connect the grounding

wire to either flat blade terminal.

• The wire with insulation having an outer surface that is green with or without yellow stripes

is the grounding wire.

• Check with a qualified electrician or serviceman when the grounding instructions are not

completely understood, or when in doubt as to whether the product is properly grounded.

• Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed

by a qualified electrician.

• This product is for use on a nominal 120V circuit and has a grounding plug similar to the

plugs illustrated below.

• Only connect the product to an outlet having the same configuration as the plug.

• Do not use a 3-to-2 adapter with this product.

Extension Cords:

•

Use only a 3-wire extension cord that has a grounding plug and a grounding receptacle that accepts the plug on the product.

• Make sure your extension cord is not damaged. If an extension cord is necessary use 12

AWG (2.5mm

) minimum to carry the current that the product draws.

• An undersized cord results in a drop in line voltage and loss of power and overheating.

3A5431B EN 5

Warnings

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Do not spray or clean with materials having flash points lower than 100°F (38° C). Use only

non-flammable or water-based materials, or non-flammable paint thinners. For complete information about your material, request the Safety Data Sheets (SDSs) from the material distributor or retailer.

• Do not spray combustible (oil-based) materials near an open flame or sources of ignition

such as cigarettes, motors, and electrical equipment.

• Paint or solvent flowing through the equipment is able to result in static electricity. Static

electricity creates a risk of fire or explosion in the presence of paint or solvent fumes. All parts of the spray system, including the pump, hose assembly, spray gun, and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks. Use Graco conductive or grounded high-pressure airless paint sprayer hoses.

• Verify that all containers and collection systems are grounded to prevent static discharge.

Do not use pail liners unless they are anti-static or conductive.

• Connect to a grounded outlet and use grounded extensions cords. Do not use a 3-to-2

adapter.

• Do not use a paint or a solvent containing halogenated hydrocarbons.

• Do not spray combustible liquids in a confined area.

• Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area.

• Sprayer generates sparks. Keep pump assembly in a well ventilated area a least 20 feet

(6.1 m) from the spray area when spraying, flushing, cleaning, or servicing. Do not spray pump assembly.

• Do not smoke in the spray area or spray where sparks or flame is present.

• Do not operate light switches, engines, or similar spark producing products in the spray

area.

• Keep area clean and free of paint or solvent containers, rags, and other flammable

materials.

• Know the contents of the paints and solvents being sprayed. Read all Safety Data Sheets

(SDSs) and container labels provided with the paints and solvents. Follow the paint and solvents manufacturer’s safety instructions.

• Keep a working fire extinguisher in the work area.

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power cord before servicing equipment.

• Connect only to grounded electrical outlets.

• Use only 3-wire extension cords.

• Ensure ground prongs are intact on power and extension cords.

• Do not expose to rain. Store indoors.

6 3A5431B EN

Warnings

SKIN INJECTION HAZARD

High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, get immediate surgical treatment.

• Do not aim the gun at, or spray any person or animal.

• Keep hands and other body parts away from the discharge. For example, do not try to stop

leaks with any part of the body.

• Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.

• Use Graco nozzle tips.

• Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip

clogs while spraying, follow the Pressure Relief Procedure for turning off the unit and relieving the pressure before removing the nozzle tip to clean.

• Equipment maintains pressure after power is shut off. Do not leave the equipment

energized or under pressure while unattended. Follow the Pressure Relief Procedure when the equipment is unattended or not in use, and before servicing, cleaning, or removing parts.

• Check hoses and parts for signs of damage. Replace any damaged hoses or parts.

• This system is capable of producing 3000 psi (207 bar, 20.7 MPa). Use Graco

replacement parts or accessories that are rated a minimum of 3000 psi (207 bar, 20.7 MPa).

• Always engage the trigger lock when not spraying. Verify the trigger lock is functioning

properly.

• Verify that all connections are secure before operating the unit.

• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the

controls.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Always wear appropriate gloves, eye protection, and a respirator or mask when painting.

• Do not operate or spray near children. Keep children away from equipment at all times.

• Do not overreach or stand on an unstable support. Keep effective footing and balance at

all times.

• Stay alert and watch what you are doing.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not kink or over-bend the hose.

• Do not expose the hose to temperatures or to pressures in excess of those specified by

Graco.

• Do not use the hose as a strength member to pull or lift the equipment.

• Do not spray with a hose shorter than 25 feet.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals

and create safety hazards.

• Make sure all equipment is rated and approved for the environment in w hich you are using

it.

3A5431B EN 7

Warnings

PRESSURIZED ALUMINUM PARTS HAZARD

Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.

• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon

solvents or fluids containing such solvents.

• Do not use chlorine bleach.

• Many other fluids may contain chemicals that can react with aluminum. Contact your

material supplier for compatibility.

MOVING PARTS HAZARD

Moving parts can pinch, cut, or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing

equipment, follow the Pressure Relief Procedure and disconnect all power sources.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable

guidelines.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent

manufacturer.

CALIFORNIA PROPOSITION 65

This product contains a chemical known to the State of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.

Warning Labels, Tags, and Cards are available at no cost

Part Number Description

17K627 Warning Label on Power Cord

15G026 Warning Tag on Airless Hose

179960 Medical Alert Card

8 3A5431B EN

Know Your Sprayer

Project Painter Plus

Know Your Sprayer

Power - ON/OFF Switch

Pressure Control Knob

Prime/Spray Valve

Spray Tip

F Suction Tube G Drain Tube (with diffuser) H Airless Spray Gun

J Spray Tip Guard K Gun Trigger Lock

LGun Fitting M Gun Filter (inside handle)

3A5431B EN 9

NPump OInlet Valve P Outlet Valve (airless hose connection) Q Airless Hose T Inlet Screen U Power Cord

W Suction Tube Drip Cup

X Gun Holder Y Tip Holder

Model/Serial Tag (Not Shown, located on bottom of unit)

See Quick Reference, page 30 for more information.

Know Your Sprayer

X5 and LTS15 Stand Models

Power - ON/OFF Switch

Pressure Control Knob

Prime/Spray Valve

Spray Tip

E PushPrime™ Button F Suction Tube G Drain Tube (with diffuser) H Airless Spray Gun

J Spray Tip Guard K Gun Trigger Lock LGun Fitting

10 3A5431B EN

M Gun Filter (inside handle) NPump OInlet Valve

P Outlet Valve (airless hose connection)

Q Airless Hose

T Inlet Screen U Power Cord W Suction Tube Drip Cup

Model/Serial Tag (Not shown, located on bottom of unit.)

See Quick Reference, page 30 for more information.

Know Your Sprayer

X7 and LTS17 Cart Models

Know Your Sprayer

Power - ON/OFF Switch

Pressure Control Knob

Prime/Spray Valve

Spray Tip

E PushPrime™ Button

F Suction Tube G Drain Tube (with diffuser) H Airless Spray Gun

J Spray Tip Guard K Gun Trigger Lock

LGun Fitting

3A5431B EN 11

M Gun Filter (inside handle)

NPump OInlet Valve P Outlet Valve (airless hose connection) Q Airless Hose S Pail Hanger T Inlet Screen U Power Cord

Model/Serial Tag (Not shown, located on bottom of unit.)

See Quick Reference, page 30 for more information.

Know Your Controls

The ON/OFF power switch controls the main power to your sprayer.

The Pressure Control knob increases or decreases the pressure and flow of the paint.

The Prime/Spray Valve directs the fluid to either the Drain Tube or the hose and gun. It is used to prime the sprayer, which means to evacuate the air out of the pump, hose, and gun.

Your gun will not spray if there is air in the system. It is necessary to prime the pump, hose, and gun any time air enters the Suction Tube.

The Spray Tip is the key to airless spray technology. High pressure paint pumped through the very small hole in the Spray Tip comes out as a spray.

The Spray Tip has the ability to be reversed and quickly clear clogs.

12 3A5431B EN

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