Graco ProControl 1KS Operation
#53
Operation
TI16328a
See pages 4-5 for model information, including maximum working pressure. Equipment approval labels are
on page 3. Some components shown are not included
with all systems.
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
™
ProControl
Automatic system for fluid management of single component coatings. Includes flow
control, flushing, and color change. For professional use only.
Approved for use in explosive atmospheres (except the EasyKey).
1KS
3A1080H
EN
II 2 G2575
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Equipment Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
System Configuration and Part Numbers . . . . . . . . . . . . 4
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Important Two-Component Material Information . . . . . . 8
Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . . . . . . 8
Material Self-ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Keep Components A and B Separate . . . . . . . . . . . . . . 8
Moisture Sensitivity of Isocyanates . . . . . . . . . . . . . . . . 8
Changing Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Glossary of Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Component Identification and Definition . . . . . . . . . . . 12
Wall Mount System Components . . . . . . . . . . . . . . . . 14
EasyKey Display and Keypad . . . . . . . . . . . . . . . . . . . . . 16
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
AC Power Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
I/S Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Audible Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Graco Web Interface Port . . . . . . . . . . . . . . . . . . . . . . 18
Ethernet Connection . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Run Mode Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Splash Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Status Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Manual Override Screen . . . . . . . . . . . . . . . . . . . . . . . 22
Totals Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Reset Total Screen . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Reset Solvent Screen . . . . . . . . . . . . . . . . . . . . . . . . . 23
Alarms Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Level Control Screen . . . . . . . . . . . . . . . . . . . . . . . . . 24
Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Password Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Set Up Home Screen . . . . . . . . . . . . . . . . . . . . . . . . . 26
System Configuration Screens . . . . . . . . . . . . . . . . . . 28
Option Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Advanced Setup Screens . . . . . . . . . . . . . . . . . . . . . . 34
Recipe Setup Screens . . . . . . . . . . . . . . . . . . . . . . . . 40
Recipe 0 Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Calibration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
ProControl Integration Specifics . . . . . . . . . . . . . . . . . . 49
System Setup for Automatic Operation . . . . . . . . . . . .49
Status Verification of Automatic Operation . . . . . . . . . 50
Discrete I/O vs Network Communications . . . . . . . . . 50
Discrete I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Automation Flow Charts . . . . . . . . . . . . . . . . . . . . . . . 55
Modbus and I/O Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Start Mix Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Stop Mix Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Color Change Process . . . . . . . . . . . . . . . . . . . . . . . . 66
Purge Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Typical PLC Interaction with ProControl 1KS . . . . . . . 69
Integrated Flow Control . . . . . . . . . . . . . . . . . . . . . . . . . 78
Flow Control Description . . . . . . . . . . . . . . . . . . . . . . 78
Flow Control Components . . . . . . . . . . . . . . . . . . . . . 78
Fluid and Air Pressure Requirements . . . . . . . . . . . . . 79
Flow Control Operation . . . . . . . . . . . . . . . . . . . . . . . . 79
Flow Control Operating Process Example . . . . . . . . . 81
Flow Control Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Flow Control Startup . . . . . . . . . . . . . . . . . . . . . . . . . . 83
One-Point Learning . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Flow Control Calibration . . . . . . . . . . . . . . . . . . . . . . . 85
Pressure Flow Control Mode . . . . . . . . . . . . . . . . . . . 88
Flow Control Troubleshooting . . . . . . . . . . . . . . . . . . . 89
System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Operation Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Recipe (Color) Change . . . . . . . . . . . . . . . . . . . . . . . . 91
Solvent Push . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Mix Manifold Valve Settings . . . . . . . . . . . . . . . . . . . . 91
Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . 94
Purging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Solvent Push Feature . . . . . . . . . . . . . . . . . . . . . . . . 101
Meter Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Color Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Color Change Procedures . . . . . . . . . . . . . . . . . . . . 104
Color Change Sequences . . . . . . . . . . . . . . . . . . . . 104
Alarms and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . 118
System Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
System Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Alarm Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 119
Schematic Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
System Pneumatic Schematic . . . . . . . . . . . . . . . . . 130
System Electrical Schematic . . . . . . . . . . . . . . . . . . 131
EasyKey Electrical Schematic . . . . . . . . . . . . . . . . . 133
Meter Performance Data (G3000 on A and B) . . . . . . . 134
Meter Performance Data (G3000 on A, Coriolis on B) 135
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . 138
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
2 3A1080H
Related Manuals
.7 7 100
MAX AIR WPR
MPa bar PSI
1.31
13.1 190
MAX FLUID WPR
MPa bar PSI
PART NO. SERIES
Read Instruction Manual
Warning: Substitution of components
may impair intrinsic safety.
SERIAL
ProControl 1KS
Electronic Proportioner
MAX TEMP 50°C (122°F)
Intrinsically Safe (IS) System. Install
per IS Control Drawing No. 289833.
EasyKey Interface IS Associated
Apparatus for use in non hazardous
location, with IS Connection to Smart
Fluid Plate IS
Apparatus for use in:
Class I, Division 1, Group D T3 C
Hazardous Locations
Intrinsically safe
equipment for Class I,
Div 1, Group D, T3
Ta = -20°C to 50°C
CUS
FM08ATEX0074
II 2 G
Ex ia IIA T3
GRACO INC.
P.O. Box 1441
Minneapolis, MN
55440 U.S.A.
MFG. YR.
SERIES NO. MFG. YR.
PART NO.
AMPS
VOLTS
85-250 ~
2 AMPS MAX
POWER REQUIREMENTS
GRACO INC.
P.O. Box 1441
Minneapolis, MN
55440 U.S.A.
II (2) G
[Ex ia] IIA
FM08ATEX0072
Intrinsically safe connections
for Class I, Div 1, Group D
Ta = -20°C to 50°C
Install per 289833
CUS
277869
50/60 Hz
ProControl 1KS
Um: 250 V
ATEX Certificate is listed here
ATEX Certificate is listed here
ATEX Certificate is listed here
293765b
293762b
EasyKey Label
Fluid Station Label
EasyKey and Fluid Station Control Box Label
.7 7 100
MAX AIR WPR
MPa bar PSI
FLUID PANEL
ProControl
PART NO. SERIES SERIAL
GRACO INC.
P.O. Box 1441
Minneapolis, MN
55440 U.S.A.
Intrinsically safe equipment
for Class I, Div 1, Group D, T3
Ta = -20°C to 50°C
Install per 289833
FM08ATEX0073
II 2 G
Ex ia IIA T3
Related Manuals
Component Manuals in English
Manual Description
3A1163 ProControl 1KS Installation
3A1164 ProControl 1KS Repair-Parts
312782 Dispense Valve
312783 Color Change Valve Stacks
312787 Color Change Module Kit
312784 Gun Flush Box Kits
310745 Gun Air Shutoff Kit
312786 Dump Valve and Third Purge Valve Kits
312785 Network Communication Kits
308778 G3000/G3000HR/G250/G250HR Flow
Meter
313599 Coriolis Flow Meter
313212 Gun Flush Box Integration Kit
313290 Floor Stand Kit
313542 Beacon Kit
313386 Basic Web Interface/Advanced Web
Interface
406800 15V825 Discrete I/O Board Kit
Equipment Approvals
Equipment approvals appear on the following labels
which are attached to the Fluid Station Control Box and
™
EasyKey
. See FIG. 1 on page 4 for label locations.
3A1080H 3
System Configuration and Part Numbers
.7 7 100
MAX AIR WPR
MPa bar PSI
1.31
13.1 190
MAX FLUID WPR
MPa bar PSI
PART NO. SERIES
Read Instruction Manual
Warning: Substitution of components
may impair intrinsic safety.
SERIAL
ProControl 1KS
Electronic Proportioner
MAX TEMP 50°C (122°F)
Intrinsically Safe (IS) System. Install
per IS Control Drawing No. 289833.
EasyKey Interface IS Associated
Apparatus for use in non hazardous
location, with IS Connection to Smart
Fluid Plate IS
Apparatus for use in:
Class I, Division 1, Group D T3 C
Hazardous Locations
Intrinsically safe
equipment for Class I,
Div 1, Group D, T3
Ta = -20°C to 50°C
CUS
FM08ATEX0074
II 2 G
Ex ia IIA T3
GRACO INC.
P.O. Box 1441
Minneapolis, MN
55440 U.S.A.
MFG. YR.
Label Location
on EasyKey
Label Location
on Fluid Station
Maximum Fluid
Working Pressure
is listed here
TI15975a
TI15974a
Configured Part Number
System Configuration and Part Numbers
Models
The part number for your equipment is printed on the equipment identification labels. See FIG. 1 for location
of the identification labels.
Meter Flow Control
Part No. Series Description
262380
262381
262382
262383
A ProControl 1KS
A ProControl 1KS
A ProControl 1KS
A ProControl 1KS
None G3000 Coriolis No Yes
FIG. 1: Identification Label, ProControl 1KS Systems
4 3A1080H
System Configuration and Part Numbers
Hazardous Location Approval
Models using a G3000, G3000HR, or intrinsically safe Coriolis meter are approved for installation in a Hazardous
Location - Class I, Div I, Group D, T3 or Zone I Group IIA T3.
Maximum Working Pressure
Maximum working pressure rating is dependent on the fluid component options selected. The pressure rating is
based on the rating of the lowest rated fluid component. Refer to the component pressure ratings below.
Example: Model 262383 has a maximum working pressure of 190 psi (1.31 MPa, 13.1 bar).
Check the identification label on the EasyKey or fluid station for the system maximum working pressure.
See F
IG. 1.
ProControl Fluid Components Maximum Working Pressure
Base System (no meter, no color/catalyst change option,
and no flow control [option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4000 psi (27.58 MPa, 275.8 bar)
G3000 Meter Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4000 psi (27.58 MPa, 275.8 bar)
Coriolis Meter Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2300 psi (15.86 MPa, 158.6 bar)
Color Change Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300 psi (2.07 MPa, 20.6 bar)
Flow Control Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190 psi (1.31 MPa 13.1 bar)
Flow Meter Fluid Flow Rate Range
G3000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75-3800 cc/min. (0.02-1.0 gal./min.)
G3000HR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-1900 cc/min. (0.01-0.50 gal./min.)
Coriolis Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-3800 cc/min. (0.005-1.00 gal./min.)
S3000 Solvent Meter (accessory) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-1900 cc/min. (0.01-0.50 gal./min.)
Standard Features Accessories
Feature
EasyKey with LCD
RS 485 Network Cable, 50 ft (15.25 m)
Fiber Optic and Power Cables, 50 ft (15.25 m)
Fluid Station Control Box
Discrete I/O Board
A Side Dump Valve, if color valve(s) selected
Flow Control with 15 ft (4.57 m) Cable (if selected)
Basic Web Interface
Accessory
15V536 Solvent Flow Switch Kit
15V213 Power Cable, 100 ft (30.5 m)
15G710 Fiber Optic Cable, 100 ft (30.5 m)
15G614 Flow Control Extension Cable, 40 ft (12.2 m)
15W034 Strobe Light Alarm Indicator Kit
15V331 Gateway Ethernet Communication Kit
15V963 Gateway DeviceNet Communication Kit
15V964 Gateway Profibus Communication Kit
15V337 Advanced Web Interface
NOTE: This is not a complete list of available accessories and kits. Refer to the Graco website for more information about accessories available for use with this
product.
3A1080H 5
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and
warnings not covered in this section may appear throughout the body of this manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Ground all equipment in the work area. See Grounding instructions in your system installation man-
ual.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause
electric shock.
• Turn off and disconnect power at main switch before disconnecting any cables and before servicing
equipment.
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and
regulations.
INTRINSIC SAFETY
Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe equipment
will create a hazardous condition and can cause fire, explosion, or electric shock. Follow local
regulations and the following safety requirements.
• Only models with a G3000, G250, G3000HR, G250HR, or intrinsically safe Coriolis meter are
approved for installation in a Hazardous Location - Class I, Div I, Group D, T3 or Zone I Group IIA
T3.
• Do not install equipment approved only for a non-hazardous location in a hazardous area. See the
ID label for the intrinsic safety rating of your model.
• Do not substitute or modify system components as this may impair intrinsic safety.
6 3A1080H
Warnings
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Tighten all fluid connections before operating the equipment.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDS’s to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
• Always wear chemically impermeable gloves when spraying or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
• Protective eyewear
• Clothing and respirator as recommended by the fluid and solvent manufacturer
• Gloves
• Hearing protection
3A1080H 7
Important Two-Component Material Information
Important Two-Component Material Information
Isocyanate Conditions
Spraying or dispensing materials containing isocyanates creates potentially harmful mists, vapors, and
atomized particulates.
Read material manufacturer’s warnings and material MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventilation in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate
personal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Material Self-ignition
Moisture Sensitivity of Isocyanates
Isocyanates (ISO) are catalysts used in two component
coatings. ISO will react with moisture (such as humidity)
to form small, hard, abrasive crystals, which become
suspended in the fluid. Eventually a film will form on the
surface and the ISO will begin to gel, increasing in viscosity. If used, this partially cured ISO will reduce performance and the life of all wetted parts.
NOTE: The amount of film formation and rate of crystallization varies depending on the blend of ISO, the
humidity, and the temperature.
To prevent exposing ISO to moisture:
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contaminated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
Keep Components A and B Separate
Cross-contamination can result in cured material in
fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination of
the equipment’s wetted parts, never interchange
component A (isocyanate) and component B (resin)
parts.
8 3A1080H
Changing Materials
• When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.
• Always clean the fluid inlet strainers after flushing.
• Check with your material manufacturer for chemical
compatibility.
Glossary of Terms
Glossary of Terms
Advanced Web Interface (AWI) - This allows remote
ProMix backup and restore, configuration, logging, and
software update options.
Air Chop - the process of mixing air and solvent
together during the flush cycle to help clean the lines
and reduce solvent usage.
Air Chop Time- duration of each activation of the air
purge valve during a chop sequence. User settable from
0.0-99.9 seconds.
Analog - relating to, or being a device in which data are
represented by continuously variable, measurable,
physical quantities, such as length, width, voltage, or
pressure.
B Purge After Chop - Optional 2-second B solvent
valve activation after the Chop sequence. This is used to
separate the chop material and the Final Purge material
to prevent unwanted mixing.
Basic Web Interface (BWI) - This allows remote ProMix
backup and restore, logging, and software update
options.
Bootloader - The utility program that handles initial system startup re-programming of the main ProMix application.
Chop Time- refers to the total length of the chop
sequence during a purge. User settable from 0-999 seconds.
Coriolis Meter - a non-intrusive flow meter often used in
low flow applications or with light viscosity, shear sensitive, or acid catalyzed materials. This meter uses vibration to measure flow.
Custom Language - A method to load a translation file
into the ProMix to display languages other than those
built into the system. Only Unicode characters through
codespace 0x00FF are supported.
Digital Input and Output - a description of data which
is transmitted as a sequence of discrete symbols, most
commonly this means binary data represented using
electronic or electromagnetic signals.
Discrete I/O - refers to data that constitutes a separate
entity and has direct communication to another control.
Dose Size - the amount of resin (A) and catalyst (B) that
is dispensed into an integrator.
Dose Time Alarm - the amount of time that is allowed
for a dose to occur before an alarm occurs. More than
30 pulses from the flow meter of the active dose valve
are needed while the Gun Trigger is on to prevent the
alarm.
Dynamic Dosing - Component A dispenses constantly.
Component B dispenses intermittently in the necessary
volume to attain the mix ratio.
Ethernet - a method for directly connecting a computer
to a network or equipment in the same physical location.
Closed Loop Flow Control - refers to the process
when the flow rate is adjusted automatically to maintain
a constant flow.
Color/Catalyst Purge - refers to the time required to
flush the lines from the color or catalyst change module
to the mix manifold during a color or catalyst change.
Color/Catalyst Fill - refers to the time required to fill the
lines from the color or catalyst change module to the mix
manifold.
Command Holdoff - The amount of time that flow rate
learning is not allowed after the set point is changed to
allow the flow rate to stabilize.
3A1080H 9
ExtSP - External Set Point selection for PLC input of the
flow rate set point while operating in Flow Control Override mode.
Fiber Optic Communication - the use of light to transmit communication signals. Blue is the transmitter, and
black is the receiver. This must be cross-connected
between the EasyKey and the Fluid Panel for communication to work. The Fiber Optic cable has a blue band to
indicate the proper connection.
Final Purge Source- source of the media used in the
final purge cycle. User settable to air purge valve, solvent purge valve, or 3rd purge valve.
Final Purge Time- duration of the final purge cycle.
User settable from 0-999 seconds.
Glossary of Terms
First Purge Source- source of the media used in the
first purge cycle. User settable to air purge valve, solvent
purge valve, or 3rd purge valve
First Purge Time- duration of the first purge cycle. User
settable from 0-999 seconds.
Flow Control Resolution - a settable value that allows
the flow control system to maximize its performance.
The value is based on maximum desired flow rates.
Flow Rate Analog Signal - the type of communication
signal that can be used on the ProControl module.
Flow Rate Tolerance - the settable percent of acceptable variance that the system will allow before a flow
rate warning occurs.
Flow Set Point - a predefined flow rate target.
Flush Volume Check - system monitors flush volume.
E-11 Alarm occurs if minimum volume is not achieved.
Minimum flush volume is user settable (0-999 cc).
Global - indicates that values on the screen apply to all
recipes, 1 through 60.
K-factor - a value that refers to the amount of material
that passes through a meter. The assigned value refers
to an amount of material per pulse.
Kd - refers to the amount the fluid flow system attempts
to not overshoot the target set point.
Ki - refers to the degree fluid flow over shoots its set
point.
Kp - refers to the speed in which the fluid flow reaches
its set point.
Learn Strength - How much and how quickly to apply
the difference in the flow rate set point compared to the
measured flow rate when updating the flow control data
table.
Manual Mode - when the proportioning or flow control
system is controlling the inputs without any input from
an outside control.
Minimum Material Fill Volume - system monitors material fill volume. E-21 Alarm occurs if minimum volume is
not achieved. Minimum material fill volume is user settable (0-9999 cc).
Grand Total - a non-resettable value that shows the
total amount of material dispensed through the system.
GT-Off Drive Time - The amount of time to regulate the
fluid pressure based on the flow rate set point after the
gun trigger is closed.
GT-Off Target Rise - The additional time to regulate the
fluid pressure based on the flow rate set point after the
gun trigger is closed.
Gun Trigger Holdoff - The amount of time that flow rate
learning is not allowed after the gun trigger is opened to
allow the flow rate to stabilize.
Gun Trigger Input Signal - used to manage ratio assurance dose times and flow control processes.
Intrinsically Safe (IS) - refers to the ability to locate certain components in a hazardous location.
Idle - if the gun is not triggered for 2 minutes the system
enters Idle mode. Trigger the gun to resume operation.
Job Total - a resettable value that shows the amount of
material dispensed through the system for one job. A job
is complete when a color change or complete system
flush occurs.
Mix - when cross-linking of the resin (A) and catalyst (B)
occurs.
Mix Fill Push - An option for the Autodump selection to
automatically clear the Potlife alarm if the gun is in the
Gun Flush Box by running new mixed material through
the gun.
Mix Input Signal- refers to system mode status where
system begins a dose sequence each time the mix signal is made “High”.
Mixed Material Fill Time - the amount of time that is
required to load mixed material from the dose valves to
the applicator/gun.
Modbus/TCP - a type of communication protocol used
to communicate Digital I/O signals over an ethernet.
Network Station - a means to identify a particular individual proportioning or flow control system.
One-Point Learning - Flow Control table calibration
method using learned points above a specified flow rate
to interpolate the table at low flow rates with short gun
trigger times.
10 3A1080H
Glossary of Terms
Overdose (A, B, C) Alarm - when either the resin (A),
or catalyst (B), or reducer (C) component dispenses too
much material and the system cannot compensate for
the additional material.
Potlife Time - the amount of time before a material
becomes unsprayable.
Potlife Volume - the amount of material that is required
to move through the mix manifold, hose and applicator
before the potlife timer is reset.
Purge - when all mixed material is flushed from the system.
Purge Drive - The voltage drive during the Purge
sequence, maximum of 3300 mV. The response curve of
the V/P regulator is not linear, so it may be necessary to
test the response using Manual Override mode.
Purge Time - the amount of time required to flush all
mixed material from the system.
Purge Volume Alarm - E-11 Alarm occurs if minimum
flush volume is not achieved.
Third Purge Valve - refers to the use of three purge
valves used to flush some waterborne materials. The
valves are used to flush with water, air and solvent.
V/P - refers to the voltage to pressure device in the flow
control module.
Valve Holdoff Maximum - The maximum amount of
time that flow rate learning is not allowed after a dose
valve cycles. The system may internally use a time less
than is based on the stability of the fluid meter pulse
stream.
Ratio Tolerance - the settable percent of acceptable
variance that the system will allow before a ratio alarm
occurs.
Sequential Color Change - the process when a color
change is initiated and the system automatically flushes
the old color and loads a new color.
Sequential Dosing - Components A and B dispense
sequentially in the necessary volumes to attain the mix
ratio.
Solvent/3rd Purge Valve Chop Time- duration of each
activation of the solvent or 3rd purge valve during a chop
sequence. User settable from 0.0-99.9 seconds.
Solvent Fill - the time required to fill the mixed material
line with solvent.
Solvent Push - enables the user to save some mixed
material by pushing it out to the gun with solvent.
Requires an accessory solvent meter.
Standby - refers to the status of the system.
System Idle - This warning occurs if the ProControl is
set to Mix, and 2 minutes have elapsed since the system
received a flow meter pulse.
3A1080H 11
Overview
Overview
Usage
The Graco ProControl 1KS is an electronic flow control and color change system, for use with most solvent and
waterborne epoxy, polyurethane, and acid-catalyzed paints. It is not for use with “quick-setting” paints (those with a
potlife of less than 15 minutes).
• Has user selectable ratio assurance and can maintain up to +/-1% accuracy, depending on materials
and operating conditions.
• Models are available to operate air spray or
air-assisted systems with a capacity of up to 3800
cc/min.
Component Identification and Definition
SeeTable 1, and FIG. 2 for the wall mount system components.
Table 1: Component Descriptions
• Color change options are available for low pressure
(300 psi [2.1 MPa, 21 bar]) air spray and high pressure (3000 psi [21 MPa, 210 bar]) systems with up
to 30 color change valves and up to 4 catalyst
change valves.
NOTE: Optional accessories are available for in field
installation to achieve 30 colors.
Component Description
EasyKey (EK)
Fluid Station
Control Box (ST)
Fluid Manifold (FM)
Flow Meters (MA,
MS)
Used to set up, display, operate, and monitor the system. The EasyKey accepts 85-250
VAC, 50/60 Hz line power and converts that power to acceptable low voltage and optical
signals used by other system components.
Includes air control solenoids. Its control board manages all fluid functions.
Includes wall mounting bracket and mountings for the fluid meter and the following
valves:
• Pneumatically Operated Dose Valve for component A
• Purge Valves for solvent and air purge
Four optional flow meters are available from Graco:
• G3000 is a general purpose gear meter typically used in flow ranges of 75-3800
cc/min. (0.02–1.0 gal/min.), pressures up to 4000 psi (28 MPa, 276 bar), and viscosities of 20–3000 centipoise. The K-factor is approximately 0.119 cc/pulse.
• G3000HR is a high resolution version of the G3000 meter. It is typically used in flow
ranges of 38–1900 cc/min. (0.01–0.5 gal/min.), pressures up to 4000 psi (28 MPa,
276 bar). and viscosities of 20–3000 centipoise. The K-factor is approximately 0.061
cc/pulse.
• S3000 is a gear meter used for solvents in flow ranges of 38-1900 cc/min. (0.01–0.50
gal/min.), pressures up to 3000 psi (21 MPa, 210 bar), and viscosities of 20–50 centipoise. The K-factor is approximately 0.021 cc/pulse.
• Coriolis is a specialty meter capable of a wide range of flow rates and viscosities.
This meter is available with 1/8 in. or 3/8 in. diameter fluid passages. For detailed
information on the Coriolis meter, see manual 313599.
The K-factor is user-settable; at lower flow rates use a lower K-factor.
1/8 in. fluid passages: set K-factor to .020 or .061.
3/8 in. fluid passages: set K-factor to .061 or 0.119.
12 3A1080H
Table 1: Component Descriptions (Continued)
Component Description
Overview
Color Change
Valves (ACV) and
Color Change
Module (CCM)
Dual Fiber Optic
Cable (FO)
Fluid Station
Control Box Power
Supply Cable (PS)
Flow Control
Regulator
Assembly (FC)
EasyKey (EK)
Fluid Station
Control Box (ST)
An optional component. It is available as a color change valve stack for either low or high
pressure with up to 30 color change valves. Each stack includes one additional valve for
solvent to clean the fluid line between color changes.
Used to communicate between the EasyKey and Fluid Station Control Box.
Used to provide power to the Fluid Station Control Box.
Includes an air operated fluid pressure regulator, fluid pressure sensor, voltage to air
pressure transducer and circuit board. The function of this unit is to receive the flow analog signal and drive (manage) the desired flow rate.
Used to set up, display, operate, and monitor the system. The EasyKey accepts 85-250
VAC, 50/60 Hz line power and converts that power to acceptable low voltage and optical
signals used by other system components.
Includes air control solenoids. Its control board manages all fluid functions.
3A1080H 13
Overview
TI15961b
FO*
FC (see
F
IG. 4)
PS*
EK
ACV
CCM
MAFM (see
F
IG. 3)
* See the ProControl 1KS
Repair-Parts manual for
optional cable lengths.
Air Control
Module
Logic Air
Regulator
V/P Air
Purge
Air
Fluid
ST
FC Cable*
Wall Mount System Components
FIG. 2. ProControl 1KS System, shown with G3000 Meter, Color Change, and Flow Control
14 3A1080H
Overview
TI15977a
MA
SPV
DVA
APV
AT
SS
FIH
FOH
TI15976a
Regulator
V/P Air
FC Cable
FC
Fluid In
Fluid Out
FIG. 3. Fluid Manifold
Key:
MA Component A Meter
DVA Component A Dose Valve
SPV Solvent Purge Valve
SS Solvent Purge Valve Solvent Supply Tube
FIG. 4. Flow Control Regulator
APV Air Purge Valve
AT Air Purge Valve Air Supply Tube
FIH Fluid Inlet Hose
FOH Fluid Outlet Hose
3A1080H 15
EasyKey Display and Keypad
TI11630A
Keypad
LCD Display
Navigation Keys Alarm Reset Key
EasyKey Display and Keypad
F
IG. 5. EasyKey Display and Keypad
Display
Shows graphical and text information related to setup
and spray operations. Back light will turn off after 10
minutes without any key press. Press any key to turn
back on.
NOTE: Pressing a key to turn on the display back light
will also perform the function of that key. If you are
unsure whether that key will impact your current operation, use the setup or navigation keys to turn on the display back light.
Keypad
Used to input numerical data, enter setup screens, scroll
through screens, and select setup values.
In addition to the numbered keys on the EasyKey keypad, which are used to enter values in setup, there are
keys to navigate within a screen and between screens,
and to save entered values. See Table 2.
Table 2: EasyKey Keypad Functions (see FIG. 5)
Key Function
Setup: press to enter or exit Setup mode.
Enter: if cursor is in menu box, press Enter
key to view menu. Press Enter to save a
value either keyed in from the numerical
keypad or selected from a menu.
Up Arrow: move to previous field or menu
item, or to previous screen within a group.
Down Arrow: move to next field or menu
item, or to next screen within a group.
Left Arrow: move to previous screen group.
Right Arrow: move to next screen group.
Alarm Reset: resets alarms.
If the display becomes unresponsive,
pressing this key 4 times in succession will
re-initialize the display.
16 3A1080H
FIG. 6. EasyKey Connections and AC Power Switch
AC Power
Switch
Graco Web
Interface
Audible AlarmFiber Optic Strain
Relief Port
I/S Power Discrete I/O Cable
Connector Ports
Ground Screw
Main Power
Access Port
TI12638a
TI12657a
Fiber Optic Strain
Relief Port
I/S Power
Ground Screw
TI15917a
TI15919a
Booth Control
(Manual Systems
only)
Muffler
Color Change
Module
Logic Air Inlet
TOP VIEW
BOTTOM VIEW
OPEN
CLOSE
A DOSE
B DOSE
A PURGE
B PURGE
3RD PURGE
A DUMP B DUMP
Meter A
Flow Control
Gun Air
Meter B
(not used)
EasyKey Display and Keypad
FIG. 7. Fluid Station Control Box Connections
3A1080H 17
EasyKey Display and Keypad
AC Power Switch
Turns system AC power on or off.
I/S Power
Power circuit to Fluid Station.
Audible Alarm
Alerts the user when an alarm occurs. Available settings
for selecting which alarms will cause an audible alarm
are explained in Configure Screen 1, page 29.
Clear the audible alarm by pressing the Alarm Reset
key.
Even after the Alarm Reset key is pressed, the Potlife
Exceeded alarm message will remain displayed until a
sufficient amount of mixed material has been dispensed
to ensure that the expired material has been ejected.
Graco Web Interface Port
Used to communicate with the ProControl from a PC to:
Upgrade software
View software version
Download
• Job and alarm logs
• Material usage report
• Setup values (can also upload)
Clear job, alarm, and material usage
reports
Upload a custom language to view on
screen
Restore factory defaults
Restore setup password
See manual 313386 for more information.
NOTE: If using the Graco Gateway in your system, disconnect its cable from the EasyKey before updating the
ProControl software.
Ethernet Connection
You can access data on an office or industrial network
through the internet with the proper configuration. See
manual 313386 for more information.
18 3A1080H
Run Mode Screens
NOTE: See FIG. 10 for a map of the Run screens.
Detailed screen descriptions follow.
Splash Screen
At power up, the Graco logo and software revision will
display for approximately 5 seconds, followed by the
Status Screen (see page 21).
Run Mode Screens
F
IG. 8. Splash Screen
The Splash screen will also momentarily display “Establishing Communication.” If this display remains for more
than one minute, check that the fluid station circuit board
is powered up (LED is on) and that the fiber optic cable
is properly connected (see Installation manual).
NOTE: If the software version of the fluid plate does not
match the version of the EasyKey, the EasyKey will
update the fluid plate, and the fluid plate programming
screen will appear until the update is completed.
F
IG. 9. Fluid Plate Programming Screen
3A1080H 19
Run Mode Screens
TI12802a
Press the Setup key to
enter Setup mode.
.
FIG. 10. Run Screens Map
20 3A1080H
Run Mode Screens
1
2
3
4
5
6
8
7
7
1
2
3
4
5
6
7
8
Status Screen
• Use the Up or Down keys to scroll through the
Run screens.
• Press the Setup key to enter the Setup screens
from the Status screen.
• The other keys have no function in this Status
screen.
Current Date and Time
Screen Number and Scroll Arrows: displays the
current screen number and the total number of
screens in a group. The Up and Down arrows on the
right edge of the screen indicate the scroll feature.
The total number of screens in some groups may
vary depending on system configuration selections.
Current Flow Control Data: fluid output pressure
and voltage of analog signal used for driving the
fluid regulator V/P.
The fluid target pressure is shown if Flow Control in
Configure Screen 5 on page 30 is set to “On:
Setup”.
Lock Symbol: indicates that Setup screens are
password protected. See page 26.
F
IG. 11. Status Screen
Key to F
IG. 11:
Active Recipe: shows the active recipe.
NOTE: At power up the system defaults to Recipe
61, which is not a valid recipe number.
Status Bar: shows current alarm or operation mode
(standby, mix, purge, recipe change, or the current
alarm).
NOTE: If the auto key board is removed from the
EasyKey display board, the Status Bar will read
“Auto key not found.” This indicates that the automatic mode is not operable.
Target Flow Rate and Current Flow Rate: in
cc/min.
Animation: when the gun is triggered, the gun
appears to spray and the component A or B hose
lights up, showing which component dose valve is
open.
3A1080H 21
Run Mode Screens
Manual Override Screen
F
IG. 12. Manual Override Screen
This screen will appear if Manual Override is set to “On”
in Advanced Setup Screen 1 (page 35). It shows the
active recipe, new/go to recipe, and manual override
mode.
If Flow Control is set to “On” in Configure Screen 5 on
page 30, this screen will also display Flow Rate Range,
Flow Set Point, Flow Control Calibration (Start/Abort),
and Global Flow Control Data Copy (Start/Abort).
Manual Override Menu
This field allows you to set the operating mode from the
EasyKey. Press the Enter key to view the menu,
then select the desired operating mode (Standby, Mix,
Purge, or Recipe Change). See F
IG. 13.
Flow Rate Range
This screen displays the flow rate range selected on
Advanced Setup Screen 5 (see page 37).
Flow Set Point
The Flow Set Point is user settable. If Flow Control
Override is set to “Off” or “Pressure” in Advanced
Setup Screen 1 on page 35, the Flow Set Point will display as cc/min. Enter the desired flow set point within
the range.
If Flow Control Override is set to “% Open,” the Flow Set
Point will display as % Open. This percentage relates to
the flow control V/P ratio which translates to a fluid flow
rate. Set the initial percentage at 35% and increase as
necessary to reach the desired flow rate.
Flow Control Calibration
This field allows you to calibrate flow control for each
recipe. The system must be in Mix mode and receiving a
Gun Trigger signal. Press the Enter key to view the
menu, then select Start or Abort. See F
The flow rate will drop to 0, then incrementally increase
until it reaches the maximum flow rate. To view the progress, go to the Status Screen, page 21. The system will
populate the data for the current recipe. To copy this
data to all recipes, see Global Flow Control Data
Copy, page 23.
IG. 14.
FIG. 14. Flow Control Calibration
F
IG. 13. Manual Override Menu
22 3A1080H
Run Mode Screens
Global Flow Control Data Copy
This field allows you to copy flow control data from the
active recipe to all recipes. Press the Enter key to
view the menu, then select Start or Abort. See F
FIG. 15. Global FC Data Copy
IG. 15.
Totals Screen
NOTE: Grand totals are not resettable.
Reset Total Screen
FIG. 17. Reset Total Screen
If job is reset, job number will increment by one for
default.
Reset Solvent Screen
F
IG. 16. Totals Screen
F
IG. 18. Reset Solvent Total Screen
This screen shows the job totals, fill totals, grand totals,
and job number. Use the tabs to reset job totals (Job
Complete), reset solvent totals (Rst Solvent), or go to
Level Control Screen, page 24.
The job totals generally refer to material dispensed while
in Mix mode. This is likely atomized and sprayed material with the gun trigger “On”.
The fill totals generally refer to material dispensed while
in Mix-fill mode after a color change or a purge operation. This is likely not sprayed or atomized, and is dispensed to a purge container.
Solvent Totals and the Rst Solvent tab only appear if
“Meter” is selected under Solvent Monitor in Configure
Screen 5 on page 30.
3A1080H 23
The screen will ask if you want to reset solvent total.
Select Yes or No.
Run Mode Screens
Alarms Screen
F
IG. 19. Alarms Screen
Two screens show the last 10 alarms. Use the Up or
See F
IG. 21. If the tank volume reaches the low-level
threshold, the EasyKey screen will display the Tank
Level Low alarm and prompt the user to do one of the
following:
1. Refill tank volume to clear the alarm.
2. Resume mixing by selecting “Spray 25% of Remainder.” If this selection is chosen, a second alarm will
occur after 25% of the remaining volume is mixed.
Refill tank volume to clear the alarm.
Down
See Table 17 on page 118 for a list of alarm codes.
keys to scroll between the two screens.
Level Control Screen
IG. 20. Level Control Screen
F
This screen shows the current volume for each fluid.
Adjust the current volumes on this screen, or use the tab
to go to Usage (Totals Screen, page 23). The Alarm
Level values may be adjusted using the advanced web
interface.
FIG. 21. Tank Level Low Screen (Tank A Shown)
24 3A1080H
Setup Mode
To access System Configuration Screens,
page 28.
TI12784a
Press the Setup key to
enter Setup mode.
This screen appears only if a
password is activated.
This screen appears momentarily
if a password is activated.
Press the Setup key to exit
Setup mode and return to the Status
screen.
To access Advanced Setup Screens, page
34 and Recipe Setup Screens, page 40.
Setup Mode
Press the Setup key to enter Setup mode.
NOTE: See F
IG. 22 for a map of the Setup screens.
Detailed screen descriptions follow.
FIG. 22. Setup Screens Map
3A1080H 25
Setup Mode
Password Screen
If a password has been activated (see Configure
Screen 1, page 29), the Password screen will appear.
You must enter the password to access the Set Up
Home Screen. Entering the wrong password returns the
display to the Status Screen.
NOTE: If you forget the password, you can reset the
password (to 0), using the ProControl Web Interface
(see manual 313386).
F
IG. 23. Password Screen
NOTE: If a password is activated, Setup Locked dis-
plays momentarily after exiting Setup mode and return-
ing to the Status Screen. A lock symbol appears
Set Up Home Screen
FIG. 25. Set Up Home Screen
This screen displays when you enter Setup mode. From
it you can go to Recipe and Advanced Setup Screens
(pages 34-44) or System Configuration Screens
(pages 28-33). Press the Enter key to go to the
selected screen set.
The screen also displays software versions and internet
addresses of various components. The values shown in
F
IG. 25 are only examples and may vary on your screen.
See Table 3 for further information.
on the Status Screen.
F
IG. 24. Setup Locked Screen
26 3A1080H
Setup Mode
Table 3: Component Software Versions
Display (may
vary from
Component
examples shown) Description
EK (EasyKey) 3.01.001 EasyKey software version.
FP (Fluid Plate) 3.01.001 Fluid Plate software version.
BC (Booth Control) -.- Booth Control not installed, not detected, or not operational.
1.XX Booth Control software version 1.00 or 1.01.
2.XX Booth Control software version 2.XX.
C1/C2 (Color Change
Modules 1 and 2)
-.- Color Change Module 1/2 not installed, not detected, or not operational.
1.XX Color Change Module software version 1.00 or 1.01.
2.XX Color Change Module software version 2.XX.
AK (Autokey) No Key No AutoKey installed or detected. System operates in 2K Manual
Mode only
2K-Auto 2K AutoKey detected. System can operate in 2K Manual, Semi-auto-
matic, or Automatic Mode.
3K-Auto 3K AutoKey detected. System can operate in 3K Manual, Semi-auto-
matic, or Automatic Mode.
XP (XPORT) V6.6.0.2 Example of XPORT network module software version. Other versions
are acceptable.
MC (Micro Controller) 1042.0198 Example of fluid plate micro controller version. Other versions are
acceptable.
Axx By Cz A30 B4 C4 Color Change board valve configuration. This shows the number of
valves available for each of the components. This is set by the configuration switches on the color change boards connected to the system.
Code Description
- Component not available with this machine configura-
tion.
x Component not used with this machine configuration.
1 Component available but no change stack.
4-30 Component available with change stack.
Number of valves flushed with a solvent valve.
IP (Internet Address) 192.168.178.3 Example of the address EasyKey is set to for basic and advanced
web interface reporting.
MAC (MAC address) 00204AAD1810 Example of internet MAC address. Each EasyKey will have a different
value in this format.
3A1080H 27
Setup Mode
TI12804a
System Configuration Screens
NOTE: See FIG. 26 for a map of the System Configuration Screens. Detailed screen descriptions follow.
NOTE: Each screen displays the current screen number
and the total number of screens in the group.
F
IG. 26. System Configuration and Option Screens Map
28 3A1080H
Setup Mode
Configure Screen 1
F
IG. 27. Configure Screen 1
Language
Defines the language of the screen text. Select English
(default), Spanish, French, German, Italian, Dutch, Japanese (Kanji), Korean, Chinese (Simplified), and Custom.
NOTE: Refer to document 313386 for instructions on
using the Custom Language feature to modify the
screens to support undefined languages.
Password
The password is only used to enter Setup mode. The
default is 0, which means no password is required to
enter Setup. If a password is desired, enter a number
from 1 to 9999.
Screen Timeout
Select the desired screen timeout in minutes (0-99). 5 is
the default.
Configure Screen 2
FIG. 28. Configure Screen 2
Month
Enter current month.
Day
Enter current day.
Year
Enter current year (four digits).
Time
NOTE: Be sure to write down the password and keep it
in a secure location.
Display Units
Select the desired display units:
• cc/liter (default)
• cc/gallon
Buzzer Alarms
As the default, the alarm buzzer is set to “Potlife Only”
and will sound only for the Potlife Alarm (E-2).
Set to “All Alarms” to have the buzzer sound for any
alarm.
Set to “All Except Potlife” to have the buzzer sound for
any alarm except a Potlife Alarm (E2). This option is not
recommended unless another active method of handling
the Potlife Alarm is implemented.
3A1080H 29
Enter current time in hours (24 hour clock), minutes, and
seconds. Seconds are not adjustable.
Date Format
Select MM-DD-YYYY, DD-MM-YYYY, or YYYY-MM-DD.
Setup Mode
Configure Screen 3
F
IG. 29. Configure Screen 3
1K/2K/3K
Set this value to indicate the system performance level
designation. Selecting a value other than the installed
system level will result in restricted functionality.
Run Mode
NOTE: If an Autokey is installed, additional selections of
Semi-Automatic and Automatic are available.
Configure Screen 4
FIG. 30. Configure Screen 4
Dose Time Alarm
Enter the dose time (1 to 99 seconds). This is the
amount of time allowed for a dose to occur before a
dose time alarm occurs.
Configure Screen 5
Select the Run mode application from the pulldown
menu: Automatic, Semi-Automatic (uses a manual spray
gun), or Manual.
Dump Valve A
This field only appears if the color change option is
detected from the cc board. Select “On” if an optional
Dump Valve A is installed and desired to be used.
3rd Flush Valve
Off is default. If optional 3rd flush valve is used, set to
On.
F
IG. 31. Configure Screen 5
Flow Control
This field only appears if Run Mode is set to “Automatic”
in Configure Screen 3, page 30. Select “On”, “Off”, or
“On: Setup”.
If set to “On” Advanced Setup Screen 5, page 37 and
Advanced Setup Screen 6, page 38 are added.
If set to “On: Setup” Advanced Setup Screen 5, page
37 and Advanced Setup Screen 6, page 38, and
Advanced Setup Screen 7, page 38 are added.
30 3A1080H
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