Instructions – Parts List
Power CaulktAir Powered
Caulking Gun
309162B
Graco Power Caulkt guns are made with heavy duty, all metal construction. They
use on-demand, regulated air power to provide fast, consistent, and smooth
application of adhesives and sealants. Regulated air pressure dispenses in a
smooth, even bead. These guns feature an instant exhaust valve to prevent dripping
or stringing when the trigger is released.
Model C27098 100 psi (0.7 MPa, 7 bar) Maximum Working Pressure
This gun accommodates a 10-oz. (.3 l.). plastic or fiber cartridge. A bayonet lock
makes for fast and easy attachment of the cartridge. A lightweight cast aluminum
handle gives you variable dispense rates depending on air pressure or trigger
position.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
Table of Contents
Symbols 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warnings 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data 5. . . . . . . . . . . . . . . . . . . . . . . . . . .
Warranty 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
Copyright 2002, Graco Inc. is registered to I.S. EN ISO 9001
Symbols
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.
WARNING
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
D This equipment is for professional use only.
D Read all instruction manuals, tags, and labels before operating the equipment.
D Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco
distributor.
D Do not alter or modify this equipment. Use only genuine Graco parts and accessories.
D Check equipment daily. Repair or replace worn or damaged parts immediately.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.
D Do not exceed the maximum working pressure of the lowest rated system component. Refer to the
Technical Data on page 5 for the maximum working pressure of this equipment.
D Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Tech-
nical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.
D Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose
Graco hoses to temperatures above 180_F (82_C) or below 0_F (–18_C).
D Wear hearing protection when operating this equipment.
D Do not lift pressurized equipment.
D Comply with all applicable local, state, and national fire, electrical, and safety regulations.
D Keep hands and clothing away from any moving parts.
2 309162
WARNING
SKIN INJECTION HAZARD
Spray from the gun, hose leaks, or ruptured components can inject fluid into your body and cause
extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin
can also cause serious injury.
D Fluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate medi-
cal attention.
D Do not point the gun at anyone or at any part of the body.
D Do not put your hand or fingers over the dispense tip.
D Do not stop or deflect leaks with your hand, body, glove or rag.
D Tighten all connections before operating the equipment.
D Check the hoses, tubes, and couplings daily. Replace worn, damaged, or loose parts immediately.
Permanently coupled hoses cannot be repaired; replace the entire hose.
D Use only Graco approved hoses. Do not remove any spring guard that is used to help protect the
hose from rupture caused by kinks or bends near the couplings.
FIRE AND EXPLOSION HAZARD
D If there is any static sparking or you feel an electric shock while using this equipment, stop dis-
pensing immediately. Do not use the equipment until you identify and correct the problem.
D Keep the dispensing area free of debris, including solvent, rags, and gasoline.
D Electrically disconnect all equipment in the dispensing area.
D Extinguish all open flames or pilot lights in the dispensing area.
D Do not smoke in the dispensing area.
D Do not turn on or off any light switch in the dispensing area while operating or if fumes are present.
D Do not operate a gasoline engine in the dispensing area.
TOXIC MATERIAL HAZARD
Hazardous material or toxic fumes can cause serious injury or death if splashed in the eyes or on the
skin, inhaled, or swallowed.
D Know the specific hazards of the product you are using.
D Store hazardous material in an approved container. Dispose of hazardous material according to all
local, state and national guidelines.
D Always wear protective eyewear, gloves, clothing and respirator as recommended by the material
manufacturer.
309162 3
Installation
General Information
NOTE: Reference numbers and letters in parentheses
in the text refer to the callouts in the figures and the
parts drawing.
NOTE: Always use Genuine Graco Parts and Accessories, available from your Graco distributor. If you
supply your own accessories, be sure they are adequately sized and pressure-rated for your system.
WARNING
To reduce the risk of bodily injury and property
damage, stop using the gun if the bayonet lock on
the gun handle is worn or damaged and prevents
the barrel from locking securely into position.
Installation
1. Insert a cartridge in the barrel. To ensure a good
seal, verify that the plunger end of the cartridge is
not torn. See Removing the barrel and Installing
the barrel elsewhere on this page.
2. Cut the cartridge nozzle tip to the desired opening
size. Cut the tip squarely rather than at an angle.
Puncture the inner seal of the cartridge.
3. Connect an air line to the 1/4” npt air hose fitting.
use an adjustable regulator to provide maximum
application control.
4. Adjust the air pressure to 10 to 15 psi (about 1
bar). Pull the trigger to start flow. Adjust air pressure to help control the flow rate. The flow rate can
also be controlled through the trigger. When partially triggered, air bypasses the valve (leaking of
air) and reduces the flow rate. When fully triggered, no air escapes. Do not use more air pressure than necessary to develop a good application
rate and solid bead.
5. Practice applying a bead on scrap material. Hold
the gun at a slight angle from the point of application to produce a smooth, flat-tooled bead. Too
great an angle produces a round-tooled bead.
6. If the caulking compound continues to flow when
the trigger is released, disconnect the air line.
Remove the barrel (see Removing the barrel)
and check the plunger in the cartridge. Air will
bypass a stuck plunger. To free the plunger from
the wall of the cartridge, push the plunger forward
manually.
CAUTION
To extend the life of the bayonet lock, follow the
barrel installation and removal procedures carefully.
Removing the barrel
To remove the barrel from the hand grip, push the
barrel straight back and fully into the gun handle.
Continue pushing the barrel back while rotating the
gun barrel out of the bayonet lock and sliding it out of
the gun handle.
Installing the barrel
Place the barrel in the handle grip by pushing the
barrel straight back and fully into the gun handle.
Continue pushing the barrel back while rotating the
barrel into the bayonet lock, which locks the barrel into
the gun handle.
Repair
A spring/seal repair kit, P/N C27100, and a replacement hose assembly, P/NC27106 are available. No
other parts are sold separately. See the Parts drawing
on page .
4 309162
Model C27098
60
70
Parts
30
210
170
150
170
140
190
40
20
200
90
Ref
No. Description Qty
10 GRIP 1
20 BARREL 1
*30 SPRING, seaL 1
40 SPRING, trigger 1
50 SPRING, poppet 1
*60 RETAINER, spring 1
*70 SEAL 1
80 POPPET 2
90 TRIGGER 1
100 SEAT 1
110 PLUNGER 1
120 STEM 1
130 RETAINER 1
240
160
50
10
230
240
220
Ref
No. Description Qty
140 BOLT, swivel 1
150 FITTING, banjo 1
160 PIN, spring 1
170 O–RING 2
180 O–RING 2
*190 SCREW, #10–32 x 1 in. round head 1
200 LABEL, barrel 1
210 LABEL 1
220 FITTING, barb 1
230 HOSE, air, 10 ft (3m) 1
240 O–CLAMP 2
100
80
110
180
80
120
130
*Supplied in seal repair kit C27100
Technical Data
Gun Model Size Cartridge
C27098
Power Caulkt Gun
1/10th
gallon
10 oz.
(.3 l. )
Max.
Working
Pressure Construction Air Inlet Air Hose
100 psi
(0.7 MPa,
7 bar) Aluminum 1/4 npt(m)
10 ft
(3 m)
309162 5
Graco Standard Warranty
Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the
date of sale by an authorized Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited
warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment
determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and
transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the
date of sale.
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection
with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured
by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide
purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,
breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires
exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.
Graco Phone Number
TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:
Phone: 612–623–6921 or Toll Free: 1–800–328–0211, Fax: 612–378–3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
6 309162
MM 309162
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
www.graco.com
309162B Rev. 06/2006
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