Graco PH Pump User Manual

Page 1
PH Manual Pump
DESCRIPTION
The single-acting, positive-displacement PH Manual Pump will deliver 0.15 cubic inches (2.46 cm3) with one full stroke of the handle. The PH Pump is available with a choice of standard clear plastic or metal Modu-Flo® reservoirs for either oil or grease. These reservoirs, with 5, 6, 12, and 20 pint or pound capacities, can be mounted interchangeably atop the pump.
Modular pump/reservoir design plus built-in features (see below) enable the PH Manual Pump to be customized for a wide range of applications. The PH Manual Pump permits increased standardization with resultant economies in spare parts stocking and greater employee familiarity with plant or job site lubrication systems.
This pump is sturdily built with aluminum and steel components to meet the high standards of performance and quality you expect from Graco® products. It is a compact, space-saving unit. Even with an integrally mounted 20-pint or 20-pound capacity reservoir and bottom-mounted optional outlet valve, it stands only 27.84 inches (70.7 cm) high, is 7.25 inches (18.4 cm) wide and 11.03 inches (28.0 cm) deep. It requires only 24.3 inches clearance (61.7 cm) from the mounting surface for a full range of handle pull.
The PH Manual Pump is ideal for use with Trabon® MS divider valves or MJ divider valves on stationary equipment as well as the E-Z Luber® Valves on many types of mobile equipment. It comes complete with 3,000 psi gauge for easy verification of system operation, and a 2,500 psi automatic relief valve to protect system components.
FEATURES/ADVANTAGES
• Built-in volume indicator provides easy verification that lubricant is being delivered to the system and that divider valves are completing lube cycles.
• Interchangeable reservoirs make it convenient to expand or contract the lube distribution system, to switch from oil to grease or from grease to oil – without replacing the entire system.
• Wide applicability is provided by an optional two- or four­outlet valve that mounts under the pump outlet. This valve allows the pump to serve up to four different systems or to supply one or two separate manual reversing systems.
• Single-acting positive displacement pump design minimizes the number of moving and wearing parts for extended pump life and reduced maintenance.
• Built-in automatic relief valve protects system components from over-pressure.
• Built-in outlet check valve prevents back pressure from damaging pump and minimizes chance for contaminants to get into the pump or the lube supply.
• 3,000 psi (207 bar) pressure gauge, shown in photo, provides a fast check on system status.
Page 2
Trabon® PH Manual Pump
12415
OPERATION
As the pump handle (A) is pulled down, the piston (B) moves to close off the inlet (C) from the reservoir, and to push the lubricant to and through the passage (D) to the outlet (E) for delivery to the system.
As the handle returns to its original upright position, the piston (B) returns to the “prime” position, opening the inlet (C) in preparation for the next cycle.
The number of pump handle strokes needed to fulfill lube requirements can be determined by adding up the cubic inches required by each lube point in the system and dividing the total by 0.15 (PH Pump output per handle stroke).
To utilize the lube volume indicator, the system master divider must be designed to provide .200 cu.in. from one outlet during a complete system cycle. A line should be run from this divider valve outlet to the return inlet (F) on the PH Pump. This line allows the lubricant to move the volume indicator plunger (G) to its full “out” position until the undercut (H) on the plunger is exposed. This means that 0.200 cubic inches of the oil or grease have been delivered to the indicator and that the complete system has cycled. Any excess lubricant will return to the reservoir through the check valve (I). When the volume indicator is pushed in by the lube maintenance person, the lubricant it displaces will also be returned to the reservoir through the check valve.
GREASE RESERVOIR FILL PROCEDURE
Fill the reservoir with grease, free of air, using a suitable fill pump at the quick disconnect fill plug located in the base of the reservoir. Note, for first time grease filling, or if the grease reservoir has been allowed to go empty, open the petcock in the bottom right side of the reservoir. Slowly begin to fill the reservoir, allowing air trapped under follower to exhaust out the open petcock. When grease free of air flows from the petcock, close petcock and continue to fill the reservoir until follower is at
vent hole in reservoir tube (any remaining air and small amount of grease will exit vent).
Loosen system mainline connection at pump outlet. Operate pump until lubricant free of air flows from outlet port. Tighten mainline connection at pump. Pump is now free of air.
Note, for extreme cases where the pump will not take a prime, it may be helpful to inject several ounces of heavy oil through the grease fill quick disconnect. The pump will then prime on oil pulling the grease behind it. If it becomes necessary to use this method, all injected oil should be discharged at the loosened system supply connection along with any air.
Refer to bulletin 12411 (Grease Filler Pump) for manual operated fill pump.
SPECIFICATION
Pump Body Material Aluminum and Steel
3
Pump Output 0.150 cu.in. (2.46 cm
Max Operating Pressure
High Pressure Protection Relief Valve
Force to Operate Handle
Lubricant Oil or Grease
Reservoir capacities for Oil or Grease, Metal or Plastic
3000 psi (207 bar)
Set @ 2500 psi (172 bar)
29 lbs (13.14 kg) per 1000 psi @ rated pressure
5 pints (2.37 liters) or 5 lbs (2.27 kg)
6 pints (2.84 liters) or 6 lbs (2.72 kg)
12 pints (5.68 liters) or 12 lbs (5.44 kg)
20 pints (9.46 liters) or 20 lbs (9.06 kg)
) per full stroke
SIDE VIEW END VIEW
Page 2
Page 3
Trabon® PH Manual Pump
OPTIONS Two- and Four-Outlet Valves
Two-Outlet Valve — Four-Outlet Valve —
12415
ORDERING INFORMATION
Description Part No. Old Part No.
PH Pump & 5 pint Plastic Oil Reservoir 564378 521-800-100
PH Pump & 5 lb Plastic Grease Reservoir 564379 521-800-130
PH Pump & 5 lb Metal Grease Reservoir 564381 521-800-160
PH Pump & 6 pint Plastic Oil Reservoir 564387 521-800-370
PH Pump & 6 lb Plastic Grease Reservoir 564389 521-800-400
PH Pump & 6 lb Metal Grease Reservoir 521-800-430
PH Pump & 12 pint Plastic Oil Reservoir 521-800-190
PH Pump & 12 lb Plastic Grease Reservoir 564383 521-800-220
PH Pump & 12 lb Metal Grease Reservoir 564384 521-800-250
PH Pump & 20 pint Plastic Oil Reservoir 564385 521-800-280
PH Pump & 20 lb Plastic Grease Reservoir 564386 521-800-310
PH Pump & 20 lb Metal Grease Reservoir 521-800-340
PH Pump Only 563393 521-800-000
Two-Outlet Valve 564365 511-048-001
Four-Outlet Valve 511-080-000
3000 psi Pressure Gauge 557864 543-362-000
Automatic 2500 psi Relief Valve 563160 508-210-250
PH Manual Pump Body Seal Kit 563924 560-001-930
Coupler for Grease Fill Stud 558906 506-322-000
Two-Outlet Valve —
The two-outlet valve can be used to distribute oil or grease either to two separate manual systems, or to a single manual reversing system (Series Reversing or Bi-Flo).
Page 3
Four-Outlet Valve —
The four-outlet valve can be used to supply lubricant to four separate manual systems or two separate manual reversing systems.
With both valves, the inlet port directly above the position of the handle is connected to the outlet port on the bottom of the pump. This handle also indicates the direction of the flow. The outlet port can be changed by repositioning the handle under another outlet. The port opposite the handle is always connected directly to the return port on the bottom of the pump. When these valves are used in a reversing system, the ports opposite each other must be tubed to the delivery lines of the system.
Page 4
6.062
(153.98)
4.234
(107.54)
5 PT./LB.
3.000 (76.2)
BOTTOM VIEW
1/4-18 NPSF LUBE OUTLET PORT
VOLUME INDICATOR = 0.200 CU.IN. WHEN FULLY EXTENDED UNDERCUT ON INDICATOR PIN IS EXPOSED. PUSH IN TO RESET
1/4-18 NPSF RETURN TO ESERVOIR PORT FOR VOLUME INDICATOR (PLUGGED WHEN SHIPPED)
1/4-20 VALVE MOUNTING HOLE TYP. (4) PLACES
7.250
(184.15)
6.000
(152.4)
3.000 (76.2)
2.125
(53.975)
2500 PSI
AUTOMATIC RELIEF
INDICATOR
1/4-18 NPSF
LUBE
OUTLET
PORT
VOLUME
INDICATOR
1.875
(47.625)
0.625
(15.875)
A
1.281
(32.537)
2.375
(60.325)
2.375
(60.325)
GREASE ONLY
FILL PORT/STUD
7/16 DIA.
MTG. HOLE
FILL CAP OIL ONLY
0.625
(15.875)
OUTLINE AND MOUNTING DIMENSIONS
Dimension “A” Varies With the Reservoir
Capacity Metal Plastic
5 lb/5 pt. 15* (381) 15 (381)
6 lb/6 pt. 10.5* (266.7) 10.5 (266.7)
12 lb/12 pt. 15* (381) 15 (381)
20 lb/20 pt. 22* (559) 22 (559)
* Level Indicator adds 3.250 (82.55) to height.
Look to GRACO Inc. for all of your Centralized Lubrication System needs.
Products include:
DIVIDER VALVES: for oil and grease...to 7,500 psi...
1 to 24 points from a single valve assembly...up to 256 points from a Master/Secondaries circuit...or systems that handle an entire plant.
PUMPS: fixed and variable displacement...manual and air, hydraulic, electric motor or mechanically driven.
TIMERS/AUTOMATIC CONTROLS: from simple on/off to complete flow and pressure monitoring, either time- or machine­actuated.
ACCESSORY VALVES: balancing, check and flow.
INDICATORS: performance and broken line.
ACCESSORIES: fittings, brackets, clamps, filters and strainers.
All written and visual data contained in this document are based on the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.
Contact us today!
To receive product information or talk with a Graco representative, call 800-533-9655 or visit us online at www.graco.com.
©2006-2009 Graco Inc. Form No. L12415 Rev. C 1/12 Printed in U.S.A. All other brand names or marks are used for identification purposes and are trademarks of their respective owners. All written and visual data contained in this document are based on the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.
Loading...