PFP Sprayers
Equipment Solutions for Epoxy
Intumescent Fireproofing Materials
When Material is This Critical, Count on Graco
Protecting steel, assets and
lives is serious business
Built for passive fire protection (PFP) materials, Graco equipment
handles the toughest epoxy intumescent fire protection coatings.
Graco XM™ PFP Plural-Component Sprayer
• Handles two-part materials from 1:1 to 10:1
• Provides precise ratio control within
• Ensures accurate, on-ratio mixing to reduce material waste
• Virtually eliminates the difficult task of removing
material that is improperly proportioned
• Fast startup times due to performance of heating system
Applications
• Pipe racking
+
–
5%
• Structural steel
• Storage tanks
• Onshore and offshore oil rigs
• Living quarters
Get serious with Graco technology
Proven ratio assurance
Simply enter the mix ratios into the control panel. If off-ratio
conditions should occur, the system will stop production,
preventing any off-ratio material from reaching your project.
Data reporting - for confidence
the job was done right
Project data such as spray pressures, temperatures, actual
ratio, and total flow output can be downloaded onto a flash
drive. With this data, you can verify that materials were
sprayed at the proper ratios and requirements set by the
coatings manufacturer.
Consistent temperature control
The XM PFP Sprayer maintains temperature set points of
the hose and materials - no more heater adjustments and
no more material charring due to overheating. Closed-loop
technology adjusts the heaters to achieve optimum spray
performance in the most extreme conditions.
2
Technology Delivers Peace of Mind
Intuitive User Controls
• Displays ratio readings in real-time
for ultimate spraying control
• USB drive for data reporting
• Displays current
tank levels
and spray
temperatures
Heat Control
• Easy to use
“set and forget”
temperature
controls
• Maintains a
consistent
temperature
on five heat
zones
(A and B
material, hose
and pressure pots)
Level Sensors
• Automatically refills tanks when
material reaches a certain level
Check-Mate®
Feed System
• Proven Graco supply
system – 5-gal (20 l) pail
Heated
Pressure
Pots
• Circulates
water for
better heat
transfer
• 20-gal (76 l)
Viscon® HF Heater
• Supports high
production rates
• 5400 W - high
efficiency core
• Cleanable design
• Set and forget
fluid temperature
Heated Hose Set
• Set and forget hose temperature
• Heated mix manifold
• Provides faster spray pattern
and reduced waste
Hot Water Flush Kit (optional)
• Up to 180°F (82°C) max
flush temperature
• Auto fill with water line connection
• 6-gal (23 l) tank capacity
3
Technology that Boosts Productivity
An easier way to take control
The intuitive user interface provides two display modes: “setup” for entering parameters and a “run” mode for operation. The user interface
monitors and tracks mix ratio, pressure, temperature and flow, and allows you to program maintenance schedules. It shuts down the system
if off-ratio conditions exist, and with its USB port, you can download historical spraying data.
Simplify the ratio checking process
The ratio checking process for epoxy intumescents is important
and documentation is often required. With the XM PFP’s controls,
it’s easy to make sure your material is on ratio.
1. Initiate ratio check process on the machine controls
2. Operator dispenses A and B materials into test beakers,
and weighs samples
3. Operator enters A and B weights on the control screen
4. Control screen provides “Pass” or “Fail” message, and
logs the results in the USB data.
Graco XHF™ Spray Gun
• High-flow, high pressure gun
• Easily handles high-viscosity coatings, fiber
filled materials and epoxy intumescent materials
• Reduced clogging means more uptime
• Rated to 7250 psi (500 bar, 50 MPa)
The user interface also lets you keep track of your
fluid supply and spray parameters.
You can:
• Monitor the temperature of supply tanks,
fluid heaters and hose heat
• Set temperatures for A and B materials and hose.
• Set and monitor tank levels, turn automatic tank
filling on and off
4
Xtreme® PFP Sprayer
Small jobs made easy
Get in and get smaller jobs done fast. Ideal for spraying hot-potted PFP epoxies,
the Xtreme PFP Sprayer is easy to clean with its quick knock-down,
double-ball pump.
NXT® Air Motor
• Standard de-icing feature keeps you up and running
Handles high-viscosity coatings
• 6500 psi (448 bar) working pressure
• Large inlet check with extended ball travel
• Pail ram plate with high down force and air-assisted removal
• Large outlet check for improved pattern control
Compact cart-mounted
• Heavy-duty cart withstands extreme conditions
• Easy handling for one person
Worldwide Support
With infrastructure throughout the world, your company will benet from Graco’s knowledgeable, global network of professionals.
Responsive Service
Graco has close working relationships with
many of the world’s leading manufacturers
and material suppliers. With Graco, you
can expect responsive service and support,
as well as the accuracy and reliability
you demand from your manufacturing
equipment.
Training
Graco offers valuable hands-on learning and
equipment training at its training centers
in Minneapolis, MN; North Canton, OH;
Maasmechelen, Belgium; and Shanghai,
China. Convenient online training courses
are also available.
Distribution
With a global distribution network, you
can count on quick turnaround times for
replacement parts and service. With Graco’s
authorized distributors, you have access to
experts who understand the unique needs of
your business.
Visit www.graco.com for more information
5
Technical Specifications
MODEL XM PFP XTREME PFP
Mix Ratio Range
Ratio Tolerance Range (before alarm) +/- 5% No Alarm
Max Flow Rate
Fluid to Air Pressure Ratio
Fluid Viscosity Range Handles mastic materials which are loaded into
Air Inlet 1 in npt(f) 3/4 in npt(f)
Fluid Inlets Ram plate fed pail pumps Ram plate fed pail pump
Max Fluid Working Pressure of mixed material 6000 psi (414 bar, 41.4 MPa) 6500 psi (448 bar, 44.8 MPa)
Max Fluid Temp 160°F (70°C) Hot potted (depends on material)
Incoming Air Supply Pressure Range 80-150 psi (5.5-10.3 bar, 0.5-1.0 MPa) 80-150 psi (5.5-10.3 bar, 0.5-1.0 MPa)
Max Pump Air Set Pressure 100 psi (7 bar, 0.7 MPa) 90 psi (6.2 bar, 0.6 MPa)
Max Tank Pressure 100 psi (7 bar, 0.7 MPa) NA
Max Air Consumption 175 scfm (5 meter
Air Filtration 40 micron main lter, 5 micron control lter 40 micron lter
Ambient Operating Temp Range 32° - 130°F (0° - 54°C) 50° - 130°F (10° - 54°C)
Ambient Storage Temp Range 30° - 160°F (-1° - 71°C) 34° - 86°F (1° - 30°C)
Environmental Conditions Rating Altitude up to 13,123 ft (4000 m) Altitude up to 13,123 ft (4000 m)
Sound Pressure 86 dBA at 100 psi 87 dBA at 100 psi, 15 cycles/min
Sound Power 98 dBA at 100 psi 98 dBA at 100 psi, 15 cycles/min
Weight 2175 lb (987 kg) 392 lb (178 kg), includes cart
POWER REQUIREMENTS
Voltage (Jumper selectable) Option 1: 220-240V, 3-ph (3 wire plus ground) NA
Wattage 18,400 Watts
Amps 65 amps DELTA
WETTED PARTS
Suction Tube (flush) Aluminum NA
Tanks Stainless Steel NA
Flush Pump Carbide, PTFE, stainless steel, UHMWPE NA
Hoses Nylon Nylon
Pumps (A, B and feed pail) Carbon steel, alloy steel, 303, 440, 17-ph grades
Metering Valves Carbon steel, nickel plating, carbide,
Manifold Carbon steel, nickel plating, carbide,
Mixer Stainless steel housing with stainless elements NA
APPROVALS
Machine CE, ETL to UL 499 and CSA 22.2 CE
Pressure Tanks ASME, PED
Manuals 3A2776 3A2798
1:1 - 10:1 (In 0.01 increments) Hot Potted
3 gpm (11.4 lpm) 2.93 gpm (11.1 lpm)
60:1 70:1
Handles mastic materials of two parts
heated tanks with ram-fed priming piston pumps
3
/min) 115 scfm (3.25 meter
Option 2: 380-400 DELTA, WYE, 3-ph
(4 wire including neutral plus ground)
(23,400 Watts with optional ush water heater)
(38 amps WYE)
stainless steel, zinc and nickel plating, ductile
iron, tungsten carbide, PTFE
polyethylene, leather
302 stainless steel, PTFE, UHMWPE
(A and B) which are mixed then ram-fed
NA
NA
NA
Carbon steel, alloy steel, 304, 440, 17-ph grades
stainless steel, zinc and nickel plating, ductile
iron, tungsten carbide, PTFE, leather
NA
NA
3
/min)
6
Ordering Information
Plural-Component Sprayers
262878 Base XM PFP. No feed modules or heated hose bundle. Base XM PFP includes: XM60, Viscon® HF primary heaters, Viscon HP with hose heat supply
system, 30:1 Merkur
262869 Complete XM PFP System. Includes base XM PFP with 50 ft (15 m) dual heated hose, mix manifold, 17 ft (5 m) static mix line, 30:1 ush pump,
XHF Gun with 429 tip. Includes two Check-Mate
Single-Component Sprayers
Includes 75 ft (23 m) spray line and XHF Gun with 429 tip.
16P957 Xtreme PFP, oor mount
16T311 Xtreme PFP, cart mount
Supply Processing Equipment
24P883 Heated Supply Module. Includes 40:1 Check-Mate, heated pressure tank, agitator, level sensor, and bottom outlet feed hose and connection.
24P884 Level sensor kit. Replacement for XM PFP heated tanks.
24P831 Level sensor probe replacement
16T525 Viscon LT heater for tank heat circulation, 1750 W
24P885 XM PFP feed module agitator
24P835 Husky
262896 Tank dryer kit. Provides additional ltration and moisture control for heated tanks.
24P899 XM PFP main line air lter kit (1-1/4 in npt)
262853 Viscon HF heater kit, remote controlled.
™
205 hot water circulation pump for tanks or heated hose
®
ush pump, PFP mix manifold, mixer, whip hoses and gun.
®
20-gal (76 l) heated feed modules with agitators and level sensors.
Not approved for use in explosive atmospheres.
Hoses and Guns
16T122 Heated hose bundle. Includes 50 ft, ¾ in x ¾ in (15 m, 18 mm x 18 mm), 6500 psi (448 bar/44.8 MPa) uid hoses; ¼ in (6 mm)
4500 psi (310 bar/31.0 MPa) ush hose; and four ½ in (13 mm) heat tubes. Includes scuff guard.
16T121 Heated hose bundle. Includes 50 ft, ¾ in x ½ in (15 m, 18 mm x 13 mm), 6500 psi (448 bar/44.8 MPa) uid hoses; ¼ in (6 mm)
4500 psi (310 bar/31.0 MPa) ush hose; and four ½ in (13 mm) heat tubes. Includes scuff guard.
16T316 Static mixer assembly, 12 element, SST
24P886 Mix element replacement, SST
262890 XM PFP mix manifold with ball valves and check valves, 6000 psi (414 bar/41.4 MPa)
237260 XHF Gun repair kit
24P832 Xtreme PFP Gun and mix line kit, 75 ft (23 m) - (single component pump to gun)
24P833 XM PFP Gun and mix line kit, 17 ft (5 m); includes static mixer - (mix manifold outlet to gun)
16T484 Hose, ¾ in (19 mm) ID x 50 ft (15 m), ¾ in (19 mm) npsm (fbe), 6500 psi (448 bar/44.8 MPa) nylon core
H75050 Hose, ½ in (13 mm) ID x 50 ft (15 m), ½ in (13 mm) npsm (fbe), 7250 psi (500 bar/50 MPa) nylon core
H75025 Hose, ½ in (13 mm) ID x 25 ft (7.6 m), ½ in (13 mm) npsm (fbe), 7250 psi (500 bar/50 MPa) nylon core
262854 XHF Gun, includes XHD 429 tip
24P834 XHF Gun swivel, 1/2 in f x 3/8 npsm, PTFE packing, 6500 psi (448 bar/44.8 MPa)
Accessories
16T481 Check valve, ¾ in (19 mm) npt (fbe), 7250 psi (500 bar/50 MPa)
16T859 Hot water ush kit, 180°F (82°C) with auto ll and temperature control
255478 Dosing valve, A or B replacement valve
262872 XM PFP sampling valve. Used for weight ratio checks.
24P268 Ball valve, 3/4 in (19 mm) npt, 6000 psi (414 bar/41.4 MPa)
L220C9 XM PFP lower replacement, 220 cc, X-Tuff
L180C9 XM PFP lower replacement, 180 cc, X-Tuff (repair kit 262792)
L180C7 Xtreme PFP lower replacement, 180 cc, Xtreme Seal (repair kit 24F969) (has inlet ball spacers in a different location)
™
(repair kit 262793)
7
ABOUT GRACO
Founded in 1926, Graco is a world leader in fluid handling systems and components. Graco products
move, measure, control, dispense and apply a wide range of fluids and viscous materials used
in vehicle lubrication, commercial and industrial settings.
The company’s success is based on its unwavering commitment to technical excellence, world-class
manufacturing and unparalleled customer service. Working closely with qualified distributors, Graco
offers systems, products and technology that set the quality standard in a wide range of fluid handling
solutions. Graco provides equipment for spray finishing, protective coating, paint circulation, lubrication,
and dispensing sealants and adhesives, along with power application equipment for the contractor
industry. Graco’s ongoing investment in fluid management and control will continue to provide
innovative solutions to a diverse global market.
GRACO LOCATIONS
MAILING ADDRESS
P.O. Box 1441
Minneapolis, MN 55440-1441
Tel: 612-623-6000
Fax: 612-623-6777
AMERICAS
MINNESOTA
Worldwide Headquarters
Graco Inc.
88 -11th Avenue N.E.
Minneapolis, MN 55413
EUROPE
BELGIUM
European Headquarters
Graco N.V.
Industrieterrein-Oude Bunders
Slakweidestraat 31
3630 Maasmechelen,
Belgium
Tel: 32 89 770 700
Fax: 32 89 770 777
ASIA PACIFIC
AUSTRALIA
Graco Australia Pty Ltd.
Suite 17, 2 Enterprise Drive
Bundoora, Victoria 3083
Australia
Tel: 61 3 9468 8500
Fax: 61 3 9468 8599
CHINA
Graco Hong Kong Ltd.
Shanghai Representative Office
Building 7
1029 Zhongshan Road South
Huangpu District
Shanghai 200011
The People’s Republic of China
Tel: 86 21 649 50088
Fax: 86 21 649 50077
INDIA
Graco Hong Kong Ltd.
India Liaison Office
Room 443, Augusta Point
Regus Business Centre 53
Golf Course Road
Gurgaon, Haryana
India 122001
Tel: 91 124 435 4208
Fax: 91 124 435 4001
JAPAN
Graco K.K.
1-27-12 Hayabuchi
Tsuzuki-ku
Yokohama City, Japan 2240025
Tel: 81 45 593 7300
Fax: 81 45 593 7301
KOREA
Graco Korea Inc.
Shinhan Bank Building
4th Floor #1599
Gwanyang-Dong, Dongan-Ku,
Anyang-si, Korea 431-060
Tel: 82 31 476 9400
Fax: 82 31 476 9801
SALES/
DISTRIBUTION/
SERVICE
North America
Customer Service
800-328-0211
Fax 877-340-6427
Call today for product information or to request a demonstration.
877-84GRACO (1-877-844-7226) or visit us at www.graco.com.
Graco Inc. is registered to I.S. EN ISO 9001
©2012 Graco Inc. 348790 Rev. A 12/12 All written and visual data contained in this document are based on the latest product information available at the time
of publication. Graco reserves the right to make changes at any time without notice. All other brand names or marks are used for identification purposes and
are trademarks of their respective owners.
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