Graco PDW8100, 120108 C, PDW8500, PDW9000, PDW8600 User Manual

...
Instruction Manual
Transceiver
249020, Series B, Transceiver with Full Line Matrix™ Software, North America 249884, Series B, Transceiver with Full Line Matrix 249021, Series B, Transceiver with Tank Level Monitor Software, North America 249885, Series B, Transceiver with Tank Level Monitor Software, Australia 117256, Series C, Transceiver without Software, North America 120108, Series C, Transceiver without Software, Australia
Important Safety Instructions
Read all warnings and instructions in this manual. Save these instructions.
For use with Matrix Total Fluid Management System Components
Software, Australia
309498H
EN
Part No. 117256 Shown
The Matrix Transceiver contains an RF device with the following approvals:
FCC ID: JHIGNET IC: 4840AGNET
Industry Canada Statement
The term “IC” before the certification/reg­istration number only signifies that the In­dustry Canada technical specifications were met.
Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441
Copyright 2003, Graco Inc. is registered to I.S. EN ISO 9001
Australian Vendor Code: N3845
117256 shown
Contents

Manual Conventions

Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . 2
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Typical Transceiver Installations . . . . . . . . . . . . . . 4
Transceiver Connections . . . . . . . . . . . . . . . . . . . . 5
Changing Dipswitch Settings . . . . . . . . . . . . . . . . . 9
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Transceiver Parts . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Mounting Bracket Hole Dimensions . . . . . . . . . . 17
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 18
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 18
Manual Conventions
Warning Caution
WARNING
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in property damage or
destruction of equipment. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Note
A note indicates additional helpful information.
CAUTION
2 309498H

Warnings

Warnings
The following general warnings are related to the safe setup, use, grounding, maintenance and repair of this equip­ment. Additional more specific warnings may be found throughout the text of this manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be aware that flammable fumes can ignite or explode. To help prevent fire and explosion:
Use equipment only in well ventilated area.
Eliminate all ignition sources, such as cigarettes and portable electric lamps.
Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.
Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
Ground equipment.
Use only grounded hoses.
If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings.
Check equipment daily. Repair or replace worn or damaged parts immediately.
Do not alter or modify equipment.
For professional use only.
Use equipment only for its intended purpose. Call your Graco distributor for information.
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
Do not use hoses to pull equipment.
Comply with all applicable safety regulations.
309498H 3

Typical Transceiver Installations

Typical Transceiver Installations
It is recommended that you locate the transceiver in the main part of the shop, near the meters and/or tank level mon­itors.
If the transceiver is mounted outdoors, it must be placed into a protective water proof, non-metallic outside hous-
ing. Be sure to c
One -Transceiver Facility Layout
omply with all applicable local, state, and national fire, electrical, and safety regulations.
Parts
Room
Matrix Computer
Up to 100 ft (30.5 m) RS 232 connection.
Up to 4000 ft (1219 m) RS422 connection.
Meters
Meters
Tank
Room
TLM
TLM
Transceiver
Meters
Meters
FIG. 1
4 309498H
Two -Transceiver Facility Layout

Transceiver Connections

Matrix Computer
Parts
Room
Meters
Transceiver 1
Meters
Ta n k
Room
TLM
TLM
Transceiver 2
Meters
Meters
F
IG. 2
Transceiver Connections
WARNING
Read Warnings on page 3.
Transceivers use a power transformer plugged into the power connector (A). See F
The serial port connector (B) is used for the Trans­ceiver to PC cable connection when RS232 cable is used to connect the transceiver to the Matrix PC. See Transceiver Connection/Wiring on page 6.
The serial port connector (C) is used for the Trans­ceiver to PC cable connection when RS422 cable and convertor is used to connect the transceiver to the Matrix PC. See Transceiver Connection/Wir- ing on page 6.
IG. 3.
FIG. 3
B
C
A
309498H 5
Transceiver Connection/Wiring
CAUTION
Cable connections and wiring should always be done prior to powering on the transceiver.
Transceiver Connections
There are two connection/wiring options for connecting the Transceiver(s) to the PC.
RS232 is for wiring distances of 100 ft (30.5 m) or less between the Transceiver and PC.
RS422 is for wiring distances up to 4000 ft. (1219 m) between the transceiver and PC.
RS232 - 100 ft. (30.5 m) or less.
1. Connect the PC serial port (E) to the Transceiver serial port (B) using the 100 ft. (30.5 m) RS232 cable (D) (part no. 118346). Do not cut the cable (D) to remove any excess. Coil excess and place in out of way location. See F
E
D
F
IG. 4
2. Set dipswitch settings on the Transceiver prior to connecting the power transformer (see page 10 for RS232 dipswitch settings).
3. Plug the power into the Transceiver power inlet (A) and into a grounded 120 VAC power source. The green power light (H) will illuminate indicating the Transceiver is on. See F
IG. 4.
B
IG. 5.
A
F
B
IG. 5
H
RS422 - wiring distances up to 4000 ft (1219 m).
Parts needed to make this connection are:
RS232 to RS422 converters (119435) will be required for each Transceiver in the system.
(1) 249019 Connector kit (includes 10 RS422 con­nectors and 100 ferrules). To apply the ferrules to the wires, you will need crimping tool (15B902).
1. Attach the wires to the terminal block on the Con-
J
verter and on the connector (P4). See F
2. With the connections made, plug and screw in the converter to the open serial port (E) on the PC. See F
IG. 4.
If your PC does not have enough serial ports for the Matrix Transceiver(s) connections, a USB converter must be used. Graco recommends using a 4-port or 8-port Edgeport USB converter depending on the number of Transceivers required for connection. These converters are not supplied by Graco. They can be purchased at B & B Elec­tronics Manufacturing (www.bb-elec.com).
3. Plug and screw in the connector into the RS422 connection located on the transceiver (C). See F
3.
4. Set dipswitch settings on the Transceiver prior to connecting the power transformer (see page 10 for RS422 dipswitch settings).
5. Plug the power into the Transceiver power inlet (A) and into a grounded 120 VAC power source in N.A. and a grounded 240 VAC power source in Australia. The green power light (H) will illuminate indicating the Transceiver is on. See F
IG. 5.
IG. 6.
IG.
When the transceiver is powered on, it will go into a test mode and diagnostic light (J) will illuminate for about 10 seconds then shut-off. During this time the transceiver is not functional. See F
6 309498H
IG. 5.
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