Fluids under high pressure from spray or leaks can
penetrate the skin and cause extremely serious
injury, including the need for amputation.
NEVER
the body.
NEVER
NEVER
body.
MEDlCAL
If
Tell the doctor exactly what fluid was injected. For
treatment instructions have our doctor call the
AVOOD
Even after you shut
high pressure
relieve
the spray tip
unit
Be sure that all accessory items and system
components
NEVER
in
personal safety, as well as the function of 'the
equipment, is at stake.
point the spray gun at anyone or any part of
put hand or fingers over the spray tip.
try to Stop or deflect leaks
with
your hand or
~REA~~E~T
an fluid a ears to enetrate your skin, get
E&Effi:QG&Y
DO
NOT
~A~UO~A~
C~~~O~~~~
it
by triggering the gun.
or
and
trigger the gun to release pressure.
will
exceed the pressure rating of any component
system.
NEVER
MEDU8AWa.
PREAU
POISON
(412)
689-6669
CARE
AS
A
SUMRE
CdUEBa
AB
ONCG.
CMU.
NETWORK
RUPTURE
off
the electric motor, there is
in
the pump, hose and gun until you
So
before removing
servicing the unit, always shut
withstand the pressure developed,
alter or modify equipment-your
off
the
for
Before each use, check hose
damaged conditions caused by traffic, sharp corners,
pinching or kinking. Tighten all fluid connections
'securely before each use. Replace any damaged
hose.
Do
not use chemicals or agents which are not
compatible
cover of hose.
Do
not leave a pressurized
unit
the
with
Buna-N. Viton, PVC, or neoprene
unit
and relieve pressure before leaving.
weak, worn or
unattended. Shut
off
FURE
Do not spray flammable liquids.
unit
where combustible fumes
present.
Do
not operate the
or
dust may be
GENERAL
NEVER
Keep clear of moving parts when the unit is running.
Observe detergent- manufacturer's safety
precautions. Avoid getting detergent or other liquids
in
regarding contact with eyes. nose, and .skin,
breathing fumes, etc. Always wear full goggles
protect your eyes from the spray as well as any debris
dislodged by the 'spray. If necessary, wear gloves or
other protective clothing. If. antidotes or treatment
are recommended, be prepared
Don't spray toxic chemicals such as insecticide or
weed killer.
run the
your eyes. Follow the directions
unit
with
the belt guard removed.
to
on
the container
use them.
to
2-
801-765
Page 3
INSTALLATION
..
-
.
ii,
..*.
..
'
:'>,
,..
,.
..
,.
.
'i
CHECK FOR
Check unit for any damage that may have occurred
shipping. Any damage should be noted and the
carrier notified immediately.
DAMAGE
in
Refer to Parts Drawing on page
ELECTRICAL SERVICE
The
1020E
which is not attached to the
installer to wire the motor to the starter and the
starter to the power source.
The electrical service required for the
/
6Ocycle / 50Amp / 3 phase. An optional 460V/
cycle
special instructions from manufacturer.
Refer to instrucfion manual for the wiring diagram on
page
and according to all local and national electrical
codes.
INSTALL SPRAY
Connect the spray hose to the spray gun by inserting
the pin fitting at the end
coupler on the gun.
model comes
with
an electric starter box
unit.
It
is up to the
1020E
/
25
Amp / 3 phase service may be used with
4.
Be sure
that
all wiring is properly grounded
GUN
of
the hose into the quick
is 230V
60
Connectahosewithatleast3/4in.(ISmm)l.D.frOm
your water supply to the 3/4 in. garden hose fitting
on the water tank.
Connect tank and pump
clamps provided
Place one end of hose on hose barb at
tank. Place the other end
pump inlet. Clamp each end with,hose clamp. Pump
module and water tankshould be asclose together as
possible. A maximum distance
CONNECT
TO
WATER
SUPPLY
9.
connection to water supply.
Do
not exceed
pump
in
Attach lid
screws, bolts and washers provided.
mended.
16O0F(7O0C)watertemperaturetothe
a
direct supply system.
to
tank by drilling four holes
with
3/4
with
the
unit.
of
hose on hose barb
of
in
tank and use
in.
I.D.
hose and
bottom
5
of
ft.
is recomm-
801-765
water
at
3
Page 4
WIRING
DIAGRAM
CAUTION
Unit must
50
Amp (three phase) current.
be
properlywired to
230V/
60cycle
/
MOTOR
JUNCTION
BOX
4
801-765
I
I
If the optional
phase) current is desired, contact the manufacturer
for further instructions.
460V / 60
cycle
/
25
Amp
(three
Page 5
OPERATION
STARTUP SHUTDOWN AND CARE
Before'starting, be sure to read the safety warnings
and installation instructions.
Check oil level in pump
Turn on the water supply.
water supply is completely turned on and that
the water tank is full before operating.
all
Inspect
necessary.
Trigger the gun to release any back-pressure.
connections for any leaks. Tighten if
WARNUNG
DO
NOT wire or tie the gun trigger into the open
or triggered position.
Push starter switch to ON position.
CLEANING
The
1020E
injector system. See photo on page
the chemical injector insert plasticchemical linewith
filter into chemical container. Close large gate valve
at water tank outlet
factory installed sleeve. Open needle valve, directly
connected to the gate valve.
comes
with
an upstream chemical
3. When using
until
valve bottoms out against
OF
UNIT
When the unit is not
When shutting down for the day or weekend, shut
the unit, shut
the gun to relieve pressure. Wipe
damp rag.
off
in
use, turn off.the watersupply.
off
the water supply valve, and trigger
off
the unit
with
CAUTION
spraying, for longer pump life. The pump
overheat if left running for over
without spraying.
Check filter on inside
least once a month. If filter is plugged, remove from
tank and disassemble filter. Rinse parts
reassemble filter and replace
If water surges occur while using unit, this is
indication that the.filter might need cleaning.
THE PUMP MUST NOT
drained of water before exposure to freezing
temperatures. Use and store the unit where
be subjected. to freezing temperatures. If water does
freeze
antifreeze solution may be pumped prior to cold
weather storage.
in
the unit,
of
water tank at the outlet at
in
BE
RUN DRY and must be
thaw
before trying to start.
10
water tank.
will
minutes
it
will
A
50%
off,
an
not
CAUTION
pour
hot
water on a frozen pump.
temperature change may crack the ceramic
plungers.
A
sudden
a
to
The needle valve may be used
flow.
If chemical does not come up chemical hose, check
chemical filter on the end of hose.
will
Check the distance you
from surface by test.spraying on a scrap of similar
material. For soft surfaces, such as wood, hold nozzle
about 3 ft.
closer, check to see
damaging the surface.
Mist-wet surface
briefly, then use spray rinse to "chisel"
nozzle
determined to be best for surface. If some dirt
remains, repeat procedure, letting
longer. Protect surfaces that might be damaged by
cleaning solution or high pressure spray. and rinse
solution before
When you have finished cleaning, shut off
trigger spray gun to relieve pressure.
For abrasive cleaning, see the Water Sandblaster
Tank Manual,
(1
m) from surface
with
at
an
angle to surface, and at distance you
it
dries.
801 -767.
need to hold spray nozzle
if
the high pressure spray
cleaning solution. Let
adjust chemical
and
gradually bring
off
it
soak a little
dirt.
unit
it
soak
Keep
and
it
is
Do not pump caustic materials.
with
Before extended storage, flush the pump
Avoid dragging hoseover an abrasivesurfacesuch as
cement, This causes excessive wear and shorter
hose life.
Lubrication
Fill pump crankcase to dot on oil gauge window
54
oz.
or equivalent SA€
antiwear and rust inhibitor additives. Change initial
fill after
months or at
'N€V€/?
Altering or adjusting unloader
performance of
Service
by qualified service personnel.
and
Care
(1.6
liters)
of
crankcase oil (part no.
40
weight hydraulic oil
50
hour running period. Change oil every
500
hour intervals.
alter adjustment or modify the unloader
willnot
unit.
of
the unloader must.be performed only
light oil.
with
801 -144)
with
increase
3
801-765
5
Page 6
PARTS
Pressure
DRAWING
Washer
Assembly,
800-076
NOTE
6
Item
1,
801-765
Water Tank
Assembly,
is
not
shown:
see
page
..
9.
Page 7
PARTS
LIST
Pressure Washer Assembly, 800-076
REF. PART
NO.
NO.
1
800-148
2
800-150
3 800.144
4 800-145
5 801-814
6 801-247
7 801-316
8
801-815
9 801-129
10
801-130
1 1 801-388
12 801-816
13 801-817
. 801.818
14
15 801-214
16 801.819
17 801-015
18
801-363
'
801-020
19
20
801-830
21
801-831
22
801.808
23 801-809
24 801-810
25 801-81
26 801-316
REF.
PART
NO.
DESCRIPTION
WATER TANK ASSEMBLY,
Not
Shown, see page
CHASSIS WELDMENT ASSY.
PUMP ASSEMBLY. see
parts drawing/list. page
SPRAY GUN ASSEMBLY,
see parts drawing/list, page
DRIVE BELT,
BUSHING. HP.
ELBOW,
LABEL, warning
LABEL, warning, multi-language
LABEL warning
LABEL, grounding
LABEL, serial
MOTOR,
SCREW,
SCREW,
SCREW,
WASHER, flat,
WASHER, lock,
NUT, hex, 1/2-13-NC,
HOSE, HP.
HOSE, HP,
HOSE REEL ASSEMBLY,
(replaceable parts include
items
2. Carefully separate the manifolds from the
crankcase.
NOTE:
Three .sizes of metric wrenches are
necessary for servicing the pump; M13,
M30.
and M10.
Remove the hex plug (1 6) from manifold (1 7) using
M30 wrench.
Examine o-ring
or distortion exist.
NOTE:
Replace valves with Kit
Replace hex plug and torque to 75
K/m).
Hex plug should be re-torqued after
hours operation.
It
lightly
(1
Valve
removal.
may
with
5)
under plug and replace if cuts
unit
may come apart during
No.
801
-472 if necessary.
ft.
Ibs.
(10.3
be
necessary to tap manifold
mallet to loosen.
5
7.
Install retaining screw assembly into plunger and
torque to 14.4 ft. Ibs. (2 K/m).
8.
Lubricate each plunger and carefully slide
manifolds onto crankcase.
9.
Replace the 16 capscrews and snug them up.
ft.
Torque to 21.7
NOTE:
Servicing V-Packings:
NOTE:
1.
After removing the 16 capscrews and the
manifolds carefully pull packing retainer (30)from
the manifold. Examine o-ring (21) and replace if
necessary.
2. Rem'ove low pressure packing (19) and head ring
(1
8).
3.
Pull
Remove long life ring
(1 9) and head ring (1 8).
4.
Inspect all parts and replace if necessary.
The eight capscrews on each manifold
must be torqued evenly to apply equal
pressure on the manifold
properly and doesn't bind or jam. This is
best done by torquing bolts closest to the
center of the manifold first and then
working out from those bolts.
Use
packing repair 'kit
intermediate retainer ring (31 1 from manifold.
Ibs. (3 K/m).
P/N
(20).
high pressure packing
so
801
that
-769.
it
seats
Keep manifold properly aligned with ceramic
plungers or seals.
r-CAuT'oN7
plungers when removing
3.
Carefully examine each plunger (27) for any
scoring and replace if necessary.
Servicing Plungers:
1. Loosen plunger retaining screw
using
crankcase. This
retaining screw.
2.
Remove retaining screw from plunger and
examine o-ring (29) back-up ring (28) and copper
bearing/gasket washer (24). Replace if necessary
using plunger repair kit P/N 801-474.
3. Remove plunger from plunger rod and remove
copper flinger (26). Clean or replace if necessary.
"10
wrench.
'
will
to
avoid damage
(23)
Push
separate plunger and
plunger towards
to
5-6 turns,
NOTE:
5.
Thoroughly clean packing cavity
examine. Lightly grease packing cavity.
6:Replace packing assembly
head ring
intermediate ring (31
packing retainer (30) and o-ring (21).
Carefully study the location of each part and the
position of the seals to assure proper
reassembly and operation.
7.
Lubricate each plunger and carefully slide
manifold onto crankcase.
NOTE:
4.
Lightly grease flingerand replace
5. Replace plunger.
6.
Lightly grease retaining screw assembly to avoid
cutting o-ring;Lightlygrease outer endof plunger.
it
on plungerrod.
8.
Replace the 16 capscrews
tighten as previously described (step 9 under
servicing plungers).
If just the packings are needed
801-769. If rings or retainers need
replacement use kit 801-770.
in
in
the following order:
(18).
packing
(19).
long life ring
),
head ring (1 8). packing(19).
use
kit
manifold and
(20).
CAUTION
When replacing the manifold onto .. .
plungers, extreme caution should be
exercised to avoid damage to the seals. .~
they are within specified range. Pump
overheat if run for over
spraying.
Check tip size.
Do
not
run
Check for smooth lap surfaces on inlet and .
discharge valve seats. Discharge valve seats and
inlet valve.seats may be lapped on
stone.
Check, replace or reset.
unit
Shut
:heck, replace or reset.
Shut unit
:o
cool.
qemove and clean.
3eplace capacitor.
See
wiring diagram.
Use
Dum0
off,
hold gun open, restart.
off,
relieve
10
minutes without
only proper tip.
without water.
.,
pressure-allow
a
veryfine
will
011
12
801-765
Page 13
ACCESSORIES
(Must
be
purchased
separately)
WATER
For
SANDBLASTER
abrasive cleaning
TANK
of
stubborn dirt and paint
800-149
ELECTRLCAL SERVICE
WETTED PARTS
TOTAL UNIT WEIGHT
OVERALL DIMENSION:
TECHNICAL DATA
20
MOTOR:
WATERTANK:
WATER PUMP
(Empty Tank)
hp Gould Century
230'4160
65
gallon
25W
psi
10
GPM
Stainless
Phenolic Plastic. Ceramic
Liners. Nitrile Rubber
650
Ib.
1295
Water
Tank
Length:
Width:
35.5
Height:
30
Hr/50
Ampl3 phase
I246
liters)
(172
bar) max.
(38
liter/min)
Steel, Aluminum,
kg)
21.5
in.
(546
in.
1902
(762
mm)
mml
in.
mm)
MAXIMUM INLET
WATER TEMPERATURE:
INLET HOSE CONNECTION:
Pump
Modula
Length:
Width:
3/4
34
in.
(864
47
in.
Height:
160°
11194 mm)
26
in.
(660
170°
C)
garden hose to water tank
mml
mm)
,801
-765
13
Page 14
THE
GRACO
Graco Inc. warrants all equipment manufactured
material and workmanship under normal use and service. This warranty enends to the original
purchaser for
installed and operated
cover damage
corrosion, negligence. accident, substitution
This
warranty is conditioned upon the prepaid return
examination by Graco to verily the claimed defect. If the claimed defect is verified..Graco will repair
replace free
transportation prepaid. If inspection
material, repairs will be made
a
period of
or
of
charge. any defective parts. The equipment will be returned to the Original purchaser
12
months from the date of purchase and applies only when the equipment
in
accordance with written factory recommendations. This warranty does
wear which,
in
the reasonable judgment of Graco. arises from misuse, abrasion,
of
the equipment does not disclose any defect
ai
a
reasonable charge and return transportation
WARRANTY
by
it and bearing
of
non-Graco pans, fauhy installation or tampering.
of
the equipment claimed to be defective for
its
name to
be
free from defects
in
workmanship or
will
be charged.
nor
in
is
or
EOUIPMENTNOTCOVERED
Graco that are not manufactured
the warranty. if any.
making such claims.
BY
of
their manufacturer. Graco will provide purchaserwith reasonable assistance in
GRACO WARRANPI. Accessories or components ofequipment sold by
by
Graco (such as electric motors, switches, hose, etc.) are subjectto
:
Subsidiary and Affiliate
Factory Branches:
6RACQ
. .
..
INC.
P.8.
Atlanta.
BOX
Compenies:
Dallas.
Canada; England: Switzerland;
Detroit.
14411
PRINTED 1N.U.S.A.
Los
MUNNEAPOUS.
801-765
Angelsr. West Caldwell
France:
Germany; Hong Kong; Japan
WIN
8/84
IN.J.1
55440-1444
45-10069
REV A
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