Graco Inc Hydra-Clean 800-907, Hydra-Clean 1040, Hydra-Clean 800-906, Hydra-Clean 800-908, Hydra-Clean 308-534 User Manual

...
INSTRUCTIONS-PAR
This
manual contains
AND
RET
and
AIN FOR REFERENCE
IMPORTANT
INSTRUCTIONS
READ
TS LIST
308–534
Rev
A
HYDRA-CLEAN Pressure W
Model
800–906, Series A 230/460 V
Model 800–908, Series A 230/460 V
700 psi (48 bar) OPERA
1
100 psi (75
Model 800–907, Series A 230/460 V Model 800–909, Series A 230/460 V
1000 psi (69 bar) OPERA
1300 psi (91
bar) MAXIMUM WORKING PRESSURE
bar) MAXIMUM WORKING PRESSURE
ashers
olt, 3 Phase, 35 GPM olt, 3 Phase, 40 GPM
TING PRESSURE
olt, 3 Phase, 35 GPM olt, 3 Phase, 40 GPM
TING PRESSURE
735, 740, 1035, 1040
W
ater supply tank, gun & wand assembly
GRACO INC. P
.O. Box 1441 MINNEAPOLIS, MN 55440–1441
COPYRIGHT
, hose assembly and motor starter are not included.
1991, GRACO INC.
HIGH PRESSURE SPRAY CAN CAUSE SERIOUS INJURY.
FOR PROFESSIONAL USE ONLY. OBSERVE ALL WARNINGS.
Read and understand all instruction manuals before operating equipment.
FLUID INJECTION HAZARD
WARNING
General Safety
This
pressure washer generates very high fluid pressure. Spray from the gun, leaks or ruptured components can inject fluid through your skin and into your body and
extremely serious
cause for amputation. Also, fluid injected or splashed into the
or on the skin can cause serious damage.
eyes
NEVER
part of the body . spray
ALWAYS
cleaning
NEVER
body.
Be before
point the spray gun or wand at anyone or at any
tip.
follow the
or servicing any part of the sprayer
try to stop or deflect leaks with your hand or
sure equipment safety devices are operating properly
each use.
bodily injury including the need
NEVER
put hand or fingers over the
Pressure
Relief Procedure
,
before
.
Medical Treatment
If any fluid appears to penetrate your skin, get
EMERGENCY MEDICAL TREATMENT AT ONCE. DO
TREA
NOT
what
NOTE TO PHYSICIAN:
traumatic
surgically as soon as possible.
treatment with bloodstream. reconstructive
T AS A SIMPLE CUT. T
fluid was injected.
injury
.
It is important to treat the injury
to research toxicity
some exotic coatings injected
Consultation with a plastic surgeon
hand surgeon may be advisable.
ell
the doctor exactly
Injection in the skin is a
Do not delay
. T
oxicity is a concern
directly into the
or
Pressure Relief Procedure
To
reduce the injection follow this procedure whenever you stop spraying for more than 10 minutes, when shutting down, and before checking
1.
Engage the trigger safety latch.
2. T
urn the sprayer of
Disconnect the electrical supply
3.
4.
Shut of
5. Disengage
to relieve pressure, and then engage the trigger safety
6. Before long–term (overnight) storage, disconnect
the
risk of serious bodily injury
and splashing in the eyes
or repairing any part of the system.
f.
f the water supply
the trigger safety latch and trigger the gun
latch again.
water supply and disconnect the electricity
.
, including fluid
or on the skin, always
.
.
Spray Gun Safety Devices
Be sure all gun safety devices are operating properly
each use. Do not remove or modify any part of
before gun; this can cause a malfunction and result in serious
injury
bodily
SAFETY LA TCH: Whenever you stop spraying for a moment, or
“safe” position, making the gun inoperative. Failure to properly set the safety latch can result in accidental triggering
SPRAY TIP SAFETY: Use extreme caution when cleaning spraying, engage the gun safety latch immediately.
ALWAYS
remove the spray tip to clean it.
then
.
always set the gun safety latch in the engaged
of the gun.
or changing spray
follow the Pressure Relief Procedure and
tips. If a spray tip clogs while
the

GROUNDING INSTRUCTIONS
This product must be grounded. If it should malfunction or break down, grounding provides a path of least resistance shock. equipment–grounding conductor and a grounding plug. The is properly installed and grounded in accordance with local
for electric current to reduce the risk of
This equipment is equipped with a cord having an
plug must
codes and ordinances.
be plugged into an appropriate outlet that
electric
all
Improper connection of the equipment– grounding conductor can result in the risk of electrocution. service person if you are in doubt as to whether
outlet is properly grounded.
the
GROUND FAULT CIRCUIT INTERRUPTER PROTECTION
To comply with the National Electrical Code (NFP A 70) and to provide additional protection from the risk of electric that is protected by a ground–fault circuit–interrupter (GFCI).
shock, connect this pressure washer to a circuit
EQUIPMENT MISUSE HAZARD
General Safety
Any
misuse of the pressure washer or accessories, such
as
overpressurizing, modifying parts, using incompatible chemicals and fluids, or using worn or damaged parts, can cause them to rupture and result in fluid injection, splashing in the eyes or on the skin, or other serious
injury
bodily
, fire, explosion or property damage.
System
This sprayer can develop high operating pressure. Be sure to withstand the maximum working pressure of this sprayer. pressure of any component or accessory used in the system.
Pressure
that all spray
DANGER
Check with a qualified electrician or
equipment and accessories are rated
DO NOT
exceed the maximum working
NEVER
so
CHECK
replace
ALWAYS
clothing. chemical manufacturer’s literature for on
alter or modify any part of this equipment;
could cause it to malfunction.
all spray equipment regularly and repair or
worn or damaged parts immediately
wear protective eyewear and appropriate
If using
additional protective equipment, such as a respirator
a chemical injector
, read and follow the
recommendations
.
doing
Chemical Compatibility
BE
SURE
that
all chemicals used in the chemical injector
are compatible with the wetted parts of the hose, gun,
and tip, as given in
wand cover). Always read the chemical manufacturer ’s literature before using any chemical in this pressure
.
washer.
the T
echnical Data (inside back

HOSE SAFETY
High
pressure fluid in the hoses
the
hose develops a leak, split or rupture due to any kind of wear , damage or misuse, the high pressure spray emitted from it can cause a fluid injection injury or other serious bodily injury or property damage.
can be very dangerous. If
ALL FLUID HOSES MUST HA VE STRAIN RELIEFS
BOTH ENDS.
ON
from kinks or bends at or close to the coupling, which can result
in hose rupture.
TIGHTEN
High high
all fluid connections securely before each
pressure fluid can dislodge a loose coupling or
pressure spray to be emitted from the coupling.
The strain reliefs help protect the hose
use.
allow
MOVING PARTS HAZARD
NEVER
entire hose for cuts, leaks, abrasion, bulging cover , or damage or movement of the hose couplings. If any of these
NOT
tape the
HANDLE AND ROUTE HOSES CAREFULL Y.
pull on hoses to move the pressure washer. Do not use chemicals which are not compatible with the inner tube and cover of the hose. temperatures (–40_ C).
use a damaged hose. Before each use, check
conditions exist, replace the hose immediately
try to recouple high pressure hose or mend it with
or any other device. A repaired hose cannot contain
high pressure fluid.
above 200
DO NOT
_ F
expose Graco hose to
(93
_ C)
or below
Do not
–40
.
DO
_ F
Moving parts. operating
NEVER
and interlocks installed and functioning. Follow the
parts can pinch or amputate fingers
KEEP CLEAR
the pressure washer
operate the pressure washer without all guards
of moving parts when starting or
.
or other body
Pressure Relief Procedure before checking or servicing the pressure washer to prevent discharging
pressure fluid from the gun.
high
TERMS
WARNING
conditions
CAUTION:
could
or DANGER:
that could cause bodily injury
Alerts user to avoid or correct conditions that
cause damage to the equipment.
Alerts user to avoid or correct
.
NOTE:
Identifies helpful procedures and information.
IMPORTANT
United
States Government safety standards have been adopted under standards—particularly the General Standards, Part 1910, and the Construction Standards, Part 1926—should be consulted.
the Occupational Safety and Health Act. These

INSTALLATION
HIGH
PRESSURE
HOSE
CONNECTION
2 x 1/2” NPT(f)
WATER
CONNECTION
2 x 1” NPT(f)
PUMP DIP
STICK
PUMP OIL
LEVEL
INDICATOR
WINDOW
-
Figure
1
Check for Shipping Damage
Check
the unit for
shipping. Notify the carrier immediately if there is any
damage.
any damage that may have occurred in
Set Up
Before
connecting the unit, be sure the electrical matches cover) connect the power supply cord to a grounded, GFCI–protected
If
you are using a
between
Connect and
the specification in T
and the voltage label
circuit.
downstream chemical injector
the pump unloader and the
the
high pressure hose between the pump outlet
the gun inlet.
echnical
on the unit. With the unit of
Data (inside back
high pressure hose.
service
f,
, install it
CAUTION
Up to 100 ft (30 m) of high pressure hose may be used. performance, if
used.
Longer hoses may af fect sprayer
and chemical injector
performance,
W
ater supply tank, gun & wand assem
, hose assembly and motor starter are
bly
-
not included.
Install the appropriate spray tip on the wand. See Installing and Changing Spray T ips. If you are using a sandblaster kit, see its separate manual for installation instructions.
Connect to Water Supply
CAUTION
Before attaching to the water supply, check your local plumbing code regarding to the water supply
backflow preventer P/N 801–133 is available
A prevent backflow of contaminated water into the fresh water supply . Install it upstream from the pump.
Install a regulating water valve, P/N 800–258, if
water pressure is over 60 psi (4.1 bar).
inlet
Do not exceed 160 _ F (70 _ C) inlet water temperature.
NOTE: The water source for the unit
minimum 100 gallon float valve controlled water
.
holding tank.
cross–connection
to
must
have a

STARTUP
Use this procedure whenever starting the pressure washer starting
1.
2. Turn
to help insure that the unit is ready to operate and is done safely
Check the oil level.
Pump:
Add SAE 20 or 30 weight non–detergent oil as
necessary.
on the water supply
.
.
CAUTION
Never run the unit dry . Costly damage to the pump will result. Always be sure the water supply is completely turned on before operating.
3. Trigger the gun until water sprays from the tip indicating
4.
Start the unit.
5.
ALWAYS
whenever you stop spraying, even for a moment to reduce the risk of fluid injection or splashing in the eyes accidentally.
that the air is purged from the system.
engage the gun’ s trigger safety latch
or on the skin if the
gun is bumped or triggered
6.
ALWAYS
costly
observe the following CAUTIONS
damage to the pressure washer
to avoid
.
CAUTION
DO NOT
more recirculating water to overheat and seriously damage the pump. T urn of f the pressure washer if it will not be spraying or cleaning at least every 10 minutes. If heated inlet water is used,
DO NOT
damage fully
DO NOT
materials
7. See the chemical injector or sandblaster kit manual for are
allow the pressure washer to idle for
than 10 minutes. Doing so may cause the
reduce this time further
run the pump dry , which will quickly
the pump. Be sure the
turned on before starting the pump.
pump caustic materials; such
may corrode the pump components.
detailed cleaning information if these
used.
.
water supply is
accessories
6ą308-534
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