Graco HVLP EDGE II, 17P481, 17P484, HVLP EDGE II Plus, 17P653 Operation - Repair - Parts

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3A4980B
EN
Operation/Repair/Parts
HVLP EDGE II™/EDGE II Plus Gun
For the application of architectural paints and coatings. The HVLP Edge II Gun is not intended to be used on an external compressor. For professional use only.
Models: 17P481, 17P483, 17P484, 17P653, 17P654
10 psi (0.07 MPa, 0.7 bar) Maximum Air Working Pressure 50 psi (0.35 MPa, 3.5 bar) Maximum Fluid Working Pressure
Important Safety Instructions
Read all warnings and instructions in this manual and your sprayer instruction manual. Be familiar with the controls and the proper usage of the equipment. Save these instructions.
Related Manuals:
3A4967 Graco FinishPro
HVLP Sprayer
ti30935a
www.graco.com/techsupport
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Table of Contents
2 3A4980B
Table of Contents
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Key Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Know Your Spray Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
EDGE II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
EDGE II Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Fluid and Work Piece Preparation . . . . . . . . . . . . . . . . . . . . . 9
Fluid Set Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Fluid Set Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Fill FlexLiner System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Fill Siphon Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
How to Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Adjust Spray Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Adjust Flow and Pattern Size . . . . . . . . . . . . . . . . . . . . . . . . 16
Spray Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Triggering Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Aiming Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Refilling FlexLiner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Refilling Siphon Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
EDGE II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Parts List - EDGE II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
EDGE II Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Parts List - EDGE II Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
FlexLiner System & Siphon Cup Assembly . . . . . . . . . . . . . 32
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
FlexLiner System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Siphon Cup Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Models
3A4980B 3
Models
Key Features
*Configured for use with remote cup (sold separately)
Edge II
Combines fluid and air flow into one simple control.
Optimized to spray the majority of fine finish applications.
Quick adjustment and indicator for repeatable spray setting.
Edge II Plus
Ultimate control for customized fine finish applications.
Independent fluid and air flow controls.
Additional pattern size control.
Compatible with SmartStart feature on Graco FinishPro HVLP ProContractor and
ProComp sprayers
FlexLiner System
Allows user to spray gun at any angle without cup adjustment.
Reduces cleaning time with disposable liner and no siphon tube.
Quick change cup connection.
Siphon Cup
Traditional metal HVLP fluid cup.
Provided with:
Model
FlexLiner System
Siphon Cup
No cup*
Edge II 17P481 17P653 Edge II Plus 17P483 17P484 17P654
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Warnings
4 3A4980B
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:
Do not spray flammable or combustible materials near an open flame or sources of ignition
such as cigarettes, motors, electrical equipment, and plastic drop cloths (potential static sparking).
Turbine motor generates sparks. Keep sprayer in a well ventilated area at least 20 feet (6 m) from the spray area when spraying, flushing, cleaning, or servicing. Do not spray pump assembly.
Connect to a grounded outlet and use grounded extensions cords. Do not use a 3-to-2
adapter.
Do not use a paint or a solvent containing halogenated hydrocarbons.
Do not spray flammable or combustible liquids in a confined area.
Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area.
Do not smoke in the spray area or spray where sparks or flame is present.
Do not operate light switches, engines, or similar spark producing products in the spray
area.
Keep area clean and free of paint or solvent containers, rags, and other flammable
materials.
Know the contents of the paints and solvents being sprayed. Read all Safety Data Sheets
(SDSs) and container labels provided with the paints and solvents. Follow the paint and solvents manufacturer’s safety instructions.
Keep a working fire extinguisher in the work area.
PRESSURIZED EQUIPMENT HAZARD
Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury.
Follow the Pressure Relief Procedure when you stop spraying/dispensing and before
cleaning, checking, or servicing equipment.
Tighten all fluid connections before operating the equipment.
Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
Warnings
3A4980B 5
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
Always wear appropriate gloves, eye protection, and a respirator or mask when painting.
Do not operate or spray near children. Keep children away from equipment at all times.
Do not overreach or stand on an unstable support. Keep effective footing and balance at
all times.
Stay alert and watch what you are doing.
Do not operate the unit when fatigued or under the influence of drugs or alcohol.
Do not kink or over-bend the hose.
Do not expose the hose to temperatures or to pressures in excess of those specified by
Graco.
Do not use the hose as a strength member to pull or lift the equipment.
Do not alter or modify equipment. Alterations or modifications may void agency approvals
and create safety hazards.
Make sure all equipment is rated and approved for the environment in which you are using it.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon
solvents or fluids containing such solvents.
Do not use chlorine bleach.
Many other fluids may contain chemicals that can react with aluminum. Contact your
material supplier for compatibility.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.
Read SDSs to know the specific hazards of the fluids you are using.
Store hazardous fluid in approved containers, and dispose of it according to applicable
guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to:
Protective eyewear, and hearing protection.
Respirators, protective clothing, and gloves as recommended by the fluid and solvent
manufacturer.
CALIFORNIA PROPOSITION 65
This product contains a chemical known to the State of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.
Know Your Spray Gun
6 3A4980B
Know Your Spray Gun
EDGE II
R
Y
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A B C D
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ti30936a
Z
T
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A Edge II Air Cap B Retaining Ring C Fluid Nozzle D Fluid Needle E Fluid / Air Flow Control Knob G EasyGlide™ Trigger H Trigger Slide KAir Inlet L FlexLiner System M FlexLiner Cup N FlexLiner
P FlexLiner Cover Q FlexLiner Ring R Cup Fitting S Material Strainer T Siphon Cup U Quick Clean Check Valve V Latch W Swivel Tube X Packing Nut Y Spray Gun Tubing Z Siphon Cup Assembly
Know Your Spray Gun
3A4980B 7
EDGE II Plus
R
H
A
B
C J D
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ti30937a
L
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A Edge II Air Cap B Retaining Ring / Pattern Size Control C Fluid Nozzle D Fluid Needle E Fluid Flow Control Knob F Air Flow Control Knob G EasyGlide™ Trigger H Trigger Slide J Air Cap Guide KAir Inlet L FlexLiner System M FlexLiner Cup
NFlexLiner P FlexLiner Cover Q FlexLiner Ring R Cup Fitting S Material Strainer T Siphon Cup U Quick Clean Check Valve V Latch W Swivel Tube X Packing Nut Y Spray Gun Tubing Z Siphon Cup Assembly
Pressure Relief Procedure
8 3A4980B
Pressure Relief Procedure
Follow the Pressure Relief Procedure whenever you see this symbol.
1. Turn the HVLP sprayer ON/OFF switch to OFF position.
2. Unplug power cord to disconnect power from the HVLP sprayer.
3. Disconnect spray gun from air hose.
NOTE: If using a remote cup, refer to manual provided with cup. If using with a Graco FinishPro HVLP ProComp sprayer, reference sprayer manual.
4. If using a FlexLiner System:
Disconnect tubing from gun to relieve pressure in the cup.
5. If using a metal siphon cup:
Unlatch cup cover, loosen or remove cup from cover to relieve pressure.
The spray gun cup is pressurized. To reduce the risk of splashing from pressurized fluid, always follow the Pressure Relief Procedure before removing cup.
ti30757a
ti30627a
ti30628a
Setup
3A4980B 9
Setup
Fluid and Work Piece Preparation
Strain fluids before spraying. This
includes colors, reducers and hardeners.
Use a slower drying reducer or thinner to
compensate for the faster drying time caused by the warm air of the turbine. Do not over reduce.
Spray performance varies with the
viscosity of the material sprayed, HVLP sprayer, and length of hose.
Most material manufacturers provide
recommendations for their materials. Follow these recommendations.
For proper adhesion, ensure surface of
work piece is completely clean.
Fluid Set Selection
For best spray performance, select proper fluid set for fluid being sprayed. Reference the Fluid Set Selection Guide for the fluid set recommended for your application. Fluid set numbers are marked on fluid needles and nozzles.
FLUID SET SELECTION GUIDE
Material Fluid Set #2 Fluid Set #3 Fluid Set #4 Fluid Set #5 Fluid Set #6 Fluid Set #7
17P485 17P486 17P487 17P488 17P489 17P490
Dye
Ink
Non-wiping Stain
Automotive Finish
Lacquer
Stain
Enamel
Epoxy
Urethane
Varnish
Primer
Industrial Finishes
Latex
Multi-Spec
Butyrate
Nitrate Dope
Oil Wall Paint
ti30938a
Setup
10 3A4980B
Fluid Set Replacement
Removal
1. Perform Pressure Relief Procedure, page 8.
2. Remove retaining ring and air cap.
3. Trigger the gun and remove fluid nozzle.
NOTE: Edge II Plus guns contain air cap guide and spring held in place by fluid nozzle. Upon removal of fluid nozzle, set aside air cap guide and spring.
4. Move trigger slide from SPRAY position (A) to NEEDLE REMOVAL position (B).
5. Remove needle from front of gun.
NOTICE
Trigger the gun whenever removing or installing the fluid nozzle. This prevents the fluid nozzle and needle seating surfaces from being damaged.
ti30850a
NOTICE
Do not use a pliers to remove needle. Damage to the needle tip will cause leaking at the fluid nozzle.
ti30851a
SPRAY
Position
NEEDLE
REMOVAL
Position
A
B
ti30852a
Setup
3A4980B 11
Installation
1. Insert needle and move trigger slide from NEEDLE REMOVAL position (B) to SPRAY position (A).
2. Trigger the gun and install air cap guide with spring (Edge II Plus only), and fluid nozzle.
3. Install air cap and retaining ring.
ti30939a
ti30940a
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