Graco Husky 2200F, Husky 2200P Operation Manuals

Page 1
Operation
Husky™ 2200 Air-Operated
Diaphragm Pump
Polypropylene and PVDF pumps for uid transfer applications, including high viscosity materials. For professional use only. Not for use in European explosive atmosphere locations.
Read all warnings and instructions in this manual and in your Repair/Parts manual.
Save these instructions.
Maximum Working Pressure: 125 psi (0.86 MPa, 8.6 bar)
3A2578C
EN
PROVEN QUALITY. LEADING TECHNOLOGY.
Page 2
Contents
Warnings ........................................................... 3
Ordering Information........................................... 6
Related Manuals ................................................ 6
Conguration Number Matrix............................... 7
Installation.......................................................... 8
General Information ..................................... 8
Tighten Fasteners........................................ 8
Tips to Reduce Cavitation............................. 8
Mount The Pump ......................................... 8
Ground The System ..................................... 10
Air Lines...................................................... 10
Air Exhaust Ventilation ................................. 11
Fluid Supply Line ......................................... 12
Fluid Outlet Line...........................................12
Flange Connections .....................................13
Operation ........................................................... 14
Pressure Relief Procedure............................ 14
Tighten Fasteners........................................ 14
Flush the Pump Before First Use .................. 14
Start and Adjust the Pump............................ 14
Pump Shutdown .......................................... 14
Maintenance ...................................................... 15
Maintenance Schedule................................. 15
Lubrication................................................... 15
Tighten Threaded Connections..................... 15
Flushing and Storage...................................15
Torque Instructions............................................. 16
Notes................................................................. 17
Dimensions........................................................ 18
Performance Charts............................................ 20
Technical Data ................................................... 22
Graco Standard Husky Pump Warranty................ 24
2
3A2578C
Page 3
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbo ls refer to procedure-specic risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in prevent re and explosion:
Use equipment only in well ventilated area.
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).
Keep work area free of debris, including solvent, rags and gasoline.
Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.
Ground all equipment in the work area. See
Use only grounded hoses.
Hold gun rmly to side of grounded pail when triggering into pail. Do not use pail liners unless they are antistatic or conductive.
Stop operation immediately
equipment until you identify and correct the problem.
Keep a working fire extinguisher in the work area.
Route exhaust away from all ignition sources. If diaphragm ruptures, flui d may be exhausted with air.
Static charge may build up on plastic parts during cleaning and could discharge and ignite flammable vapors. To help prevent fire and explosion:
Clean plastic parts only in well ventilated area.
Donotcleanwithadrycloth.
Do not operate electrostatic guns in equipment work area.
if static sparking occurs or you feel a shock.Do not use
Grounding
work area
instructions.
can ignite or explode. To help
PRESSURIZED EQUIPMENT HAZARD
Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury.
Follow the cleaning, checking, or servicing equipment.
Tighten all uid connections before operating the equipment.
Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
3A2578C 3
Pressure Relief Procedure
when you stop spraying/dispensing and before
Page 4
Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
Do not operate the unit when fatigued or under the influence of dru gs or alcohol.
Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See
Use uids and solvents that are compatible with equipment wetted parts. See in all equipment manuals. Read uid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.
Do not leave the work area while equipment is energized or under pressure.
Turn off all equipment and follow the
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
Do not alter or modify equipment. Alterations or modications may void agency approvals and create safety hazards.
Make sure all equipment is rated and approved for the environment in which you are using it.
Use equipment only for its intended purpose. Call your distributor for information.
Route hoses and cables away from trafc areas, sharp edges, moving parts, and hot surfaces.
Do not kink or over bend hoses or use hoses to pull equipment.
Keep children and animals away from work area.
Comply with all applicable safety regulations.
Technical Data
Pressure Relief Procedure
in all equipment manuals.
Technical Data
when equipment is not in use.
THERMAL EXPANSION HAZARD
Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.
Open a valve to relieve the uid expansion during heating.
Replace hoses proactively at regular intervals based on your operating conditions.
PLASTIC PARTS CLEANING SOLVENT HAZARD
Many solvents can degrade plastic parts and cause them to fail, which could cause serious injury or property damage.
Use only compatible water-based solvents to clean plastic structural or pressure-containing parts.
•See
Technical Data
solvent manufacturer’s MSDSs and recommendations.
in this and all other equipment instruction manuals. Read fluid and
4
3A2578C
Page 5
Warnings
WARNING
TOXIC FLUID OR FUMES HAZARD
Toxic uids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.
Read MSDSs to know the specic hazards of the uids you are using.
Route exhaust away from work area. If diaphragm ruptures, uid may be exhausted into the air.
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
BURN HAZARD
Equipment surfaces and uid that’s heated can become very hot during operation. To avoid severe burns:
Do not touch hot uid or equipment.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to:
Protective eyewear, and hearing protection.
Respirators, protective clothing, and gloves as recommended by the uid and solvent manufacturer.
3A2578C 5
Page 6
Ordering Information
Ordering Information
To Find Your Nearest Distributor
1. Visit www.graco.com.
2. Click on
Locator.
WheretoBuy
and use the
Distributor
To Specify the Configuration of a New Pump
Please call your distributor.
OR
Use the
Equipment
Online Husky Selector Tool
page at
www.graco.com.
on the
Process
To Order Replacement Parts
Please call your distributor.
Related Manuals
Distributor Note
1. To nd part numbers for new pumps or kits, use the
Online Husky Selector Tool.
2. To find part numbers for replacement parts:
a. Use the 20–digit number from the ID plate on
the pump. If you only have the Graco 6–digit part number, use the selector tool to nd the corresponding 20digit number.
b. Use the Configuration Number Matrix on the
next page to understand which parts are described by each digit.
c.
Use the Repair/Parts Manual 3A2714.
tothemainPartsillustrationandtothe Parts/Kits Quick Reference. Follow the page references on these two pages for further ordering information, as needed.
3. Please call Graco Customer Service to order.
Refer
Manual Number
3A2714
Title
Husky 2200 Air-Operated Diaphragm Pump, Repair/Parts
6 3A2578C
Page 7
Conguration Number Matrix
Configuration Number Matrix
Check the identification plate (ID) for the Configuration Number of your pump. Use the following matrix to dene the components of your pump.
Sample Configuration Number:
2200P-P01AP1PPPTFKPT
2200P P01A P1
Pump Model
Pump
2200P
Polypropylene
2200F
PVDF
Seat Material
Polypropylene
PP
PVDF
PV
Santoprene
SP
Stainless Steel
SS
Center Section and Air Valve
Center Section and Air Valve Material
P01A
P01G
Ball Material Diaphragm Material
FK PT SP
Polypropylene
Polypropylene
FKM PTFE Santoprene
Fluid Covers and Manifolds
For Use With
Standard Diaphragms
Overmolded Diaphragms
FK PO PT SP
FKM PTFE/EPDM Overmolded PTFE/Santoprene 2–Piece Santoprene
PP PT FK PT
Seats
Balls Diaphragms
Fluid Covers and Manifolds
P1
P2
F2
Polypropylene, Center Flange, ANSI/DIN
Polypropylene, End Flange, ANSI/DIN
PVDF, End Flange, ANSI/DIN
Manifold and Seat Seal Material
PT
Manifold and Seat Seals
PTFE
3A2578C
7
Page 8
Installation
Installation
General Information
The Typical Installation shown is only a guide for selecting and installing system components. Contact your Graco distributor for assistance in planning a system to suit your needs. Always use Genuine Graco Parts and accessories. Be sure all accessories are adequately sized and pressure rated to meet the system’s requirements.
Reference letters in the text, for example (A), refer to the callouts in the gures.
Variations in color between the plastic components of this pump are normal. Color variation does not affect the performance of the pump.
Tighten Fasteners
Before mounting and using the pump for the first time, check and retorque all external fasteners. Follow
Torque Instructions, page 16, or see the torque
tag on your pump. After the first day of operation, retorque the fasteners.
c. Increase the size of the suction piping.
NOTE:
exceed 25 % of the outlet working pressure.
3. Reduce liquid velocity: Slow the cyclic rate of the pump.
Pumped liquid viscosity is also very important but normally is controlled by factors that are process dependent and cannot be changed to reduce cavitation. Viscous liquids are more difficult to pump and more prone to cavitation.
Graco recommends taking all the above factors into account in system design. To maintain pump efciency, supply only enough air pressure to the pump to achieve the required ow.
Graco distributors can supply site specic suggestions to improve pump performance and reduce operating costs.
Be sure the inlet uid pressure does not
Mount The Pump
Tips to Reduce Cavitation
Cavitation in an AODD pump is the formation and collapse of bubbles in the pumped liquid. Frequent or excessive cavitation can cause serious damage, including pitting and early wear of fluid chambers, balls, and seats. It may result in reduced efficiency of the pump. Cavitation damage and reduced efficiency both result in increased operating costs.
Cavitation depends on the vapor pressure of the pumped liquid, the system suction pressure, and the velocity pressure. It can be reduced by changing any of these factors.
1. Reduce vapor pressure: Decrease the temperature of the pumped liquid.
2. Increase suction pressure:
a. Lower the installed position of the pump
relative to the liquid level in the supply.
b. Reduce the friction length of the suction
piping. Remember that ttings add friction length to the piping. Reduce the number of fittings to reduce the friction length.
To avoid serious injury or death from toxic uid or fumes:
Ventilatetoaremotearea. Thepump exhaust air may contain contaminants. See
Air Exhaust Ventilation, page 11.
Never move or lift a pump under pressure. If dropped, the uid section may rupture. Always follow the Pressure Relief Procedure, page 14, before moving or lifting the pump.
1. Be sure the mounting surface can support the weight of the pump, hoses, and accessories, as well as the stress caused during operation.
2. For all mountings, be sure the pump is secured with screws through the mounting feet.
3. Make sure the surface is at and that the pump doesn’t wobble.
4. For ease of operation and service, mount the pump so air valve, air inlet, uid inlet and uid outlet ports are easily accessible.
8 3A2578C
Page 9
Installation
Accessories/Components Not Supplied System Components
A Air supply line J B
Bleed-type master air valve (may be
K
Air inlet port (not visible) Air exhaust port and muffler
required for your pump)
C Air filter/regulator assembly L Fluid D Master air valve (to isolate the
MFluid
inlet port outlet port
filter/regulator for service)
E F
nded exible fluid supply line N
Grou
ddrainvalve(mayberequiredfor
Flui
pump)
your
Moun
ting feet
G Fluid shutoff valve H
Grounded, flexible uid outlet line
3A2578C 9
Page 10
Installation
Ground The System
The equipment must be grounded to reduce the risk of static sparking. Static sparking can cause fumes to ignite or explode. Grounding provides an escape wire for the electrical current.
Always
described below.
Polypropylene and PVDF pumps are conductive and are not for use with ammable fluids.
Follow your local re codes.
Before operating the pump, ground the system as explained below.
Pump: Always
making sure the uid has an electrical path to a true earth ground.
Air and fluid hoses:
with a maximum of 500 ft (150 m) combined hose length to ensure grounding continuity.
ground the entire uid system as
not
groundtheentirefluidsystemby
Use only grounded hoses
Air Lines
1. Install an air filter/regulator assem b ly (C). The regulator controls the uid pressure. The uid stall pressure will be the same as the setting of the air regulator. The lter removes harmful dirt and moisture from the compressed air supply.
2. Locateableed-typemasterairvalve(B)closeto the pump and use it to relieve trapped air. Be sure the valve is easily accessible from the pump and located downstream from the regulator.
Trapped air can cause the pump to cycle unexpectedly, which could result in serious injury from splashing.
3. Locate another master air valve (D) upstream from all air line accessories and use it to isolate them during cleaning and repair.
4. Install a grounded, exible air hose (A) between the accessories and the 3/4 npt(f) pump air inlet.
Air compressor:
recommendations.
Fluid supply container:
Solvent pails used when ushing:
code. Use only conductive metal pails, placed on a grounded surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts grounding continuity.
Check your system electrical continuity after the initial installation, and then set up a regular schedule for checking continuity to be sure proper grounding is maintained.
Follow manufacturers
Follow local code.
Follow local
10 3A2578C
Page 11
Air Exhaust Ventilation
If pumping toxic uids, you must vent the exhaust away from people, animals, food handling areas, and all sources of ignition. Follow all applicable codes.
NOTICE
The air exhaust port is 1 in. npt(f). Do not restrict the air exhaust port. Excessive exhaust restriction can cause erratic pump operation.
Installation
To provide a remote exhaust:
1. Remove the mufer (U) from the pump air
exhaust port (K).
2. Install a grounded air exhaust hose (S) and
connect the muffler to the other end of the hose. The minimum size for the air exhaust hose is 1 in. (26 mm) ID. If a hose longer than 15 ft (4.57 m) is required, use a larger diameter hose. Avoid sharp bends or kinks in the hose.
3. Place a container (T) at the end of the air e xhaust
linetocatchfluidincaseadiaphragmruptures. If the diaphragm ruptures, the uid being pumped will exhaust with the air.
A Air supply line K Air exhaust port B Bleed-type master air valve (may be
required for your pump installation) C Air filter/regulator assembly D J
3A2578C
Master air valve (for accessories)
Air inlet port (not visible)
S Grounded air exhaust hose
T U
Container for remote air exhaust Mufer
11
Page 12
Installation
Fluid Supply Line
1. Use grounded, flexible uid hoses (E). See
Ground The System, page 10.
2. If the inlet fluid pressure to the pump is more than 25% of the outlet working pressure, the ball check valves will not close fast enough, resulting in inefficient pump operation. Excessive inlet uid pressure also will shorten diaphragm life. Approximately 35 psi (0.02–0.03 MPa,
0.210.34 bar) should be adequate for most materials.
3. For maximum suction lift (wet and dry), see
Technical Data, page 22. For best results, always
install the pump as close as possible to the material source. Minimize suction requirements to maximize pump performance.
Fluid Outlet Line
1. Use grounded, exible uid hoses. See
Ground The System, page 10,
2. Install a fluid drain valve (F) near the fluid outlet.
3. Install a shutoff valve (G) in the uid outlet line.
12
3A2578C
Page 13
Flange Connections
The uid inlet and outlet ports are 2 in. (50 mm) raised face, ANSI/DIN PN 10 flanges. Connect 2 in. (50mm)plasticpipeflangetothepumpasfollows. You will need:
Torque wrench
Adjustable wrench
6 in. (152 mm) diameter, 1/8 in (32 mm) thick PTFE gasket, with four 0.75 in (19 mm). diameter holes on a 4.75 in. (121 mmm) di ameter bolt circle, anda2in.(50mm)diametercenter
Four 5/8 in (17 mm) x 3 in (76 mm) long bolts
Four 5/8 in.(17 mm) spring lock washers
Eight 5/8 in. (17 mm) flat washers
Installation
Figure 1
Four 5/8 in. (17 mm) nuts
1. Place a flat washer (K) on each bolt (H).
2. Align the holes in the gasket (G) and the pipe
flange (F) with the holes in the pump outlet ange (E).
3. Lubricate the threads of the four bolts. Install
the bolts through the holes and secure with the washers (K), lock washers (J), and nuts (L).
4. Hold the nuts with a wrench. Refer to th e
tightening sequence in the figure and torque the bolts to 20 to 30 ft-lb (27 to 41 Nm).
overtorque.
5. Repeat for the pump inlet ange.
Do not
D 2 in. (50 mm) uid inlet flange E 2 in. (50 mm) uid outlet ange FPlasticpipeange G PTFE gask HBolt JLockwas KFlatwas LNut
Lubricate threads. torque to 20 to 30 ft-lb (27to41Nm).
et
her
her
Do not overtorque.
3A2578C 13
Page 14
Operation
Operation
Pressure Relief Procedure
Follow the Pressure Relief Procedure whenever you see this symbol.
This equipment stays pressurized until pressure is relieved manually. To help prevent serious injury from pressurized uid, such as splashing in the eyes or on skin, follow the Pressure Relief Procedure when you stop pumping and before you clean, check, or service the equipment.
1. Shut off the air supply to the pump.
2. Open the dispensing valve, if used.
3. Openthefluiddrainvalvetorelieveuid pressure. Have a container ready to catch the drainage.
Tighten Fasteners
Before mounting and using the pump for the first time, check and retorque all external fasteners. Follow
Torque Instructions, page 16, or see the torque
tag on your pump. After the first day of operation, retorque the fasteners.
3. Placethesuctiontube(ifused)influidtobe pumped.
NOTE:
than 25% of outlet working pressure, the ball check valves will not close fast enough, resulting in inefcient pump operation.
If uid inlet pressure to the pump is more
NOTICE
Excessive fluid inlet pressure can reduce diaphragm life.
4. Place the end of the fluid hose into an appropriate container.
5. Close the fluid drain valve.
6. Turntheairregulatorknobto0. Openall bleed-type master air valves.
7. Ifthefluidhosehasadispensingdevice,hold it open.
8. Slowly increase air pressure with the air regulator until the pump just starts to cycle. Allow the pump to cycle slowly until all air is pushed out of the lines and the pump is primed.
NOTE:
just enough to cycle the pump. If the pump does not prime as expected, turn air pressure
Use lowest possible air pressure to prime,
DOWN.
Flush the Pump Before First Use
The pump was tested in water. If water could contaminate the uid you are pumping, ush the pump thoroughly with a compatible solvent. See
Flushing and Storage, page 15.
Start and Adjust the Pump
1. Be sure the pump is properly grounded. See
Ground The System, page 10.
2. Check ttings to be sure they are tight. Use a compatible liquid thread sealant on male threads. Tighten fluid inlet and outlet fittings securely
14
9. If you are flushing, run the pump long enough to thoroughly clean the pump and hoses.
10. Close the bleed-type master air valve.
Pump Shutdown
At the end of the work shift and before you check, adjust, clean, or repair the system, follow the
Pressure Relief Procedure, page 14.
3A2578C
Page 15
Maintenance
Maintenance
Maintenance Schedule
Establish a preventive maintenance schedule based on the pump’s service history. Scheduled maintenance is especially important to prevent spills or leakage due to diaphragm failure.
Lubrication
The pump is lubricated at the factory. It is designed to require no further lubrication for the life of the packings. There is no need to add an inline lubricator under normal operating conditions.
Tighten Threaded Connections
Before each use, check all hoses for wear or damage and replace as necessary. Check to be sure all threaded connections are tight and leak-free. Check mounting bolts. Check fasteners. Tighten or retorque as necessary. Although pump use varies, a general guideline is to retorque fasteners every two months. See Torque Instructions, page 16.
Flushing and Storage
Flush before uid can dry in the e quipment, at the
end of the day, before storing, and before repairing equipment.
Flush at the lowest pressure possible. Check
connectors for leaks and tighten as necessary.
Use solvent that is compatible with the equipment
wetted parts and the material being dispensed.
Always ush the pump and relieve the pressure
before storing it for any length of time.
NOTICE
Flushthepumpoftenenoughtopreventthefluid youarepumpingfromdryingorfreezinginthe pump and damaging it.
3A2578C 15
Page 16
Torque Instructions
Torque Instructions
If fluid cover or manifold fasteners have been loosened, it is important to torque them using the following procedure to improve sealing.
NOTE:
thread-locking adhesive patch applied to the threads. If this patch is excessively worn, the fasteners may loosen during operation. Replace screws with new ones or apply medium-strength (blue) Loctite or equivalent to the threads.
NOTE:
torquing manifolds.
1. Start all uid cover screws a few turns. Then, turn
2. Turn each screw by 1/2 turn or less working in a
3. Repeat for manifolds.
4. Retorque the air valve fasteners in a crisscross
Fluid cover and manifold fasteners have a
Always completely torque fluid covers before
down each screw just until head contacts cover.
crisscross pattern to specified torque.
Fluid cover and manifold fasteners:
in-lb (21 to 25 Nm)
pattern to the specified torque.
190to220
Inlet and Outlet Manifold Screws
Air Valve Screws and Pilot Valves
Air valve fasteners:
5. Retorque the pilot valves to the specified torque.
Do not overtorque.
Pilot valves:
Fluid Cover Screws
20 to 25 in-lb (2 to 3 Nm)
45to55in-lb(5to6Nm)
16 3A2578C
Page 17
Notes
Notes
3A2578C
17
Page 18
Dimensions
Dimensions
End Flange Models, Polypropylene and PVDF
Polypropylene PVDF A B C D E F
18 3A2578C
25.1 in. 63.8 cm 25.2 in. 64.0 cm
28.7 in. 72.9 cm 28.8 in. 73.2 cm
31.7 in. 80.5 cm 31.8 in. 80.8 cm
3.6 in. 9.1 cm 3.6 in. 9.1 cm
12.0 in. 30.5 cm 11.7 in. 29.7 cm
25.6 in. 65.0 cm 25.3 in. 64.3 cm
Polypropylene PVDF G H J K L
19.8 in. 50.3 cm 19.8 in. 50.3 cm
7.0 in. 17.8 cm 7.0 in. 17.8 cm
13.9 in. 35.3 cm 13.9 in. 35.3 cm
16.3 in. 41.4 cm 16.3 in. 41.4 cm
8.2 in. 20.8 cm 8.2 in. 20.8 cm
Page 19
Center Flange Models, Polypropylene Only
Dimensions
Polypropylene A B C D E F
3A2578C 19
24.1 in. 61.2 cm
27.2 in. 69.1 cm
30.3 in. 77.0 cm
3.1 in. 7.9 cm
12.8 in. 32.5 cm
26.3 in. 66.8 cm
Polypropylene G H J K L
18.5 in. 47.0 cm
7.0 in. 17.8 cm
13.9 in. 35.3 cm
16.3 in. 41.4 cm
8.2 in. 20.8 cm
Page 20
Performance Charts
Performance Charts
Bolt-through Diaphragms
Fluid Pressure
Approximate Cycles per Minute
25 50 75 100 125
125
(0.86, 8.6)
Operating Air Pressure
A
125 psi (0.86 MPa, 8.6 bar)
B
100 psi (0.7 MPa, 7.0 bar)
C
70 psi (0.48 MPa, 4.8 bar)
D
40 psi (0.28 MPa, 2.8 bar)
How to Read the Charts
1. Locate fluid flow rate along bottom of chart.
2. Follow vertical line up to intersection with selected operating air pressure curve.
3. Follow left to scale to read
uid outlet pressure
chart) or
air consumption
(top
(bottom chart)
PSI
(MPa, bar)
scfm
3
(Nm
/min.)
100
(0.70, 7.0)
(0.52, 5.2)
(0.34, 3.4)
(0.17, 1.7)
175
(5.0)
140
(4.0)
105
(3.0)
70
(2.0)
A
75
50
25
0
040
B
C
D
(151)
Fluid Flow gpm (lpm)
Air Consumption
Approximate Cycles per Minute
25 50 75 100 125
80
(303)
120
(454)
A
B
C
160
(606)
200
(757)
20 3A2578C
35
(1.0)
0
040
(151)
D
80
(303)
120
(454)
Fluid Flow gpm (lpm)
160
(606)
200
(757)
Page 21
Overmolded Diaphragms
Operating Air Pressure
A
125psi(0.86MPa,8.6bar)
B
100 psi (0.7 MPa, 7.0 bar)
C
70 psi (0.48 MPa, 4.8 bar)
D
40 psi (0.28 MPa, 2.8 bar)
PSI
(MPa, bar)
125
(0.86, 8.6)
100
(0.70, 7.0)
(0.52, 5.2)
(0.34, 3.4)
(0.17, 1.7)
Fluid Pressure
Approximate Cycles per Minute
31 62 93 124 155
A
B
75
50
25
0
040
C
D
(151)
Fluid Flow gpm (lpm)
80
(303)
Performance Charts
120
(454)
160
(606)
(757)
200
How to Read the Charts
1. Locate
botto
2. Follo
inter opera curv
3. Foll
fluid
char (bot
fluid ow rate along
mofchart.
wverticallineupto
section with selected
ting air pressure
e.
ow left to scale to read
outlet pressure
t) or
air consumption
tom chart)
(top
(Nm
scfm
3
/min.)
31 62 93 124 155
175
(5.0)
140
(4.0)
105
(3.0)
70
(2.0)
35
(1.0)
0
040
(151)
Air Con
ximate Cycles per Minute
Appro
sumption
80
(303)
Fluid Flow gpm (lpm)
120
(454)
A
B
C
D
160
(606)
200
(757)
3A2578C
21
Page 22
Technical Data
Technical Data
Husky 2200 Diaphragm Pump
US
Maximum uid working pressure
125 psi 0.86 MPa, 8.6 bar Air pressure operating range 20 to 125 psi 0.14 to 0.86 MPa, 1.4 to 8.6 bar Air inlet size Air exhaust size Fluid inlet and outlet size (ANSI/DIN
2in 50mm
3/4 in. npt(f)
1 in. npt(f)
flange) Maximum suction lift (reduced
if balls don’t seat well due to
Wet: 31 ft
Dry: 16 ft damaged balls or seats, lightweight balls, or extreme speed of cycling)
Maximum size pumpable solids 3/8 in. 9.5 mm Minimum ambient air temperature
32° F 0° C
for operation and storage.
NOTE:
Exposure to extreme low temperatures may result in damage to plastic parts.
Metric
Wet: 9.4 m
Dry: 4.9 m
Air consumption
Standard diaphragms 70 scfm at 70 psi; 100 gpm
2.0 m
/min at 0.48 MPa, 4.8
3
bar, 379 lpm
Overmolded diaphragms 75 scfm at 70 psi, 100 gpm
2.1 m
/min at 0.48 MPa, 4.8
3
bar, 379 lpm
Maximum air consumption
Standard diaphragms 140 scfm Overmolded diaphragms 157 scfm
4.0 m
4.4 m
/min
3
/min
3
Noise (dBa)
Sound power measured per ISO-9614–2. Sound pressure was tested 3.28 ft (1 m) from equipment. Sound Power
95.2 at 70 psi and 50 cpm 95.2 at 4.8 bar and 50 cpm
101.8 at 100 psi and full ow 101.8 at 7.0 bar and full ow
Sound Pressure
87.3 at 70 psi and 50 cpm 87.3 at 4.8 bar and 50 cpm
94.7 at 100 psi and full flow 94.7 at 7.0 bar and full ow
Fluid ow per cycle
Standard diaphragms Overmolded diaphragms
1.6 gallons 6.1 liters
1.3 gallons 4.9 liters
Maximum free-flow delivery
Standard diaphragms Overmolded diaphragms
200 gpm 757 lpm 200 gpm 757 lpm
22
3A2578C
Page 23
Technical Data
Maximum pump speed
Standard diaphragms Overmolded diaphragms
125 cycles per minute 155 cycles per minute
Weight
Polypropylene 80 lb 36.3 kg PVDF 106 lb 48.1 kg
Wetted Parts
Wetted parts include material(s) chosen for seat, ball, and diaphragm options,
plus the pump’s material of
construction: Polypropylene or PVDF
Non-wetted external parts stainless steel, polypropylene
Fluid Temperature Range
Diaphragm/Ball/Seat Material
FKM Fluoroelastomer Polypropylene PTFE overmolded diaphragm PTFE check balls PVDF
Polypropylene
Pump 32° to 150° 3 to 22 to 66° 0° to 107° 32° to 150° 3 to 15 to 66° 0° to 66° 40° to 150° 4 to 18 to 66° 4° to 82° 40° to 150° 4 to 22 to 66° 4° to 104° 32° to 150° 3 to 22 to 66° 0° to 107°
US Metric
PVDF Pump Polypropylene
Pump
PVDF Pump
Santoprene 32° to 150° 3 to 18 to 66° 0° to 82° 2–piece PTFE/Santoprene
40° to 150° 4 to 18 to 66° 4° to 82°
diaphragm
3A2578C 23
Page 24
Graco Standar
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of ve years from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed , operated and maintaine accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not b e liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, acciden t, tampering, or substitution o f non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any d efect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Gracos sole obligation and buyers sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within six (6) years of the date of sale..
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO
are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties..
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document, as well as all documents,
notices and legal proceedings entered into, given or instituted pursuant hereto indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, dire ctem ent ou indirectement, a concernées.
. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.),
d Husky Pump Warranty
din
or relating directly or
vec les procédures
Graco Information
For the latest information about Graco products, visit www.graco.com. For patent information, see www.graco.com/patents.
To place an order, Phone:
612-623-6921
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES P.O. BOX 1441 MINNEAPOLIS MN 55440-1441 USA
contact your Graco Distributor or call to identify the nearest distributor.
or Toll Free:
Graco reserves the right to make changes at any time without notice.
Original Instructions. This m anual contains English. MM 3A2578
International Offices:
Copyright 2014, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
1-800-328-0211
Graco Headquarters:
www.graco.com
Revision C, May 2015
Fax:
Belgium, China, Japan, Korea
612-378-3505
Minneapolis
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