Graco HFR Setup And Operation Manual

Setup - Operation

ti19598a

™

313997ZAA

HFR

Hydraulic, Plural-Component, Fixed-Ratio Proportioner. For pouring and dispensing sealants and adhesives and polyurethane foam.

For professional use only. Not for use in explosive atmospheres.

Important Safety Instructions

Read all warnings and instructions in this manual. Save these instructions.

See page 4 for model information and maximum working pressure.

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Product Configurator . . . . . . . . . . . . . . . . . . . . . . . 5

Whip Hose Bundles . . . . . . . . . . . . . . . . . . . . . . 7

Individual B (Blue) Heated Whip Hose . . . . . . . . 7

Individual A (Red) Heated Whip Hose . . . . . . . . 7

B (Blue) Individual . . . . . . . . . . . . . . . . . . . . . . . . 8

A (Red) Individual . . . . . . . . . . . . . . . . . . . . . . . . 9

Hose Bundling Accessories . . . . . . . . . . . . . . . . 9

Applicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

B (Blue) Applicator Orifice . . . . . . . . . . . . . . . . . 11

Iso A (Red) Applicator Orifice . . . . . . . . . . . . . . 13

AC Power Pack with S-Head/L-Head Hoses,

Optional Boom . . . . . . . . . . . . . . . . . . . . . . 14

Dispense Valve Interface Kit . . . . . . . . . . . . . . 14

Flow Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Pump Feed Kits . . . . . . . . . . . . . . . . . . . . . . . . 15

B (Blue) and A (Red) Feed Tanks . . . . . . . . . . 16

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Important Two-Component Material Information 20

Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . 20

Material Self-ignition . . . . . . . . . . . . . . . . . . . . . 20

Keep Components A (Red) and B (Blue) Separate

Moisture Sensitivity of Isocyanates . . . . . . . . . . 21

Foam Resins with 245 fa Blowing Agents . . . . . 21

Changing Materials . . . . . . . . . . . . . . . . . . . . . . 21

A (Red) and B (Blue) Components . . . . . . . . . . . . 21

Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . 23

Component Identification . . . . . . . . . . . . . . . . . . . 24

Hydraulic Power Pack . . . . . . . . . . . . . . . . . . . . 27

Motor Control Module (MCM) . . . . . . . . . . . . . . 28

Advanced Display Module (ADM) . . . . . . . . . . . 30

Fluid Control Module (FCM) . . . . . . . . . . . . . . . 33

Temperature Control Module (Heated HFR Only)

Dispense Valves Overview . . . . . . . . . . . . . . . . . . 37

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Vacuum De-gas . . . . . . . . . . . . . . . . . . . . . . . . 44

Vacuum De-gas and Vacuum Manual Refill . . . 45

Advanced Display Module (ADM) Operation . . . 46

Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 51

Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

ADM - Battery Replacement and Screen Cleaning

MCM and TCM - Clean Heat Sink Fins . . . . . . . 54

Install Upgrade Tokens . . . . . . . . . . . . . . . . . . . 55

Fluid Inlet Strainer Screen . . . . . . . . . . . . . . . . . 56

IsoGuard Select

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Light Tower (Optional) . . . . . . . . . . . . . . . . . . . . 58

Common Problems . . . . . . . . . . . . . . . . . . . . . . 58

ADM Troubleshooting . . . . . . . . . . . . . . . . . . . . 61

Motor Control Module . . . . . . . . . . . . . . . . . . . . 62

Fluid Control Module . . . . . . . . . . . . . . . . . . . . . 64

Temperature Control Module . . . . . . . . . . . . . . . 65

Appendix A - ADM Icons Overview . . . . . . . . . . . 66

Setup Screen Icons . . . . . . . . . . . . . . . . . . . . . . 66

Run Screen Icons . . . . . . . . . . . . . . . . . . . . . . . 67

Appendix B - ADM Setup Screens Overview . . . . 68

Appendix C - ADM Run Screens Overview . . . . . 82

Appendix D - ADM Error Codes . . . . . . . . . . . . . . 88

Appendix E - System Events . . . . . . . . . . . . . . . 100

Appendix F - USB Operation . . . . . . . . . . . . . . . . 102

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

USB Options . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Download Log Files . . . . . . . . . . . . . . . . . . . . . 102

Log Files, Folder Structure . . . . . . . . . . . . . . . 103

Transfer System Settings . . . . . . . . . . . . . . . . 105

Update Custom Language . . . . . . . . . . . . . . . . 106

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Motor Control Module Technical Data . . . . . . . . 109

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Graco Standard Warranty . . . . . . . . . . . . . . . . . . 112

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . 112

System . . . . . . . . . . . . . . . . . 57

2 313997ZAA

Related Manuals

Manuals are available at www.graco.com. Component manuals in English:

System Manuals

313998 HFR Repair-Parts

Power Distribution Box Manual

3A0239 Power Distribution Boxes Instruc

tions-Parts

Pumpline Manuals

3A0019 Z-Series Chemical Pumps Instruc

tions-Parts

3A0020 HFR Hydraulic Actuator Instruc

tions-Parts

Feed System Manuals

3A0238 Dispense Head Hydraulic Power

Pack Instructions-Parts

3A0235 Feed Supply Kits

Instructions-Parts

3A0395 Stainless Steel Tank Feed Sys

tems Instructions-Parts

3A1299 Carbon Steel Tank Feed Systems

Instructions-Parts

3A0237 Heated Hoses and Applicator Kits,

Instructions-Parts

Accessory Manuals

3A1149 HFR Discrete Gateway Module

Kits Manual

312864 HFR Communications Gateway

Module Instructions-Parts

3A1657 HFR Flow Meter Kits

Instructions-Parts

3A1244

3A2890 Mobile Pallet with Casters Kit Man

Graco Control Architecture ule Programming Manual

ual

™

Mod

Dispense Valve Manuals

313872 313536 GX-16, Operation

312185 MD2 Valve, Instructions-Parts 312752 S-Head Operation-Parts 312753 L-Head Operation-Parts 309550

309856 Fusion MP Gun 312666 Fusion CS Gun

™

Gun

Fusion

AP Gun

313997ZAA 3

Models

See Product Configurator on page 5 for detailed product configuration information.

System

Full Load Peak Amps Per Phase*

Voltage (phase) Power Description System Watts †

Maximum Fluid Working Pressure ‡ psi (MPa, bar)

200-240VAC, 1 phase, 50/60Hz,

55 A 230V (1)

12, 650

2 wire and PE

HFR, Non-Heated

29 A 230V (3)

200-240VAC, 3 phase

wire and PE

Δ, 50/60Hz, 3

11,340

3000

(20.7, 207)

380-415VAC, 3 phase Y, 50/60Hz,

55 A  400V (3)

12,650

2 wire and PE

116 A 230V (1)

200-240VAC, 3 phase

Δ, 50/60Hz, 3

26,680

wire and PE

HFR, Heated

73 A 230V (3)

200-240VAC, 3 phase

wire and PE

Δ, 50/60Hz, 3

28,600

3000

(20.7, 207)

380-415VAC, 3 phase Y, 50/60Hz,

63 A  400V (3)

28,600

2 wire and PE

* Full load amps with all devices operating at maximum ca pabilities. Fuse requirements at various flow rates and

mix chamber sizes may be less.

† 210 ft (64 m) maximum heated hose length, including whip hose.

 approved.

‡ The maximum fluid working pressure for the base machine without hoses is 3000 psi (20.7 MPa, 207 bar). If

hoses rated at less than 3000 psi are installed, the system maximum fluid working pressure becomes the rating of the hoses. If 2000 psi hoses were purchased an d insta lled by Gr aco , th e wor kin g pr es su re for th e ma ch in e is already setup for the lower 2000 psi (13.8 MPa, 138 bar) working pressure by Graco. If the machine was pur chased without hoses and aftermarket hoses rated at or above 3000 psi are to be installed, see instruction man ual 313998 for the procedure to setup the machine for higher rated hoses. The change in working pressure is made by changing a rotary switch setting in the Motor Cont rol Module. The minimum pressure rating for hoses is 2000 psi. Do not install hoses with a pressure rating lower than 2000 psi.

 See 400 V Power Requirements.

400 V Power Requirements

• 400 V systems are intended for International voltage requirements. Not for voltage requirements in North America.

• If a 400 volt configuration is operated in North Amer ica, a special transformer rated for 400 V (“Y” con figuration (4 wire)) may be required.

• North America mostly employs a 3 wire or Delta configuration. The two configurations are not inter changeable.

4 313997ZAA

Product Configurator

HFR-A------

Product Configurator

Ref.: 12345 6

Configurator Revision

Base

Voltage

B (Blue) Pump

A (Red) Pump

Primary/Hose Heat

Hose Bundle Assembly

An example of the product configurator would be the following configurator code.

HFR - A - 1 - 6 - AM - AM - D - AG

Ref.: 123456

Configurator Revision

Base

Voltage

B (Blue) Pump

A (Red) Pump

Primary/Hose Heat

High Volume/Low Volume

The following part number fields apply for the HFR part numbering configurator fields.

Ref. 1 Part Base Unit

1 HFR Base Unit, Carbon Steel 2 HFR Base Unit, Stainless Steel

Ref. 2 Part Voltage

1 230V, 1 phase;

No Heat

2 230V, 1 phase;

Maximum of Two 6 kW Primary Heater and One Zone of Hose Heat

3 230V, 3 phase;

No Heat

4 230V, 3 phase;

Maximum of Two 6 kW Primary Heaters and Two Zones of Hose Heat

5 400V, 3 phase;

No heat

6 400V, 3 phase;

Maximum of Two 6 kW Primary Heaters and Two Zones of Hose Heat

Ref. 3 Part B (Blue) Pump †

AA L010S1 10 cc Stainless Steel

AB L015S1 15 cc Stainless Steel AC L020S1 20 cc Stainless Steel AD L025S1 25 cc Stainless Steel

AE L030S1 30 cc Stainless Steel

AF L040S1 40 cc Stainless Steel AG L050S1 50 cc Stainless Steel AH L060S1 60 cc Stainless Steel

AJ L080S1 80 cc Stainless Steel AK L100S1 100 cc Stainless Steel AL L120S1 120 cc Stainless Steel

AM L160S1 160 cc Stainless Steel AQ L005S1 5 cc Stainless Steel

AS L086S1 86 cc Stainless Steel

AR L065S1 65 cc Stainless Steel

L035S1 35 cc Stainless Steel

L045S1 45 cc Stainless Steel

L105S1 105 cc Stainless Steel

Ref. 4 Part A (Red) Pump †

Code, Part, and Description for Ref. 4 are the same as Ref. 3

313997ZAA 5

Product Configurator

Ref. 5 Part Primary/Hose Heat

A No Heat B A (Red) and B (Blue) Primary Heaters C A (Red) and B (Blue) Primary Heaters, One Zone

of Hose Heat

D A (Red) and B (Blue) Primary Heaters, A (Red)

E A (Red) and B (Blue) Hose Heat, Carbon Steel F A (Red) and B (Blue) Hose Heat, Stainless Steel G B (Blue) Primary Heaters, B (Blue) Hose Heat

Ref. 6 Part

NN AA

24D108 Dual Hose, 2:1, 1/4 x 3/8, 5 ft, Stainless Steel,

24D109 Dual Hose, 2:1, 1/4 x 3/8, 10 ft, Stainless Steel,

24D110 Dual Hose, 2:1, 1/4 x 3/8, 25 ft, Stainless Steel,

24D111 Dual Hose, 2:1, 1/4 x 3/8, 50 ft, Stainless Steel,

24D112 Dual Hose, 1:1, 3/8 x 3/8, 5 ft, Stainless Steel,

24D113 Dual Hose, 1:1, 3/8 x 3/8, 10 ft, Stainless Steel,

24D114 Dual Hose, 1:1, 3/8 x 3/8, 25 ft, Stainless Steel,

24D115 Dual Hose, 1:1, 3/8 x 3/8, 50 ft, Stainless Steel,

24D116 Dual Hose, 2:1, 1/4 x 3/8, 5 ft, Stainless Steel,

24D117 Dual Hose, 2:1, 1/4 x 3/8, 10 ft, Carbon Steel,

24D118 Dual Hose, 2:1, 1/4 x 3/8, 25 ft, Carbon Steel,

24D119 Dual Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,

24D120 Dual Hose, 1:1, 3/8 x 3/8, 5 ft, Carbon Steel,

24D121 Dual Hose, 1:1, 3/8 x 3/8, 10 ft, Carbon Steel,

24D122 Dual Hose, 1:1, 3/8 x 3/8, 25 ft, Carbon Steel,

24D123 Dual Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,

24E968 Single Hose, 1:1, 1/4 x 1/4, 10 ft, Carbon Steel,

24E963 Single Hose, 1:1, 1/4 x 1/4, 25 ft, Carbon Steel,

24E964 Single Hose, 1:1, 1/4 x 1/4, 50 ft, Carbon Steel,

24D124 Single Hose, 2:1, 1/4 x 3/8, 25 ft, Carbon Steel,

24D125 Single Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,

and B (Blue) Hose Heat

B (Blue) Applicator Hose or High Volume/

Low Volume Hose Bundle Assembly

-- No Hose

3500 psi

2000 psi

24E969 Single Hose, 1:1, 3/8 x 3/8, 10 ft, Carbon Steel,

2000 psi

24D126 Single Hose, 1:1, 3/8 x 3/8, 25 ft, Carbon Steel,

2000 psi

24D127 Single Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,

2000 psi

24E965 Single Hose, 1:1, 1/2 x 1/2, 50 ft, Carbon Steel,

2000 psi

24E966 Single Hose, 1:1, 1/4 x 1/4, 50 ft, Carbon Steel,

3500 psi

24D129 Single Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,

3500 psi

24D131 Single Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,

3500 psi

24E967 Single Hose, 1:1, 1/2 x 1/2, 50 ft, Carbon Steel,

3500 psi

† Pump size listed is the combined volume dispensed

in one extending stroke and one retracting stroke.

6 313997ZAA

Product Configurator

Whip Hose Bundles

Part Description

24H076 10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,

Single Zone

24H077 10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,

Single Zone

24H078 10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,

Dual Zone

24H079 10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,

Dual Zone

24H080 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless

Steel, Single Zone

24H081 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless

Steel, Single Zone

24H082 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless

Steel, Dual Zone

24H083 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless

Steel, Dual Zone

Individual B (Blue) Heated Whip Hose

Part Description

24E950 10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,

Single Zone, 3500 psi

24E952 10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,

Single Zone, 3500 psi

24H086 10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,

Dual Zone, 3500 psi

24H088 10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,

Dual Zone, 3500 psi

24H090 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless

Steel, Single Zone, 3500 psi

24H092 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless

Steel, Single Zone, 3500 psi

24H094 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless

Steel, Dual Zone, 3500 psi

24H096 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless

Steel, Dual Zone, 3500 psi

24H225 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Carbon Steel,

Single Zone, 3500 psi

24H227 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Carbon

Steel, Single Zone, 3500 psi

24H229 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Carbon Steel,

Dual Zone, 3500 psi

24H231 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Carbon

Steel, Dual Zone, 3500 psi

24H233 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Stainless

Steel, Single Zone, 3500 psi

24H235 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Stainless

Steel, Single Zone, 3500 psi

24H237 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Stainless

Steel, Dual Zone, 3500 psi

24H239 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Stainless

Steel, Dual Zone, 3500 psi

Individual A (Red) Heated Whip Hose

Part Description

24E949 10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,

Single Zone, 3500 psi

24E951 10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,

Single Zone, 3500 psi

24H085 10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,

Dual Zone, 3500 psi

24H087 10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,

Dual Zone, 3500 psi

24H089 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless

Steel, Single Zone, 3500 psi

24H091 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless

Steel, Single Zone, 3500 psi

24H093 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless

Steel, Dual Zone, 3500 psi

24H095 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless

Steel, Dual Zone, 3500 psi

24H224 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Carbon Steel,

Single Zone, 3500 psi

24H226 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Carbon

Steel, Single Zone, 3500 psi

24H228 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Carbon Steel,

Dual Zone, 3500 psi

24H230 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Carbon

Steel, Dual Zone, 3500 psi

24H232 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Stainless

Steel, Single Zone, 3500 psi

24H234 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Stainless

Steel, Single Zone, 3500 psi

24H236 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Stainless

Steel, Dual Zone, 3500 psi

24H238 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Stainless

Steel, Dual Zone, 3500 psi

313997ZAA 7

Product Configurator

Hoses B (Blue) Individual

Part Description

24D111 Dual Hose, 2:1, 1/4 x 3/8, 50 ft, Stainless Steel,

3500 psi

24D115 Dual Hose, 1:1, 3/8 x 3/8, 50 ft, Stainless Steel,

3500 psi

24D119 Dual Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,

3500 psi

24D123 Dual Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,

3500 psi

24E964 Single Hose, 1:1, 1/4 x 1/4, 50 ft, Carbon Steel,

2000 psi

24D125 Single Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,

2000 psi

24D127 Single Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,

2000 psi

24E965 Single Hose, 1:1, 1/2 x 1/2, 50 ft, Carbon Steel,

2000 psi

24E966 Single Hose, 1:1, 1/4 x 1/4, 50 ft, Carbon Steel,

3500 psi

24D129 Single Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,

3500 psi

24D131 Single Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,

3500 psi

24E967 Single Hose, 1:1, 1/2 x 1/2, 50 ft, Carbon Steel,

3500 psi

Part Description

24E902 Heated Hose, 5 ft, 1/4, Carbon Steel, 3500 psi 24E904 Heated Hose, 10 ft, 1/4, Carbon Steel, 3500 psi 24E906 Heated Hose, 25 ft, 1/4, Carbon Steel, 3500 psi 24E908 Heated Hose, 50 ft, 1/4, Carbon Steel, 3500 psi 24E910 Heated Hose, 5 ft, 3/8, Carbon Steel, 3500 psi 24E912 Heated Hose, 10 ft, 3/8, Carbon Steel, 3500 psi 24E914 Heated Hose, 25 ft, 3/8, Carbon Steel, 3500 psi 24E916 Heated Hose, 50 ft, 3/8, Carbon Steel, 3500 psi 24E918 Heated Hose, 5 ft, 1/2, Carbon Steel, 3500 psi 24E920 Heated Hose, 10 ft, 1/2, Carbon Steel, 3500 psi 24E922 Heated Hose, 25 ft, 1/2, Carbon Steel, 3500 psi 24E924 Heated Hose, 50 ft, 1/2, Carbon Steel, 3500 psi 24E926 Heated Hose, 5 ft, 1/4, Stainless Steel, 3500 psi 24E928 Heated Hose, 10 ft, 1/4, Stainless Steel, 3500 psi 24E930 Heated Hose, 25 ft, 1/4, Stainless Steel, 3500 psi 24E932 Heated Hose, 50 ft, 1/4, Stainless Steel, 3500 psi 24E934 Heated Hose, 5 ft, 3/8, Stainless Steel, 3500 psi 24E936 Heated Hose, 10 ft, 3/8, Stainless Steel, 3500 psi 24E938 Heated Hose, 25 ft, 3/8, Stainless Steel, 3500 psi 24E940 Heated Hose, 50 ft, 3/8, Stainless Steel, 3500 psi 24E942 Heated Hose, 5 ft, 1/2, Stainless Steel, 3500 psi 24E944 Heated Hose, 10 ft, 1/2, Stainless Steel, 3500 psi 24E946 Heated Hose, 25 ft, 1/2, Stainless Steel, 3500 psi 24E948 Heated Hose, 50 ft, 1/2, Stainless Steel, 3500 psi 262174 Unheated Hose, 5 ft, 1/4, Carbon Steel, 3500 psi 262176 Unheated Hose, 10 ft, 1/4, Carbon Steel,

3500 psi

262178 Unheated Hose, 25 ft, 1/4, Carbon Steel,

3500 psi

262180 Unheated Hose, 50 ft, 1/4, Carbon Steel,

3500 psi 262182 Unheated Hose, 5 ft, 3/8, Carbon Steel, 3500 psi 262184 Unheated Hose, 10 ft, 3/8, Carbon Steel,

3500 psi 262186 Unheated Hose, 25 ft, 3/8, Carbon Steel,

3500 psi 262188 Unheated Hose, 50 ft, 3/8, Carbon Steel,

3500 psi 262190 Unheated Hose, 5 ft, 1/2, Carbon Steel, 3500 psi 262192 Unheated Hose, 10 ft, 1/2, Carbon Steel,

3500 psi 262194 Unheated Hose, 25 ft, 1/2, Carbon Steel,

3500 psi 262196 Unheated Hose, 50 ft, 1/2, Carbon Steel,

3500 psi 262237 Unheated Hose, 5 ft, 1/4, Stainless Steel,

3500 psi

8 313997ZAA

Product Configurator

262239 Unheated Hose, 10 ft, 1/4, Stainless Steel,

3500 psi

262241 Unheated Hose, 25 ft, 1/4, Stainless Steel,

3500 psi

262243 Unheated Hose, 50 ft, 1/4, Stainless Steel,

3500 psi

262245 Unheated Hose, 5 ft, 3/8, Stainless Steel,

3500 psi

262247 Unheated Hose, 10 ft, 3/8, Stainless Steel,

3500 psi

262249 Unheated Hose, 25 ft, 3/8, Stainless Steel,

3500 psi

262251 Unheated Hose, 50 ft, 3/8, Stainless Steel,

3500 psi

262253 Unheated Hose, 5 ft, 3/8, Stainless Steel,

3500 psi

262255 Unheated Hose, 10 ft, 3/8, Stainless Steel,

3500 psi

262257 Unheated Hose, 25 ft, 3/8, Stainless Steel,

3500 psi

262259 Unheated Hose, 50 ft, 3/8, Stainless Steel,

3500 psi

A (Red) Individual

Part Description

24E901 Heated Hose, 5 ft, 1/4, Carbon Steel, 3500 psi 24E903 Heated Hose, 10 ft, 1/4, Carbon Steel, 3500 psi 24E905 Heated Hose, 25 ft, 1/4, Carbon Steel, 3500 psi 24E907 Heated Hose, 50 ft, 1/4, Carbon Steel, 3500 psi 24E909 Heated Hose, 5 ft, 3/8, Carbon Steel, 3500 psi 24E911 Heated Hose, 10 ft, 3/8, Carbon Steel, 3500 psi 24E913 Heated Hose, 25 ft, 3/8, Carbon Steel, 3500 psi 24E915 Heated Hose, 50 ft, 3/8, Carbon Steel, 3500 psi 24E917 Heated Hose, 5 ft, 1/2, Carbon Steel, 3500 psi 24E919 Heated Hose, 10 ft, 1/2, Carbon Steel, 3500 psi 24E921 Heated Hose, 25 ft, 1/2, Carbon Steel, 3500 psi 24E923 Heated Hose, 50 ft, 1/2, Carbon Steel, 3500 psi 24E925 Heated Hose, 5 ft, 1/4, Stainless Steel, 3500 psi 24E927 Heated Hose, 10 ft, 1/4, Stainless Steel, 3500 psi 24E929 Heated Hose, 25 ft, 1/4, Stainless Steel, 3500 psi 24E931 Heated Hose, 50 ft, 1/4, Stainless Steel, 3500 psi 24E933 Heated Hose, 5 ft, 3/8, Stainless Steel, 3500 psi 24E935 Heated Hose, 10 ft, 3/8, Stainless Steel, 3500 psi 24E937 Heated Hose, 25 ft, 3/8, Stainless Steel, 3500 psi 24E939 Heated Hose, 50 ft, 3/8, Stainless Steel, 3500 psi 24E941 Heated Hose, 5 ft, 1/2, Stainless Steel, 3500 psi 24E943 Heated Hose, 10 ft, 1/2, Stainless Steel, 3500 psi 24E945 Heated Hose, 25 ft, 1/2, Stainless Steel, 3500 psi 24E947 Heated Hose, 50 ft, 1/2, Stainless Steel, 3500 psi

262173 Unheated Hose, 5 ft, 1/4, Carbon Steel, 3500 psi 262175 Unheated Hose, 10 ft, 1/4, Carbon Steel,

3500 psi

262177 Unheated Hose, 25 ft, 1/4, Carbon Steel,

3500 psi

262179 Unheated Hose, 50 ft, 1/4, Carbon Steel,

3500 psi 262181 Unheated Hose, 5 ft, 3/8, Carbon Steel, 3500 psi 262183 Unheated Hose, 10 ft, 3/8, Carbon Steel,

3500 psi 262185 Unheated Hose, 25 ft, 3/8, Carbon Steel,

3500 psi 262187 Unheated Hose, 50 ft, 3/8, Carbon Steel,

3500 psi 262189 Unheated Hose, 5 ft, 1/2, Carbon Steel, 3500 psi 262191 Unheated Hose, 10 ft, 1/2, Carbon Steel,

3500 psi 262193 Unheated Hose, 25 ft, 1/2, Carbon Steel,

3500 psi 262195 Unheated Hose, 50 ft, 1/2, Carbon Steel,

3500 psi 262236 Unheated Hose, 5 ft, 1/4, Stainless Steel,

3500 psi 262238 Unheated Hose, 10 ft, 1/4, Stainless Steel,

3500 psi 262240 Unheated Hose, 25 ft, 1/4, Stainless Steel,

3500 psi 262242 Unheated Hose, 50 ft, 1/4, Stainless Steel,

3500 psi 262244 Unheated Hose, 5 ft, 3/8, Stainless Steel,

3500 psi 262246 Unheated Hose, 10 ft, 3/8, Stainless Steel,

3500 psi 262248 Unheated Hose, 25 ft, 3/8, Stainless Steel,

3500 psi 262250 Unheated Hose, 50 ft, 3/8, Stainless Steel,

3500 psi 262252 Unheated Hose, 5 ft, 1/2, Stainless Steel,

3500 psi 262254 Unheated Hose, 10 ft, 1/2, Stainless Steel,

3500 psi 262256 Unheated Hose, 25 ft, 1/2, Stainless Steel,

3500 psi 262258 Unheated Hose, 50 ft, 1/2, Stainless Steel,

3500 psi

Hose Bundling Accessories

Part Description

24E953 Air Hose, 5 ft 15B280 Air Hose, 10 ft 15C624 Air Hose, 25 ft 15B295 Air Hose, 50 ft

313997ZAA 9

Product Configurator

24E900 Signal Cable, 5 pin, Male/Female, 2.0 meter 24E899 Signal Cable, 5 pin, Male/Female, 4.0 meter 24E898 Signal Cable, 5 pin, Male/Female, 8.5 meter 24E897 Signal Cable, 5 pin, Male/Female, 16.0 meter 24E896 Fluid Temperature Sensor Cable, 4 pin,

Male/Female, 2.0 meter

24E895 Fluid Temperature Sensor Cable, 4 pin,

Male/Female, 3.0 meter

24E894 Fluid Temperature Sensor Cable, 4 pin,

Male/Female, 8.0 meter

24E893 Fluid Temperature Sensor Cable, 4 pin,

Male/Female, 15.7 meter 24E954 Scuff Guard, 1.75 in. (44 mm), 200 ft (61 m) Roll 24E961 Scuff Guard, 1.75 in. (44 mm), 200 ft (61 m) Roll

261821 Wire Connector, 6AWG (4.11 mm) 24E955 Hose Lacing, 1500 ft (457.2 m) Roll 15B679 Hose Safety Label

Applicator

NOTE: When selecting an applicator, if an applicator is

chosen which does not have a signal communicating to the HFR, then the sizes of the A and B pumps added together must be greater or equal to 120 cc. For exam ple: A (red) pump size = 20 cc, B (blue) pump size = 100 cc, 20 cc + 100 cc = 120 cc. Since the pump sizes combined = 120 cc, an applicator may be selected which does not have a signal communicating to the HFR.

Part Description

24A084 L-Head 6/10 With Calibration Orifice 24A085 L-Head 10/14 With Calibration Orifice 24A086 L-Head 13/20 With Calibration Orifice 24A090 S-Head 6-625 With Calibration Orifice 24A092 S-Head 6-500 L/S With Calibration Orifice 24A093 S-Head 6-625 L/S With Calibration Orifice 24J187 GX-16, 24:1, Straight, Machine Mount 24K233 GX-16, 24:1, Left, Machine Mount 24K234 GX-16, No Orifice, Left, Machine Mount 24E876 GX-16, No Orifice, Straight, Machine Mount 24E877 GX-16, 24:1, Right, Machine Mount

24E878 GX-16, No Orifice, Right, Machine Mount CS00RD Fusion CS, 1:1 Only, 0.029 CS01RD Fusion CS, 1:1 Only, 0.042 CS02RD Fusion CS, 1:1 Only, 0.052

246100 Fusion AP, 1:1 Only, 0.029

247007 Fusion MP, 1:1 Only, 0.029

246101 Fusion AP, 1:1 Only, 0.042

247019 Fusion MP, 1:1 Only, 0.047

246102 Fusion AP, 1:1 Only, 0.052

247025 Fusion MP, 1:1 Only, 0.057

24D500 Applicator, MD2, 1:1, Soft, Carbon Steel

24D501 Applicator, MD2, 1:1, Soft, Carbon Steel, Electric

24D502 Applicator, MD2, 1:1, Soft, Carbon Steel, Lever

24D503 Applicator, MD2, 1:1, Soft, Stainless Steel

24D504 Applicator, MD2, 1:1, Soft, Stainless Steel, Elec

tric 24D505 Applicator, MD2, 1:1, Soft, Stainless Steel, Lever 24D509 Applicator, MD2, 1:1, Hard, Carbon Steel 24D510 Applicator, MD2, 1:1, Hard, Carbon Steel, Elec

tric 24D511 Applicator, MD2, 1:1, Hard, Carbon Steel, Lever 24D512 Applicator, MD2, 1:1, Hard, Carbon Steel, Pneu

matic 24D513 Applicator, MD2, 1:1, Hard, Stainless Steel 24D514 Applicator, MD2, 1:1, Hard, Stainless Steel, Elec

tric

10 313997ZAA

Product Configurator

24D515 Applicator, MD2, 1:1, Hard, Stainless Steel,

Lever

24D516 Applicator, MD2, 1:1, Hard, Stainless Steel,

Pneumatic 24D521 Applicator, MD2, 10:1, Soft, Carbon Steel 24D522 Applicator, MD2, 10:1, Soft, Carbon Steel, Elec

tric 24D523 Applicator, MD2, 10:1, Soft, Carbon Steel, Lever 24D524 Applicator, MD2, 10:1, Soft, Stainless Steel 24D525 Applicator, MD2, 10:1, Soft, Stainless Steel, Elec

tric 24D526 Applicator, MD2, 10:1, Soft, Stainless Steel,

Lever 24D530 Applicator, MD2, 10:1, Hard, Carbon Steel 24D531 Applicator, MD2, 10:1, Hard, Carbon Steel, Elec

tric 24D532 Applicator, MD2, 10:1, Hard, Carbon Steel, Lever 24D533 Applicator, MD2, 10:1, Hard, Carbon Steel, Pneu

matic 24D534 Applicator, MD2, 10:1, Hard, Stainless Steel 24D535 Applicator, MD2, 10:1, Hard, Stainless Steel,

Electric 24D536 Applicator, MD2, 10:1, Hard, Stainless Steel,

Lever 24D537 Applicator, MD2, 10:1, Hard, Stainless Steel,

Pneumatic 24E505 MD2 Orifice Adapter Kit 257999 EP Pour Gun, Pistol Grip, 1/4 in. Purge Rod 24C932 EP Pour Gun, Machine mount, 1/4 in. Purge Rod 24C933 EP Pour Gun, Pistol Grip, 3/8 in. Purge Rod 24C934 EP Pour Gun, Machine Mount, 3/8 in. Purge Rod LC0058 Mixer Kit, (10) 3/8 in. x 24 Element with Shroud LC0059 Mixer Kit, (10) 3/8 in. x 36 Element with Shroud LC0060 Mixer Kit, (10) 3/8 in. Combo with Shroud LC0295 Mixer Kit, (10) 1/2 in. x 24 Element with Shroud LC0296 Mixer Kit, (10) 1/2 in. x 36 Element with Shroud LC0079 Mixer Pack, (50) 3/8 in. x 24 Element LC0080 Mixer Pack, (50) 3/8 in. x 24 Element LC0081 Mixer Pack, (50) 3/8 in. Combo Element LC0086 Mixer Pack, (250) 3/8 in. x 24 Element LC0087 Mixer Pack, (250) 3/8 in. x 36 Element LC0088 Mixer Pack, (250) 3/8 in. Combo Element

B (Blue) Applicator Orifice

S-Head and L-Head

Description Part For Use With Applicator:

Calibrate 24A036 S-Head Only

0.25 24A037 S-Head Only

0.35 24A038 S-Head Only

0.50 24A039 S-Head Only

0.60 24A040 S-Head Only

0.70 24A041 S-Head Only

0.80 24A042 S-Head Only

0.90 24A043 S-Head Only

1.00 24A044 S-Head Only

1.10 24A045 S-Head Only

1.20 24A046 S-Head Only

1.30 24A047 S-Head Only

1.40 24A050 S-Head Only

1.50 24A051 S-Head Only

1.60 24A052 S-Head Only

1.70 24A053 S-Head Only

1.80 24A054 S-Head Only

1.90 24A055 S-Head Only

2.00 24A056 S-Head Only

2.50 24A057 S-Head Only

3.00 24A058 S-Head Only

3.50 24A059 S-Head Only

4.00 24A060 S-Head Only

4.20 24A061 S-Head Only

4.50 24A062 S-Head Only

5.00 24A063 S-Head Only

5.50 24A064 S-Head Only

6.00 24A065 S-Head Only

6.50 24A066 S-Head Only

7.00 24A067 S-Head Only

Calibrate M0934A-4 L-Head Only

0.25 247761 L-Head Only

0.45 247762 L-Head Only

0.5 247763 L-Head Only

0.75 247764 L-Head Only

0.8 247765 L-Head Only

0.85 247766 L-Head Only 1 247767 L-Head Only

1.1 247811 L-Head Only

1.2 247848 L-Head Only

1.25 248858 L-Head Only

1.3 247859 L-Head Only

1.4 247860 L-Head Only

1.5 247861 L-Head Only

1.6 247862 L-Head Only

1.65 247863 L-Head Only

1.7 247864 L-Head Only

1.75 247865 L-Head Only

1.8 247866 L-Head Only

1.9 247867 L-Head Only

313997ZAA 11

Product Configurator

2 247868 L-Head Only

2.4 247869 L-Head Only

3.2 247870 L-Head Only

3.6 247871 L-Head Only

4.2 247872 L-Head Only 5 247873 L-Head Only

5.6 247874 L-Head Only

GX-16

Description Part

257701 0.011 in. Orifice 257702 0.013 in. Orifice 257703 0.016 in. Orifice 257704 0.018 in. Orifice 257705 0.020 in. Orifice 257706 0.022 in. Orifice 257707 0.023 in. Orifice 257708 0.024 in. Orifice 257709 0.025 in. Orifice 257710 0.026 in. Orifice 257711 0.028 in. Orifice 257712 0.029 in. Orifice 257713 0.032 in. Orifice 257714 0.035 in. Orifice 257715 0.036 in. Orifice 257716 0.038 in. Orifice 257717 0.039 in. Orifice 257718 0.040 in. Orifice 257719 0.042 in. Orifice 257720 0.043 in. Orifice 257721 0.044 in. Orifice 257722 0.049 in. Orifice 257723 0.052 in. Orifice 257724 0.061 in. Orifice 24K682 0.085 in. Orifice

™

Gun

Description Part For Use With Applicator:

Orifice Kit 24E250 EP 250, 6 Blue, 6 Red

0.51 mm Poly Orifice

0.79 mm Poly Orifice

1.19 mm Poly Orifice

1.52 mm Poly Orifice

1.70mm Poly Orifice

2.18 mm Poly Orifice

0.41 mm Poly Orifice

0.61 mm Poly Orifice

24C751 EP 250 Poly Side Orifice, Std

24C752 EP 250 Poly Side Orifice, Std

24C753 EP 250 Poly Side Orifice, Std

24C754 EP 250 Poly Side Orifice, Std

24C755 EP 250 Poly Side Orifice, Std

24C756 EP 250 Poly Side Orifice, Std

24C805 EP 250 Poly Side Orifice

24C806 EP 250 Poly Side Orifice

0.71 mm Poly Orifice

0.89 mm Poly Orifice

0.99 mm Poly Orifice

1.07 mm Poly Orifice

1.32 mm Poly Orifice

1.40 mm Poly Orifice

1.60 mm Poly Orifice

1.85 mm Poly Orifice

Orifice Kit 24E251 EP 375, 6 Blue, 6 Red

0.51 mm Poly Orifice

0.79 mm Poly Orifice

1.19 mm Poly Orifice

1.52 mm Poly Orifice

1.70 mm Poly Orifice

2.18 mm Poly Orifice

0.41 mm Poly Orifice

0.61 mm Poly Orifice

0.71 mm Poly Orifice

0.89 mm Poly Orifice

0.99 mm Poly Orifice

1.07 mm Poly Orifice

1.32 mm Poly Orifice

1.40 mm Poly Orifice

1.60 mm Poly Orifice

1.85 mm Poly Orifice

24C807 EP 250 Poly Side Orifice

24C808 EP 250 Poly Side Orifice

24C809 EP 250 Poly Side Orifice

24C810 EP 250 Poly Side Orifice

24C811 EP 250 Poly Side Orifice

24C812 EP 250 Poly Side Orifice

24C813 EP 250 Poly Side Orifice

24C815 EP 250 Poly Side Orifice

24C761 EP 375 Poly Side Orifice, Std

24C762 EP 375 Poly Side Orifice, Std

24C763 EP 375 Poly Side Orifice, Std

24C764 EP 375 Poly Side Orifice, Std

24C765 EP 375 Poly Side Orifice, Std

24C766 EP 375 Poly Side Orifice, Std

24C794 EP 375 Poly Side Orifice

24C795 EP 375 Poly Side Orifice

24C796 EP 375 Poly Side Orifice

24C797 EP 375 Poly Side Orifice

24C798 EP 375 Poly Side Orifice

24C799 EP 375 Poly Side Orifice

24C800 EP 375 Poly Side Orifice

24C801 EP 375 Poly Side Orifice

24C802 EP 375 Poly Side Orifice

24C804 EP 375 Poly Side Orifice

12 313997ZAA

Product Configurator

Iso A (Red) Applicator Orifice

S-Head and L-Head

The A (Red) applicator orifices for the S-Head and L-Head are the same as the B (Blue) applicator orifices. See page 11.

GX-16

Description Part

EP Gun

Description Part For Use With Applicator:

0.51 mm Iso Orifice

0.79 mm Iso Orifice

1.19 mm Iso Orifice

1.52 mm Iso Orifice

1.70mm Iso Orifice

2.18 mm Iso Orifice

0.41 mm Iso Orifice

0.61 mm Iso Orifice

24D223 EP 250 Iso Side Orifice, Std

24D224 EP 250 Iso Side Orifice, Std

24D225 EP 250 Iso Side Orifice, Std

24D226 EP 250 Iso Side Orifice, Std

24D227 EP 250 Iso Side Orifice, Std

24D228 EP 250 Iso Side Orifice, Std

24D229 EP 250 Iso Side Orifice

24D230 EP 250 Iso Side Orifice

0.71 mm Iso Orifice

0.89 mm Iso Orifice

0.99 mm Iso Orifice

1.07 mm Iso Orifice

1.32 mm Iso Orifice

1.40 mm Iso Orifice

1.60 mm Iso Orifice

1.85 mm Iso Orifice

0.51 mm Iso Orifice

0.79 mm Iso Orifice

1.19 mm Iso Orifice

1.52 mm Iso Orifice

1.70 mm Iso Orifice

2.18 mm Iso Orifice

0.41 mm Iso Orifice

0.61 mm Iso Orifice

0.71 mm Iso Orifice

0.89 mm Iso Orifice

0.99 mm Iso Orifice

1.07 mm Iso Orifice

1.32 mm Iso Orifice

1.40 mm Iso Orifice

1.60 mm Iso Orifice

1.85 mm Iso Orifice

24D231 EP 250 Iso Side Orifice

24D232 EP 250 Iso Side Orifice

24D233 EP 250 Iso Side Orifice

24D234 EP 250 Iso Side Orifice

24D235 EP 250 Iso Side Orifice

24D236 EP 250 Iso Side Orifice

24D237 EP 250 Iso Side Orifice

24D238 EP 250 Iso Side Orifice

24D239 EP 375 Iso Side Orifice, Std

24D240 EP 375 Iso Side Orifice, Std

24D241 EP 375 Iso Side Orifice, Std

24D242 EP 375 Iso Side Orifice, Std

24D243 EP 375 Iso Side Orifice, Std

24D244 EP 375 Iso Side Orifice, Std

24D245 EP 375 Iso Side Orifice

24D246 EP 375 Iso Side Orifice

24D247 EP 375 Iso Side Orifice

24D248 EP 375 Iso Side Orifice

24D249 EP 375 Iso Side Orifice

24D250 EP 375 Iso Side Orifice

24D251 EP 375 Iso Side Orifice

24D252 EP 375 Iso Side Orifice

24D253 EP 375 Iso Side Orifice

24D254 EP 375 Iso Side Orifice

313997ZAA 13

Product Configurator

AC Power Pack with S-Head/L-Head Hoses, Optional Boom

Part Description

24D829 230V, Boom, L-Head Hoses 24D830 230V, Boom, S-Head Hoses 24D834 400V, Boom, L-Head Hoses 24D835 400V, Boom, S-Head Hoses 24D831 230V, L-Head Hoses, No Boom 24D832 230V, S-Head Hoses, No Boom 24D836 400V, L-Head Hoses, No Boom 24D837 400V, S-Head Hoses, No Boom 24F297 230V, L-Head Application, No Boom, No Hoses

24J912 230V, S-Head Application, No Boom, No Hoses

24F298 400V, L-Head Application, No Boom, No Hoses

24J913 230V, S-Head Application, No Boom, No Hoses

257798 Power Pack GX-16 Connection Kit 24E347 Hydraulic Power Pack Level Sensor Kit 24C872 Hydraulic Power Pack Pressure Gauge Kit 24E348 Hydraulic Power Pack Temperature Sensor

124217 Power Pack Accumulator Charging kit

Flow Meters

Flow Meter Electronics (Necessary)

Part Description

24J318 Flow Meter Electronics Kit

“A” and “B” Side Flow Meter (One for each side)

Part Description

24J319 S3000 Flow Meter Kit

(0.01 to 0.53 gpm, 50 to 2000 cc per min) (1 to 1000 cps)

24J320 G3000 Flow Meter Kit

(0.02 to 1.0 gpm, 75 to 3800 cc per min) (20 to 3000 cps)

24J321 G3000HR Flow Meter Kit

(0.01 to 0.5 gpm, 38 to 1900 cc per min) (20 to 3000 cps)

24J322 HG6000 Flow Meter Kit

(0.013 to 6.0 gpm, 50 to 22,700 cc per min) (30 to 1,000,000 cps)

24J323 HG6000HR Flow Meter Kit

(0.007 to 2.0 gpm, 25 to 7571 cc per min) (30 to 1,000,000,cps)

Dispense Valve Interface Kit

Part Description

24C757 MD2 Valve Solenoid, Machine Mount 24D160 MD2 Valve Solenoid, Remote Mount 24D161 Auto-Fusion Solenoid for Fusion Dispense Valve 24C067 Fusion Gun Pressure Adjust Kit

Flow Meter Calibration Kit (per applicator)

Part Description

24J324 L-Head Flow Meter Calibration Kit 24J325 S-Head Flow Meter Calibration Kit 24J326 P2 Flow Meter Calibration Kit 24J357 GX-16 Flow Meter Calibration Kit 24F227 EP/Fusion Flow Meter Calibration Kit 255247 MD2 1:1 Flow Meter Calibration Kit 255245 MD2 10:1 Flow Meter Calibration Kit

14 313997ZAA

Product Configurator

Pump Feed Kits

Part Description

246081 2:1 (Air/Fluid) Carbon Steel Complete Supply

Pump Kit

246369 H515 (Air/Fluid) Carbon Steel Complete Supply

Pump Kit

246375 H716 (Air/Fluid) Carbon Steel Complete Supply

Pump Kit

24D328 H1050 (Air/Fluid) Carbon Steel Complete Supply

Pump Kit

257769

24D091 2:1 (Air/Fluid) Stainless Steel Complete Supply

24D092 H515 (Air/Fluid) Stainless Steel Complete Supply

24D093 H716 (Air/Fluid) Stainless Steel Complete Supply

24D094 H1050 (Air/Fluid) Stainless Steel Complete Sup

24D095 5:1 Monarch 55G Stainless Steel Complete Sup

24D096 5:1 Monarch 5G Stainless Steel Complete Supply

257777 High-Flo Stainless Steel Complete Supply Pump

246366 246367 Husky 716 Pump, Drum with Riser Tube

24D329 Husky 1050 Pump, Drum with Riser Tube 233052 Husky 515 Diaphragm Pump, Drum with Riser

233057 Husky 716 Diaphragm Pump, Drum with Riser

24D097 Husky 1050 SS Pump, Drum with Riser Tube 295616 2:1 (Air/Fluid) Stainless Steel Supply Pumps with

24D098 5:1 Monarch, 5G, Stainless Steel Supply Pumps

24D099 5:1 Monarch, 55G, Stainless Steel Supply Pumps

246481 Husky 515 Pump with Carbon Steel Fluid Plumb

246482 Husky 716 Pump with Carbon Steel Fluid Plumb

24D332 Husky 1050 Pump with Carbon Steel Fluid

246898 2:1 Supply Pump with Carbon Steel Fluid Plumb

24D100 Husky 515 Pump with Stainless Steel Fluid

24D101 Husky 716 Pump with Stainless Steel Fluid

High-Flo Supply Pump Kit

Pump Kit

ply Pump Kit

Pump Kit

Kit Husky

Tube

Riser Tubes

with Riser Tubes

ing

Plumbing

ing

Plumbing

(Air/Fluid) Carbon Steel Complete

™

515 Pump, Drum with Riser Tube

24D102 Husky 1050 Pump with Stainless Steel Fluid

Plumbing

24D103 2:1 Supply Pump with Stainless Steel Fluid

Plumbing

24D104 5:1 Monarch Pump with Stainless Steel Fluid

Plumbing

24D105 5:1 Monarch Pump with Stainless Steel Fluid

Plumbing 24E396 One 2:1 T-2 Pump, Carbon Steel 24E397 One 2:1 T-2 Pump, Stainless Steel 24E398 One Monarch 5:1 Pump, 5G 24E399 One Monarch 5:1 Pump, 55G 246419 Carbon Steel Riser Tube Assembly 246477 Carbon Steel Return Tube 246483 Air Supply for Feed Pump and Gun 247616 Desiccant Dryer 15C381 Desiccant Dryer Cartridge 233048 Drum Pump Accessory Kit 24D106 Stainless Steel Return Tube Accessory Kit 24D107 Stainless Steel Circulation Accessory 24E379 Carbon Steel Circulation Accessory Kit 244053 26 sq. in., 60 mesh, Stainless Steel Fluid Filter 116178 26 sq. in., 30 mesh, Stainless Steel Fluid Filter

Element 116179 26 sq. in., 60 mesh, Stainless Steel Fluid Filter

Element 116180 26 sq. in., 100 mesh, Stainless Steel Fluid Filter

Element 116181 26 sq. in., 200 mesh, Stainless Steel Fluid Filter

Element 213058 36 sq. in., 60 mesh, Carbon Steel Fluid Filter 108106 36 sq. in., 30 mesh, Carbon Steel Fluid Filter Ele

ment 108107 36 sq. in., 60 mesh, Carbon Steel Fluid Filter Ele

ment 108108 36 sq. in., 100 mesh, Carbon Steel Fluid Filter

Element 108109 36 sq. in., 150 mesh, Carbon Steel Fluid Filter

Element 108110 36 sq. in., 200 mesh, Carbon Steel Fluid Filter

Element

313997ZAA 15

Product Configurator

B (Blue) and A (Red) Feed Tanks

Part Description

24D562 38L Tank, No Agitation, Chiller, Desiccant, 2

Level Sensors

24D564 38L Tank, Agitation, Chiller, Desiccant, 2 Level

Sensors

24D565 75L Tank, No Agitation, Chiller, Desiccant, 2

Level Sensors

24C317 75L Tank, Agitation, Chiller, Desiccant, 2 Level

Sensors 24D568 38L Tank, No Agitation, No Level Sensors 24D569 38L Tank, No Agitation, 2 Level Sensors 24D570 38L Tank, Agitation, 2 Level Sensors 24D571 38L Tank, Agitation, Slinger Plate, 2 Level Sen

sors 24D572 38L Tank, Agitation, Slinger Plate, Heat, Insula

tion, 2 Level Sensors 24D573 38L Tank, Agitation, Heat, Insulation, 2 Level

Sensors 24D574 75L Tank, No Agitation, No Level Sensors 24D575 75L Tank, No Agitation, 2 Level Sensors 24D576 75L Tank, Agitation, 2 Level Sensors 24D577 75L Tank, Agitation, Slinger Plate, 2 Level Sen

sors 24D578 75L Tank, Agitation, Slinger Plate, Heat, Insula

tion, 2 Level Sensors 24D579 75L Tank, Agitation, Heat, Insulation, 2 Level

Sensors

257757 Insulator Blanket for 38L Tank 257758 Insulator Blanket for 75L Tank 257770 Refill Kit For Customer Supplied Feed System 257778 Nitrogen Kit For 1 Tank 257779 Nitrogen Kit For 2 Tanks

257916 Vacuum Pump Kit, 6.9 cfm, 1st, 230V, 1 phase 24D271 3rd Level Sensor Prox Switch Option LC0097 Desiccant Dryer, 3/8 in. Npt With Adapter And

Cartridge LC0098 Desiccant Dryer Refill Cartridge 24G952 20gal (75L) Carbon Steel Tank, 2 Level Sensors 24G953 20gal (75L) Carbon Steel Tank, 2 Level Sensors,

Variable Speed Pneumatic Agitator 24G955 20gal (75L) Carbon Steel Tank, 2 Level Sensors,

Variable Speed Electric Agitator 24G956 20gal (75L) Carbon Steel Tank, 2 Level Sensors,

Chiller Control Valve, Heat Exchanger 24G957 20gal (75L) Carbon Steel Tank, 2 Level Sensors,

Variable Speed Pneumatic Agitator, Chiller Con

trol Valve, Heat Exchanger 24G959 20gal (75L) Carbon Steel Tank, 2 Level Sensors,

Variable Speed Electric Agitator, Chiller Control

Valve, Heat Exchanger

24J209 20gal (75L) Stainless Steel Tank, 3 Level Sen

sors, Insulated

24J707 20gal (75L) Carbon Steel Tank, 3 Level Sensors,

Insulated

24J243 2gal (7.6L) Stainless Steel Tank

16 313997ZAA

Additional Accessories

Product Configurator

Miscellaneous

Part Description

24C871 Hydraulic Power Pack Hydraulic Tank Fluid Level

Sensor

24C873 Hydraulic Power Pack Manifold Oil Temperature

Sensor 24P090 Mobile Pallet Base with Casters 24F516 IsoGuard Select fluid, 6 quarts 121728 Extension Cable for Advanced Display Module,

4meter, 255244 Foot Switch with Guard and 4 meter Cable 24F227 EP and Fusion Gun Ratio Check 24F235 25 ft hose extensions for L-Head applicator;

material, hydraulic, and signal cables 24F236 50 ft hose extensions for L-Head applicator;

material, hydraulic, and signal cables 24F237 25 ft hose extensions for S-Head applicator;

material, hydraulic, and signal cable 24F238 50 ft hose extensions for S-Head applicator;

material, hydraulic, and signal cable 24K206 Nip Sensor Kit 24H019 Air Inlet Filter for Hydraulic Power Pack 255468 Light Tower Kit

Discrete Gateway Module (DGM)

The HFR Discrete Gateway Module allows the user to control an HFR through multiple external control devices such as contact blocks or relays. The DGM operates in conjunction with the existing Advanced Display Module (ADM) such that both devices can be used to control the machine. See HFR Communication Gateway Module manual for more information

Part Description

24F843 Single DGM Cube with Board 24F844 Two DGM Cubes with Board 24G830 Single DGM Cube

Communications Gateway Module (CGM)

The HFR Communication Gateway Module allows the user to control an HFR through an external control device such as a PLC. The CGM operates in conjunc tion with the existing Advanced Display Module (ADM) such that both devices can be used to control the machine. See HFR Communication Gateway Module manual for more information

Part Description

24J415 CGM Mounting KIt (Required)

CGMDN0 GCA Gateway Module, DeviceNet Fieldbus

CGMEP0 GCA Gateway Module, EtherNet/IP Fieldbus CGMPB0 GCA Gateway Module, PROFIBUS Fieldbus

CGMPN0 GCA Gateway Module, PROFINET Fieldbus

313997ZAA 17

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama tion point symbol alerts you to a general warning and the ha zard symbol refe rs to procedure-sp ecific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.

WARNING

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause elec tric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and reg ulations.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDSs to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

• Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhala tion of toxic fumes, and burns. This equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufac turer.

SKIN INJECTION HAZARD

High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical

treatment.

• Do not point dispensing device at anyone or at any part of the body.

• Do not put your hand over the fluid outlet.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

18 313997ZAA

Warnings

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To he lp pre vent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot ligh ts, cigaret te s , po rt ab le ele ct ric lam p s, and pla s tic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when fla mmable fu mes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only ground ed ho se s.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

PRESSURIZED EQUIPMENT HAZARD

Fluid from the gun/dispense valve, leaks, or ruptured comp onents can splash in the eyes or on skin and cause serious injury.

• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressu re . Turn off all e qui pme nt and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu facturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

313997ZAA 19

Important Two-Component Material Information

WARNING

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equip ment, follow the Pressure Relief Procedure and disconnect all power sources.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during ope ration. To avoid severe burns:

• Do not touch hot fluid or equipment.

Important Two-Component Material Information

Isocyanate Conditions

Spraying or dispensing materials containing isocya nates creates potentially harmful mists, vapors, and atomized particulates.

Read material manufacturer’s warnings and m ate r ial MSDS to know specific hazards and precautions related to isocyanates.

Prevent inhalation of isocyanate mists, vapors, and atomized particulates by providing sufficient ventila tion in the work area. If sufficient ventilation is not available, a supplied-air respirator is required for everyone in the work area.

To prevent contact with isocyanates, appropriate per sonal protective equipment, including chemically impermeable gloves, boots, aprons, and goggles, is also required for everyone in the work area.

Material Self-ignition

Keep Components A (Red) and B(Blue) Separate

Cross-contamination can result in cured material in fluid lines which could cause serious injury or dam age equipment. To prevent cross-contamination of the equipment’s wetted parts, never interchange component A (Red) and component B (Blue) parts.

Some materials may become self-igniting if applied too thickly. Read material manufacturer’s warnings and material MSDS.

20 313997ZAA

A (Red) and B (Blue) Components

Moisture Sensitivity of Isocyanates

Isocyanates (ISO) are catalysts used in two component foam and polyurea coatings. ISO will react with moisture (such as humidity) to form small, hard, abrasive crystals, which become suspended in the fluid. Eventually a film will form on the surface and the ISO will begin to gel, increasing in viscosity. If used, this partially cured ISO will reduce performance and the life of all wetted parts.

NOTE: The amount of film formation and rate of crystal lization varies depending on the blend of ISO, the humidity, and the temperature.

To prevent exposing ISO to moisture:

• Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere. Never store ISO in an open container.

• Keep the ISO lube pump reservoir (if installed) filled with IsoGuard Select, part 24F516. The lubricant creates a barrier between the ISO and the atmo sphere.

• Use moisture-proof hoses specifically designed for ISO, such as those supplied with your system.

• Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.

• Never use solvent on one side if it has been con taminated from the other side.

• Always lubricate threaded parts with ISO pump oil or grease when reassembling.

Foam Resins with 245 fa Blowing Agents

Some foam blowing agents will froth at temperatures above 90°F (33°C) when not under pressure, especially if agitated. To reduce frothing, minimize preheating in a circulation system.

Changing Materials

• When changing materials, flush the equipment mul tiple times to ensure it is thoroughly clean.

• Always clean the fluid inlet strainers after flushing.

• Check with your material manufacturer for chemical compatibility.

• Most materials use ISO on the A (Red) side, but some use ISO on the B (Blue) side. See the follow ing section.

A (Red) and B (Blue) Components

IMPORTANT!

Material suppliers can vary in how they refer to plural component materials.

Be aware that when standing in front of the manifold on proportioner:

• Component A (Red) is on the left side.

• Component B (Blue) is on the right side.

For all machines:

• The A (Red) side is intended for ISO, hardeners, and catalysts.

• If one of the materials being used is moisture-sensi tive, that material should always be in the A (Red) side.

• The B (Blue) side is intended for polyols, resins, and bases.

NOTE: For machines with material volume ratios other than 1:1, the higher volume side is typically the B (Blue) side.

313997ZAA 21

A (Red) and B (Blue) Components

22 313997ZAA

Typical Installation

ti7821a3

* Shown exposed for clarity.

Wrap with tape during operation.

B (Blue) Side Supply Detail

A (Red) Side Supply Detail

ti7821a2

ti14720a

Typical Installation

FIG. 1

Key:

A HFR Unit (see FIG. 2, page 25) BHose

C Fluid Temperature Sensor (FTS); 2x, 1 for each hose D Whip Hose E Dispense Gun F Gun Air Supply Hose G Feed Pump Air Supply Lines H Waste Container J Fluid Supply Lines

313997ZAA 23

K Feed Pumps L Agitator M Desiccant Dryer N Bleed Lines P Fluid Manifold

Component Identification

Key for FIG. 2.

AA Advanced Display Module (see page 30) BA Component A (Red) Pressure Relief Outlet BB Component B (Blue) Pressure Relief Outlet CO Base and Casters (Optional) FA Component A (Red) Fluid Manifold Inlet (on left side of

manifold block) FB Component B (Blue) Fluid Manifold Inlet FM HFR Fluid Manifold FP Feed In let Pressure Gauge FS Feed Inlet Strai ner (standard filter size is 20 mesh) FT Feed Inlet Temperature Gauge (heated models only) FV Feed Inlet Valve (A (Red) side shown) GA Component A (Red) Outlet Pressure Gauge GB Component B (Blue) Outlet Pressure Gauge HA Component A (Red) Hose Connection (from feed to gun

or mix head) HB Component B (Blue) Hose Connection (from feed to gun

or mix head) HP Hydraulic Power Pack Assembly HT Hydraulic Tank LR IsoGuard Se lect Fluid Reservoir LS Pumpline Linear Sensor MA Motor Control Module, see page 28 MP Main Power Switch PA Component A (Red) Pump PB Component B (Blue) Pump PD Power Distribution Box PH Primary Heater PI Primary Heater Fluid Inlet PO Primary Heater Fluid Outlet PR Primary Heater RTD PS Primary Heater Overtemperature Switch SA Component A (Red) PRESSURE RELIEF/DISPENSE

Valve SB Component B (Blue) PRESSURE RELIEF/DISPENSE

Valve TA Component A (Red) Pressure Transducer TB Component B (Blue) Pressure Transducer TC High Power Temperature Control Module (not shown, see

page 34)

24 313997ZAA

Component Identification

ti9880a1

Fluid Manifold (FM) Detail

Rear View

Primary Heater (PH) Detail,

B (Blue) side shown

24C352_313998_3g

24C327_313998_1e

24C352_313998_4e

FIG. 2: Component Identification, Heated Model shown with shrouds removed

313997ZAA 25

Component Identification

CB1

CB5

CB4

CB2CB3

CB9

CB7

CB6

CB8

24C681_313998_1e

CB579

CB718

B (Blue)

Left Side from Rear View

A (Red)

Right Side from Rear View

24C332_313998_3f

24C332_313998_6f

Main Power Switch

Located on top of the power distribution box, see

25. The main power switch turns power

page

ON and OFF . The main power switch does not turn pumps or heat zones on.

Circuit Breakers

Most circuit breakers are located inside the power distri bution box. The main block of circuit breakers in the power distribution box is shown below, with detailed information in the following table. For more information about items in the power distribution box, see power d is tribution box manual for more information.

Additional circuit breakers for protection of the second ary side of the heated hose transformer are loc ate d inside the frame. See the parts list for the installed pri mary/hose heat option. See Ref. 5 of the product config urator code for your machine to determine which primary/hose heat option is installed. See Product Con

figurator on page 5.

Size

230V/

1 phase,

Ref.

400V/

3 phase

230V/

3 phase

Component

CB1 63A 30A Motor Control Module CB2 40A 40A Primary Heater A CB3 15A 15A Tank Heat A CB4 40A 40A Hose Heat A CB5 5A 5A Miscellaneous CB6 5A 5A Miscellaneous CB7 40A 40A Hose Heat B CB8 15A 15A Tank Heat B CB9 40A 40A Primary Heater B

26 313997ZAA

Hydraulic Power Pack

24C352_313998_2g

Component Identification

FIG. 3

Key:

DA 8 Gallon Hydraulic Oil Reservoir (see Tech nical Data on

page 108 for specifications) DB Electric Motor DC Dipstick (not shown, located at rear left of hydraulic tank) DD Hydraulic Housing DE Directional Valve

DF Motor Control Module (see page 28) DG Fan DH Oil Filter DJ Shroud (not shown, removed for clarity) DK Air Inlet Filter

313997ZAA 27

Component Identification

r_257396_3b9905_01b

r_257396_3b9905_03b

Motor Control Module (MCM)

NOTICE

If the Motor Control Module is replaced, the selec tor switch must be set prior to initial startup of the Motor Control Module or damage may occur. See HFR Repair manual for details, see Related Man uals on page 3.

For MCM location, see reference MA in FIG. 2 on page 25. When installed, the end of the MCM with the power input connection (12) faces down and the end with the access cover (A) faces up.

The Motor Control Module uses an 8-position selector switch to set the system maximum workin g pre ssu re .

FIG. 4: MCM Component Identification

28 313997ZAA

Ref Description

A Access Cover BLEDs C Warning Label

1A, 1B CAN Connections

2 Three-way Splitter to: Oil Low Level

Sensor, Dispense Valve Solenoid, and

Footswitch 3 Oil Temperature Sensor 5 Electric Motor Temperature Sensor 6LVDT 7 Three-way Splitter to:

Hydraulic Directional Valve,

Oil Overtemperature Switch 8 Pressure Transducer B (Blue) side 9 Pressure Transducer A (Red) side

10 Not used 11 Motor Position Sensor 12 MCM Power Input Connection 13 Motor Power Connection

Component Identification

313997ZAA 29

Component Identification

TI12362a1

Advanced Display Module (ADM)

User Interface

FIG. 5: ADM Component Identification - Front

Buttons

Ref. Button Function

CA System

enable/ disable

CB System

Status Indicator Light

CC Stop Stops all system processes.

Enables/disables system. When sys tem is disabled, temperature control and dispense operation are disabled.

Displays system status. See System Status Indicator (CB) Conditions on page 31 for details.

Ref. Button Function

CD Soft

Defined by application using ADM.

Keys

CE Cancel Cancel a selection or number entry

while in the process of entering a number or making a selection.

CF Enter Acknowledge changing a value or

making a selection.

CG Lock/SetupToggle between run and setup

screens. If setup screens are pass word protected, button toggles between run and password entry screen.

CH Naviga

tion

Navigate within a screen or to a new screen.

30 313997ZAA

+ 82 hidden pages

Graco HFR Setup And Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual