Graco GMAX II 3900, GMAX II 5900, GMAX II 5900HD, GMAX II 7900 Quick Operator's Manual

Page 1
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GMAX
II
3900/5900/5900HD/7900
SETUP
Connect hose to sprayer and gun. Tighten hose connections with wrench.
Unscrew tip & guard from gun.
Fill throat packing nut with TSL to prevent premature packing wear.
Make sure power switch is set to OFF.
Check oil level of motor and pump. Cold engine starts.
Turn prime valve to Prime position (down).
Place siphon tube in pail partially filled with water.
Turn pressure control knob to lowest pressure, and set power switch to ON.
Increase pressure until sprayer starts and water runs out of prime tube. Let water run out of prime tube for 15 seconds.
Decrease pressure until sprayer stops.
Turn prime valve to Spray position (horizontal).
Make sure safety lever of gun is OFF.
Aim gun at inside wall of water pail and squeeze trigger.
Increase pressure until sprayer starts. Keep gun triggered into water pail for 1 minute. Release trigger.
Turn prime valve to Prime position (down).
Place siphon tube in paint pail, but leave drain tube in water pail.
Aim gun at inside wall of water pail, and squeeze trigger.
Transfer drain tube to paint pail.
Increase pressure until sprayer starts and paint comes out of drain tube.
Keeping gun triggered into water pail, turn prime valve to Spray position (horizontal).
When paint comes out of gun, release trigger and turn safety lever of gun to ON.
Screw tip & guard onto gun, making sure arrow-shaped handle of tip is pointing forward. You can reverse this tip to quickly clear clogs without taking it apart.
This procedure is for water-base paints and flushing fluids. For solvent-base paints and flushing fluids (i.e. mineral spirits), you must read Fire and Explosion Hazard in the Operating Instructions.
* check the Graco operations manual delivered with the unit for more details.
CHOOSE THE RIGHT TIP & FILTER
WARNING
1
3
2
4
Quick Operator’s Guide
207 307
109 209 309 409 509 609
111 211 311 411 511 611
113 213 313 413 513 613
115 215 315 415 515 615
815
217 317 417 517 617
817 917
119 219 319 419 519 619
819
121 221 321 421 521 621 721 821
223 323 423 523 623 723
225 325 425 525 625 725
327 427 527 627
827
429 529 629 729
331
531 631
831
433 533 633
833
235
435 535 635 735 835 935
439
443 543
645
451 551
455 555 655
5 cm 10 cm 15 cm 20 cm 25 cm 30 cm 35 cm 40 cm 45 cm
3 cm
7 cm 10 cm 15 cm 20 cm 25 cm 30 cm 35 cm 40 cm
pump filter
gun filter
200 mesh
100 mesh
100 mesh
100 mesh
60 mesh
60 mesh
none
none
30 mesh
* at 30 cm spraying distance
Ink
Stains
Lacquers
Enamels
Urethanes
Acrylics
Emulsions
Latex
Block filler
Intumescents
Texture material for spray applications
1st digit X5
=
fan width
*
Time to
change!
NEW
WORN
Page 2
SPRAYING
Turn safety lever of gun to OFF.
Point gun at area to be sprayed about 30 cm from surface, and begin moving gun before triggering. A good spray pattern is evenly distributed as it hits surface. Set pressure just high enough to spray without heavy edges. Use smaller tip size for thinner material and a larger tip size for thicker material if pressure adjust­ment cannot achieve even spray pattern.
SHUTDOWN AND CLEANUP * for AutoClean
2
: see bottom of this page
Set power switch to OFF.
Trigger gun until pressure is relieved.
Turn prime valve to Prime position (down).
Remove gun filter assembly.
Unscrew tip & guard from gun. Clean gun filter, inlet screen, tip, guard and manifold filter with water and brush.
Set power switch to ON, and increase pressure until sprayer starts.
As soon as Pump Armor comes out of drain tube, set power switch to OFF.
Screw inlet screen onto siphon tube, replace manifold filter and spacer, and assemble gun with filter, tip and guard.
Wipe outside of sprayer, hose and gun with rag soaked in water or mineral spirits.
Fill throat packing nut with TSL
Place drain tube and siphon tube in pail of water.
Turn pressure control knob to low­est setting, set power switch to ON, and increase pressure until sprayer starts. Let sprayer run and flush itself for 2 minutes.
Keeping gun triggered into water pail, turn prime valve to Spray position (horizontal).
Set power switch to OFF, turn pressure control knob to lowest setting, and turn prime valve to Prime position (down).
Place drain tube in waste pail and siphon tube in container of Pump Armor
Assemble gun without filter.
Unscrew inlet screen from siphon tube.
Keep gun triggered into pail for 1 minute, until water coming out of gun is clean.
Remove manifold filter and spacer.
Remove suction and drain tubes from paint. Place drain tube into waste pail and wipe suction tube clean.
Place suction tube in appropriate cleaning fluid.
Close drain valve. Switch power ON.
To save paint from hose and pump, trigger gun into paint pail and increase pressure. When cleaning fluid appears, release gun trigger.
Turn pressure all the way down. Open drain valve.
Screw connector onto gun.
Rotate trigger lock clip 90° to lock trigger open.
Press display button until timer appears and turn pressure control knob to highest.
Close drain valve.
With clean fluid, briefly trigger gun into waste pail several times to clear any debris from front of gun.
Install tip and guard and briefly trigger gun into waiste pail to clean tip. Reverse tip if necessary.
GRACO N.V. Industrieterrein Oude Bunders Slakweidestraat 31 • B-3630 Maasmechelen Tel: +32 (89) 770 700 • Fax: +32 (89) 770 777 E-mail: info@graco.be • http://www.graco.be
All information, illustrations, and specifications in this document are based on the latest product information
available at the time of publication. The right is reserved to make changes at any time without notice.
© 2002, 2006 Graco N.V. · Form No. 328009 E (rev.C) · 01/08 · Printed in Europe.
Graco is certified ISO 9001.
Place gun in AutoClean connector.
Slide open end over back of handle.
AUTOCLEAN
2
GUIDE
When finished, remove trigger clip from gun handle.
Unscrew connector from gun. Remove gun from connector.
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