Graco GMAX 3400, GMAX II 3900, GMAX II 5900, GMAX II 7900, GMAX 5900 HD User Manual
...
Parts
ti23055a
GMAX™ 3400, GMAX™ II 3900/5900/7900, and
3A6417F
5900 HD/7900 HD Airless Sprayers
For the application of architectural paints and coatings. For professional use only.
Not approved for use in European explosive atmosphere locations.
3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure
Important Safety Instructions
For complete warnings refer to the GMAX Operation
manual.
Related Manuals:
3A6400 GMAX Operation
This manual contains parts lists for the following sprayers:
Model Standard ProContractor Lo-Boy Ironman
GMAX 3400 17E825
GMAX II 3900 17E827 17E826
GMAX II 5900 17E831 17E829
GMAX II 5900
Convertible
GMAX II 7900 17E836 17E834
GMAX II 5900 HD 17E839
GMAX II 7900 HD 17E841
GMAX 3400 17G997
GMAX II 3900 17G999 17E828 17G998
GMAX II 5900 17H810 17E832 17H808 17E833
GMAX II 7900 17H818 17E837 17H817 17E838
GMAX II 7900
Roof Rig
GMAX II 5900 HD 17H819 17E840
GMAX II 7900 HD 17H820 17E842 17E843
17E830
17E835
EN
Contents
Contents
GMAX 3400 Standard Series . . . . . . . . . . . . . . . . . 4
Parts List - GMAX 3400 Standard Series . . . . . . 5
GMAX II 3900 Standard Series . . . . . . . . . . . . . . . . 6
Parts List - GMAX II 3900 Standard Series . . . . 7
GMAX II 3900 Lo-Boy Series . . . . . . . . . . . . . . . . . . 8
Parts List - GMAX II 3900 Lo-Boy Series . . . . . . 9
GMAX II 3900 ProContractor Series . . . . . . . . . . . 10
Parts List - GMAX II 3900 ProContractor Series 11
GMAX II 5900 and 5900 HD Standard Series . . . . 12
Parts List - GMAX II 5900 and 5900 HD Standard
Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
GMAX II 5900 Lo-Boy Series . . . . . . . . . . . . . . . . . 14
Parts List - GMAX II 5900 Lo-Boy Series . . . . . 15
GMAX II 5900 and 5900 HD ProContractor Series 16
Parts List - GMAX II 5900 and 5900 HD
ProContractor Series . . . . . . . . . . . . . . . . . 17
GMAX II 5900 IronMan Series . . . . . . . . . . . . . . . . 18
Parts List - GMAX II 5900 IronMan Series . . . . 19
GMAX II 5900 Convertible Series . . . . . . . . . . . . . 20
Parts List - GMAX II 5900 Convertible Series . . 21
GMAX II 5900 Convertible Series . . . . . . . . . . . . . 22
Engine Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Engine Detail - Parts List . . . . . . . . . . . . . . . . . 23
Clutch Housing - Parts Drawing and List . . . . . 24
GMAX II 7900 and 7900 HD Standard Series . . . . 26
Parts List - GMAX II 7900 and 7900 HD Standard
Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
GMAX II 7900 and 7900 HD ProContractor Series 28
Parts List - GMAX II 7900 and 7900 HD
ProContractor Series . . . . . . . . . . . . . . . . . 29
GMAX II 7900 and 7900 HD IronMan Series / Roof
Rig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Parts List - GMAX II 7900 and 7900 HD IronMan
Series / Roof Rig . . . . . . . . . . . . . . . . . . . . . 31
GMAX II 7900 Lo-Boy Series . . . . . . . . . . . . . . . . . 32
Parts List - GMAX II 7900 Lo-Boy Series . . . . . 33
LoBoy Suction Set Kits . . . . . . . . . . . . . . . . . . . . . 34
Control Box 25P549 - GMAX 3400 . . . . . . . . . . . . 35
Parts List - Control Box 25P549 . . . . . . . . . . . . 35
Control Box 16X822 - Standard & Lo-Boy Series 36
Parts List - Control Box 16X822 . . . . . . . . . . . . 37
Control Box 16X821 - ProContractor & Ironman
Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Parts List - Control Box 16X821 . . . . . . . . . . . . 39
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Parts List - Filter . . . . . . . . . . . . . . . . . . . . . . . . 40
Filter (3400 Models only) . . . . . . . . . . . . . . . . . . . . 41
Parts List - Filter . . . . . . . . . . . . . . . . . . . . . . . . 41
QuikReel
Pressure Control Wiring Diagrams . . . . . . . . . . . 44
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 47
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 48
™
(ProContractor Sprayers) . . . . . . . . . 42
GMAX 3400 Sprayers . . . . . . . . . . . . . . . . . . . . 44
3900/5900/7900 Sprayers . . . . . . . . . . . . . . . . . 45
2 3A6417F
Notes
Notes
3A6417F 3
GMAX 3400 Standard Series
4
7
11
15
14
13
16
17
81
12
62810
57
52
49
56
149
53
18
111
9
36
39
38
34
35
34
35
50
1
19
68
101
51
59
60
37
40
46
34
41
18
2
3
6
6a
10
48
61
54
55
67
72
73
80
95
94
100
90
79
99
5
93
124
123
77
64
ti22994a
See pages 35 and 41
14
10
10
19
14
12
10
16
17
18
16
10
37
GMAX 3400 Standard Series
4 3A6417F
Parts List - GMAX 3400 Standard Series
10121416171819
37
GMAX 3400 Standard Series
Ref. Part Description Qty
1 108879 ENGINE, gasoline, 4.0 HP
2 110837 SCREW, flange, hex
3 110838 NUT, lock
4 246428 PUMP, displacement, st
5 119789 FITTING, elbow, street, 45°, 1/4
npt
6 287053 ROD, connecting
6a 196750 SPRING, retaining
7 195150 NUT, jam, pump
8 196762 PIN, straight
9 15C146 HOOK, pail
10 117501 SCREW, mach, hex washer hd
11 115099 WASHER, garden hose
12 15E813 NUT, jam
13 15B652 WASHER, suction
14 103413 O-RING
15 15E805 TUBE, intake, 3400
16 246385 STRAINER, 7/8-14 unf
17 276888 CLIP, drain line
18 119426 SCREW, mach, hex washer hd
19 287411 FRAME, cart, GMAX 3400 hi
34 105510* WASHER, lock, spring (hi-collar)
10
35 108803 SCREW, hex, socket head
36 183401 KEY, parallel
37 193680 COLLAR, shaft
38 * ARMATURE, clutch, 4 in.
39 * HUB, armature
40 * ROTOR, clutch, 4 in.
41 101682* SCREW, cap, sch
46 287489 HANDLE, cart
48 109032 SCREW, mach, pnh
49 287483 HOUSING, drive, 3400
includes 9, 10, 18 & grease
110293
50 287376 HOUSING, pinion, 3400
51 15E535 HOUSING, clutch, mach, 3400
52 116074 WASHER, thrust
53 287484 CRANK, GMAX 3400
includes 52, 56, 57
54 244240 HOSE, coupled, includes 55
55 241920 DEFLECTOR, threaded
56 180131 BEARING, thrust
57 107434 BEARING, thrust
59 100214 WASHER, lock
60 108842 SCREW, cap, hex hd
61 119420 WHEEL, pneumatic
62 287487 COVER, front, painted, includes
10
Ref. Part Description Qty
.
64 112395 SCREW, cap, flng hd
1
67 15C871 CAP, leg
2
68 100020 WASHER, lock
2
72 237686 WIRE, ground assembly w/clamp
1
73 112798 SCREW, thread forming, hex hd
1
77 25P549 BOX, control, GMAX 3400
79 116038 WASHER, wave spring
1
80 156306 WASHER, flat
1
81 113161 SCREW, flange, hex hd
1
90
1
1
4
1
1
1
2
1
1
1
8
1
194126 LABEL, warning
93 241926 HOSE, coupled
94 17E927 LABEL, brand, GMAX 3400
95 15E891 CLIP, retaining
99
15F638 LABEL, warning
100 114678 BUSHING, strain relief
101 119569 BUSHING, strain relief
111
290228 LABEL, caution
123 17Y042 GUN, Contractor PC, RAC X
124 240794 HOSE, coupled, 1/4 in. x 50 ft
135
15F354 FUNNEL, oil (not shown) 1
149
17E932 LABEL, series, GMAX, std 1
17H899 KIT, gauge, 1/4” (not shown) 1
6
16Y631 LABEL, warning 1
1
16Y632 LABEL, warning 1
1
16Y633 LABEL, warning 1
1
CARD, Medical Alert
1
1
4
222385 English, French, Spanish
17A134 English, Chinese, Spanish
17R476 English, Spanish, Portuguese
1
4
Replacement Danger and Warning Labels, Tags and
Cards are available at no cost.
1
* Included in Clutch Replacement Kit 241109.
Part Specifications:
1
1
Ref. Instruction
1
1
1
1
1
1
4
4
2
1
Torque to 115-135 in-lb (12.9-15.2 N•m)
Torque to 70-80 ft-lb (94.9-108.4 N•m)
Torque to 130-150 in-lb (14.6-16.9 N•m)
Torque to 17-23 ft-lb (23.0-31.1 N•m)
Inflate tires to 28-32 psi (1.93-2.21
bar/0.193-0.221 MPa)
Torque to 25-35 in-lb (2.8-3.9 N•m)
Torque to 30-35 in-lb (3.3-3.9 N•m)
Torque to 170-190 in-lb (19.2-21.4 N•m)
.
1
2
4
1
1
1
2
2
3
1
1
1
2
1
1
1
1
1
1
3A6417F 5
46
10
33
67
30
11
12
51
16
16
52
50
52
66
13
72
46
14a
14b
53
55
52
56
47
16
16
17
149
42
18
7
8
40
93
19
86
100
96
85
92
308a
310
308
3
4
6
114
101
36
122
27
119
15
49
48
83
131
49
130
120
126
65
134
121
157
99
18
95
136
64
14
128
158
137
129
159
ti22995a
Bottom View
See pages 36 and 40
5
44
14
10
10
31
18
24
49
14
24
14
14
10
33
46
47
44
GMAX II 3900 Standard Series
GMAX II 3900 Standard Series
6 3A6417F
Parts List - GMAX II 3900 Standard Series
51014182431334446
47
49
GMAX II 3900 Standard Series
Ref. Part Description Qty.
3 237686 WIRE, ground assembly w/ clamp
4 112798 SCREW, thread forming, hex hd
6 15C871 CAP, leg
7 110837 SCREW, flange, hex
8 110838 NUT, lock
10 183401 KEY, parallel
11 15E535 HOUSING, clutch, machine
12 193680 COLLAR, shaft
13 287463 HOUSING, pinion, 3900
14 287467 HOUSING, drive, 3900, includes 14a,
14a 116191 WASHER, thrust
14b 107089 WASHER, race, thrust
15 112395 SCREW, cap, flng hd
16 119426 SCREW, mach, hex washer hd
17 16Y747 COVER, front, (includes 18)
118444 SCREW, mach, slot hex wash hd
18
19 16Y598 PUMP, displacement, includes 85, 92,
27 189920 STRAINER, (1-11 1/2 NPSM)
30 108879 ENGINE, gasoline, 4.0 HP
33 17E917 SCREW, cap, socket head, SST
36 114678 BUSHING, strain relief
40
194126 LABEL, warning
42
46 114699 WASHER, thrust
47 114672 WASHER, thrust
48 108842 SCREW, cap, hex hd
100214 WASHER, lock
49
50† 108803 SCREW, hex, socket head
51† HUB, armature
52† 105510 WASHER, lock, spring (hi-collar)
53 287653 GEAR, combination
55† ROTOR, clutch, 4 in.
56† 101682 SCREW, cap, sch
64 241920 DEFLECTOR, threaded
15F638 LABEL, warning fire and skin, GMAX
65
66† ARMATURE, clutch, 4 in.
67 244240 HOSE, coupled, includes 64
72 15F250 WASHER, thrust
83 15F855 PIN, pump
85 15E807 TUBE, intake
86 287411 FRAME, standard, cart
92 118494 PACKING, o-ring
93 241008 ROD, connecting
95 196178 FITTING
96 156306 WASHER, flat
16C457 HANGER, pail
99
100 119420 WHEEL, pneumatic
101 113161 SCREW, flange, hex hd
114 16X822 BOX, control
119 15E891 CLIP, retaining
111040 NUT, lock, insert, nylon
120
14b
10
95
HOUSING, bearing
10
Ref. Part Description Qty.
1
1
2
2
2
1
1
1
1
1
1
1
1
1
6
1
1
1
4
1
1
1
2
1
4
8
6
1
1
Part Specifications:
1
4
1
1
1
1
1
1
1
1
1
1
1
2
1
2
3
1
2
2
16X770 SHIELD, pump rod
121
290228 LABEL, caution
122
126 116038 WASHER, wave spring
128 16X909 HOSE, coupled
129 119579 CONDUCTOR, ground
130 119676 SPRING, retaining
131 119569 BUSHING, strain relief
278204 CLIP, drain line
134
135 15F354 FUNNEL, oil (not shown) 1
136 17E928 LABEL, brand, GMAX 3900
137 114687 CLIP, retainer
149 17E933 LABEL, series, GMAX, std
157 192723 NUT, retaining
158 240794 HOSE, coupled, 1/4 in. x 50 ft
159 17Y042 GUN, Contractor PC, RAC X
308 109032 SCREW, mach, pnh
308a 100020 WASHER, lock
310 287489 HANDLE, cart
17H899 KIT, gauge, 1/4” (not shown) 1
16Y631 LABEL, warning
16Y632 LABEL, warning
16Y633 LABEL, warning
222385 English, French, Spanish
17A134 English, Chinese, Spanish
17R476 English, Spanish, Portuguese
CARD, Medical Alert
Replacement Danger and Warning Labels, Tags and Cards are
available at no cost.
† Included in Clutch Replacement Kit 241109
Included in Bearing Housing Kit 24V026
Ref. Instruction
Torque to 190-210 in-lb (21.4-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.2 N•m)
Torque to 130-150 in-lb (14.6-16.9 N•m)
Inflate tires to 28-32 psi (1.93-2.21
bar/0.193-0.221 MPa)
Torque to 17-23 ft-lb (23.0-31.1 N•m)
Torque to 25-35 in-lb (2.8-3.9 N•m)
Torque to 70-90 in-lb (7.9-10.1 N•m)
Torque to 30-35 in-lb (3.3-3.9 N•m)
Torque to 70-80 ft-lb (94.9-108.4 N•m)
Torque to 200-230 in-lb (22.5-25.9 N•m)
Torque to 170-190 in-lb (19.2-21.4 N•m)
1
1
2
1
1
1
1
1
1
1
1
1
1
1
4
4
1
1
1
1
3A6417F 7
GMAX II 3900 Lo-Boy Series
177
176
171
175
10
52
50
16
86
96
126
100
119
6
36
131
3
4
8
30
7
11
15
49
48
16
12
51
66
52
50
13
55
122
52
56
72
46
53
46
47
16
40
24
33
93
17
18
19
95
39
136
65
172
173
52
174
112
111
110
14
128
71
158
42
114
101
130
137
129
ti22996b
See pages 36 and 40
Bottom View
42
29
31
27
31
31
32
28
29
40
44
27
12
43
33
29
29
See page 34
23
GMAX II 3900 Lo-Boy Series
8 3A6417F
Parts List - GMAX II 3900 Lo-Boy Series
1223272829313233404243
44
GMAX II 3900 Lo-Boy Series
Ref. Part Description Qty.
3 237686 WIRE, ground assembly w/ clamp
4 112798 SCREW, thread forming, hex hd
6 276974 CAP, leg
7 110837 SCREW, flange, hex
8 110838 NUT, lock
10 183401 KEY, parallel
11 15E535 HOUSING, clutch, machine
12 193680 COLLAR, shaft
13 287463 HOUSING, pinion, 3900
14 287467 HOUSING, drive, 3900, includes
14a, 14b
14a 116191 WASHER, thrust
14b 107089 WASHER, race, thrust
15 112395 SCREW, cap, flng hd
16 119426 SCREW, mach, hex washer hd
10
17 16Y747 COVER, front, 3900 (includes 18)
18 118444 SCREW, mach, slot hex wash hd
19 16X414 PUMP, displacement 3900, includes
85, 92, 95
24 104008 WASHER, lock, spring
30 108879 ENGINE, gasoline, 4.0 HP
33 17E917 SCREW, cap, socket head, SST
36 114678 BUSHING, strain relief
39 107505 PACKING, o-ring
40 HOUSING, bearing 3900
42 194126 LABEL, warning
46 114699 WASHER, thrust
47 114672 WASHER, thrust
48 108842 SCREW, cap, hex hd
49 100214 WASHER, lock
50† 108803 SCREW, hex, socket head
51† HUB, armature
52† 105510 WASHER, lock, spring (hi-collar)
12
53 287653 GEAR, combination 3900
55† ROTOR, clutch, 4 in.
56† 101682 SCREW, cap, sch
65 15F638 LABEL, GMAX warning fire
and skin
66† ARMATURE, clutch, 4 in.
71 240794 HOSE, coupled, 1/4 in. x 50 ft
72 15F250 WASHER, thrust
86 16Y519 FRAME
93 24V084 ROD, connecting 3900
95 16Y579 FITTING
96 156306 WASHER, flat
100 119509 WHEEL, pneumatic
101 113161 SCREW, flange, hex hd
110 109032 SCREW, mach, pnh
111 100020 WASHER, lock, 3900 only
112 16Y780 HANDLE, cart
114 16X822 BOX, control
119 15E891 CLIP, retaining
122 290228 LABEL, caution
Ref. Part Description Qty.
1
126 116038 WASHER, wave spring
1
128 16X950 HOSE, coupled
2
129 119579 CONDUCTOR, ground
2
130 122533 FITTING, 45 deg
2
131 119569 BUSHING, strain relief
1
136 17E928 LABEL, brand, GMAX 3900
1
137 114687 CLIP, retainer
1
158 17Y042 GUN, Contractor PC, RAC X
1
171 16X228 PLATE, front, 3900, PC II
1
172 16X322 CLAMP, pump, small
173 101550 SCREW, cap, sch
1
174 16C457 HANGER, pail
1
175 111040 NUT, lock, insert, nylock, 5/16
1
176 120583 NUT, hand
177 16X833 FITTING, quick disconnect, 3/8
1
4
1
17H899 KIT, gauge, 1/4” (not shown) 1
16Y631 LABEL, warning 1
npsm
16Y632 LABEL, warning 1
4
16Y633 LABEL, warning 1
1
CARD, Medical Alert
4
1
1
222385 English, French, Spanish
17A134 English, Chinese, Spanish
17R476 English, Spanish, Portuguese
1
1
Replacement Danger and Warning Labels, Tags and Cards
2
are available at no cost.
1
† Included in Clutch Replacement Kit 241109
4
Included in Bearing Housing Kit 24V087
4
Part Specifications:
6
1
Ref. Instruction
1
1
4
1
1
1
1
1
1
1
2
2
3
4
4
1
1
2
Inflate tires to 28-32 psi (1.93-2.21
bar/0.193-0.221 MPa)
Torque clamp adjustment bolt to 90-110 in-lb
(10.1-12.4 N•m) with reference 19 installed and
ProConnect in locked position.
Torque to 17-23 ft-lb (23.0-31.1 N•m)
Torque to 190-210 in-lb (21.4-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.2 N•m)
Torque to 130-150 in-lb (14.6-16.9 N•m)
Torque to 30-45 in-lb (3.3-5.0 N•m)
Torque to 90-110 in-lb (10.1-12.4 N•m)
Torque to 60-65 in-lb (6.7-7.3 N•m)
Torque to 170-190 in-lb (19.2-21.4 N•m)
Torque to 200-230 in-lb (22.5-25.9 N•m)
Torque to 25-35 in-lb (2.8-3.9 N•m)
1
2
1
1
1
1
1
1
1
1
1
2
1
2
1
1
3A6417F 9
GMAX II 3900 ProContractor Series
48
49
10
11
6
16
12
52
52
50
516652
13
122
55
52
56
16
72
46
53
46
47
16
164
132
133
40
24
33
93
17
18
134
19
95
177
176
39
128
67
64
136
149
94
62
172
171
174
175
173
45
14b
14
14a
7
36
131
30
42
3
4
65
84
15
137
86
151
9
129
18
101
79
80
114
99
2
8
96
126
119
100
92
85
27
ti23022a
Bottom View
See pages 38 and 40
See page 42
29
31
31
32
28
33
26
30
12
27
42
25
27
31
35
29
43
50
29
37
29
24
15
GMAX II 3900 ProContractor Series
10 3A6417F
Parts List - GMAX II 3900 ProContractor Series
12152425262728
2930313233
353742
43
GMAX II 3900 ProContractor Series
Ref. Part Description Qty.
2 16C384 TUBE, 3900
3 237686 WIRE, ground assembly w/ clamp
4 112798 SCREW, thread forming, hex hd
615C871CAP, leg
7 110837 SCREW, flange, hex
8 110838 NUT, lock
9 17Y042 GUN, contractor, RAC X, packaged
10 183401 KEY, parallel
11 15E535 HOUSING, clutch, machine
12 193680 COLLAR, shaft
13 287463 HOUSING, pinion, 3900
14 287467 HOUSING, drive, 3900, includes 14a, 14b
14a 116191 WASHER, thrust
14b 107089 WASHER, race, thrust
15 112395 SCREW, cap, flng hd
16 119426 SCREW, mach, hex washer hd
17 16Y747 COVER, front, 3900, includes 18
18
19 17H823 PUMP, displacement 3900, includes 85, 92,
24
27 15V573 STRAINER, 1-11 1/2 NPSM, crushproof
30 108879 ENGINE, gasoline, 4.0 HP
33 17E917 SCREW, cap, socket head, SST
36 114678 BUSHING, strain relief
39 107505 PACKING, o-ring
40
42
45 116618 MAGNET
46 114699 WASHER, thrust
47 114672 WASHER, thrust
48 108842 SCREW, cap, hex hd
49 100214 WASHER, lock
50† 108803 SCREW, hex, socket head
51† HUB, armature
52†
53 287653 GEAR, combination 3900
55† ROTOR, clutch, 4 in.
56† 101682 SCREW, cap, sch
62 LABEL, USA made with Honda
64 241920 DEFLECTOR, threaded
65
66† ARMATURE, clutch, 4 in.
67 244240 HOSE, coupled, includes 64
72 15F250 WASHER, thrust
79 287253 TOOL BOX, includes 94
80 118852 SCREW, thd forming, hex washer hd
85 15E807 TUBE, intake
84 278083 GUIDE, hose,
86 24D045 FRAME, hose reel
92 118494 PACKING, o-ring
93 24V084 ROD, connecting 3900
94 117633 SCREW, slot hex wash hd
95 16Y579 FITTING
96 156306 WASHER, flat
99 125926 FITTING, 90 deg
100 119420 WHEEL, pneumatic
101 113161 SCREW, flange, hex hd
114 16X821 BOX, control
119 15E891 CLIP, retaining
122
126 116038 WASHER, wave spring
128 16X904 HOSE, coupled
118444 SCREW, mach, slot hex wash hd
95
104008 WASHER, lock, spring
HOUSING, bearing 3900
194126 LABEL, warning
105510 WASHER, lock, spring (hi-collar)
15F638 LABEL, GMAX warning fire and skin
290228 LABEL, caution
10
12
Ref. Part Description Qty.
1
129 119579 CONDUCTOR, ground
1
131 119569 BUSHING, strain relief
1
132 119562 SWITCH, reed w/connector
2
133 114528 SCREW, mach, phillips, pnhd
2
134 16X203 CLIP, drain line
2
135 15F354 FUNNEL, oil (not shown)
1
136 17E928 LABEL, brand, GMAX 3900
1
137 114687 CLIP, retainer
1
149 17E934 LABEL, series, GMAX, Pro
1
151 240794 HOSE, coupled, 1/4 in x 50 ft
1
164 15F947 SHIELD, magnetic
1
1
1
1
1
5
1
4
1
1
4
1
1
1
1
1
2
1
4
4
Part Specifications:
6
1
1
1
4
1
1
1
1
1
1
1
3
1
1
1
1
1
2
1
2
1
2
3
1
2
1
2
1
16X228 PLATE, front, 3900, PC II
171
16X322 CLAMP, pump, small
172
101550 SCREW, cap, sch
173
16C457 HANGER, pail
174
111040 NUT, lock, insert, nylock, 5/16
175
176 120583 NUT, hand
177 16X833 FITTING, quick disconnect, 3/8 npsm
16Y631 LABEL, warning 1
16Y632 LABEL, warning 1
16Y633 LABEL, warning 1
222385 English, French, Spanish
17A134 English, Chinese, Spanish
17R476 English, Spanish, Portuguese
CARD, Medical Alert
Replacement Danger and Warning Labels, Tags and Cards are
available at no cost.
† Included in Clutch Replacement Kit 241109
Included in Bearing Housing Kit 24V087
Ref. Instruction
Inflate tires to 28-32 psi (1.93-2.21
bar/0.193-0.221 MPa)
Torque clamp adjustment bolt to 90-110 in-lb
(10.1-12.4 N•m) with reference 19 installed and
ProConnect in locked position.
Torque to 38-42 ft-lb (51.5-56.9 N•m)
Torque to 120-130 in-lb (13.5-14.6 N•m)
Torque to 40-45 in-lb (4.5-5.0 N•m)
Torque to 17-23 ft-lb (23.0-31.1 N•m)
Torque to 190-210 in-lb (21.4-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.2 N•m)
Torque to 30-40 in-lb (3.3-4.5 N•m)
Torque to 130-150 in-lb (14.6-16.9 N•m)
Torque to 30-45 in-lb (3.3-5.0 N•m)
Torque to 90-110 in-lb (10.2-12.4 N•m)
Torque to 8-12 in-lb (0.9-1.35 N•m)
Torque to 70-90 in-lb (7.9-10.1 N•m)
Torque to 170-190 in-lb (19.2-21.4 N•m)
Torque to 200-230 in-lb (22.5-25.9 N•m)
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
2
1
1
3A6417F 11
GMAX II 5900 and 5900 HD Standard Series
19
21
20
22
18
26
24
23
27
24
28
33a
33
30
31
32
30
38
44
146
45
310
37
38
38
35
2
143
14
16
11
12
308
40
45
105
43
107
141
47
47
90
89
24
23
25
42
41
3
76
4
82
82
79
163
69
127
119
120
121
15
133
132
172
86
86
142
45
87
87
68
29
122
33b
17
164
182
181
165
164
130
99
100
184
165
1
ti22990a
5900 HD
See pages 36 and 40
10
24
22
53
19
19
24
19
52
10
50
14
5
10
5
46
45
18
10
GMAX II 5900 and 5900 HD Standard Series
12 3A6417F
GMAX II 5900 and 5900 HD Standard Series
51014
18192224454650
52
53
Parts List - GMAX II 5900 and 5900 HD Standard Series
Ref. Part Description Qty.
1 287370 FRAME, standard, cart
2 156306 WASHER, flat
3 119509 WHEEL, pneumatic
4 15E891 CLIP, retaining
11 237686 WIRE, ground assembly w/ clamp
12 112798 SCREW, thread forming, hex hd
14 276974 CAP, leg
15 116080 ENGINE, gas, 6.5 HP, Honda
16 110837 SCREW, flange, hex
17 110838 NUT, lock
18 183401 KEY, parallel
19 15E277 HOUSING, clutch, mach 5900/7900
20 108842 SCREW, cap, hex hd
21 100214 WASHER, lock
22 193680 COLLAR, shaft
23† 108803 SCREW, hex, socket head
24† 105510 WASHER, lock, spring (hi-collar)
25† ARMATURE, clutch, 5 in.
26† HUB, armature
27† ROTOR, clutch, 5 in.
28† 101682 SCREW, cap, sch
29 287465 HOUSING, pinion, 5900
30 114672 WASHER, thrust
31 114699 WASHER, thrust
32 287460 GEAR, combination, 5900
33 287469 HOUSING, drive, 5900, includes 33a, 33b
33a 116192 WASHER, thrust
33b 194173 WASHER
35 112395 SCREW, cap, flng hd
37 104008 WASHER, lock, spring
38 15C753 SCREW, mach, hex wash hd
40
41
42
43 24V021 ROD, connecting, 5900
44 16Y748 COVER, front, 5900, includes 45
45 118444 SCREW, mach, slot hex wash hd
47 PUMP, displacement
68 244240 HOSE, coupled, includes 69
69 241920 DEFLECTOR, threaded
76 114678 BUSHING, strain relief
79
82 189920 STRAINER, (1-11 1/2 NPSM)
86 FITTING
87 HOSE, coupled
89 248215 TUBE, intake
90 118494 PACKING, o-ring
99 113161 SCREW, flange, hex hd
100 125926 FITTING, 90 deg (5900 HD)
105
107 15F856 PIN, pump, 5900
119 LABEL, front, GMAX II 5900
120
17E789 SCREW, cap, socket head, SST
106115 WASHER, lock (hi-collar)
16Y706 5900, includes 86, 89, 90
17H829 5900 HD, includes 86
278204 CLIP, drain line
196178 5900
16X834 5900 HD
16X909 5900
16X905 5900 HD
111040 NUT, lock, insert, nylock, 5/16
17E929 5900
17E936 5900 HD
15F638 LABEL, GMAX warning fire & skin
HOUSING, bearing, 5900
10
Ref. Part Description Qty.
1
2
2
2
1
1
2
1
2
2
1
1
4
4
1
6
1
1
1
4
1
2
1
1
1
1
1
1
4
6
1
4
4
1
1
8
194126 LABEL, warning
121
290228 LABEL, caution
122
127 119569 BUSHING, strain relief
130 16X822 BOX, control
132 119778 SPRING, retaining
133 114687 CLIP, retainer
141 193031 NUT, retaining
16C457 HANGER, pail
142
143 116038 WASHER, wave spring
146 17E933 LABEL, series, std
155 15F354 FUNNEL, oil (not shown)
160 102982 PACKING, o-ring, 5900 HD
16X770 SHIELD, pump rod
163
164 240794 HOSE, coupled, 1/4 in. x 50 ft, 5900
240797 HOSE, coupled, 3/8 in. x 50ft, 5900 HD
165 17Y042 GUN, Contractor PC, RAC X, 5900
241705 GUN, spray, texture, 5900 HD
172 15C762 SHIELD, pump rod
181 241735 HOSE, cpld, 1/4 in. x 3 ft, 5900 HD
182 159841 BUSHING, 7250 psi, 3/8 in. x 1/4 in., 5900
184 189018 SWIVEL, assembly, 5900 HD
308 108795 SCREW, mach, pnh
310 24A250 HANDLE, cart (standard only)
17H899 KIT, gauge, 1/4” (not shown)
17H900 KIT, gauge, 3/8” (not shown)
16Y631 LABEL, warning 1
16Y632 LABEL, warning 1
16Y633 LABEL, warning 1
222385 English, French, Spanish
17A134 English, Chinese, Spanish
17R476 English, Spanish, Portuguese
Replacement Danger and Warning Labels, Tags and Cards are
available at no cost.
† Included in Clutch Replacement Kit 241113
HD
CARD, Medical Alert
Included in Bearing Housing Kit 24V027
1
1
Part Specifications:
1
Ref. Instruction
1
1
1
1
1
1
1
1
3
1
2
1
1
1
1
Torque to 190-210 in-lb (21.5-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.3 N•m)
Torque to 130-150 in-lb (14.7-16.9 N•m)
Inflate tires to 28-32 psi (1.93-2.21
bar/0.193-0.221 MPa)
Torque to 30-35 in-lb (3.4-3.9 N•m)
Torque to 70-90 in-lb (7.9-10.2 N•m)
Torque to 23-29 ft-lb (31.2-39.3 N•m)
Torque to 25-35 in-lb (2.8-3.9 N•m)
Torque to 17-23 ft-lb (23.1-31.2 N•m)
Torque to 170-190 in-lb (19.2-21.5 N•m)
Torque to 200-230 in-lb (22.6-25.9 N•m)
Torque to 75 +/- 5 ft-lb (101.7 +/- 6.8 N•m)
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
3A6417F 13
GMAX II 5900 Lo-Boy Series
22
18
26
24
29
23
25
27
24
28
38
33a
33
31
30
33b
32
30
36
38
37
1
35
47
143
2
120
14
17
11
12
24
23
3
76
4
122
133
127
86
177
87
160
176
112
157
99
130
21
20
43
44
42
41
45
119
40
175
172
171
174
24
173
132
88
7
15
16
121
19
ti23023b
See pages 36 and 40
See page 34
42
31
29
29
29
12
29
43
33
28
30
32
30
28
37
27
23
GMAX II 5900 Lo-Boy Series
14 3A6417F
Parts List - GMAX II 5900 Lo-Boy Series
12232728293031
3233374243
GMAX II 5900 Lo-Boy Series
Ref. Part Description Qty.
1 16Y519 FRAME, cart
2 156306 WASHER, flat
3 119509 WHEEL, pneumatic
4 15E891 CLIP, retaining
7 240794 HOSE, coupled, 1/4 in. x 50 ft
11 237686 WIRE, ground assembly w/ clamp
12 112798 SCREW, thread forming, hex hd
14 276974 CAP, leg
15 116080 ENGINE, gas, 6.5 HP, Honda
16 110837 SCREW, flange, hex
17 110838 NUT, lock
18 183401 KEY, parallel
19 15E277 HOUSING, clutch, mach 5900/7900
20 108842 SCREW, cap, hex hd
21 100214 WASHER, lock
22 193680 COLLAR, shaft
23† 108803 SCREW, hex, socket head
24† 105510 WASHER, lock, spring (hi-collar)
12
25† ARMATURE, clutch, 5 in.
26† HUB, armature
27† ROTOR, clutch, 5 in.
28† 101682 SCREW, cap, sch
29 287465 HOUSING, pinion, 5900
30 114672 WASHER, thrust
31 114699 WASHER, thrust
32 287460 GEAR, combination, 5900
33 287469 HOUSING, drive, 5900, includes
33a, 33b
33a 116192 WASHER, thrust
33b 194173 WASHER
35 112395 SCREW, cap, flng hd
36 102962 SCREW, cap sch
37 104008 WASHER, lock, spring
38 15C753 SCREW, mach, hex wash hd
40 HOUSING, bearing, 5900
41 17E789 SCREW, cap, socket head, SST
42 106115 WASHER, lock (hi-collar)
43 24V085 ROD, connecting, 5900
44 16Y748 COVER, front, 5900, includes 45
45 118444 SCREW, mach, slot hex wash hd
47 16X419 PUMP, displacement, 5900, includes
86
76 114678 BUSHING, strain relief
86 15J413 FITTING
87 16X950 HOSE, coupled
88 122533 FITTING, 45 deg
99 113161 SCREW, flange, hex hd
112 16Y780 HANDLE, cart
119 17E929 LABEL, brand, GMAX 5900
120 15F638 LABEL, GMAX warning fire & skin
121 194126 LABEL, warning
122 290228 LABEL, caution
127 119569 BUSHING, strain relief
Ref. Part Description Qty.
1
130 16X822 BOX, control
2
132 109032 SCREW, mach, pnh
2
133 114687 CLIP, retainer
2
143 116038 WASHER, wave spring
1
157 17Y042 GUN, Contractor PC, RAC X
1
160 107505 PACKING, o-ring
1
171 16X385 PLATE, front, ProConnect II, 5900
2
172 16X324 CLAMP, pump, large,
1
2
173 101550 SCREW, cap, sch, 5900 Lo-Boy
2
174 16C457 HANGER, pail, 5900 Lo-Boy
1
175 111040 NUT, lock, insert, nylock, 5/16
1
4
176 120583 NUT, hand, 5900 Lo-Boy
4
177 16X833 FITTING, quick disconnect, 3/8
1
6
17H899 KIT, gauge, 1/4” (not shown) 1
Lo-Boy
5900 Lo-Boy
5900 Lo-Boy
npsm, 5900 Lo-Boy
16Y631 LABEL, warning 1
1
16Y632 LABEL, warning 1
1
16Y633 LABEL, warning 1
1
CARD, Medical Alert
4
1
2
222385 English, French, Spanish
17A134 English, Chinese, Spanish
17R476 English, Spanish, Portuguese
1
1
Replacement Danger and Warning Labels, Tags and
1
Cards are available at no cost.
† Included in Clutch Replacement Kit 241113
1
Included in Bearing Housing Kit 24V088
1
1
Part Specifications:
4
4
Ref. Instruction
6
1
4
4
1
1
4
1
1
1
1
1
3
1
1
1
1
1
Inflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)
Torque clamp adjustment bolt to 140-160 in-lb (15.8-18.1
N•m) with reference 47 installed and ProConnect in locked
position.
Torque to 17-23 ft-lb (23.1-31.2 N•m)
Torque to 190-210 in-lb (21.5-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.3 N•m)
Torque to 23-29 ft-lb (31.2-39.3 N•m)
Torque to 130-150 in-lb (14.7-16.9 N•m)
Torque to 30-45 in-lb (3.9-5.1 N•m)
Torque to 90-110 in-lb (10.2-12.4 N•m)
Torque to 25-35 in-lb (2.8-3.9 N•m)
Torque to 170-190 in-lb (19.2-21.5 N•m)
Torque to 200-230 in-lb (22.6-25.9 N•m)
1
1
4
1
2
1
1
1
1
2
1
2
1
1
3A6417F 15
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