Graco GC-1388G, Indy-X Chop User Manual

Operation
Indy-X Chop GC-1388G
ENG
Low emission external-mix dispense gun for use with polyester resin and gel coat.
For professional use only.
Maximum air pressure: 100 psi (0.7 MPa, 7 bar)
Important Safety Instructions
Read all warnings and instructions in this manual. Save these instructions.
Contents
Warnings .......................................................... 3
Important Safety Information ......................... 5
Grounding ........................................................ 6
Set-Up ............................................................... 7
Parts .................................................................8
Assembly Drawings ........................................9
Pressure Relief Procedure ........................... 14
Maintenance ................................................... 15
Graco Ohio Standard Warranty .................... 24
Graco Ohio Information ...............................24
2 GC-1388F

Warnings

tiple times to ensure it is thoroughly clean.
compatibility.
ISO on the B side.
side. Polyureas often have amines on the B (resin) side.
WARNING
SPLATTER HAZARD
Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin. During blow off of platen,
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-
specic risk. Refer back to these warnings. Additional, product-specic warnings may be found throughout the
body of this manual where applicable.
• See Important Safety Information - MEKP, Polyester Resins and Gel-Coats and Spraying and Lamination Operations section of this manual.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent re and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic
drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when ammable
fumes are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun rmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working re extinguisher in the work area.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the
operating area of the equipment to help protect you from serious injury, including eye injury,
inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:
• Protective eyewear
• Clothing and respirator as recommended by the uid and solvent manufacturer
• Gloves
• Hearing protection
WARNING
TOXIC FLUID OR FUMES HAZARD
Toxic uids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDS’s to know the specic hazards of the uids you are using.
• Store hazardous uid in approved containers, and dispose of it according to applicable
guidelines.
• Always wear impervious gloves when spraying or cleaning equipment.
3GC-1388F
Warnings
WARNING
PRESSURIZED ALUMINUM PARTS HAZARD
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids
WARNING
SKIN INJECTION HAZARD - Basic
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
Do not point gun at anyone or at any part of the body.
Do not put your hand over the spray tip.
Do not stop or deflect leaks with your hand, body, glove, or rag.
Do not spray without tip guard and trigger guard installed.
WARNING
SKIN INJECTION HAZARD
High-pressure uid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the dispense outlet.
• Do not stop or deect leaks with your hand, body, glove, or rag.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the inuence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.
• Use uids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read uid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from trafc areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
PRESSURIZED ALUMINUM PARTS HAZARD
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or uids containing such solvents in pressurized aluminum equipment. Such use can cause serious
chemical reaction and quipment rupture, and result in death, serious injury, and property damage.
4 GC-1388F

Important Safety Information

Isocyanate Conditions
Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere. Never store ISO in an open container.
Keep the ISO lube pump reservoir (if installed) filled with Graco Throat Seal Liquid (TSL), Part 206995. The lubricant creates a barrier between the ISO and the atmosphere.
Use moisture-proof hoses specifically designed for ISO, such as those supplied with your system.
Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.
Never use solvent on one side if it has been contam- inated from the other side.
Always lubricate threaded parts with ISO pump oil or grease when reassembling.
Keep Components A and B Separate
Foam Resins with 245 fa Blowing Agents
Some foam blowing agents will froth at temperatures above 90°F (33°C) when not under pressure, especially if agitated. To reduce frothing, minimize preheating in a circulation system.
Spraying materials containing isocyanates creates potentially harmful mists, vapors, and atomized partic- ulates.
Read material manufacturers warnings and material MSDS to know specific hazards and precautions related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and atomized particulates by providing sufficient ventila- tion in the work area. If sufficient ventilation is not available, a supplied-air respirator is required for everyone in the work area.
To prevent contact with isocyanates, appropriate per- sonal protective equipment, including chemically impermeable gloves, boots, aprons, and goggles, is also required for everyone in the work area.
Some materials may become self-igniting if applied too thickly. Read material manufacturers warnings and material MSDS.
The amount of film formation and rate of crystalli- zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipments wetted parts, never interchange component A (isocy- anate) and component B (resin) parts.
Methyl Ethyl Ketone Peroxide (MEKP)
MEKP is among the more hazardous materials
found in commercial channels. Proper handling
of the “unstable (reactive)” chemicals presents a
denite challenge to the plastics industry. The highly reactive property which makes MEKP
valuable to the plastics industry in producing the curing reaction of polyester resins and gel-coats also produces the hazards which require great care and caution in its storage, transportation, handling, processing and disposal.
Workers must be thoroughly informed of the hazards
that may result from improper handling of MEKP,
especially in regards to contamination and heat. They must be thoroughly instructed regarding the
proper action to be taken in the storage, use and disposal of MEKP and other hazardous materials
used in the laminating operation.
MEKP is ammable and potentially explosive, as well as potentially damaging to the eyes and skin. Read material manufacturer’s warnings and material MSDS to know specic hazards and precautions related to MEKP.
Contaminated MEKP can become explosive.
Prevent contamination of MEKP with other materi-
als, which includes, but is not limited to polyester overspray, polymerization accelerators and promot-
ers, and non-stainless metals. Even small amounts
of contaminates can make MEKP explosive. This re-
action may start slowly, and gradually build-up heat,
which can accelerate until re or an explosion result. This process can take from seconds to days.
Heat applied to MEKP, or heat build-up from con-
tamination reactions can cause it to reach what is
called its Self-Accelerating Decompisition Tempera-
ture (SADT), which can cause re or explosion.
Spills should be promptly removed, so no residues remain. Spillage can heat up to the point of self-
ignition. Dispose in accordance with manufacture’s
recommendation.
Store MEKP in a cool, dry and well-ventilated area
in the original containers away from direct sunlight and away from other chemicals. It is strongly recom­mended that the storage temperature remain below
86° F (30° C). Heat will increase the potential for ex-
plosive decomposition. Refer to NFPA 432. Keep MEKP away from heat, sparks and open ames.
Current catalysts are premixed and do not require any diluents. GlasCraft strongly recommends that dilu­ents not be used. Diluants add to the possibility of con­taminates entering the catalyst system. Never dilute
MEKP with acetone or any solvent since this can pro-
duce an extremely shock-sensitive compound which
can explode.
Use only original equipment or equivalent parts
from GlasCraft in the catalyst system (i.e.: hoses, t-
tings, etc.) because a hazardous chemical reaction
may result between substituted parts and MEKP. To prevent contact with MEKP, appropriate personal
protective equipment, including chemically imperme­able gloves, boots, aprons and goggles are required
for everyone in the work area.
Polyester Resins and Gel-Coats
Spraying materials containing polyester resin and gel-coats creates potentially harmful mist, vapors and
atomized particulates. Prevent inhalation by providing sufcient ventilation and the use of respirators in the work area.
Read the material manufacturer’s warnings and ma-
terial MSDS to know specic hazards and precautions
related to polyester resins and gel-coats. To prevent contact with polyester resins and gel­coats, appropriate personal protective equipment, including chemically impermeable gloves, boots, aprons and goggles are required for everyone in the
work area.
Spraying and Lamination Operations
Remove all accumulations of overspray, FRP sand-
ings, etc. from the building as they occur. If this waste is allowed to build up, spillage of catalyst is more likely to start a re. If cleaning solvents are required, read material manufacture’s warnings and material MSDS to know
specic hazards and precautions. (GlasCraft recom-
mends that clean-up solvents be nonammable.)
GlasCraft recommends that you consult OSHA Sections 1910.94, 1910.106, 1910.107 and NFPA No. 33, Chapter 16,17, and NFPA No. 91 for further
5GC-1388F

Grounding

Isocyanate Conditions
Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere. Never store ISO in an open container.
Keep the ISO lube pump reservoir (if installed) filled with Graco Throat Seal Liquid (TSL), Part 206995. The lubricant creates a barrier between the ISO and the atmosphere.
Use moisture-proof hoses specifically designed for ISO, such as those supplied with your system.
Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.
Never use solvent on one side if it has been contam- inated from the other side.
Always lubricate threaded parts with ISO pump oil or grease when reassembling.
Keep Components A and B Separate
Foam Resins with 245 fa Blowing Agents
Some foam blowing agents will froth at temperatures above 90°F (33°C) when not under pressure, especially if agitated. To reduce frothing, minimize preheating in a circulation system.
Spraying materials containing isocyanates creates potentially harmful mists, vapors, and atomized partic- ulates.
Read material manufacturers warnings and material MSDS to know specific hazards and precautions related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and atomized particulates by providing sufficient ventila- tion in the work area. If sufficient ventilation is not available, a supplied-air respirator is required for everyone in the work area.
To prevent contact with isocyanates, appropriate per- sonal protective equipment, including chemically impermeable gloves, boots, aprons, and goggles, is also required for everyone in the work area.
Some materials may become self-igniting if applied too thickly. Read material manufacturers warnings and material MSDS.
The amount of film formation and rate of crystalli- zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipments wetted parts, never interchange component A (isocy- anate) and component B (resin) parts.
This equipment needs to be grounded. Ground the dispense gun through connection to a
GlasCraft approved grounded uid supply hose.
Check your local electrical code and related manuals
for detailed grounding instructions of all equipment in
the work area.
A grounding wire and clamp are provided, assembly p/n 17440-00 with all FRP equipment.
6 GC-1388F

Set-Up

Hose Attachment
1. Engage the trigger lock.
Rotate trigger lock
to stop the trigger from being activated.
4. Attach the (stainless steel p/n 20190-00) catalyst hose
to the catalyst inlet tting on the back of the gun.
5. If the optional berglass roving chopper is being used,
attach the “red” chopper air line to the chopper air
inlet tting on the back of the gun.
2. Attach the (black p/n 21694-25) material hose to
the material inlet tting on the back of the gun.
3. Attach the (yellow p/n 236) solvent line to the solvent
inlet tting on the back of the gun.
7GC-1388F

Parts

Indy-X Chop Dispense Gun 23575-00
Standard Equipment
Part
Number
23575-00 Indy X Chop Dispense Gun
GC-1388 User Manual
Repair Parts Kits:
Description
Part
Number
23557-00 O-RING KIT
23558-00 MAINTENANCE KIT
Description
8 GC-1388F
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