Graco G30W86 User Manual
Instructions-Parts
ti13209c
Model G30W86
shown
™
Merkur
Electrostatic
312798U
Spray Packages
For electrostatic finishing and coating applications in hazardous or non-hazardous
locations, including applications that require heated material, and applications that use
isocyanates, UV coatings, and other moisture-sensitive materials.
For professional use only.
.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
See pages 8 to 13 for model information, including maximum working pressure and approvals.
EN
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Important Two-Component Material Information . 7
Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . . 7
Material Self-ignition . . . . . . . . . . . . . . . . . . . . . . 7
Keep Components A and B Separate . . . . . . . . . 7
Moisture Sensitivity of Isocyanates . . . . . . . . . . . 7
Changing Materials . . . . . . . . . . . . . . . . . . . . . . . 7
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Agency Approvals . . . . . . . . . . . . . . . . . . . . . . . . 9
Merkur 15:1 Packages, Ambient (G15Wxx and
G15Cxx) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Merkur Bellows 15:1 Packages, Ambient (G15Bxx)
10
Merkur 18:1 Packages, Ambient(G18Wxx and
G18Cxx) . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Merkur 18:1 Packages, Heated (G18Wxx) . . . . 10
Merkur 23:1 Packages, Ambient (G23Wxx and
G23Cxx) . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Merkur Bellows 23:1 Packages, Ambient(G23Bxx)
11
Merkur 24:1 Packages, Ambient (G24Wxx and
G24Cxx) . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Merkur Bellows 24:1 Packages, Ambient (G24Bxx)
12
Merkur 28:1 Packages, Ambient (G28Wxx and
G28Cxx) . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Merkur 28:1 Packages, Heated (G28Wxx and
G28Cxx) . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Merkur 30:1 Packages, Ambient (G30Wxx and
G30Cxx) . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Merkur 30:1 Packages, Heated (G30Wxx and
G30Cxx) . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Merkur Bellows 35:1 Packages, Ambient (G35Bxx)
13
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
General Information . . . . . . . . . . . . . . . . . . . . . 16
Prepare the Operator . . . . . . . . . . . . . . . . . . . . 16
Prepare the Site . . . . . . . . . . . . . . . . . . . . . . . . 16
Mount the Pump . . . . . . . . . . . . . . . . . . . . . . . . 16
Ventilate the Spray Booth . . . . . . . . . . . . . . . . . 17
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Pressure Relief Procedure . . . . . . . . . . . . . . . . 21
Flush Before Using Equipment . . . . . . . . . . . . . 21
Trigger Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Wet Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Prime the Pump . . . . . . . . . . . . . . . . . . . . . . . . . 22
Install the Spray Tip . . . . . . . . . . . . . . . . . . . . . . 23
Adjust the Atomization . . . . . . . . . . . . . . . . . . . . 23
Adjust the Spray Pattern . . . . . . . . . . . . . . . . . . 24
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Preventive Maintenance Schedule . . . . . . . . . . 25
Tighten Threaded Connections . . . . . . . . . . . . . 25
Flush the Pump . . . . . . . . . . . . . . . . . . . . . . . . . 25
Wet Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
DataTrak Controls and Indicators . . . . . . . . . . . . 27
DataTrak Operation . . . . . . . . . . . . . . . . . . . . . . . . 28
Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Replace DataTrak Battery or Fuse . . . . . . . . . . 31
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Ambient Models, Cart Mount or Wall Mount . . . 33
Bellows, Cart Mount . . . . . . . . . . . . . . . . . . . . . 34
Heated Models, Cart Mount or Wall Mount . . . . 36
Heated Models (Continued) . . . . . . . . . . . . . . . . 38
Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Wall Mount Kit 24A578 (non-Bellows) . . . . . . . . 39
Cart Mount Kit 256427 (non-Bellows) . . . . . . . . 39
Bellows Cart Mount Kit 24E879 . . . . . . . . . . . . . 40
Bellows Air Control Mounting Kit . . . . . . . . . . . . 40
Pump and Gun Control Panel Kits . . . . . . . . . . . 41
Air Controls Mounting Kit (non-Bellows) . . . . . . 42
5-Gallon Suction Hose Kits . . . . . . . . . . . . . . . . 42
55-Gallon Suction Hose Kits . . . . . . . . . . . . . . . 42
PTFE Suction Hose Kits . . . . . . . . . . . . . . . . . . 42
DataTrak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Drain Valve Kit 256425 . . . . . . . . . . . . . . . . . . . 42
Overflow Chamber Kit 24E298 . . . . . . . . . . . . . 42
Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . 43
Wall Bracket (Non-Bellows) . . . . . . . . . . . . . . . . 43
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Package Weights . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Ambient . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Heated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 46
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 46
2 312798U
Related Manuals
Manual Description
312792 Merkur Displacement Pump
312793 Merkur Bellows Displacement Pump
312794 Merkur Pump Assembly
312795 Merkur Bellows Pump Assembly
312796
312797 Merkur Non-Heated Spray Packages
312799 Merkur Bellows Non-Heated
313255 Merkur Heated Spray Packages
3A2495 Pro Xp AA Spray Gun
307273 Fluid Outlet Filter
309524 Viscon HP Heater
306860 Back Pressure Regulator
313541 DataTrak Kits
™
NXT
Air Motor
Spray Packages
Related Manuals
312798U 3
Warnings
WARNINGWARNINGWARNING
WARNING
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual, refer ba ck to these Warnings. Product- specific hazard symbols and
warnings not covered in this section may appear throughout the body of this manual where applicable.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Ground equipment, personnel, object being sprayed, and conductive objects in work area. See
Grounding instructions.
• Only use grounded Graco conductive air supply hoses.
• Use and clean equipment only in well ventilated area.
• Use cleaning solvents with highest possible flash point when flushing or cleaning equipment.
• Always turn the electrostatics off when flushing, cleaning or servicing equipment.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Keep work area free of debris, including solvent, rags and gasoline.
• Check gun resistance daily.
• Keep a working fire extinguisher in the work area.
SPECIAL CONDITIONS FOR SAFE USE
Equipment must comply with the following conditions to avoid a ha zard ous condition which ca n cause fire
or explosion.
• All label and marking material must be cleaned with a damp cloth (or equivalent).
• The electronic monitoring system is required to be grounded. See Grounding instructions.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of th e system can cause electric
shock.
• Turn off air supply before servicing equipment.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and
regulations.
• Do not touch gun electrode when electros ta tics ar e on .
• Do not expose to rain. Store indoors.
4 312798U
Warnings
WARNINGWARNINGWARNING
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Da ta in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure. Turn off all equipm ent
and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts imme diately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicin g equipment,
follow the Pressure Relief Procedure and disconnect all power sources.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
• Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment.
312798U 5
Warnings
WARNINGWARNINGWARNING
WARNING
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes but is not limited to:
• Protective eyewear, and hearing pr ot ec tion .
• Respirators, protective clothing, and gloves as recommended by the fluid an d solvent man ufacturer.
6 312798U
Important Two-Component Material Information
Important Two-Component Material Information
Isocyanate Conditions
Spraying or dispensing materials containing isocyanates creates potentially harmful mists, vapors, and
atomized particulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventilation in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Material Self-ignition
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
Moisture Sensitivity of Isocyanates
Isocyanates (ISO) are catalysts used in two component
coatings. ISO will react with moisture (such as humidity)
to form small, hard, abrasive crystals, which become
suspended in the fluid. Eventually a film will form on the
surface and the ISO will begin to gel, increasing in viscosity. If used, this partially cured ISO will reduce performance and the life of all wetted parts.
NOTE: The amount of film formation and rate of crystallization varies depending on the blend of ISO, the
humidity, and the temperature.
To prevent exposing ISO to moisture:
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contaminated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Changing Materials
Keep Components A and B Separate
Cross-contamination can result in cured material in
fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination of
the equipment’s wetted parts, never interchange
component A (isocyanate) and component B (resin)
parts.
312798U 7
• When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.
• Always clean the fluid inlet strainers after flushing.
• Check with your material manufacturer for chemical
compatibility.
• Most materials use ISO on the A side, but some use
ISO on the B side.
Models
Wall mount
ID
Cart mount
ID
ti12326a
ti12327a
Models
Check the identification plate (ID) for the 6-digit part number of your package. Use the following matrix and tables to
define the components of your package. For example, package number G30C76 represents a Merkur package (G),
with a 30:1 ratio pump (30), cart mounting (C), and the components shown for (76) in the table on page 13.
G30 C 76
First Digit
G
(Merkur
Package)
Second and Third Digits
(Ratio)
15
18
23
24
28
30
35
15:1
18:1
23:1
24:1
28:1
30:1
35:1
Fourth Digit
(Package Type)
Cart Mount See Tables, pages 9 - 13
C
Wall Mount
W
Bellows Pump - Cart or Wall Mount
B
Fifth and Sixth Digit
(Components Included)
8 312798U
Agency Approvals
II 2 G Ex h IIB T6 Gb
II 2(1) G Ex h [ia Ga] IIA T3 Gb X
II 2 G Ex db h IIB T4 Gb X
II 2(1) G Ex db h [ia Ga] IIA T3 Gb X
Merkur Electrostatic Packages
G15W57, G15C85, G18W11, G18C09, G23W13, G23C15,
G24W11, G24C13, G28W15, G28C13, G30W77, G30C75,
G15B83, G23B33, G24B33, G35B33, G30C95
Merkur Electrostatic Packages with DataTrak
G15W18, G15C86, G18W12, G18C10, G23W14, G23C16,
G24W12, G24C14, G28W16, G28C14, G30W78, G30C76,
G15B84, G23B34, G24B34, G35B34
Merkur Heated Electrostatic Packages
G18W13, G28W21, G28W23, G28C19, G28C21, G30W83,
G28W85, G30C81, G30C83
Merkur Heated Electrostatic Packages with DataTrak
G18W14, G28W22, G28W24, G28C20, G28C22, G30W84,
G30W86, G30C82, G30C84
Pro™ Xp 85 Manual Electrostatic Air-Assisted Spray
Gun
DataTrak
™
Module
Models
See your Pro Xp AA Spray Gun manual (3A2495)
See your DataTrak Kits manual (313541)
Merkur 15:1 Packages, Ambient (G15Wxx and G15Cxx)
Maximum Inlet Air Pressure 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 1500 psi (10.3 MPa, 103 bar)
Model
Wall
Mount
G15W57 G15C85 W15FAS 2.4 (9.0)
G15W58 G15C86 W15FBS 2.4 (9.0)
Cart
Mount
Pump
Assembly
Maximum
fluid flow
rate
gpm (lpm)
Pump
and Gun
Air
Controls
Gun
Fluid
Hose
Gun Fluid
Whip Hose
Hoses Options
Gun Air
Hose
Gun Air
Whip Hose
Siphon
Kit
Fluid
Filter DataTrak
312798U 9
Models
Merkur Bellows 15:1 Packages, Ambient (G15Bxx)
Maximum Inlet Air Pressure 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 1500 psi (10.3 MPa, 103 bar)
Maximum
fluid flow
Pump
Model
G15B83 B15FA0 2.4 (9.0)
G15B84 B15FB0 2.4 (9.0)
Assembly
rate
gpm (lpm)
Pump
and Gun
Air
Controls
Gun
Fluid
Hose
*
*
Gun Fluid
Whip Hose
Hoses Options
Gun Air
Hose
Gun Air
Whip Hose
Siphon
Kit
Fluid
Filter DataTrak
* Fluid filter includes fluid drain valve.
Merkur 18:1 Packages, Ambient(G18Wxx and G18Cxx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 1800 psi (12.4 MPa, 124 bar)
Model
Wall
Mount
G18W11 G18C09 W18EAS 2.0 (7.5)
Cart
Mount
Pump
Assembly
Maximum
fluid flow
rate
gpm (lpm)
Pump
and Gun
Air
Controls
Gun
Fluid
Hose
Gun Fluid
Whip Hose
Hoses Options
Gun
Air
Hose
Gun Air
Whip Hose
Siphon
Kit
Fluid
Filter DataTrak
G18W12 G18C10 W18EBS 2.0 (7.5)
Merkur 18:1 Packages, Heated (G18Wxx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 1800 psi (12.4 MPa, 124 bar)
Model
Wall
Mount
G18W13 W18EAS 2.0 (7.5)
G18W14 W18EBS 2.0 (7.5)
Pump
Assembly
Maximum
fluid flow
rate
gpm (lpm)
Pump
and Gun
Air
Controls
Gun
Fluid
Hose
Gun Fluid
Whip Hose
Hoses Options
Gun
Air
Hose
Gun Air
Whip Hose
Siphon
Kit
Fluid
Filter DataTrak
10 312798U
Merkur 23:1 Packages, Ambient (G23Wxx and G23Cxx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 2300 psi (15.9 MPa, 159 bar)
Models
Model
Wall
Mount
G23W13 G23C15 W23DAS 1.6 (6.0)
G23W14 G23C16 W23DBS 1.6 (6.0)
Cart
Mount
Pump
Assembly
Maximum
fluid flow
rate
gpm (lpm)
Pump
and Gun
Air
Controls
Gun
Fluid
Hose
Gun Fluid
Whip Hose
Hoses Options
Gun
Air
Hose
Gun Air
Whip Hose
Merkur Bellows 23:1 Packages, Ambient(G23Bxx)
Maximum Inlet Air Pressure 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 2300 psi (15.9 MPa, 159 bar)
Maximum
fluid flow
Pump
Model
G23B33 B23DA0 1.6 (6.0)
Assembly
rate
gpm (lpm)
Pump
and Gun
Air
Controls
Gun
Fluid
Hose
*
Gun Fluid
Whip Hose
Hoses Options
Gun
Air
Hose
Gun Air
Whip Hose
Siphon
Kit
Siphon
Fluid
Filter DataTrak
Fluid
Kit
Filter DataTrak
G23B34 B23DB0 1.6 (6.0)
*
* Fluid filter includes fluid drain valve.
Merkur 24:1 Packages, Ambient (G24Wxx and G24Cxx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 2400 psi (16.5 MPa, 165 bar)
Model
Wall
Mount
G24W11 G24C13 W24FAS 2.4 (9.0)
G24W12 G24C14 W24FBS 2.4 (9.0)
Cart
Mount
Pump
Assembly
Maximum
fluid flow
rate
gpm (lpm)
Pump
and Gun
Air
Controls
Gun
Fluid
Hose
Gun Fluid
Whip Hose
Hoses Options
Gun
Air
Hose
Gun Air
Whip Hose
Siphon
Kit
Fluid
Filter DataTrak
312798U 11
Models
Merkur Bellows 24:1 Packages, Ambient (G24Bxx)
Maximum Inlet Air Pressure 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 2400 psi (16.5 MPa, 165 bar)
Maximum
fluid flow
Pump
Model
G24B33 B24FA0 2.4 (9.0)
G24B34 B24FB0 2.4 (9.0)
Assembly
rate
gpm (lpm)
Pump
and Gun
Air
Controls
Gun
Fluid
Hose
*
*
Gun Fluid
Whip Hose
Hoses Options
Gun
Air
Hose
Gun Air
Whip Hose
Siphon
Kit
Fluid
Filter DataTrak
* Fluid filter includes fluid drain valve.
Merkur 28:1 Packages, Ambient (G28Wxx and G28Cxx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 2800 psi (19.3 MPa, 193 bar)
Model
Wall
Mount
G28W15 G28C13 W28EAS 2.0 (7.5)
G28W16 G28C14 W28EBS 2.0 (7.5)
--- G28C23 W28EAS 2.0 (7.5)
--- G28C25 W28EAS 2.0 (7.5)
Cart
Mount
Pump
Assembly
Maximum
fluid flow
rate
gpm (lpm)
Pump
and Gun
Air
Controls
Gun
Fluid
Hose
Gun Fluid
Whip Hose
Hoses Options
Gun
Air
Hose
Gun Air
Whip Hose
Siphon
Kit
Fluid
Filter DataTrak
Merkur 28:1 Packages, Heated (G28Wxx and G28Cxx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 2800 psi (19.3 MPa, 193 bar)
Model
Wall
Mount
G28W21 G28C19 W28EAS 2.0 (7.5)
G28W22 G28C20 W28EBS 2.0 (7.5)
G28W23 G28C21 W28EAS 2.0 (7.5)
G28W24 G28C22 W28EBS 2.0 (7.5)
Cart
Mount
Pump
Assembly
Maximum
fluid flow
rate
gpm (lpm)
Heater
Volt
Amp
120V
19.2 Amp
120V
19.2 Amp
240V
16.7 Amp
240V
16.7 Amp
Pump
and Gun
Air
Controls
Gun
Fluid
Gun Fluid
Hose
Whip Hose
Hoses Options
Gun
Air
Gun Air
Hose
Whip Hose
Siphon
Kit
Fluid
Filter
DataTra
k
12 312798U
Merkur 30:1 Packages, Ambient (G30Wxx and G30Cxx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 3000 psi (20.7 MPa, 207 bar
)
Models
Model
Wall
Mount
G30W77 G30C75 W30CAS 1.2 (4.5)
G30W78 G30C76 W30CBS 1.2 (4.5)
--- G30C87 W30CAS 1.2 (4.5)
--- G30C89 W30CAS 1.2 (4.5)
--- G30C95 W30AAS 0.4 (1.5)
Cart
Mount
Pump
Assembly
Maximum
fluid flow
rate
gpm (lpm)
Pump
and Gun
Air
Controls
Gun
Fluid
Hose
* *
Gun Fluid
Whip Hose
Hoses Options
Gun
Air
Hose
Gun Air
Whip Hose
Siphon
Kit
* Hoses are 50 ft long.
Merkur 30:1 Packages, Heated (G30Wxx and G30Cxx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 3000 psi (20.7 MPa, 207 bar
Model
Wall
Mount
G30W83 G30C81 W30CAS 1.2 (4.5)
G30W84 G30C82 W30CBS 1.2 (4.5)
G30W85 G30C83 W30CAS 1.2 (4.5)
G30W86 G30C84 W30CBS 1.2 (4.5)
Cart
Mount
Pump
Assembly
Maximum
fluid flow
rate
gpm (lpm)
Heater
Volt
Amp
120V
19.2 Amp
120V
19.2 Amp
240V
16.7 Amp
240V
16.7 Amp
Pump
and Gun
Air
Controls
Gun
Fluid
Hose
)
Hoses Options
Gun Fluid
Whip Hose
Gun
Air
Hose
Gun Air
Whip Hose
Fluid
Filter DataTrak
Siphon
Kit
Fluid
Filter
DataTra
k
Merkur Bellows 35:1 Packages, Ambient (G35Bxx)
Maximum Inlet Air Pressure 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 3000 psi (20.7 MPa, 207 bar)
Maximum
fluid flow
Pump
Model
G35B33 B35DA0 1.6 (6.0)
G35B34 B35DB0 1.6 (6.0)
Assembly
rate
gpm (lpm)
Pump
and Gun
Air
Controls
Gun
Fluid
Hose
*
*
Gun Fluid
Whip Hose
* Fluid filter includes fluid drain valve.
312798U 13
Hoses Options
Gun
Air
Hose
Gun Air
Whip Hose
Siphon
Kit
Fluid
Filter DataTrak
Installation
A
B
C
R
U
V
S
T
J
AA
Z
N
P
F
W
X
K
H
ti12704b
L
AB
Installation
Package components vary. See page 9 to 13 to determine the components included in your model. Items designated
as accessories are not included in the packages.
FIG. 1. Typical Installation, Ambient, Model G30C76 Shown.
Key:
A Air Shutoff Valve (accessory)
B Air Filter (accessory)
C Air Line Moisture Trap and Drain Valve (accessory)
F Fluid Filter
H Electrostatic Air-Assisted Spray Gun
JGun Swivel
K Fluid Whip Hose
L Air Whip Hose
N Suction Hose and Tube
P Strainer
R Pump Grounding Wire
S Gun Air Pressure Gauge
T Gun Air Pressure Regulator
U Bleed-type Master Air Valve (required)
V DataTrak
W Pump Air Pressure Gauge
X Pump Air Pressure Regulator
Y Insert (for models without DataTrak), see F
Z Electrically Conductive Gun Fluid Hose
AA Electrically Conductive Gun Air Hose
AB Electrostatic Spray Gun Grounding Wire
IG. 2
14 312798U
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