Graco e-Xtreme Operation, Repair, And Parts

Operation,Repair,andParts

e e

e

- --Xtreme® Xtreme®

Xtreme®

Sprayer Sprayer

Sprayer

3A3164D

EN

Electric Electric

Electric

high high

high

pressure pressure

pressure

sprayer sprayer

sprayer

packages packages

packages

for for

for

application application

application

of of

of

protective protective

protective

coatings. coatings.

coatings.

For For

For

professional professional

professional

use use

use

only. only.

only.

Important Important

Important

Safety Safety

Safety

Instructions Instructions

Instructions
Readallwarningsandinstructionsinthismanualandinthee-Xtreme
Drivermanuals.Save Save

Save

all all

all

instructions. instructions.

instructions.

See page 3 for model information. See
Technical Speci󰘰cations for maximum
working pressure.

II 2 G c

Ex db IIA T2 Gb X

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

RelatedManuals................................................2

ModelInformation...............................................3

Warnings...........................................................4

ComponentIdenti󰘰cation.....................................7

Installation..........................................................8

PowerSupplyRequirements.........................8

ConnectthePowerSupply...........................8

Grounding...................................................8

InstallVentedOilCapBeforeUsing

Equipment......................................9

FlushBeforeUsingEquipment......................9

Setup.................................................................10

PressureReliefProcedure............................12

TriggerLock................................................12

Prime/Flush.................................................13

Spray.................................................................15

Shutdown...........................................................16

Maintenance......................................................16

PreventiveMaintenanceSchedule................16

ChangetheOil.............................................16

DailyMaintenance.......................................16

CheckOilLevel...........................................17

CorrosionProtection....................................17

Flushing......................................................17

CartMaintenance.........................................17

Troubleshooting..................................................18

ErrorCodeTroubleshooting..........................20

StandbyMode.............................................20

ErrorCodesTable........................................20

Repair................................................................22

XtremeLowerRemoval................................22

DisconnectandReconnectLower.................22

OutletCheckValves.....................................23

Parts..................................................................24

PartsDrawing..............................................24

OutletCheckValvesParts............................27

Dimensions........................................................29

TechnicalSpeci󰘰cations......................................32

GracoStandardWarranty....................................34

Related Related

Related

Manuals Manuals

Manuals

Part Part

Part

Description Description

Description

3A3165e-XtremeDriverInstallation

3A5124

e-XtremeDriverOperation,RepairandParts

311619PumpMountingKitManual

311762XtremeLowerManual

312145

XTRGunManual

2

3A3164D

ModelInformation

Model Model

Model

Information Information

Information

Package Package

Package

Filter Filter

Filter

Model Model

Model

Description Description

Description

Complete* Complete*

Complete*

(Hose (Hose

(Hose

and and

and

Gun) Gun)

Gun)

MaximumFluid

Tempterature:

160°F(71°C)

Bare Bare

Bare

(No (No

(No

Hose Hose

Hose

or ororGun) Gun)

Gun)

MaximumFluid

Temperature:

180°F(82°C)

Integrated Integrated

Integrated

Filter Filter

Filter

No No

No

Filter Filter

Filter

Lower Lower

Lower
Pump Pump

Pump

24Y901*e-XtremeEx45,Cart*

✔✔

24Y902

e-XtremeEx45,Cart

✔✔

24Y903*e-XtremeEx45,Cart

✔✔

24Y904

e-XtremeEx45,Cart

✔✔

24Y905*e-XtremeEx45,Cart

withHopper

✔✔

24Y906

e-XtremeEx45,Cart
withHopper

✔✔

24Y907*e-XtremeEx45,Cart

withHopper

✔✔

24Y908

e-XtremeEx45,Cart
withHopper

✔✔

24Y909*

e-XtremeEx45,WallMount

✔✔

24Y910e-XtremeEx45,WallMount

✔✔

24Y911*

e-XtremeEx45,WallMount

✔✔

24Y912e-XtremeEx45,WallMount

✔✔

145cc

24Z901*e-XtremeEx35,Cart

✔✔

24Z902

e-XtremeEx35,Cart

✔✔

24Z903*e-XtremeEx35,Cart

✔✔

24Z904

e-XtremeEx35,Cart

✔✔

24Z905*e-XtremeEx35,Cart

withHopper

✔✔

24Z906

e-XtremeEx35,Cart
withHopper

✔✔

24Z907*e-XtremeEx35,Cart

withHopper

✔✔

24Z908

e-XtremeEx35,Cart
withHopper

✔✔

24Z909*

e-XtremeEx35,WallMount

✔✔

24Z910e-XtremeEx35,WallMount

✔✔

24Z911*

e-XtremeEx35,WallMount

✔✔

24Z912e-XtremeEx35,WallMount

✔✔

180cc

Formaximumworkingpressure,seeTechnicalSpeci󰘰cations,page32.

*LowerFluidtemperatureduetoXTR5gun.

NOTE: NOTE:

NOTE:

Seethee-XtremeDriverInstallationmanualfordriverapprovalsinformation.

3A3164D 3

Warnings

Warnings Warnings

Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.

WARNING WARNING

WARNING

FIRE FIRE

FIRE

AND AND

AND

EXPLOSION EXPLOSION

EXPLOSION

HAZARD HAZARD

HAZARD

Flammablefumes,suchassolventandpaintfumes,inwork work

work

area area

area

canigniteorexplode.Paint
orsolvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reand
explosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and

plasticdropcloths(potentialstaticsparking).

•Groundallequipmentintheworkarea.SeeGrounding Grounding

Grounding

instructions.

•Neversprayor󰘱ushsolventathighpressure.

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable

fumesarepresent.

•Useonlygroundedhoses.

•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunless

theyareantistaticorconductive.

•Stop Stop

Stop

operation operation

operation

immediately immediately

immediately

ifstaticsparkingoccursoryoufeelashock. ..Donotuse

equipmentuntilyouidentifyandcorrecttheproblem.

•Keepaworking󰘰reextinguisherintheworkarea.

Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite
󰘱ammablevapors.Tohelpprevent󰘰reandexplosion.

•Cleanplasticpartsonlyinwellventilatedareas.

•Donotcleanwithadrycloth.

•Donotoperateelectrostaticgunsinequipmentworkarea.

SPECIAL SPECIAL

SPECIAL

CONDITIONS CONDITIONS

CONDITIONS

FOR FOR

FOR

SAFE SAFE

SAFE

USE USE

USE

•Topreventtheriskofelectrostaticsparking,theequipment’snon-metallicpartsshouldbe

cleanedonlywithadampcloth.

•Thealuminumhousingmaysparkuponimpactorcontactwithmovingparts,whichmay

cause󰘰reorexplosion.Takeprecautionstoavoidsuchimpactorcontact.

•All󰘱ameproofjointsarecriticaltotheintegrityofthedriverasapprovedforhazardous

locationsandarenotrepairableifdamaged.Damagedpartsmustbereplacedonlywith
genuineGracopartswithnosubstitutions.

4

3A3164D

Warnings

WARNING WARNING

WARNING

ELECTRIC ELECTRIC

ELECTRIC

SHOCK SHOCK

SHOCK

HAZARD HAZARD

HAZARD
Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan
causeelectricshock.

•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesandbefore

servicingorinstallingequipment.

•Connectonlytogroundedpowersource.

•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodes

andregulations.

•Donotexposetorain.Storeindoors.

•Wait󰘰veminutesbeforeservicingafterpowerisremoved.

SKIN SKIN

SKIN

INJECTION INJECTION

INJECTION

HAZARD HAZARD

HAZARD

High-pressure󰘱uidfromgun,hoseleaks,orrupturedcomponentswillpierceskin.Thismay
looklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get

Get

immediate immediate

immediate

surgical surgical

surgical

treatment. treatment.

treatment.

•Donotspraywithouttipguardandtriggerguardinstalled.

•Engagetriggerlockwhennotspraying.

•Donotpointgunatanyoneoratanypartofthebody.

•Donotputyourhandoverthespraytip.

•Donotstoporde󰘱ectleakswithyourhand,body,glove,orrag.

•FollowthePressure Pressure

Pressure

Relief Relief

Relief

Procedure Procedure

Procedure

whenyoustopsprayingandbeforecleaning,checking,

orservicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.

MOVING MOVING

MOVING

PARTS PARTS

PARTS

HAZARD HAZARD

HAZARD

Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.

•Keepclearofmovingparts.

•Donotoperateequipmentwithprotectiveguardsorcoversremoved.

•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing

equipment,followthePressure Pressure

Pressure

Relief Relief

Relief

Procedure Procedure

Procedure

anddisconnectallpowersources.

BURN BURN

BURN

HAZARD HAZARD

HAZARD
Equipmentsurfacesand󰘱uidthatisheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:

•Donottouchhot󰘱uidorequipment.

3A3164D 5

Warnings

WARNING WARNING

WARNING

TOXIC TOXIC

TOXIC

FLUID FLUID

FLUID

OR OR

OR

FUMES FUMES

FUMES
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.

•ReadSafetyDataSheets(SDSs)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.

•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable

guidelines.

PERSONAL PERSONAL

PERSONAL

PROTECTIVE PROTECTIVE

PROTECTIVE

EQUIPMENT EQUIPMENT

EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisequipmentincludes
butisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent

manufacturer.

EQUIPMENT EQUIPMENT

EQUIPMENT

MISUSE MISUSE

MISUSE

HAZARD HAZARD

HAZARD

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated

systemcomponent.SeeTechnical Technical

Technical

Data Data

Data

inallequipmentmanuals.

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical

Technical

Data Data

Data
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestSafetyDataSheets(SDSs)fromdistributoror
retailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.

•TurnoffallequipmentandfollowthePressure Pressure

Pressure

Relief Relief

Relief

Procedure Procedure

Procedure

whenequipmentisnotinuse.

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

6 3A3164D

ComponentIdentication

Component Component

Component

Identi󰘰cation Identi󰘰cation

Identi󰘰cation

Ref. Ref.

Ref.

Description Description

Description

AElectricDriver

BPumpLower

C

FluidDrain/PurgeValve

DPackingNut

E

PowerSwitch

F

FluidOutlet

GJunctionBoxCover

HPressureAdjustmentKnob

J

OutletCheckValve

L

StatusIndicatorLight(LED)

P

OilFillCap(vented)

S

JunctionBox

T

FilterCap(modelsequippedwithintegrated
󰘰lteronly)

NOTE: NOTE:

NOTE:

Seethee-XtremeDriverOperation/Repair

manualforwarninglabelinformation.

3A3164D

7

Installation

Installation Installation

Installation

Toreducetheriskofelectricshock,󰘰reand
explosion,allelectricalwiringmustbedonebya
quali󰘰edelectricianandcomplywithalllocalcodes
andregulations.

Power Power

Power

Supply Supply

Supply

Requirements Requirements

Requirements

SeeDriverInstallationmanualforinstructionsfor
powersupplyrequirements.

Connect Connect

Connect

the the

the

Power Power

Power

Supply Supply

Supply

SeeDriverInstallationmanualforinstructionsto
connectthepowersupply.

Grounding Grounding

Grounding

Thisequipmentmustbegroundedtoreducethe
riskofstaticsparkingandelectricshock.Electric
orstaticsparkingcancausefumestoigniteor
explode.Impropergroundingcancauseelectric
shock.Groundingprovidesanescapewireforthe
electriccurrent.

Sprayer: Sprayer:

Sprayer:

Systemisgroundedthroughthepower

cord.

Fluid Fluid

Fluid

hoses: hoses:

hoses:

Useonlyelectricallyconductivehoses
withamaximumof210ft.(64m)combinedhose
lengthtoensuregroundingcontinuity.Check
electricalresistanceofhoses.Iftotalresistance
togroundexceeds25megaohms,replacehose
immediately.

Spray Spray

Spray

gun: gun:

gun:

Groundthroughconnectiontoaproperly

grounded󰘱uidhoseandpump.

Fluid Fluid

Fluid

supply supply

supply

container: container:

container:

Followlocalcode.

Object Object

Object

being being

being

sprayed: sprayed:

sprayed:

Followlocalcode.

Solvent Solvent

Solvent

pails pails

pails

used used

used

when when

when

󰘱ushing: 󰘱ushing:

󰘱ushing:

Followlocal
code.Useonlyconductivemetalpails,placedon
agroundedsurface.Donotplacethepailona
non-conductivesurface,suchaspaperorcardboard,
whichinterruptsgroundingcontinuity.

To To

To

maintain maintain

maintain

grounding grounding

grounding

continuity continuity

continuity

when when

when

󰘱ushing 󰘱ushing

󰘱ushing

or or

or

relieving relieving

relieving

pressure: pressure:

pressure:

Holdthemetalpartofthespray
gun/dispensevalve󰘰rmlytothesideofagrounded
metalpail,thentriggerthegun/valve.

Tools Tools

Tools

Required: Required:

Required:

•Groundingwiresandclampsforpails(Gracopart

244524–notsupplied)

•Two5gallon(19liter)metalpails(Gracopart

101108–notsupplied)

1.Connectthegroundwire(Y)toagroundstudon

thebackofthemotor.

2.Groundtheobjectbeingsprayed,󰘱uidsupply

container,andallotherequipmentinthe
workarea.Followyourlocalcode.Useonly
electricallyconductiveairand󰘱uidhoses.

3.Groundallsolventpails.Useonlymetalpails,

whichareconductive,placedonagrounded
surface.Donotplacepailonanon-conductive
surface,suchaspaperorcardboard,which
interruptsgroundingcontinuity.

8 3A3164D

Installation

Install Install

Install

Vented Vented

Vented

Oil Oil

Oil

Cap Cap

Cap

Before Before

Before

Using Using

Using

Equipment Equipment

Equipment

Thedrivergearboxisshippedfromthefactory
pre-󰘰lledwithoil.Thetemporaryunventedcap(PX)
preventsoilleaksduringshipment.Thistemporary
capmustbereplacedwiththesuppliedventedoil
cap(P)beforeuse.

PX

P

ti31010a

Flush Flush

Flush

Before Before

Before

Using Using

Using

Equipment Equipment

Equipment

Thepump󰘱uidsectionwastestedwithlightweight
oil,whichisleftinthe󰘱uidpassagestoprotectparts.
Toavoidcontaminatingyour󰘱uidwithoil,󰘱ushthe
equipmentwithacompatiblesolventbeforeusing
theequipment.

SeePrime/Flush,page13.

3A3164D 9

Setup

Setup Setup

Setup

Toavoidtipover,makesurecartisona󰘱atand
levelsurface.Failuretodosocouldresultininjury.

1.Pullpressureadjustmentknob(H)outandturn
counterclockwiseuntilitstops.Pushtheknob
intolock.

2.Turnpowerswitch(E)OFF.Connectunitto
powersource.

OFF

3.Checkpackingnut(D).SeeXtremelowerpump
manual311762forpackingnuttorque.Fillwith
ThroatSealLiquid(TSL

TM

).

4.Attachelectricallyconductive󰘱uidhosetopump
loweroutletviaoutletcheckvalveandtighten.

NOTICE NOTICE

NOTICE

Attachingthehosedirectlytothelowerpump
canresultindamagetothesprayerduring
cavitation,orwhenthesprayerrunsoutof
material.Useanoutletcheckvalvebetween
thelowerpumpandhosetoavoiddamage.

NOTICE NOTICE

NOTICE

Theminimumhosesizeallowableis3/8in.
IDx50ft(10mmx15m).Smallerhoses
cancausehighpressurespikesandresultin
damagetothesprayer.

5.Attachhosetogunandtighten.

10 3A3164D

Setup

6.Attachmaterialsupplyinlethosetopumplower.

NOTE: NOTE:

NOTE:

Maximumsuggestedlengthis6ft(1.8
m),minimumsuggestedinnerdiameteris1in.
(2.5cm).

7.Checkoillevel.

NOTICE NOTICE

NOTICE

OnlyuseoilwithGracopartnumber16W645.
Anyotheroilmaynotlubricateproperlyand
cancausedamagetothedrivetrain.

8.Always󰘱ushandprimesprayerbeforeeachuse
(seePrime/Flush,page13).

3A3164D

11