Graco E-Flo SP D200S, E-Flo SP D200, E-Flo SP D60, E-Flo SP, E-Flo SP Series Installation And Parts Manual

Installation - Parts

®

E-Flo

SP

3A6331C

Supply Systems

For transferring or dispensing sealants, adhesives, or other medium to high viscosity
fluids. For professional use only.

Not approved for use in explosive atmospheres or hazardous locations.

D60 3 inch dual post

20 liter (5 gallon), 30 liter (8 gallon),
60 liter (16 gallon) sizes

150 psi (1.0 MPa, 10 bar) Maximum Air Inlet Pressure

EN

D200 3 inch dual post

200 liter (55 gallon) size

150 psi (1.0 MPa, 10 bar) Maximum Air Inlet Pressure

D200S 6.5 inch dual post

200 liter (55 gallon) size

125 psi (0.9 MPa, 9 bar) Maximum Air Inlet Pressure

See page 4 for model information, including maximum
working pressure and approvals.

The Graco Control Architecture Electric Components
are Listed in Intertek’s Directory of Listed Products.

Important Safety Instructions

Read all warnings and instructions in this
manual and in related manuals before
using the equipment. Save all
instructions.

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

System Pressure . . . . . . . . . . . . . . . . . . . . . . . . . 6

Tandem Ram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Component Identification . . . . . . . . . . . . . . . . . . . 11

Typical Installation . . . . . . . . . . . . . . . . . . . . . . . 11

Integrated Air Control Module . . . . . . . . . . . . . . 12

Integrated Air Line Accessories . . . . . . . . . . . . . 12

Advanced Display Module (ADM) . . . . . . . . . . . 13

Platen Component Identification . . . . . . . . . . . . 14

Junction Box Connections . . . . . . . . . . . . . . . . . 15

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Power Requirements . . . . . . . . . . . . . . . . . . . . . 17

Connect Power . . . . . . . . . . . . . . . . . . . . . . . . . 17

Attach Drum Stops . . . . . . . . . . . . . . . . . . . . . . . 18

Fluid Hose and Air Line Connections. . . . . . . . . 18

Install Vented Oil Cap Before Using Equipment. 18

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Wet Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Flush the Pump . . . . . . . . . . . . . . . . . . . . . . . . . 20

Start and Adjust the Ram. . . . . . . . . . . . . . . . . . 21

Start and Adjust the Pump . . . . . . . . . . . . . . . . . 21

Pressure Relief Procedure. . . . . . . . . . . . . . . . . . . 22

Shutdown and Care of the Pump . . . . . . . . . . . . . 23

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Driver Maintenance . . . . . . . . . . . . . . . . . . . . . . 24

Platen Maintenance . . . . . . . . . . . . . . . . . . . . . . 25

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Disconnect Pump from Platen . . . . . . . . . . . . . . 30

Connect Platen . . . . . . . . . . . . . . . . . . . . . . . . . 31

Remove Wipers . . . . . . . . . . . . . . . . . . . . . . . . . 31

Install Wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Remove Displacement Pump . . . . . . . . . . . . . . 31

Install Displacement Pump . . . . . . . . . . . . . . . . 32

Remove Driver . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Install Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Supply Unit Repair . . . . . . . . . . . . . . . . . . . . . . . 34

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

D200s 6.5 in. Supply Units . . . . . . . . . . . . . . . . . 38

D200 3 in. Supply Units . . . . . . . . . . . . . . . . . . . 40

D60 3 in. Supply Units . . . . . . . . . . . . . . . . . . . . 42

D200s and D200 Pump Mounts for 55 Gallon (200

Liter) Platen . . . . . . . . . . . . . . . . . . . . . . . . . 44

D60 Pump Mount 257624 for 5 Gallon (20 Liter)

Platen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

55 Gallon Platen . . . . . . . . . . . . . . . . . . . . . . . . . 48

20 Liter (5 Gallon), 30 Liter (8 Gallon), and 60 Liter

(16 Gallon) Platens . . . . . . . . . . . . . . . . . . . 49

Kits and Accessories . . . . . . . . . . . . . . . . . . . . . . . 53

Drum Roller Kits for D200 and D200S Supply Units,

255627 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Drum Position Clamp Set for D200 Supply Units,

206537 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Drum Position Clamp for D200S Supply Units . . 53

Enclosed Wet Cup Recirculation Kit . . . . . . . . . . 53

200 Liter (55 Gallon) Platen Cover Kits, 255691 53

Light Tower Kit, 255467 . . . . . . . . . . . . . . . . . . . 53

ADM Kit, 25E437 . . . . . . . . . . . . . . . . . . . . . . . . 53

CAN Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

I/O Cable, 122029 . . . . . . . . . . . . . . . . . . . . . . . 53

Communication Gateway Module (CGM) Kits . . 54

Low Level Sensor Kit, 25E447 . . . . . . . . . . . . . . 56

Tandem Connection Kit, 25E595 . . . . . . . . . . . . 57

Tandem Depressurization/Recirculation Kit, 25E618

(carbon steel), 25E619 (stainless steel). . . . 58

Tandem Fluid Filter Kit, 25E620 . . . . . . . . . . . . . 62

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Pump Performance . . . . . . . . . . . . . . . . . . . . . . . . . 66

E-Flo SP Performance Charts . . . . . . . . . . . . . . 67

Technical Specifications . . . . . . . . . . . . . . . . . . . . 72

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 74

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 74

2 3A6331C

Related Manuals

Manual Description

3A6586

3A6724 E-Flo SP Software Instructions

313526 Supply Systems Operation

312375

311827

311825

311717

312889

312467

312468

312469

312470

312374 Air Controls Instructions-Parts

312491 Pump Fluid Purge Kit Instructions - Parts

E-Flo SP Electric Pump Instructions ­Parts

Check-Mate
Instructions-Parts

Dura-Flo
180cc, 220cc, 290cc) Instructions-Parts

Dura-Flo
580cc) Instructions-Parts

Carbon Steel Displacement Pump
(1000cc) Instructions-Parts

60 cc Check-Mate Displacement Pump
Repair Parts

100 cc Check-Mate Displacement Pump
Repair Parts

200 cc Check-Mate Displacement Pump
Repair Parts

250 cc Check-Mate Displacement Pump
Repair Parts

500 cc Check-Mate Displacement Pump
Repair Parts

®

Displacement Pumps

™

Displacement Pumps (145cc,

™

Displacement Pumps (430cc,

Related Manuals

312492 Drum Roller Kit Instructions

312493 Light Tower Kit Instructions

312494

406681 Platen Cover Kit

334048 EPDM Hose Wiper Kit Instructions - Parts

3A6321

3A6482

Enclosed Wetcup Recirculation Kit
Instructions - Parts

ADM Token In-System Programming
Instructions

APD20 Advanced Precision Driver
Instructions

3A6331C 3

Models

Models

Check the identification plate (ID) for the 7-digit part number of the supply system. Use the following matrix to define
the construction of the supply system, based on the seven digits. For example, Part No. EMC1121 represents an
electric supply system (EM), a carbon steel Check-Mate 100 Severe Duty displacement pump with an electric driver
(C1), a 3 in. dual post ram with integrated air controls (1), a 5-gallon platen with a nitrile seal (2), and 240 VAC power

(1).

NOTICE

To prevent damage to DataTrak soft key buttons, do
not press the buttons with sharp objects such as pens,
plastic cards, or fingernails.

NOTE: Systems with the EMD as the first and second digits are Dura-Flo supply systems.

The digits in the matrix on the next page do not correspond to the Ref. Nos. in the Parts drawings and lists.

4 3A6331C

Models

EM C1 1

First

and

Second

Digit

EM

(Electric

Supply

System)

Third and

Fourth

Digit Fifth Digit

Ram Options

Pump

Code

(See Table
1: for 2-digit
Check-Mate

Pump

Code)

(See Table
1: for 2-digit

Dura-Flo

Pump

Code)

Size Style

1 3 in. D60

2 3 in. D200

3 6.5 in. D200s

21

Sixth Digit Seventh Digit

Platen and Seal Options

Drum

Size

20 L

(5 Gal) INT 1 No Platen 1 None 240 VAC

200 L

(55 Gal) INT 2

200 L

(55 Gal) INT 3

Air

Controls

Platen

(5 Gal) F, SW CS Nitrile D60 2 None 480 VAC

(5 Gal) F, SW CS

4

(5 Gal) F, DW CS Nitrile D60 4 ADM 480 VAC

5

(5 Gal) F, DW CS

6

(5 Gal) F, SW SS

200 L

7

(55 Gal) DR

200 L

8

(55 Gal) DR AL EPDM

200 L

9

(55 Gal) DR AL Neoprene

200 L

A

(55 Gal) DR AL

Size

20 L

20 L

20 L

20 L

20 L

Platen

Style

Platen

Material

PTFE

Coated

AL EPDM

Seal

Material

Polyure-

thane D60 3 ADM 240 VAC

Polyure-

thane D60
PTFE

coated D60

EPDM

Hose

Ram

Compati-

bility Interface Power

D200,

D200s

D200,

D200s

D200,

D200s

D200,

D200s

Interface and Power

Options

KEY:
INT = Integrated air controls SW = Single wiper CS = Carbon Steel Severe Duty

F = Flat DW = Double wiper SS = Stainless Steel Severe Duty SM = Stainless Steel MaxLife
DR = Dual o-ring AL = Aluminum

CM = Carbon Steel MaxLife

Table 1: Pump Code Index

Pump

Code Part No. Pump Type

Pump

Size

Pump

Material

C1 EC100CS1 Check-Mate 100cc CS
C2 EC100CM1 Check-Mate 100cc CM
C3 EC100SS1 Check-Mate 100cc SS
C4 EC100SM1 Check-Mate 100cc SM
C5 EC200CS1 Check-Mate 200cc CS
C6 EC200CM1 Check-Mate 200cc CM
C7 EC200SS1 Check-Mate 200cc SS
C8 EC200SM1 Check-Mate 200cc SM

C9 EC250CS1 Check-Mate 250cc CS
CA EC250CM1 Check-Mate 250cc CM
CB EC250SS1 Check-Mate 250cc SS
CC EC250SM1 Check-Mate 250cc SM
CD EC500CS1 Check-Mate 500cc CS
CE EC500CM1 Check-Mate 500cc CM

CF EC500SS1 Check-Mate 500cc SS

Pump

Code Part No. Pump Type

CG EC500SM1 Check-Mate 500cc SM

D1 EC115CS1 Dura-Flo 115cc CS
D2 EC145CS1 Dura-Flo 145cc CS
D3 EC145SS1 Dura-Flo 145cc SS
D4 EC180CS1 Dura-Flo 180cc CS
D5 EC180SS1 Dura-Flo 180cc SS
D6 EC220CS1 Dura-Flo 220cc CS
D7 EC220SS1 Dura-Flo 220cc SS
D8 EC290CS1 Dura-Flo 290cc CS

D9 EC290SS1 Dura-Flo 290cc SS
DA EC430CS1 Dura-Flo 430cc CS
DB EC430SS1 Dura-Flo 430cc SS
DC EC430SM1 Dura-Flo 430cc SM

NOTE: See the E-Flo SP Electric Pump Instructions-Parts

manual for a complete parts list.

Pump

Size

Pump

Material

®

3A6331C 5

Models

System Pressure

Due to factors such as the dispensing system design,
the material being pumped, and the flow rate, the
dynamic pressure will not reach the rated working (stall)
pressure of the system.

Pump Working (Stall) Pressure Max Dynamic (Run) Pressure

Lower Size psi bar MPa psi bar MPa

100CS/CM/SS/SM
200CS/CM/SS/SM
250CS/CM/SS/SM
500CS/CM/SS/SM

Check-Mate

145SS
180SS
220SS
290SS
430CS/SS/SM
115CS

Dura-Flow

145CS
180CS
220CS
290CS

6,000 414 41.4 6,000 414 41.4
4,200 290 29.0 3,905 269 26.9
3,400 234 23.4 3,122 215 21.5
1,600 110 11.0 1,487 103 10.3
5,600 386 38.6 5,204 359 35.9
4,500 310 31.0 4,164 287 28.7
3,700 255 25.5 3,470 239 23.9
2,800 193 19.3 2,602 179 17.9
1,900 131 13.1 1,735 120 12.0
6,000 414 41.4 6,000 414 41.4
5,600 386 38.6 5,204 359 35.9
4,500 310 31.0 4,164 287 28.7
3,700 255 25.5 3,472 239 23.9
2,800 193 19.3 2,602 179 17.9

Flow Rate Table

Lower Size

100CS/CM/SS/SM
200CS/CM/SS/SM
250CS/CM/SS/SM
500CS/CM/SS/SM

Check-Mate

145SS
180SS
220SS
290SS
430CS/SS/SM
115CS

Dura-Flow

145CS
180CS
220CS
290CS

Flow Rate

(cc/min)

2,500 0.66 1 in. NPT female
5,000 1.32 1 in. NPT female
6,250 1.65 1 in. NPT female

12,500 3.30 1-1/2 in. NPT female

3,625 0.96 1 in. NPT female
4,500 1.19 1 in. NPT female
5,500 1.45 1 in. NPT female
7,250 1.92 1 in. NPT female

10,750 2.84 1-1/2 in. NPT female

2,875 0.76 1 in. NPT female
3,625 0.96 1 in. NPT female
4,500 1.19 1 in. NPT female
5,500 1.45 1 in. NPT female
7,250 1.92 1 in. NPT female

Flow Rate

(gpm)

Outlet Fitting Size

6 3A6331C

Tandem Ram

Models

How to Buy

1. Configure Tandem Ram “A” - E-Flo SP Ram with an
ADM (Quantity 1 per Tandem System).

-Example: EMC1283 – D200 Ram, Electric

Pump with Check-Mate 100 CS Lower, 200L
EPDM Platen, 240V, with ADM.

2. Configure Tandem Ram “B” - E-Flo SP Ram without
an ADM (Quantity 1 per Tandem System).

-Example: EMC1281 – D200 Ram, Electric

Pump with Check-Mate 100 CS Lower, 200L
EPDM Platen, 240V, without ADM.

3. Purchase Tandem Connection Kit, 25E595
(Quantity 1 per Tandem System).

4. Purchase Accessories.

- Depressurization/Recirculation Kit (Quantity 1

per Ram)

25E618: for Carbon Steel Pump Lowers
25E619: for Stainless Steel Pump Lowers

5. Purchase hoses for the system.

- For Check-Mate Pumps:

Pump Lower

Size

100cc 6000 psi
200cc 4200 psi
250cc 3400 psi
500cc 1600 psi

- For Dura-Flo Pumps:

Pump Lower

Size

115cc 6000 psi
145cc 5600 psi
180cc 4500 psi
220cc 3700 psi
290cc 2800 psi
430cc 1900 psi

Max. Pressure

Rating

Max. Pressure

Rating

- Fluid Filter Kit, 25E620 (Quantity 1 per Tandem

System)

- Extension Cables for Fluid Filter Monitoring

Pressure Transducers (Quantity 1 per Ram)

124943: 1 meter
122497: 2 meters
124409: 3 meters
17H363: 7.5 meters
17H364: 16 meters

- Low Level Sensor Kit, 25E447 (Quantity 1 per

Ram)

NOTE: Rams come with Empty Level Sensors
already installed.

3A6331C 7

Warnings

DANGER

WARNING

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.
When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this

manual where applicable.

SEVERE ELECTRIC SHOCK HAZARD

This equipment can be powered by more than 240 V. Contact with this voltage will cause death or
serious injury.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing
equipment.

• This equipment must be grounded. Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and
regulations.

SKIN INJECTION HAZARD

High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical

treatment.

• Do not point dispensing device at anyone or at any part of the body.

• Do not put your hand over the fluid outlet.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or

servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Equipment can start without warning. Before checking, moving, or servicing equipment, follow the

Pressure Relief Procedure and disconnect all power sources.

8 3A6331C

Warnings

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or
solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion:

• Use equipment only in well-ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static sparking).

• Ground all equipment in the work area. See Grounding instructions.

• Never spray or flush solvent at high pressure.

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they
are anti-static or conductive.

• Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment until
you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Specifications in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical
Specifications in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For
complete information about your material, request Safety Data Sheets (SDSs) from distributor or
retailer.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

SPLATTER HAZARD

Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin. During blow off of platen,
splatter may occur.

• Use minimum air pressure when removing platen from drum.

3A6331C 9

Warnings

WARNING

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.

• Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not
limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

10 3A6331C

Component Identification

T

D

EMC1223 Model
Shown

G

A

M

B

R

S

V

U

J

P

N

W

K

E

X

C

F

Lift Locations

Y

Z

NOTE: The Outlet Pressure Relief
Valve is used on Check-Mate 100cc
pumps only. See the E-Flo SP Electric
Pump Instructions-Parts manual for a
complete parts list.

Component Identification

Typical Installation

D200 3 in. and D200s 6.5 in. Dual Post

NOTICE

Always lift the supply system at the proper lift locations
(see F

IG. 1). Do not lift in any other way. Failure to lift

at the proper lift locations can result in damage to the
supply system.

FIG. 1: Typical Installation

Key:

ARam Assembly
B Electric Driver
C Displacement Pump
DPlaten
ECheck Valve
F Advanced Display Module (ADM)
G Integrated Air Controls (see F
J Platen Bleed Port
K Power Junction Box
M Disconnect Switch

IG. 2)

3A6331C 11

N Platen Lift Rod
P Pump Bleed Valve
R Enclosed Wet Cup
S Fluid Line (not supplied)
T Air Line (not supplied)
U Air Line Drain Valve (not supplied)
V Air Filter (not supplied)
W Bleed Type Air Shutoff Valve (required) (not supplied)
X Level Sensors
Y Outlet Pressure Transducer
Z Outlet Pressure Relief Valve (Check-Mate 100 only)

Component Identification

AA

AB

AC

AE

AD

Integrated Air Control Module

D200, D200s, and D60 Models

The integrated air controls include:

• Main air slider valve (AA): turns air on and off to

the system. When closed, the valve relieves pres­sure downstream.

• Ram air regulator (AB): controls ram up and down

pressure and blowoff pressure.

• Ram director valve (AC): controls ram direction.

• Exhaust port with muffler (AD)

• Blowoff button (AE): turns air on and off to push

the platen out of an empty drum.

Integrated Air Line Accessories

See FIG. 1.

• Air line drain valve (U)

• Air line filter (V): removes harmful dirt and mois-

ture from compressed air supply.

• Second bleed-type air valve (W) (required): iso-

lates air line accessories for servicing. Locate
upstream from all other air line accessories.

• Air relief valve (required) (not visible):

automatically relieves excessive pressure.

F

IG. 2. Integrated Air Control Module

12 3A6331C

Advanced Display Module (ADM)

BA

BB

BC

BD

BE

BF

BG

BH

BP

BK

BN

BM

BL

BJ

BR

Front and Rear Views

Component Identification

FIG. 3: ADM Component Identification

Key:
BA Pump Enable

Enables the pump. Toggles between Active and
System Off.

BB Pump Status Indicator Light
BC Pump Soft Stop

Stops all pump processes and disables the pump.

BD Soft Keys

Defined by the icon on the screen next to the soft
key.

BE Cancel

Cancel a selection or number entry while in the
process of entering a number or making a selection.
Cancels the pump processes.

BF Enter

Accept change, acknowledge error, select item, and
toggle selected item.

BG Lock/Setup

Toggle between run and setup screens.

BH Directional Keypad

Navigate within a screen or to a new screen.

BJ Numeric Keypad
BK Part Number Identification Label
BL USB Interface
BM CAN Cable Connection

Power and communication.

BN Module Status LEDs

Visual indicators to show the status of the ADM.

BP Token Access Cover

Access cover for software token.

BR Battery Access Cover

3A6331C 13

Component Identification

ED

EC

EB

EF

Model 256742 and 256745,
20 liter (5 gallon)

Model 255319, 200 liter (55 gallon)

EH

EJ

EB

EF

EG

EH

EA

EA

Platen Component Identification

FIG. 4

Key:

EA Plate
EB Wipers
EC Spacer
ED Cap Screws
EE Clamps (not shown)
EF Bleed Stick
EG Bleed Port
EH Air Assist Body Check Valve
EJ Wiper Plate (under wiper)
EK O-ring Seal (not shown)

14 3A6331C

Junction Box Connections

C1

C2

C3

C4

Component Identification

F

IG. 5

Key:

C1 CGA CAN Port
C2 GCA CAN Port
C3 Low and Empty Level Sensor Input
C4 Fluid Filter Solenoid Input

NOTE: See the E-Flo SP Software Instructions manual
for all I/O descriptions.

3A6331C 15

Installation

Installation

All electrical wiring must be done by a qualified elec­trician and comply with all local codes and regula­tions.

Location

To properly locate and anchor the supply system, refer
to Dimensions on page 64.

NOTICE

Always lift the supply system at the proper lift locations
(see F

IG. 1). Do not lift in any other way. Failure to lift

at the proper lift locations can result in damage to the
supply system.

Attach a lifting sling at the proper lift locations. Lift off the
pallet using a crane or a forklift.

NOTE: The lift ring on the driver is only to be used for
replacing the driver. Do not use it to lift the entire sys­tem.

Grounding

The equipment must be grounded to reduce the risk
of static sparking and electric shock. Electric or static
sparking can cause fumes to ignite or explode.
Improper grounding can cause electric shock.
Grounding provides an escape wire for the electric
current.

Electric pump: the pump is grounded through the
power cord.

Ram: the ram is grounded through the power cord.

Air and fluid hoses: use only electrically conductive

hoses with a maximum of 500 ft. (150 m) combined
hose length to ensure grounding continuity. Check the
electrical resistance of the hoses. If the total resistance
to ground exceeds 29 megaohms, replace the hose
immediately.

Air compressor: follow manufacturer’s recommenda­tions.

Dispense valve: ground through connection to a prop-

erly grounded fluid hose and pump.

Position the ram so the driver, disconnect switch, air
controls, and ADM are easily accessible. Ensure that
there is enough space overhead for the ram to raise
fully.

Using the holes in the ram base as a guide, drill holes
for 1/2 in. (13 mm) anchors.

Ensure that the ram base is level in all directions. If nec­essary, level the base using metal shims. Secure the
base to the floor using 1/2 in. (13 mm) anchors that are
long enough to prevent the ram from tipping.

Fluid supply container: follow local code.

Solvent pails used when flushing: follow local code.

Use only conductive metal pails, placed on a grounded
surface. Do not place the pail on a non-conductive sur­face, such as paper or cardboard, which interrupts the
grounding continuity.

To maintain grounding continuity when flushing or
relieving pressure: hold a metal part of the dispense

valve firmly to the side of a grounded metal pail, then
trigger the valve.

16 3A6331C

Installation

LQ

LQ

Screws

K

Ground Stud

Cord Grip

Disconnect Switch
Terminal Block

1L1

3L2

5L2

2T1

4T2

6T3

Power Requirements

The system requires a dedicated circuit protected with a
circuit breaker.

Voltage Phase Hz Current

200-240 VAC 1 50/60 20 A
400-480 VAC 1 50/60 10 A

Connect Power

NOTICE

To avoid equipment damage, route and secure a
power cord that is long enough to allow the full range
of movement for the ram.

6. Cut power cord wires to the following lengths:

• Ground wire - 6.5 inches (16.5 cm)

• Power wires - 3.0 inches (7.6 cm)

• Add ferrules as necessary. See F

IG. 6.

8. Insert the power cord through the cord grip and into
the junction box (K).

FIG. 8: Power Connection

9. Attach the ground wire to the ground stud inside the
junction box (K).

10. Refer to F

IG. 9 and connect the wires from the power

cord into terminals 4T2 and 6T3 on the disconnect
switch terminal block.

FIG. 6: Power Cord

7. Remove the six screws holding the cover of the junc­tion box (K), then remove the junction box cover.

FIG. 7: Remove the Junction Box Cover

3A6331C 17

FIG. 9: Disconnect Switch Terminal Block

11. Tighten the cord grip to securely hold the power cord
to the junction box (K).

12. Replace the junction box cover and secure it with the
six screws that were removed in step 2.

Installation

Drum Stops

Capscrews

Unvented
Cap

Vented Cap

Attach Drum Stops

The electric supply systems are shipped with drum
stops in place to help position the drum on the ram. For
replacement parts, order Kit 255477. The kit includes 2
each of capscrews, lock washers (not shown), and drum
stops.

FIG. 10: Drum Stop Installation

Install Vented Oil Cap Before Using Equipment.

The driver gear-box is shipped from the factory pre-filled
with oil. The temporary unvented cap prevents oil leaks
during shipment. This temporary cap must be replaced
with the vented oil cap supplied with the equipment,
before use.

NOTE: Prior to use, check oil level. Oil level should be
half way up the sight glass.

1. Locate the correct set of mounting holes on the ram

2. Using the capscrews and lock washers, attach the

Fluid Hose and Air Line Connections

Refer to FIG. 1 on page 11 for a typical installation.

Attach the fluid hose (not supplied) to the Outlet Check
Valve (E) connection.

Attach the air line (not supplied) to the bottom of the
Integrated Air Control (G) at the 3/4 in. NPT connection.

NOTE: Be sure all components are adequately sized
and pressure rated to meet the system’s requirements.

base.

drum stops to the ram base.

FIG. 11: Unvented and Vented Oil Caps

18 3A6331C

Setup

R

Wet Cup

Before starting, fill the wet cup (L) 1/3 full with Graco
Throat Seal Liquid (TSL) or a compatible solvent.

Torque the Wet Cup

The wet cup is torqued at the factory; however, throat
packing seals on Severe Duty pumps may relax over
time. Check wet cup torque frequently after initial
start-up and periodically after the first week of produc­tion. Maintaining proper wet cup torque is important to

extending seal life.

Setup

FIG. 12: Wet Cup

NOTE: MaxLife pumps use a special u-cup throat seal

that is non-adjustable and does not require periodic
torquing.

1. Follow the Pressure Relief Procedure on page 22.

2. Torque the wet cup (R) 95-115 ft-lbs (128-155 N•m)
using the packing nut wrench (supplied) whenever
necessary. Do not overtighten the wet cup. See the
table below for torque values.

3A6331C 19

Startup

Startup

Letters in parenthesis are used in this section for refer­ence to callouts in the Component Identification sec­tion starting on page 11.

Flush the Pump

To avoid fire and explosion, always ground the equip­ment and the waste container. To avoid static spark­ing and injury from splashing, always flush at the
lowest possible pressure.

NOTE: The pump is tested with lightweight oil, which is
left in to protect the pump parts. If the fluid you are using
may be contaminated by the oil, flush it out with a com­patible solvent before using the pump.

Always flush at the lowest pressure possible. Check
connectors for leaks and tighten as necessary. Flush
with a fluid that is compatible with the fluid being dis­pensed and the equipment wetted parts.

3. Turn the disconnect switch (M) ON.

4. At the ADM (F), use the ADM’s arrow keys to select
the pump you want to flush from the Menu Bar.

NOTE: If multiple pumps are connected together, there
can be up to six pumps listed in the Menu Bar.

5. Enter the Edit screen for that pump by pressing the

soft key next to the icon.

6. Press the soft key next to the Pressure Mode
icon.

7. Enter 100 psi (0.69 MPa, 6.9 bar) as the pressure.

8. Press the soft key next to the Pump On/Off
icon to turn on the pump.

9. Adjust pressure as necessary.

10. Hold a metal part of the dispense valve firmly to the
side of a grounded metal pail.

11. Open the dispense valve and flush the system until
clear solvent flows from the gun/valve.

NOTE: Check with your fluid manufacturer or supplier
for recommended flushing fluids and flushing frequency.

NOTICE

To prevent damage to the pump from rust, never
leave water or water-based fluid in a carbon steel
pump overnight. If you are pumping a water-based
fluid, flush with water first. Then flush with a rust
inhibitor, such as mineral spirits. Relieve pressure,
but leave the rust inhibitor in the pump to protect
parts from corrosion.

NOTE: Refer to the E-Flo SP Software Instructions
manual for additional information about using the
software features of the ADM. See Related Manuals on
page 3.

1. Follow the Pressure Relief Procedure on page 22.

2. Place a pail of compatible solvent in the ram. See

Grounding instructions for solvent pails on page

16.

12. Exit the Edit screen by pressing the soft key next to

the icon.

13. Repeat steps 3 through 11 for each pump you want
to flush.

14. Follow the Pressure Relief Procedure on page 22.

15. Remove the solvent pail from the ram.

20 3A6331C

Startup

Platen Bleed Stick

EB

Platen Bleed Stick

EB

D200

D60

Start and Adjust the Ram

1. Turn the disconnect switch (M) OFF.

2. Raise the Ram by opening the main air slider valve
(AA) and setting the ram air regulator (AB) to 40 psi
(0.28 MPa, 2.8 bar).

3. Set the ram director valve handle (AC) to UP and let
the ram rise to its full height.

4. Set the ram director valve handle (AC) to neutral.

5. Lubricate the platen wiper (EB) with grease or other
lubricant compatible with the fluid you will pump.

6. Put a full drum/pail on the ram base and center it
under the platen (D).

7. Remove the drum/pail cover and smooth the sur­face of the fluid with a straightedge. To prevent air
from being trapped under the platen, scoop fluid
from the center of the pail to the sides, to make the
surface concave.

8. Adjust the drum/pail to be sure it is aligned with the
platen, and remove the platen bleed stick to open
the platen bleed port.

9. With hands away from the drum/pail and the platen,
push down on the ram director valve (AC) handle,
and lower the ram until the platen rests on the lip of
the drum/pail. Move the ram director valve handle to
the horizontal position (neutral).

10. Lower the ram:

a. Set the ram director valve (AC) to DOWN and

continue to lower the ram until fluid appears at
the platen bleed port.

b. Set the ram director valve to neutral, replace the

platen bleed stick, and tighten it securely.

Start and Adjust the Pump

1. With the disconnect switch (M) OFF, set the ram air
regulator (AB) to about 50 psi (0.35 MPa, 3.5 bar).
Set the ram director valve (AC) to DOWN.

2. Turn the driver disconnect switch (M) ON.

3. Start the pump. See the E-Flo SP Software Instruc­tions manual for instructions on operating the sys­tem.

3A6331C 21

4. Keep the ram director valve (AC) set to DOWN
while the pump is operating.

NOTE: Increase air pressure to the ram if the pump
does not prime properly with more viscous fluids.
Decrease air pressure if fluid is forced out around the
top seal or platen.

Pressure Relief Procedure

AA

AC

Pressure Relief Procedure

Follow the Pressure Relief Procedure whenever
you see this symbol.

This equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury from
pressurized fluid, such as skin injection, splashing
fluid and moving parts, follow the Pressure Relief Pro­cedure when you stop spraying and before cleaning,
checking, or servicing the equipment.

1. At the ADM, enter manual mode by pressing the

soft key next to the icon.

2. Press the soft key next to the icon to stop the
pump.

7. Hold a metal part of the dispense valve firmly to the
side of a grounded metal pail, and open the dis­pense valve to relieve pressure.

8. Open your system’s fluid line drain valve and open
the pump bleed valve (P). Have a container ready to
catch the drainage.

9. Leave the pump bleed valve (P) open until ready to
dispense again.

3. Turn the disconnect switch (M) OFF.

FIG. 13: Air Control for Pressure Relief

4. Close the main air slider valve (AA).

5. Set the ram director valve (AC) to DOWN. The ram
will slowly drop.

6. Once the ram is completely down, jog the ram direc­tor valve up and down to bleed air from the ram cyl­inders.

22 3A6331C

Shutdown and Care of the Pump

NOTICE

To prevent damage to the pump from rust, never
leave water or water-based fluid in a carbon steel
pump overnight. If you are pumping a water-based
fluid, flush with water first. Then flush with a rust
inhibitor, such as mineral spirits. Relieve pressure,
but leave the rust inhibitor in the pump to protect
parts from corrosion.

1. Set the ram director valve (AC) to DOWN, and lower
the ram to the desired position for shutdown.

2. Set the ram director valve (AC) to neutral.

Shutdown and Care of the Pump

3. Stop the pump at the bottom of the stroke to prevent
fluid from drying on the exposed displacement rod
and damaging the throat packings. See the E-Flo
SP Software Instructions manual for information
about jogging the pump. See Related Manuals on
page 3.

4. Always flush the pump before the fluid dries on the
displacement rod. Follow steps to Flush the Pump
on page 20.

3A6331C 23

Maintenance

Fill Cap

Sight Glass

Bearing Pre-loads

Oil Drain Plug

Maintenance

Driver Maintenance

NOTICE

Do not open/remove the gear cover. The gear side is
not intended to be serviced. Opening the gear cover
may alter the factory set bearing pre-load and may
reduce the product life.

Preventative Maintenance Schedule

The operating conditions of your particular system
determine how often maintenance is required. Establish
a preventative maintenance schedule by recording
when and what kind of maintenance is needed, and
then determine a regular schedule for checking your
system.

Change the Oil

NOTE: Change the oil after a break-in period of 200,000

to 300,000 cycles. After the break-in period, change the
oil once per year.

Check Oil Level

Refer to FIG. 14 below. Check the oil level in the sight
glass on a regular basis. The oil level should be near the
halfway point of the sight glass when the driver is not
running. If the oil is low, open the fill cap and add Graco
Part No. 16W645 ISO 220 silicone-free synthetic EP
gear oil.

The oil capacity is approximately 1.0 - 1.2 quarts (0.9 -

1.1 liters). Do not overfill.

NOTICE

Only use oil with Graco part number 16W645. Any
other oil may not lubricate properly and can cause
damage to the drive train.

1. Follow the Pressure Relief Procedure on page 22.

2. Place a minimum 2 quart (1.9 liter) container under
the oil drain port.

3. Remove the oil drain plug. See F
tion of the drain plug. Allow all oil to drain from the
driver.

4. Reinstall the oil drain plug. Torque to 18-23 ft-lb
(25-30 N•m).

5. Open the fill cap and add Graco Part 16W645 ISO
220 silicone-free synthetic EP gear oil. Check the oil
level in the sight glass. Fill until the oil level is near
the halfway point of the sight glass. The oil capacity
is approximately 1.0 - 1.2 quarts (0.9 - 1.1 liters). Do

not overfill.

6. Reinstall the fill cap.

IG. 14 for the loca-

FIG. 14: Sight Glass and Oil Fill Cap

Bearing Pre-Load

The bearing pre-loads are factory set and are not user
adjustable. Do not adjust the bearing pre-loads. See
APD20 Advanced Precision Driver Instructions-Parts
manual for maintenance information.

24 3A6331C

Maintenance

To use Model 255745 platens
with tapered pails, the spacer
(EC) must be removed.

1

EC

AT

r_255468_313527_33a

EF

EC

EB

r_255468_313527_30a

Platen Maintenance

See FIG. 15. If the platen does not come out of the pail
easily when the pump is being raised, the air assist tube
(F) or check valve may be plugged. A plugged valve
prevents air from reaching the underside of the plate to
assist in raising it from the pail.

1. Follow the Pressure Relief Procedure on page 22.

2. Refer to parts illustration on page 49 and
disassemble air assist valve as shown.

3. Clear air assist tube (AT) in platen. Clean all parts of
valve and reassemble.

4. Remove bleed stick (EF) from platen. Push bleed
stick through bleed relieve ports to remove material
residue.

Adjust Spacers

Tapered and Straight Sided Pails

The platen is supplied for use with 20 liter (5 gallon), 30
liter (8 gallon), and 60 liter (16 gallon) straight sided
pails, but only single wiper platens can be easily
modified for use with tapered pails.

Platen with tapered pails

1. Follow the Pressure Relief Procedure on page 22.

2. Working from the bottom, use screwdriver to pry

spacer (EC) loose. Work spacer upward completely
above the flange of the platen. See F

3. By hand, angle spacer (EC) and work it off the plate,
pulling it down over the flange and bottom wipers
(EB). See F

IG. 17.

4. Save spacer (EC), as it is required for other applica­tions.

IG. 16.

FIG. 16

FIG. 15

3A6331C 25

Maintenance

EC

EB

r_255468_313527_30a

EC

EB

r_255468_313527_32a

Platen with straight sided pail

1. Follow the Pressure Relief Procedure on page 22.

2. Ensure large diameter of spacer (EC) is facing

down. Work spacer (EC) up over the platen by
hand completely above the flange of the platen. See
F

IG. 17.

3. Working from the top, use screwdriver to position

spacer (EC) between flange and wipers (EB). See
F

IG. 18.

Remove and Reinstall Wipers

Disassemble 20, 30, and 60 Liter Wiper Assemblies

1. Follow the Pressure Relief Procedure on page 22.

2. Remove wiper assembly; see F

a. For all single wiper platens: Remove two clips

(470) with needle nose pliers and remove platen
cover (469).

b. Remove eight nuts (459) that hold wiper assem-

bly to platen casting (451) and remove wiper
assembly.

c. See Reassemble 20, 30, and 60 Liter Wiper

Assemblies to change wiper sizes, styles, or a
complete wiper assembly.

3. Remove eight nuts (459) on wiper assembly.

4. Separate top plate (457), spacer (452), wiper(s)
(453), wiper support (454), and bottom plate (455).

IG. 35 on page 49:

F

IG. 17: Sliding spacer

F

IG. 18: Installing Spacer

5. Clean, inspect, and replace worn components.

Reassemble 20, 30, and 60 Liter Wiper Assemblies

1. Assemble wiper assembly; see F

IG. 35 on page 49:

a. For single wiper assemblies with carbon steel

platens: Place bottom plate (455) on flat sur­face. Place wiper support (454), wiper (453),
spacer (452), and top plate (457) on bottom
plate (455).

b. For single wiper assemblies with SST platens:

Place bottom plate (455) on flat surface. Place
wiper support (454), wiper (453), flowered wiper
support (460), PTFE spacer (452), and top plate
(457) on bottom plate (455).

c. For double wiper assemblies: Place bottom

plate (455) on flat surface. Place wiper support
(454), wiper (453), spacer (452), wiper (453)
and top plate (457) on bottom plate (455).

in-lbs (61 N•m).

3. Replace o-ring (456), or install new o-ring under
platen casting (451). Use lubricant to hold in place.

26 3A6331C

2. Install eight nuts (459) on outer ring. Torque to 45

4. Install platen casting (451). Tighten with four nuts

TI10613A

EB

TI10614A

EB

WLD

410

(459).

Remove 55 Gallon Platen Wipers

1. Follow the Pressure Relief Procedure on page 22.

2. Turn the disconnect switch (M) to OFF.

3. To replace worn or damaged wipers (EB), raise
platen up out of drum. Remove drum from base.
Wipe fluid off of platen.

4. Cut top and bottom wipers with knife and remove
from platen. See F

IG. 19.

Maintenance

FIG. 20

Remove 55 Gallon Platen Hose Wipers

1. Follow the Pressure Relief Procedure on page 22.

2. Turn the disconnect switch (M) to OFF.

3. To replace worn or damaged wipers (EB), raise
platen up out of drum. Remove drum from base.
Wipe fluid off of platen.

IG. 19

F

Reinstall 55 Gallon Platen Wipers

1. Using a wooden or plastic tool to prevent damage to
the wiper (EB), clean all material from seal grooves.

2. Working from the bottom, angle one wiper (EB) over
back of platen. See F

IG. 20.

3. Insert wiper (EB) in top groove and run front of wiper
into groove.

4. Insert second wiper (EB) in lower groove and run
front of wiper into groove.

5. Lubricate outside of wiper with lubricant compatible
with material being pumped. Check with material
supplier.

4. Loosen ends of banding (410) with jack screw. See
F

IG. 21.

F

IG. 21

3A6331C 27

Maintenance

WLD





410

410

WLD

408, 409

410 (x2)

WLD





409

408

WLD

410

Reinstall 55 Gallon Plate Hose Wipers

1. Clean all material from the seal grooves. Lubricate
ram plate grooves before assembly.

2. Assemble two bands (410) together. Align one end
of band about 9 in. from jack screw and tape
attached band. Install screw jack in slot.

3. Insert jack screw end of band (410) into hose (408
or 409) and push completely through hose.

NOTE: To prevent material from potentially leaking past
both hoses, ensure hose (408,409) seams are 90°-180°
apart, and not on top of each other.

4. Lubricate outside of hoses (408,409) and place on
upper or lower groove on plate. Adjust hose and
band so that the angled ends of hose press against
each other. Tighten two ends of banding (410)
together with jack screw.

5. Work hose to completely close gap at the ends.

28 3A6331C

Troubleshooting

Troubleshooting

2. Check all possible problems and causes before
disassembling the ram, pump, or platen.

NOTE: Refer to Supply Unit Operation manual for
descriptions of DataTrak diagnostic codes.

NOTE: Refer to your pump package manual for pump

1. Follow Pressure Relief Procedure, page 22,

before checking or repairing the ram, pump, or
platen.

Problem Cause Solution

Ram will not raise or lower. Closed air valve or clogged air line. Open, clear.

Not enough air pressure. Increase.

Worn or damaged piston. Replace. See Supply Unit Repair on

Hand valve closed or clogged. Open, clear.

Ram raises and lowers too fast. Air pressure is too high. Decrease.

Air leaks around cylinder rod. Worn rod seal. Replace. See Supply Unit Repair on

Fluid squeezes past ram plate wip­ers.

Pump will not prime properly or
pumps air.

Air assist valve will not hold drum
down or push plate up.

Air pressure too high. Decrease.

Worn or damaged wipers. Replace. See Remove and Rein-

Not enough pressure. Increase pressure setting.

Worn or damaged piston. Replace. See pump manual.

Hand valve closed or clogged. Open, clear. See Platen Mainte-

Hand valve is dirty, worn, or dam­aged.

Closed air valve or clogged air line. Open, clear. See Platen Mainte-

Not enough air pressure. Increase.

Valve passage clogged. Clean. See Platen Maintenance on

troubleshooting.

page 34.

page 34.

stall Wipers on page 26.

nance on page 25.

Clean, service.

nance on page 25.

page 25.

3A6331C 29

Repair

TI10422A

426

425

427

428

Check-Mate Mounting

Dura-Flo SS Mounting

Dura-Flo SS Mounting

426

425

427

428

426

425

427

428

463

462

Check-Mate Mounting

r_255648_313527_35a

Dura-Flo SS Mounting

Dura-Flo CS Mounting

463

462

472

471

463

462

472

471

Repair

Disconnect Pump from Platen

4. Carefully pull pump away to prevent damage to
pump inlet and remove o-ring (428).

20, 30, and 60 Liter Platen

1. Follow the Pressure Relief Procedure on page 22.

The pump is mounted to the platens by different mount­ing kits. See the Repair Kits on page 53.

55 Gallon Platen

1. Follow the Pressure Relief Procedure on page 22.

2. Turn the disconnect switch (M) to OFF.

3. Remove four hex screws (426), four clamps (427),
and washers (425).

2. Turn the disconnect switch (M) to OFF.

3. Loosen two 5/16 in. screws (462) from platen.

4. Carefully pull pump away to prevent damage to
pump inlet. If using a pump with intake adapter,
remove screws (472), adapter (471), and o-rings
(463) from pump inlet.

FIG. 22: 55 Gallon Mounting Kit

F

IG. 23: 20, 30, and 60 liter mounting kit

30 3A6331C

Repair

106

105

107

105a

Connect Platen

55 Gallon Platen

1. Place o-ring (428) from mounting kit on the platen. If
attached to plate, place displacement pump onto
platen. See F

2. Secure pump’s intake flange to plate with screws
(426), washers (425), and clamps (427) included in
mounting kit 255392.

20, 30, and 60 Liter Platen

NOTE: Before installing the 20, 30, or 60 liter platen to a

pump with an intake adapter, install adapter and o-ring
from mounting kit using the two set screws. See F

1. Place o-ring (463) from mounting kit on pump
intake. Loosen the pump intake flange screws (462)
and carefully lower pump onto o-ring (463) and
platen.

2. Secure pump’s intake flange to plate with screws
(462).

IG. 22.

IG. 23.

Remove Displacement Pump

The procedure for removing your displacement pump
depends on which driver and platen your unit uses. Find
your ram unit, driver, and platen below to remove the
displacement pump. Refer to your displacement pump
manual to repair the displacement pump.

If the driver does not require servicing, leave it attached
to its mounting. If the driver does need to be removed,
see Remove Driver on page 33.

D200 3 in. and D200s 6.5 in. Supply Units

1. Follow the Pressure Relief Procedure on page 22.

2. Turn the disconnect switch (M) to OFF.

3. See Disconnect Displacement Pump in your

pump package manual.

4. Open the main air slider valve (AA).

Remove Wipers

See Remove and Reinstall Wipers on page 26.

Install Wipers

See Remove and Reinstall Wipers on page 26.

5. Raise the driver:

a. Loosen nut (105a) under ram bar and thread it

down the threaded rod (106) to the lift ring
adapter (107) holding the driver. Use wrench on
nut (105) on top of ram bar to raise driver.

FIG. 24

3A6331C 31

Repair

b. For driver with smaller platens and all supply

units: See procedure for D60 3 in. Dual Post
Supply Units on page 32.

6. See Disconnect Pump from Platen on page 30 to

disconnect the platen from the displacement pump.

7. Use two people to lift out the displacement pump.

Install Displacement Pump

D200 3 in. and D200s 6.5 in. Supply Units

1. Insert displacement pump on platen. Follow Con­nect Platen steps on page 31.

2. See Reconnect Displacement Pump in your pump
package manual.

3. Connect driver:

a. Use wrench on nut (105) on top of ram bar to

lower driver onto displacement pump. See F
24 on page 31. Thread nut (105) up and tighten
it under ram bar. Tighten nut (105) below the
crossbar to 25 ft-lb (34 N•m) maximum.

D60 3 in. Dual Post Supply Units

1. Raise ram to install displacement pump to platen.

2. Insert displacement pump on platen. Follow Con-
nect Platen steps on page 31.

IG.

F

IG. 25

D60 3 in. Dual Post Supply Units

1. Follow the Pressure Relief Procedure on page 22.

2. Turn the disconnect switch (M) to OFF.

3. See Disconnect Displacement Pump in your

pump packages manual.

4. See Disconnect Pump from Platen on page 30 to

disconnect the platen from the displacement pump.

5. Open the main air slider valve (AA).

6. Raise the ram assembly to lift the driver away from
the displacement pump.

3. See Reconnect Displacement Pump in your pump

packages manual.

7. Remove displacement pump and service as
needed.

32 3A6331C

Remove Driver

HC

CG

126

125

127

125

256

255

259

To avoid serious injury when installing and removing
the driver, make sure the driver is supported at all
times.

Repair

1. Follow the Pressure Relief Procedure on page 22.

2. Turn the disconnect switch (M) OFF.

3. See Disconnect Displacement Pump in your

pump package manual.

4. Disconnect power from the driver:

a. Remove the driver housing cover (HC).

b. Disconnect the wires inside the driver housing.

c. Loosen the cord grip (CG).

d. Remove wires from driver housing by pulling

them through the cord grip (CG).

e. Disconnect the cables connected to ports 1-6

on the side of the driver, shown in F

IG. 27.

FIG. 27

5. Disconnect driver:

a. D200 3 in. and D200s 6.5 in. supply units:

Loosen nut (125) below crossbar. Use wrench
to hold lift ring adapter (127) in place and loosen
threaded rod (126) above crossbar with another

wrench. See F

F

IG. 28: 55 Gallon Platen

IG. 28.

b. D60 3 in. supply units: Remove screws (255)

and washers (256) from mounting plate (259).
Using a secure hoist, lift the driver from the

F

IG. 26

mounting plate (259). See F

IG. 29.

3A6331C 33

F

IG. 29: D60 with Ram

Repair

126

125

127

125

124

Install Driver

To avoid serious injury when installing and removing
the driver, make sure the driver is supported at all
times.

D200 3 in. and D200s 6.5 in. Supply Units

55 gallon platen:

1. Using a capable hoist, insert tie rods into displace­ment pump and secure driver to pump.

a. See Reconnect Displacement Pump in your

pump package manual.

b. Install threaded rod (126) through center hole in

the crossbar. Install lock washers (124) and
nuts (125) onto threaded rod (126), both above
and below crossbar. Use wrench to hold lift ring
adapter (127) and tighten threaded rod (106)
into lift ring adapter (127) using another wrench.
See F

IG. 30.

c. Tighten nut (125) below crossbar to 25 ft-lb (34

N•m) maximum.

2. Connect power to the driver. Follow a-e of step 4 on
page 33 in reverse.

3. Turn the disconnect switch (M) ON.

D60 3 in. Dual Post Supply Unit

1. Using a secure hoist, attach driver to mounting plate
(259) with screws (255) and washers (256). See
F

IG. 29 on page 33.

2. See Reconnect Displacement Pump in your pump
package manual.

3. Connect power to the driver. Follow a-e of step 4 on
page 33 in reverse.

Supply Unit Repair

To reduce the risk of serious injury whenever you are
instructed to relieve pressure always follow the
Pressure Relief Procedure on page 22. Do not use
pressurized air to remove the guide sleeve or the
piston.

D200s 6.5 in. Ram Piston Rods

d. Tighten nut (125) above crossbar to lock driver

in place.

F

IG. 30

Always service both cylinders at the same time. When
you service the lift rod always install new o-rings in the
piston rod seal and ram piston.

Disassemble Piston Rod Seal

1. Follow the Pressure Relief Procedure on page 22.

2. Turn the disconnect switch (M) OFF.

3. Remove the nuts (123) and lockwashers (122) hold­ing the tie bar (219) to the piston rods (132). See
parts illustration on page 38.

4. Remove nuts (303, 305) and washers (302, 304).
See parts illustration on page 44.

5. Lift tie bar (219) off of rods.

6. Remove retaining ring (136) by gripping the ring tab
with a pair of pliers and rotating the ring out of its
groove.

7. Remove snap ring (134) and rod wiper (133).

8. Remove guide sleeve (135) by sliding it off of rod
(132). Four 1/4 in -20 holes are provided to ease
removal of the guide sleeve.

34 3A6331C

Repair

TI10784A

134

136

137

135

142

132

133

TI10785A

132

138

139

137

141

140

9. Inspect parts for wear or damage.

F

IG. 31: 6.5 in. Piston Rod Seal

Assemble Piston Rod Seal

1. Install new o-rings (137,142), rod wiper (133), and
snap ring (134). Lubricate packings with o-ring lubri­cant.

7. Remove guide sleeve (135) and slide it off piston
rod (132).

NOTICE

Do not tilt the piston rod to one side when removing it
from the base or when installing it. Such movement
can damage the piston or inside surface of the base
cylinder.

8. Carefully lay piston (141) and rod (132) down so rod
will not be bent. Remove bottom retaining ring (138)
and o-ring (139). Remove piston guide band (140).
Slide piston (141) off piston rod (132).

2. Slide guide sleeve (135) onto rod (132) and push it
into cylinder. Replace retaining ring (136) by feeding
it around the guide sleeve groove.

3. Reinstall tie bar (219) using nuts (123) and lock­washers (122). Torque to 40 ft-lb (54 N•m).

4. Reinstall washers (302, 304) and nuts (303, 305).

Disassemble Ram Piston

1. Follow the Pressure Relief Procedure on page 22.

2. Turn the disconnect switch (M) OFF.

3. Remove nuts (123) and lockwashers (122) holding
the tie bar (219) to the piston rods (132). See page

38.

4. Remove nuts (303, 305) and washers (302, 304).
See parts illustration on page 44.

5. Lift tie bar (219) off rods.

6. Remove retaining ring (136) by gripping the ring tab
with a pair of pliers and rotating the ring out of its
groove.

F

IG. 32: 6.5 in. Ram Piston

Assemble Ram Piston

1. Install new o-rings (139, 137) on piston rod (132)
and piston (141). Lubricate the piston (141) and
o-rings (139, 137). Reinstall piston (141) and lower
retaining ring (138) onto piston rod (132). Install pis­ton guide band (140) onto piston (141).

2. Carefully insert piston (141) into cylinder and push
rod (132) straight down into cylinder. Add three
ounces of lubricant to each cylinder after inserting
the piston (141).

3. Slide guide sleeve (135) onto piston rod (132).

4. Install retaining ring (134) and tie bar (219). Perform
steps to Disassemble Ram Piston in reverse
order.

3A6331C 35

Repair

WLD

261,

244

242

243

241

245

218

238

240

D200 and D60 3 in. Rams

246

D200 and D60 3 in. Ram Piston Rods

Always service both cylinders at the same time. When
you service the piston rod always install new o-rings in
the piston rod seal and ram piston.

Disassemble Piston Rod Seal and Bearing

1. Follow the Pressure Relief Procedure on page 22.

2. Access piston rod seal and bearing.

a. For D200 3 in. Ram: Remove nuts (125) and

lockwashers (124) holding the tie bar (219) to
the piston rods (246). Remove nuts (305) and
washers (304). Remove tie bar (219). Refer to
parts illustration on page 40.

b. For D60 3 in. Ram: Ensure ram is in lowest

position. Remove nuts (125) and lockwashers
(254) from piston rods (261). Remove entire
pump package, including the mounting plate
(259) off of the piston rods (261). Secure pump
package so pump and platen will not fall. See
page 45.

F

IG. 33: 3 in. Piston Rod Seal

Assemble Piston Rod Seal and Bearing

3. Remove retaining ring (218).

4. Remove piston rod seal and bearing.

a. Slide end cap (241), pin (238), o-ring (245), and

spring (244) up off of the piston rod (261, 246).
Remove retaining ring (242) and bearing (243)
from end cap (241) and remove o-ring (240).

5. Inspect parts for wear or damage. Replace as nec­essary.

NOTE: Do not reinstall end cap assembly if the ram
piston (247) needs to be removed from the piston rod.
See the next page for ram piston repair instructions.

See F

IG. 33 on page 36.

1. Lubricate o-ring (240) and bottom bearing (243).

a. Install o-ring (240), bottom bearing (243), and

retaining ring (242) into end cap (241).

b. Install new o-ring (245) and pin (238) on end

cap (241). Lubricate o-ring (245) and end cap
(241).

c. Slide spring (244) and end cap (241) on piston

rod (261, 246).

2. Install retaining ring (218).

3. For D200 3 in Ram: Install tie bar (219), washers

(124), and nuts (125).

4. For D60 3 in. Ram: Remount mounting plate (259)

and attach nuts (255) and lockwashers (256).
Torque to 40 ft-lb (54 N•m).

36 3A6331C

Repair

TI10521A

261, 246

245

247

239

124

125

Disassemble Ram Piston

1. Complete steps 1-4 from Disassemble Piston Rod
Seal and Bearing to remove the end cap from the

piston rod.

NOTICE

Do not tilt the piston rod to one side when removing it
from the base or when installing it. Such movement
can damage the piston or inside surface of the base
cylinder.

2. Carefully lay piston (247) and rod (261, 246) down
so piston rod will not be bent. Remove nut (125),
washer (124), piston (247), outer o-ring (245), and
inner o-ring (239).

3. Inspect parts for wear or damage. Replace as nec­essary.

Assemble Ram Piston

1. Install new o-rings (245, 239) and lubricate piston
(247) and o-rings.

2. Apply medium strength thread sealant. Install piston
(247), washer (124), and nut (125) on piston rod
(261, 246).

3. Carefully insert piston (247) into cylinder and push
piston rod (261, 246) straight down into cylinder.

4. Slide spring (244) and end cap (241) onto piston rod
(261, 246).

5. For D200 3 in. Rams: Install retaining ring (218), tie
bar (219), washers (124), and nuts (125).

6. For D60 3 in. Rams: Install retaining ring (218) and
install mounting plate (259) with nuts (255) and
washers (256) with pump package and platen.

F

IG. 34: 3 in. Ram Piston

3A6331C 37

Parts

Model 25E201 Shown

Detail A

114

102,
109

103,
113

112

106

106

107,108

117

118

119

123

122

105

126

107

108

107

108

104

101

110

111

116

106

121

131

131

130

133

134

136

137

135

132

138

139

138

141

137

140

142

125

131

115

124

219

Parts

D200s 6.5 in. Supply Units

38 3A6331C

D200s 6.5 in. Supply Units, 25E201

Parts

Ref. Part Description Qty.

101 102040 NUT, lock, hex 1
102 110755 WASHER, plain 1
103 117017 WASHER 1
104 15V954 LABEL, valve, shutoff, air control 1
105 16W583 LABEL, cross bar 1
106 C12509 TUBE, nylon, rnd 15
107 100016 WASHER, lock 15
108 121112 SCREW, cap, socket head 15
109 121250 SCREW, shch 1
110 255375 BRACKET, mounting, painted 1
111 255438 RAM, 6.5 in. 1
112 255633 BRACKET, pendant pivot, painted 1
113 16T935 FASTENER, knob 2
114 255639 BRACKET, mounting, assembly 1
115 24C264 CONTROL, air, ram, hyd driver 1
116 25E207 JUNCTION BOX, ram mounted,

E-drive
117 C19853 SCREW, cap, socket hd 2
118 C32467 STOP, drum 2
119 C38185 WASHER, lock 2
120 070408 SEALANT, pipe, sst 1
121 15M531 ROD, follower 2
122 101015 WASHER, lock 2
123 C19187 NUT, nex 2
124 101533 WASHER, spring lock 2
125 101535 NUT, full hex 2

Ref. Part Description Qty.

126 15J992 ROD, threaded 1
127 15J991 ADAPTER, lift ring 1
128 15J993 RING, lift, plate 1
129 073028 LUBRICANT, anti-seize 1
130 196548 LABEL, caution 1
131 15J074 LABEL, safety, crush & pinch 4
132 C32401 ROD 2
133* C03043 RING, snap 2
134* C31001 WIPER, rod 2
135 617414 SLEEVE, guide 2
136* C32409 RING, retaining 2
137* C38132 PACKING, o-ring 4
138* C20417 RING, retaining 4
139* 158776 PACKING, o-ring 2
140* C32408 BAND, guide 2
141 C32405 PISTON, elevator air 2

1

142* C02073 PACKING, quad ring 2
219 167646 BEAM, tie 1

 Replacement safety labels, tags, and cards are

available at no cost.

* Parts included in Supply Units Repair Kit 918432

(purchase separately).

 Not shown.

3A6331C 39

Parts

Model 25E200 Shown

Detail A

106

106

107,108

221

107,108

103,113

102,
109

114

112

107

108

107

108

218

245

243

240

242
238

241

244

246

245

247

239

124

125

223

117

119

118

130

224

201,
213,
107

226

205,
217

107,
108

225

125

124

219

105

126

252

208

116

131

220

101

115

104

125

106

D200 3 in. Supply Units

40 3A6331C

D200 3 in. Supply Units, 25E200

Parts

Ref. Part Description Qty.

101 102040 NUT, lock, hex 1
102 110755 WASHER, plain 1
103 117017 WASHER 1
104 15V954 LABEL, valve, shutoff, air control 1
105 16W583 LABEL, cross bar 1
106 C12509 TUBE, nylon, rnd 15
107 100016 WASHER, lock 16
108 121112 SCREW, cap, socket head 12
109 121250 SCREW, shcs 1
112 255633 BRACKET, pendant pivot, painted 1
113 16T935 FASTENER, knob 1
114 255639 BRACKET, mounting, assembly 1
115 24C264 CONTROL, air, ram, hyd driver 1
116 25E207 JUNCTION BOX, ram mounted,

e-drive
117 C19853 SCREW, cap, socket hd 2
118 C32467 STOP, drum 2
119 C38185 WASHER, lock 2
120 070408 SEALANT, pipe, sst 1
124* 101533 WASHER, spring lock 6
125* 101535 NUT, full hex 6
126 15J992 ROD, threaded 1
127 15J991 ADAPTER, lift ring 1
128 15J993 RING, lift, plate 1
129 073028 LUBRICANT, anti-seize 1
130 196548 LABEL, caution 1
131 15J074 LABEL, safety, crush & pinch 4

201 100014 SCREW, cap, hex hd 4
205 108050 WASHER, lock, spring 6
208 189559 CAP, end 2
213 100015 NUT, hex mscr 4

Ref. Part Description Qty.

217 121518 SCREW, cap, shc 6
218* 127510 RING, retaining, internal 2
219 167646 BEAM, tie 1
220 255286 RAM, weldment, 3” 1
221 255296 BRACKET, mounted, painted 1
223 597151 FITTING, elbow 2
224 15W703 BRACKET, mounting, btm 1
225 16A314 BRACKET, mounting, acc. box 1
226 16A566 BRACKET, mounting, ram 1
234 070303 LUBRICANT, grease 1
235 073021 LUBRICANT, oil 1
237 070615 SEALANT, thread, med strength 1
238* 121259 BEARING, ram end cap 1

1

239* 156401 PACKING, o-ring 1
240* 156698 PACKING, o-ring 1
241* 15F453 RETAINER, retaining ring 1
242 15M295 BEARING, ram end cap 1
243 15U979 PIN, spring, straight 1
244* 160138 SPRING, compression 1
245* 160258 PACKING, o-ring, buna-n 2
246 167651 ROD, piston ram 1
247 183943 PISTON 1
251 C20987 PACKING, o-ring 1
252 167652 ROD, tie ram 2

 Replacement safety labels, tags, and cards are

available at no cost.

* Parts included in Supply Units Repair Kit 255687 (pur-

chase separately).

 Not shown.

3A6331C 41

Parts

Model 25E199 Shown

Detail A

107

108

107

108

131

101

115

104

254

125

106

107,108

106

107,108

103,113

102,
109

223

112

254,125

106

223

258

256

255

257

117

119

118

225

107,108

205,
217

116

224

226

201,107,

213

260

259

261

244

218

245

240

243

242

238

241

125

124

239

247

245

130

266

Detail B

107,108

265

264

262

263

114

221

D60 3 in. Supply Units

42 3A6331C

D60 3 in. Supply Units, 25E199

Parts

Ref. Part Description Qty.

101 102040 NUT, lock, hex 1
102 110755 WASHER, plain 1
103 117017 WASHER 1
104 15V954 LABEL, valve, shutoff, air control 1
106 C12509 TUBE, nylon, rnd 2
107 100016 WASHER, lock 18
108 121112 SCREW, cap, socket head 14
109 121250 SCREW, shch 1
112 255633 BRACKET, pendant pivot, painted 1
113 16T935 FASTENER, knob 1
114 255639 BRACKET, mounting, assembly 1
115 24C264 CONTROL, air, ram, hyd driver 1
116 25E207 JUNCTION BOX, ram mounted,

E-drive
117 C19853 SCREW, cap, socket hd 2
118 C32467 STOP, drum 2
119 C38185 WASHER, lock 2
120 070408 SEALANT, pipe, sst 1
124* 101533 WASHER, spring lock 1
125* 101535 NUT, full hex 3
130 196548 LABEL, caution 1
131 15J074 LABEL, safety, crush & pinch 4
201 100014 SCREW, cap, hex hd 4
205 108050 WASHER, lock, spring 6
213 100015 NUT, hex mscr 4
217 121518 SCREW, cap, shc 6
218* 127510 RING, retaining, internal 2
221 255296 BRACKET, mounted, painted 1
223 597151 FITTING, elbow 2
224 15W703 BRACKET, mounting, btm 1
225 16A314 BRACKET, mounting, acc. box 1
226 16A566 BRACKET, mounting, ram 1
234 070303 LUBRICANT, grease 1
235 073021 LUBRICANT, oil 1
237 070615 SEALANT, thread, med strength 1

Ref. Part Description Qty.

238* 121259 BEARING, ram end cap 1
239* 156401 PACKING, o-ring 1
240* 156698 PACKING, o-ring 1
241* 15F453 RETAINER, retaining ring 1
242 15M295 BEARING, ram end cap 1
243 15U979 PIN, spring, straight 1
244* 160138 SPRING, compression 1
245* 160258 PACKING, o-ring, buna-n 2
247 183943 PISTON 1
254 104395 WASHER, lock, tooth, external 2
255 110141 SCREW, cap, sch 4
256 100133 WASHER, lock, 3/8 4
257 256734 RAM, dp, weldment 1

1

258 16T421 ADAPTER, pipe hex 1
259 17L703 BRACKET, shelf, D60,

3400/6500, paint

260 17X806 BRACKET, cable track, D60 ram,

paint
261 15V697 ROD, piston, dp ram 1
262 130787 SENSOR, barrel 1
263 123673 HARNESS 1
264 255381 ACTUATOR, sensor, low/empty,

painted
265 17Y702 BRACKET, lvl sensor, dual, D200,

pnt
266 17K063 TIE, cable 4

 Replacement safety labels, tags, and cards are

available at no cost.

* Parts included in Supply Units Repair Kit 255687

(purchase separately).

 Not shown.

1

1

1

1

3A6331C 43

Parts

TI10771A

301

303, 305

302, 304

128

126

127

304

304

305

305

Note: See page 38 for kit configuration table.

D200s and D200 Pump Mounts for 55 Gallon (200 Liter) Platen

Ref. Part Description Qty

301 15M531 ROD, platen 2

167652
302 101015 WASHER, lock 2
303 C19187 NUT, hex 2
304 101533 WASHER, spring lock 2
305 101535 NUT, full hex 2
126 15J992 ROD, threaded 1
127 15J991 ADAPTER, lift, ring 1

Ref. Part Description Qty

128 15J993 RING, lift, plate 1
324 160327 FITTING, 3/4 nptf x 3/4 npsm, 90° 1
325 C12034 HOSE, coupled; 72 in. 1
326 552071 SLEEVE, protective, 6 ft 1
327 105281 FITTING, 3.4 nptf x 3/4 npsm, 45° 1

 Not shown.

44 3A6331C

D60 Pump Mount 257624 for 5 Gallon (20 Liter) Platen

383

382

381

384

385

Note: See page 38 for kit configuration table.

Parts

Ref. Part Description Qty.

381  BRACKET, shelf, NXT3400 and

382 101533 WASHER, spring lock 2
383 101535 NUT, hex 2
384 100133 WASHER, lock 4
385 C38372 SCREW, cap, hex head 4
388 SLEEVE, protective; 72 in. 1
389 STRAP, tie 2
390 HOLDER, cable tie, rotating 2
391 160327 FITTING, 3/4 nptf x 3/4 npsm, 90° 1

 For 257624 only.

 Not shown.

NXT6500

1

3A6331C 45

Parts

3 in. Ram Transformer Kit 25E203

6.5 in. Ram Transformer Kit 25E202

509

515

514

517

520

513

510

511

508

512

507

506

519

517

520

519

513

515

514

516

516

501

502

503

505

504

521,522

525

523

523

515

525

524

518

Tighten u-bolt nuts until lock
washers are flattened.
Over-tightening may damage
ram cylinder.

1

1

Transformer

46 3A6331C

Transformer Parts

Ref.
No. Part No. Description Qty.

501* 16A566 BRACKET, mounting, ram, 3 in. 2
502* 17X839 BRACKET, mounting, xformer, 3 in.

ram, painted
503* 100015 NUT, hex mscr 8
504* 100014 SCREW, cap, hex hd 8
505* 100016 WASHER, lock 8
506** 100101 SCREW, cap, hex hd 4
507** C19200 WASHER, plain 4
508** 100131 NUT, full hex 4
509** C32424 BOLT, u, 7 in. 2
510** 617395 CLAMP, saddle 2
511** 100133 WASHER, lock, 3/8 8
512** 17X836 BAR, xformer mounting, 6 in. ram,

painted
513 17D989 CONNECTOR, conduit, liquid-tight 1
514 120800 CONDUIT, 1/2 1
515 17D987 CONNECTOR, conduit, liquid-tight 1
516 129626 TRANSFORMER, 480V 1
517 16K918 LABEL, power in, branch circuit 1
518 196548 LABEL, caution 1
519 107530 SCREW, cap, sch, hex 4
520 25E178 LABEL, safety, danger 1
521 124436 CONNECTOR, splice, wire 2
522 124437 CAP, splice, wire 2
523 065388 WIRE, copper, electric 1
524 124443 TERMINAL, ring, insulated, 1/4 1
525 127667 FERRULE 2

Parts

2

1

* Parts only included in kit 25E202.

** Parts only included in kit 25E203.

 Replacement safety labels, tags, and cards are

available at no cost.

3A6331C 47

Parts

414

417

416

403

408

421

ti20583a

*426

*427

*428

414

417

416

403

408

421

*426

*427

*428

409

410

55 Gallon Platen

200 Liter (55 Gallon) Platen, 255662,
255663, and 255664

200 Liter (55 Gallon) Platen with EPDM
Hose Wipers, 24Y343

WLD

200 Liter (55 Gallon) Platen Parts

200 Liter (55 Gallon) Platen with EPDM

Ref. No.Part No. Description Qty.

403 257697 HANDLE, bleed assy 1
408 255652 SEAL, wiper, drum, 55 gal., neo-

prene; for 255664 only.

414 PLATE, ram 55 gal., for 255664

416 122056 VALVE, check, 1/4, for 255662 and

417 C20350 FITTING, TUBE, quick disconnect 1
421 15W032 ADAPTER, for 255663, 255664,

426* 102637 SCREW, cap 4
427* 276025 CLAMP 4
428* 109495 O-RING 1

* Parts included in 255392 Kit (purchase separately).

 Parts not included with 255662, 663, and 664.

 Parts not included with 25N344.

48 3A6331C

255653 SEAL, wiper, drum, 55 gal., EPDM;

501867 VALVE, check, 5/8, for 255664 only 1

16W974 ADAPTER, for 255662 only 1

for 255663 and 255662 only.

and 255663 only.
PLATE, ram 55 gal., PTFE 1

255663 only

and 25N344

Hose Wipers Parts

Ref.

2

No. Part No. Description Qty.

2

403 257697 HANDLE, bleed assy 1
408† 17L889 SEAL, wiper, drum, 55 gal., EPDM 1

1

409† 162230 SEAL, wiper, drum, 55 gal., EPDM 1
410† 17B467 CLAMP, tire 4
414 PLATE, ram 55 gal. 1
416 122056 VALVE, check, 1/4 1

1

417 C20350 FITTING, TUBE, quick disconnect 1
421 15W032 ADAPTER 1
426* 102637 SCREW, cap 4
427* 276025 CLAMP 4

1

428* 109495 O-RING 1

* Parts included in 255392 Kit (purchase separately).

† Parts included in 25M210 Kit (purchase separately).

 Parts not included with 24Y343.

Parts

Double Wiper Platen

Single Wiper Platen

465

465

455

456

456

459

462

459

459

461

461

457

454

453

452

469

459

462

470

451

451

r_255648_313527_25a

r_255648_313527_26a

Single Wiper with

SST Platen

455

454

453

460

452

457

459

456

461

469

470

r_255648_313527_34a

462

459

457

453

452

453

454

455

464

464

451

465

464

461

459

462

451

455

454

452

453

457

459

456

464

465

Single Wiper Platen

PVC

20 Liter (5 Gallon), 30 Liter (8 Gallon), and 60 Liter (16 Gallon) Platens

FIG. 35: Single and Double Wiper Assemblies

3A6331C 49

Parts

Platen Descriptions

Platen Platen Size

257727

257728

257729

257730

257731

25A206

25E110

257732

257733

257734

257735

257736

257737

257740

257738

257739

257741




















20 Liter

(see page 51)

30 Liter

(see page 51)

60 Liter

(see page 52)

Platen

Material

CS Nitrile 257639

CS PolyUrethane 257640

SST PTFE-coated

CS Nitrile 257642

CS PolyUrethane 257643

SST Nitrile (FDA

CS PVC 25E111

CS Nitrile 257644

CS PolyUrethane 257645

SST PTFE-coated

CS Nitrile 257647

CS PolyUrethane 257648

CS Nitrile 257649

CS PolyUrethane 257650

SST PTFE-coated

CS Nitrile 257652

CS PolyUrethane 257653

Seal

Material Wiper Assembly Kit

Nitrile

Approved)

Nitrile

Nitrile

257641

25A207

257646

257651

 Single wiper

 Double wiper

See page 51-52 for parts.

50 3A6331C

Parts

Common Parts

The parts listed below are common among all 20, 30,
and 60 liter platens. Parts that vary are found in the
tables on page 51-52.

Ref. Part Description Qty.

456 121829 O-RING 1
459 555413 NUT, (For SST platens) 12

113504 NUT, keps, hex hd (For CSTL platens) 12
461 257697 HANDLE, bleed, sst 1
463 109482 O-RING; see page 52 1
465 C20350ELBOW, 90°; 1/4 OD x 1/4 npt 1

Varying Parts - 20 Liter (5 Gallon) Platens

The following table indicates which parts (according to reference number) are included with each platen.

Reference Numbers

Ref. Description

451 BASE 257665 257665 257662 257665 257665 257662 257665

SPACER 276049 276049 276049 257694 257694 276049 17T370

452‡

WIPER, main 257672 257678 257675 257672 (2) 257672 (2) 25A208 15W597

453‡

WIPER, PE support 257681 257681 257681 257681 257681 257681 17T371

454‡

PLATE, bottom 257668 257668 257671 257668 257668 257671 257668

455‡

PLATE, top - clamp retainer 257692 257692 257698 257686 257686 257698 C31154 (2)

457‡

WIPER, support 257689 n/a

460‡

SCREW, cap, hex hd 100057 100057 112894 100057 100057 112894

462‡

464 VALVE, check 122056 122056 501867 122056 122056 501867 122056

TAG, instructions n/a n/a n/a n/a n/a

468‡

COVER 15W184 15W184 15W184 15W184

469‡

PIN, hairpin, cotter (10 pack) 16U740 16U740 16U740 16U740

470‡

Qty:257727 257728 257729 257730 257731 25A206 25E110

1
1

1 (2)

1
1

1 (2)

1
2
1
1
1
2

Parts designated n/a are not available separately. ‡ See page 50 for wiper assembly kits.

Varying Parts - 30 Liter (8 Gallon) Platens

The following table indicates which parts (according to reference number) are included with each platen.

Reference Numbers

Ref.

451 BASE 257665 257665 257662 257665 257665

SPACER 194148 194148 194148 257695 257695

452‡

WIPER, main 257673 257679 257676 257673 (2) 257679 (2)

453‡

WIPER, PE support 257682 257682 257682 257682 257682

454‡

PLATE, bottom n/a n/a n/a n/a n/a

455‡

PLATE, top n/a n/a n/a n/a n/a

457‡

WIPER, support 257690

460‡

SCREW, cap, hex hd 100057 100057 112894 100057 100057

462‡

VALVE, check 122056 122056 501867 122056 122056

464

TAG, instructions n/a n/a n/a

468‡

COVER 15X403 15X403 15X403

469‡

PIN, hairpin, cotter (10 pack) 16U740 16U740 16U740

470‡

Parts designated n/a are not available separately. ‡ See page 50 for wiper assembly kits.

Qty:Description 257732 257733 257734 257735 257736

1
1

1 (2)

1
1
1
1
2
1
1
1
2

3A6331C 51

Parts

463

462

Check-Mate Mounting

r_255648_313527_35a

472

473

471

463

462

Dura-Flo SS Mounting Kit 257630

r_255648_313527_36a

Dura-Flo CS Mounting

462

473

472

471

Varying Parts - 60 Liter (16 Gallon) Platens

The following tables indicates which parts (according to reference number) are included with each platen.

Reference Numbers

Ref.

451 BASE 257665 257665 257662 257665 257665
452‡
453‡
454‡
455‡
457‡
460‡
462‡

464 VALVE, check 122056 122056 501867 122056 122056
468‡
469‡
470‡

SPACER 257684 257684 257684 257696 257696

WIPER, main 257674 257680 257677 257674 (2) 257680 (2)

WIPER, PE support 257683 257683 257683 257683 257683

PLATE, bottom n/a n/a n/a n/a n/a

PLATE, top n/a n/a n/a n/a n/a

WIPER, support 257691

SCREW, cap, hex hd 100057 100057 112894 100057 100057

TAG, instructions n/a n/a n/a

COVER 15X404 15X404 15X404

PIN, hairpin, cotter (10pack) 16U740 16U740 16U740

 Parts designated n/a are not available separately. ‡ See page 50 for wiper assembly kits.

Platen Mounting Kits

Qty:Description 257737 257740 257738 257739 257741

1
1

1 (2)

1
1
1
1
2
1
1
1
2

Ref. Part Description Qty.

463 109482 O-RING 1
471 ADAPTER 1
472 SCREW, socket-hd 2
473 109458 O-RING 1

52 3A6331C

Kits and Accessories

Kits and Accessories

Accessories are available from Graco. Make certain all
accessories are adequately sized and pressure-rated to
meet the system’s requirements.

Drum Roller Kits for D200 and D200S Supply Units, 255627

See the Drum Roller Kit manual for more information.

Drum Position Clamp Set for D200 Supply Units, 206537

Includes two clamps.

Drum Position Clamp for D200S Supply Units

Order quantity 2 of C32463.

Enclosed Wet Cup Recirculation Kit

See the Enclosed Wetcup Recirculation Kit manual for
more information.

200 Liter (55 Gallon) Platen Cover Kits, 255691

ADM Kit, 25E437

Part Description Qty.

24E451 MODULE, gca, adm
124415 CABLE, 5 pin
261105 TIE, cable
15M121 TOKEN, gca, key

CAN Cables

The following CAN cables and splitter are available for
use with E-Flow SP electric pumps.

Part Description Length

125306 CABLE, CAN, female/female
123422 CABLE, CAN, female/female
121000 CABLE, CAN, female/female
121227 CABLE, CAN, female/female
121001 CABLE, CAN, female/female
121002 CABLE, CAN, female/female
121003 CABLE, CAN, female/female
120952 CABLE, CAN, female/female
121201 CABLE, CAN, female/female
121004 CABLE, CAN, female/female
121228 CABLE, CAN, female/female
123341 CABLE, CAN, female/female
121807 CONNECTOR, splitter, male/male

0.3 m

0.5 m

0.5 m

0.6 m

1.0 m

1.5 m

3.0 m

4.0 m

6.0 m

8.0 m

15.0 m

40.0 m

See the Platen Cover Kit manual for more information.

I/O Cable, 122029

Light Tower Kit, 255467

For D200s, D200, and D60 single supply systems.

See the Light Tower Kit manual for more information.

3A6331C 53

See the E-Flo SP Software Instructions manual for
setup and pin out information.

Part Description Length

122029 CABLE, GCA, M12-8p

15.0 m

Kits and Accessories

CAN Port 1

CAN Port 2

3.25 in.

2.75 in.

(69.9 mm)

#10-32 UNF

(M5 x 0.8)

CC

CB

CD

CA

Communication Gateway Module (CGM) Kits

4. Drill the mounting holes using the mounting hole
dimensions shown in F

IG. 37.

(82.6 mm)

FIG. 36: CGM CAN Connections

CGM Kits

Part Number Description

25E426 CGM Kit, Ethernetip
25E427 CGM Kit, DeviceNet
25E428 CGM Kit, PROFINET
25E429 CGM Kit, PROFIBUS

Installing a CGM Kit

All electrical wiring must be done by a qualified elec­trician and comply with all local codes and regulations

1. Follow the Pressure Relief Procedure on page 22.

FIG. 37: CGM Mounting Holes

5. Remove the access cover from the CGM (CA).
Loosen the two screws (CB) and remove the CGM
(CC) from the base (CD) as shown in F

FIG. 38: Disassembling the CGM

IG. 38.

2. Verify the power is off to the system.

3. Mount the CGM near the pump or near the integra­tion point.

54 3A6331C

6. Using the four 10-32 mounting screws included with
the kit, mount the base (CD) in the holes you drilled.

7. Reattach the CGM (CC) on the base (CD) with the
two screws (CB) that were removed in step 5.

8. Reattach the access cover (CA).

Kits and Accessories

Port 1

Port 2

Port 6

Fieldbus
Connection

9. Connect the CAN cable included in the kit to either
port 1 or port 2 (whichever is available) on the
driver. See F

IG. 39.

FIG. 39: Driver Port Locations

10. Connect the other end of the CAN cable to either
CAN port 1 or 2 on the CGM. See F

IG. 36. It can be

connected to either port.

NOTE: Longer CAN cables, if required, are available
from Graco. See CAN Cables on page 53.

11. Connect the Ethernet, DeviceNet, or PROFIBUS
cable to the fieldbus connection on the CGM as
applicable. See F

IG. 40.

FIG. 40: CGM Fieldbus Connection

12. Connect the other end of the cable to the fieldbus
device.

13. Refer to the Graco Control Architecture Module Pro­gramming manual for step-by-step instructions on
how to update the software version of GCA mod­ules. See Related Manuals on page 3.

14. Refer to the E-Flo SP Software Instructions manual
for details regarding the fieldbus pinout setup and to
perform the setup procedure to configure the field­bus. See Related Manuals on page 3.

3A6331C 55

Kits and Accessories

LL

EL

SP

SP

Low Level Sensor Kit, 25E447

To install the Low Level Sensor:

1. Turn the disconnect switch (M) OFF.

2. Disconnect cable from the empty level sensor (EL).

3. Mount the low level sensor (LL) on the mounting
bracket.

4. Connect the shorter cable to the low level sensor
(LL).

5. Connect the other shorter cable to the empty level
sensor (EL).

6. Connect the low level sensor cable to the A port on
the splitter (SP).

7. Connect the empty level sensor cable to the B port
on the splitter (SP).

8. Connect the original cable to the last port on the
splitter (SP).

9. Raise/lower the low level sensor (LL) to the desired
position to activate the sensor.

10. See the E-Flo SP Software Instructions manual to
set up the low level sensor.

56 3A6331C

Kits and Accessories

Ram 1

Ram 2

Ram 1

501

Port C1

504

503

504

503

505

Ram 1

Ram 1

Ram 2

504

502

502

Tandem Connection Kit, 25E595

Ref. Part Description Qty.

501 121226 CABLE, can, 0.4 m 1
502 124003 CABLE, can, 5.0 m 1
503 121003 CABLE, can, 3.0 m 1
504 121807 CONNECTOR, splitter 1
505 114958 STRAP, tie 3
506 117329 STRAP, tie 6

To install the Tandem Connection Kit:

1. On the primary tandem unit (Ram 1), connect the
cable (501) from port C1 to the splitter (504).

2. Connect the other cable (503) from the splitter to the
ADM. Run the cable along the back of the ram using
wire ties (505) to secure to the tubing.

3. Connect the cable (502) from the splitter to port C2
on the secondary tandem unit (Ram 2) junction box.

4. See the E-Flo SP Software Instructions manual for
system setup.

3A6331C 57

Kits and Accessories

EH

EF

EG

602

604

611

606

603

601

Tandem Depressurization/Recirculation Kit, 25E618 (carbon steel), 25E619 (stainless steel)

To assemble the Tandem

Ref. Part Description Qty.

601 C20487 FITTING, nipple, hex (25E618 only) 1

190724 NIPPLE, sst (25E619 only)

602 132019 FITTING, tee, 3/4 npt (25E618

only)

15M862 FITTING, tee, pipe (25E619 only)

603 157191 FITTING, adapter, 1/2 npt x 3/4 npt

(25E618 only)

15R232 FITTING, nipple, reducing (25E619

only)

604 156684 FITTING, union, adapter (25E618

only)

15M859 FITTING, adapter, 1/2 sst (25E619

only)
605 054753 TUBE, nylon, black 22.5 ft
606 918537 APPLICATOR, ball seat 1
607 255722 HOSE, coupled, hp (25E618 only) 1

255725 HOSE, coupled, hp, sst (25E619

only)
608 155470 FITTING, swivel, union, 90 degree

(25E618 only)

114874 SWIVEL, union, 90 degree

(25E619 only)
609 15M574 VALVE, solenoid 1
610 117820 SCREW, cap, socket hd 2
611 198178 FITTING, elbow 3
612 17Z412 BRACKET, valve, solenoid 1
613 107100 SCREW, cap 2
614 18A098 HARNESS, solenoid, tandem 1
615 116504 FITTING, tee 1
616 070408 SEALANT, pipe, sst 1
617 114958 STRAP, tie 4

Depressurization/Recirculation Kit:

1. Disconnect the air line from the

1

1

1

1

valve (EH)

2. Remove the bleed stick (EF) and bleed port (EG).
Save all parts for later.

3. Assemble the fittings and valve onto the platen as
shown below.

.

air assist body check

58 3A6331C

Kits and Accessories

EF

EG

602

613

612

609

610

612

Port 4

609

614

Check
Valve Block

Plug

608

4. Assemble the bleed port (EG) and bleed stick (EF)
to the cross fitting (602).

5. Mount the solenoid mounting plate (612) to the side
of the driver using the supplied screws (613).

7. Connect the cable (614) from the solenoid (609) to
Port 4 on the driver.

8. Remove the plug from the bottom of the check valve
block.

9. Connect the fitting (608) to replace the plug
removed in the previous step.

6. Mount the solenoid (609) to the solenoid mounting
plate (612) with the supplied screws (610).

3A6331C 59

Kits and Accessories

604

607

608

615

611

G

G

605

605

605

605

609

611

10. Connect the hose (607) between the fitting (608)
above to the fitting (604) in the valve.

12. Install the air line (605) from the integrated air
control module (G), along the back of the ram,
through the cable track and to the solenoid (609).

11. Install the fittings (611, 615) on the back of the
integrated air control module (G).

60 3A6331C

13. Install the air line (605) from the lower solenoid

605

605

611

611

outlet (611) to the valve close. Cut any excess air
line.

14. Install the air line (605) from the upper solenoid
outlet (611) to the valve open. Cut any excess air
line.

Kits and Accessories

15. See the E-Flo SP Software Instructions manual for
Depressurization/Recirculation setup.

3A6331C 61

Kits and Accessories

Fluid Inlet from
Tandem A

Fluid Inlet from
Tandem B

Fluid Outlet

702

701

705

706

718,
719,
720

704

703

709

715,
716,
717

710

713

722

723

724

725

712

714

708

711

707

Tandem Fluid Filter Kit, 25E620

Ref. Part Description Qty.

701 247498 SUPPORT, stand 1
702 410178 CAP PLUG, vinyl 1
703 147499 BASE, mounting 1
704 C30021 BOLT, u 2
705 210658 VALVE, ball 1
706 515216 HOUSING, filter 1
707 C19652 FITTING, bushing, reducing 2
708 121189 FITTING, elbow, 1” 2
709 521477 VALVE, ball, 1” 3
710 121182 ADAPTER, pipe, female 2
711 102814 GAUGE, press, fluid 2
712 C19488 FITTING, tee 1
713 121163 FITTING, cross, 1” npt 2
714 131526 FITTING, nipple, 1” npt, cs 6
715 101044 WASHER, plain 4
716 100018 WASHER, lock, spring 4
717 C19853 SCREW, cap, socket hd 4
718 100023 WASHER, flat 4
719 100133 WASHER, lock, 3/8 4
720 100131 NUT, full hex 4
721 070408 SEALANT, pipe, sst 1
722 158586 FITTING, bushing 2
723 16U440 ADAPTER, fitting, pressure sensor 2
724 15M669 SENSOR, pressure, fluid outlet 2
725 515222 ELEMENT, filter 1
726 15Y048 CABLE, M12 2

To assemble the Tandem Fluid Filter Kit:

1. Ensure the base of the fluid filter stand (701) is level
in all directions. If necessary, use metal shims to
level the base.

2. Secure the base to the floor using anchors that are
long enough to prevent the filter stand from tipping.

3. Install the material hose from tandem A to fluid inlet
A.

4. Install the material hose from tandem B to fluid inlet
B.

5. Install the material hose from the fluid filter outlet to
the dispense valve.

6. Connect the inlet fluid filter pressure transducer to
Port 6 on the tandem A driver for fluid filter
monitoring.

62 3A6331C

Kits and Accessories

TI11158A

A

C

B

D

E

G

F

7. Connect the inlet fluid filter pressure transducer to
port 6 on the tandem B driver for fluid filter
monitoring.

a. Available extension cables are shown in the

table below.

Part Description

122497 CABLE, M12, 5 pin, 2 m
124409 CABLE, M12, 5 pin, 3 m
124943 CABLE, M12, 5 pin, 1 m
17H363 CABLE, M12, 5 pin, 7.5 m
17H364 CABLE, M12, 5 pin, 16 m

8. See the E-Flo SP Software Instructions manual to
set up fluid filter monitoring on the ADM.

Fluid Filter Kit Dimensions

Key

A 52.25 in. (1327 mm)
B 11 in. (279 mm)
C 14 in. (356 mm)
D 17 in. (432 mm)
E 14 in. (356 mm)
F 1 in. npt(f)
G 1 in. npt(f)

Filter Element Mesh Sizes

Part No. Mesh

515219 60
515220 50
515221 40
515222 30 (standard)

3A6331C 63

Dimensions

E

G

E

G

E

G

D

D

F

F

C

B

C

B

C

B

D

F

D60

D200

D200s

Dimensions

64 3A6331C

Dimensions

ID

Ram Size

in. (mm)

D60 D200 D200s

Total Height (A) 70 (1778) 88 (2235) 96 (2438)

Ram Height (B) 57 (1448) 70 (1778) 69 (1753)

Extended Ram

Height (C)

Base Depth (D) 20 (508) 25 (635) 25 (635)

Machine Width (E) 45 (1143) 52 (1321) 45 (1143)

Mounting Hole

Depth (F)

Mounting Hole

Width (G)

89 (2261) 118 (2997) 125 (3175)

14 (356) 21 (533) 23 (584)

24 (610) 38 (965) 45 (1143)

Dimensions

Weight

Use the table below to identify the maximum weight for
each available platen size.

Platen Size

Gallons (Liters) Maximum Weight

55 (200)

30 (115)

16 (60)

8 (30)

5 (20)

51 (23)

44 (20)

25 (11.3)

21 (9.5)

19 (8.7)

See the identification plate (ID) for the weight of your
supply system.

3A6331C 65

Pump Performance

Pump Performance

Calculate Fluid Outlet Pressure

To calculate fluid outlet pressure (psi/MPa/bar) at a
specific fluid flow (gpm/lpm) and electrical power (W),
use the following instructions and pump data chart.

1. Refer to the desired flow along the bottom of the
chart.

2. Follow the vertical line up to the intersection with the
selected fluid outlet pressure curve. Follow left to
the scale to read the fluid out pressure.

Calculate Electrical Power

To calculate electrical power (W) at a specific fluid flow
(gpm/lpm), use the following instructions and pump data
chart.

1. Refer to the desired flow along the bottom of the
chart.

2. Follow the vertical line up to the intersection with the
selected electrical power curve. Follow right to the
scale to read the fluid out pressure.

NOTE: Performance is measured using 10 weight oil.
System design and material being pumped may
produce different results.

66 3A6331C

E-Flo SP Performance Charts

0

500

1000

1500

2000

2500

3000

0 (0, 0)

1000

2000

3000

4000

5000

6000

0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8

1PXFS8BUUT

1SFTTVSFQTJ.1BCBS

Pressure WŽǁĞƌ

&'MP41%SJWFSXJUI%VSB'MP-PXFS

(41.4, 414)

(34.5, 345)

(6.9, 69)

(13.8, 138)

(20.7, 207)

(27.6, 276)

(0.0) (3.0)(2.6)(2.3)(1.9)(1.1)(0.8)(0.4)

(1.ϱ)

'MPXHQNMQN

0

500

1000

1500

2000

2500

3000

1000

2000

3000

4000

5000

6000

0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

1PXFS8BUUT

1SFTTVSF QTJ.1BCBS

'MPXHQNMQN

&'MPX41XJUI%VSB'MP-PXFS

(41.4, 414)

(34.5, 345)

(27.6, 276)

(20.7, 207)

(13.8, 138)

(6.9, 69)

0 (0, 0)

(0.0) (0.4) (0.8) (1.1) (1.5) (1.9) (2.3) (2.6) (3.0) (3.8)(3.4)

Pressure WŽǁĞƌ

Pump Performance

NOTE: Performance is measured using 10 weight oil. System design and material being pumped may produce
different results.

3A6331C 67

Pump Performance

0

700

1400

2100

2800

3500

1000

2000

3000

4000

5000

0.0 0.2 0.4 0.6 0.8 1.0 1.2

1PXFS8BUUT

1SFTTVSF QTJ.1BCBS

'MPXHQNMQN

&'MPX41XJUI%VSB'MP-PXFS

(0.0) (0.8) (1.5) (2.3) (3.0) (3.8) (4.5)

(6.9, 69)

(13.8, 138)

(20.7, 207)

(27.6, 276)

(34.5, 345)

0 (0, 0)

Pressure WŽǁĞƌ

0

375

750

1125

1500

1875

2250

2625

3000

500

1000

1500

2000

2500

3000

3500

4000

0.0 0.2 0.4 0.6 0.8 1.0 1.2

1PXFS8BUUT

1SFTTVSF QTJ.1BCBS

&'MPX41XJUI%VSB'MP-PXFS

(27.6, 276)

(24.1, 241)

(20.7, 207)

(17.2, 172)

(13.8, 138)

(10.3, 103)

(6.9, 69)

(3.4, 34)

0 (0, 0)

(0.0) (0.8) (1.5) (3.0) (3.8) (4.5)

(Ϯϯ)

'MPXHQNMQN

Pressure WŽǁĞƌ

NOTE: Performance is measured using 10 weight oil. System design and material being pumped may produce
different results.

68 3A6331C

Pump Performance

0

750

1500

2250

3000

3750

4500

500

1000

1500

2000

2500

3000

0.0 0.5 1.0 1.5 2.0

1PXFS8BUUT

1SFTTVSF QTJ.1BCBS

&'MPX41XJUI%VSB'MP-PXFS

0 (0, 0)

(6.9, 69)

(3.4, 34)

(10.3, 103)

(13.8, 138)

(17.2, 172)

(20.7, 207)

(0.0) (1.9) (5.7) (7.6)

(ϯϴ)

'MPXHQNMQN

Pressure WŽǁĞƌ

0

375

750

1125

1500

1875

2250

2625

3000

250

500

750

1000

1250

1500

1750

2000

0.0 0.5 1.0 1.5 2.0 2.5

1PXFS8BUUT

1SFTTVSF QTJ.1BCBS

&'MPX41XJUI%VSB'MP-PXFS

(8.6, 86)

(10.3, 103)

(12.1, 121)

(13.8, 138)

(1.7, 17)

(3.4, 34)

(5.2, 52)

(6.9, 69)

0 (0, 0)

(0.0) (1.9) (3.8) (7.6) (9.5)

(5.7)

'MPXHQNMQN

Pressure WŽǁĞƌ

NOTE: Performance is measured using 10 weight oil. System design and material being pumped may produce
different results.

3A6331C 69

Pump Performance

0

400

800

1200

1600

2000

2400

1000

2000

3000

4000

5000

6000

0.0 0.1 0.2 0.3 0.5 0.6 0.7 0.8

1PXFS8BUUT

1SFTTVSFQTJ.1BCBS

0.4

'MPXHQNMQN

&'MPX41XJUI$IFDLNBUF-PXFS

(13.8, 138)

(20.7, 207)

(27.6, 276)

(34.5, 345)

(41.4, 414)

(6.9, 69)

0 (0, 0)

(3.0)(2.6)(2.3)(1.9)(1.1)(0.8)(0.4)(0.0)

Pressure WŽǁĞƌ

(1.ϱ)

0

500

1000

1500

2000

2500

3000

750

1500

2250

3000

3750

4500

0.0 0.2 0.4 0.6 0.8 1.0 1.2

1PXFS8BUUT

1SFTTVSFQTJ.1BCBS

(2.3)

'MPXHQNMQN

&'MPX41XJUI$IFDLNBUF-PXFS

(0.0) (0.8) (1.5) (3.0) (3.8) (4.5)

(10.3, 103)

(5.2, 52)

0 (0, 0)

(15.5, 155)

(20.7, 207)

(25.9, 259)

(31.0, 310)

Pressure WŽǁĞƌ

NOTE: Performance is measured using 10 weight oil. System design and material being pumped may produce
different results.

70 3A6331C

Pump Performance

0

375

750

1125

1500

1875

2250

2625

500

1000

1500

2000

2500

3000

3500

0.0 0.2 0.4 0.6 1.0 1.2 1.4 1.6

1PXFS8BUUT

1SFTTVSFQTJ.1BCBS

&'MPX41XJUI$IFDLNBUF-PXFS

0 (0, 0)

(6.9, 69)

(3.4, 34)

(10.3, 103)

(13.8, 138)

(17.2, 172)

(20.7, 207)

(24.1, 241)

(0.0) (0.8) (1.5) (2.3) (3.8) (4.5) (5.3) (6.1)

0.8

'MPXHQNMQN

Pressure WŽǁĞƌ

(3.Ϭ)

0

500

1000

1500

2000

2500

3000

300

600

900

1200

1500

1800

0.0 0.5 1.0 1.5 2.0 2.5 3.0

1PXFS8BUUT

1SFTTVSF QTJ.1BCBS

&'MPX41XJUI$IFDLNBUF-PXFS

(0.0) (1.9) (3.8) (7.6) (9.5) (11.4)

(10.3, 103)

(12.4, 124)

(2.1, 21)

(4.1, 41)

(6.2, 62)

(8.3, 83)

0 (0, 0)

(ϱϳ)

'MPXHQNMQN

Pressure WŽǁĞƌ

NOTE: Performance is measured using 10 weight oil. System design and material being pumped may produce
different results.

3A6331C 71

Technical Specifications

Technical Specifications

E-Flo SP Supply Systems

US Metric

Driver thrust 4,840 lbs 2,195 kg
Stroke length 4.75 in. 120.65 mm
Maximum fluid operating temperature 180°F 82.3°C
Maximum driver cycle rate 25 cycles per minute

Line voltage rating

Air inlet size (supply system) 3/4 npt(f)
Ambient operating temperature range (supply

system)
Sound data 77 dBa
Displacement pump effective area See pump manual.
Wetted parts See pump manual.

Full load amperage

240V systems 20A
480V systems 10A

Maximum fluid working pressure

100cc Check-Mate - All 6000 psi 414 bar, 41.4 MPa
200cc Check-Mate - All 4200 psi 290.5 bar, 29.0 MPa
250cc Check-Mate - All 2700 psi 186.1 bar, 18.6 MPa
500cc Check-Mate - All 1600 psi 89.6 bar, 8.9 MPa
145cc Dura-Flow - SS 5600 psi 386 bar, 38.6 MPa
180cc Dura-Flow - SS 4500 psi 310 bar, 31.0 MPa
220cc Dura-Flow - SS 3700 psi 255 bar, 25.5 MPa
290cc Dura-Flow - SS 2800 psi 193 bar, 19.3 MPa
430cc Dura-Flow - SS 1900 psi 131 bar, 13.1 MPa
115cc Dura-Flow - CS 6000 psi 414 bar, 41.4 MPa
145cc Dura-Flow - CS 5600 psi 386 bar, 38.6 MPa
180cc Dura-Flow - CS 4500 psi 319 bar, 31.0 MPa
220cc Dura-Flow - CS 3700 psi 255 bar, 25.5 MPa
290cc Dura-Flow - CS 2800 psi 193 bar, 19.3 MPa

Fluid outlet size

Check-Mate 100, 200, 250 1” NPT female
Check-Mate 500 1-1/2” NPT female
Dura-Flow 115, 145, 180, 220, 290 1” NPT female
Dura-Flow 430 1-1/2” NPT female

Maximum air input pressure (supply system)

D60 - 3 in. dual post, 5 gal. (20 L) 150 psi 1.0 MPa, 10 bar
D200 - 3 in. dual post, 55 gal. (200 L) 150 psi 1.0 MPa, 10 bar
D200s - 6.5 in. dual post, 55 gal. (200 L) 125 psi 0.9 MPa, 9 bar

200-240V, 1ps, 50/60 Hz
400-480V, 1ps, 50/60 Hz

32-120°F 0-49°C

72 3A6331C

Technical Specifications

E-Flo SP Supply Systems

US Metric

Platen wetted materials

257727, 5 gal. (20 L) Electroless nickel, polyurethane, nitrile, carbon steel,
257732, 8 gal. (30 L)
257737, 16gal. (60 L)
257728, 5 gal. (20 L) Electroless nickel, polyurethane, carbon steel, polyethylene,
257733, 8 gal. (30 L)
257740, 16gal. (60 L)
257729, 5 gal. (20 L) Stainless steel, polyurethane, PTFE coated nitrile,
257734, 8 gal. (30 L)
257738, 16gal. (60 L)
257730, 5 gal. (20 L) Electroless nickel, aramind reinforced elastomer,
257735, 8 gal. (30 L)
257739, 16gal. (60 L)
257731, 5 gal. (20 L) Electroless nickel, aramind reinforced elastomer,
257736, 8 gal. (30 L)

257741, 16gal. (60 L)

25E110, 5 gal. (20 L)

25A206, 5 gal. (20 L)

polyethylene, zinc plated carbon steel, buna, 316 sst,
17-4PH sst

nitrile, zinc plated carbon steel, buna, 316 sst 17-4PH sst

polyethylene, nitrile, PTFE, 303 sst, 304 sst, 316 sst, 17-4PH
sst

rubber-based PSA, nitrile, polyethylene, zinc plated carbon
steel, buna, 1018 carbon steel, 304 sst, 316 sst, 17-4PH sst

rubber-based PSA, polyurethane, polyethylene, nitrile, zinc
plated carbon steel, buna, 1018 carbon steel, 304 sst, 316
sst, 17-4PH sst

Electroless nickel, nitrile, carbon steel, zinc plated carbon
steel, buna, 316 sst, 17-4PH sst, aluminum, PVC

Stainless steel, polyurethane, nitrile (FDA approved),
polyethylene

3A6331C 73

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

Sealant and Adhesive Dispensing Equipment

For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.

TO PLACE AN ORDER, contact your Graco distributor, go to www.graco.com, or call to identify the nearest

distributor.

If calling from the USA: 1-800-746-1334

If calling from outside the USA: 0-1-330-966-3000

All written and visual data contained in this document reflects the latest product information available at the time of publication.

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2018, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM 3A6331

International Offices: Belgium, China, Japan, Korea

Graco Headquarters: Minneapolis

www.graco.com

Revision

C, March 2019