100cc, 200cc, 250cc, 500cc CS/CM/SS/SM Lower Instructions-Parts List
™
145cc, 180cc, 220cc, 290cc CS Lower Instructions-Parts List
™
145cc, 180cc, 220cc, 290cc SS Lower Instructions-Parts List
™
430cc CS/SS/SM Lower Instructions-Parts List
™
1800 Pumps Instructions-Parts List
:
Models
Models
Check your pump package’s identification (ID) label
located on the side of the electric driver for the 8-digit
part number of your pump package. Use the following
matrix to identify the construction of your pump package
based on the eight digits.
For example: model EC100CS3 is an electric (E)
Check-Mate (C) 100 cc (100) pump with a carbon steel
(C) Severe Duty® (S) lower, an Advanced Display
Module (ADM), and 240 VAC power (3).
Pump StylePump TypePump SizePump MaterialInterface / Power
E Electric Pump C Check-Mate 100 100 cc Check-Mate C Carbon SteelS Severe Duty1 None 240 VAC
200 200 cc Check-Mate S Stainless Steel M MaxLife2 None 480 VAC
250 250 cc Check-Mate3 ADM 240 VAC
500 200 cc Check-Mate4 ADM 480 VAC
E Electric Pump D Dura-Flo115 115 cc Dura-FloC Carbon SteelS Severe Duty1 None 240 VAC
145 145 cc Dura-FloC Carbon SteelS Severe Duty3 ADM 240 VAC
180 180 cc Dura-FloS Stainless Steel4 ADM 480 VAC
220 220 cc Dura-Flo
290 290 cc Dura-Flo
430 430 cc Dura-Flo
NOTE: Each Check-Mate pump size is available in CS,
CM, SS, and SM pump materials. Dura-Flo pump
material combinations depend on the pump size. For
Dura-Flow pumps, MaxLife® is only available with the
430 cc stainless steel pump lower. Refer to the matrix
below.
To order replacement parts, see the Parts section
starting on page 18.
2 None 480 VAC
430 430 cc Dura-FloS Stainless Steel M MaxLife
220 220 cc Dura-Flo
290 290 cc Dura-Flo
NOTE: A single electric pump must include an ADM. Up
to six pumps can be connected in a system and
controlled by a single ADM. See Connecting Multiple
Pumps on page 13.
Approvals
C
Carbon Steel
Severe Duty
T
UHMW PE/PTFE
3A6586G3
Models
System Pressure
Due to factors such as the dispensing system design,
the material being pumped, and the flow rate, the
dynamic pressure will not reach the rated working (stall)
pressure of the system.
Pump Working (Stall) Pressure Max Dynamic (Run) Pressure
2,5000.661 in. NPT female
5,0001.321 in. NPT female
6,2501.651 in. NPT female
12,5003.301-1/2 in. NPT female
3,6250.961 in. NPT female
4,5001.191 in. NPT female
5,5001.451 in. NPT female
7,2501.921 in. NPT female
10,7502.841-1/2 in. NPT female
2,8750.761 in. NPT female
3,6250.961 in. NPT female
4,5001.191 in. NPT female
5,5001.451 in. NPT female
7,2501.921 in. NPT female
Flow Rate
(gpm)Outlet Fitting Size
43A6586G
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.
When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this
manual where applicable.
DANGER
SEVERE ELECTRIC SHOCK HAZARD
This equipment can be powered by more than 240 V. Contact with this voltage will cause death or
serious injury.
•Turn off and disconnect power at main switch before disconnecting any cables and before servicing
equipment.
•This equipment must be grounded. Connect only to grounded power source.
•All electrical wiring must be done by a qualified electrician and comply with all local codes and
regulations.
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
•Do not point dispensing device at anyone or at any part of the body.
•Do not put your hand over the fluid outlet.
•Do not stop or deflect leaks with your hand, body, glove, or rag.
•Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or
servicing equipment.
•Tighten all fluid connections before operating the equipment.
•Check hoses and couplings daily. Replace worn or damaged parts immediately.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
•Keep clear of moving parts.
•Do not operate equipment with protective guards or covers removed.
•Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.
3A6586G5
Warnings
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or
solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion:
•Use equipment only in well-ventilated area.
•Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static sparking).
•Ground all equipment in the work area. See Grounding instructions.
•Never spray or flush solvent at high pressure.
•Keep work area free of debris, including solvent, rags and gasoline.
•Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
•Use only grounded hoses.
•Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they
are anti-static or conductive.
•Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment
until you identify and correct the problem.
•Keep a working fire extinguisher in the work area.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
•Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.
•Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•Do not operate the unit when fatigued or under the influence of drugs or alcohol.
•Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Specifications in all equipment manuals.
•Use fluids and solvents that are compatible with equipment wetted parts. See Technical Specifications in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For
complete information about your material, request Safety Data Sheets (SDSs) from distributor or
retailer.
•Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
•Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
•Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
•Make sure all equipment is rated and approved for the environment in which you are using it.
•Use equipment only for its intended purpose. Call your distributor for information.
•Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
•Do not kink or over bend hoses or use hoses to pull equipment.
•Keep children and animals away from work area.
•Comply with all applicable safety regulations.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not
limited to:
•Protective eyewear, and hearing protection.
•Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
Enables the pump. Toggles between Active and System
Off.
BB Pump Status Indicator Light
BC Pump Soft Stop
Stops all pump processes and disables the pump.
BD Soft Keys
Defined by the icon on the screen next to the soft key.
BE Cancel
Cancel a selection or number entry while in the process of
entering a number or making a selection. Cancels the
pump processes.
BF Enter
Accept change, acknowledge error, select item, and
toggle selected item.
BC
BE
BF
BD
BR
BP
BG Lock/Setup
Toggle between run and setup screens.
BH Directional Keypad
Navigate within a screen or to a new screen.
BJ Numeric Keypad
BK Part Number Identification Label
BL USB Interface
BM CAN Cable Connection
Power and communication.
BN Module Status LEDs
Visual indicators to show the status of the ADM.
BP Token Access Cover
Access cover for software token.
BR Battery Access Cover
BN
BK
BL
BM
83A6586G
Installation
Installation
Accessories are available from Graco. Make certain
accessories such as hoses are adequately sized and
pressure-rated to meet the system’s requirements.
Location and Mounting
To properly locate and mount the pump, refer to
Dimensions starting on page 33. Always position the
pump so the driver, disconnect switch, and ADM are
easily accessible.
Attach a chain or hook at the proper lift location. Lift off
the pallet using a crane or a forklift. See the lift ring (E)
in Figure 1 on page 7.
NOTICE
Always lift the pump at the proper lift location (E). Do
not lift in any other way. Failure to lift at the proper lift
location can result in damage to the pump system.
Three pump mounting options are available from Graco:
a pump stand, a wall mount, and a floor mount adapter.
See Kits and Accessories starting on page 28 for
information about installing a pump using these
mounting options.
Always ensure the pump is level. If you are using the
pump stand, you can level the base using metal shims if
necessary. Secure the stand or floor mount using
anchors that are long enough to prevent the pump from
tipping.
Refer to the Electric Driver Mounting Hole Pattern on
page 35 to mount the driver to the stand or wall mount
once you have properly secured them to the floor or
wall.
Grounding
The equipment must be grounded to reduce the risk
of static sparking and electric shock. Electric or static
sparking can cause fumes to ignite or explode.
Improper grounding can cause electric shock.
Grounding provides an escape wire for the electric
current.
Electric pump: the pump is grounded through the
power cord.
Fluid hoses: use only electrically conductive hoses with
a maximum of 500 ft. (150 m) combined hose length to
ensure grounding continuity. Check the electrical
resistance of the hoses. If the total resistance to ground
exceeds 29 megaohms, replace the hose immediately.
Dispense valve: ground through connection to a
properly grounded fluid hose and pump.
Fluid supply container: follow local code.
Solvent pails used when flushing: follow local code.
Use only conductive metal pails, placed on a grounded
surface. Do not place the pail on a non-conductive
surface, such as paper or cardboard, which interrupts
the grounding continuity.
To maintain grounding continuity when flushing or
relieving pressure: hold a metal part of the dispense
valve firmly to the side of a grounded metal pail, then
trigger the valve.
Power Requirements
The system requires a dedicated circuit protected with a
circuit breaker.
VoltagePhaseHzCurrent
200-240 VAC150/6020 A
400-480 VAC150/6010 A
3A6586G9
Installation
Connect Power
All electrical wiring must be done by a qualified
electrician and comply with all local codes and
regulations.
Letters in parenthesis are used in this section for
reference to callouts in the Component Identification
section starting on page 7.
1. Cut power cord wires to the following lengths:
•Ground wire - 6.5 inches (16.5 cm)
•Power wires - 3.0 inches (7.6 cm)
•Add ferrules as necessary. See Figure 3.
LQ
NOTE: Inside the junction box, power wires to the driver
are connected to terminals 3L2 and 5L3 on the
disconnect block. Refer to Figure 5 for the terminal
locations.
Power to
Driver
/
/
7
7
7
Incoming
Power
/
Disconnect
Block
LQ
FIG. 3: Power Cord
2. Remove the four screws to separate the junction
box cover and disconnect switch (J) from the
junction box (F) on the electric driver.
F
J
FIG. 4: Remove Junction Box Cover
FIG. 5: Terminal Connections
3. Insert the power cord through the cord grip and into
the junction box.
Cord Grip
For clarity, power wires to
the driver are not shown
FIG. 6: Connect Power
4. Refer to Figure 5 and connect the wires from the
power cord into terminals 4T2 and 6T3. Each wire
can be connected to either terminal.
5. Attach the ground wire to one of the two ground
terminals inside the junction box as shown in Figure
6.
103A6586G
Installation
NOTE: Do not attach the ground wire to the grounding
lug locknut located by the wiring cord grip on the outside
of the electric driver. The lug locknut should only be
used for other grounding purposes if needed.
6. Place the power wires into the open area on either
side of the disconnect block as space permits.
7. Reinstall the junction box cover and disconnect
switch (J) using the four screws removed in step 2.
NOTICE
If wires get pinched when the screws are tightened,
damage will occur. Make sure all wires are routed
correctly before installation.
8. Tighten the cord grip to securely hold the power
cord in the junction box.
Connect the Standalone
Transformer
All electrical wiring must be done by a qualified
electrician and comply with all local codes and
regulations.
Units rated 480 VAC are shipped with a standalone
transformer, part no. 25E268. Mount the transformer
near the pump in a secure location that prevents
damage to the transformer or the wiring to the pump.
1. Refer to the Transformer Mounting Hole Diagram
on page 36 and use the mounting holes as a guide
to drill holes for 1/4 in. (6 mm) screws.
2. Attach the transformer securely to the mounting
surface.
3. Remove the four screws on the transformer as
shown in Figure 8 and remove the front cover.
Remove
FIG. 7: Tighten Cord Grip
FIG. 8: Standalone Transformer
4. Insert the power cord (not included) through a
punch-out on the side of the transformer. A cord grip
or conduit connection (not included) must be used
where wiring passes through the punch-out.
5. Refer to Figure 9 on page 12 and connect the wires
from the power cord to the wires marked H1 and H2
inside the transformer.
6. Connect the power cord ground wire to the
grounding bar inside the transformer as shown in
Figure 9 on page 12.
3A6586G11
Installation
7. Connect wiring (not included) to X1 and X2 and a
ground wire to the grounding bar. This wiring is for
connection to the pump.
Connections to Pump
X2
H3 X3
H2
Connections from Power Supply
X1
H1
Grounding Bar
FIG. 9: Transformer Wiring Connections
NOTE: The other wires shown in Figure 9 (H3, X3) are
connected at the factory and are not required for
connecting the transformer to the pump.
8. Run the wiring to the pump out through one of the
punch-outs in the side of the transformer cover. A
cord grip or conduit connection (not included) must
be used where wiring passes through the
punch-out.
9. Reattach the front cover using the four screws
removed in step 3.
Install Vented Oil Cap Before
Using Equipment.
The driver gear-box is shipped from the factory pre-filled
with oil. The temporary unvented cap prevents oil leaks
during shipment. Before use, this temporary cap must
be replaced with the vented oil cap supplied with the
equipment.
NOTE: Prior to use, check oil level. Oil level should be
half way up the sight glass.
Vented Cap
Vented cap attached here where shipped.
FIG. 10: Unvented and Vented Oil Caps
Unvented
Cap
10. Connect the wiring from the transformer into
terminals 4T2 and 6T3 inside the junction box and
attach the ground wire to one of the two ground
terminals inside the junction box as described in
Connect Power on page 10.
Fluid Hose Connection
Refer to Figure 1 on page 7.
Attach the fluid hose (not supplied) to the check valve
fluid hose connection (L).
NOTE: Be sure all components are adequately sized
and pressure rated to meet the system’s requirements.
123A6586G
Connecting Multiple Pumps
Installation
Up to six E-Flo SP pumps can be connected together
and operated from one Advanced Display Module
(ADM). This can be configured with or without a
Communication Gateway Module (CGM).
The following components are required for connecting
the pumps, based on the configuration of your system:
•1 pump with an ADM
•1 to 5 additional pumps without an ADM
•1 CAN cable for connecting each pump
•1 splitter (part no. 121807)
•1 CAN cable to connect the last pump to the splitter
(or CGM)
The following are optional for connecting the pumps:
•1 CGM
•1 cable to connect the CGM to the splitter
Connect the Pumps
NOTE: Refer to Figure 11 for the following steps.
Figure 11 shows four pumps connected. The ADM can
be mounted on the first pump or at a location separate
from the pump.
1. Connect a CAN cable from port 1 on the first pump
(shown as Pump 1 in Figure 11) to the splitter.
2. Connect a second CAN cable from the splitter to the
ADM.
3. Connect a third CAN cable to port 1 on the CGM.
NOTE:Figure 11 shows the configuration with a CGM.
If you are not using a CGM, the CAN cable from the last
pump is connected directly to the splitter.
4. Connect another CAN cable from port 2 on Pump 1
to port 1 on Pump 2.
5. Use additional CAN cables to make the same
connections between each pump.
6. Connect the last pump in the system from port 2 on
the pump to the CGM at port 2 or directly to the
splitter.
7. Refer to the E-Flo SP Software Instructions manual
for information about configuring and operating
multiple pumps. See Related Manuals on page 2.
NOTE: Refer to CAN Cables on page 32 for a listing of
available cables.
Optional
Optional
Splitter
From Port 1
Pump
1243
To Port 1
From Port 2To Port 1
To Port 2
From Port 2To Port 1From Port 2
Pump
FIG. 11: Multiple Pump Connections
NOTE: Four pumps shown. Can
connect up to six pumps.
From Port 2
To Port 1
PumpPump
3A6586G13
Setup
Setup
Letters in parenthesis are used in this section for
reference to callouts in the Component Identification
section starting on page 7.
NOTE: Refer to the E-Flo SP Software Instructions
manual for ADM setup instructions. See Related
Manuals on page 2.
Wet Cup
Before starting, fill the wet cup (H) 1/3 full with Graco
Throat Seal Liquid (TSL) or a compatible solvent.
Torque the Wet Cup
The wet cup is torqued at the factory; however, throat
packing seals on the pumps may relax over time. Check
wet cup torque frequently after initial start-up and
periodically after the first week of production.
Maintaining proper wet cup torque is important to
extending seal life.
Flush the Pump
To avoid fire and explosion, always ground the
equipment and the waste container. To avoid static
sparking and injury from splashing, always flush at
the lowest possible pressure.
NOTE: The pump is tested with lightweight oil, which is
left in to protect the pump parts. If the fluid you are using
may be contaminated by the oil, flush it out with a
compatible solvent before using the pump.
Always flush at the lowest pressure possible. Check
connectors for leaks and tighten as necessary. Flush
with a fluid that is compatible with the fluid being
dispensed and the equipment wetted parts.
NOTE: Check with your fluid manufacturer or supplier
for recommended flushing fluids and flushing frequency.
H
FIG. 12: Wet Cup
NOTICE
To prevent damage to the pump from rust, never
leave water or water-based fluid in a carbon steel
pump overnight. If you are pumping a water-based
fluid, flush with water first. Then flush with a rust
inhibitor, such as mineral spirits. Relieve pressure,
but leave the rust inhibitor in the pump to protect
parts from corrosion.
NOTE: Refer to the E-Flo SP Software Instructions
manual for information about using the software
features of the ADM. See Related Manuals on page 2.
1. Follow the Pressure Relief Procedure on page 16.
2. Turn the disconnect switch (J) ON.
3. At the ADM (D), use the ADM’s arrow keys to select
the pump you want to flush from the Menu Bar.
NOTE: If multiple pumps are connected together, there
can be up to six pumps shown in the Menu Bar.
143A6586G
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