Graco E-Flo 24P821, E-Flo 24X599, E-Flo 17V232, E-Flo 24P822 Instructions-parts List Manual

Instructions-Parts

E

Flo®

E E

- --Flo® Flo®

DC

DC DC

User

User User
For

For For

Control

Control Control

Interface

Interface Interface

professional

professional professional

Module

Module Module

for

Flo®

DC

for for

E EE- --Flo® Flo®

use

only.

use use

only. only.

Pumps

DC DC

Pumps Pumps

Kit

Kit Kit

with

an

with with

Advanced

an an

Advanced Advanced

Motor.

Motor. Motor.

EN

3A2527H

Important

Important Important
Readallwarningsandinstructionsinthismanual,thesupplied
ADCMmanual,andtheE-FloDCmanualsbeforeusingthe
equipment.Save Save

Seemanual332013(supplied)for
completewarningsandapprovalsfor
24L097AdvancedDisplayControl
Module(ADCM).

Safety

Safety Safety

Instructions

Instructions Instructions

Save

these

these these

instructions.

instructions. instructions.

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents

Contents Contents

RelatedManuals................................................3

Models...............................................................3

ControlModule...................................................4

Installation..........................................................4

InstalltheControlModule.............................4

CableConnection........................................5

Operation...........................................................6

ModuleScreens...........................................6

ModuleKeys................................................6

ScreenNavigationandEditing......................8

InitialSetup.................................................8

RunScreens......................................................9

RunScreen1..............................................9

RunScreen2..............................................9

RunScreen3..............................................10

RunScreen4..............................................10

RunScreen5..............................................11

RunScreens6–9and10–13.........................11

SetupScreens....................................................12

SetupScreen1............................................12

SetupScreen2............................................13

SetupScreen3............................................13

SetupScreen4............................................14

SetupScreen5............................................15

SetupScreen6............................................15

SetupScreen7............................................16

SetupScreens8and9.................................16

SetupScreens10and11.............................17

SetupScreens12and13.............................17

SetupScreen14..........................................18

SetupScreen15..........................................18

SetupScreen16..........................................19

SetupScreen17..........................................20

SetupScreen18..........................................20

SetupScreen19..........................................21

SetupScreen20..........................................21

SetupScreen21..........................................22

SetupScreen22..........................................22

ErrorCodeTroubleshooting................................23

Parts..................................................................27

Accessories........................................................29

AppendixA-ModbusVariableMap.....................30

AppendixB-PumpControlfromaPLC...............41

AppendixC-SystemCon󰘰gurations....................44

AppendixD-ControlModuleProgramming...........48

2

3A2527H

RelatedManuals

Related

Related Related

Manual

Manual Manual

3A2526

3A2096

332013

3A0539Instructions-PartsManual,4–BallLowers

334359

3A4030Instructions,IntelligentPaintKitchen

Models

Models Models

24P821BDisplayonly

24P822B

24X599B

17V232BThreephase

No.

No. No.

Part

Part Part

Manuals

Manuals Manuals

Description

Description Description

Instructions-PartsManual,E-FloDCMotor

Instructions-PartsManual,E-FloDC4-BallPistonPumps

Instructions-PartsManual,forAdvancedDisplayControlModule(ADCM)

Instructions-PartsManual,E-FloDC2000,3000,and4000CirculationPumps

No.

No. No.

Series

Series Series

Singlephase

Singlephase(forusewithmotormodelsEM0014andEM0024only)

Description

Description Description

3A2527H3

ControlModule

Control

Control Control

TheControlModuleprovidestheinterfaceforuserstoenterselectionsandviewinformationrelatedtosetup
andoperation.

Thescreenbacklightisfactorysettoremainon,evenwithoutscreenactivity.SeeSetupScreen18,page20to
setthebrightnessandbacklighttimer.Pressanykeytorestorethesettings.

Keysareusedtoinputnumericaldata,entersetupscreens,navigatewithinascreen,scrollthroughscreens,
andselectsetupvalues.

Installation

Installation Installation

Install

Install Install

1.Shutoffandlockoutpowertothemotor.

2.Forsinglephasemodelsonly,installthejumper

the

the the

connector(5)overthetoptwoterminalsofthe
motor,usingthescrew(5a).Threephasemodels
donothaveajumperconnector.

NOTE:

NOTE: NOTE:
seeAppendixAintheE-FloDCMotorManual
(3A2526),wherethecontrolmoduleisthe
referencedintrinsicallysafe(IS)apparatus.

Module

Module Module

Control

Control Control

Toconnectupto8motorstogether,

Module

Module Module

3.Assemblethebracketkit(6a-6f)andtheholder
andtie(11,12)asshown.

4.Installthemodule(1)inthebracket(6a),making
surethetabsatthebottomofthebracketengage
theslotsinthemodule,andthelipatthetopof
thebracketholdsthemodulesecurelyinplace.

5.Connecttheaccessorycable(C),usingthe
tie(12)asastrainreliefasshown.See

CableConnection,page5.

6.Restorepowertothemotor.

NOTE:

NOTE: NOTE:
differentmulti-unittopologies.

Figure1InstalltheControlModule(SinglePhase
ModelShown)

SeeAppendixCforinformationabout

4

3A2527H

Installation

Cable

Cable Cable

Orderanaccessorycable(C)fromTable1.ConnectthecabletoPort3onthebottomofthecontrolmodule
(seeFig.2).Connecttheotherendtothepowerterminal(PT)onthemotor(seeFig.3).Connectother
cablesasdescribedinTable2.

Table

Table Table

Cable

Cable Cable
No.

No. No.

16P911

16P912

Table

Table Table

ADCM

ADCM ADCM
Number

Number Number

1

2

Connection

Connection Connection

CAN

1 11CAN CAN

2 22ADCM ADCM

Cables

Cables Cables

Part

Part Part

ADCM

Port

Port Port

Description

Description Description

IntrinsicallysafeCANcable,female
xfemale,3ft(1m)

IntrinsicallysafeCANcable,female
xfemale,25ft(8m)

Cable

Connections

Cable Cable

Connections Connections

Connector

Connector Connector

FiberOpticRX-toFiberOptic
ConverterModule

FiberOpticTX-toFiberOptic
ConverterModule

Purpose

Purpose Purpose

Figure2ADCMConnectors

3

4

5

6

7

8BPRcontrol4-20mAoutput

9PrimaryTankLevelMonitor

10Pressuretransducer2

PowerandCANcommunication

•Start/Stopinput(pin2)

•Fillpumpoutput(pin3)

•Reedswitchinput(pin4)

•Agitatorhaltinput(pin4)

•Tankhighoutput(pin4)

•Tanklowoutput(pin4)

•Auxiliaryoutput(pin4)

FiberOpticRX-tonextADCM

FiberOpticTX-tonextADCM

Pressuretransducer1

Figure3MotorPowerTerminal

3A2527H5

Operation

Operation

Operation Operation

Module

Module Module

TheControlModulehastwosetsofscreens:
RunandSetup.Fordetailedinformationsee

RunScreens,page9,andSetupScreens,page12.

Press
theSetupscreens.

InformationdisplayedontheRunandSteup
screenscorrespondstotheModbusRegisters.See

AppendixA-ModbusVariableMap,page30.

NOTE:

NOTE: NOTE:
loadrequirements.

Module

Module Module

Figure4isaviewofthecontrolmoduledisplayand
keys.Table2explainsthefunctionofthemembrane
keysonthecontrolmodule.Asyoumovethrough
thescreens,youwillnoticethatmostinformation
iscommunicatedusingiconsratherthanwords
tosimplifyglobalcommunication.Thedetailed
screendescriptionsinRunScreens,page9,and

SetupScreens,page12,explainwhateachicon

Screens

Screens Screens

totogglebetweentheRunscreensand

Thescreenautomaticallydimsbasedonthe

Keys

Keys Keys

represents.Thetwosoftkeysaremembranebuttons
whosefunctioncorrelateswiththescreencontentto
theimmediateleftofthebutton.

NOTICE

NOTICE NOTICE

Topreventdamagetothesoftkeybuttons,donot
pressthebuttonswithsharpobjectssuchaspens,
plasticcards,or󰘰ngernails.

Figure4ControlModuleKeypadandDisplay

63A2527H

Operation

Table

Table Table

Cancel/Error

Cancel/Error Cancel/Error

causehasbeen󰘰xed.Whenthereisnoalarm

󰘰eldsonascreen,ortoincreaseordecrease

thenumericvaluesina󰘰eldthatcanbeedited.

Module

3 33Module Module

Toggle:

Toggle: Toggle:

screensandSetupscreens.

toclear,thiskeysetstheactivepump’s

pro󰘰letoStop.Alsousedtocancelthedata

enteredandreturntotheoriginaldata.

NOTE:Thepumpstopfunctioncanbe

disabledinSetupScreen16.

Up/Down

Up/Down Up/Down

Keys

Keys Keys

Membrane

Membrane Membrane

TogglebetweentheRun

Reset:

Reset: Reset:

Arrows:

Arrows: Arrows:

Clearthealarmafterthe

Movebetweenscreensor

Keys

Keys Keys

Softkeys

Softkeys Softkeys

Enter

Screen:

Enter Enter

Screen: Screen:

AlsochangesthefunctionoftheUp/Down

arrowssotheymovebetweendata󰘰eldson

thescreen,ratherthanbetweenscreens.

Enter:

Enter: Enter:

Presstoactivatea󰘰eldforeditingorto

acceptthehighlightedselectiononamenu.

Highlightdatathatcanbeedited.

Exit

Screen:

Exit Exit

Screen: Screen:

Exitdataediting.

Softkeys:

Softkeys: Softkeys:

Softkeyscolumnsatright.

Variesbyscreen.Seethe

Right:

Right: Right:

Movetotherightwheneditingnumber󰘰elds.Press

againtoaccepttheentrywhenalldigitsarecorrect.

Reset:

Reset: Reset:

Activate

Activate Activate

andonlyappearsonSetupScreens1–4ifthePro󰘰le Pro󰘰le

Lock

Lock Lock

Pro󰘰le:

Pro󰘰le: Pro󰘰le:

boxischeckedonSetupScreen22,page22.

Presstoactivatethepro󰘰lejustedited.

Search:

Search: Search:

activepumpblinkforidenti󰘰cation.

Acknowledge:

Acknowledge: Acknowledge:

softwareupdatehasconcluded.

Resettotalizertozero.

Thissoftkeyisdisabledbydefault,

PressinRunScreen1tomakethe

Presstoacknowledgethata

Pro󰘰le

3A2527H

7

Operation

Screen

Screen Screen

Refertothissectionforinstructionsonnavigating
screens,enteringinformation,andmakingselections.

All

Screens

All All

Screens Screens

•Usetheupanddownarrowkeys
betweenscreens.

•Presstheenterscreenkey
The󰘰rstdata󰘰eldonthescreenishighlighted.

•Usethearrowkeystohighlightthedata
thatyouwanttochange.

•Presstheenterkeytoedit.

•Pressthecancelkeytocancel.

•Whenalldataiscorrect,presstheexitscreen

key

downarrowkeys tomovetoanew

screen,orthetoggleicon tomovebetween
SetupscreensandRunscreens.

Menu

Menu Menu

Navigation

Navigation Navigation

toexitthescreen.Thenusetheupand

Fields

Fields Fields

and

and and

Editing

Editing Editing

toenterascreen.

Check

Check Check

Acheckbox󰘰eldisusedtoenableordisablefeatures
inthesoftware.

tomove

•Presstheenterkey

•Thefeatureisenabledifacheck isinthebox.

Reset

Reset Reset

Thereset󰘰eldisusedfortotalizers.Pressthe
totalizerresetkey

Initial

Initial Initial

NOTE:

NOTE: NOTE:
Screens1through4,youmustsetupthesystem
parametersinSetupScreens5through22,as
follows.

1.Pressthelockicon toentertheSetup

2.ScrolltoSetupScreen5.

Box

Fields

Box Box

Fields Fields

totogglebetweenacheck

andanemptybox.

Field

Field Field

toresetthe󰘰eldtozero.

Setup

Setup Setup

Beforecreatingthepumppro󰘰lesinSetup

screens.SetupScreen1appears.

•Usetheupanddownarrowkeys to
highlightthecorrectchoicefromthemenu.

•Presstheentericon

Number

Number Number

•The󰘰rstdigitinthe󰘰eldishighlighted.Usethe

•Presstherightarrowkey

•Whenalldigitsarecorrect,presstherightarrow

Fields

Fields Fields

upanddownarrowkeys tochangethe
number.

digit.

keyagaintoaccept.

toselect.

tomovetothenext

3.SeeSetupScreen5,page15,andselectthe
lowerusedinyoursystem.

4.Continuesettingthesystemparameters
onSetupScreen6,page15through

SetupScreen22,page22.

5.ScrolltoSetupScreen1.Establish
thepro󰘰lesforeachpump.See

SetupScreen1,page12through
SetupScreen4,page14.

83A2527H

RunScreens

Run

Run Run

TheRunscreensdisplaycurrenttargetvaluesandperformanceforaselectedpumpandpro󰘰le.Anyalarms
displayinthesidebarattherightofthescreen.Screens6–9and10–13displayalogofthelast20alarmsfor
theactivepump.

Theactivepumpandpro󰘰lemaybechangedinRunScreens1,2,and3.

Run

Run Run

Thisscreendisplaysinformationforaselected
pumpandpro󰘰le.Aboxaroundaniconindicates
whichmodetheactivepumpandpro󰘰leisrunning
(pressureor󰘱ow).

Figure5RunScreen1

Screens

Screens Screens

Screen

Screen Screen

1

1 1

Run

Screen

Run Run

Screen Screen

Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE:Threephasesystemsdonot
supportmultiplepumps.

Selectthepro󰘰le(1to4)fromthemenu.

Selectthestopoption fromthe
menutostopthepump.

Displaysthecurrentpumpspeedin
cyclesperminute.

Key

1 11Key Key

Run

Run Run

Thisscreendisplaysinformationforcontrollingan
electricagitatorusingthesupervisortopasson
thecontrolsetpointtoaVariableFrequencyDrive
(VFD),alsoknownasaninverter.

Figure6RunScreen2

Screen

Screen Screen

2

2 2

Run

Screen

Run Run

Screen Screen

Selectthisboxandsetthespeed
setpointfortheagitatorfrom0–100%.

Selectthisboxtodisablenetworkcontrol
oftheagitatorandpreventtheIPKtouch
screenfrommodifyingtheVariable
FrequencyDrive/Invertersetpoint.

Selectthisboxandholdthesoftkey
buttontomanuallycontrolthe󰘰llpump
solenoidoutput.

Key

2 22Key Key

Displaysthecurrentpumppressureasa
percentage.Ifatransducerisused,this
iconisreplacedbythepressureicon.
Tosetupapressuretransducer,see

SetupScreens8and9,page16.

Displayscurrent󰘱owrateinunitsas
selectedinSetupScreen15,page18.

Signalstheactivepumptoblinkcode9
foridenti󰘰cation.

3A2527H9

RunScreens

Run

Run Run

Thisscreendisplayspressuresettingsfortheactive
pumpandpro󰘰le.Pressurecanbemeasuredinpsi,
bar,andMPa.

NOTE:

NOTE: NOTE:
setupselections.

Figure7RunScreen3,ShowninPressureMode

Screen

Screen Screen

Some󰘰eldsaregrayedout,dependingon

3

3 3

Run

Screen

Run Run

Screen Screen

Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE:Threephasesystemsdonot
supportmultiplepumps.

Selectthepro󰘰le(1to4)fromthemenu.

Selectthestopoption
menutostopthepump.

Displaysthemaximum󰘱uidpressureas
selectedinSetupScreen2,page13.
SeeSetupScreen4,page14tosetor
disablethepressurealarms.

Displaysthetargetpressureasselected
inSetupScreen2,page13.

Displaystheminimum󰘱uidpressureas
selectedinSetupScreen2,page13.
SeeSetupScreen4,page14tosetor
disablethepressurealarms.

Key

3 33Key Key

fromthe

Run

Run Run

Thisscreendisplays󰘱uid󰘱owsettingsfortheactive
pumpandpro󰘰le.Fluid󰘱owcanbemeasuresinliters
perminute,gallonsperminute,ccperminute,ozper
minute,orcyclesperminute.

NOTE:

NOTE: NOTE:
setupselections.

Figure8RunScreen4,ShowninPressureMode

Screen

Screen Screen

Some󰘰eldsaregrayedout,dependingon

4

4 4

Run

Screen

Run Run

Screen Screen

Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE:Threephasesystemsdonot
supportmultiplepumps.

Selectthepro󰘰le(1to4)fromthemenu.

Selectthestopoption fromthe
menutostopthepump.

Displaysthemaximum󰘱owrateand
maximumcyclerateasselected
inSetupScreen3,page13.See

SetupScreen4,page14tosetor

disablethe󰘱owalarms.

Displaysthetarget󰘱owrateasselected
inSetupScreen3,page13.

Displaystheminimum󰘱owrateas
selectedinSetupScreen3,page13.
SeeSetupScreen4,page14tosetor
disablethe󰘱owalarms.

Key

4 44Key Key

103A2527H

RunScreens

Run

Run Run

Thisscreendisplaysthecurrentpressurereadingsof
transducers1and2.Pressurecanbedisplayedas
psi,bar,orMPa.SeeSetupScreen15,page18.

Figure9RunScreen5

Screen

Screen Screen

5

5 5

Run

Run Run

RunScreens6–9(singleorx2parentpump)
and10–13(x2childpump)displayalogof
thelast20alarms,withdateandtime.The
currentlyactivepumpisdisplayedinaboxat
thetopleftofthescreen.Forerrorcodes,see

ErrorCodeTroubleshooting,page23.

Figure10RunScreen6

Screens

Screens Screens

6–9

and

6–9 6–9

10–13

and and

10–13 10–13

3A2527H

11

SetupScreens

Setup

Setup Setup

UsetheSetupscreensforpump
settingsandaccessoryfeatures.See

ScreenNavigationandEditing,page8for

informationonhowtomakeselectionsandenter
data.

Inactive󰘰eldsaregrayedoutonascreen.

NOTE:

NOTE: NOTE:
1–4,performtheinitialsetuponSetupScreens5–22
toestablishthecon󰘰gurationforyoursystemand
affectthedisplayeddata.

Screens

Screens Screens

Beforesettinguppro󰘰lesonSetupScreens

Setup

Setup Setup

Usethisscreentosettheoperatingmodefora
selectedpumpandpro󰘰le.

Figure11SetupScreen1

Screen

Screen Screen

Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE:Threephasesystemsdonot
supportmultiplepumps.

Selectthepro󰘰le(1to4)fromthemenu.

1

1 1

Setup

Setup Setup

Screen

Screen Screen

Key

1 11Key Key

Selecttheoperatingmode
(force/pressureor󰘱ow)fromthe
menu.

•Inforce/pressuremode,themotor
adjuststhepumpspeedtomaintain
the󰘱uidpressurepercentageseton
SetupScreen2.Ifthe󰘱owlimitis
reachedbeforethetargetpressure,
theunitstopsdrivingtothepressure
(ifsetasanalarm).

•In󰘱owmode,themotormaintains
aconstantspeedtomaintainthe
target󰘱owratesetonSetupScreen
3,regardlessofthe󰘱uidpressure,
uptothepump’smaximumworking
pressure.

Ifthesystemisequippedwithaback
pressureregulator(BPR),setthetarget
airpressuretotheBPRfrom0to100
percent(approximately1to100psi).
Leavethe󰘰eldsetto000forasystem
withnoBPR.Thisvaluerepresentsthe
percentagethatisclosedontheBPR.If
thevalueisgreaterthanzerobutthere
isnoBPRsystem,theL6CAerrorcode
appears.

Thissoftkeyisdisabledbydefault,and
onlyappearsifthePro󰘰le Pro󰘰le
checkedonSetupScreen22,page22.
Presstoactivatethepro󰘰lethatyoujust
edited.

Pro󰘰le

Lock

Lock Lock

boxis

12

3A2527H

SetupScreens

Setup

Setup Setup

Usethisscreentosetthemaximum,target,and
minimumforce/󰘱uidpressureforaselectedpump
andpro󰘰le.Inforce/pressuremode,youcanset
atargetforce/󰘱uidpressure.In󰘱owmode,you
cansetamaximumforce/󰘱uidpressure.Ineither
force/pressureor󰘱owmode,youcansetaminimum
pressure.SeeSetupScreen4,page14,tospecify
howthesystemwillrespondifthepumpbeginsto
operateoutsideofthesetboundaries.

Figure12SetupScreen2

Screen

Screen Screen

Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE:Threephasesystemsdonot
supportmultiplepumps.

Selectthepro󰘰le(1to4)fromthemenu.

In󰘱owmode,setthemaximumpump
󰘱uidforce/pressure,asapercentageof
themaximumpressureofyourpump.
This󰘰eldisnotusedinpressuremode.
NOTE:Ifthepro󰘰ledoesnothavea
maximumpressuresetting,themotorwill
notrunanderrorcodeWSCXappears.

Inforce/pressuremode,settheforce/󰘱uid
pressuretargetasapercentageofthe
maximumpressureofyourpump.This
󰘰eldisnotusedin󰘱owmode.
NOTE:Ifclosedlooppressureis
enabled,thetargetpressureisdisplayed
asapressurevalue(psi,bar,MPa)rather
thanapercentageofmaximumpressure.
SeeSetupScreens8and9,page16to
enableclosedlooppressurecontrol.

Optionally,setaminimumpump
force/󰘱uidpressure,asapercentageof
themaximumforce/󰘱uidpressureofyour
pump.

Thissoftkeyisdisabledbydefault,and
onlyappearsifthePro󰘰le Pro󰘰le
checkedonSetupScreen22,page22.
Presstoactivatethepro󰘰lethatyoujust
edited.

2

2 2

Setup

Setup Setup

Screen

Screen Screen

Key

2 22Key Key

Pro󰘰le

Lock

Lock Lock

boxis

Setup

Setup Setup

Usethisscreentosetyour󰘱owratesettingsfora
selectedpumpandpro󰘰le.Inpressuremode,you
willsetamaximum󰘱owrate.In󰘱owmode,youwill
setatarget󰘱owrate.Ineitherpressureor󰘱owmode,
aminimum󰘱owratemaybeset.SeeSetupScreen
4tospecifyhowthesystemwillrespondifthepump
beginstooperateoutsideofthesetboundaries.

NOTE:

NOTE: NOTE:
valuethatcanbedisplayedis9999.Ifthe󰘰eld
displays####,thesavedvalueisoutofrange.Go
toSetupScreen15,page18andchangethe󰘱ow
ratetoalargerunit.Returntothisscreenandreduce
thesettingtoalowervaluethatwillbewithinthe
display’srange,thenresetthe󰘱owrateunitsto
cc/min.

Figure13SetupScreen3

Screen

Screen Screen

With󰘱owrateunitsofcc/min,themaximum

Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE:Threephasesystemsdonot
supportmultiplepumps.

Selectthepro󰘰le(1to4)fromthemenu.

In󰘱owmode,setatarget󰘱owrate.This
󰘰eldisnotusedinpressuremode.

Inpressuremode,setthemaximum󰘱ow
rate.Thesoftwarecalculatesthenumber
ofpumpcyclesneededtoachievethat
󰘱owrate.This󰘰eldisnotusedin󰘱ow
mode.
NOTE:Ifthepro󰘰ledoesnothavea
maximum󰘱owratesetting,themotorwill
notrunanderrorcodeWSC_appears.

Optionally,setaminimum󰘱owrate.

Thissoftkeyisdisabledbydefault,and
onlyappearsifthePro󰘰le Pro󰘰le
checkedonSetupScreen22,page22.
Presstoactivatethepro󰘰lethatyoujust
edited.

3

3 3

Setup

Setup Setup

Screen

Screen Screen

Key

3 33Key Key

Pro󰘰le

Lock

Lock Lock

boxis

3A2527H13

SetupScreens

Setup

Setup Setup

Usethisscreentospecifyhowthesystemresponds
ifthepumpbeginstooperateoutsideofthepressure
and󰘱owsettingsestablishedonSetupScreen2and
SetupScreen3.Theoperatingmode(pressureor
󰘱ow,setonSetupScreen1)determineswhich󰘰elds
areactive.

Figure14AlarmPreferenceMenu

• / Limit: Limit:
noalert.

–MaximumpressuresettoLimit:Thesystem

–Maximum󰘱owsettoLimit:Thesystemreduces

–Minimumpressureor󰘱owsettoLimit:The

–PressurelimiterrorsincludeP1I_,P2I_,P3I_,

–FlowrateerrorsincludeK1D_,K2D_,K3D_,and

•
problem,butthepumpmaycontinuetorunpast
themaximumorminimumsettingsfor󰘰veseconds
untilthesystem’sabsolutepressureor󰘱ow
boundariesarereached.

•Alarm: Alarm:
causeandshutsdownthepump.

NOTE:

NOTE: NOTE:
activemeasurementsarefromtheirsetlimits.

Screen

Screen Screen

Limit:

reducesthe󰘱owifnecessarytopreventthe
pressurefromexceedingthelimit.

thepressureifnecessarytopreventthe󰘱ow
fromexceedingthelimit.

systemtakesnoaction.Usethissettingforno
minimumpressureor󰘱owsetting.

andP4I_.

K4D_.

Deviation:

Deviation: Deviation:

Alarm:

Thesystemalertsyoutothealarm

Alerttriggertimevariesbasedonhowfar

4

4 4

Thepumpcontinuestorunandissues

Thesystemalertsyoutothe

Setup

Setup Setup

Toenablethepressurealarm:

•Line1(PressureMaximum):Select
Limit

Limit Limit
Forrunawaycontrol,setthemaximum
󰘱owtoAlarm Alarm
themaximumenteredonSetupScreen

3for󰘰veseconds,analarmsymbol
appearsonthescreenandthepump
shutsdown.

•Line2(PressureMinimum):Select
Limit

Limit Limit
Todetectaplugged󰘰lterorpipe,set
theminimum󰘱owtoDeviation Deviation
󰘱owratedropsbelowtheminimum
enteredonSetupScreen3,adeviation

symbol
warnyoutotakeaction.Thepump
continuestorun.

Toenablethe󰘱owratealarm:

•Line3(FlowMaximum):SelectLimit Limit
Deviation

Deviation Deviation
Topreventtheconnectedequipment
fromexcessivepressure,setthe
maximumpressuretoLimit.

•Line4(FlowMinimum):SelectLimit Limit
Deviation

Deviation Deviation
Forrunawaycontrol,settheminimum
pressuretoAlarm Alarm
thepumpdoesnotchangespeed,
butthebackpressurefalls.When
thepressurefallsbelowtheminimum
enteredonSetupScreen2,anAlarm

symbol
thepumpshutsdown.
Todetectaplugged󰘰lterorpipe,set
themaximumpressuretoDeviation Deviation
Whenthepressureexceedsthe
maximumenteredonSetupScreen2,

aDeviationsymbol
screentowarnyoutotakeaction.The
pumpcontinuestorun.

Thissoftkeyisdisabledbydefault,and
onlyappearsifthePro󰘰le Pro󰘰le
checkedonSetupScreen22,page22.
Presstoactivatethepro󰘰lethatyoujust
edited.

Screen

Screen Screen

Deviation

,Deviation Deviation

Alarm

Deviation

,Deviation Deviation

,orAlarm Alarm

,orAlarm Alarm

4 44Key Key

,orAlarm Alarm

.Ifthe󰘱owrateexceeds

,orAlarm Alarm

appearsonthescreento

Alarm

Alarm

Alarm

appearsonthescreenand

Pro󰘰le

Key

Alarm

Alarm

.

.

.Ifahosebursts,

.

.

Deviation

appearsonthe

Lock

Lock Lock

.Ifthe

Limit

Limit

Deviation

boxis

,

,

.

14

3A2527H

SetupScreens

Setup

Setup Setup

Usethisscreentosetthelowerpumpsize(cc)of
eachpump.Thedefaultisblank;selectthecorrect
lowersize,orcustom.Ifcustomisselected,enterthe
sizeofthelowerincc.Thisscreenalsoactivatesjog
mode,allowingyoutopositionthemotor/pumpshaft
forconnectionordisconnection.

NOTE:

NOTE: NOTE:
theselectedloweris750cc,topreventexceedingthe
pressureratingofthelower.

Figure15SetupScreen5

Screen

Screen Screen

Themotorwilllimititspressureoutputwhen

5

5 5

Setup

Setup Setup

Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE:Threephasesystemsdonot
supportmultiplepumps.

Selecttoenablejogmode.Usethe
arrowkeystomovethemotoror
pumpshaftupordown.

Selectthecorrectpumplowersize
fromthemenu.Thedefaultisblank.
Ifcustomisselected,a󰘰eldopens
foryoutoinputthesizeofthelower
incc.

Screen

Screen Screen

Key

5 55Key Key

Setup

Setup Setup

Usethisscreentoviewthegrandtotalizervalueand
tosetorresetthebatchtotalizer.

Figure16SetupScreen6

Screen

Screen Screen

Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE:Threephasesystemsdonot
supportmultiplepumps.

Displaysthecurrentgrandtotalofpump
cycles.This󰘰eldcannotbereset.

Displaysthebatchtotalinselected
volumeunits.

Resetsthebatchtotalizertozero.

6

6 6

Setup

Setup Setup

Screen

Screen Screen

Key

6 66Key Key

•Supplypumps

–145cc
–180cc
–220cc
–290cc

•Circpumps

–750cc*
–1000cc
–1500cc
–2000cc
–2500cc

*When750ccisselected,the
maximumforceiscappedto75%
topreventoverpressurizingthe
pump.

3A2527H15

SetupScreens

Setup

Setup Setup

Usethisscreentosetthemaintenanceinterval(in
cycles)foreachpump.Thescreenalsodisplaysthe
currentcyclecount.ErrorcodeMND_appearswhen
thecounterreaches0(zero).

Figure17SetupScreen7

Screen

Screen Screen

Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE:Threephasesystemsdonot
supportmultiplepumps.

Setthemaintenanceinterval(incycles)
foreachpump.

7

7 7

Setup

Setup Setup

Screen

Screen Screen

Key

7 77Key Key

Setup

Setup Setup

Usethesescreenstosetupthepressuretransducers.
Thescreensareidentical,exceptScreen8isfor
transducer1andScreen9isfortransducer2.
Selectingatransducerandapumpactivatesclosed
looppressurecontrol.

NOTE:

NOTE: NOTE:
transducertobeinstallednearthepumpoutlet.

Figure18SetupScreens8and9(Screen8shown)

Screens

Screens Screens

Closedlooppressurecontrolrequiresthe

Setup

Setup Setup

Selectfromthemenuoptions(500psior
5000psi)toenablethetransducer.

Thisoptionenablesclosedlooppressure
controlandassignsthetransducertoa
pump.

and

8 88and and

Screens

Screens Screens

9

9 9

and

8 88and and

Key

9 99Key Key

•Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.

•Forthreephasepumps,selectpump

1.

Enterthecalibrationscalefactorfromthe
transducerlabel.

Enterthecalibrationoffsetvaluefromthe
transducerlabel.

Displaysthecurrenttransducerreading.

163A2527H

SetupScreens

Setup

Setup Setup

Thesescreensareauto-populatedbythesoftware.
Screen10displaystheserialnumbersofmotors1–4,
andScreen11displaystheserialnumbersofmotors
5–8.

NOTE:

NOTE: NOTE:
pumpuponeposition.Forexample,ifAD00001is
changedtobepump4,AD00002willbecomepump
1,AD00003willbecomepump2,andsoon.

Figure19SetupScreens10and11(Screen10
shown)

Screens

Screens Screens

Changingthepumporderwillshifteveryother

10

and

10 10

11

and and

11 11

Setup

Setup Setup

Thesescreensareauto-populatedbythesoftware.
Screen10displaysthesoftwareversionnumbers
ofmotors1–4,andScreen11displaysthesoftware
versionnumbersofmotors5–8.

Figure20SetupScreens12and13(Screen12
shown)

Screens

Screens Screens

12

and

12 12

13

and and

13 13

3A2527H

17

SetupScreens

Setup

Setup Setup

Usethisscreentosetyourmodbuspreferences.

NOTE:

NOTE: NOTE:
whichcannotbesetorchangedbytheuser:

Figure21SetupScreen14

Screen

Screen Screen

Thefollowingare󰘰xedmodbussettings,

DataBits:8
StopBits:2
Parity:None

Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.
NOTE:Threephasesystemsdonot
supportmultiplepumps.

Selectlocal orremote from
themenu.Thissettingappliestothe
selectedpumponly.
Localmodeallowsyoutoviewchanges
overthemodbusnetwork,butyoucannot
makechangesoverthemodbusnetwork.
Remotemodeallowsyoutobothview
andchangeinformationoverthemodbus
network.

EnterorchangetheModbusnodeID.
Thevalueisbetween1and246.Each
pumprequiresauniquenodeID,which
identi󰘰esthatpumpifmorethanone
pumpisconnectedtothedisplay.

Selecttheserialportbaudratefromthe
menu.Thisisasystem-widesetting.

14

14 14

Setup

Setup Setup

Screen

Screen Screen

14

14 14

Setup

Setup Setup

Usethisscreentocon󰘰gureandcontrolthetank󰘰ll
featureandIntelligentPaintKitchenperipherals.

NOTE:Thealerttriggertimevariesbasedonhowfar
activemeasurementsarefromtheirsetlimits.

Figure22SetupScreen15

Key

Key Key

Screen

Screen Screen

Selectthisboxtomanuallyactivatethe
󰘰llsolenoidoutputonport4,pin3.
NOTE:Thenon-editableboxshowsthe
statusofthemodbusregister.

Selectthisboxtoenablethetankto
automatically󰘰ll.Youcanthensetthe
󰘰lllevels.

Con󰘰gurethelow󰘰llpump󰘱ow
noti󰘰cationforadeviationoranalarm
andsetthetime-outvalueinseconds.

Ifa1%levelchangeisnotdetected
withthetimeoutperiodinseconds,the
systemtakesactionbasedontheevent
type.

15

15 15

Setup

Setup Setup

Screen

Screen Screen

Whenthetanklevelreachesthis
level,the󰘰llsolenoidturnsoff.
Thisvaluecannotbehigherthan
thelevelbelow.

Whenthetanklevelreachesthis
level,the󰘰llsolenoidturnson.
Thisvaluecannotbelowerthan
thelevelabove.

15

Key

15 15

Key Key

•38400kbps

•57600kbps(default)

•115200kbps

183A2527H

SetupScreens

Setup

Setup Setup

Usethisscreentomonitor,setup,andcontrol
theIntelligentPaintKitchenperipherals.Formore
information,seetheSetUpPeripheralssectionof
theIntelligentPaintKitchenmanual3A4030.NOTE:
Thesecond󰘰eldvaries,dependingonthemenu
selectioninthe󰘰rst󰘰eld.

Screen

Screen Screen

Selecttheconnectedperipheralfromthemenu.

16

16 16

Con󰘰guresPort4pin4asaninputtoallowareedswitchtobeconnected.

Thecurrentreedswitchcyclerateappearsnexttothecyclerateicon incycles
perminute.

Con󰘰guresPort4pin4asaninputtoallowapressureswitchtobeconnected.Ifthe
drumcoverisliftedwhilethiscon󰘰gurationisproperlyconnected,theagitatorshuts
down.

Thecurrentinputstatusappearsintheagitatorstatus󰘰eld .

NOTE:ASupervisorModuleisrequiredforthisfunction.

Setup

Setup Setup

Figure23SetupScreen16,ReedSwitchOption
Shown

Screen

Screen Screen

16

Key

16 16

Key Key

Con󰘰guresPort4pin4asanoutputtoallowfortheconnecteddevicetoreceivean
alarmwhenthelevelofthePrimaryTankisabovethevaluethatisde󰘰nedinthe

PrimaryTankHigh󰘰eld .

ThisvalueisapercentageofthetotallevelofthePrimaryTank.

Con󰘰guresPort4pin4asanoutputtoallowfortheconnecteddevicetoreceivean
alarmwhenthelevelofthePrimaryTankisbelowthevaluethatisde󰘰nedinthe

PrimaryTankLow󰘰eld .

ThisvalueisapercentageofthetotallevelofthePrimaryTank

Con󰘰guresPort4pin4asanoutputtoallowforanothersolenoidtobeconnected
andcontrolledfromthedevice.

Selectthemanualoutputbox andholdthebuttontocontroltheauxiliary
solenoidmanually.Afteryoureleasethebutton,themanualactivationisterminated.

Allowsfortheconnecteddevicetoreceiveanalarmwhentheleveloftheprimarytankisabove
thevaluethatisde󰘰nedinthis󰘰eld.

Allowsfortheconnecteddevicetoreceiveanalarmwhentheleveloftheprimarytankisbelow
thevaluethatisde󰘰nedinthis󰘰eld.

3A2527H19

SetupScreens

Setup

Setup Setup

Usethisscreentosetuptheinputscaling(radarlevel
sensor)for4–20mAdevicesandturnonthecurrent
loop(Port8andPort9oftheADCM).

Figure24SetupScreen17

Screen

Screen Screen

MonitorthebackpressureregulatormA
output.

SetthevalueforP9(Port9)between4
and20.

Selectthisboxtoturnonthe4-20mA
supply.Setthenumericalvaluesforthe
scalingceilingfor4-20mAsignal.

17

17 17

Setup

Setup Setup

Screen

Screen Screen

17

Key

17 17

Key Key

Setup

Setup Setup

Thisscreenisforenablingamodbuscommunications
alarmanddisablingtheStopPumpfunctionofthe
Cancelkey.

Figure25SetupScreen18

Screen

Screen Screen

Selectthemodbusalarmtype:

SelectthisboxtomakeCAN
communicationadeviationthat
doesnotshutdownthepump.

SelectthisboxtodisabletheStopPump
functionoftheReset/Cancelkey.

Enableordisablethebacklightandset
thetime-outvalveinminutes.

18

18 18

Setup

Setup Setup

Screen

Screen Screen

None

Deviation

Alarm

16

Key

16 16

Key Key

203A2527H

SetupScreens

Setup

Setup Setup

Usethisscreentoenableordisabletherun/stop
switchandautorestart.

Figure26SetupScreen19

Screen

Screen Screen

Enableordisabletherun/stop
switch.Thedefaultsettingis
disabled.SeeRun/StopSwitchKit
inAccessories,page29.
Whenenabled,thiscon󰘰gurationallows
therun/stopswitchtopausethepump
whileinapro󰘰le.Whentherun/stop
switchisactive,thefollowingpop-up
appears:

19

19 19

Setup

Setup Setup

Screen

Screen Screen

19

19 19

Setup

Setup Setup

Usethisscreentosettheunitsforpressure,totals,
and󰘱ow.

Figure27SetupScreen20

Key

Key Key

Screen

Screen Screen

Selectthepressureunits:

•psi

•bar(default)

•MPa

Selectthevolumeunits:

•liters(default)

•gallons

•cc

Selectthe󰘱owrateunits:

20

20 20

Setup

Setup Setup

Screen

Screen Screen

20

Key

20 20

Key Key

Disabletheremotestartfunctionover
modbus.
Whenenabledalongwiththerun/stop
switch,youmusttoggletherun/stop
switchwhengoingfrompro󰘰le0
(stopped)torunbeforethepumpcan
start.Whentherun/stopswitchisactive,
thefollowingpop-upappears:

Enableordisableautorestart.The
defaultsettingisdisabled.Ifenabled,the
unitresumesoperationatthepro󰘰lethat
wassetbeforetheunitwasturnedoff.

•L/min(default)

•gpm

•cc/min

•oz/min

•cycles/min

Selectthesystemmode(singleorx2).
Ifyouareinsinglemodebutconnected
tox2orinx2modebutconnectedto
single,errorcodeWNNXappears.

3A2527H

21

SetupScreens

Setup

Setup Setup

Usethisscreentosetyourdateformat,date,time,
orforcearestartofthesystemwhenupdatingthe
software(updatetokeninsertedintothedisplay).
Afterthesoftwareupdateiscompletedsuccessfully,
thetokenmustberemovedpriortoselectingthe
Acknowledgekeyorpowercyclingthedisplay.Ifan
updatewasconcludedandthetokenisnotremoved,
pressingtheAcknowledgekeyrestartstheupdate
process.

NOTE:

NOTE: NOTE:

Programming,page48forinstructionsonsoftware

updating.Softwareupdateisdisruptivetoallpumps
connectedtothedisplay.Allpumpsattachedto
thedisplaymustnotbepumpingmaterialwhenthe
softwareupdateisinitiated.

Figure28SetupScreen21

Screen

Screen Screen

RefertoAppendixD-ControlModule

21

21 21

Setup

Setup Setup

Usethisscreentoenterapasswordthatwillbe
requiredtoaccesstheSetupscreens.Thisscreen
alsodisplaysthesoftwareversion.

Figure29SetupScreen22

Screen

Screen Screen

Enterthe4–digitpassword.

Checktheboxtolockouttheagitator
󰘰eldintheRunscreens.

Checktheboxtolockoutthepro󰘰le󰘰eld
ontheRunscreens..

22

22 22

Setup

Setup Setup

Screen

Screen Screen

22

Key

22 22

Key Key

Setup

Setup Setup

Selectyourpreferreddateformatfrom
themenu.

•MM/DD/YY

•DD/MM/YY(default)

•YY/MM/DD

Setthecorrectdate.

Setthecorrecttime.

Performasoftrestartofthesystem.

Screen

Screen Screen

18

Key

18 18

Key Key

22

3A2527H

ErrorCodeTroubleshooting

Error

Error Error

Errorcodescantakethreeforms:

•Alarm
downthepump.

•Deviation
maycontinuetorunpastthesetlimitsuntilthe
system’sabsolutelimitsarereached.

•Advisory
tooperate.

NOTE:

NOTE: NOTE:
pressure(Pcodes)canbedesignatedasalarmsor
deviations.SeeSetupScreen4,page14.

Display

Display Display

Code

Code Code

NoneBasic6Alarm

Code

Code Code

:alertsyoutothealarmcauseandshuts

:alertsyoutotheproblem,butpump

:informationonly.Pumpwillcontinue

OnAdvancedmotors,󰘱ow(Kcodes)and

Applicable

Applicable Applicable

Motor

Motor Motor

Troubleshooting

Troubleshooting Troubleshooting

Blink

Blink Blink

Code

Code Code

Alarm

Alarm Alarm

Deviation

Deviation Deviation

or

or or

NOTE:

NOTE: NOTE:
thecodeisassociatedwiththedisplayonly.

NOTE:

NOTE: NOTE:
codeisaplaceholderforthenumberofthepump
wheretheeventoccurred.

NOTE:

NOTE: NOTE:
indicatoronthemotor.Theblinkcodegivenbelow
indicatesthesequence.Forexample,blinkcode1–2
indicates1blink,then2blinks;thesequencethen
repeats.

NOTE:

NOTE: NOTE:

indicatorofwhichpumpisactive(
beenpushed,seeRunScreen1,page9).

TheModeSelectknobissetbetweenPressure and

Flow

Intheerrorcodeslistedbelow,an“X”means

Intheerrorcodeslistedbelow,a“_”inthe

Theblinkcodeisdisplayedusingthepower

Ablinkcodeof9isnotanerrorcode,butan

Description

Description Description

.Settheknobtothemodeyouwant.

softkeyhas

NoneBasicand

A4N_

A4N_ A4N_

CAC_

CAC_ CAC_

CAD_

CAD_ CAD_

CAG_

CAG_ CAG_

C3G_

C3G_ C3G_

C4G_

C4G_ C4G_

CBN_

CBN_ CBN_

CCC_

CCC_ CCC_

CCN_

CCN_ CCN_

END_

END_ END_

9None

Advanced

6AlarmThemotorcurrentexceeded13Aorthehardwareovercurrent

AdvancedNoneAlarm

Advanced2–3Alarm

NoneDeviation

AdvancedNoneDeviation

AdvancedNoneAlarm

Basicand

Advanced

Advanced3–7AlarmNodisplaywasdetectedatstartup.

Basicand

Advanced

Basicand

Advanced

2–4Deviation

3–6Alarm

5–6Advisory

Ablinkcodeof9isnotanerrorcode,butanindicatorof
whichpumpisactive.

trippedat20A.

DisplaydetectsalossofCANcommunication.Flashing
alarmappearsonthedisplay,andtheblinkcodeoccurs.

UnitdetectsalossofCANcommunication.Thisalarmisonly
logged.No󰘱ashingalarmappearsonthedisplay,butthe
blinkcodedoesoccur.

ThePLChasstoppedpingingtheregisterforthesolenoid.

Displaydetectsalossofmodbuscommunicationwhen
modbusdeviationisenabledonSetupScreen16.

Displaydetectsalossofmodbuscommunicationwhen
modbusalarmisenabledonSetupScreen16.

Temporarycircuitboardcommunicationfailure.

Circuitboardcommunicationfailure.

Acalibrationoftheencoderandstrokerangeisinprogress.

ENN_

ENN_ ENN_

E5D_

E5D_ E5D_

3A2527H23

AdvancedNoneAdvisory

Basicand

Advanced

1–7Deviation

Duallowersystemcalibrationcompletedsuccessfully.

Calibratecoderfailure.

ErrorCodeTroubleshooting

Display

Display Display

Code

Code Code

E5F_

E5F_ E5F_

E5N_

E5N_ E5N_

E5S_

E5S_ E5S_

E5U_

E5U_ E5U_

EBC_

EBC_ EBC_

ELI_

ELI_ ELI_

ERR0_

ERR0_ ERR0_

F1F0

F1F0 F1F0

F2F0

F2F0 F2F0

K1D_

K1D_ K1D_

Applicable

Applicable Applicable

Motor

Motor Motor

AdvancedNoneAdvisory

Basicand

Advanced

AdvancedNoneAdvisoryDuallowersystemcalibrationstoppedorinterrupted.

AdvancedNoneAdvisory

AdvancedNoneAdvisory

Basicand

Advanced

Basicand

Advanced

Advanced1–2AlarmFlowisbelowminimumlimit.

Blink

Blink Blink

Code

Code Code

2–7Deviation

4–5DeviatoinDeviationhotboardreset.

2–5Deviatoin

NoneAlarm

NoneDeviation

Alarm

Alarm Alarm

Deviation

Deviation Deviation

or

or or

Duallowersystemcalibrationerror.Systemrunningtoo
rapidlytoperformcalibration.

Calibratestrokefailed.

Duallowersystemcalibrationunsteady.Systemcouldnot
determineoptimumsetting.

Run/StopswitchinStopposition(closed).

Deviationsoftwareerror.

Fillpump󰘱ownotdetected.Theprimarytanklevelhasnot
increasedwiththeno󰘱owtimeoutwindowandtheno󰘱ow
timeouteventissettoalarm.

Fillpump󰘱ownotdetected.Theprimarytanklevelhasnot
increasedwiththeno󰘱owtimeoutwindowandtheno󰘱ow
timeouteventissettodeviation.

Description

Description Description

K2D_

K2D_ K2D_

K3D_

K3D_ K3D_

K4D_

K4D_ K4D_

L1A0

L1A0 L1A0

L2A0

L2A0 L2A0

L4A0

L4A0 L4A0

L6CA

L6CA L6CA

L6CB

L6CB L6CB

MND_

MND_ MND_

P1D_

P1D_ P1D_

AdvancedNoneDeviationFlowisbelowminimumlimit.

AdvancedNoneDeviationFlowexceedsmaximumtarget;alsoindicatespumprunaway

conditionexists.

Basicand

Advanced

AdvancedNoneAdvisoryMaintenancecounterisenabledandcountdownreached

AdvancedNoneDeviationUnbalancedload.DualLowersystem—P1D1=Motor1is

1AlarmFlowexceedsmaximumtarget;alsoindicatespumprunaway

conditionexists.

NoneAlarm

NoneDeviationTheprimarytanklevelisbelowtheprimarytanklevellow

NoneAlarmTheprimarytanklevelisabovetheprimarytanklevelhigh

NoneDeviationPort8isenabledandthecurrentdrawislessthan4mA.

NoneDeviationPort9isenabledandthecurrentdrawislessthan4mA.

The󰘱owrateisabovethecurrentpro󰘰le󰘱owlimitseton
Pro󰘰leScreen3.

deviationsetpoint.

alarmsetpoint.

TheBPRisrequestingavaluegreaterthan0%.Verifythat
thedeviceisconnected.

Verifythatthedeviceisconnected.

zero(0).

requiringlessforcetoholdspeed;pumplowermayneed
service.P1D2=Motor2isrequiringlessforcethanmotor
1toholdspeed.

P9D_

P9D_ P9D_

P1I_

P1I_ P1I_

24

AdvancedNoneDeviation

Advanced1–3AlarmPressureisbelowminimumlimit.

Majorunbalancedload—seeP1D_(P9D_ishigher
magnitude)

3A2527H

ErrorCodeTroubleshooting

Display

Display Display

Code

Code Code

P2I_

P2I_ P2I_

P3I_

P3I_ P3I_

P4I_

P4I_ P4I_

P5DX

P5DX P5DX

P6CA

P6CA P6CA

P6CB

P6CB P6CB

P6D_

P6D_ P6D_

T2D_

T2D_ T2D_

T3D_

T3D_ T3D_

T4D_

T4D_ T4D_

V1I_

V1I_ V1I_

V2I_

V2I_ V2I_

Applicable

Applicable Applicable

Motor

Motor Motor

AdvancedNoneDeviationPressureisbelowminimumlimit.

AdvancedNoneDeviationPressureexceedsmaximumtarget.

Advanced1–4AlarmPressureexceedsmaximumtarget.

AdvancedNoneDeviationMorethanonepumpisassignedtoatransducer.The

AdvancedNoneDeviationForunitswithoutclosedlooppressurecontrol:Transducer

or

Advanced1–6AlarmForunitswithclosedlooppressurecontrol:Transduceris

Basicand

Advanced

Basicand

Advanced

Basicand

Advanced

Basicand

Advanced

Basicand

Advanced

Blink

Blink Blink

Code

Code Code

3–5AlarmInternalthermistordisconnectedormotortemperatureis

5

4–6Alarm

2AlarmBrownout;voltagesuppliedtomotoristoolow.

NoneDeviationBrownout;voltagesuppliedtomotoristoolow.

Alarm

or

Alarm Alarm

or or

Deviation

Deviation Deviation

assignmentforthattransducerisautomaticallyclearedunder
thiscondition.Usermustreassign.

(AorB)isenabledbutnotdetected.

enabledbutnotdetected.

below0°C(32°F).

Deviation

Motorovertemperature.Motorwillthrottleitselftostaybelow
85°C(185°F)internally.

Motorovertemperature.Motorwillthrottleitselftostaybelow
85°C(185°F)internally.

Description

Description Description

V1M_

V1M_ V1M_

V3I_

V3I_ V3I_

V4I_

V4I_ V4I_

V9M_

V9M_ V9M_

WCW_

WCW_ WCW_

WMC_

WMC_ WMC_

WNC_

WNC_ WNC_

WNN_

WNN_ WNN_

WSC_

WSC_ WSC_

Basicand

Advanced

Basicand

Advanced

Basicand

Advanced

Basicand

Advanced

AdvancedNoneAlarm

Basicand

Advanced

Basicand

Advanced

AdvancedNoneAlarm

AdvancedNoneDeviation

2–6Alarm

NoneDeviationVoltagesuppliedtomotoristoohigh.

3AlarmVoltagesuppliedtomotoristoohigh.

7

4–5Alarm

3–4Alarm

AlarmLowsupplyvoltagedetectedatstartup.

ACpowerislost.

Systemtypemismatch;motorisanE-FloDCduallower
systemandthedisplaycon󰘰gurationdoesnotmatch.
Changethedisplay’ssystemtypeontheSetupUnitsscreen
(screen15).

Internalsoftwareerror.

Softwareversionsdonotmatch.

Systemtypemismatch;motorisanE-FloDCsinglelower
systemandthedisplaycon󰘰gurationdoesnotmatch.
Changethedisplay’ssystemtypeontheSetupUnitsscreen
(screen12induallowermode).

Pro󰘰leissetto0pressureor0󰘱ow.

3A2527H25

ErrorCodeTroubleshooting

Display

Display Display

Code

Code Code

WSD_

WSD_ WSD_

WXD_

WXD_ WXD_

Applicable

Applicable Applicable

Motor

Motor Motor

Advanced1–5Alarm

Basicand

Advanced

Blink

Blink Blink

Code

Code Code

4Alarm

Alarm

Alarm Alarm

Deviation

Deviation Deviation

or

or or

Invalidlowersize;occursiftheunitisoperatedbeforesetting
upthelowersize.

Aninternalcircuitboardhardwarefailureisdetected.

Description

Description Description

263A2527H

Parts

Parts

Parts Parts

24P822

24P822 24P822

Ref

Ref Ref
124P821

1a▲16P265LABEL,warning,

1b▲16P265LABEL,warning,

1c▲16P265LABEL,warning,

5

5a

624P823

Part

Part Part

24N910

———

Control

Control Control

Module

Module Module

Description

Description Description

DISPLAYKIT,control
module;includes
item1a;seemanual
332013forapprovals
informationaboutthe
bareADCMmodule

English

French

Spanish(shipped
loose)

CONNECTOR,
jumper;includes
item5a
SCREW,cap,socket
head;M5x40mm
BRACKETKIT,
controlmodule;
includesitems6a-6f

Kit

Kit Kit

(Single

(Single (Single

Phase,

Phase, Phase,

Qty

Qty Qty
1

1

1

1

1

1

1

Side

Side Side

Ref

Ref Ref
6a

6b

6c

6d

6e

6f
11
12

▲ReplacementDangerandWarninglabels,tags,
andcardsareavailableatnocost.

Itemsmarked———arenotavailableseparately.

Cable(C)isshownforreferencebutisnotincluded
inthekit.Orderspeci󰘰edlengthseparately.See

CableConnection,page5.

Part

Part Part
———

———

———

———

———

———
———
———

Mount)

Mount) Mount)

Description

Description Description

BRACKET,control
module
BRACKET,mounting

LOCKWASHER,
externaltooth;M5
WASHER;M5

SCREW,cap,socket
head;M5x12mm
KNOB;M5x0.8

HOLDER,tie
STRAP,tie

Qty

Qty Qty
1

1

4

2

2

2
1
1

3A2527H

27

Parts

17V232

17V232 17V232

Ref

Ref Ref
1

1a▲

1b▲16P265LABEL,warning,

624P823

6a*

6b
6c

Part

Part Part
———

———

———

———
———

Control

Control Control

Module

Module Module

Description

Description Description

DISPLAYKIT,control
module;includes
item1a;seemanual
332013forapprovals
informationaboutthe
bareADCMmodule
LABEL1

French
BRACKETKIT,
controlmodule;
includesitems6a-6f
BRACKET,control
module
BRACKET,mounting

LOCKWASHER,
externaltooth;M5

Kit

(Three

Kit Kit

(Three (Three

Phase,

Phase, Phase,

Qty

Qty Qty
1

1

1

1

1

4

Side

Side Side

Ref

Ref Ref
6d
6e

6f
11
12
17

▲ReplacementDangerandWarninglabels,tags,
andcardsareavailableatnocost.

Itemsmarked———arenotavailableseparately.

Cable(C)isshownforreferencebutisnotincluded
inthekit.Orderspeci󰘰edlengthseparately.See

CableConnection,page5.

Part

Part Part
———

———

———

———
———
———

Mount)

Mount) Mount)

Description

Description Description

WASHER;M5
SCREW,cap,socket

head;M5x12mm
KNOB;M5x0.8

STRAP,tiewiring
HOLDER,tie
TOKEN,GCA,

upgrade,E-FloDC
(notshown)

Qty

Qty Qty
2

2

2
1
1

1

17W754

17W754 17W754

283A2527H

Top

Mount

Top Top

Mount Mount

Bracket

Bracket Bracket

Kit

Kit Kit

Accessories

Accessories Accessories

NOTE:Partsforkitsinthefollowingtablearenot
soldseparately.

Part

Part Part

16U729

24R050

24Y245

25D293
25D294

17S640AuxiliarySolenoidKit

24Z671TankFillKit

241405
24A032

Kit

Kit Kit

Run/StopSwitchKit

PressureTransducerKitfor4-ball
pumps

PressureTransducerKitfor2-ball
pumps

RadarSensorKit

ReedSwitchCounterKit

BPR

BPR BPR

Ref

Ref Ref
101

102

103110436

104100030
105198178

106110207

107

108198171

———

Controller

Controller Controller

Part

Part Part
———

———

C19466

Partsnotsoldseparately.

Accessories

Kit

24V001

Kit Kit

24V001 24V001

Description

Description Description

TRANSDUCER,
miniature
CABLE,F/C,I.S.,8M

GAUGE,pressure,air

BUSHING
ELBOW

ELBOW
TEE1

ELBOW

Qty

Qty Qty
1

1

1

1
1

1

1

17B160

17T898

FiberOpticCablesKM172

FiberOpticCablesKM173

3A2527H29

AppendixA-ModbusVariableMap

Appendix

Appendix Appendix

Tocommunicatethrough󰘰beropticswiththeE-Flo
DCControlModule,referencetheappropriate
hardwareasshowninmanual332356.That
manualindicatesvariousoptionsforconnecting
󰘰beropticcablesfromthecontrolmoduletothe
non-hazardousarea.Thefollowingtablelists
ModbusregistersavailabletoaPCorPLClocatedin
thenon-hazardousarea.

Table

Table Table

Modbus

Modbus Modbus
Register

Register Register

403225

403226

403227

403228TankLevel1FullPressureRead/Write16BitPressureunits,seeTable7.

403229TankLevel2FullPressureRead/Write16BitPressureunits,seeTable7.

403230

403231

403232

Modbus

4 44Modbus Modbus

A

A A

Registers

Registers Registers

Variable

Variable Variable

FillPumpSolenoidOut

SolenoidOutKeepAlive

ReedSwitchCount

ActualTankLevel1%

ActualTankLevel2%

Con󰘰gurableIOType

Modbus

- --Modbus Modbus

Variable

Variable Variable

Register

Register Register
Access

Access Access

Read/Write16Bit

Read/Write16BitWriteanyvaluetoactivate.

Read/Write16Bit

Read/Write16BitPressureunits,seeTable7.

Read/Write16BitPressureunits,seeTable7.

Read/Write16Bit0=Reedswitchinput,

Map

Map Map

Table4showstheregistersneededforbasic
operation,monitoring,andalarmcontrolfeatures.
Tables5and6providebitde󰘰nitionsasneededfor
certainregisters.Table7showstheunitsandhowto
converttheregistervaluetoaunitvalue.

ReferencetheModbuscommunicationsettings
selectedinSetupScreen14,page18.

Size

Size Size

Notes/Units

Notes/Units Notes/Units

0=Off,1=On

Cyclecount

1=Drumcoverswitchinput

403233

403234

404100

404101

404102ActualPumpFlowRate

404103ActualPumpPressure

404104Transducer1Pressure

404105Transducer2Pressure

404106BatchTotalHighWord

404107BatchTotalLowWord

404108

404109

404110MaintenanceTotalHighWord

404111MaintenanceTotalLowWord

404112PumpAlarms1HighWord

AgitatorHalfStatus

AccessorySolenoidOut

PumpStatusBitsReadOnly

ActualPumpSpeedReadOnly

GrandTotalHighWordReadOnly

GrandTotalLowWordReadOnly

Read/Write16Bit0=Drumcoverdown,

1=Drumcoverup,
2=Accessorysolenoidout

Read/Write16Bit

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

16Bit

16Bit

16BitFlowunits,seeTable7.

16BitPercentpressure,seeTable7.

16BitPressureunits,seeTable7.

16BitPressureunits,seeTable7.

16BitVolumeunits,seeTable7.

16BitVolumeunits,seeTable7.

16BitPumpcycles,seeTable7.

16BitPumpcycles,seeTable7.

16BitPumpcycles,seeTable7.

16BitPumpcycles,seeTable7.

16Bit

0=Off,1=On

SeeTable6forbitde󰘰nitions.

Speedunits,seeTable7.

SeeTable5forbitde󰘰nitions.

404113PumpAlarms1LowWord

404114DisplayAlarmsHighWord

303A2527H

ReadOnly

ReadOnly

16Bit

16Bit

SeeTable5forbitde󰘰nitions.

SeeTable5forbitde󰘰nitions.

AppendixA-ModbusVariableMap

Modbus

Modbus Modbus
Register

Register Register

404115DisplayAlarmsLowWord

404116PumpAlarms2HighWord

404117PumpAlarms2LowWord

404118

404119

ExtendedModbusVariables
Theregistersshowninthissectionareintendedforadvancedintegrationsolutions,wheretheuserdesires
fullcontrolofthesystembythePLC.Foroptimalcommunicationlatency,itisrecommendedthatonlythe
registerswhichwillbemonitoredandchangedonaregularbasisbemappedandtheremainingparameters
becon󰘰guredwiththedisplay.

404150PressureMinimum

404151PressureTarget

404152PressureMaximum

404153FlowMinimum

404154FlowTarget

Variable

Variable Variable

SystemTypeReadOnly

Run/StopSwitchStateReadOnly

Register

Register Register
Access

Access Access

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

Size

Size Size

16Bit

16Bit

16Bit

16Bit

16Bit

16BitPressureunits,seeTable7.

16BitPressureunits,seeTable7.

16BitPressureunits,seeTable7.

16BitFlowunits,seeTable7.

16BitFlowunits,seeTable7.

Notes/Units

Notes/Units Notes/Units

SeeTable5forbitde󰘰nitions.

SeeTable5forbitde󰘰nitions.

SeeTable5forbitde󰘰nitions.

0=Singlelower,
1=Duallower

0=Switchclosed(Stopstate),
1=Switchopen(Runstate)

404155FlowMaximum

404156Mode

404157

404158Pressure/ForceMinAlarmType

404159Pressure/ForceMaxAlarmType

404160FlowMinAlarmType

404161FlowMaxAlarmType

BPR%OpenReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

16BitFlowunits,seeTable7.

16Bit0=pressure,

1=󰘱ow

16BitValuewillbe0-100

(Approximately1-100psi,see
manual332142forinformation
onBPRcontrolkit)

16Bit0=limit,1=deviation,2=

alarm

16Bit0=limit,1=deviation,2=

alarm

16Bit0=limit,1=deviation,2=

alarm

16Bit0=limit,1=deviation,2=

alarm

3A2527H31

AppendixA-ModbusVariableMap

Modbus

Modbus Modbus
Register

Register Register

IntegrationSetupBlock
Thissectioncontainssystem-levelcontrolvariablesthatmayneedtobemonitoredorcontrolledon
occasion(infrequently).

404200

404201

404202

404203MaintenanceIntervalHighWordRead/Write16BitPumpcycles,seeTable7.

404204MaintenanceIntervalLowWordRead/Write16BitPumpcycles,seeTable7.

404205Transducer1typeRead/Write16Bit

404206Transducer2typeRead/Write16Bit

404207

404208

404209ReservedRead/Write16BitN/A

Variable

Variable Variable

Local/RemoteControl

ActivePro󰘰leNumber

PumpControlBit󰘰eld

ClosedLoopEnableTransducer1

ClosedLoopEnableTransducer2

Register

Register Register
Access

Access Access

Read/Write16Bit

Read/Write16Bit0=stopped,1,2,3,4

Read/Write16Bit

Read/Write16Bit

Read/Write16Bit

Size

Size Size

Notes/Units

Notes/Units Notes/Units

0=local,1=remote/PLC

SeeTable6forbitde󰘰nitions.

0=None,
1=500psi(3.47mPa,34.74
bar),
2=5000psi(34.47mPa,

344.74bar),
3=5psi(34.5kPa0.345bar)
Tanklevelsensor.

0=NotEnabled,1=Enabled
(Note:only1transducercan
beenabledforclosedloop
control)

404210PumpLowerTypeRead/Write16Bit

404211

404212

404213

404214

404215

404216

404250PasswordEnableRead/Write16Bit0=Disable,1=Enable

404251

PumpLowerSize

Agitator4-20mAOutput

Agitator4-20mAOutputEnable

BPR%OpenStopPro󰘰le

ReservedforE-FloDCX2

ReservedforE-FloDCX2

Pro󰘰leLock

Read/Write16BitActuallowersizeincc

Read/Write16Bit0-100=4-20mA

Read/Write16Bit0=Disable,1=Enable

Read/Write16Bit

Read/Write16Bit0=Unlocked,1=Locked

0=Invalid/Notcon󰘰gured,
1=145cc,
2=180cc,
3=220cc,
4=290cc,
5=750cc,
6=1000cc,
7=1500cc,
8=2000cc,
9=2500cc

Settingforwhenthestop
pro󰘰leisactivetohold󰘱uid
linepressurewhenthepumpis
stopped.(See405107below)

403102Displayseconds

ReadOnly

16BitUseasheartbeat.

323A2527H

AppendixA-ModbusVariableMap

Modbus

Modbus Modbus
Register

Register Register

IntelligentPaintKitchenRegisters
Run

406100

406101

406102

406103ActualPumpFlowRate

406104EstimatedPumpForceorPressure

406105Transducer1Pressure

406106Transducer2Pressure

Variable

Variable Variable

SecsCounterReadOnly

PumpStatusBitsReadOnly

ActualPumpSpeedReadOnly

Register

Register Register
Access

Access Access

ReadOnly

ReadOnly

ReadOnly

ReadOnly

Size

Size Size

Notes/Units

Notes/Units Notes/Units

0-60

bit0=Pumptryingtomove
bit1=Pumpactuallymoving
bit2=ActiveAlarm
bit3=ActiveDeviation
bit4=ActiveAdvisory
bit5=SetupModi󰘰ed
(Registers6141-6159)
bit6=Reserved/unused
bit7=RunStatus
bit8=Pro󰘰le1Modi󰘰ed
bit9=Pro󰘰le2Modi󰘰ed
bit10=Pro󰘰le3Modi󰘰ed
bit11=Pro󰘰le4Modi󰘰ed

0-65535

0-65535

0-65535

406107

406108

406109

406110

406111

406112

406113

406114BatchTotalHighWord

406115BatchTotalLowWord

406116

406117

406118

ADCMInputStatusBitsReadOnly

ADCMOutputBits

ActivePro󰘰leNumber

AgitatorVFD/AnalogOutput#2%
(4-20ma)

VFDEnableStatus

ActualTankLevel#1Pct

AgitatorPro󰘰leEnable

GrandTotalHighWordPump1ReadOnly

GrandTotalLowWordPump1ReadOnly

GrandTotalHighWordPump2(x2)ReadOnly

bit0/bit1:
0=Stop
1=Run
2=Toggle

bit2=AgitatorHaltStatus

Read/Write0=FillPump

1=AuxOutput

Read/Write0-4

Read/Write0-100

Read/Write

Read/Write0-100

Read/Write0=Disabled

ReadOnly

ReadOnly

0=Off
1=On

1=Enabled

0-65535

0-65535

0-65535

0-65535

0-65535

406119

GrandTotalLowWordPump2(x2)ReadOnly

0-65535

3A2527H33

AppendixA-ModbusVariableMap

Modbus

Modbus Modbus
Register

Register Register

IntelligentPaintKitchenRegisters
Setup

406129Pump1AlarmsHighWord

406130Pump1AlarmsLowWord

406131Display1AlarmsHighWord

406132Display1AlarmsLowWord

406133Pump1Alarms2HighWord

406134Pump1Alarms2LowWord

406135Pump2AlarmsHighWord

406136Pump2AlarmsLowWord

406137Pump2Alarms2HighWord

406138Pump2Alarms2LowWord

406139

406140

Variable

Variable Variable

PumpControlBit󰘰eld

Con󰘰guration

Register

Register Register
Access

Access Access

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

Read/Write

Read/Writebit0:

Size

Size Size

Notes/Units

Notes/Units Notes/Units

bit0=ClearAlarm
bit1=ResetBatch
bit2=ResetMaintCounter1
bit3=ResetMaintCounter2
bit4=ResetMaintAgitator

0=Local
1=Remote

406141

406142PressureUnitsRead/Write0=Psi

406143VolumeUnitsRead/Write0=Liters

406144FlowUnitsRead/Write0=Liter/min

406145

406146

406147PrimaryTankLevelHighAlarmRead/Write0-100

SystemType

AgitatorSpeedUnits

StopPro󰘰leBPR%Setting

Read/Write

Read/Write0=Percent

Read/Write0-100

bit14:Run/StopSwitch
0=Disable
1=Enable

bit15:RemoteStart
0=Enable
1=Disable

0=SingleLower
1=DualLower

1=bar
2=Mpa

1=Gallons

1=Gallons/min
2=cc/min
3=oz/min
4=Cycles/min

1=Hertz
2=RPM

343A2527H

AppendixA-ModbusVariableMap

Modbus

Modbus Modbus
Register

Register Register

406148PrimaryTankLevelHighDeviationRead/Write0-100

406149PrimaryTankLevelLowDeviationRead/Write0-100

406150PrimaryTankLevelLowAlarmRead/Write0-100

406151

406152

406153

406154

406155

406156

406157

Variable

Variable Variable

PrimaryAgitatorHighSpeedAlarm

PrimaryAgitatorHighSpeed
Deviation

PrimaryAgitatorLowSpeed
Deviation

PrimaryAgitatorLowSpeedAlarm

ClosedLoopEnableTransducer

PumpLowerSize

AuxiliaryIOFunction

Register

Register Register
Access

Access Access

Read/Write0-65535

Read/Write0-65535

Read/Write0-65535

Read/Write0-65535

Read/Writebit0=Enable/DisableTrans1

Read0-65535cc

Read/Write

Size

Size Size

Notes/Units

Notes/Units Notes/Units

bit1=Enable/DisableTrans2

0=ReedSwitchCount(Aux
In)
1=AgitatorHalt(AuxIn)
2=HighLevelPrimary(Aux
Out)
3=LowLevelPrimary(Aux
Out)
4=LowLevelSecondary(Aux
Out)
5=PLC(AuxOut)

406158AuxiliaryInputFunctionRead/Write

0=ReedSwitchCount
1=AgitatorHalt

3A2527H35

AppendixA-ModbusVariableMap

Modbus

Modbus Modbus
Register

Register Register

Pro󰘰leSetupBlocks
Eachpro󰘰leblockisagroupof12registers.Thepro󰘰le(1–4)isthe4thdigit(x)intheregisternumber
andcorrespondswiththeactualuserpro󰘰lebeingde󰘰ned.Forexample,register405x00willrepresent
405100,405200,405300,and405400.

405x00Pressure/ForceMinimumRead/Write16BitPressureunits,seetable7.

405x01Pressure/ForceTargetRead/Write16BitPressureunits,seetable7.

405x02Pressure/ForceMaximumRead/Write16BitPressureunits,seetable7.

405x03FlowMinimumRead/Write16BitFlowunits,seetable7.

405x04FlowTargetRead/Write16BitFlowunits,seetable7.

405x05FlowMaximumRead/Write16BitFlowunits,seetable7.

405x06

405x07

405x08Pressure/ForceMinAlarmTypeRead/Write16Bit0=limit,1=deviation,2=

405x09Pressure/ForceMaxAlarmTypeRead/Write16Bit0=limit,1=deviation,2=

Variable

Variable Variable

ModeSelect

BPR%Open

Register

Register Register
Access

Access Access

Read/Write16Bit

Read/Write16BitValuewillbe0-100

Size

Size Size

Notes/Units

Notes/Units Notes/Units

0=pressure,1=󰘱ow

(Approximately1-100psi,see
manual332142forinformation
onBPRcontrolkit)

alarm

alarm

405x10FlowMinAlarmTypeRead/Write16Bit0=limit,1=deviation,2=

alarm

405x11FlowMaxAlarmTypeRead/Write16Bit0=limit,1=deviation,2=

alarm

363A2527H

AppendixA-ModbusVariableMap

NOTE:

NOTE: NOTE:

SeeErrorCodeTroubleshooting,page23,foradescriptionofeachalarm.

Table

Table Table

404112

404112 404112

BitEventType

0DeviationT3D_

2AlarmP6D_PressureTransducerMissing

3DeviationERR_

4AdvisoryMND_

5

6AlarmT2D_LowTemperature

7

8Alarm

9Alarm

10DeviationP5D_MultiplePumpsAssignedtoTransducer

11Deviation

12AdvisoryEND_Encoder/strokerangecalibrationinprogress

13AlarmA4N_

14AlarmT4D_

Alarm

5 55Alarm Alarm

Pump

- --Pump Pump

AlarmV1M_

Alarm

Bits

Bits Bits

Alarms

Alarms Alarms

Word

1

Word Word

1 1

EventCode

WNC_

CCN_IPCCommunication

WMC_Internalsoftwareerror

WSC_Zerosettingonactivepro󰘰le

EventName

OverTemperature

InternalSoftwareError

MaintenanceCount

ACPowerLoss

VersionMismatch

OverCurrent

OverTemperature

15Alarm

404113

404113 404113

BitEventType

0AlarmK1D_

1DeviationK2D_

2AlarmK4D_

3DeviationK3D_

4AlarmP1I_MinimumPressure

5

6AlarmP4I_MaximumPressure

7

8AlarmV1I_UnderVoltage

9AlarmV4I_

10AlarmV1I_HighPressure120V

11Alarm

13AlarmWXD_BoardHardware

14Alarm

Pump

- --Pump Pump

DeviationP2I_MinimumPressure

DeviationP3I_MaximumPressure

Alarms

Alarms Alarms

WCW_

Word

2

Word Word

2 2

EventCode

CAD_CANCommunicationPump

WSD_InvalidLowerSize

Duallowersystemwithdisplayinsinglelowermode

EventName

MinimumSpeed

MinimumSpeed

MaximumSpeed

MaximumSpeed

OverVoltage

15Alarm

CAC_CANcommunicationsdisplay

3A2527H37

AppendixA-ModbusVariableMap

404114

404114 404114

BitEventType

1Deviation

others

404115

404115 404115

BitEventType

0DeviationP5D_

1DeviationP1D_UnbalancedLoad

2Deviation

3Deviation

4Alarm

5

6Advisory

7

8AdvisoryE5F_

9Advisory

10AdvisoryE5U_

Display

- --Display Display

——

Display

- --Display Display

DeviationP9D_

AdvisoryENN_

Alarms

Alarms Alarms

Alarms

Alarms Alarms

Word

1

Word Word

1 1

EventCode

P6C_

Word

2

Word Word

2 2

EventCode

CAG_SolenoidKeepAliveSignalNotDetected

C3GXModbusCommunicationsLost

C4GXModbusCommunicationsLost

EBCXRun/StopSwitchClosed

E5S_X2CalibrationError,aborted

EventName

PressureTransducerMissing

Reserved

EventName

TransducerAssignmentCon󰘱ict

MajorUnbalancedload(x2System)

X2CalibrationCompleted

X2CalibrationError,toofast

X2CalibrationError,unsteady

15Alarm

others

404116

404116 404116

404117

404117 404117

BitEventType

0AdvisoryE5F_Duallowersystemcalibrationerror

1AdvisoryENN_Duallowersystemcalibrationcomplete

2AlarmWNN_

3DeviationP1D_Unbalancedload

4Advisory

5

6AlarmV9M_Lowsupplyvoltagedetectedatstartup

7

8Deviation

9Alarm

10AlarmP9D_Unbalancedload

others

——

Pump

- --Pump Pump

Reserved

- --Pump Pump

AdvisoryE5U_Duallowersystemcalibrationunsteady

Deviation

——

Alarm2

Alarm2 Alarm2

Pump

Alarm2

Alarm2 Alarm2

CAC_CANCommunicationDisplay

Reserved

Word

1

Word Word

1 1

Word

2

Word Word

2 2

EventCode

E5S_

CAG_Communicationwithregister403226halted

C3G_

C4G_

EventName

Singlelowersystemwithdisplayinduallowermode

Duallowersystemcalibrationstoppedorinterrupted

Modbuscommunicationlost

Modbuscommunicationlost

Reserved

383A2527H

AppendixA-ModbusVariableMap

Table

Table Table

404100

404100 404100

BitMeaning

0

1

2

3

4

5

6Reserved

7

8

9

10

11

others

404202

404202 404202

Pump

6 66Pump Pump

Status

Status Status

Pump

- --Pump Pump

Reads1ifthepumpistryingtomove

Reads1ifthepumpisactuallymoving

Reads1ifthereareanyactivealarms

Reads1ifthereareanyactivedeviations

Reads1ifthereareanyactiveadvisories

Setupchanged

Run/Stopswitchclosed

Pro󰘰le1changed

Pro󰘰le2changed

Pro󰘰le3changed

Pro󰘰le4changed

Reservedforfutureuse

Pump

- --Pump Pump

and

Control

and and

Control Control

Status

Status Status

Control

Control Control

Bits

Bits Bits

Bits

Bits Bits

Bits

Bits Bits

BitMeaning

0

1

2

others

Reads0foranactivealarmordeviation.Resetto1toclear.

Setto1toresetthebatchtotal

Setto1toresetthemaintenancecounter

Reservedforfutureuse-onlywrite0

3A2527H39

AppendixA-ModbusVariableMap

Table

Table Table

Unit

Unit Unit

PressurePercentn/aPressure=Register

Pressure

SpeedCycles/min

Flow

Volume

Cycles PumpCycles

Units

7 77Units Units

Type

Type Type

Selectable

Selectable Selectable

psi403208=0Pressure=Register1=1psi

Bar403208=1Pressure=Register/1010=1.0Bar

MPa403208=2Pressure=

Liters/min403210=0Flow=Register/1010=1.0L/min

Gallons/min

cc/min403210=2Flow=Register1=1cc/min

oz/min403210=3Flow=Register1=1oz/min

Cycles/min

Liters403209=0

Gallons

Units

Units Units

Units

Register

Units Units

Register Register

n/a

403210=1Flow=Register/10

403210=4Flow=Register/1010=1.0cycle/min

403209=1

n/a

Converting

Converting Converting
unit

values

unit unit

values values

Register/100

Speed=Register/10

Volume=1000*High+
Low/10

Volume=1000*High+
Low/10

Cycles=10000*High
+Low

registers

registers registers

to

Register

to to

Register Register
unit

unit unit

1=1%Pressure

100=1.00Mpa

10=1.0cycle/min

10=1.0Gal/min

0(High)/10(Low)=

1.0L

0(High)/10(Low)=

1.0Gal

0(High)/1(Low)=1
cycle

value

for

value value

1

for for

1 1

Exampleofconvertingvolumeregisterreadingtounits:Ifthereadingforregister404106(volumehigh

word)is12,andthereadingforregister404107(volumelowword)is34,thevolumeis12003.4liters.12*
1000+34/10=12003.4.

Exampleofconvertingcyclesregisterreadingtounits:Ifthereadingforregister404108(cycleshigh

word)is75,andthereadingforregister404109(cycleslowword)is8000,thevolumeis758,000cycles.
75*10000+8000=758000.

403A2527H

AppendixB-PumpControlfromaPLC

Appendix

Appendix Appendix

ThisguideshowshowtousetheinformationinAppendixAtocontrolapumpremotelyfromaPLC.Thesteps
progressfrombasicpumpcontroltomoreadvancedmonitoringandalarmcontrolfeatures.

B

B B

Pump

- --Pump Pump

Control

Control Control

from

from from

a

PLC

a a

PLC PLC

Itisimportantthatyou󰘰rstfollowalldirectionsinthe
SetupScreenstocon󰘰gureyoursystemproperly.
Testthatthepumpoperatescorrectlywhencontrolled
fromtheDisplay.Makesurethedisplay,󰘰beroptics,
communicationgateway,andPLCareconnected
properly.RefertoCommunicationKItmanual.Use
SetupScreen12toenableremotecontrolandset
yourmodbuspreferences.

Enable

1.Enable Enable

3A2527H

PLC

control:

PLC PLC

control: control:

Setregister404200to1.

Run

2.Run Run
stopped,1to4forthepro󰘰le.

View

3.View View
registerupdatesautomaticallytore󰘱ectthe
actualpumpstatus.Ifthepro󰘰leischangedfrom
thedisplay,thisregisterchangesaswell.Ifthe
pumpstopsduetoanalarm,thisregisterwill
read0.

pump:

a aapump: pump:

pump

pump pump

Setregister404201.Enter0for

pro󰘰le:

pro󰘰le: pro󰘰le:

Readregister404201.This

41

AppendixB-PumpControlfromaPLC

View

pump

4.View View
thestatusofthepump.SeeAppendixA,Table
6,foradescriptionofeachbit.

•Example1:Register404100,bit1,reads1if

thepumpiscurrentlymoving.

•Example2:Register404100,bit2reads1if

thepumphasanactivealarm.

Monitor

5.Monitor Monitor
404112to404115.Eachbitintheseregisters
correspondstoanalarmordeviation.See
AppendixA,Table5.I

•Example1:Pressurefallsbelowtheminimum

settingenteredonSetupScreen2.Itwillshow
onbit4ofregister404113ifminimumpressure
issettoAlarm,andonbit5ofregister404113
ifminimumpressureissettoDeviation.

•Example2:Thesystemissetupfora

pressuretransduceronSetupScreen8,butno
transducerisdetected.Itwillshowonbit1of
register404114.

status:

pump pump

status: status:

alarms

alarms alarms

Readregister404100tosee

and

deviations:

and and

deviations: deviations:

Readregister

Monitor

6.Monitor Monitor
Readregisters404101to404105.Notethat
pressureisavailableonlyifapressuretransducer
isconnectedtothedisplay.Register404104
showsthepressureontransducer1.Register
404105showsthepressureontransducer2.See
AppendixA,Table7forunitsfortheseregisters.

•Example1:Ifregister404101reads75,the

•Example2:Ifregister404103reads67,the

Reset

7.Reset Reset
conditionthatcausedthealarm.Setregister
404202,bit0,to1toclearthealarm.Thepump
willbeinpro󰘰le0duetothealarm.Set404201
tothepro󰘰letorunthepumpagain.

pump

cycle

pump pump

pumpspeedis7.5cycles/minute.

pumpisoperatingat67percentpressure.

active

alarms

active active

alarms alarms

rate,

cycle cycle

rate, rate,

and

and and

󰘱ow

rate,

󰘱ow 󰘱ow

rate, rate,

deviations:

deviations: deviations:

and

pressure:

and and

pressure: pressure:

Clearthe

42

3A2527H

AppendixB-PumpControlfromaPLC

Application

Application Application

Inthemajorityofapplicationsitisdesirableto
alwaysrunin󰘱owmodeandallowthebackpressure
regulatortocontrolthelinepressure.Thisensures
thatthematerialvelocityisalwaysatthetargetfor
particulatesuspension.

•Todeterminewhetherornotthepumpcanberun
exclusivelyin󰘱owmode,testwiththemaximum
󰘱owdemand,openupallrobotdropsandspray
gunsandsoon.Thencheckthepumpoutlet
pressuretoseeiftheBPRcanmaintainit.Ifso,
thenpressuremodeisnotneeded.

•IftheBPRcannotholdthe󰘱uidpressureduring
peakmaterialdemandtimes,thenitwillbe

Application

Application Application

Forapplicationswherethe󰘱owrateandpressure
settingsarebeingchangedperiodically,suchas
duringoffproductiontimes,itisimportanttoconsider
thefollowing:

•Whenthepumpisinpressuremode,itwillcometo
acompletestopatanytimeifthebackpressurein
thelineisequaltoorabovethepressuresetpoint
ofthepump.

•Viscositychangesthroughouttimecanincrease
thebackpressureintheline,suchthatwhenitis
timetoswitchfrom󰘱owmode(offproduction)to
pressuremode,thepumpwillnotmove,because
anew,higher,pressuresetpointisneededto
overcometheincreasedbackpressure.

•Werecommendreadingtheactivepressureor
forcebeforeswitchingtopressuremodeandusing
thatforthenewpressuresetpoint-Readfrom
register404103ifthemotorisoperatingwithouta
pressuresensor(ie.Force/%mode).

•Readfromregister404104ifthemotoris
controllingfrompressuresensor1orregister
404105forpressuresensor2-Forapplications
withapneumaticBPR,thepro󰘰leBPRsetpoint
canbeusedtomanagethesystemthroughthe
GracoBPRcontrollerkit(24V001).

Note

Note Note

Note

Note Note

Flow

1 11- --Flow Flow

Pump

2 22- --Pump Pump

Mode

Mode Mode

Setpoint

Setpoint Setpoint

vs.

vs. vs.

Pressure

Pressure Pressure

transitions

transitions transitions

•Inoffproduction󰘱owmode,register405107

Note:Usingonlypro󰘰le1(4areavailable)allows
youtocontrolthepumpwithfewerregistersmapped.
However,tocon󰘰guremultiplepro󰘰les,thenthe
abovescenariocanbeappliedwhere405X01isthe
pressuretargetforpro󰘰leX,405X04isthe󰘱owrate
targetforpro󰘰leXandsoonfortheotherpro󰘰le
variables.

Mode

Mode Mode

necessarytorunpressuremodeduringproduction.
Inthismodethepumpwillspeeduptomatch
demandandholdthetargetpressure.Itwillalso
slowdownautomaticallytomaintainpressure
whenthedemanddrops.

Useofthismodelikelymeansswitchingbackand
forthbetweenpressuremodeand󰘱owmode;
pressuremodeduringproductionand󰘱owmodein
offproduction.Seethefollowingapplicationnote
forconsiderationsinthisscenario.

(405X07forpro󰘰leX)canbesetto0(%)tofully
opentheBPRThisallowsthetarget󰘱owrateto
󰘱owwithreducedpressure,andthereforelower
energyconsumptionForexample:

Usingpro󰘰le1,whileinoffproductionthepump
issetin󰘱owmode(register405106=1)witha
󰘱owratetargetsettingof8gallons/minute(30
liters/minute)(register405104=80)andthepro󰘰le
maximumpressuresettingwasleftatthesystem
default.Beforeswitchingtopressuremode,save
thevalueofthecurrentpressurefromregister
404104(Themotoriscontrollingtothefeedback
providedbypressuresensor1)andusethatvalue
asthenewsettingforthepressuretargetinregister

405101.Thensetthemoderegister(405106)to
0(pressuremode)

3A2527H43

AppendixC-SystemCongurations

C

P3

†

P2

†

P1

†

D

P1

†

P2

†

P3

†

P(n)

P #1

C

J

P #1

P #2 P #3

P(n)

D

Appendix

Appendix Appendix

Thesecon󰘰gurationdiagramsshowbasiccommunicationinterconnections.Forcreatingasystemthatwilluse
pressuretransducers,BPRcontrols,orshutoffswitches,consultwithyourGracodistributor.

ConnectionsforLocalControl

Singledisplayand1ormorepumpsinachainCommunicationEquivalent

C

C C

System

- --System System

Con󰘰gurations

Con󰘰gurations Con󰘰gurations

D:Display
C:CANcable
P#:Pumpnumber
P(n):Lastpump;maximumallowedinonechain=8
J:Jumper
†Cableplugondevice;see

CableConnection,page5

44

NOTE:

NOTE: NOTE:
deviceswillshutdownalldevicesintheentirechain.
Ifthepumpwiththejumperinstalledispowered
down,allpumpswillstopworking.

Physicalconnectionlossbetweenany2

3A2527H

ConnectionsforRemoteControl

P6

†

Tx

Rx

P5

†

P1

†

Rx

Tx

P2

†

P3

†

D #1

P2

†

P1

†

P1

†

P1

†

P #1

P6

†

S

Tx

Rx

P5

†

P1

†

Rx

Tx

P2

†

P3

†

P4

†

D #2

G PLC

P1

†

P2

†

P3

†

D(n)

F

«

F

«

Rx

†

Tx

†

FOCM

P1

†

P2

†

P3

†

P(n)

C

C

F

J

P2

†

P #1

P1

†

P2

†

P3

†

P(n)

C

C

P2

†

P #1

C

J

P3

†

J

RS485 MODBUS RTU

AppendixC-SystemCongurations

FOCM:FiberOpticConverterModule(24R086)
G:GracoGateway
D#:Displaynumber
D(n):Lastdisplay
P#:Pumpnumber
P(n):Lastpump;maximumallowedinachain=8
J:Jumper
S:Run/Stopswitch
F:Fiberopticcable
C:CANcable
†Cableplugondevice;see

CableConnection,page5

*Lossofremotecommunicationbetweenany2
displayswillcauseallpumpsattachedtodisplays
afterthebreaktoceaseremotecontrol.Thepumps
afterthebreakcanstillbecontrolledlocallybythe
displaytowhichtheyareconnected.
NOTE:

NOTE: NOTE:

IfaRun/Stopswitchisusedwithadisplay,
activatingtheswitchwillstopallpumpsattachedto
thatdisplay.

3A2527H45

AppendixC-SystemCongurations

FOCM

D #1 D #2

P

P

P

D #3 D #4

FOCM

D #5

P(n)

D #6 D #7 D #8

P(n)

P(n)

P(n) P(n) P(n) P(n) P(n)

J J J J J J

J

J

C C

C

C

C

C C

F F F F F

C

G

PLC

RS485 MODBUS RTU

RS485 MODBUS RTU

E

LargeCon󰘰guration

FOCM:FiberOpticConverterModule(24R086)
G:GracoGateway
D#:Displaynumber
D(n):Lastdisplay
P#:Pumpnumber
P(n):Lastpump;maximumallowedinachain=8
J:Jumper
S:Run/Stopswitch
F:Fiberopticcable
C:CANcable
E:Ethernetorother󰘰eldbuscable

NOTE:

NOTE: NOTE:

Thiscon󰘰gurationreducesthenumber
ofpumpsthatwillbetakenoutofserviceifthe
communicationlinesforasingledisplayare
damaged.

463A2527H

AppendixC-SystemCongurations

Con󰘰guration

Con󰘰guration Con󰘰guration

Con󰘰gurationsrequirepurchaseofseparateinterconnectionitems.Choosetheappropriatecablelengths
foryourcon󰘰guration.

Identi­󰘰er

FOCM

M24N978

F

G

Part
Number

24R086

17T898

16M172

16M173

17Z418

17B160

15V331

Parts

Parts Parts

Description

FiberOpticConverterModule;containsone󰘰beropticconnectionmodule;
con󰘰guringtheFOCMforadditionaldisplayswillrequirepurchaseofupto3
additional󰘰beropticconnectionmodules(M)withinoneFOCM.

Module,FiberOpticConnection

Cable,FiberOpticpair;whenused,1requiredforinterconnectionbetweeneach
device

10ft(3m)

50ft(15m)

100ft(30m)

165ft(50m)

330ft(100m)

Gateway

3A2527H

47

AppendixD-ControlModuleProgramming

Appendix

Appendix Appendix

Tohelpprevent󰘰reandexplosion,donot
connect,download,orremovethetokenunless
theunitisremovedfromthehazardous(explosive
atmosphere)location.

All

data

•All All

data data

default

default default
preferencesbeforetheupgrade,foreaseof
restoringthemfollowingtheupgrade.

•Thelatestsoftwareversionforeachsystemcanbe
foundatwww.graco.com.

Software

Software Software

NOTE:

NOTE: NOTE:
versionthatisalreadyprogrammedonthemodule,
nothingwillhappen(including󰘱ashingredlight).
Noharmcanbedonebyattemptingtoprogramthe
modulemultipletimes.

1.RemovepowerfromtheGracoControlModule

byturningoffsystempower.
NOTE:

NOTE: NOTE:
withoutremovingpowerbyusingthesystem
resetbuttononSetupScreen16(dateandtime)
toinitiatetheupdateaftertokeninsertion.

2.Removeaccesscover(C).

the

in ininthe the

settings.

settings. settings.

Upgrade Upgrade

Ifthesoftwareonthetokenisthesame

Alternately,softwareupdatecanbedone

D

D D

- --Control Control

module

module module

may may

Recordallsettingsanduser

Upgrade

Control

may

be

reset

be be

reset reset

Instructions

Instructions Instructions

Module

Module Module

factory

to totofactory factory

Programming

Programming Programming

3.Insertandpressthetoken(T)󰘰rmlyintotheslot.
NOTE:

NOTE: NOTE:

4.SupplyelectricalpowertotheGracoControl
Module.

5.Theredindicatorlight(L)will󰘱ashwhilethe
softwareisbeingloadedonthedisplay.When
thesoftwareiscompletelyloaded,theredlight
willturnoff.

6.Thefollowingscreenwillbeshownwhenthe
displayturnson.

Communicationswithmotorsestablished.

7.Waitforupdatetocomplete.
NOTE:Theapproximatetimeuntilcompletionis
shownalongbottomofprogressbar.

Tokenhasnopreferredorientation.

NOTICE

NOTICE NOTICE

Topreventcorruptingthesoftware,donot
removethetoken,turnoffthesystempower,
ordisconnectanymodulesuntilthestatus
screenindicatesthatupdatesarecomplete.

483A2527H

8.Updatesarecomplete.Iconindicatesupdate
successorfailure.Unlesstheupdatewas
unsuccessful,removethetoken(T)fromtheslot.

Icon

Icon Icon

Description

Description Description

Updatesuccessful

Updateunsuccessful

Updatecomplete;nochange
necessary

AppendixD-ControlModuleProgramming

9.Press tocontinue.Ifthetokenisstill
inserted,theremoteloadingprocedurewillbegin
anew.Returntostep5forstepprogressionif
theupdaterestarts.

10.RemovepowerfromtheGracoControlModule
byturningoffsystempower.

11.Ifthetokenisstillinserted,removefromtheslot.

12.Reinstalltheaccesscoverandsecurewith
screws(S).

3A2527H49

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Graco Graco

GracowarrantsallequipmentreferencedinthisdocumentwhichismanufacturedbyGracoandbearingits
nametobefreefromdefectsinmaterialandworkmanshiponthedateofsaletotheoriginalpurchaserfor
use.Withtheexceptionofanyspecial,extended,orlimitedwarrantypublishedbyGraco,Gracowill,fora
periodoftwelvemonthsfromthedateofsale,repairorreplaceanypartoftheequipmentdetermined
byGracotobedefective.Thiswarrantyappliesonlywhentheequipmentisinstalled,operatedand
maintainedinaccordancewithGraco’swrittenrecommendations.

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damageorwearcausedbyfaultyinstallation,misapplication,abrasion,corrosion,inadequateorimproper
maintenance,negligence,accident,tampering,orsubstitutionofnon-Gracocomponentparts.Norshall
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notsuppliedbyGraco.

Thiswarrantyisconditionedupontheprepaidreturnoftheequipmentclaimedtobedefectivetoan
authorizedGracodistributorforveri󰘰cationoftheclaimeddefect.Iftheclaimeddefectisveri󰘰ed,Graco
willrepairorreplacefreeofchargeanydefectiveparts.Theequipmentwillbereturnedtotheoriginal
purchasertransportationprepaid.Ifinspectionoftheequipmentdoesnotdiscloseanydefectinmaterial
orworkmanship,repairswillbemadeatareasonablecharge,whichchargesmayincludethecostsof
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THIS

WARRANTY

THIS THIS

WARRANTY WARRANTY

IMPLIED,

IMPLIED, IMPLIED,
OF

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Graco’ssoleobligationandbuyer’ssoleremedyforanybreachofwarrantyshallbeassetforthabove.
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GRACO

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ACCESSORIES,

ACCESSORIES, ACCESSORIES,
GRACO.

GRACO. GRACO.
aresubjecttothewarranty,ifany,oftheirmanufacturer.Gracowillprovidepurchaserwithreasonable
assistanceinmakinganyclaimforbreachofthesewarranties.

InnoeventwillGracobeliableforindirect,incidental,specialorconsequentialdamagesresultingfrom
Gracosupplyingequipmenthereunder,orthefurnishing,performance,oruseofanyproductsorother
goodssoldhereto,whetherduetoabreachofcontract,breachofwarranty,thenegligenceofGraco,or
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FORGRACOCANADACUSTOMERS

ThePartiesacknowledgethattheyhaverequiredthatthepresentdocument,aswellasalldocuments,
noticesandlegalproceedingsenteredinto,givenorinstitutedpursuantheretoorrelatingdirectlyor
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MAKES

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Theseitemssold,butnotmanufacturedbyGraco(suchaselectricmotors,switches,hose,etc.),

IS

EXCLUSIVE,

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EXCLUSIVE, EXCLUSIVE,

BUT

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BUT BUT

FOR

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A AAPARTICULAR PARTICULAR

NO

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EQUIPMENT,

EQUIPMENT, EQUIPMENT,

NOT NOT

PARTICULAR

WARRANTY,

WARRANTY, WARRANTY,
AND

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Standard

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ForthelatestinformationaboutGracoproducts,visitwww.graco.com.
Forpatentinformation,seewww.graco.com/patents.

To

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Phone:

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Allwrittenandvisualdatacontainedinthisdocumentre󰘱ectsthelatestproductinformationavailableatthetimeofpublication.Graco

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INC.

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Copyright

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SUBSIDIARIES

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Graco,

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• ••MINNEAPOLIS MINNEAPOLIS
locations

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