Graco E-Flo, 3A2527L User Manual

Instructions-Parts

E

Flo®

E E

- --Flo® Flo®

DC

DC DC

User

User User
For

For For

Control

Control Control

Interface

Interface Interface

professional

professional professional

Module

Module Module

for

Flo®

DC

for for

E EE- --Flo® Flo®

use

only.

use use

only. only.

Pumps

DC DC

Pumps Pumps

Kit

Kit Kit

with

an

with with

Advanced

an an

Advanced Advanced

Motor.

Motor. Motor.

EN

3A2527L

Important

Important Important
Readallwarningsandinstructionsinthismanual,thesupplied
ADCMmanual,andtheE-FloDCmanualsbeforeusingthe
equipment.Save Save

See manual 332013 (supplied) for
complete warnings and approvals for
24L097 Advanced Display Control
Module (ADCM).

Safety

Safety Safety

Instructions

Instructions Instructions

Save

these

these these

instructions.

instructions. instructions.

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents

Contents Contents

RelatedManuals................................................3

Models...............................................................3

ControlModule...................................................4

Installation..........................................................4

InstalltheControlModule.............................4

CableConnection........................................5

Operation...........................................................6

ModuleScreens...........................................6

ModuleKeys................................................6

ScreenNavigationandEditing......................8

InitialSetup.................................................8

RunScreens......................................................9

RunScreen1..............................................9

RunScreen2..............................................10

RunScreen3..............................................10

RunScreen4..............................................11

RunScreen5..............................................11

RunScreen6..............................................12

RunScreens7–10.......................................12

SetupScreens....................................................13

SetupScreen1............................................13

SetupScreen2............................................14

SetupScreen3............................................14

SetupScreen4............................................15

SetupScreen5............................................16

SetupScreen6............................................16

SetupScreen7............................................16

SetupScreen8............................................17

SetupScreen9............................................17

SetupScreen10..........................................18

SetupScreens11and12.............................18

SetupScreens13and14.............................18

SetupScreen15..........................................19

SetupScreen16..........................................19

SetupScreen17..........................................20

SetupScreen18..........................................21

SetupScreen19..........................................21

SetupScreen20..........................................22

SetupScreen21..........................................22

SetupScreen22..........................................23

SetupScreen23..........................................23

SetupScreen24..........................................24

SetupScreen25..........................................24

ErrorCodeTroubleshooting................................25

Parts..................................................................29

Accessories........................................................31

BPRControllerKit24V001...........................31

Run/StopSwitchKit16U729.........................32

PressureTransducerKitfor4-ballpumps

24R050,PressureTransducerKit

for2-ballpumps24Y245.................33

AppendixA-ModbusVariableMap.....................34

AppendixB-PumpControlfromaPLC...............51

AppendixC-ControlModuleProgramming...........54

CaliforniaProposition65.....................................55

2

3A2527L

RelatedManuals

Related

Related Related

Manual

Manual Manual
English

English English

3A2526

3A2096

332013

3A0539Instructions-PartsManual,4–BallLowers

334359

3A4030Instructions,IntelligentPaintKitchen

Models

Models Models

24P821BDisplayonly

24P822B

in

in in

Part

Part Part

Manuals

Manuals Manuals

Description

Description Description

Instructions-PartsManual,E-FloDCMotor

Instructions-PartsManual,E-FloDC4-BallPistonPumps

Instructions-PartsManual,forAdvancedDisplayControlModule(ADCM)

Instructions-PartsManual,E-FloDC2000,3000,and4000CirculationPumps

No.

No. No.

Series

Series Series

Singlephase

Description

Description Description

24X599B

17V232BThreephase

17V233B

Singlephase(forusewithmotormodelsEM0014andEM0024only)

ThreePhase(EM1014andEM1024only)

3A2527L 3

ControlModule

Control

Control Control

TheControlModuleprovidestheinterfaceforuserstoenterselectionsandviewinformationrelatedtosetup
andoperation.

Thescreenbacklightisfactorysettoremainon,evenwithoutscreenactivity.SeeSetupScreen19,page21to
setthebrightnessandbacklighttimer.Pressanykeytorestorethesettings.

Keysareusedtoinputnumericaldata,entersetupscreens,navigatewithinascreen,scrollthroughscreens,
andselectsetupvalues.

Installation

Installation Installation

Install

Install Install

1.Shutoffandlockoutpowertothemotor.

2.Forsinglephasemodelsonly,installthejumper

the

the the

connector(5)overthetoptwoterminalsofthe
motor,usingthescrew(5a).Threephasemodels
donothaveajumperconnector.

NOTE:

NOTE: NOTE:
seeAppendixAintheE-FloDCMotorManual
(3A2526),wherethecontrolmoduleisthe
referencedintrinsicallysafe(IS)apparatus.

Module

Module Module

Control

Control Control

Toconnectupto8motorstogether,

Module

Module Module

3.Assemblethebracketkit(6a-6f)andtheholder
andtie(11,12)asshown.

4.Installthemodule(1)inthebracket(6a),making
surethetabsatthebottomofthebracketengage
theslotsinthemodule,andthelipatthetopof
thebracketholdsthemodulesecurelyinplace.

5.Connecttheaccessorycable(C),usingthe
tie(12)asastrainreliefasshown.See

CableConnection,page5.

6.Restorepowertothemotor.

NOTE:

NOTE: NOTE:
differentmulti-unittopologies.

SeeAppendixCforinformationabout

Figure1InstalltheControlModule(SinglePhaseModelShown)

4

3A2527L

Installation

Cable

Cable Cable

Orderanaccessorycable(C)fromTable1.ConnectthecabletoPort3onthebottomofthecontrolmodule
(seeFig.2).Connecttheotherendtothepowerterminal(PT)onthemotor(seeFig.3).Connectother
cablesasdescribedinTable2.

Table

Table Table

Cable

Cable Cable
No.

No. No.

16P911

16P912

Table

Table Table

ADCM

ADCM ADCM
Number

Number Number

1

2

Connection

Connection Connection

CAN

1 11CAN CAN

2 22ADCM ADCM

Cables

Cables Cables

Part

Part Part

ADCM

Port

Port Port

Description

Description Description

IntrinsicallysafeCANcable,female
xfemale,3ft(1m)

IntrinsicallysafeCANcable,female
xfemale,25ft(8m)

Cable

Connections

Cable Cable

Connections Connections

Connector

Connector Connector

FiberOpticRX-toFiberOptic
ConverterModule

FiberOpticTX-toFiberOptic
ConverterModule

Purpose

Purpose Purpose

Figure2ADCMConnectors

3

4

5

6

7

8BPRcontrol4-20mAoutput

9PrimaryTankLevelMonitor

10Pressuretransducer2

PowerandCANcommunication

•Start/Stopinput(pin2)

•Fillpumpoutput(pin3)

•Reedswitchinput(pin4)

•Agitatorhaltinput(pin4)

•Tankhighoutput(pin4)

•Tanklowoutput(pin4)

•Auxiliaryoutput(pin4)

FiberOpticRX-tonextADCM

FiberOpticTX-tonextADCM

Pressuretransducer1

Figure3MotorPowerTerminal

3A2527L 5

Operation

Operation

Operation Operation

Module

Module Module

TheControlModulehastwosetsofscreens:
RunandSetup.Fordetailedinformationsee

RunScreens,page9,andSetupScreens,page13.

PresstotogglebetweentheRunscreensand
theSetupscreens.

InformationdisplayedontheRunandSteup
screenscorrespondstotheModbusRegisters.See

AppendixA-ModbusVariableMap,page34.

NOTE:

NOTE: NOTE:
loadrequirements.

Module

Module Module

Figure4isaviewofthecontrolmoduledisplayand
keys.Table2explainsthefunctionofthemembrane
keysonthecontrolmodule.Asyoumovethrough
thescreens,youwillnoticethatmostinformation
iscommunicatedusingiconsratherthanwords
tosimplifyglobalcommunication.Thedetailed
screendescriptionsinRunScreens,page9,and

SetupScreens,page13,explainwhateachicon

Screens

Screens Screens

Thescreenautomaticallydimsbasedonthe

Keys

Keys Keys

represents.Thetwosoftkeysaremembranebuttons
whosefunctioncorrelateswiththescreencontentto
theimmediateleftofthebutton.

NOTICE

NOTICE NOTICE

Topreventdamagetothesoftkeybuttons,donot
pressthebuttonswithsharpobjectssuchaspens,
plasticcards,or󰘰ngernails.

Figure4ControlModuleKeypadandDisplay

6 3A2527L

Operation

Table

Table Table

alarmtoclear,thiskeysetstheactivepump’s

󰘰eldsonascreen,ortoincreaseordecrease

thenumericvaluesina󰘰eldthatcanbeedited.

Module

3 33Module Module

Toggle:

Toggle: Toggle:

Cancel/Error

Cancel/Error Cancel/Error

thecausehasbeen󰘰xed.Whenthereisno

pro󰘰letoStop.Alsousedtocancelthedata

enteredandreturntotheoriginaldata.

NOTE:

NOTE: NOTE:

disabledinSetupScreen16.

Up/Down

Up/Down Up/Down

Keys

Keys Keys

Membrane

Membrane Membrane

TogglebetweentheRunscreens

andSetupscreens.

Reset:

Reset: Reset:

Thepumpstopfunctioncanbe

Arrows:

Arrows: Arrows:

Movebetweenscreensor

Keys

Keys Keys

Clearthealarmafter

Softkeys

Softkeys Softkeys

Enter

Screen:

Enter Enter

Screen: Screen:

AlsochangesthefunctionoftheUp/Downarrows

sotheymovebetweendata󰘰eldsonthescreen,

Enter:

Enter: Enter:

Presstoactivatea󰘰eldforeditingortoaccept

thehighlightedselectiononamenu.

Highlightdatathatcanbeedited.

ratherthanbetweenscreens.

Exit

Screen:

Exit Exit

Screen: Screen:

Exitdataediting.

Softkeys:

Softkeys: Softkeys:

Softkeyscolumnsatright.

Variesbyscreen.Seethe

Right:

Right: Right:

Movetotherightwheneditingnumber󰘰elds.Press

againtoaccepttheentrywhenalldigitsarecorrect.

Reset:

Reset: Reset:

Activate

Activate Activate

andonlyappearsonSetupScreens1–4ifthePro󰘰le Pro󰘰le

Lock

Lock Lock

Search:

Search: Search:

Acknowledge:

Acknowledge: Acknowledge:

Pro󰘰le:

Pro󰘰le: Pro󰘰le:

boxischeckedonSetupScreen25,page24.

Presstoactivatethepro󰘰lejustedited.

PressinRunScreen1tomaketheactive

Resettotalizertozero.

Thissoftkeyisdisabledbydefault,

pumpblinkforidenti󰘰cation.

Presstoacknowledgethatasoftware

updatehasconcluded.

Pro󰘰le

3A2527L

7

Operation

Screen

Screen Screen

Refertothissectionforinstructionsonnavigating
screens,enteringinformation,andmakingselections.

All

Screens

All All

Screens Screens

•Usetheupanddownarrowkeystomove
betweenscreens.

•Presstheenterscreenkey
The󰘰rstdata󰘰eldonthescreenishighlighted.

•Usethearrowkeys
thatyouwanttochange.

•Presstheenterkey

•Pressthecancelkey

•Whenalldataiscorrect,presstheexitscreen

key

downarrowkeys

screen,orthetoggleicon
SetupscreensandRunscreens.

Menu

Menu Menu

Navigation

Navigation Navigation

toexitthescreen.Thenusetheupand

Fields

Fields Fields

and

and and

toedit.

tocancel.

tomovetoanew

tohighlightthedata

Editing

Editing Editing

tomovebetween

toenterascreen.

Check

Check Check

Acheckbox󰘰eldisusedtoenableordisablefeatures
inthesoftware.

•Presstheenterkey

•Thefeatureisenabledifacheck

Reset

Reset Reset

Thereset󰘰eldisusedfortotalizers.Pressthe
totalizerresetkey

Initial

Initial Initial

NOTE:

NOTE: NOTE:
Screens1through4,youmustsetupthesystem
parametersinSetupScreens5through25,as
follows.

1.Pressthelockicon

2.ScrolltoSetupScreen5.

Box

Fields

Box Box

Fields Fields

totogglebetweenacheck

andanemptybox.

Field

Field Field

toresetthe󰘰eldtozero.

Setup

Setup Setup

Beforecreatingthepumppro󰘰lesinSetup

toentertheSetup

screens.SetupScreen1appears.

isinthebox.

•Usetheupanddownarrowkeys
highlightthecorrectchoicefromthemenu.

•Presstheentericon

Number

Number Number

•The󰘰rstdigitinthe󰘰eldishighlighted.Usethe

•Presstherightarrowkey

•Whenalldigitsarecorrect,presstherightarrow

Fields

Fields Fields

upanddownarrowkeys
number.

digit.

key

againtoaccept.

toselect.

tochangethe

tomovetothenext

to

3.SeeSetupScreen5,page16,andselectthe
lowerusedinyoursystem.

4.Continuesettingthesystemparameters
onSetupScreen6,page16through

SetupScreen25,page24.

5.ScrolltoSetupScreen1.Establish
thepro󰘰lesforeachpump.See

SetupScreen1,page13through
SetupScreen4,page15.

8 3A2527L

RunScreens

Run

Run Run

TheRunscreensdisplaycurrenttargetvaluesand
performanceforaselectedpumpandpro󰘰le.Any
alarmsdisplayinthesidebarattherightofthe
screen.Screens7–10and11–14displayalogofthe
last20alarmsfortheactivepump.

Theactivepumpandpro󰘰lemaybechangedinRun
Screens1,2,and3.

Screens

Screens Screens

Run

Run Run

Thisscreendisplaysinformationforaselected
pumpandpro󰘰le.Aboxaroundaniconindicates
whichmodetheactivepumpandpro󰘰leisrunning
(pressureor󰘱ow).

Figure5RunScreen1

Screen

Screen Screen

1

1 1

Run

Screen

Run Run

Screen Screen

Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.

NOTE:

NOTE: NOTE:
supportmultiplepumps.

Selectthepro󰘰le(1to4)fromthemenu.

Selectthestopoption
menutostopthepump.

Displaysthecurrentpumpspeedin
cyclesperminute.

Threephasesystemsdonot

Key

1 11Key Key

fromthe

Displaysthecurrentpumppressureas
apercentage.Ifatransducerisused,
thisiconisreplacedbythepressure
icon.Tosetupapressuretransducer,
seeSetupScreen8,page17and

SetupScreen9,page17.

Displayscurrent󰘱owrateinunitsas
selectedinSetupScreen18,page21.

Signalstheactivepumptoblinkcode9
foridenti󰘰cation.

3A2527L 9

RunScreens

Run

Run Run

Thisscreendisplaysinformationforcontrollingan
electricagitatorusingthesupervisortopasson
thecontrolsetpointtoaVariableFrequencyDrive
(VFD),alsoknownasaninverter.

Figure6RunScreen2

Screen

Screen Screen

2

2 2

Run

Screen

Run Run

Screen Screen

Selectthisboxandsetthespeed
setpointfortheagitatorfrom0–100%.

Selectthisboxtoputagitator
controlinlocalonlymode.Setpoint
andEnable/Disablerequestsfrom
PLC/Supervisorwillbeignored.

Selectthisboxandholdthesoftkeyto
manuallyrunthepumpintheselected
pro󰘰le.Thisfeatureallowstheuserto
runthemotorpastthetanklevellow
alarmtoemptythetank.

Selectthisboxandholdthesoftkey
buttontomanuallycontrolthe󰘰llpump
solenoidoutput.

Currentprimarytankvolumeinpercent.

The󰘰eldispopulatedwithdataonly
whenthetanksensorisenabled.See

SetupScreen19,page21.

Key

2 22Key Key

Run

Run Run

Thisscreendisplayspressuresettingsfortheactive
pumpandpro󰘰le.Pressurecanbemeasuredinpsi,
bar,andMPa.

NOTE:

NOTE: NOTE:
setupselections.

Figure7RunScreen3,ShowninPressureMode

Screen

Screen Screen

Some󰘰eldsaregrayedout,dependingon

3

3 3

Run

Screen

Run Run

Screen Screen

Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.

NOTE:

NOTE: NOTE:
supportmultiplepumps.

Selectthepro󰘰le(1to4)fromthemenu.

Selectthestopoption
menutostopthepump.

Displaysthemaximum󰘱uidpressureas
selectedinSetupScreen2,page14.
SeeSetupScreen4,page15tosetor
disablethepressurealarms.

Displaysthetargetpressureasselected
inSetupScreen2,page14.

Displaystheminimum󰘱uidpressureas
selectedinSetupScreen2,page14.
SeeSetupScreen4,page15tosetor
disablethepressurealarms.

Threephasesystemsdonot

Key

3 33Key Key

fromthe

10 3A2527L

RunScreens

Run

Run Run

Thisscreendisplays󰘱uid󰘱owsettingsfortheactive
pumpandpro󰘰le.Fluid󰘱owcanbemeasuresinliters
perminute,gallonsperminute,ccperminute,ozper
minute,orcyclesperminute.

NOTE:

NOTE: NOTE:
setupselections.

Figure8RunScreen4,ShowninPressureMode

Screen

Screen Screen

Some󰘰eldsaregrayedout,dependingon

4

4 4

Run

Screen

Run Run

Screen Screen

Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.

NOTE:

NOTE: NOTE:
supportmultiplepumps.

Selectthepro󰘰le(1to4)fromthemenu.

Selectthestopoption
menutostopthepump.

Displaysthemaximum󰘱owrateand
maximumcyclerateasselected
inSetupScreen3,page14.See

SetupScreen4,page15tosetor

disablethe󰘱owalarms.

Displaysthetarget󰘱owrateasselected
inSetupScreen3,page14.

Displaystheminimum󰘱owrateas
selectedinSetupScreen3,page14.

Threephasesystemsdonot

Key

4 44Key Key

fromthe

Run

Run Run

Thisscreendisplaysthecurrentpressurereadingsof
transducers1and2.Pressurecanbedisplayedas
psi,bar,orMPa.SeeSetupScreen23,page23.

Figure9RunScreen5

Screen

Screen Screen

5

5 5

Run

Screen

Run Run

Screen Screen

Displaysthepressureoftransducer1.

Displaysthepressureoftransducer2.

Displaysthepressuredifference
betweentransducer1andtransducer2.

Key

5 55Key Key

SeeSetupScreen4,page15tosetor
disablethe󰘱owalarms.

3A2527L

11

RunScreens

Run

Run Run

Thisscreendisplaysvolumeinformationaboutthe
tank:thevolumedispensedandtheremaining
volume.Thevolumecanbedisplayedaslitersor
gallons.SeeSetupScreen25,page24.

NOTES:

NOTES: NOTES:

•Thescreennumbermaydiffer,dependingonthe

•Thisscreenappearsonlywhentheauxiliaryinput

Figure10RunScreen6

Screen

Screen Screen

featuresthatareenabled.

iscon󰘰guredforthereedswitchonSetupScreen
19:

SeeSetupScreen19,page21.

6

6 6

Run

Screen

Run Run

Screen Screen

Displaysthecurrentcyclerate.

6 66Key Key

Key

Displaysanestimateofthevolume
dispensedoutofthistanksincethelast
resetevent.

Toresetthevolumedispensed:

1.Pressthebottomrightsoftkeyto
enterthescreen:

2.Pressthetoprightsoftkeytoreset
thevolumedispensedto0:

Thevolumeremainingsetstothe
volumeenteredonSetupScreen16.
(SeeSetupScreen16,page19.)

3.Pressthebottomrightsoftkeytoexit
thescreen:

Displaysanestimateoftheremaining
volumeinthesecondarytank,basedon
thelastresetevent.

Run

Run Run

RunScreens7–10displayalogofthelast20alarms,
withdateandtime.

Thecurrentlyactivepumpisdisplayedinaboxat
thetopleftofthescreen.

Forerrorcodes,see

ErrorCodeTroubleshooting,page25.

Figure11RunScreen7

Screens

Screens Screens

7–10

7–10 7–10

12

3A2527L

SetupScreens

Setup

Setup Setup

UsetheSetupscreensforpumpsettingsandaccessoryfeatures.See

ScreenNavigationandEditing,page8forinformationonhowtomakeselectionsandenterdata.

Inactive󰘰eldsaregrayedoutonascreen.

NOTE:

NOTE: NOTE:
1–4,performtheinitialsetuponSetupScreens5–25

Setup

Setup Setup

Usethisscreentosettheoperatingmodefora
selectedpumpandpro󰘰le.

Figure12SetupScreen1

Screens

Screens Screens

Beforesettinguppro󰘰lesonSetupScreens

Screen

Screen Screen

Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.

NOTE:

NOTE: NOTE:
supportmultiplepumps.

Selectthepro󰘰le(1to4)fromthemenu.

1

1 1

Setup

Setup Setup

Screen

Screen Screen

Threephasesystemsdonot

Key

1 11Key Key

toestablishthecon󰘰gurationforyoursystemand
affectthedisplayeddata.

Selecttheoperatingmode
(force/pressureor󰘱ow)fromthe
menu.

•Inforce/pressuremode,themotor

adjuststhepumpspeedtomaintain
the󰘱uidpressurepercentageseton
SetupScreen2.Ifthe󰘱owlimitis
reachedbeforethetargetpressure,
theunitstopsdrivingtothepressure
(ifsetasanalarm).

•In󰘱owmode,themotormaintains

aconstantspeedtomaintainthe
target󰘱owratesetonSetupScreen
3,regardlessofthe󰘱uidpressure,
uptothepump’smaximumworking
pressure.

NOTE:

NOTE: NOTE:
onthreephasemotorsystems.

Ifthesystemisequippedwithaback
pressureregulator(BPR),setthetarget
airpressuretotheBPRfrom0to100
percent(approximately1to100psi).
Leavethe󰘰eldsetto000forasystem
withnoBPR.Thisvaluerepresentsthe
percentagethatisclosedontheBPR.If
thevalueisgreaterthanzerobutthere
isnoBPRsystem,theL6CAerrorcode
appears.

Thissoftkeyisdisabledbydefault,and
onlyappearsifthePro󰘰le Pro󰘰le
checkedonSetupScreen25,page24.
Presstoactivatethepro󰘰lethatyoujust
edited.

Thisselectionisonlyavailable

Pro󰘰le

Lock

Lock Lock

boxis

3A2527L 13

SetupScreens

Setup

Setup Setup

Usethisscreentosetthemaximum,target,and
minimumforce/󰘱uidpressureforaselectedpump
andpro󰘰le.Inforce/pressuremode,youcanset
atargetforce/󰘱uidpressure.In󰘱owmode,you
cansetamaximumforce/󰘱uidpressure.Ineither
force/pressureor󰘱owmode,youcansetaminimum
pressure.SeeSetupScreen4,page15,tospecify
howthesystemwillrespondifthepumpbeginsto
operateoutsideofthesetboundaries.

Figure13SetupScreen2

Screen

Screen Screen

Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.

NOTE:

NOTE: NOTE:
supportmultiplepumps.

Selectthepro󰘰le(1to4)fromthemenu.

Setthemaximumpump󰘱uid
force/pressure,asapercentageof
themaximumpressureofyourpump.

Inforce/pressuremode,settheforce/󰘱uid
pressuretargetasapercentageofthe
maximumpressureofyourpump.This
󰘰eldisnotusedin󰘱owmode.

NOTE:

NOTE: NOTE:
enabled,thetargetpressureisdisplayed
asapressurevalue(psi,bar,MPa)rather
thanapercentageofmaximumpressure.
SeeSetupScreen8,page17toenable
closedlooppressurecontrol.

Optionally,setaminimumpump
force/󰘱uidpressure,asapercentageof
themaximumforce/󰘱uidpressureofyour
pump.

Thissoftkeyisdisabledbydefault,and
onlyappearsifthePro󰘰le Pro󰘰le
checkedonSetupScreen25,page24.
Presstoactivatethepro󰘰lethatyoujust
edited.

2

2 2

Setup

Setup Setup

Screen

Screen Screen

Threephasesystemsdonot

Ifclosedlooppressureis

Key

2 22Key Key

Pro󰘰le

Lock

Lock Lock

boxis

Setup

Setup Setup

Usethisscreentosetyour󰘱owratesettingsfora
selectedpumpandpro󰘰le.Inpressuremode,you
willsetamaximum󰘱owrate.In󰘱owmode,youwill
setatarget󰘱owrate.Ineitherpressureor󰘱owmode,
aminimum󰘱owratemaybeset.SeeSetupScreen
4tospecifyhowthesystemwillrespondifthepump
beginstooperateoutsideofthesetboundaries.

NOTE:

NOTE: NOTE:
valuethatcanbedisplayedis9999.Ifthe󰘰eld
displays####,thesavedvalueisoutofrange.Go
toSetupScreen18,page21andchangethe󰘱ow
ratetoalargerunit.Returntothisscreenandreduce
thesettingtoalowervaluethatwillbewithinthe
display’srange,thenresetthe󰘱owrateunitsto
cc/min.

Figure14SetupScreen3

Screen

Screen Screen

With󰘱owrateunitsofcc/min,themaximum

Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.

NOTE:

NOTE: NOTE:
supportmultiplepumps.

Selectthepro󰘰le(1to4)fromthemenu.

In󰘱owmode,setatarget󰘱owrate.This
󰘰eldisnotusedinpressuremode.

Inpressuremode,setthemaximum󰘱ow
rate.Thesoftwarecalculatesthenumber
ofpumpcyclesneededtoachievethat
󰘱owrate.This󰘰eldisnotusedin󰘱ow
mode.

NOTE:

NOTE: NOTE:
maximum󰘱owratesetting,themotorwill
notrunanderrorcodeWSC_appears.

Optionally,setaminimum󰘱owrate.

Thissoftkeyisdisabledbydefault,and
onlyappearsifthePro󰘰le Pro󰘰le
checkedonSetupScreen25,page24.
Presstoactivatethepro󰘰lethatyoujust
edited.

3

3 3

Setup

Setup Setup

Screen

Screen Screen

Threephasesystemsdonot

Ifthepro󰘰ledoesnothavea

Key

3 33Key Key

Pro󰘰le

Lock

Lock Lock

boxis

14

3A2527L

SetupScreens

Setup

Setup Setup

Usethisscreentospecifyhowthesystemresponds
ifthepumpbeginstooperateoutsideofthepressure
and󰘱owsettingsestablishedonSetupScreen2and
SetupScreen3.Theoperatingmode(pressureor
󰘱ow,setonSetupScreen1)determineswhich󰘰elds
areactive.

Figure15AlarmPreferenceMenu

•/Limit: Limit:
noalert.

–MaximumpressuresettoLimit:Thesystem

–Maximum󰘱owsettoLimit:Thesystemreduces

–Minimumpressureor󰘱owsettoLimit:The

–PressurelimiterrorsincludeP1I_,P2I_,P3I_,

–FlowrateerrorsincludeK1D_,K2D_,K3D_,and

•
problem,butthepumpmaycontinuetorunpast
themaximumorminimumsettingsfor󰘰veseconds
untilthesystem’sabsolutepressureor󰘱ow
boundariesarereached.

•
causeandshutsdownthepump.

NOTE:

NOTE: NOTE:
activemeasurementsarefromtheirsetlimits.

Screen

Screen Screen

Limit:

reducesthe󰘱owifnecessarytopreventthe
pressurefromexceedingthelimit.

thepressureifnecessarytopreventthe󰘱ow
fromexceedingthelimit.

systemtakesnoaction.Usethissettingforno
minimumpressureor󰘱owsetting.

andP4I_.

K4D_.

Deviation:

Deviation: Deviation:

Alarm:

Alarm: Alarm:

Thesystemalertsyoutothealarm

Alerttriggertimevariesbasedonhowfar

4

4 4

Thepumpcontinuestorunandissues

Thesystemalertsyoutothe

Setup

Setup Setup

Toenablethepressurealarm:

•Line1(PressureMaximum):Select
Limit

Limit Limit

Forrunawaycontrol,setthemaximum
󰘱owtoAlarm Alarm
themaximumenteredonSetupScreen

3for󰘰veseconds,analarmsymbol
appearsonthescreenandthepump
shutsdown.

•Line2(PressureMinimum):Select
Limit

Limit Limit

Todetectaplugged󰘰lterorpipe,setthe
minimum󰘱owtoDeviation Deviation
ratedropsbelowtheminimumentered
onSetupScreen3,adeviationsymbol

appearsonthescreentowarnyouto

takeaction.Thepumpcontinuestorun.

Toenablethe󰘱owratealarm:

•Line3(FlowMaximum):SelectLimit Limit
Deviation

Deviation Deviation

Topreventtheconnectedequipment
fromexcessivepressure,setthe
maximumpressuretoLimit.

•Line4(FlowMinimum):SelectLimit Limit
Deviation

Deviation Deviation

Forrunawaycontrol,settheminimum
pressuretoAlarm Alarm
pumpdoesnotchangespeed,butthe
backpressurefalls.Whenthepressure
fallsbelowtheminimumenteredon

SetupScreen2,anAlarmsymbol
appearsonthescreenandthepump
shutsdown.

Todetectaplugged󰘰lterorpipe,setthe
maximumpressuretoDeviation Deviation
thepressureexceedsthemaximum
enteredonSetupScreen2,aDeviation

symbol
warnyoutotakeaction.Thepump
continuestorun.

Thissoftkeyisdisabledbydefault,and
onlyappearsifthePro󰘰le Pro󰘰le
checkedonSetupScreen23,page23.
Presstoactivatethepro󰘰lethatyoujust
edited.

Screen

Screen Screen

Deviation

,Deviation Deviation

Alarm

Deviation

,Deviation Deviation

,orAlarm Alarm

.Ifthe󰘱owrateexceeds

,orAlarm Alarm

Deviation

Alarm

,orAlarm Alarm

Alarm

,orAlarm Alarm

Alarm

.Ifahosebursts,the

appearsonthescreento

Pro󰘰le

Key

4 44Key Key

Alarm

.

Alarm

.

.Ifthe󰘱ow

Limit

.

Limit

.

Deviation

Lock

Lock Lock

.When

boxis

,

,

3A2527L 15

SetupScreens

Setup

Setup Setup

Usethisscreentosetthelowerpumpsize(cc)of
eachpump.Thedefaultisblank;selectthecorrect
lowersize,orcustom.Ifcustomisselected,enterthe
sizeofthelowerincc.Thisscreenalsoactivatesjog
mode,allowingyoutopositionthemotor/pumpshaft
forconnectionordisconnection.

NOTE:

NOTE: NOTE:
theselectedloweris750cc,topreventexceedingthe
pressureratingofthelower.

Figure16SetupScreen5

Screen

Screen Screen

Themotorwilllimititspressureoutputwhen

5

5 5

Setup

Setup Setup

Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.

NOTE:

NOTE: NOTE:
supportmultiplepumps.

Selecttoenablejogmode.Usethe
arrowkeystomovethemotoror
pumpshaftupordown.

Selectthecorrectpumplowersize
fromthemenu.Thedefaultisblank.
Ifcustomisselected,a󰘰eldopens
foryoutoinputthesizeofthelower
incc.

•Supplypumps

Screen

Screen Screen

Threephasesystemsdonot

Key

5 55Key Key

Setup

Setup Setup

Usethisscreentoviewthegrandtotalizervalueand
tosetorresetthebatchtotalizer.

Figure17SetupScreen6

Setup

Setup Setup

Usethisscreentosetthemaintenanceinterval(in
cycles)foreachpump.Thescreenalsodisplaysthe
currentcyclecount.ErrorcodeMND_appearswhen
thecounterreaches0(zero).

Screen

Screen Screen

Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.

NOTE:

NOTE: NOTE:
supportmultiplepumps.

Displaysthecurrentgrandtotalofpump
cycles.This󰘰eldcannotbereset.

Displaysthebatchtotalinselected
volumeunits.

Resetsthebatchtotalizertozero.

Screen

Screen Screen

6

6 6

Setup

Setup Setup

Screen

Screen Screen

Threephasesystemsdonot

7

7 7

Key

6 66Key Key

–145cc
–180cc
–220cc
–290cc

•Circpumps

–750cc*
–1000cc
–1500cc
–2000cc
–2500cc

*When750ccisselected,the
maximumforceiscappedto75%
topreventoverpressurizingthe
pump.

16 3A2527L

Figure18SetupScreen7

Setup

Setup Setup

Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.

NOTE:

NOTE: NOTE:
supportmultiplepumps.

Setthemaintenanceinterval(incycles)
foreachpump.

Threephasesystemsdonot

Screen

Screen Screen

7 77Key Key

Key

SetupScreens

Setup

Setup Setup

Usethisscreentosetupthepressurefor
transducer1.Selectingatransducerandapump
activatesclosedlooppressurecontrol.

NOTE:

NOTE: NOTE:
transducertobeinstallednearthepumpoutlet.

Figure19SetupScreen8

Screen

Screen Screen

Closedlooppressurecontrolrequiresthe

Selectfromthemenuoptions(500psior
5000psi)toenablethetransducer.

Thisoptionenablesclosedlooppressure
controlandassignsthetransducertoa
pump.

•Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.

•Forthreephasepumps,selectpump

1.

Enterthecalibrationscalefactorfromthe
transducerlabel.

8

8 8

Setup

Setup Setup

Screen

Screen Screen

Key

8 88Key Key

Setup

Setup Setup

Usethisscreentosetupthepressurefortransducer

2.ThetypicalapplicationismonitoringBPR󰘱uid
pressure.

Figure20SetupScreen9

Screen

Screen Screen

Selectfromthemenuoptions(500psior
5000psi)toenablethetransducer.

Enterthecalibrationscalefactorfromthe
transducerlabel.

Enterthecalibrationoffsetvaluefromthe
transducerlabel.

Displaysthecurrenttransducerreading.

9

9 9

Setup

Setup Setup

Screen

Screen Screen

Key

9 99Key Key

Enterthecalibrationoffsetvaluefromthe
transducerlabel.

Displaysthecurrenttransducerreading.

3A2527L

17