Graco E-Flo, 3A2527L User Manual

Instructions-Parts

E

Flo®

E E

- --Flo® Flo®

DC

DC DC

User

User User
For

For For

Control

Control Control

Interface

Interface Interface

professional

professional professional

Module

Module Module

for

Flo®

DC

for for

E EE- --Flo® Flo®

use

only.

use use

only. only.

Pumps

DC DC

Pumps Pumps

Kit

Kit Kit

with

an

with with

Advanced

an an

Advanced Advanced

Motor.

Motor. Motor.

EN

3A2527L

Important

Important Important
Readallwarningsandinstructionsinthismanual,thesupplied
ADCMmanual,andtheE-FloDCmanualsbeforeusingthe
equipment.Save Save

See manual 332013 (supplied) for
complete warnings and approvals for
24L097 Advanced Display Control
Module (ADCM).

Safety

Safety Safety

Instructions

Instructions Instructions

Save

these

these these

instructions.

instructions. instructions.

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents

Contents Contents

RelatedManuals................................................3

Models...............................................................3

ControlModule...................................................4

Installation..........................................................4

InstalltheControlModule.............................4

CableConnection........................................5

Operation...........................................................6

ModuleScreens...........................................6

ModuleKeys................................................6

ScreenNavigationandEditing......................8

InitialSetup.................................................8

RunScreens......................................................9

RunScreen1..............................................9

RunScreen2..............................................10

RunScreen3..............................................10

RunScreen4..............................................11

RunScreen5..............................................11

RunScreen6..............................................12

RunScreens7–10.......................................12

SetupScreens....................................................13

SetupScreen1............................................13

SetupScreen2............................................14

SetupScreen3............................................14

SetupScreen4............................................15

SetupScreen5............................................16

SetupScreen6............................................16

SetupScreen7............................................16

SetupScreen8............................................17

SetupScreen9............................................17

SetupScreen10..........................................18

SetupScreens11and12.............................18

SetupScreens13and14.............................18

SetupScreen15..........................................19

SetupScreen16..........................................19

SetupScreen17..........................................20

SetupScreen18..........................................21

SetupScreen19..........................................21

SetupScreen20..........................................22

SetupScreen21..........................................22

SetupScreen22..........................................23

SetupScreen23..........................................23

SetupScreen24..........................................24

SetupScreen25..........................................24

ErrorCodeTroubleshooting................................25

Parts..................................................................29

Accessories........................................................31

BPRControllerKit24V001...........................31

Run/StopSwitchKit16U729.........................32

PressureTransducerKitfor4-ballpumps

24R050,PressureTransducerKit

for2-ballpumps24Y245.................33

AppendixA-ModbusVariableMap.....................34

AppendixB-PumpControlfromaPLC...............51

AppendixC-ControlModuleProgramming...........54

CaliforniaProposition65.....................................55

2

3A2527L

RelatedManuals

Related

Related Related

Manual

Manual Manual
English

English English

3A2526

3A2096

332013

3A0539Instructions-PartsManual,4–BallLowers

334359

3A4030Instructions,IntelligentPaintKitchen

Models

Models Models

24P821BDisplayonly

24P822B

in

in in

Part

Part Part

Manuals

Manuals Manuals

Description

Description Description

Instructions-PartsManual,E-FloDCMotor

Instructions-PartsManual,E-FloDC4-BallPistonPumps

Instructions-PartsManual,forAdvancedDisplayControlModule(ADCM)

Instructions-PartsManual,E-FloDC2000,3000,and4000CirculationPumps

No.

No. No.

Series

Series Series

Singlephase

Description

Description Description

24X599B

17V232BThreephase

17V233B

Singlephase(forusewithmotormodelsEM0014andEM0024only)

ThreePhase(EM1014andEM1024only)

3A2527L 3

ControlModule

Control

Control Control

TheControlModuleprovidestheinterfaceforuserstoenterselectionsandviewinformationrelatedtosetup
andoperation.

Thescreenbacklightisfactorysettoremainon,evenwithoutscreenactivity.SeeSetupScreen19,page21to
setthebrightnessandbacklighttimer.Pressanykeytorestorethesettings.

Keysareusedtoinputnumericaldata,entersetupscreens,navigatewithinascreen,scrollthroughscreens,
andselectsetupvalues.

Installation

Installation Installation

Install

Install Install

1.Shutoffandlockoutpowertothemotor.

2.Forsinglephasemodelsonly,installthejumper

the

the the

connector(5)overthetoptwoterminalsofthe
motor,usingthescrew(5a).Threephasemodels
donothaveajumperconnector.

NOTE:

NOTE: NOTE:
seeAppendixAintheE-FloDCMotorManual
(3A2526),wherethecontrolmoduleisthe
referencedintrinsicallysafe(IS)apparatus.

Module

Module Module

Control

Control Control

Toconnectupto8motorstogether,

Module

Module Module

3.Assemblethebracketkit(6a-6f)andtheholder
andtie(11,12)asshown.

4.Installthemodule(1)inthebracket(6a),making
surethetabsatthebottomofthebracketengage
theslotsinthemodule,andthelipatthetopof
thebracketholdsthemodulesecurelyinplace.

5.Connecttheaccessorycable(C),usingthe
tie(12)asastrainreliefasshown.See

CableConnection,page5.

6.Restorepowertothemotor.

NOTE:

NOTE: NOTE:
differentmulti-unittopologies.

SeeAppendixCforinformationabout

Figure1InstalltheControlModule(SinglePhaseModelShown)

4

3A2527L

Installation

Cable

Cable Cable

Orderanaccessorycable(C)fromTable1.ConnectthecabletoPort3onthebottomofthecontrolmodule
(seeFig.2).Connecttheotherendtothepowerterminal(PT)onthemotor(seeFig.3).Connectother
cablesasdescribedinTable2.

Table

Table Table

Cable

Cable Cable
No.

No. No.

16P911

16P912

Table

Table Table

ADCM

ADCM ADCM
Number

Number Number

1

2

Connection

Connection Connection

CAN

1 11CAN CAN

2 22ADCM ADCM

Cables

Cables Cables

Part

Part Part

ADCM

Port

Port Port

Description

Description Description

IntrinsicallysafeCANcable,female
xfemale,3ft(1m)

IntrinsicallysafeCANcable,female
xfemale,25ft(8m)

Cable

Connections

Cable Cable

Connections Connections

Connector

Connector Connector

FiberOpticRX-toFiberOptic
ConverterModule

FiberOpticTX-toFiberOptic
ConverterModule

Purpose

Purpose Purpose

Figure2ADCMConnectors

3

4

5

6

7

8BPRcontrol4-20mAoutput

9PrimaryTankLevelMonitor

10Pressuretransducer2

PowerandCANcommunication

•Start/Stopinput(pin2)

•Fillpumpoutput(pin3)

•Reedswitchinput(pin4)

•Agitatorhaltinput(pin4)

•Tankhighoutput(pin4)

•Tanklowoutput(pin4)

•Auxiliaryoutput(pin4)

FiberOpticRX-tonextADCM

FiberOpticTX-tonextADCM

Pressuretransducer1

Figure3MotorPowerTerminal

3A2527L 5

Operation

Operation

Operation Operation

Module

Module Module

TheControlModulehastwosetsofscreens:
RunandSetup.Fordetailedinformationsee

RunScreens,page9,andSetupScreens,page13.

PresstotogglebetweentheRunscreensand
theSetupscreens.

InformationdisplayedontheRunandSteup
screenscorrespondstotheModbusRegisters.See

AppendixA-ModbusVariableMap,page34.

NOTE:

NOTE: NOTE:
loadrequirements.

Module

Module Module

Figure4isaviewofthecontrolmoduledisplayand
keys.Table2explainsthefunctionofthemembrane
keysonthecontrolmodule.Asyoumovethrough
thescreens,youwillnoticethatmostinformation
iscommunicatedusingiconsratherthanwords
tosimplifyglobalcommunication.Thedetailed
screendescriptionsinRunScreens,page9,and

SetupScreens,page13,explainwhateachicon

Screens

Screens Screens

Thescreenautomaticallydimsbasedonthe

Keys

Keys Keys

represents.Thetwosoftkeysaremembranebuttons
whosefunctioncorrelateswiththescreencontentto
theimmediateleftofthebutton.

NOTICE

NOTICE NOTICE

Topreventdamagetothesoftkeybuttons,donot
pressthebuttonswithsharpobjectssuchaspens,
plasticcards,or󰘰ngernails.

Figure4ControlModuleKeypadandDisplay

6 3A2527L

Operation

Table

Table Table

alarmtoclear,thiskeysetstheactivepump’s

󰘰eldsonascreen,ortoincreaseordecrease

thenumericvaluesina󰘰eldthatcanbeedited.

Module

3 33Module Module

Toggle:

Toggle: Toggle:

Cancel/Error

Cancel/Error Cancel/Error

thecausehasbeen󰘰xed.Whenthereisno

pro󰘰letoStop.Alsousedtocancelthedata

enteredandreturntotheoriginaldata.

NOTE:

NOTE: NOTE:

disabledinSetupScreen16.

Up/Down

Up/Down Up/Down

Keys

Keys Keys

Membrane

Membrane Membrane

TogglebetweentheRunscreens

andSetupscreens.

Reset:

Reset: Reset:

Thepumpstopfunctioncanbe

Arrows:

Arrows: Arrows:

Movebetweenscreensor

Keys

Keys Keys

Clearthealarmafter

Softkeys

Softkeys Softkeys

Enter

Screen:

Enter Enter

Screen: Screen:

AlsochangesthefunctionoftheUp/Downarrows

sotheymovebetweendata󰘰eldsonthescreen,

Enter:

Enter: Enter:

Presstoactivatea󰘰eldforeditingortoaccept

thehighlightedselectiononamenu.

Highlightdatathatcanbeedited.

ratherthanbetweenscreens.

Exit

Screen:

Exit Exit

Screen: Screen:

Exitdataediting.

Softkeys:

Softkeys: Softkeys:

Softkeyscolumnsatright.

Variesbyscreen.Seethe

Right:

Right: Right:

Movetotherightwheneditingnumber󰘰elds.Press

againtoaccepttheentrywhenalldigitsarecorrect.

Reset:

Reset: Reset:

Activate

Activate Activate

andonlyappearsonSetupScreens1–4ifthePro󰘰le Pro󰘰le

Lock

Lock Lock

Search:

Search: Search:

Acknowledge:

Acknowledge: Acknowledge:

Pro󰘰le:

Pro󰘰le: Pro󰘰le:

boxischeckedonSetupScreen25,page24.

Presstoactivatethepro󰘰lejustedited.

PressinRunScreen1tomaketheactive

Resettotalizertozero.

Thissoftkeyisdisabledbydefault,

pumpblinkforidenti󰘰cation.

Presstoacknowledgethatasoftware

updatehasconcluded.

Pro󰘰le

3A2527L

7

Operation

Screen

Screen Screen

Refertothissectionforinstructionsonnavigating
screens,enteringinformation,andmakingselections.

All

Screens

All All

Screens Screens

•Usetheupanddownarrowkeystomove
betweenscreens.

•Presstheenterscreenkey
The󰘰rstdata󰘰eldonthescreenishighlighted.

•Usethearrowkeys
thatyouwanttochange.

•Presstheenterkey

•Pressthecancelkey

•Whenalldataiscorrect,presstheexitscreen

key

downarrowkeys

screen,orthetoggleicon
SetupscreensandRunscreens.

Menu

Menu Menu

Navigation

Navigation Navigation

toexitthescreen.Thenusetheupand

Fields

Fields Fields

and

and and

toedit.

tocancel.

tomovetoanew

tohighlightthedata

Editing

Editing Editing

tomovebetween

toenterascreen.

Check

Check Check

Acheckbox󰘰eldisusedtoenableordisablefeatures
inthesoftware.

•Presstheenterkey

•Thefeatureisenabledifacheck

Reset

Reset Reset

Thereset󰘰eldisusedfortotalizers.Pressthe
totalizerresetkey

Initial

Initial Initial

NOTE:

NOTE: NOTE:
Screens1through4,youmustsetupthesystem
parametersinSetupScreens5through25,as
follows.

1.Pressthelockicon

2.ScrolltoSetupScreen5.

Box

Fields

Box Box

Fields Fields

totogglebetweenacheck

andanemptybox.

Field

Field Field

toresetthe󰘰eldtozero.

Setup

Setup Setup

Beforecreatingthepumppro󰘰lesinSetup

toentertheSetup

screens.SetupScreen1appears.

isinthebox.

•Usetheupanddownarrowkeys
highlightthecorrectchoicefromthemenu.

•Presstheentericon

Number

Number Number

•The󰘰rstdigitinthe󰘰eldishighlighted.Usethe

•Presstherightarrowkey

•Whenalldigitsarecorrect,presstherightarrow

Fields

Fields Fields

upanddownarrowkeys
number.

digit.

key

againtoaccept.

toselect.

tochangethe

tomovetothenext

to

3.SeeSetupScreen5,page16,andselectthe
lowerusedinyoursystem.

4.Continuesettingthesystemparameters
onSetupScreen6,page16through

SetupScreen25,page24.

5.ScrolltoSetupScreen1.Establish
thepro󰘰lesforeachpump.See

SetupScreen1,page13through
SetupScreen4,page15.

8 3A2527L

RunScreens

Run

Run Run

TheRunscreensdisplaycurrenttargetvaluesand
performanceforaselectedpumpandpro󰘰le.Any
alarmsdisplayinthesidebarattherightofthe
screen.Screens7–10and11–14displayalogofthe
last20alarmsfortheactivepump.

Theactivepumpandpro󰘰lemaybechangedinRun
Screens1,2,and3.

Screens

Screens Screens

Run

Run Run

Thisscreendisplaysinformationforaselected
pumpandpro󰘰le.Aboxaroundaniconindicates
whichmodetheactivepumpandpro󰘰leisrunning
(pressureor󰘱ow).

Figure5RunScreen1

Screen

Screen Screen

1

1 1

Run

Screen

Run Run

Screen Screen

Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.

NOTE:

NOTE: NOTE:
supportmultiplepumps.

Selectthepro󰘰le(1to4)fromthemenu.

Selectthestopoption
menutostopthepump.

Displaysthecurrentpumpspeedin
cyclesperminute.

Threephasesystemsdonot

Key

1 11Key Key

fromthe

Displaysthecurrentpumppressureas
apercentage.Ifatransducerisused,
thisiconisreplacedbythepressure
icon.Tosetupapressuretransducer,
seeSetupScreen8,page17and

SetupScreen9,page17.

Displayscurrent󰘱owrateinunitsas
selectedinSetupScreen18,page21.

Signalstheactivepumptoblinkcode9
foridenti󰘰cation.

3A2527L 9

RunScreens

Run

Run Run

Thisscreendisplaysinformationforcontrollingan
electricagitatorusingthesupervisortopasson
thecontrolsetpointtoaVariableFrequencyDrive
(VFD),alsoknownasaninverter.

Figure6RunScreen2

Screen

Screen Screen

2

2 2

Run

Screen

Run Run

Screen Screen

Selectthisboxandsetthespeed
setpointfortheagitatorfrom0–100%.

Selectthisboxtoputagitator
controlinlocalonlymode.Setpoint
andEnable/Disablerequestsfrom
PLC/Supervisorwillbeignored.

Selectthisboxandholdthesoftkeyto
manuallyrunthepumpintheselected
pro󰘰le.Thisfeatureallowstheuserto
runthemotorpastthetanklevellow
alarmtoemptythetank.

Selectthisboxandholdthesoftkey
buttontomanuallycontrolthe󰘰llpump
solenoidoutput.

Currentprimarytankvolumeinpercent.

The󰘰eldispopulatedwithdataonly
whenthetanksensorisenabled.See

SetupScreen19,page21.

Key

2 22Key Key

Run

Run Run

Thisscreendisplayspressuresettingsfortheactive
pumpandpro󰘰le.Pressurecanbemeasuredinpsi,
bar,andMPa.

NOTE:

NOTE: NOTE:
setupselections.

Figure7RunScreen3,ShowninPressureMode

Screen

Screen Screen

Some󰘰eldsaregrayedout,dependingon

3

3 3

Run

Screen

Run Run

Screen Screen

Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.

NOTE:

NOTE: NOTE:
supportmultiplepumps.

Selectthepro󰘰le(1to4)fromthemenu.

Selectthestopoption
menutostopthepump.

Displaysthemaximum󰘱uidpressureas
selectedinSetupScreen2,page14.
SeeSetupScreen4,page15tosetor
disablethepressurealarms.

Displaysthetargetpressureasselected
inSetupScreen2,page14.

Displaystheminimum󰘱uidpressureas
selectedinSetupScreen2,page14.
SeeSetupScreen4,page15tosetor
disablethepressurealarms.

Threephasesystemsdonot

Key

3 33Key Key

fromthe

10 3A2527L

RunScreens

Run

Run Run

Thisscreendisplays󰘱uid󰘱owsettingsfortheactive
pumpandpro󰘰le.Fluid󰘱owcanbemeasuresinliters
perminute,gallonsperminute,ccperminute,ozper
minute,orcyclesperminute.

NOTE:

NOTE: NOTE:
setupselections.

Figure8RunScreen4,ShowninPressureMode

Screen

Screen Screen

Some󰘰eldsaregrayedout,dependingon

4

4 4

Run

Screen

Run Run

Screen Screen

Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.

NOTE:

NOTE: NOTE:
supportmultiplepumps.

Selectthepro󰘰le(1to4)fromthemenu.

Selectthestopoption
menutostopthepump.

Displaysthemaximum󰘱owrateand
maximumcyclerateasselected
inSetupScreen3,page14.See

SetupScreen4,page15tosetor

disablethe󰘱owalarms.

Displaysthetarget󰘱owrateasselected
inSetupScreen3,page14.

Displaystheminimum󰘱owrateas
selectedinSetupScreen3,page14.

Threephasesystemsdonot

Key

4 44Key Key

fromthe

Run

Run Run

Thisscreendisplaysthecurrentpressurereadingsof
transducers1and2.Pressurecanbedisplayedas
psi,bar,orMPa.SeeSetupScreen23,page23.

Figure9RunScreen5

Screen

Screen Screen

5

5 5

Run

Screen

Run Run

Screen Screen

Displaysthepressureoftransducer1.

Displaysthepressureoftransducer2.

Displaysthepressuredifference
betweentransducer1andtransducer2.

Key

5 55Key Key

SeeSetupScreen4,page15tosetor
disablethe󰘱owalarms.

3A2527L

11

RunScreens

Run

Run Run

Thisscreendisplaysvolumeinformationaboutthe
tank:thevolumedispensedandtheremaining
volume.Thevolumecanbedisplayedaslitersor
gallons.SeeSetupScreen25,page24.

NOTES:

NOTES: NOTES:

•Thescreennumbermaydiffer,dependingonthe

•Thisscreenappearsonlywhentheauxiliaryinput

Figure10RunScreen6

Screen

Screen Screen

featuresthatareenabled.

iscon󰘰guredforthereedswitchonSetupScreen
19:

SeeSetupScreen19,page21.

6

6 6

Run

Screen

Run Run

Screen Screen

Displaysthecurrentcyclerate.

6 66Key Key

Key

Displaysanestimateofthevolume
dispensedoutofthistanksincethelast
resetevent.

Toresetthevolumedispensed:

1.Pressthebottomrightsoftkeyto
enterthescreen:

2.Pressthetoprightsoftkeytoreset
thevolumedispensedto0:

Thevolumeremainingsetstothe
volumeenteredonSetupScreen16.
(SeeSetupScreen16,page19.)

3.Pressthebottomrightsoftkeytoexit
thescreen:

Displaysanestimateoftheremaining
volumeinthesecondarytank,basedon
thelastresetevent.

Run

Run Run

RunScreens7–10displayalogofthelast20alarms,
withdateandtime.

Thecurrentlyactivepumpisdisplayedinaboxat
thetopleftofthescreen.

Forerrorcodes,see

ErrorCodeTroubleshooting,page25.

Figure11RunScreen7

Screens

Screens Screens

7–10

7–10 7–10

12

3A2527L

SetupScreens

Setup

Setup Setup

UsetheSetupscreensforpumpsettingsandaccessoryfeatures.See

ScreenNavigationandEditing,page8forinformationonhowtomakeselectionsandenterdata.

Inactive󰘰eldsaregrayedoutonascreen.

NOTE:

NOTE: NOTE:
1–4,performtheinitialsetuponSetupScreens5–25

Setup

Setup Setup

Usethisscreentosettheoperatingmodefora
selectedpumpandpro󰘰le.

Figure12SetupScreen1

Screens

Screens Screens

Beforesettinguppro󰘰lesonSetupScreens

Screen

Screen Screen

Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.

NOTE:

NOTE: NOTE:
supportmultiplepumps.

Selectthepro󰘰le(1to4)fromthemenu.

1

1 1

Setup

Setup Setup

Screen

Screen Screen

Threephasesystemsdonot

Key

1 11Key Key

toestablishthecon󰘰gurationforyoursystemand
affectthedisplayeddata.

Selecttheoperatingmode
(force/pressureor󰘱ow)fromthe
menu.

•Inforce/pressuremode,themotor

adjuststhepumpspeedtomaintain
the󰘱uidpressurepercentageseton
SetupScreen2.Ifthe󰘱owlimitis
reachedbeforethetargetpressure,
theunitstopsdrivingtothepressure
(ifsetasanalarm).

•In󰘱owmode,themotormaintains

aconstantspeedtomaintainthe
target󰘱owratesetonSetupScreen
3,regardlessofthe󰘱uidpressure,
uptothepump’smaximumworking
pressure.

NOTE:

NOTE: NOTE:
onthreephasemotorsystems.

Ifthesystemisequippedwithaback
pressureregulator(BPR),setthetarget
airpressuretotheBPRfrom0to100
percent(approximately1to100psi).
Leavethe󰘰eldsetto000forasystem
withnoBPR.Thisvaluerepresentsthe
percentagethatisclosedontheBPR.If
thevalueisgreaterthanzerobutthere
isnoBPRsystem,theL6CAerrorcode
appears.

Thissoftkeyisdisabledbydefault,and
onlyappearsifthePro󰘰le Pro󰘰le
checkedonSetupScreen25,page24.
Presstoactivatethepro󰘰lethatyoujust
edited.

Thisselectionisonlyavailable

Pro󰘰le

Lock

Lock Lock

boxis

3A2527L 13

SetupScreens

Setup

Setup Setup

Usethisscreentosetthemaximum,target,and
minimumforce/󰘱uidpressureforaselectedpump
andpro󰘰le.Inforce/pressuremode,youcanset
atargetforce/󰘱uidpressure.In󰘱owmode,you
cansetamaximumforce/󰘱uidpressure.Ineither
force/pressureor󰘱owmode,youcansetaminimum
pressure.SeeSetupScreen4,page15,tospecify
howthesystemwillrespondifthepumpbeginsto
operateoutsideofthesetboundaries.

Figure13SetupScreen2

Screen

Screen Screen

Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.

NOTE:

NOTE: NOTE:
supportmultiplepumps.

Selectthepro󰘰le(1to4)fromthemenu.

Setthemaximumpump󰘱uid
force/pressure,asapercentageof
themaximumpressureofyourpump.

Inforce/pressuremode,settheforce/󰘱uid
pressuretargetasapercentageofthe
maximumpressureofyourpump.This
󰘰eldisnotusedin󰘱owmode.

NOTE:

NOTE: NOTE:
enabled,thetargetpressureisdisplayed
asapressurevalue(psi,bar,MPa)rather
thanapercentageofmaximumpressure.
SeeSetupScreen8,page17toenable
closedlooppressurecontrol.

Optionally,setaminimumpump
force/󰘱uidpressure,asapercentageof
themaximumforce/󰘱uidpressureofyour
pump.

Thissoftkeyisdisabledbydefault,and
onlyappearsifthePro󰘰le Pro󰘰le
checkedonSetupScreen25,page24.
Presstoactivatethepro󰘰lethatyoujust
edited.

2

2 2

Setup

Setup Setup

Screen

Screen Screen

Threephasesystemsdonot

Ifclosedlooppressureis

Key

2 22Key Key

Pro󰘰le

Lock

Lock Lock

boxis

Setup

Setup Setup

Usethisscreentosetyour󰘱owratesettingsfora
selectedpumpandpro󰘰le.Inpressuremode,you
willsetamaximum󰘱owrate.In󰘱owmode,youwill
setatarget󰘱owrate.Ineitherpressureor󰘱owmode,
aminimum󰘱owratemaybeset.SeeSetupScreen
4tospecifyhowthesystemwillrespondifthepump
beginstooperateoutsideofthesetboundaries.

NOTE:

NOTE: NOTE:
valuethatcanbedisplayedis9999.Ifthe󰘰eld
displays####,thesavedvalueisoutofrange.Go
toSetupScreen18,page21andchangethe󰘱ow
ratetoalargerunit.Returntothisscreenandreduce
thesettingtoalowervaluethatwillbewithinthe
display’srange,thenresetthe󰘱owrateunitsto
cc/min.

Figure14SetupScreen3

Screen

Screen Screen

With󰘱owrateunitsofcc/min,themaximum

Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.

NOTE:

NOTE: NOTE:
supportmultiplepumps.

Selectthepro󰘰le(1to4)fromthemenu.

In󰘱owmode,setatarget󰘱owrate.This
󰘰eldisnotusedinpressuremode.

Inpressuremode,setthemaximum󰘱ow
rate.Thesoftwarecalculatesthenumber
ofpumpcyclesneededtoachievethat
󰘱owrate.This󰘰eldisnotusedin󰘱ow
mode.

NOTE:

NOTE: NOTE:
maximum󰘱owratesetting,themotorwill
notrunanderrorcodeWSC_appears.

Optionally,setaminimum󰘱owrate.

Thissoftkeyisdisabledbydefault,and
onlyappearsifthePro󰘰le Pro󰘰le
checkedonSetupScreen25,page24.
Presstoactivatethepro󰘰lethatyoujust
edited.

3

3 3

Setup

Setup Setup

Screen

Screen Screen

Threephasesystemsdonot

Ifthepro󰘰ledoesnothavea

Key

3 33Key Key

Pro󰘰le

Lock

Lock Lock

boxis

14

3A2527L

SetupScreens

Setup

Setup Setup

Usethisscreentospecifyhowthesystemresponds
ifthepumpbeginstooperateoutsideofthepressure
and󰘱owsettingsestablishedonSetupScreen2and
SetupScreen3.Theoperatingmode(pressureor
󰘱ow,setonSetupScreen1)determineswhich󰘰elds
areactive.

Figure15AlarmPreferenceMenu

•/Limit: Limit:
noalert.

–MaximumpressuresettoLimit:Thesystem

–Maximum󰘱owsettoLimit:Thesystemreduces

–Minimumpressureor󰘱owsettoLimit:The

–PressurelimiterrorsincludeP1I_,P2I_,P3I_,

–FlowrateerrorsincludeK1D_,K2D_,K3D_,and

•
problem,butthepumpmaycontinuetorunpast
themaximumorminimumsettingsfor󰘰veseconds
untilthesystem’sabsolutepressureor󰘱ow
boundariesarereached.

•
causeandshutsdownthepump.

NOTE:

NOTE: NOTE:
activemeasurementsarefromtheirsetlimits.

Screen

Screen Screen

Limit:

reducesthe󰘱owifnecessarytopreventthe
pressurefromexceedingthelimit.

thepressureifnecessarytopreventthe󰘱ow
fromexceedingthelimit.

systemtakesnoaction.Usethissettingforno
minimumpressureor󰘱owsetting.

andP4I_.

K4D_.

Deviation:

Deviation: Deviation:

Alarm:

Alarm: Alarm:

Thesystemalertsyoutothealarm

Alerttriggertimevariesbasedonhowfar

4

4 4

Thepumpcontinuestorunandissues

Thesystemalertsyoutothe

Setup

Setup Setup

Toenablethepressurealarm:

•Line1(PressureMaximum):Select
Limit

Limit Limit

Forrunawaycontrol,setthemaximum
󰘱owtoAlarm Alarm
themaximumenteredonSetupScreen

3for󰘰veseconds,analarmsymbol
appearsonthescreenandthepump
shutsdown.

•Line2(PressureMinimum):Select
Limit

Limit Limit

Todetectaplugged󰘰lterorpipe,setthe
minimum󰘱owtoDeviation Deviation
ratedropsbelowtheminimumentered
onSetupScreen3,adeviationsymbol

appearsonthescreentowarnyouto

takeaction.Thepumpcontinuestorun.

Toenablethe󰘱owratealarm:

•Line3(FlowMaximum):SelectLimit Limit
Deviation

Deviation Deviation

Topreventtheconnectedequipment
fromexcessivepressure,setthe
maximumpressuretoLimit.

•Line4(FlowMinimum):SelectLimit Limit
Deviation

Deviation Deviation

Forrunawaycontrol,settheminimum
pressuretoAlarm Alarm
pumpdoesnotchangespeed,butthe
backpressurefalls.Whenthepressure
fallsbelowtheminimumenteredon

SetupScreen2,anAlarmsymbol
appearsonthescreenandthepump
shutsdown.

Todetectaplugged󰘰lterorpipe,setthe
maximumpressuretoDeviation Deviation
thepressureexceedsthemaximum
enteredonSetupScreen2,aDeviation

symbol
warnyoutotakeaction.Thepump
continuestorun.

Thissoftkeyisdisabledbydefault,and
onlyappearsifthePro󰘰le Pro󰘰le
checkedonSetupScreen23,page23.
Presstoactivatethepro󰘰lethatyoujust
edited.

Screen

Screen Screen

Deviation

,Deviation Deviation

Alarm

Deviation

,Deviation Deviation

,orAlarm Alarm

.Ifthe󰘱owrateexceeds

,orAlarm Alarm

Deviation

Alarm

,orAlarm Alarm

Alarm

,orAlarm Alarm

Alarm

.Ifahosebursts,the

appearsonthescreento

Pro󰘰le

Key

4 44Key Key

Alarm

.

Alarm

.

.Ifthe󰘱ow

Limit

.

Limit

.

Deviation

Lock

Lock Lock

.When

boxis

,

,

3A2527L 15

SetupScreens

Setup

Setup Setup

Usethisscreentosetthelowerpumpsize(cc)of
eachpump.Thedefaultisblank;selectthecorrect
lowersize,orcustom.Ifcustomisselected,enterthe
sizeofthelowerincc.Thisscreenalsoactivatesjog
mode,allowingyoutopositionthemotor/pumpshaft
forconnectionordisconnection.

NOTE:

NOTE: NOTE:
theselectedloweris750cc,topreventexceedingthe
pressureratingofthelower.

Figure16SetupScreen5

Screen

Screen Screen

Themotorwilllimititspressureoutputwhen

5

5 5

Setup

Setup Setup

Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.

NOTE:

NOTE: NOTE:
supportmultiplepumps.

Selecttoenablejogmode.Usethe
arrowkeystomovethemotoror
pumpshaftupordown.

Selectthecorrectpumplowersize
fromthemenu.Thedefaultisblank.
Ifcustomisselected,a󰘰eldopens
foryoutoinputthesizeofthelower
incc.

•Supplypumps

Screen

Screen Screen

Threephasesystemsdonot

Key

5 55Key Key

Setup

Setup Setup

Usethisscreentoviewthegrandtotalizervalueand
tosetorresetthebatchtotalizer.

Figure17SetupScreen6

Setup

Setup Setup

Usethisscreentosetthemaintenanceinterval(in
cycles)foreachpump.Thescreenalsodisplaysthe
currentcyclecount.ErrorcodeMND_appearswhen
thecounterreaches0(zero).

Screen

Screen Screen

Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.

NOTE:

NOTE: NOTE:
supportmultiplepumps.

Displaysthecurrentgrandtotalofpump
cycles.This󰘰eldcannotbereset.

Displaysthebatchtotalinselected
volumeunits.

Resetsthebatchtotalizertozero.

Screen

Screen Screen

6

6 6

Setup

Setup Setup

Screen

Screen Screen

Threephasesystemsdonot

7

7 7

Key

6 66Key Key

–145cc
–180cc
–220cc
–290cc

•Circpumps

–750cc*
–1000cc
–1500cc
–2000cc
–2500cc

*When750ccisselected,the
maximumforceiscappedto75%
topreventoverpressurizingthe
pump.

16 3A2527L

Figure18SetupScreen7

Setup

Setup Setup

Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.

NOTE:

NOTE: NOTE:
supportmultiplepumps.

Setthemaintenanceinterval(incycles)
foreachpump.

Threephasesystemsdonot

Screen

Screen Screen

7 77Key Key

Key

SetupScreens

Setup

Setup Setup

Usethisscreentosetupthepressurefor
transducer1.Selectingatransducerandapump
activatesclosedlooppressurecontrol.

NOTE:

NOTE: NOTE:
transducertobeinstallednearthepumpoutlet.

Figure19SetupScreen8

Screen

Screen Screen

Closedlooppressurecontrolrequiresthe

Selectfromthemenuoptions(500psior
5000psi)toenablethetransducer.

Thisoptionenablesclosedlooppressure
controlandassignsthetransducertoa
pump.

•Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.

•Forthreephasepumps,selectpump

1.

Enterthecalibrationscalefactorfromthe
transducerlabel.

8

8 8

Setup

Setup Setup

Screen

Screen Screen

Key

8 88Key Key

Setup

Setup Setup

Usethisscreentosetupthepressurefortransducer

2.ThetypicalapplicationismonitoringBPR󰘱uid
pressure.

Figure20SetupScreen9

Screen

Screen Screen

Selectfromthemenuoptions(500psior
5000psi)toenablethetransducer.

Enterthecalibrationscalefactorfromthe
transducerlabel.

Enterthecalibrationoffsetvaluefromthe
transducerlabel.

Displaysthecurrenttransducerreading.

9

9 9

Setup

Setup Setup

Screen

Screen Screen

Key

9 99Key Key

Enterthecalibrationoffsetvaluefromthe
transducerlabel.

Displaysthecurrenttransducerreading.

3A2527L

17

SetupScreens

Setup

Setup Setup

Usethisscreentospecifyhowthesystemresponds
ifthesystempressurebeginstooperateoutsideof
thesystemsettings.

Pressuretransducer2monitorsthepressureatthe
BPR.

Deltapressuremonitorsthedifferencebetweenthe
pumpoutletandtheBPR.

Figure21SetupScreen10

Thefollowingeventscanappear:

•
issuesnoalert.

•Deviation: Deviation:
theproblem,butthepumpmaycontinuetorun
pastthemaximumorminimumsettingsfor󰘰ve
secondsuntilthesystem’sabsolutepressureor
󰘱owboundariesarereached.

•
causeandshutsdownthepump.

Screen

Screen Screen

No

event:

No No

event: event:

Deviation:

Alarm:

Alarm: Alarm:

Thesystemalertsyoutothealarm

10

10 10

Thepumpcontinuestorunand

Thesystemalertstheuserto

Setup

Setup Setup

Thesescreensareauto-populatedbythesoftware.
Screen11displaystheserialnumbersofmotors1–4,
andScreen12displaystheserialnumbersofmotors
5–8.

NOTES:

NOTES: NOTES:

•Thescreennumbersmaydiffer,dependingonthe
featuresthatareenabled.

•Changingthepumporderwillshifteveryother
pumpuponeposition.Forexample,ifAD00001
ischangedtobepump4,AD00002willbecome
pump1,AD00003willbecomepump2,andsoon.

Figure22SetupScreens11and12(Screen11
shown)

Setup

Setup Setup

Thesescreensareauto-populatedbythesoftware.
Screen13displaysthesoftwareversionnumbers
ofmotors1–4,andScreen14displaysthesoftware
versionnumbersofmotors5–8.

Screens

Screens Screens

Screens

Screens Screens

11

and

11 11

13

13 13

12

and and

12 12

and

14

and and

14 14

NOTE:

Setup

Setup Setup

Screen

Screen Screen

10

Key

10 10

Key Key

Maximumandminimum
pressure.

Canbecon󰘰guredasno
event,deviation,oralarm.

Pressuredifference
betweentransducer1
and2.

NOTE: NOTE:
onthefeaturesthatareenabled.

Figure23SetupScreens13and14(Screen13
shown)

Thescreennumbersmaydiffer,depending

18 3A2527L

SetupScreens

Setup

Setup Setup

Usethisscreentosetyourmodbuspreferences.

NOTES:

NOTES: NOTES:

•Thescreennumbermaydiffer,dependingonthe
featuresthatareenabled.

•Thefollowingare󰘰xedmodbussettings,which
cannotbesetorchangedbytheuser:DataBits:
8,StopBits:2,Parity:None

Figure24SetupScreen15

Screen

Screen Screen

Forsystemswithmultiplepumpsand
onedisplay,selectthepump(1to8)
fromthemenu.

NOTE:

NOTE: NOTE:
supportmultiplepumps.

Selectlocalorremotefrom
themenu.Thissettingappliestothe
selectedpumponly.

Localmodeallowsyoutoviewchanges
overthemodbusnetwork,butyoucannot
makechangesoverthemodbusnetwork.
Remotemodeallowsyoutobothview
andchangeinformationoverthemodbus
network.

EnterorchangetheModbusnodeID.
Thevalueisbetween1and246.Each
pumprequiresauniquenodeID,which
identi󰘰esthatpumpifmorethanone
pumpisconnectedtothedisplay.

Selecttheserialportbaudratefromthe
menu.Thisisasystem-widesetting.

15

15 15

Setup

Setup Setup

Screen

Screen Screen

Threephasesystemsdonot

15

15 15

Key

Key Key

Setup

Setup Setup

Usethisscreentocon󰘰gureandcontrolthetank󰘰ll
featureandIntelligentPaintKitchenperipherals.

NOTES:

NOTES: NOTES:

•Thescreennumbermaydiffer,dependingonthe
featuresthatareenabled.

•Thealerttriggertimevariesbasedonhowfar
activemeasurementsarefromtheirsetlimits.

Figure25SetupScreen16

Screen

Screen Screen

Selectthisboxtomanuallyactivatethe
󰘰llsolenoidoutputonport4,pin3.

Selectthisboxtoenablethetankto
automatically󰘰ll.Youcanthensetthe
󰘰lllevels.

Con󰘰gurethelow󰘰llpump󰘱ow
noti󰘰cationforadeviationoranalarm
andsetthetime-outvalueinseconds.

Ifa1%levelchangeisnotdetected
withthetimeoutperiodinseconds,the
systemtakesactionbasedontheevent
type.

16

16 16

Setup

Setup Setup

Screen

Screen Screen

Whenthetanklevelreachesthis
level,the󰘰llsolenoidturnsoff.
Thisvaluecannotbehigherthan
thelevelbelow.

Whenthetanklevelreachesthis
level,the󰘰llsolenoidturnson.
Thisvaluecannotbelowerthan
thelevelabove.

16

Key

16 16

Key Key

•38400kbps

•57600kbps(default)

•115200kbps

3A2527L 19

SetupScreens

Setup

Setup Setup

Usethisscreentomonitor,setup,andcontroltheIntelligentPaintKitchenperipherals.Formoreinformation,
seetheSetUpPeripheralssectionoftheIntelligentPaintKitchenmanual3A4030.

NOTES:

NOTES: NOTES:

•Thescreennumbermaydiffer,dependingonthefeaturesthatareenabled.

•Thesecond󰘰eldvaries,dependingonthemenuselectioninthe󰘰rst󰘰eld.

Figure26SetupScreen17,ReedSwitchOption
Shown

Screen

Screen Screen

Selecttheconnectedperipheralfromthemenu.

17

17 17

Con󰘰guresPort4pin4asaninputtoallowareedswitchtobeconnected.

Thecurrentreedswitchcyclerateappearsnexttothecyclerateicon
perminute.

Figure27SetupScreen17,ManualControlOption
Shown

Setup

Setup Setup

Screen

Screen Screen

17

Key

17 17

Key Key

incycles

Con󰘰guresPort4pin4asaninputtoallowapressureswitchtobeconnected.Ifthe
drumcoverisliftedwhilethiscon󰘰gurationisproperlyconnected,theagitatorshutsdown.

Thecurrentinputstatusappearsintheagitatorstatus󰘰eld

NOTE:

NOTE: NOTE:

Con󰘰guresPort4pin4asanoutputtoallowfortheconnecteddevicetoreceiveanalarm
whenthelevelofthePrimaryTankisabovethevaluethatisde󰘰nedinthePrimary

TankHigh󰘰eld.

ThisvalueisapercentageofthetotallevelofthePrimaryTank.

Con󰘰guresPort4pin4asanoutputtoallowfortheconnecteddevicetoreceiveanalarm
whenthelevelofthePrimaryTankisbelowthevaluethatisde󰘰nedinthePrimary

TankLow󰘰eld

ThisvalueisapercentageofthetotallevelofthePrimaryTank

Con󰘰guresPort4pin4asanoutputtoallowforanothersolenoidtobeconnectedand
controlledfromthedevice.

Selectthemanualoutputbox
solenoidmanually.Afteryoureleasethebutton,themanualactivationisterminated.

TheExternalTankFilloptioncon󰘰guresPort4pin4asanoutputthesameastheone

ASupervisorModuleisrequiredforthisfunction.

.

andholdthebuttontocontroltheauxiliary

.

above.ThisoptionalsotiestheTankHighAlarm
outputsuchthattheADCMleavesitaloneforexternalcontroluntilthetanklevelgoes
abovethesetpoint.Afterthetanklevelisabovethesetpoint,theoutputisforcedoff.

,ascon󰘰guredbelow,tothis

20 3A2527L

SetupScreens

TheTankHighAlarmallowsfortheconnecteddevicetoreceiveanalarmwhenthelevelofthe
primarytankisabovethevaluethatisde󰘰nedinthis󰘰eld.Ifthevalueissetto0,theeventis
disabled.

TheTankLowAlarmallowsfortheconnecteddevicetoreceiveanalarmwhenthelevelofthe
primarytankisbelowthevaluethatisde󰘰nedinthis󰘰eld.Ifthevalueissetto0,theeventis
disabled.

Aneventcanbecon󰘰guredasadeviationoranalarm.Intheeventofanalarm,thepumpshutsoff
andtheagitatorturnsoff.

Setup

Setup Setup

Usethisscreentosetthestrokedisplacement
volumeand󰘱owrateunitsofthe󰘰llpumpthatis
connectedtothecycleswitchinput.

NOTE:

NOTE: NOTE:
auxiliaryinputisselectedonSetupScreen17.See

SetupScreen17,page20.

Figure28SetupScreen18

Screen

Screen Screen

Thisscreenisgrayedoutunlessthe

Thestrokedisplacement:enterthe
volumepercycleincubiccentimeters.

Selectthe󰘱owrateunitstodisplayon
therunscreen:

•cycles/min

•cc/min

•liters/min

•gallons/min

18

18 18

Setup

Setup Setup

Screen

Screen Screen

18

Key

18 18

Key Key

Setup

Setup Setup

Usethisscreentocon󰘰gurethefullvolumeofthe
secondarytank,andthepointsatwhichtheuseris
noti󰘰edthatthetankisnearingemptyandempty.

NOTE:

NOTE: NOTE:
auxiliaryinputisselectedonSetupScreen17.See

SetupScreen17,page20.

Figure29SetupScreen19

Screen

Screen Screen

Thisscreenisgrayedoutunlessthe

Enterthefull󰘱uidvolumeofthe
secondarytank.

Enterthe󰘱uidvolumeatwhichpointthe
userisnoti󰘰edthatthesecondarytankis
nearingempty.

Whenthecurrentvolumeislessthanor
equaltothisvalue,thesystemgenerates
anL2B0event.

Enterthe󰘱uidvolumeatwhichpointthe
userisnoti󰘰edthatthesecondarytank
isempty.

19

19 19

Setup

Setup Setup

Screen

Screen Screen

19

Key

19 19

Key Key

Whenthecurrentvolumeislessthanor
equaltothisvalue,thesystemgenerates
anL1B0event.

3A2527L

21

SetupScreens

Setup

Setup Setup

Usethisscreentosetuptheinputscaling(radarlevel
sensor)for4–20mAdevicesandturnonthecurrent
loop(Port8andPort9oftheADCM).

NOTE:

NOTE: NOTE:
thefeaturesthatareenabled.

Figure30SetupScreen20

Screen

Screen Screen

Thescreennumbermaydiffer,dependingon

MonitorthebackpressureregulatormA
output.

SetthevalueforP9(Port9)between4
and20.

Selectthisboxtoturnonthe4-20mA
supply.Setthenumericalvaluesforthe
scalingceilingfor4-20mAsignal.

Setthetankleakagesetpoint.When
thepumpisputintooffproduction,the
systemcapturesthecurrenttanklevel.
If,atanytime,thecurrenttanklevel
dropsbythepercentageindicatedhere,
aleakagealarmwilltriggerandstop
thepump.Ifthevalueissetto0%,the
leakagealarmisdisabled.

20

20 20

Setup

Setup Setup

Screen

Screen Screen

20

Key

20 20

Key Key

Setup

Setup Setup

Thisscreenisforenablingamodbuscommunications
alarmanddisablingtheStopPumpfunctionofthe
Cancelkey.

NOTE:

NOTE: NOTE:
thefeaturesthatareenabled.

Figure31SetupScreen21

Screen

Screen Screen

Thescreennumbermaydiffer,dependingon

Selectthemodbusalarmtype:

SelectthisboxtomakeCAN
communicationadeviationthat
doesnotshutdownthepump.

SelectthisboxtodisabletheStopPump
functionoftheReset/Cancelkey.

Enableordisablethebacklightandset
thetime-outvalueinminutes.

21

21 21

Setup

Screen

Setup Setup

Screen Screen

None

Deviation

Alarm

21

Key

21 21

Key Key

SeeSetupScreen22,page23.

22

3A2527L

SetupScreens

Setup

Setup Setup

Usethisscreentoenableordisabletherun/stop
switchandautorestart.

NOTE:

NOTE: NOTE:
thefeaturesthatareenabled.

Figure32SetupScreen22

Screen

Screen Screen

Thescreennumbermaydiffer,dependingon

Enableordisabletherun/stopswitch.The
defaultsettingisdisabled.SeeRun/Stop
SwitchKitinAccessories,page31.

Whenenabled,thiscon󰘰gurationallows
therun/stopswitchtopausethepump
whileinapro󰘰le.Whentherun/stopswitch
isactive,thefollowingpop-upappears:

22

22 22

Setup

Setup Setup

Screen

Screen Screen

22

22 22

Enableordisableautorestart.Thedefault
settingisdisabled.Ifenabled,theunit
resumesoperationatthepro󰘰lethatwas
setbeforetheunitwasturnedoff.

Enabletheoffproductionpro󰘰lemode.
Thisfeatureturnspro󰘰le4intotheoff
productionpro󰘰le.Whenpro󰘰le4isactive,
the󰘰llpumpisdisabledandthecurrent
primarytanklevelisrecorded.Ifthe
primarytankleveldropsmorethanthe
con󰘰gurableleakagelevelpercentage,the
systemtriggersthealarmandshutsoffthe
pump.

Thetankleakagesetpointis
con󰘰guredinSetupScreen20.(See

Key

Key Key

Setup

Setup Setup

Usethisscreentosettheunitsforpressure,totals,
and󰘱ow.

SetupScreen20,page22.)

Screen

Screen Screen

23

23 23

Disabletheremotestartfunctionover
modbus.

Whenenabledalongwiththerun/stop
switch,youmusttoggletherun/stopswitch
whengoingfrompro󰘰le0(stopped)to
runbeforethepumpcanstart.Whenthe
run/stopswitchisactive,thefollowing
pop-upappears:

Figure33SetupScreen23

Setup

Setup Setup

Selectthepressureunits:

•psi

•bar(default)

•MPa

Selectthevolumeunits:

•liters(default)

•gallons

•cc

Selectthe󰘱owrateunits:

•L/min(default)

•gpm

•cc/min

•oz/min

•cycles/min

Selectthesystemmode(singleorx2).

Ifyouareinsinglemodebutconnected
tox2orinx2modebutconnectedto
single,errorcodeWNNXappears.

Screen

Screen Screen

23

Key

23 23

Key Key

3A2527L 23

SetupScreens

Setup

Setup Setup

Usethisscreentosetyourdateformat,date,time,
orforcearestartofthesystemwhenupdatingthe
software(updatetokeninsertedintothedisplay).
Afterthesoftwareupdateiscompletedsuccessfully,
thetokenmustberemovedpriortoselectingthe
Acknowledgekeyorpowercyclingthedisplay.Ifan
updatewasconcludedandthetokenisnotremoved,
pressingtheAcknowledgekeyrestartstheupdate
process.

NOTES:

NOTES: NOTES:

•Thescreennumbermaydiffer,dependingonthe
featuresthatareenabled.

•RefertoAppendixC-ControlModule

Programming,page54forinstructionsonsoftware

updating.Softwareupdateisdisruptivetoall
pumpsconnectedtothedisplay.Allpumps
attachedtothedisplaymustnotbepumping
materialwhenthesoftwareupdateisinitiated.

Screen

Screen Screen

24

24 24

Setup

Setup Setup

Usethisscreentoenterapasswordthatwillbe
requiredtoaccesstheSetupscreens.Thisscreen
alsodisplaysthesoftwareversion.

NOTE:

NOTE: NOTE:
thefeaturesthatareenabled.

Figure35SetupScreen25

Screen

Screen Screen

Thescreennumbermaydiffer,dependingon

Enterthe4–digitpassword.

Checktheboxtolockouttheagitator
󰘰eldintheRunscreens.

Checktheboxtolockoutthepro󰘰le󰘰eld
ontheRunscreens.

25

25 25

Setup

Screen

Setup Setup

Screen Screen

25

Key

25 25

Key Key

Figure34SetupScreen24

Setup

Setup Setup

Selectyourpreferreddateformatfrom
themenu.

•MM/DD/YY

•DD/MM/YY(default)

•YY/MM/DD

Setthecorrectdate.

Setthecorrecttime.

Performasoftrestartofthesystem.

Screen

Screen Screen

24

Key

24 24

Key Key

24

3A2527L

ErrorCodeTroubleshooting

Error

Error Error

Errorcodescantakethreeforms:

•Alarm:alertsyoutothealarmcauseandshuts
downthepump.

•Deviation
maycontinuetorunpastthesetlimitsuntilthe
system’sabsolutelimitsarereached.

•Advisory:informationonly.Pumpwillcontinue
tooperate.

Display

Display Display

Code

Code Code

NoneBasic6Alarm

Code

Code Code

:alertsyoutotheproblem,butpump

Applicable

Applicable Applicable

Motor

Motor Motor

Troubleshooting

Troubleshooting Troubleshooting

Blink

Blink Blink

Code

Code Code

Alarm

Alarm Alarm

Deviation

Deviation Deviation

Notes

about

Notes Notes

about about

•OnAdvancedmotors,󰘱ow(Kcodes)andpressure
(Pcodes)canbedesignatedasalarmsor
deviations.SeeSetupScreen4,page15.

•“X”meansthecodeisassociatedwiththedisplay
only.

•“_”inthecodeisaplaceholderforthenumberof
thepumpwheretheeventoccurred.

•Theblinkcodeisdisplayedusingthepower
indicatoronthemotor.Theblinkcodegivenbelow
indicatesthesequence.Forexample,blinkcode
1–2indicates1blink,then2blinks;thesequence
thenrepeats.

•Ablinkcodeof9isnotanerrorcode,butan

indicatorofwhichpumpisactive(
beenpushed,seeRunScreen1,page9).

or

or or

TheModeSelectknobissetbetweenPressure

.Settheknobtothemodeyouwant.

the

following

the the

following following

Description

Description Description

error

codes:

error error

codes: codes:

softkeyhas

andFlow

None

A4N_

A4N_ A4N_

A5N_

A5N_ A5N_

CAC_

CAC_ CAC_

CAD_

CAD_ CAD_

C3G_

C3G_ C3G_

C4G_

C4G_ C4G_

CBN_

CBN_ CBN_

CCC_

CCC_ CCC_

CCN_

CCN_ CCN_

Basicand

Advanced

Basicand

Advanced

Basicand

Advanced

AdvancedNoneAlarm

Advanced2–3Alarm

AdvancedNoneDeviation

AdvancedNoneAlarm

Basicand

Advanced

Advanced3–7Alarm

Basicand

Advanced

9None

6Alarm

4–6Alarm

2–4Deviation

3–6Alarm

Ablinkcodeof9isnotanerrorcode,butanindicatorof
whichpumpisactive.

Themotorcurrentexceeded13Aorthehardwareovercurrent
trippedat20A.

Internalhardwarecurrentcalibration.Replaceelectronics.

NOTE:

NOTE: NOTE:

DisplaydetectsalossofCANcommunication.Flashing
alarmappearsonthedisplay,andtheblinkcodeoccurs.

UnitdetectsalossofCANcommunication.Thisalarmisonly
logged.No󰘱ashingalarmappearsonthedisplay,butthe
blinkcodedoesoccur.

Displaydetectsalossofmodbuscommunicationwhen
modbusdeviationisenabledonSetupScreen16.

Displaydetectsalossofmodbuscommunicationwhen
modbusalarmisenabledonSetupScreen16.

Temporarycircuitboardcommunicationfailure.

Nodisplaywasdetectedatstartup.

NOTE:

NOTE: NOTE:

Circuitboardcommunicationfailure.

3phasemotoronly.

3phasemotoronly.

END_

END_ END_

3A2527L 25

Basicand

Advanced

5–6Advisory

Acalibrationoftheencoderandstrokerangeisinprogress.

ErrorCodeTroubleshooting

Alarm

Display

Display Display

Code

Code Code

Applicable

Applicable Applicable

Motor

Motor Motor

Blink

Blink Blink

Code

Code Code

Alarm Alarm

Deviation

Deviation Deviation

or

or or

Description

Description Description

ENDC

ENDC ENDC

ENN_

ENN_ ENN_

E5D_

E5D_ E5D_

E5F_

E5F_ E5F_

E5N_

E5N_ E5N_

E5S_

E5S_ E5S_

E5U_

E5U_ E5U_

EBC_

EBC_ EBC_

ELD_

ELD_ ELD_

ELI_

ELI_ ELI_

ERR_

ERR_ ERR_

F1F0

F1F0 F1F0

AdvancedNoneAdvisory

AdvancedNoneAdvisory

Basicand
Advanced

AdvancedNoneAdvisory

Basicand
Advanced

AdvancedNoneAdvisory

AdvancedNoneAdvisory

AdvancedNoneAdvisory

Basicand
Advanced

Basicand
Advanced

Basicand
Advanced

AdvancedNoneAlarm

1–7Deviation

2–7Deviation

4–7Advisory

4–5Deviation

2–5Deviation

Calibrationoftheencoderandstrokerangewassuccessfully
completed.

Duallowersystemcalibrationcompletedsuccessfully.

Calibrateencoderfailure.

Duallowersystemcalibrationerror.Systemrunningtoo
rapidlytoperformcalibration.

Calibratestrokefailed.

Duallowersystemcalibrationstoppedorinterrupted.

Duallowersystemcalibrationunsteady.Systemcouldnot
determineoptimumsetting.

Run/StopswitchinStopposition(closed).

Startupeventrecord.

Deviationhotboardreset.

Deviationsoftwareerror.

Fillpump󰘱ownotdetected.Theprimarytanklevelhasnot
increasedwiththeno󰘱owtimeoutwindowandtheno󰘱ow
timeouteventissettoalarm.

Fillpump󰘱ownotdetected.Theprimarytanklevelhasnot

F2F0

F2F0 F2F0

K1D_

K1D_ K1D_

K2D_

K2D_ K2D_

K3D_

K3D_ K3D_

K4D_

K4D_ K4D_

L1A0

L1A0 L1A0

L1AF

L1AF L1AF

L1BX

L1BX L1BX

L2A0

L2A0 L2A0

AdvancedNoneDeviation

Advanced1–2Alarm

AdvancedNoneDeviation

AdvancedNoneDeviation

Basicand
Advanced

AdvancedNoneAlarm

AdvancedNoneAlarm

AdvancedNoneAlarm

AdvancedNoneDeviation

1Alarm

increasedwiththeno󰘱owtimeoutwindowandtheno󰘱ow
timeouteventissettodeviation.

Flowisbelowminimumlimit.

Flowisbelowminimumlimit.

Flowexceedsmaximumtarget;alsoindicatespumprunaway
conditionexists.

Flowexceedsmaximumtarget;alsoindicatespumprunaway
conditionexists.

Primarytankcurrentlevelisbelowtheprimarytankalarm
setpoint.

Whilethesystemwasinoffproductionmode,thecurrent
tankleveldroppedbelowtheleakagealarmpercentage.

Theestimatedremainingvolumeinthesecondarytank
isbelowthealarmlevel.Thevalueiscalculatedastotal
tankvolumesubtractedfrom󰘰llpumpcountercalculated
dispensedvolume.

Theprimarytankcurrentlevelisbelowtheprimarytank
deviationsetpoint.

26 3A2527L

ErrorCodeTroubleshooting

Alarm

Display

Display Display

Code

Code Code

L2BX

L2BX L2BX

Applicable

Applicable Applicable

Motor

Motor Motor

AdvancedNoneDeviation

Blink

Blink Blink

Code

Code Code

Deviation

Deviation Deviation

or

Alarm Alarm

or or

Theestimatedremainingvolumeinthesecondarytankis
belowthedeviationlevel.Thevalueiscalculatedastotal
tankvolumesubtractedfrom󰘰llpumpcountercalculated
dispensedvolume.

Description

Description Description

L3A0

L3A0 L3A0

L4A0

L4A0 L4A0

L6CA

L6CA L6CA

L6CB

L6CB L6CB

MND_

MND_ MND_

P1CB

P1CB P1CB

P1D_

P1D_ P1D_

P9D_

P9D_ P9D_

P1I_

P1I_ P1I_

P2I_

P2I_ P2I_

P2CB

P2CB P2CB

AdvancedNoneDeviation

AdvancedNoneAlarm

AdvancedNoneDeviation

AdvancedNoneDeviation

AdvancedNoneAdvisory

AdvancedNoneAlarm

AdvancedNoneDeviation

AdvancedNoneDeviation

Advanced1–3Alarm

AdvancedNoneDeviation

AdvancedNoneDeviation

Theprimarytankcurrentlevelisabovetheprimarytank
deviationsetpoint.

Theprimarytanklevelisabovetheprimarytanklevelhigh
alarmsetpoint.

Port8isenabledandthecurrentdrawislessthan4mA.
TheBPRisrequestingavaluegreaterthan0%.Verifythat
thedeviceisconnected.

Port9isenabledandthecurrentdrawislessthan4mA.
Verifythatthedeviceisconnected.

Maintenancecounterisenabledandcountdownreached
zero(0).

Pressuretransducer2pressureisbelowthealarmsetpoint.

Unbalancedload.DualLowersystem—P1D1=Motor1is
requiringlessforcetoholdspeed;pumplowermayneed
service.P1D2=Motor2isrequiringlessforcethanmotor
1toholdspeed.

Majorunbalancedload—seeP1D_(P9D_ishigher
magnitude)

Pressureisbelowminimumlimit.

Pressureisbelowminimumlimit.

Pressuretransducer2pressureisbelowthedeviationset
point.

P3CB

P3CB P3CB

P3I_

P3I_ P3I_

P4CB

P4CB P4CB

P4I_

P4I_ P4I_

P5DX

P5DX P5DX

P6CA

P6CA P6CA

P6CB

P6CB P6CB

P6D_

P6D_ P6D_

P7C_

P7C_ P7C_

P9C_

P9C_ P9C_

T2D_

T2D_ T2D_

3A2527L

AdvancedNoneDeviation

AdvancedNoneDeviation

AdvancedNoneAlarm

Advanced1–4Alarm

AdvancedNoneDeviation

or

AdvancedNoneDeviation

Advanced1–6Alarm

AdvancedNoneDeviation

AdvancedNoneAlarm

Basicand

Advanced

3–5Alarm

Pressuretransducer2pressureisabovethedeviationset
point.

Pressureexceedsmaximumtarget.

Pressuretransducer2pressureisabovethealarmsetpoint.

Pressureexceedsmaximumtarget.

Morethanonepumpisassignedtoatransducer.The
assignmentforthattransducerisautomaticallyclearedunder
thiscondition.Usermustreassign.

Forunitswithoutclosedlooppressurecontrol:Transducer
(AorB)isenabledbutnotdetected.

Forunitswithclosedlooppressurecontrol:Transduceris
enabledbutnotdetected.

Pressuredifferencebetweentransducer1andtransducer2
isgreaterthanthedeviationsetpoint.

Pressuredifferencebetweentransducer1andtransducer2
isgreaterthanthealarmsetpoint.

Internalthermistordisconnectedormotortemperatureis
below0°C(32°F).

27

ErrorCodeTroubleshooting

Alarm

Display

Display Display

Code

Code Code

Applicable

Applicable Applicable

Motor

Motor Motor

Blink

Blink Blink

Code

Code Code

Alarm Alarm

Deviation

Deviation Deviation

or

or or

Description

Description Description

T3D_

T3D_ T3D_

T4D_

T4D_ T4D_

V1I_

V1I_ V1I_

V2I_

V2I_ V2I_

V1M_

V1M_ V1M_

V3I_

V3I_ V3I_

V4I_

V4I_ V4I_

V9M_

V9M_ V9M_

WCW_

WCW_ WCW_

WMC_

WMC_ WMC_

Basicand
Advanced

Basicand
Advanced

Basicand
Advanced

Basicand
Advanced

Basicand
Advanced

Basicand
Advanced

Basicand
Advanced

Basicand
Advanced

AdvancedNoneAlarm

Basicand
Advanced

4–6Alarm

NoneDeviation

2–6Alarm

NoneDeviation

4–5Alarm

5

2Alarm

3Alarm

7

Deviation

Alarm

Motorovertemperature.Motorwillthrottleitselftostaybelow
85°C(185°F)internally.

Motorovertemperature.Motorwillthrottleitselftostaybelow
85°C(185°F)internally.

Brownout;voltagesuppliedtomotoristoolow.

Brownout;voltagesuppliedtomotoristoolow.

ACpowerislost.

Voltagesuppliedtomotoristoohigh.

Voltagesuppliedtomotoristoohigh.

Lowsupplyvoltagedetectedatstartup.

Systemtypemismatch;motorisanE-FloDCduallower
systemandthedisplaycon󰘰gurationdoesnotmatch.
Changethedisplay’ssystemtypeontheSetupUnitsscreen
(screen15).

Internalsoftwareerror.

WNC_

WNC_ WNC_

WNN_

WNN_ WNN_

WSC_

WSC_ WSC_

WSD_

WSD_ WSD_

WXD_

WXD_ WXD_

Basicand
Advanced

AdvancedNoneAlarm

AdvancedNoneDeviation

Advanced1–5Alarm

Basicand
Advanced

3–4Alarm

4Alarm

Softwareversionsdonotmatch.

Systemtypemismatch;motorisanE-FloDCsinglelower
systemandthedisplaycon󰘰gurationdoesnotmatch.
Changethedisplay’ssystemtypeontheSetupUnitsscreen
(screen12induallowermode).

Pro󰘰leissetto0pressureor0󰘱ow.

Invalidlowersize;occursiftheunitisoperatedbeforesetting
upthelowersize.

Aninternalcircuitboardhardwarefailureisdetected.

28 3A2527L

Parts

Parts

Parts Parts

24P822

24P822 24P822

Ref

Ref Ref
124P821

1a▲16P265LABEL,warning,

1b▲16P265LABEL,warning,

1c▲16P265LABEL,warning,

5

5a

624P823

Part

Part Part

24N910

———

Control

Control Control

Module

Module Module

Description

Description Description

DISPLAYKIT,control
module;includes
item1a;seemanual
332013forapprovals
informationaboutthe
bareADCMmodule

English

French

Spanish(shipped
loose)

CONNECTOR,
jumper;includes
item5a
SCREW,cap,socket
head;M5x40mm
BRACKETKIT,
controlmodule;
includesitems6a-6f

Kit

Kit Kit

(Single

(Single (Single

Phase,

Phase, Phase,

Qty

Qty Qty
1

1

1

1

1

1

1

Side

Side Side

Ref

Ref Ref
6a

6b

6c

6d

6e

6f
11

12

▲ReplacementDangerandWarninglabels,tags,
andcardsareavailableatnocost.

Itemsmarked———arenotavailableseparately.

Cable(C)isshownforreferencebutisnotincluded
inthekit.Orderspeci󰘰edlengthseparately.See

CableConnection,page5.

Part

Part Part
———

———

———

———

———

———

———

———

Mount)

Mount) Mount)

Description

Description Description

BRACKET,control
module
BRACKET,mounting

LOCKWASHER,
externaltooth;M5
WASHER;M5

SCREW,cap,socket
head;M5x12mm
KNOB;M5x0.8

HOLDER,tie

STRAP,tie

Qty

Qty Qty
1

1

4

2

2

2

1

1

3A2527L 29

Parts

17V232

17V232 17V232

Ref

Ref Ref
1

1a▲

1b▲16P265LABEL,warning,

624P823

6a*

6b

6c

Part

Part Part
———

———

———

———

———

Control

Control Control

Module

Module Module

Description

Description Description

DISPLAYKIT,control
module;includes
item1a;seemanual
332013forapprovals
informationaboutthe
bareADCMmodule
LABEL1

French
BRACKETKIT,
controlmodule;
includesitems6a-6f
BRACKET,control
module
BRACKET,mounting

LOCKWASHER,
externaltooth;M5

Kit

(Three

Kit Kit

(Three (Three

Phase,

Phase, Phase,

Qty

Qty Qty
1

1

1

1

1

4

Side

Side Side

Ref

Ref Ref
6d

6e

6f
11

12

17

▲ReplacementDangerandWarninglabels,tags,
andcardsareavailableatnocost.

Itemsmarked———arenotavailableseparately.

Cable(C)isshownforreferencebutisnotincluded
inthekit.Orderspeci󰘰edlengthseparately.See

CableConnection,page5.

Part

Part Part
———

———

———

———

———

———

Mount)

Mount) Mount)

Description

Description Description

WASHER;M5

SCREW,cap,socket
head;M5x12mm
KNOB;M5x0.8

STRAP,tiewiring

HOLDER,tie

TOKEN,GCA,
upgrade,E-FloDC
(notshown)

Qty

Qty Qty
2

2

2

1

1

1

17W754

17W754 17W754

30 3A2527L

Top

Mount

Top Top

Mount Mount

Bracket

Bracket Bracket

Kit

Kit Kit

Accessories

Accessories

Accessories Accessories

NOTE:

NOTE: NOTE:
soldseparately.

Partsforkitsinthefollowingtablearenot

Part

Part Part

25D293

25D294

17S640AuxiliarySolenoidKit

24Z671TankFillKit

241405

24A032

17B160

17T898

Kit

Kit Kit

RadarSensorKit

ReedSwitchCounterKit

FiberOpticCablesKM172

FiberOpticCablesKM173

BPR

BPR BPR

Ref

Ref Ref

101

102

103110436

104100030

105198178

106110207

107

108198171
———

Controller

Controller Controller

Part

Part Part

———

———

C19466

Parts not sold separately.

Kit

24V001

Kit Kit

24V001 24V001

Description

Description Description

TRANSDUCER,
miniature

CABLE,F/C,I.S.,8M

GAUGE,pressure,air

BUSHING

ELBOW

ELBOW

TEE1

ELBOW

Qty

Qty Qty

1

1

1

1

1

1

1

3A2527L 31

Accessories

Run/Stop

Run/Stop Run/Stop

Technical

Technical Technical

Switch

Switch Switch

Speci󰘰cations

Speci󰘰cations Speci󰘰cations

Kit

16U729

Kit Kit

16U729 16U729

for

16U729

for for

16U729 16U729

Run/Stop

Run/Stop Run/Stop

Switch

Switch Switch

Voltage

Current

Power240Wmaximum

AmbientTemperature

EX

EX EX

Classi󰘰cation"SimpleApparatus"inaccordancewithUL/EN/IEC

ParametersUi=17.9V

Switch

Switch Switch

Ratings:

Ratings: Ratings:

Ratings:

Ratings: Ratings:

Kit

16U729

Kit Kit

16U729 16U729

US

US US

24VDC

10A

–13°-122°F–25°-50°C

60079-11,clause5.7

ClassI,Div1:GroupDT4

II

1

II II

1 1

ExiaIIAT4Ga

Ii=217mA

Pi=937mW

Ci=1200pF

Metric

Metric Metric

G

G G

Li=6.8uH

Li/Ri=7.4uH/Ohm

32 3A2527L

Accessories

Pressure

Pressure Pressure
2 22- --ball ball

Technical

Technical Technical

ball

Ref

Ref Ref

101ADAPTER,

102

103

———

pumps

pumps pumps

Description

Description Description

󰘰tting,
pressure
sensor

PACKING,
o-ring

SENSOR,
pressure,󰘱uid
outlet

Transducer

Transducer Transducer

Parts not sold separately.

Speci󰘰cations

Speci󰘰cations Speci󰘰cations

Kit

Kit Kit

24Y245

24Y245 24Y245

24R050

24R050 24R050
Part

Part Part

16U4401

1193481

16P28915M6691

for

for for

for

for for

24R050

24R050 24R050

ball

4 44- --ball ball

24Y245

24Y245 24Y245
Part

Part Part

pumps

pumps pumps

Qty

Qty Qty

and

24Y245

and and

24Y245 24Y245

24R050,

24R050, 24R050,

Pressure

Pressure Pressure

Transducer

Transducer Transducer

Kit

for

Kit Kit

for for

Pressure

Pressure Pressure

Electrical

Electrical Electrical

Voltage

FullScalesensitivity

SpanAtMaxpressure

AmbientTemperature

EX

EX EX

Classi󰘰cation"SimpleApparatus"inaccordancewithUL/EN/IEC

ParametersUi=17.9V

Transducer

Transducer Transducer

Ratings:

Ratings: Ratings:

Ratings:

Ratings: Ratings:

Kits

24R050,

Kits Kits

24R050, 24R050,

24Y245

24Y245 24Y245

US

US US

5VDC

20.00mV/V

100mV

32°-140°F0°-60°C

60079-11,clause5.7

ClassI,Div1:GroupDT4

II

1

II II

1 1

ExiaIIAT4Ga

Ii=73mA

Pi=1.3W

Ci=900pF

Metric

Metric Metric

G

G G

Li=1.7uH

Li/Ri=6.6uH/Ohm

3A2527L 33

AppendixA-ModbusVariableMap

Appendix

Appendix Appendix

Tocommunicatethrough󰘰beropticswiththeE-Flo
DCControlModule,referencetheappropriate
hardwareasshowninmanual332356.That
manualindicatesvariousoptionsforconnecting
󰘰beropticcablesfromthecontrolmoduletothe
non-hazardousarea.Thefollowingtablelists
ModbusregistersavailabletoaPCorPLClocatedin
thenon-hazardousarea.

Table

Table Table

Modbus

Modbus Modbus
Register

Register Register

DateTimeReadOnly

403100Hour

403101Minute

403102

403103Year

403104Month

Modbus

4 44Modbus Modbus

A

A A

Registers

Registers Registers

Variable

Variable Variable

SecondReadOnly

Modbus

- --Modbus Modbus

Variable

Variable Variable

Map

Map Map

Table4showstheregistersneededforbasic
operation,monitoring,andalarmcontrolfeatures.
Tables5and6providebitde󰘰nitionsasneededfor
certainregisters.Table7showstheunitsandhowto
converttheregistervaluetoaunitvalue.

ReferencetheModbuscommunicationsettings
selectedinSetupScreen15,page19.

Register

Register Register
Access

Access Access

ReadOnly

ReadOnly

ReadOnly

ReadOnly

Size

Size Size

16Bit0-23

16Bit

16Bit

16Bit00-99

16Bit1-12

Notes/Units

Notes/Units Notes/Units

0-59

403105Day

DisplayAlarmsReadOnly

403106DisplayAlarmsUpperWord

403107DisplayAlarmsLowerWord

DisplayCon󰘰guration

403200HourRead/Write16Bit0-23

403201MinuteRead/Write16Bit

403202

403203YearRead/Write16Bit00-99

403204MonthRead/Write16Bit1-12

403205DayRead/Write16Bit1-31

403206DisplayPasswordRead/Write16Bit0000-9999

403207DisplayDateFormatRead/Write16Bit0=MM/DD/YY

403208PressureUnitsRead/Write16Bit0=Psi

Second

ReadOnly

ReadOnly

ReadOnly

Read/Write16Bit

16Bit1-31

16Bit

16Bit

SeeTable5forbitde󰘰nitions.

0-59

1=DD/MM/YY

2=YY/MM/DD

1=bar

2=Mpa

34 3A2527L

AppendixA-ModbusVariableMap

Modbus

Modbus Modbus
Register

Register Register

403209VolumeUnitsRead/Write16Bit0=Liters

403210FlowUnitsRead/Write16Bit0=Liter/min

403211

403212Transducer1TypeRead/Write16Bit0=None

403213Transducer1AssignedRead/Write16Bit0-1

403214Read/Write

403215

Variable

Variable Variable

Pro󰘰leLock

Transducer1Scale

Register

Register Register
Access

Access Access

Read/Write16Bit

(Reads
ignored)

Read/Write
(Reads
ignored)

Size

Size Size

16Bit

16Bit

Notes/Units

Notes/Units Notes/Units

1=Gallons

1=Gallons/min

2=cc/min

3=oz/min4=Cycles/min

0=DisablePro󰘰leLock

1=EnablePro󰘰leLock

1=500psi(34.4Bar,3.44
MPa)

2=5000psi(344.7Bar,34.74
MPa)

IntegerValue(0-65535)

DecimalValue(0-65535)

403216Read/Write

(Reads

403217

Transducer1Offset

403218Transducer2TypeRead/Write16Bit0=None

403219ReservedRead/Write16Bit

403220Read/Write

Transducer2Scale

403221

ignored)

Read/Write
(Reads
ignored)

(Reads
ignored)

Read/Write
(Reads
ignored)

16Bit

16Bit

16Bit

16Bit

IntegerValue(0-65535)

DecimalValue(0-65535)

1=500psi(34.4Bar,3.44
MPa)

2=5000psi(344.7Bar,34.74
MPa)

IntegerValue(0-65535)

DecimalValue(0-65535)

3A2527L 35

AppendixA-ModbusVariableMap

Modbus

Modbus Modbus
Register

Register Register

403222Read/Write

403223

403224

403225

403226

403227

403228ReservedRead/Write16Bit

403229ReservedRead/Write16Bit

403230ReservedRead/Write

403231PrimaryTankLevelRead/Write

403232

Variable

Variable Variable

Transducer2Offset

RemoteStartEnable

FillSolenoidOut

FillSolenoidOutKeepAlive

ReedSwitchCount

Con󰘰gurableIOType

Register

Register Register
Access

Access Access

(Reads
ignored)

Read/Write
(Reads
ignored)

Read/Write16Bit

Read/Write16Bit

Read/Write16BitWriteanyvaluetoactivate.

Read/Write16Bit

(Reads
ignored)

(Reads
ignored)

Read/Write16Bit

Size

Size Size

16Bit

16Bit

16Bit

16Bit

Notes/Units

Notes/Units Notes/Units

IntegerValue(0-65535)

DecimalValue(0-65535)

0=Disabled

1=Enabled

0-65535Cyclecount

0-100%

0=ReedSwitchCount(AuxIn)

1=AgitatorHalt(AuxIn)

2=HighLevelPrimary(Aux
Out)

3=LowLevelPrimary(Aux
Out)

4=PLC(AuxOut)

5=PLCExternalFill(AuxOut)
L3A0/L4A0automaticallyturn
offAuxOut

403233

403234

AgitatorHaltStatus

AccessorySolenoidOut

Read/Write
(Reads
ignored)

Read/Write16Bit0=Disabled,1=Enabled

16Bit

0=AgitatorHaltSwitchNot
Active

1=AgitatorHaltSwitchActive

36 3A2527L

AppendixA-ModbusVariableMap

Modbus

Modbus Modbus
Register

Register Register

PumpStatus

404100

Variable

Variable Variable

PumpStatusBits

Register

Register Register
Access

Access Access

Read/Write16Bitbit0=Pumptryingtomove

Size

Size Size

Notes/Units

Notes/Units Notes/Units

bit1=Pumpactuallymoving

bit2=ActiveAlarm

bit3=ActiveDeviation

bit4=ActiveAdvisory

bit5=SetupModi󰘰ed

(Registers6141-6159)

bit6=Reserved/unused

bit7=RunStatus

bit8=Pro󰘰le1Modi󰘰ed

bit9=Pro󰘰le2Modi󰘰ed

bit10=Pro󰘰le3Modi󰘰ed

bit11=Pro󰘰le4Modi󰘰ed

bit12=TankEvents

404101

404102

404103

404104

404105

404106BatchTotalHighWord

404107BatchTotalLowWord

404108

404109

404110MaintenanceTotalHighWord

404111MaintenanceTotalLowWord

404112PumpEvents1—HighWord

404113PumpEvents1—LowWord

CurrentSpeedReadOnly

CurrentFlowRateReadOnly

CurrentForceReadOnly

CurrentPumpOutletPressureReadOnly

CurrentBPRPressureReadOnly

GrandTotalHighWordReadOnly

GrandTotalLowWordReadOnly

16Bit10=1.0cycle/min

16Bit10=1.0L/Min

10=1.0Gal/Min

1=1cc/min

1=1oz/min

10=1.0CPM

16Bit

16Bit

16Bit

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

16Bit

16Bit

16Bit

16Bit

16Bit

16Bit

16Bit

16Bit

0-100%

1=1psi

10=1.0Bar

100=1.00Mpa

Volumeunits,seeTable7.

Pumpcycles,seeTable7.

Pumpevents,Table5.

3A2527L 37

AppendixA-ModbusVariableMap

Modbus

Modbus Modbus
Register

Register Register

404114DisplayEvents—HighWord

404115DisplayEvents—LowWord

404116PumpEvents2—HighWord

404117PumpEvents2—LowWord

404118

404119

SoftwareVersions

404120

404121

404122

404123

404124

404125

404126DisplayVersionMajor

Variable

Variable Variable

SystemTypeReadOnly

Run/StopSwitchStateReadOnly

SoftwareVersionColdMajorReadOnly

SoftwareVersionColdMinorReadOnly

SoftwareVersionColdBuildReadOnly

SoftwareVersionHotMajorReadOnly

SoftwareVersionHotMinorReadOnly

SoftwareVersionHotBuildReadOnly

Register

Register Register
Access

Access Access

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

Size

Size Size

16Bit

16Bit

16Bit

16Bit

16Bit

16Bit

16Bit0-9

16Bit0-99

16Bit0-999

16Bit0-9

16Bit0-99

16Bit0-999

16Bit0-9

Notes/Units

Notes/Units Notes/Units

Displayevents,Table5.

Pumpevents,Table5.

0=Singlelower,1=Duallower

0=Switchclosed(StopState)

1=Switchopen(RunState)

404127DisplayVersionMinor

404128DisplayVersionBuild

404129

404130

404131

404132

404133*GrandTotalHighWordReadOnly

404134*GrandTotalLowWordReadOnly

404135*

404136*

404137*

404138*

404139*

404140*

404141*Pump2SerialNumber1—Low

404142*Pump2SerialNumber1—High

PumpSerialNumber1—LowWordReadOnly

PumpSerialNumber1—High
Word

PumpSerialNumber2—LowWordReadOnly

PumpSerialNumber2—High
Word

ActiveAlarms1—HighWord

ActiveAlarms1—LowWord

ActiveAlarms2—HighWord

ActiveAlarms2—LowWord

MaintenanceTotalHighWord

MaintenanceTotalLowWord

Word

Word

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

16Bit0-99

16Bit0-999

16Bit

16Bit

16Bit

16Bit

16Bit

16Bit

16Bit

16Bit

16Bit

16Bit

16Bit

16Bit

16Bit

16Bit

Characters0-3ASCII

Characters4-6ASCII

Characters0-3ASCII

Characters4-6ASCII

Pumpcycles,seeTable7.

Pumpevents,Table5.

Pumpcycles,seeTable7.

Characters0-3ASCII

Characters4-6ASCII

404143*Pump2SerialNumber2—Low

Word

ReadOnly

16Bit

Characters0-3ASCII

38 3A2527L

AppendixA-ModbusVariableMap

Modbus

Modbus Modbus
Register

Register Register

404144*Pump2SerialNumber2—High

*Existsonlyonduallowersystems.

ExtendedModbusVariables
Theregistersshowninthissectionareintendedforadvancedintegrationsolutions,wheretheuserdesires
fullcontrolofthesystembythePLC.Foroptimalcommunicationlatency,itisrecommendedthatonlythe
registerswhichwillbemonitoredandchangedonaregularbasisbemappedandtheremainingparameters
becon󰘰guredwiththedisplay.

ActivePro󰘰le

404150Pressure/ForceMinimum

404151Pressure/ForceTarget

404152Pressure/ForceMaximum

404153FlowRateMinimum

404154FlowRateTarget

404155FlowRateMaximum

404156Mode

Variable

Variable Variable

Word

Register

Register Register
Access

Access Access

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

Size

Size Size

16Bit

16Bit

16Bit

16Bit

16Bit

16Bit

16Bit

16Bit0=Pressure,1=Flow,2=

Notes/Units

Notes/Units Notes/Units

Characters4-6ASCII

ForceandPressureunits,see
Table7.

Flowunits,seeTable7.

Hybrid(3PhaseMotorsOnly)

404157

404158Pressure/ForceMinimumEvent

404159Pressure/ForceMaximumEvent

404160FlowRateMinimumEventType

404161FlowRateMaximumEventType

IntegrationSetupBlock
Thissectioncontainssystem-levelcontrolvariablesthatmayneedtobemonitoredorcontrolledon
occasion(infrequently).

404200

404201

404202

404203MaintenanceIntervalHighWordRead/Write16Bit

404204MaintenanceIntervalLowWordRead/Write16Bit

BPRClosedPercentReadOnly

Type

Type

Local/RemoteControl

ActivePro󰘰leNumber

PumpControlBit󰘰eld

ReadOnly

ReadOnly

ReadOnly

ReadOnly

Read/Write16Bit

Read/Write16Bit0=stopped,1,2,3,4

Read/Write16Bit

16Bit

16Bit

16Bit

16Bit

16Bit

0-100(Approximately1-100
psi,seemanual332142for
informationonBPRcontrolkit)

0=Limit,1=Deviation,2=
Alarm

0=local,1=remote/PLC

SeeTable6forbitde󰘰nitions.

Pumpcycles,seeTable7.

3A2527L 39

AppendixA-ModbusVariableMap

Modbus

Modbus Modbus
Register

Register Register

404205Transducer1typeRead/Write16Bit

404206Transducer2typeRead/Write16Bit

404207

404208

404209ReservedRead/Write16BitN/A

404210PumpLowerTypeRead/Write16Bit

Variable

Variable Variable

ClosedLoopEnableTransducer1

ClosedLoopEnableTransducer2

Register

Register Register
Access

Access Access

Read/Write16Bit

Read/Write16Bit

Size

Size Size

Notes/Units

Notes/Units Notes/Units

0=None

1=500psi(3.44mPa,34.47
bar)

2=5000psi(34.47mPa,

344.74bar)

3=5psi(34.5kPa,0.345bar)
Tanklevelsensor

0=NotEnabled,1=Enabled

Note:

(Note: Note:
beenabledforclosedloop
control)

0=Invalid/Notcon󰘰gured

1=145cc

2=180cc

3=220cc

4=290cc

5=750cc

only1transducercan

6=1000cc

7=1500cc

8=2000cc

9=2500cc

404211

404212

404213AgitatorEnableRead/Write16Bit0=Disable,1=Enable

404214

404215Pump2MaintenanceIntervalUpper

404216Pump2MaintenanceIntervalLower

Password

404250PasswordEnableRead/Write16Bit0=Passworddisabled,1=

PumpLowerSize

AgitatorSpeed

BPR%ClosedStopPro󰘰le

Word

Word

Read/Write16Bit

Read/Write16Bit

Read/Write16Bit

Read/Write16Bit

Read/Write16Bit

Actuallowersizeincc(0­65535cc)

0-100%

0-100%

Settingforwhenthestop
pro󰘰leisactivetohold󰘱uid
linepressurewhenthepump
isstopped.

0-65535cc

Passwordenabled

404251

Pro󰘰leLock

Read/Write16Bit0=Lockdisabled,1=Lock

enabled

40 3A2527L

AppendixA-ModbusVariableMap

Modbus

Modbus Modbus
Register

Register Register

Pro󰘰leSetupBlocks
Eachpro󰘰leblockisagroupof12registers.Thepro󰘰le(1–4)isthe4thdigit(x)intheregisternumber
andcorrespondswiththeactualuserpro󰘰lebeingde󰘰ned.Forexample,register405x00willrepresent
405100,405200,405300,and405400.

405x00Pressure/ForceMinimumRead/Write16BitPressureunits,seetable7.

405x01Pressure/ForceTargetRead/Write16BitPressureunits,seetable7.

405x02Pressure/ForceMaximumRead/Write16BitPressureunits,seetable7.

405x03FlowMinimumRead/Write16BitFlowunits,seetable7.

405x04FlowTargetRead/Write16BitFlowunits,seetable7.

405x05FlowMaximumRead/Write16BitFlowunits,seetable7.

405x06

405x07

405x08Pressure/ForceMinAlarmTypeRead/Write16Bit0=Limit,1=Deviation,2=

405x09Pressure/ForceMaxAlarmTypeRead/Write16Bit0=Limit,1=Deviation,2=

Variable

Variable Variable

ModeSelect

BPR%Open

Register

Register Register
Access

Access Access

Read/Write16Bit0=Pressure,1=Flow

Read/Write16BitValuewillbe0-100

Size

Size Size

Notes/Units

Notes/Units Notes/Units

(Approximately1-100psi,see
manual332142forinformation
onBPRcontrolkit)

Alarm

Alarm

405x10FlowMinimumAlarmTypeRead/Write16Bit0=Limit,1=Deviation,2=

Alarm

405x11FlowMaximumAlarmTypeRead/Write16Bit0=Limit,1=Deviation,2=

Alarm

Event

405500

405501RequestedEventRead/Write16Bit

405502EventNumberRead/Write16Bit

405503EventYearRead/Write16Bit00-99

405504EventMonthRead/Write16Bit1-12

405505EventDayRead/Write16Bit1-31

405506EventHourRead/Write16Bit0-23

405507EventMinuteRead/Write16Bit

405508

405509

NumberofEvents

EventSecond

EventCode

Read/Write16Bit

Read/Write16Bit

Read/Write16Bit

0-65535

0-59

Characters0-3ASCII

3A2527L

41

AppendixA-ModbusVariableMap

Modbus

Modbus Modbus
Register

Register Register

IntelligentPaintKitchenRegisters

Integration

406100

406101

Variable Variable

SecsCounterReadOnly

PumpStatusBits

Variable

Register

Register Register
Access

Access Access

Read/Writebit0=Pumptryingtomove

Size

Size Size

Notes/Units

Notes/Units Notes/Units

0-59

bit1=Pumpactuallymoving

bit2=ActiveAlarm

bit3=ActiveDeviation

bit4=ActiveAdvisory

bit5=SetupModi󰘰ed

(Registers6141-6159)

bit6=Reserved/unused

bit7=RunStatus

bit8=Pro󰘰le1Modi󰘰ed

bit9=Pro󰘰le2Modi󰘰ed

bit10=Pro󰘰le3Modi󰘰ed

406102

406103ActualPumpFlowRate

406104EstimatedPumpForceorPressure

406105Transducer1Pressure

406106Transducer2Pressure

406107

406108

ActualPumpSpeedReadOnly

ADCMInputStatusBitsReadOnly

ADCMOutputBits

bit11=Pro󰘰le4Modi󰘰ed

bit12=TankEvents

ReadOnly

ReadOnly

ReadOnly

ReadOnly

Read/WriteBit0:FillPump

Flowunits,seeTable7.

0-100

Flowunits,seeTable7.

bit0/bit1:

0=Stop

1=Run

2=Toggle

bit2=AgitatorHaltStatus

0=NotActive,1=Active

0=Off,1=On

Bit1=AuxOutput

0=Off,1=On

406109

406110AgitatorTargetRead/Write

ActivePro󰘰leNumber

42

Read/Write0-4

0-100%

3A2527L

AppendixA-ModbusVariableMap

Modbus

Modbus Modbus
Register

Register Register

406111

406112

406113

406114BatchTotalHighWord

406115BatchTotalLowWord

406116

406117

406118

406119

406120TankLevelFreezePercent

406121FillPumpDispenseVolume

406122FillPumpRemainingVolume

Variable

Variable Variable

VFDEnableStatus

ActualTankLevel#1Pct

AgitatorPro󰘰leEnable

GrandTotalHighWordPump1ReadOnly

GrandTotalLowWordPump1ReadOnly

GrandTotalHighWordPump2(x2)ReadOnly

GrandTotalLowWordPump2(x2)ReadOnly

Register

Register Register
Access

Access Access

Read/WriteBit0:

Read/Write0-100

Read/Write0=Disabled,1=Enabled

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

Size

Size Size

Notes/Units

Notes/Units Notes/Units

0=Off,1=On

Bit1:

0=LocalRequest,1=Remote
Request

Volumeunits,seeTable7.

Pumpcycles,seeTable7.

0-100

Pumpcycles,seeTable7.

406123BPRTarget

406124Reserved

406125

406126Reserved

406127Reserved

406128Reserved

IntelligentPaintKitchenRegistersSetup

406129Pump1AlarmsHighWord

406130Pump1AlarmsLowWord

406131Display1AlarmsHighWord

406132Display1AlarmsLowWord

406133Pump1Alarms2HighWord

406134Pump1Alarms2LowWord

406135Pump2AlarmsHighWord

406136Pump2AlarmsLowWord

406137Pump2Alarms2HighWord

Motor2Force–X2SystemReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

ReadOnly

0-100

N/A

0-100

N/A

Pumpevents,Table5.

Displayevents,Table5.

Pumpevents,Table5.

406138Pump2Alarms2LowWord

ReadOnly

3A2527L 43

AppendixA-ModbusVariableMap

Modbus

Modbus Modbus
Register

Register Register

406139

406140

Variable

Variable Variable

PumpControlBit󰘰eld

Con󰘰guration

Register

Register Register
Access

Access Access

Read/Write

Read/WriteBit0:0=Local,1=Remote

Size

Size Size

Notes/Units

Notes/Units Notes/Units

Bit0=ClearAlarm

Bit1=ResetBatch

Bit2=ResetMaintCounter1

Bit3=ResetMaintCounter2

Bit4=ResetMaintAgitator

Bit1:Pro󰘰le4Circ

0=Standard,1=CircPro󰘰le

Bit2:Transducer1

0=Disabled,1=Enabled

Bit3:Transducer2

0=Disabled,1=Enabled

Bit4:PrimaryHiAlarmType

0=Deviation,1=Alarm

Bit5:PrimaryLowAlarmType

0=Deviation,1=Alarm

Bit14:Run/StopSwitch

0=Disable,1=Enable

Bit15:RemoteStart

0=Enable,1=Disable

406141

406142PressureUnitsRead/Write0=Psi,1=bar,2=Mpa

406143VolumeUnitsRead/Write

406144FlowUnitsRead/Write0=Liter/min

406145

SystemTypeReadOnly0=SingleLower,1=Dual

Lower

0=Liters,1=Gallons

1=Gallons/min

2=cc/min

3=oz/min

4=Cycles/min

AgitatorSpeedUnits

Read/Write0=Percent,1=Hertz,2=

RPM

44

3A2527L

AppendixA-ModbusVariableMap

Modbus

Modbus Modbus
Register

Register Register

406146

406147PrimaryTankLevelHighAlarmRead/Write

406148PrimaryTankFillTargetRead/Write

406149PrimaryTankFillLevelRead/Write

406150PrimaryTankLevelLowAlarmRead/Write

406151PrimaryTankFreezeLevelAlarmRead/Write

406152TBDRead/Write

406153TBDRead/Write

406154TBDRead/Write

406155

406156

406157

Variable

Variable Variable

StopPro󰘰leBPR%Setting

ClosedLoopEnableTransducer

PumpLowerSizeReadOnly

AuxiliaryIOFunction

Register

Register Register
Access

Access Access

Read/Write

Read/WriteBit0=Enable/DisableTrans1

Read/Write

Size

Size Size

Notes/Units

Notes/Units Notes/Units

0-100

N/A

Bit1=Enable/DisableTrans2

0-65535cc

0=ReedSwitchCount(AuxIn)

1=AgitatorHalt(AuxIn)

2=HighLevelPrimary(Aux
Out)

3=LowLevelPrimary(Aux
Out)

4=PLC(AuxOut)

5=PLCExternalFill(AuxOut)
L3A0/L4A0automaticallyturns
offAuxOut

3A2527L 45

AppendixA-ModbusVariableMap

SeeErrorCodeTroubleshooting,page25,foradescriptionofeachalarm.

Table

Table Table

404112

404112 404112

BitEventType

0DeviationT3D1

1

2AlarmP6D1PressureTransducerMissing

3DeviationERR1

4AdvisoryMND1

5

6DeviationT2D1LowTemperature

7

8Alarm

9Alarm

10

11Deviation

12DeviationEND1

13AlarmA4N1

Alarm

5 55Alarm Alarm

Bits

Bits Bits

Pump

- --Pump Pump

——

AlarmV1M1

Alarm

——

Events

Events Events

—

High

1 11— —

Word

High High

Word Word

EventCode

WNC1

CCN1IPCCommunication

WMC1InternalSoftwareError

WSC1ZeroSettingonActivePro󰘰le

EventName

OverTemperatureDeviation

Reserved

SoftwareError

MaintenanceCount

ACPowerLoss

VersionMismatch

Reserved

Encoder/Strokerangecalibrationinprogress

OverCurrent

14AlarmT4D1

15Alarm

404113

404113 404113

BitEventType

0AlarmK1D1

1DeviationK2D1

2AlarmK4D1

3DeviationK3D1

4AlarmP1I1MinimumPressure

5

6AlarmP4I1MaximumPressure

7

8AlarmV1I1UnderVoltage

9AlarmV4I1

10AlarmV1I1HighPressure120V

11Alarm

12Deviation

Pump

- --Pump Pump

DeviationP2I1MinimumPressure

DeviationP3I1MaximumPressure

Events

Events Events

WCW1DualLowerSystemwithDisplayinSingleLowerMode

—

Low

1 11— —

Word

Low Low

Word Word

EventCode

CAD1CANCommunicationPump

CBN1InterProcessorCommunicationError

OverTemperatureAlarm

EventName

MinimumSpeed

MinimumSpeed

MaximumSpeed

MaximumSpeed

OverVoltage

13AlarmWXD1BoardHardware

14Alarm

WSD1InvalidLowerSize

46 3A2527L

AppendixA-ModbusVariableMap

15

404116

404116 404116

BitEventType

0

1

2

3Deviation

4DeviationE5D_

5

6Advisory

7

8DeviationELI_UnexpectedHotBoardReset

9AlarmA5N_

10AdvisoryELD_Reserved

11

12

13

14

15

404117

404117 404117

——

Pump

- --Pump Pump

——

——

——

DeviationE5N_

Alarm

——

——

——

——

——

- --Pump Pump

Events

Events Events

Pump

Events

Events Events

Reserved

—

High

2 22— —

—

2 22— —

Word

High High

Word Word

EventCode

CAD_CANCommunicationErrorPump

ENDCEncoder/StrokeRangeCalibrationInProgress

CCC_PumpCouldNotFindDisplayDuringStartup

Low

Word

Low Low

Word Word

EventName

Reserved

Reserved

Reserved

EncoderCalibrationFailed

StrokeCalibrationFailed

OverCurrent

Reserved

Reserved

Reserved

Reserved

Reserved

BitEventType

0AdvisoryE5F_

1AdvisoryENN_

2AlarmWNN_

3

4Advisory

5

6AlarmV9M_

7

8

9

10

11

12

13

14

15

——

AdvisoryE5U_

——

——

——

——

——

——

——

——

——

EventCode

E5S_DualLowerSystemCalibrationStoppedorInterrupted

EventName

X2CalibrationError,TooFast

X2CalibrationCompleted

SingleLowerSystemwithDisplayinDualLowerMode

Reserved

DualLowerSystemCalibrationUnsteady

LowerSupplyVoltageDetectedatStartup

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

3A2527L

47

AppendixA-ModbusVariableMap

404114

404114 404114

BitEventType

0Deviation

1AlarmL1AFPrimaryTankFreezeAlarm

2Deviation

3Alarm

4Deviation

5

6Deviation

7

8DeviationL2BX

9AlarmL1BX

10Reserved

11Reserved

12Reserved

13Reserved

14Reserved

15Reserved

404115

404115 404115

Display

- --Display Display

Alarm

Alarm

Display

- --Display Display

Events

Events Events

Events

Events Events

—

High

— —

—

— —

Word

High High

Word Word

EventCode

P6C1

P3CB

P4CB

P2CB

P1CB

P7CX

P9CX

——

——

——

——

——

——

Low

Word

Low Low

Word Word

EventName

PressureTransducerError

PressureTransducer2HighDeviation

PressureTransducer2HighAlarm

PressureTransducer2LowDeviation

PressureTransducer2LowAlarm

PressureDeltaDeviation

PressureDeltaAlarm

LowSecondaryTank

LowSecondaryTank

BitEventType

0AlarmP5D1

1DeviationP1D1UnbalancedLoad

2Reserved

3Deviation

4Alarm

5

6Advisory

7

8Alarm

9Deviation

10Alarm

11Deviation

12Alarm

13Deviation

14Alarm

15Alarm

DeviationP9D1

Deviation

EventCode

——

C3GXModbusCommunicationsLost

C4GXModbusCommunicationsLost

EBCXRun/StopSwitchClosed

L3AO

L4AO

L2AO

L1AO

F2FO

F1FO

L6CA

L6CB

CACXCANCommunicationAlarm

EventName

TransducerAssignmentCon󰘱ict

MajorUnbalancedLoad(x2System)

PrimaryTankHighDeviation

PrimaryTankHighAlarm

PrimaryTankLowDeviation

PrimaryTankLowAlarm

NoFlowFillPumpDeviation

NoFlowFillPumpAlarm

Port84to20mAopencircuit

Port94to20mAopencircuit

48 3A2527L

AppendixA-ModbusVariableMap

Table

Table Table

404100

404100 404100

BitMeaning

0

1

2

3

4

5

6Reserved

7

8

9

10

11

12

404202

404202 404202

Pump

6 66Pump Pump

Status

Status Status

Pump

- --Pump Pump

Reads1ifthepumpistryingtomove

Reads1ifthepumpisactuallymoving

Reads1ifthereareanyactivealarms

Reads1ifthereareanyactivedeviations

Reads1ifthereareanyactiveadvisories

Setupchanged

Run/Stopswitchclosed

Pro󰘰le1changed

Pro󰘰le2changed

Pro󰘰le3changed

Pro󰘰le4changed

Othersreservedforfuturetankevents

Pump

- --Pump Pump

and

Control

and and

Control Control

Status

Status Status

Control

Control Control

Bits

Bits Bits

Bits

Bits Bits

Bits

Bits Bits

BitMeaning

0

1

2

others

Reads0foranactivealarmordeviation.Resetto1toclear.

Setto1toresetthebatchtotal

Setto1toresetthemaintenancecounter

Reservedforfutureuse-onlywrite0

3A2527L 49

AppendixA-ModbusVariableMap

Table

Table Table

Unit

Unit Unit

ForcePercentn/aForce=Register

Pressure

SpeedCycles/min

Flow

Volume

Cycles PumpCycles

Units

7 77Units Units

Units

Type

Type Type

Selectable

Selectable Selectable

psi403208=0Pressure=Register1=1psi

Bar403208=1Pressure=Register/1010=1.0Bar

MPa403208=2Pressure=

Liters/min403210=0Flow=Register/1010=1.0L/min

Gallons/min

cc/min403210=2Flow=Register1=1cc/min

oz/min403210=3Flow=Register1=1oz/min

Cycles/min

Liters403209=0

Gallons

Units

Units Units

Register

Units Units

Register Register

n/a

403210=1Flow=Register/10

403210=4Flow=Register/1010=1.0cycle/min

403209=1

n/a

Converting

Converting Converting
unit

values

unit unit

values values

Register/100

Speed=Register/10

Volume=1000*High+
Low/10

Volume=1000*High+
Low/10

Cycles=10000*High
+Low

registers

registers registers

Register

to

Register Register

to to

unit

unit unit

1=1%

100=1.00Mpa

10=1.0cycle/min

10=1.0Gal/min

0(High)/10(Low)=

1.0L

0(High)/10(Low)=

1.0Gal

0(High)/1(Low)=1
cycle

value

for

value value

1

for for

1 1

†Exampleofconvertingvolumeregisterreadingtounits:Ifthereadingforregister404106(volumehigh
word)is12,andthereadingforregister404107(volumelowword)is34,thevolumeis12003.4liters.12*
1000+34/10=12003.4.

††Exampleofconvertingcyclesregisterreadingtounits:Ifthereadingforregister404108(cycleshigh
word)is75,andthereadingforregister404109(cycleslowword)is8000,thevolumeis758,000cycles.
75*10000+8000=758000.

50 3A2527L

AppendixB-PumpControlfromaPLC

Appendix

Appendix Appendix

ThisguideshowshowtousetheinformationinAppendixAtocontrolapumpremotelyfromaPLC.Thesteps
progressfrombasicpumpcontroltomoreadvancedmonitoringandalarmcontrolfeatures.

B

B B

Pump

- --Pump Pump

Control

Control Control

from

from from

a

PLC

a a

PLC PLC

Itisimportantthatyou󰘰rstfollowalldirectionsinthe
SetupScreenstocon󰘰gureyoursystemproperly.
Testthatthepumpoperatescorrectlywhencontrolled
fromtheDisplay.Makesurethedisplay,󰘰beroptics,
communicationgateway,andPLCareconnected
properly.RefertoCommunicationKItmanual.Use
SetupScreen12toenableremotecontrolandset
yourmodbuspreferences.

3A2527L 51

Enable

1.Enable Enable

Run

2.Run Run

stopped,1to4forthepro󰘰le.

View

3.View View

registerupdatesautomaticallytore󰘱ectthe
actualpumpstatus.Ifthepro󰘰leischangedfrom
thedisplay,thisregisterchangesaswell.Ifthe
pumpstopsduetoanalarm,thisregisterwill
read0.

PLC

control:

PLC PLC

control: control:

pump:

a aapump: pump:

pump

pump pump

Setregister404201.Enter0for

pro󰘰le:

pro󰘰le: pro󰘰le:

Setregister404200to1.

Readregister404201.This

AppendixB-PumpControlfromaPLC

View

pump

4.View View
thestatusofthepump.SeeAppendixA,Table
6,foradescriptionofeachbit.

•Example1:Register404100,bit1,reads1if

thepumpiscurrentlymoving.

•Example2:Register404100,bit2reads1if

thepumphasanactivealarm.

Monitor

5.Monitor Monitor
404112to404115.Eachbitintheseregisters
correspondstoanalarmordeviation.See
AppendixA,Table5.I

•Example1:Pressurefallsbelowtheminimum

settingenteredonSetupScreen2.Itwillshow
onbit4ofregister404113ifminimumpressure
issettoAlarm,andonbit5ofregister404113
ifminimumpressureissettoDeviation.

•Example2:Thesystemissetupfora

pressuretransduceronSetupScreen8,butno
transducerisdetected.Itwillshowonbit1of
register404114.

status:

pump pump

status: status:

alarms

alarms alarms

Readregister404100tosee

and

deviations:

and and

deviations: deviations:

Readregister

Monitor

6.Monitor Monitor
Readregisters404101to404105.Notethat
pressureisavailableonlyifapressuretransducer
isconnectedtothedisplay.Register404104
showsthepressureontransducer1.Register
404105showsthepressureontransducer2.See
AppendixA,Table7forunitsfortheseregisters.

•Example1:Ifregister404101reads75,the

•Example2:Ifregister404103reads67,the

Reset

7.Reset Reset
conditionthatcausedthealarm.Setregister
404202,bit0,to1toclearthealarm.Thepump
willbeinpro󰘰le0duetothealarm.Set404201
tothepro󰘰letorunthepumpagain.

pump

cycle

pump pump

pumpspeedis7.5cycles/minute.

pumpisoperatingat67percentpressure.

active

alarms

active active

alarms alarms

rate,

cycle cycle

rate, rate,

and

and and

󰘱ow

rate,

󰘱ow 󰘱ow

rate, rate,

deviations:

deviations: deviations:

and

pressure:

and and

pressure: pressure:

Clearthe

52 3A2527L

AppendixB-PumpControlfromaPLC

Application

Application Application

Inthemajorityofapplicationsitisdesirableto
alwaysrunin󰘱owmodeandallowthebackpressure
regulatortocontrolthelinepressure.Thisensures
thatthematerialvelocityisalwaysatthetargetfor
particulatesuspension.

•Todeterminewhetherornotthepumpcanberun
exclusivelyin󰘱owmode,testwiththemaximum
󰘱owdemand,openupallrobotdropsandspray
gunsandsoon.Thencheckthepumpoutlet
pressuretoseeiftheBPRcanmaintainit.Ifso,
thenpressuremodeisnotneeded.

•IftheBPRcannotholdthe󰘱uidpressureduring
peakmaterialdemandtimes,thenitwillbe

Application

Application Application

Forapplicationswherethe󰘱owrateandpressure
settingsarebeingchangedperiodically,suchas
duringoffproductiontimes,itisimportanttoconsider
thefollowing:

•Whenthepumpisinpressuremode,itwillcometo
acompletestopatanytimeifthebackpressurein
thelineisequaltoorabovethepressuresetpoint
ofthepump.

•Viscositychangesthroughouttimecanincrease
thebackpressureintheline,suchthatwhenitis
timetoswitchfrom󰘱owmode(offproduction)to
pressuremode,thepumpwillnotmove,because
anew,higher,pressuresetpointisneededto
overcometheincreasedbackpressure.

•Werecommendreadingtheactivepressureor
forcebeforeswitchingtopressuremodeandusing
thatforthenewpressuresetpoint-Readfrom
register404103ifthemotorisoperatingwithouta
pressuresensor(ie.Force/%mode).

•Readfromregister404104ifthemotoris
controllingfrompressuresensor1orregister
404105forpressuresensor2-Forapplications
withapneumaticBPR,thepro󰘰leBPRsetpoint
canbeusedtomanagethesystemthroughthe
GracoBPRcontrollerkit(24V001).

Note

Note Note

Note

Note Note

Flow

1 11- --Flow Flow

Pump

2 22- --Pump Pump

Mode

Mode Mode

Setpoint

Setpoint Setpoint

vs.

vs. vs.

Pressure

Pressure Pressure

transitions

transitions transitions

•Inoffproduction󰘱owmode,register405107

NOTE:

NOTE: NOTE:
youtocontrolthepumpwithfewerregistersmapped.
However,tocon󰘰guremultiplepro󰘰les,thenthe
abovescenariocanbeappliedwhere405X01isthe
pressuretargetforpro󰘰leX,405X04isthe󰘱owrate
targetforpro󰘰leXandsoonfortheotherpro󰘰le
variables.

Mode

Mode Mode

necessarytorunpressuremodeduringproduction.
Inthismodethepumpwillspeeduptomatch
demandandholdthetargetpressure.Itwillalso
slowdownautomaticallytomaintainpressure
whenthedemanddrops.

Useofthismodelikelymeansswitchingbackand
forthbetweenpressuremodeand󰘱owmode;
pressuremodeduringproductionand󰘱owmodein
offproduction.Seethefollowingapplicationnote
forconsiderationsinthisscenario.

(405X07forpro󰘰leX)canbesetto0(%)tofully
opentheBPRThisallowsthetarget󰘱owrateto
󰘱owwithreducedpressure,andthereforelower
energyconsumptionForexample:

Usingpro󰘰le1,whileinoffproductionthepump
issetin󰘱owmode(register405106=1)witha
󰘱owratetargetsettingof8gallons/minute(30
liters/minute)(register405104=80)andthepro󰘰le
maximumpressuresettingwasleftatthesystem
default.Beforeswitchingtopressuremode,save
thevalueofthecurrentpressurefromregister
404104(Themotoriscontrollingtothefeedback
providedbypressuresensor1)andusethatvalue
asthenewsettingforthepressuretargetinregister

405101.Thensetthemoderegister(405106)to
0(pressuremode)

Usingonlypro󰘰le1(4areavailable)allows

3A2527L 53

AppendixC-ControlModuleProgramming

Appendix

Appendix Appendix

Tohelpprevent󰘰reandexplosion,donot
connect,download,orremovethetokenunless
theunitisremovedfromthehazardous(explosive
atmosphere)location.

All

data

•All All

data data

default

default default
preferencesbeforetheupgrade,foreaseof
restoringthemfollowingtheupgrade.

•Thelatestsoftwareversionforeachsystemcanbe
foundatwww.graco.com.

the

in ininthe the

settings.

settings. settings.

C

C C

module

module module

Recordallsettingsanduser

Control

- --Control Control

may

be

may may

be be

Module

Module Module

reset

reset reset

factory

to totofactory factory

Programming

Programming Programming

Software

Software Software

NOTE:

NOTE: NOTE:
versionthatisalreadyprogrammedonthemodule,
nothingwillhappen(including󰘱ashingredlight).
Noharmcanbedonebyattemptingtoprogramthe
modulemultipletimes.

1.RemovepowerfromtheGracoControlModule
byturningoffsystempower.

NOTE:

NOTE: NOTE:
withoutremovingpowerbyusingthesystem
resetbuttononSetupScreen16(dateandtime)
toinitiatetheupdateaftertokeninsertion.

2.Removeaccesscover(C).

Upgrade

Upgrade Upgrade

Ifthesoftwareonthetokenisthesame

Alternately,softwareupdatecanbedone

Instructions

Instructions Instructions

3.Insertandpressthetoken(T)󰘰rmlyintotheslot.

NOTE:

NOTE: NOTE:

4.SupplyelectricalpowertotheGracoControl
Module.

5.Theredindicatorlight(L)will󰘱ashwhilethe
softwareisbeingloadedonthedisplay.When
thesoftwareiscompletelyloaded,theredlight
willturnoff.

54 3A2527L

Tokenhasnopreferredorientation.

NOTICE

NOTICE NOTICE

Topreventcorruptingthesoftware,donot
removethetoken,turnoffthesystempower,
ordisconnectanymodulesuntilthestatus
screenindicatesthatupdatesarecomplete.

CaliforniaProposition65

6.Thefollowingscreenwillbeshownwhenthe
displayturnson.

Communications with motors established.

7.Waitforupdatetocomplete.

NOTE:

NOTE: NOTE:
shownalongbottomofprogressbar.

Theapproximatetimeuntilcompletionis

8.Updatesarecomplete.Iconindicatesupdate
successorfailure.Unlesstheupdatewas
unsuccessful,removethetoken(T)fromtheslot.

Icon

Icon Icon

9.Presstocontinue.Ifthetokenisstill
inserted,theremoteloadingprocedurewillbegin
anew.Returntostep5forstepprogressionif
theupdaterestarts.

10.RemovepowerfromtheGracoControlModule
byturningoffsystempower.

11.Ifthetokenisstillinserted,removefromtheslot.

12.Reinstalltheaccesscoverandsecurewith
screws(S).

Description

Description Description

Updatesuccessful

Updateunsuccessful

Updatecomplete;nochange
necessary

California

California California

CALIFORNIA

CALIFORNIA CALIFORNIA

WARNING:

WARNING: WARNING:

3A2527L 55

RESIDENTS

RESIDENTS RESIDENTS

Proposition

Proposition Proposition

Cancerandreproductiveharm—www.P65warnings.ca.gov.

65

65 65

Graco

Graco Graco

GracowarrantsallequipmentreferencedinthisdocumentwhichismanufacturedbyGracoandbearingits
nametobefreefromdefectsinmaterialandworkmanshiponthedateofsaletotheoriginalpurchaserfor
use.Withtheexceptionofanyspecial,extended,orlimitedwarrantypublishedbyGraco,Gracowill,fora
periodoftwelvemonthsfromthedateofsale,repairorreplaceanypartoftheequipmentdetermined
byGracotobedefective.Thiswarrantyappliesonlywhentheequipmentisinstalled,operatedand
maintainedinaccordancewithGraco’swrittenrecommendations.

Thiswarrantydoesnotcover,andGracoshallnotbeliableforgeneralwearandtear,oranymalfunction,
damageorwearcausedbyfaultyinstallation,misapplication,abrasion,corrosion,inadequateorimproper
maintenance,negligence,accident,tampering,orsubstitutionofnon-Gracocomponentparts.Norshall
Gracobeliableformalfunction,damageorwearcausedbytheincompatibilityofGracoequipment
withstructures,accessories,equipmentormaterialsnotsuppliedbyGraco,ortheimproperdesign,
manufacture,installation,operationormaintenanceofstructures,accessories,equipmentormaterials
notsuppliedbyGraco.

Thiswarrantyisconditionedupontheprepaidreturnoftheequipmentclaimedtobedefectivetoan
authorizedGracodistributorforveri󰘰cationoftheclaimeddefect.Iftheclaimeddefectisveri󰘰ed,Graco
willrepairorreplacefreeofchargeanydefectiveparts.Theequipmentwillbereturnedtotheoriginal
purchasertransportationprepaid.Ifinspectionoftheequipmentdoesnotdiscloseanydefectinmaterial
orworkmanship,repairswillbemadeatareasonablecharge,whichchargesmayincludethecostsof
parts,labor,andtransportation.

THIS

WARRANTY

THIS THIS

WARRANTY WARRANTY

IMPLIED,

IMPLIED, IMPLIED,
OF

OF OF

Graco’ssoleobligationandbuyer’ssoleremedyforanybreachofwarrantyshallbeassetforthabove.
Thebuyeragreesthatnootherremedy(including,butnotlimitedto,incidentalorconsequentialdamages
forlostpro󰘰ts,lostsales,injurytopersonorproperty,oranyotherincidentalorconsequentialloss)shall
beavailable.Anyactionforbreachofwarrantymustbebroughtwithintwo(2)yearsofthedateofsale.

GRACO

GRACO GRACO
MERCHANTABILITY

MERCHANTABILITY MERCHANTABILITY
ACCESSORIES,

ACCESSORIES, ACCESSORIES,
GRACO.

GRACO. GRACO.
aresubjecttothewarranty,ifany,oftheirmanufacturer.Gracowillprovidepurchaserwithreasonable
assistanceinmakinganyclaimforbreachofthesewarranties.

InnoeventwillGracobeliableforindirect,incidental,specialorconsequentialdamagesresultingfrom
Gracosupplyingequipmenthereunder,orthefurnishing,performance,oruseofanyproductsorother
goodssoldhereto,whetherduetoabreachofcontract,breachofwarranty,thenegligenceofGraco,or
otherwise.

FORGRACOCANADACUSTOMERS

ThePartiesacknowledgethattheyhaverequiredthatthepresentdocument,aswellasalldocuments,
noticesandlegalproceedingsenteredinto,givenorinstitutedpursuantheretoorrelatingdirectlyor
indirectlyhereto,bedrawnupinEnglish.Lespartiesreconnaissentavoirconvenuquelarédactiondu
présentedocumentseraenAnglais,ainsiquetousdocuments,avisetprocéduresjudiciairesexécutés,
donnésouintentés,àlasuitedeouenrapport,directementouindirectement,aveclesprocédures
concernées.

INCLUDING

INCLUDING INCLUDING

FITNESS

FITNESS FITNESS

MAKES

MAKES MAKES

Theseitemssold,butnotmanufacturedbyGraco(suchaselectricmotors,switches,hose,etc.),

IS

EXCLUSIVE,

IS IS

EXCLUSIVE, EXCLUSIVE,

BUT

NOT

BUT BUT

FOR

FOR FOR

A AAPARTICULAR PARTICULAR

NO

NO NO

EQUIPMENT,

EQUIPMENT, EQUIPMENT,

NOT NOT

PARTICULAR

WARRANTY,

WARRANTY, WARRANTY,
AND

FITNESS

AND AND

FITNESS FITNESS

Standard

Standard Standard

AND

IS

IN

LIEU

AND AND

IS IS

LIMITED

LIMITED LIMITED

PURPOSE.

PURPOSE. PURPOSE.

AND

AND AND

MATERIALS

MATERIALS MATERIALS

IN IN

TO

TO TO

DISCLAIMS

DISCLAIMS DISCLAIMS

FOR

FOR FOR

PARTICULAR

A AAPARTICULAR PARTICULAR

OR

OR OR

OF

LIEU LIEU

OF OF

WARRANTY

WARRANTY WARRANTY

ALL

ALL ALL

COMPONENTS

COMPONENTS COMPONENTS

Warranty

Warranty Warranty

ANY

OTHER

ANY ANY

OTHER OTHER

OF

OF OF

IMPLIED

IMPLIED IMPLIED

PURPOSE,

PURPOSE, PURPOSE,

WARRANTIES,

WARRANTIES, WARRANTIES,

MERCHANTABILITY

MERCHANTABILITY MERCHANTABILITY

WARRANTIES

WARRANTIES WARRANTIES

IN

CONNECTION

IN IN

SOLD

SOLD SOLD

CONNECTION CONNECTION

BUT

NOT

BUT BUT

NOT NOT

EXPRESS

EXPRESS EXPRESS

OR

WARRANTY

OR OR

WARRANTY WARRANTY

OF

OF OF

MANUFACTURED

MANUFACTURED MANUFACTURED

OR

OR OR

WITH

WITH WITH

BY

BY BY

Graco

Graco Graco

ForthelatestinformationaboutGracoproducts,visitwww.graco.com.
Forpatentinformation,seewww.graco.com/patents.

To

To To

Phone:

Phone: Phone:

Allwrittenandvisualdatacontainedinthisdocumentre󰘱ectsthelatestproductinformationavailableatthetimeofpublication.Graco

Information

Information Information

place

an

place place

an an

612-623-6921or ororToll Toll

GRACO

GRACO GRACO

order,

order, order,

contactyourGracoDistributororcalltoidentifythenearestdistributor.

Toll

Free:

Free: Free:

1-800-328-0211Fax: Fax:

reservestherighttomakechangesatanytimewithoutnotice

OriginalInstructions.ThismanualcontainsEnglish.MM3A2527

Graco

International

INC.

INC. INC.

Copyright

Copyright Copyright

International International

AND

SUBSIDIARIES

AND AND

SUBSIDIARIES SUBSIDIARIES

2019,

Graco,

2019, 2019,

Graco, Graco,

Graco Graco

Inc.

Inc. Inc.

Headquarters:

Headquarters: Headquarters:

Of󰘰ces:

Of󰘰ces: Of󰘰ces:

P.O.

• ••P.O. P.O.

All

Graco

All All

Graco Graco

www.graco.com

RevisionL,December2020

Fax:

612-378-3505

Belgium,China,Japan,Korea
BOX

BOX BOX

manufacturing

manufacturing manufacturing

Minneapolis

1441

MINNEAPOLIS

1441 1441

• ••MINNEAPOLIS MINNEAPOLIS
locations

locations locations

MN

55440-1441

MN MN

are

are are

55440-1441 55440-1441

registered

registered registered

ISO

to totoISO ISO

USA

• ••USA USA

9001.

9001. 9001.