Graco E-Flo, 333389F Instruction Manual

Instructions-Parts

E

Flo®

E E

- --Flo® Flo®

DC

DC DC

2

Ball

2 2

- --Ball Ball

Piston

Piston Piston

Pumps

Pumps Pumps

333389F

EN

Electric

Electric Electric
For

For For

See Technical Speci󰘰ctations for
Maximum Working Pressure.
See page 3 for model part numbers and
approvals information.

drive

piston

drive drive

professional

professional professional

piston piston

Important

Important Important

ReadallwarningsandinstructionsinthismanualandintheE-Flo
DCMotorandE-FloDCThreePhasemanualsbeforeusingthe
equipment.Savetheseinstructions.

pumps

pumps pumps

use

only.

use use

only. only.

Safety

Safety Safety

for

for for

Instructions

Instructions Instructions

low

to

low low

medium

to to

medium medium

volume

volume volume

paint

circulation

paint paint

circulation circulation

applications.

applications. applications.

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents

Contents Contents

Models...............................................................3

RelatedManuals................................................4

Warnings...........................................................5

Installation..........................................................8

Location......................................................8

MountthePump..........................................8

PowerRequirements....................................8

ConnecttheSupplyWiring...........................11

Grounding...................................................12

FluidLineAccessories.................................13

ChecktheOilLevelBeforeUsingthe

Equipment......................................13

FlushBeforeUsingtheEquipment................13

ControlModuleAccessory............................13

Operation...........................................................14

Startup........................................................14

Shutdown....................................................14

PressureReliefProcedure............................14

Maintenance......................................................15

PreventiveMaintenanceSchedule................15

ChangetheOil.............................................15

ChecktheOilLevel......................................15

WetCups....................................................15

Flushing......................................................15

Troubleshooting..................................................16

Repair................................................................17

Dura-FloLowers..........................................17

XtremeLowers............................................19

Parts..................................................................21

XtremePumpAssembly...............................21

Dura-FloPumpAssembly.............................23

PumpMatrix................................................25

Dimensions........................................................29

MountingHolePatterns.......................................30

StandMount................................................30

WallMount..................................................31

PerformanceCharts............................................32

TechnicalSpeci󰘰cations......................................35

CaliforniaProposition65.....................................35

2

333389F

Models

Models Models

Thepartnumberforyourequipmentisprintedontheequipmentidenti󰘰cationlabel.Thepartnumber
includesdigitsfromeachofthefollowingcategories,dependingonthecon󰘰gurationofyourequipment.See

PumpMatrix,page25foracompletelistofpumppartnumbers.

Models

Pump

Type

and

Flo

DC

E EE- --Flo Flo
(ES)

(ES) (ES)

ES

Pump

DC DC

Pump Pump

Lower

Lower Lower
Size

Size Size
(7,

(7, (7,

7:145cc

8:180cc

9:220cc

0:290cc

8, 8,8,9, 9,9,or or

Pump

Pump Pump

Motor,

Motor, Motor,
(3–8

(3–8 (3–8

or ororC, C,

or

0)

0) 0)

3:2hp,Basic,SinglePhase
ATEX•FM•IECEx

4:2hp,Advanced,SinglePhase
ATEX•FM•IECEx

7:2hp,Basic,SinglePhase
ATEX•IECEx•TIIS•KCS

8:2hp,Advanced,SinglePhase
ATEX•IECEx•TIIS•KCS

C:2hp,Basic,ThreePhase
ATEX•FM•IECEx

D:2hp,Advanced,ThreePhase
ATEX•FM•IECEx

G:2hp,Basic,ThreePhase
ATEX•IECEx•TIIS•KCS

H:2hp,Advanced,ThreePhase
ATEX•IECEx•TIIS•KCS

Controls,

Controls, Controls,

C,

Approvals

Approvals Approvals

D,

G,

H)

D, D,

G, G,

H) H)

Pump Pump

Type Type

(4,

or

(4, (4,

4:CarbonSteelwiththree
Xtremepackingsandtwo
leatherpackings

5:StainlessSteelwithfour
leatherpackingsandone
PTFEpacking

6:StainlessSteelwith
leatherpackingsandPTFE
packings

6)

5, 5,5,or or

6) 6)

Fittings

and and

Fittings Fittings

Mounting

Mounting Mounting
(0,

(0, (0,

0:None

1:Stand

2:Wall
Bracket

Type

Type Type

or

2)

1, 1,1,or or

2) 2)

Approvals

Approvals Approvals

Singlephaseandthreephasepumpswith
basicmotors:

ESx3xxmodels
ESx7xxmodels

Singlephasepumpswithadvancedmotors:

ESx4xxmodels
ESx8xxmodels

Threephasepumpswithadvancedmotors:

ESxDxxmodels
ESxHxxmodels

NOTE:

NOTE: NOTE:

SeetheE-FloDCMotormanualsformotorapprovalsinformation.

ESxCxxmodels
ESxGxxmodels

G

II IIII2 22G G

Ex

db

IIA

T3

Gb

Ex Ex

db db

h hhIIA IIA

T3 T3

(1)

II IIII2 22(1) (1)

Ex

db

[ia

Ex Ex

db db

Ex

db

Ex Ex

db db

Ga]

h hh[ia [ia

Ga] Ga]

(1)

II IIII2 22(1) (1)

[ia

op

h hh[ia [ia

op op

X

Gb Gb

X X

G

G G

IIA

T3

Gb

IIA IIA

T3 T3

G

G G

Ga]

is isisGa] Ga]

X

Gb Gb

X X

IIA

T3

Gb

IIA IIA

T3 T3

X

Gb Gb

X X

333389F 3

RelatedManuals

Related

Related Related

Manual

Manual Manual

3A2526

3A2527

3A4409

311762

311827

332103

No.

No. No.

Manuals

Manuals Manuals

Description

Description Description

E-FloDCMotor,Instructions-Parts

E-FloDCControlModuleKit,Instructions-Parts

E-FloDCMotor,ThreePhaseInstructions-Parts

Xtreme®Lowers,Instructions-Parts

Dura-Flo®Lowers,Instructions-Parts

DisplayControlModule(DCM)andAdvancedDisplayControlModule(ADCM)

4

333389F

Warnings

Warnings Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.Theexclamation
pointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰crisks.Whenthese
symbolsappearinthebodyofthismanual,referbacktotheseWarnings.Product-speci󰘰chazardsymbolsand
warningsnotcoveredinthissectionmayappearthroughoutthebodyofthismanualwhereapplicable.

DANGER

DANGER DANGER

SEVERE

SEVERE SEVERE

Thisequipmentcanbepoweredbymorethan240V.Contactwiththisvoltagewillcausedeath
orseriousinjury.

•Turnoffanddisconnectthepoweratthemainswitchbeforedisconnectinganycablesandbefore
servicingequipment.

•Thisequipmentmustbegrounded.Connectonlytoagroundedpowersource.

•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodesand
regulations.

ELECTRIC

ELECTRIC ELECTRIC

SHOCK

SHOCK SHOCK

HAZARD

HAZARD HAZARD

Warnings

WARNING

WARNING WARNING

FIRE

AND

FIRE FIRE

Flammablefumes,suchassolventandpaintfumes,intheworkareacanigniteorexplode.Paintor
solvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reandexplosion:

•Useequipmentonlyinawell-ventilatedarea.

•Eliminateallignitionsourcessuchaspilotlights,cigarettes,portableelectriclamps,andplastic
dropcloths(potentialstaticsparking).

•Groundallequipmentintheworkarea.SeeGrounding Grounding

•Neversprayor󰘱ushsolventathighpressure.

•Keeptheworkareafreeofdebris,includingsolvent,rags,andgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.

•Useonlygroundedhoses.

•Holdthegun󰘰rmlytothesideofagroundedpailwhentriggeringintoapail.Donotusepail
linersunlesstheyareantistaticorconductive.

Stop

•Stop Stop
youidentifyandcorrecttheproblem.

•Keepaworking󰘰reextinguisherintheworkarea.

Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite󰘱ammable
vapors.Tohelpprevent󰘰reandexplosion:

•Cleanplasticpartsonlyinwellventilatedarea.

•Donotcleanwithadrycloth.

•Donotoperateelectrostaticgunsinequipmentworkarea.

EXPLOSION

AND AND

EXPLOSION EXPLOSION

operation

operation operation

immediately

immediately immediately

HAZARD

HAZARD HAZARD

Grounding

ifstaticsparkingoccursoryoufeelashock.Donotuseequipmentuntil

instructions.

333389F 5

Warnings

WARNING

WARNING WARNING

SKIN

INJECTION

SKIN SKIN

INJECTION INJECTION

High-pressure󰘱uidfromdispensingdevice,hoseleaks,orrupturedcomponentswillpierceskin.
Thismaylooklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get
surgical

surgical surgical

•Engagethetriggerlockwhennotdispensing.

•Donotpointthedispensingdeviceatanyoneoratanypartofthebody.

•Donotputyourhandoverthe󰘱uidoutlet.

•Donotstoporde󰘱ectleakswithyourhand,body,glove,orrag.

•FollowthePressure Pressure

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.

treatment.

treatment. treatment.

servicingequipment.

HAZARD

HAZARD HAZARD

Get

immediate

immediate immediate

Pressure

Relief

Procedure

Relief Relief

Procedure Procedure

whenyoustopdispensingandbeforecleaning,checking,or

6 333389F

WARNING

WARNING WARNING

EQUIPMENT

EQUIPMENT EQUIPMENT
Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestratedsystem
component.SeeTechnical Technical

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
Speci󰘰cations

Speci󰘰cations Speci󰘰cations
completeinformationaboutyourmaterial,requestSafetyDataSheets(SDSs)fromyourdistributor
orretailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.

•TurnoffallequipmentandfollowthePressure Pressure

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovalsand
createsafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

MOVING

MOVING MOVING
Movingpartscanpinch,cut,oramputate󰘰ngersandotherbodyparts.

MISUSE

MISUSE MISUSE

PARTS

PARTS PARTS

HAZARD

HAZARD HAZARD

Technical

inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.For

HAZARD

HAZARD HAZARD

Speci󰘰cations

Speci󰘰cations Speci󰘰cations

Pressure

inallequipmentmanuals.

Relief

Relief Relief

Technical

Procedure

Procedure Procedure

whenequipmentisnotinuse.

Warnings

•Keepclearofmovingparts.

•Donotoperateequipmentwithprotectiveguardsorcoversremoved.

•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicingequipment,
followthePressure Pressure

TOXIC

TOXIC TOXIC
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,inhaled,or
swallowed.

•ReadSafetyDataSheets(SDSs)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.

•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicableguidelines.

BURN

BURN BURN
Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoidsevere
burns:

•Donottouchhot󰘱uidorequipment.

PERSONAL

PERSONAL PERSONAL
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,including
eyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protectiveequipmentincludesbut
isnotlimitedto:

•Protectiveeyewearandhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolventmanufacturer.

Pressure

FLUID

FLUID FLUID

HAZARD

HAZARD HAZARD

OR

OR OR

PROTECTIVE

PROTECTIVE PROTECTIVE

Relief

Procedure

Relief Relief

Procedure Procedure

FUMES

FUMES FUMES

EQUIPMENT

EQUIPMENT EQUIPMENT

anddisconnectallpowersources.

333389F

7

Installation

Installation

Installation Installation

Installationofthisequipmentinvolvespotentially
hazardousprocedures.Onlytrainedandquali󰘰ed
personnelwhohavereadandwhounderstand
theinformationinthismanualshouldinstallthis
equipment.

Location

Location Location

Whenselectingthelocationfortheequipment,keep
thefollowinginmind:

•Theremustbesuf󰘰cientspaceonallsidesof
theequipmentforinstallation,operatoraccess,
maintenance,andaircirculation.

•Ensurethatthemountingsurfaceandmounting
hardwarearestrongenoughtosupporttheweight
oftheequipment,󰘱uid,hoses,andstresscaused
duringoperation.

•Theremustbeastart/stopcontrol(C)
withineasyreachoftheequipment.See

TypicalInstallation,page10.

Wall

Mount

Wall Wall

Mount Mount

SeeWallMountingHolePattern,page31.

1.Selectasolidpositiononawallforthemounting
bracket.Thewallshouldbecapableofsupporting
thepumpandaccessoriesthatwillbeattached
tothebracket,anyadditionalweightofthe󰘱uid
usedinthepump,andanystressorstrainthat
maybeappliedduringpumpoperation.

2.Drillfour7/16in.(11mm)diameterholesforthe
mountingbolts,approximately5ft(1.5m)above
the󰘱oor,usingthewallbracketasatemplate.
Useanyofthethreemountingholegroupings

3.Boltthebracketsecurelytothewall.Usebolts
designedtoholdinthewall’sconstruction.

4.Placethepumpandaccessoriesoverthe
bracket’smountingholesandsecurewithscrews
(5)andwashers(4)supplied.

Power

Power Power

Requirements

Requirements Requirements

Mount

Mount Mount

Stand

Stand Stand

SeeStandMountingHolePattern,page30

1.Selectalevelsurfaceforthestandtobemounted

2.Securethestandtothe󰘱oorwithM19(5/8in.)

3.Placethepumpandaccessoriesoverthe

4.Useshimstolevelthepumpasrequired.

the

Pump

the the

Pump Pump

Mount

Mount Mount

to.

bolts.Useboltsthatengageatleast152mm
(6in.)intothe󰘱oortopreventthepumpfrom
tipping.

bracket’smountingholesandsecurewithbolts
(5)andwashers(4)supplied.

Improperwiringmaycauseelectricshockorother
seriousinjuryifworkisnotperformedproperly.

•Thisequipmentmustbegrounded.Connect
onlytoagroundedpowersource.

•Allelectricalwiringmustbedonebyaquali󰘰ed
electricianandcomplywithalllocalcodesand
regulations.

Thesystemrequiresadedicatedcircuitprotected
withacircuitbreaker.Seethefollowingtablefor
powerrequirements.

Table

Table Table

Model

Model Model

ESx3xx
ESx4xx
ESx7xx
ESx8xx

ESxCxx
ESxDxx
ESxGxx
ESxHxx

Power

1 11. ..Power Power

Speci󰘰cations

Speci󰘰cations Speci󰘰cations

Voltage

Voltage Voltage

200–250
Vac

380–480
Vac

Phase

Phase Phase

150/602.9kVA

350/603.0kVA

Hz

Hz Hz

Power

Power Power

8 333389F

Installation

Hazardous

Hazardous Hazardous
Requirements

Requirements Requirements

Explosion

Explosion Explosion

Allelectricalwiringinthehazardousareamustbe
encasedinClassI,DivisionI,GroupDapproved
explosion-proofconduit.Followallnational,state,
andlocalelectriccodes.

Aconduitseal(D)isrequiredwithin18in.(457mm)
ofthemotorfortheUSandCanada.SeeFigs.3
and4.

Allcablesmustberatedat70°C(158°F).

Area

Cabling

Area Area

Cabling Cabling

Proof

Proof Proof

and

Conduit

and and

Conduit Conduit

Flame

Flame Flame

Useappropriateconduit,connectors,andcable
glandsratedforATEXII2G.FollowallNational,
State,andLocalelectriccodes.

Allcableglandsandcablesmustberatedat70°C
(158°F).

Proof

Proof Proof

(ATEX)

(ATEX) (ATEX)

333389F 9

Installation

Typical

Typical Typical

Installation

Installation Installation

NON

HAZARDOUS

NON NON

- --HAZARDOUS HAZARDOUS

LOCATION

LOCATION LOCATION

HAZARDOUS

HAZARDOUS HAZARDOUS

LOCATION

LOCATION LOCATION

Figure1TypicalInstallation

Key

for

Fig.

Key Key

for for

A

BDisconnect,withlock

CStart/StopControl(mustbeapprovedfor

D

1

Fig. Fig.

1 1

ElectricalSupply(mustbesealedconduit
approvedforuseinhazardouslocations)

useinhazardouslocations)

ExplosionProofConduitSeal.Required
within18in.(457mm)ofthemotorforthe
USandCanada.

Key

for

Fig.

Key Key

for for

E

F

GPumpGroundWire.Twogroundterminals

HFluidDrainValve

1

Fig. Fig.

1 1

FluidPressureGauge

FluidShutoffValve

areprovidediflocalcoderequiresredundant
groundingconnections.

10 333389F

Installation

Connect

Connect Connect

Improperwiringmaycauseelectricshockorother
seriousinjuryifworkisnotperformedproperly.

•Thisequipmentmustbegrounded.Connect
onlytoagroundedpowersource.

•Allelectricalwiringmustbedonebyaquali󰘰ed
electricianandcomplywithalllocalcodesand
regulations.

1.Ensurethatthedisconnect(B,Fig2)isshutoff
andlockedout.

the

Supply

the the

Supply Supply

Wiring

Wiring Wiring

3.Opentheelectricalcompartment(S)onthe
motor.

4.Bringthesupplywiresintotheelectrical
compartmentthroughthe3/4–14npt(f)inletport.
Connectthewirestotheterminals,asshownin
Figs.3and4.Torquetheterminalnutsto15

Do

not

in-lb(1.7N•m)maximum.Do Do

Figure3ConnectthePowerWires,SinglePhase

over-torque.

not not

over-torque. over-torque.

Figure2LockedOutDisconnect

2.SeeFigs.3and4.Installastart/stopcontrol(C)
intheelectricalsupplyline(A),withineasyreach
oftheequipment.Thestart/stopcontrolmustbe
approvedforuseinhazardouslocations.

Figure4ConnectthePowerWires,ThreePhase

Notes

for

Notes Notes

5.Closetheelectricalcompartment.Torquethe
coverscrewsto15ft-lb(20.3N•m).

Figs.

for for

Figs. Figs.

Tightenallterminalnutsto15in-lb(1.7
N•m)maximum.Do Do

Tightencoverscrewsto15ft-lb(20.3
N•m).

Aconduitseal(D)isrequiredwithin18
in.(457mm)ofthemotorfortheUSand
Canada.

and

4

3 33and and

4 4

Do

not

over

not not

torque.

over over

- --torque. torque.

333389F

11

Installation

Grounding

Grounding Grounding

Thisequipmentmustbegroundedtoreducethe
riskofstaticsparkingandelectricshock.Electric
orstaticsparkingcancausefumestoigniteor
explode.Impropergroundingcancauseelectric
shock.Groundingprovidesanescapewireforthe
electriccurrent.

1.Connectthesupplygroundwireinthe
electricalcompartmentasshownin

ConnecttheSupplyWiring,page11.

2.ConnectagroundwireasshowninFig.5.
Loosenthegroundscrewandattachaground
wire(Y,Gracopart222011,notsupplied).
Tightenthegroundscrewsecurely.Connect
theotherendofthegroundwiretoatrueearth
ground.

To

6.To To

maintain

maintain maintain

or

relieving

or or

relieving relieving
gunorvalve󰘰rmlytothesideofagrounded
metalpail,thentriggerthegunoropenthevalve.

grounding

grounding grounding

pressure:

pressure: pressure:

continuity

continuity continuity

Holdmetalpartofthespray

when

󰘱ushing

when when

󰘱ushing 󰘱ushing

Figure5GroundWire
NOTE:

NOTE: NOTE:
ofacontrolmodule.Allpumpsconnectedtoa
commoncontrolmodulemustbegroundedto
thesamegroundpoint.Differentgroundpoints
(unequalpotential)maycausecurrentto󰘱ow
throughcomponentcables,causingincorrect
signals.

Fluid

3.Fluid Fluid
hoseswithamaximumof500ft.(150m)
combinedhoselengthtoensuregrounding
continuity.Checktheelectricalresistanceof
hoses.Iftotalresistancetogroundexceeds25
megohms,replacehoseimmediately

Fluid

4.Fluid Fluid
Solvent

5.Solvent Solvent
localcode.Useonlyconductivemetalpails,
placedonagroundedsurface.Donotplace
thepailonanon-conductivesurface,suchas
paperorcardboard,whichinterruptsgrounding
continuity.

Advancedmodelsrequireinstallation

Pump

Pump Pump

ESx4xx

ESx8xx

ESxDxx

ESxHxx

hoses:

hoses: hoses:

supply

supply supply

pails

pails pails

Useonlyelectricallyconductive

container:

container: container:

used

when

used used

when when

Control

Control Control

24P822

24X599

17V232

17V233

Module Module

Followyourlocalcode.

󰘱ushing:

󰘱ushing: 󰘱ushing:

Module

12

Followyour

333389F

Installation

Fluid

Fluid Fluid

Installthefollowingaccessoriesasshownin
Fig.1,usingadaptersasnecessary.All󰘱uid
linesandaccessoriesmustberatedtothe
maximumworkingpressureofthepump.See

TechnicalSpeci󰘰cations,page35.

•Fluid Fluid

•Fluid Fluid

•Fluid Fluid

Check

Check Check
Equipment

Equipment Equipment

Themotorispre-󰘰lledwithoil.Beforeusingthe
equipment,replacetheshippingplugwiththevented
󰘰llcap(P)thatisincludedwiththemotor.

Line

Line Line

Fluid

drain

drain drain
relieve󰘱uidpressureinthehoseandcirculation
system.

Fluid

pressure pressure
adjustmentofthe󰘱uidpressure.

Fluid

shutoff

shutoff shutoff

Accessories

Accessories Accessories

valve

(H):

valve valve

(H): (H):

requiredinyoursystem,to

pressure

the

the the

gauge

gauge gauge

valve

valve valve

Oil

Oil Oil

(F):

(F): (F):

Level

Level Level

(E):

(E): (E):

shutsoff󰘱uid󰘱ow.

formoreprecise

Before

Before Before

Using

Using Using

Flush

Flush Flush

Thepump󰘱uidsectionwastestedwithlightweight
oil,whichisleftinthe󰘱uidpassagestoprotectparts.
Toavoidcontaminatingyour󰘱uidwithoil,󰘱ushthe
equipmentwithacompatiblesolventbeforeusing
theequipment.

Control

Control Control

TheControlModuleAccessoryisrequiredwith
AdvancedE-FloDCmotorstoprovidetheinterface
foruserstoenterselectionsandviewinformation
relatedtosetupandoperation.SeetheControl
ModuleAccessoryKitmanualforinstallationand

the

the the

operationinformation.

Before

Before Before

Module

Module Module

Using

Using Using

the

Equipment

the the

Equipment Equipment

Accessory

Accessory Accessory

Figure6SightglassandOilFillCap

333389F 13

Operation

Operation

Operation Operation

Startup

Startup Startup

Tooperatethepump,followtheStartupinstructions
fortheBasicorAdvancedmotorintheMotormanual.
TheAdvancedE-FloDCmotorsrequireinstallation
ofaControlModuleAccessoryKit(seetable)to
providetheinterfaceforuserstoenterselectionsand
viewinformationrelatedtosetupandoperation.See
theControlModuleAccessoryKitmanual3A2527for
installationandoperationinformation.

Pump

Pump Pump

ESx4xx

ESx8xx

ESxDxx

ESxHxx

Runthepumpataslowspeeduntilthe󰘱uidlinesare
primedandallairisforcedoutofthesystem.

DonotuseXtremepumplowersforwaterborne
paints,becausethepumpsarecarbonsteeland
waterbornepaintswillcausethemtorust.

Shutdown

Shutdown Shutdown

Control

Control Control

24P822

24X599

17V232

17V233

NOTICE

NOTICE NOTICE

Module

Module Module

Pressure

Pressure Pressure

Thisequipmentstayspressurizeduntilpressure
ismanuallyrelieved.Tohelppreventserious
injuryfrompressurized󰘱uid,suchasskininjection,
splashing󰘱uid,andmovingparts,followthe
PressureReliefProcedurewhenyoustopspraying
andbeforecleaning,checking,orservicingthe
equipment.

1.Disengagethestart/stopcontrol(C).SeeFig.1.

2.Shutoffandlockoutthedisconnect(B).

3.Openthe󰘱uiddrainvalve(H),havingawaste
containerreadytocatchdrainage.Leaveopen
untilyouarereadytopressurizesystemagain.

Relief

Relief Relief

FollowthePressureReliefProcedure
wheneveryouseethissymbol.

Procedure

Procedure Procedure

FollowthePressureReliefProcedure,page14.Stop
thepumpatthebottomofitsstroketoprevent󰘱uid
fromdryingontheexposeddisplacementrodand
damagingthethroatpackings.

14

333389F

Maintenance

Maintenance

Maintenance Maintenance

Seethemotormanualforrequiredmotor
maintenanceprocedures.

Preventive

Preventive Preventive

Theoperatingconditionsofyourparticularsystem
determinehowoftenmaintenanceisrequired.
Establishapreventivemaintenancescheduleby
recordingwhenandwhatkindofmaintenanceis
needed,andthendeterminearegularschedulefor
checkingyoursystem.

Change

Change Change

NOTE:

NOTE: NOTE:
200,000–300,000cycles.Afterthebreak-inperiod,
changetheoilonceayear.

1.SeeFig.7.Placeaminimum2quart(1.9liter)

2.Reinstalltheoildrainplug(25).Torqueto25–30

3.SeeFig.8.Openthe󰘰llcap(P)andaddGraco

4.Reinstallthe󰘰llcap.

Changetheoilafterabreak-inperiodof

containerundertheoildrainport.Removethe
oildrainplug(25).Allowalloiltodrainfromthe
motor.

ft-lb(34–40N•m).

PartNo.16W645ISO220silicone-freesynthetic
gearoil.Checktheoillevelinthesightglass(K).
Filluntiltheoillevelisnearthehalfwaypointof
thesightglass.Theoilcapacityisapproximately

1.5quarts(1.4liters).Do Do

Maintenance

Maintenance Maintenance

the

Oil

the the

Oil Oil

Do

Schedule

Schedule Schedule

not

over󰘰ll.

not not

over󰘰ll. over󰘰ll.

Check

Check Check

SeeFig.8.Checktheoillevelinthesightglass(K).
Theoillevelshouldbenearthehalfwaypointofthe
sightglasswhentheunitisnotrunning.Iflow,open
the󰘰llcap(P)andaddGracoPartNo.16W645ISO
220silicone-freesyntheticgearoilasrequired.The
oilcapacityisapproximately1.5quarts(1.4liters).
Do

Do Do

Figure8SightglassandOilFillCap

Wet

Wet Wet

Checkthewetcupdaily.Keepthewetcup1/3󰘰lled
withGracoThroatSealLiquid(TSL™)orcompatible
solvent.

the

Oil

the the

not

over󰘰ll.

not not

over󰘰ll. over󰘰ll.

Cups

Cups Cups

Level

Oil Oil

Level Level

Flushing

Flushing Flushing

Toavoid󰘰reandexplosion,alwaysground
equipmentandwastecontainers.Toavoidstatic
sparkingandinjuryfromsplashing,always󰘱ushat
thelowestpossiblepressure.

•Flushbeforechanging󰘱uids,before󰘱uidcandry
intheequipment,attheendoftheday,before
storing,andbeforerepairingequipment.

•Flushatthelowestpressurepossible.Check
connectorsforleaksandtightenasnecessary.

•Flushwitha󰘱uidthatiscompatiblewiththe󰘱uid

Figure7OilDrainPlug

333389F 15

beingdispensedandtheequipmentwettedparts.

Troubleshooting

Troubleshooting

Troubleshooting Troubleshooting

•FollowthePressureReliefProcedure,page

14beforecheckingorservicingtheequipment.

•Checkallpossibleproblemsandcausesbefore
disassembly.

Problem

Problem Problem

Pumpoutputlowonbothstrokes.

Pumpoutputlowononlyonestroke.

Nooutput.Improperlyinstalledballcheck

Pumpoperateserratically.

Pumpwillnotoperate.

Cause

Cause Cause

Inadequatepower.

Exhausted󰘱uidsupply.Re󰘰llandreprimepump.

Clogged󰘱uidoutletline,valves,etc.Clear.

Wornpistonpacking.

Heldopenorwornballcheckvalves.

Wornpistonpacking.

valves.

Exhausted󰘱uidsupply.Re󰘰llandreprimepump.

Heldopenorwornballcheckvalves.

Wornpistonpacking.

Inadequatepower.

Exhausted󰘱uidsupply.Re󰘰llandreprimepump.

•TheLEDonthemotorblinksifanerrorisdetected.
Error

Code

SeeError Error
manualformoreinformation.

Troubleshooting

Code Code

Troubleshooting Troubleshooting

Solution

Solution Solution

SeePowerRequirements,page8.

Replace.Seelowermanual.

Checkandrepair.Seelowermanual.

Replace.Seelowermanual.

Checkandrepair.Seelowermanual.

Checkandrepair.Seelowermanual.

Replace.Seelowermanual.

SeePowerRequirements,page8.

inthemotor

Clogged󰘱uidoutletline,valves,etc.Clear.

Fluiddriedonpistonrod.

Disassembleandcleanpump.See
lowermanual.Infuture,stoppump
atbottomofstroke.

16 333389F

Repair

Repair

Repair Repair

Dura

Dura Dura

Disassembly

Disassembly Disassembly

Toavoidcrushinginjuriesormusclestrains,use
cautionwhendisconnectingthelower.Itcanweigh
upto25kg(55lbs).

1.Stopthepumpatthebottomofitsstroke.

2.Relievethepressure.Follow

3.Disconnectthehosesfromthelowerandplug

Flo

Lowers

- --Flo Flo

Lowers Lowers

thePressureReliefProcedure,page14.

theendstoprevent󰘱uidcontamination.

4.Loosenthecouplingnut(11)andremovethe
collars(10).SeeFig.9.

5.Removethecouplingnutfromthepistonrod(R).

6.Unscrewthelocknuts(8)fromthetierods(6).

7.Separatethemotor(3)andlower(7).

Torepairthelower,seetheDura-FloLower
instructionmanual311827.Thereareno
user-serviceablepartsinthemotor.Contactyour
Gracorepresentativeforassistance.

333389F

17

Repair

Reassembly

Reassembly Reassembly

1.Ifthecouplingadapter(9)andtierods(6)have
notbeendisassembledfromthemotor(3),skip
tostep2.

Ifthecouplingadapter(9)andtierods(6)have
beendisassembledfromthemotor(3),follow
thesesteps:

a.Screwthetierods(6)intothemotor(3)and

torqueto50-60ft-lb(68-81N•m).

b.Screwthecouplingadapter(9)intothemotor

shaftandtorqueto90–100ft-lb(122–135
N•m).

c.Reassemblethepumptothemotor.Use

theapplicableinstructionsforyourpump
(Dura-Flo,page18orXtreme,page20).

d.Continuetostep2.

2.Assemblethecouplingnut(11)tothepistonrod
(R).

3.Orientthelower(7)tothemotor(3).Position
thelower(7)onthetierods(6).Lubricatethe
threadsofthetierods(6).

4.Screwthetierodlocknuts(8)ontothetierods
(6).Tightenthelocknuts(8)andtorqueto50-60
ft-lb(68-81N•m).

5.Insertthecollars(10)intothecouplingnut(11).
Tightenthecouplingnut(11)ontothecoupling
adapter(9)andtorqueto90–100ft-lb(122–135
N•m).

6.Flushandtestthepumpbeforereinstalling
itinthesystem.Connecthosesand󰘱ush
thepump.Whileitispressurized,checkfor
smoothoperationandleaks.Adjustorrepair
asnecessarybeforereinstallinginthesystem.
Reconnectthepumpgroundwirebefore
operating.

NOTE:

NOTE: NOTE:
lowersrequireacheckvalve(35)tobeinstalled.

Figure9Dura-FloPumpAssembly

WhenusedwithE-FloDCmotors,Dura-Flo

18 333389F

Repair

Xtreme

Xtreme Xtreme

Disassembly

Disassembly Disassembly

Toavoidcrushinginjuriesormusclestrains,use
cautionwhendisconnectingthelower.Itcanweigh
upto25kg(55lbs).

1.Stopthepumpatthebottomofitsstroke.

2.Relievethepressure.Follow
thePressureReliefProcedure,page14.

3.Disconnectthehosesfromthelowerandplug
theendstoprevent󰘱uidcontamination.

4.Removeclip(2)andslidecouplingcover(10)up
toremovethecoupling(11).

Lowers

Lowers Lowers

5.Unscrewthenuts(8)andremovethelower(7).
Useawrenchtoholdthetierod󰘱atstokeepthe
rodsfromturning.

Torepairthelower,seetheXtremeLowerinstruction
manual311762.Therearenouser-serviceableparts
inthemotor.ContactyourGracorepresentativefor
assistance.

333389F 19

Repair

Reassembly

Reassembly Reassembly

1.Ifthecouplingadapter(9)andtierods(6)have
notbeendisassembledfromthemotor(3),skip
tostep2.

Ifthecouplingadapter(9)andtierods(6)have
beendisassembledfromthemotor(3),follow
thesesteps:

a.Screwthetierods(6)intothemotor(3)and

torqueto50-60ft-lb(68-81N•m).

b.Screwthecouplingadapter(9)intothemotor

shaftandtorqueto90–100ft-lb(122–135
N•m).

c.Reassemblethepumptothemotor.Use

theapplicableinstructionsforyourpump
(Dura-Flo,page18orXtreme,page20).

d.Continuetostep2.

2.Orientthelower(7)tothemotor(3).Position
thelower(7)onthetierods(6).Lubricatethe
threadsofthetierods(6).

3.Screwthetierodlocknuts(8)ontothetierods
(6).Tightenthelocknuts(8)andtorqueto50-60
ft-lb(68-81N•m).

4.Raisethemotorshaft.Placethecouplingcover
(10)ontothecouplingadapter(9)andlowerthe
motorshaft.Placethecoupling(11)ontothe
lower(7)andslidethecouplingcover(10)over
thecoupling(11).Insertclip(2).

5.Flushandtestthepumpbeforereinstalling
itinthesystem.Connecthosesand󰘱ush
thepump.Whileitispressurized,checkfor
smoothoperationandleaks.Adjustorrepair
asnecessarybeforereinstallinginthesystem.
Reconnectthepumpgroundwirebefore
operating.

NOTE:

NOTE: NOTE:
lowersrequireacheckvalve(33)tobeinstalled.

Figure10XtremePumpAssembly

WhenusedwithE-FloDCmotors,Xtreme

20 333389F

Parts

Parts

Parts Parts

Xtreme

Xtreme Xtreme

SeeModels,page3foranexplanationofthepumppartnumber.

Pump

Pump Pump

Assembly

Assembly Assembly

333389F

21

Parts

Ref

Ref Ref

1

2244820

3

3a▲17J476LABEL,warning1

3b16W645

4

5

615F837

7

8107112NUT,lock,hex3

915H392ADAPTER1

10197340

11244819NUT,coupling1

12

3316T480VALVE,check1

Part

Part Part

SeePumpMatrix,page25

SeePumpMatrix,page25MOTOR,Basic;seemotormanual;includesitems

SeePumpMatrix,page25WASHER

SeePumpMatrix,page25BOLT

SeePumpMatrix,page25

SeePumpMatrix,page25STAND,󰘱oor

Description

Description Description

KIT,mountingbracket,pump;includesitems4
and5;seemanual311619

CLIP,hairpin

3aand3b

OIL,gear,synthetic;ISO220silicone-free;
1quart(0.95liter);notshown

ROD,tie

PUMP,displacement;seelowermanual1

COLLAR,coupling

Qty

Qty Qty

1

1

1

2

4

4

3

2

1

34

▲ReplacementDangerandWarninglabels,tags,
andcardsareavailableatnocost.

SeePumpMatrix,page25FITTING

1

22

333389F

Parts

Dura

Dura Dura

SeeModels,page3foranexplanationofthepumppartnumber.

Flo

Pump

- --Flo Flo

Pump Pump

Assembly

Assembly Assembly

333389F 23

Parts

Ref

Ref Ref

1

3

3a▲17J476LABEL,warning1

3b16W645

4

5

615H562

7

8101712NUT,lock3

915H370ADAPTER1

10184129

11186925NUT,coupling1

12

34

35

Part

Part Part

SeePumpMatrix,page25

SeePumpMatrix,page25MOTOR;BasicorAdvanced;seemotormanual;

SeePumpMatrix,page25WASHER

SeePumpMatrix,page25BOLT

SeePumpMatrix,page25

SeePumpMatrix,page25STAND,󰘱oor

SeePumpMatrix,page25FITTING

24S039

Description

Description Description

KIT,mountingbracket,pump;includesitems4
and5;seemanual311619

includesitems3aand3b

OIL,gear,synthetic;ISO220silicone-free;
1quart(0.95liter);notshown

ROD,tie

PUMP,displacement;seelowermanual1

COLLAR,coupling

VALVE,check1

Qty

Qty Qty

1

1

2

4

4

3

2

1

1

▲ReplacementDangerandWarninglabels,tags,
andcardsareavailableatnocost.

24

333389F

Parts

Pump

Pump Pump

Pump

Pump Pump
Part

Part Part
ES0340

ES0341

ES0342

ES0350

ES0351

ES0352

ES7360

ES7361

ES7362

ES8340

ES8341

ES8342

ES8350

ES8351

ES8352

ES9340

ES9341

ES9342

ES9350

ES9351

ES9352

ES0440

ES0441

ES0442

ES0450

ES0451

ES0452

ES7440

ES7441

ES7442

ES7460

ES7461

ES7462

ES8440

ES8441

ES8442

ES8450

ES8451

ES8452

ES9440

ES9441

ES9442

ES9450

ES9451

ES9452

Matrix

Matrix Matrix

Pump

Pump Pump

No.

Series

No. No.

Series Series

Mounting

Mounting Mounting
(Ref

(Ref (Ref

A

A255143256193100133100101

A255143

————————————

A

A255143256193100133100101247192

A255143

————————————

A

A255143256193100133100101247168190724

A255143

————————————

A

A255143256193100133100101

A255143

————————————

A

A255143256193100133100101261657190724

A255143

————————————

A

A255143256193100133100101

A255143

————————————

A

A255143256193100133100101247190

A255143

————————————

A

A256143256193100133100101

A256143

————————————

A

A255143256193100133100101247192

A255143

————————————

A

A255143256193100133100101

A255143

————————————

A

A255143256193100133100101247168190724

A255143

————————————

A

A255143256193100133100101

A255143

————————————

A

A255143256193100133100101261657190724

A255143

————————————

A

A255143256193100133100101

A255143

————————————

A

A255143256193100133100101247190

A255143

Bracket

Bracket Bracket

1)

1) 1)
————————————

Floor

Floor Floor
(Ref

(Ref (Ref

———

———

———

———

———

———

———

———

———

———

———

———

———

———

———

Stand

Stand Stand

12)

12) 12)

Motor

Motor Motor
(Ref

(Ref (Ref

EM0021

EM0022

Washer

Washer Washer

3)

(Ref

3) 3)

4)

(Ref (Ref

4) 4)

100133100101

100133100101247192

100133100101247168190724

100133100101

100133100101261657190724

100133100101

100133100101247190

100133100101

100133100101247192

100133100101

100133100101247168190724

100133100101

100133100101261657190724

100133100101

100133100101247190

Bolt

Bolt Bolt
(Ref

5)

(Ref (Ref

5) 5)

Lower

Pump

Lower Lower

Pump Pump

(Ref

7)

(Ref (Ref

7) 7)

L29AC115C257

L29AC115C257

L29AC115C257

247192

247168190724

L18AC1

L18AC1

L18AC1

261657190724

L22AC115C257

L22AC115C257

L22AC115C257

247190

L29AC115C257

L29AC115C257

L29AC115C257

247192

L14AC1

L14AC1

L14AC1

247168190724

L18AC1

L18AC1

L18AC1

261657190724

L22AC115C257

L22AC115C257

L22AC115C257

247190

Fitting

Fitting Fitting
(Ref

34)

(Ref (Ref

34) 34)

16C946

16C946

16C946

175013

175013

175013

16C946

16C946

16C946

16C946

16C946

16C946

175013

175013

175013

175013

175013

175013

16C946

16C946

16C946

333389F 25

Parts

Pump

Pump Pump
Part

Part Part
ES0740

ES0741

ES0742

ES0750

ES0751

ES0752

ES7760

ES7761

ES7762

ES8740

ES8741

ES8742

ES8750

ES8751

ES8752

ES9740

ES9741

ES9742

ES9750

ES9751

ES9752

ES0840

ES0841

ES0842

ES0850

ES0851

ES0852

ES7840

ES7841

ES7842

ES7860

ES7861

ES7862

ES8840

ES8841

ES8842

ES8850

ES8851

ES8852

ES9840

ES9841

ES9842

ES9850

ES9851

ES9852

Pump

Pump Pump

No.

Series

No. No.

Series Series

Mounting

Mounting Mounting
(Ref

(Ref (Ref
————————————

A

A255143256193100133100101

A255143

————————————

A

A255143256193100133100101247192

A255143

————————————

A

A255143256193100133100101247168190724

A255143

————————————

A

A255143256193100133100101

A255143

————————————

A

A255143256193100133100101261657190724

A255143

————————————

A

A255143256193100133100101

A255143

————————————

A

A255143256193100133100101247190

A255143

————————————

A

A255143256193100133100101

A255143

————————————

A

A255143256193100133100101247192

A255143

————————————

A

A255143256193100133100101

A255143

————————————

A

A255143256193100133100101247168190724

A255143

————————————

A

A255143256193100133100101

A255143

————————————

A

A255143256193100133100101261657190724

A255143

————————————

A

A255143256193100133100101

A255143

————————————

A

A255143256193100133100101247190

A255143

Bracket

Bracket Bracket

1)

1) 1)

Floor

Floor Floor
(Ref

(Ref (Ref

———

———

———

———

———

———

———

———

———

———

———

———

———

———

———

Stand

Stand Stand

12)

12) 12)

Motor

Motor Motor
(Ref

(Ref (Ref

EM0023

EM0024

Washer

Washer Washer

3)

(Ref

3) 3)

4)

(Ref (Ref

4) 4)

100133100101

100133100101247192

100133100101247168190724

100133100101

100133100101261657190724

100133100101

100133100101247190

100133100101

100133100101247192

100133100101

100133100101247168190724

100133100101

100133100101261657190724

100133100101

100133100101247190

Bolt

Bolt Bolt
(Ref

5)

(Ref (Ref

5) 5)

Lower

Pump

Lower Lower

Pump Pump

(Ref

7)

(Ref (Ref

7) 7)

L29AC115C257

L29AC115C257

L29AC115C257

247192

247168190724

L18AC1

L18AC1

L18AC1

261657190724

L22AC115C257

L22AC115C257

L22AC115C257

247190

L29AC115C257

L29AC115C257

L29AC115C257

247192

L14AC1

L14AC1

L14AC1

247168190724

L18AC1

L18AC1

L18AC1

261657190724

L22AC115C257

L22AC115C257

L22AC115C257

247190

Fitting

Fitting Fitting
(Ref

34)

(Ref (Ref

34) 34)

16C946

16C946

16C946

175013

175013

175013

16C946

16C946

16C946

16C946

16C946

16C946

175013

175013

175013

175013

175013

175013

16C946

16C946

16C946

26 333389F

Parts

Pump

Pump Pump
Part

Part Part
ES0C40

ES0C41

ES0C42

ES0C50

ES0C51

ES0C52

ES7C60

ES7C61

ES7C62

ES8C40

ES8C41

ES8C42

ES8C50

ES8C51

ES8C52

ES9C40

ES9C41

ES9C42

ES9C50

ES9C51

ES9C52

ES0D40

ES0D41

ES0D42

ES0D50

ES0D51

ES0D52

ES7D40

ES7D41

ES7D42

ES7D60

ES7D61

ES7D62

ES8D40

ES8D41

ES8D42

ES8D50

ES8D51

ES8D52

ES9D40

ES9D41

ES9D42

ES9D50

ES9D51

ES9D52

Pump

Pump Pump

No.

Series

No. No.

Series Series

Mounting

Mounting Mounting
(Ref

(Ref (Ref

A

A255143256193100133100101

A255143

————————————

A

A255143256193100133100101247192

A255143

————————————

A

A255143256193100133100101247168190724

A255143

————————————

A

A255143256193100133100101

A255143

————————————

A

A255143256193100133100101261657190724

A255143

————————————

A

A255143256193100133100101

A255143

————————————

A

A255143256193100133100101247190

A255143

————————————

A

A256143256193100133100101

A256143

————————————

A

A255143256193100133100101247192

A255143

————————————

A

A255143256193100133100101

A255143

————————————

A

A255143256193100133100101247168190724

A255143

————————————

A

A255143256193100133100101

A255143

————————————

A

A255143256193100133100101261657190724

A255143

————————————

A

A255143256193100133100101

A255143

————————————

A

A255143256193100133100101247190

A255143

Bracket

Bracket Bracket

1)

1) 1)
————————————

Floor

Floor Floor
(Ref

(Ref (Ref

———

———

———

———

———

———

———

———

———

———

———

———

———

———

———

Stand

Stand Stand

12)

12) 12)

Motor

Motor Motor
(Ref

(Ref (Ref

EM0021

EM0022

Washer

Washer Washer

3)

(Ref

3) 3)

4)

(Ref (Ref

4) 4)

100133100101

100133100101247192

100133100101247168190724

100133100101

100133100101261657190724

100133100101

100133100101247190

100133100101

100133100101247192

100133100101

100133100101247168190724

100133100101

100133100101261657190724

100133100101

100133100101247190

Bolt

Bolt Bolt
(Ref

5)

(Ref (Ref

5) 5)

Lower

Pump

Lower Lower

Pump Pump

(Ref

7)

(Ref (Ref

7) 7)

L29AC115C257

L29AC115C257

L29AC115C257

247192

247168190724

L18AC1

L18AC1

L18AC1

261657190724

L22AC115C257

L22AC115C257

L22AC115C257

247190

L29AC115C257

L29AC115C257

L29AC115C257

247192

L14AC1

L14AC1

L14AC1

247168190724

L18AC1

L18AC1

L18AC1

261657190724

L22AC115C257

L22AC115C257

L22AC115C257

247190

Fitting

Fitting Fitting
(Ref

34)

(Ref (Ref

34) 34)

16C946

16C946

16C946

175013

175013

175013

16C946

16C946

16C946

16C946

16C946

16C946

175013

175013

175013

175013

175013

175013

16C946

16C946

16C946

333389F

27

Parts

Pump

Pump Pump
Part

Part Part
ES0G40

ES0G41

ES0G42

ES0G50

ES0G51

ES0G52

ES7G60

ES7G61

ES7G62

ES8G40

ES8G41

ES8G42

ES8G50

ES8G51

ES8G52

ES9G40

ES9G41

ES9G42

ES9G50

ES9G51

ES9G52

ES0H40

ES0H41

ES0H42

ES0H50

ES0H51

ES0H52

ES7H40

ES7H41

ES7H42

ES7H60

ES7H61

ES7H62

ES8H40

ES8H41

ES8H42

ES8H50

ES8H51

ES8H52

ES9H40

ES9H41

ES9H42

ES9H50

ES9H51

ES9H52

Pump

Pump Pump

No.

Series

No. No.

Series Series

Mounting

Mounting Mounting
(Ref

(Ref (Ref
————————————

A

A255143256193100133100101

A255143

————————————

A

A255143256193100133100101247192

A255143

————————————

A

A255143256193100133100101247168190724

A255143

————————————

A

A255143256193100133100101

A255143

————————————

A

A255143256193100133100101261657190724

A255143

————————————

A

A255143256193100133100101

A255143

————————————

A

A255143256193100133100101247190

A255143

————————————

A

A255143256193100133100101

A255143

————————————

A

A255143256193100133100101247192

A255143

————————————

A

A255143256193100133100101

A255143

————————————

A

A255143256193100133100101247168190724

A255143

————————————

A

A255143256193100133100101

A255143

————————————

A

A255143256193100133100101261657190724

A255143

————————————

A

A255143256193100133100101

A255143

————————————

A

A255143256193100133100101247190

A255143

Bracket

Bracket Bracket

1)

1) 1)

Floor

Floor Floor
(Ref

(Ref (Ref

———

———

———

———

———

———

———

———

———

———

———

———

———

———

———

Stand

Stand Stand

12)

12) 12)

Motor

Motor Motor
(Ref

(Ref (Ref

EM0023

EM0024

Washer

Washer Washer

3)

(Ref

3) 3)

4)

(Ref (Ref

4) 4)

100133100101

100133100101247192

100133100101247168190724

100133100101

100133100101261657190724

100133100101

100133100101247190

100133100101

100133100101247192

100133100101

100133100101247168190724

100133100101

100133100101261657190724

100133100101

100133100101247190

Bolt

Bolt Bolt
(Ref

5)

(Ref (Ref

5) 5)

Lower

Pump

Lower Lower

Pump Pump

(Ref

7)

(Ref (Ref

7) 7)

L29AC115C257

L29AC115C257

L29AC115C257

247192

247168190724

L18AC1

L18AC1

L18AC1

261657190724

L22AC115C257

L22AC115C257

L22AC115C257

247190

L29AC115C257

L29AC115C257

L29AC115C257

247192

L14AC1

L14AC1

L14AC1

247168190724

L18AC1

L18AC1

L18AC1

261657190724

L22AC115C257

L22AC115C257

L22AC115C257

247190

Fitting

Fitting Fitting
(Ref

34)

(Ref (Ref

34) 34)

16C946

16C946

16C946

175013

175013

175013

16C946

16C946

16C946

16C946

16C946

16C946

175013

175013

175013

175013

175013

175013

16C946

16C946

16C946

28 333389F

Dimensions

Dimensions

Dimensions Dimensions

A

A A

58.00in.(1473mm)17.00in.(432mm)19.88in.(505mm)

333389F 29

B

B B

C

C C

MountingHolePatterns

Mounting

Mounting Mounting

Stand

Stand Stand

Mount

Mount Mount

Hole

Hole Hole

Patterns

Patterns Patterns

Dimension

Dimension Dimension

A

B

C16.88in.(429mm)

D

Measurement

Measurement Measurement

19.88in.(505mm)

14.50in.(368mm)

17.00in.(432mm)

30 333389F

MountingHolePatterns

Wall

Wall Wall

Mount

Mount Mount

Dimension

Dimension Dimension

A

B

C12.4in.(314mm)

D

E

F

G5.3in.(133mm)

H

J

K

L

M

N

P

Measurement

Measurement Measurement

17.8in.(451mm)

14.5in.(368mm)

9.0in.(229mm)

5.4in.(137mm)

7.4in.(187mm)

2.0in.(51mm)

1.0in.(25mm)

1.6in.(41mm)

2.7in.(69mm)

4.4in.(112mm)

Four0.562in.(14mm)diameterholesformountingtostand

Four0.438in.(11mm)diameterholesformountingtowall

333389F 31

PerformanceCharts

0

400

(2.8, 28)

800

(5.5, 55)

1200

(8.3, 83)

1600

(10.0, 1 10)

2000

(13.8, 138)

2400

(16.6, 166)

2800

(19.3, 193)

3200

(22.1, 221)

3600

(24.8, 248)

4000

(27.6, 276)

4400

(30.3, 303)

0.0 0.1
(0.38)

0.2

(0.76)

0.3

(1.14)

0.4

(1.52)

0.5

(1.90)

0.6

(2.28)

0.7

(2.66)

0.8

(3.04)

3 8 14 21

0.9

(3.42)

1.0

(3.80)

A

B

C

D

E

F

Performance

Performance Performance

Charts

Charts Charts

To󰘰ndthe󰘱uidpressure(psi/bar/MPa)ataspeci󰘰c
󰘱uid󰘱ow(gpm/lpm)andpercentageofmaximum
force:

1.Locatethedesired󰘱uid󰘱owinthescaleatthe
bottomofthechart.

2.Followtheverticallineuptotheintersectionwith
theselectedpercentageofmaximumforce(see

Key

theKey Key

below).

3.Followlefttotheverticalscaletoreadthe󰘱uid
outletpressure.

Table

Table Table

2 22. ..E EE- --Flo Flo

Flo

DC

with

Dura

Flo

145

DC DC

with with

Dura Dura

- --Flo Flo

Lower

145 145

Lower Lower

Key

Key Key

NOTE:

NOTE: NOTE:

Performance

to totoPerformance Performance

Charts

Charts Charts

Thechartsshowthemotoroperatingat
100%,70%,and40%ofmaximumforce.These
valuesareapproximatelyequivalenttoanairmotor
operatingat100,70,and40psi.

A

B

40%singlephase

40%threephase

C70%singlephase

D

E

F

CYCLES

CYCLES CYCLES

PER

MINUTE

PER PER

MINUTE MINUTE

70%threephase

100%singlephase

100%threephase

FLUID

FLUID FLUID

PRESSURE:

PRESSURE: PRESSURE:

psi(bar,MPa)

FLUID

FLOW:

FLUID FLUID

FLOW: FLOW:

gpm(lpm)

32 333389F

PerformanceCharts

0

400

(2.8, 28)

800

(5.5, 55)

1200

(8.3, 83)

1600

(10.0, 1 10)

2400

(16.6, 166)

2800

(19.3, 193)

3200

(22.1, 221)

2 8 15 21

0.0 0.1
(0.38)

0.2

(0.76)

0.3

(1.14)

0.4

(1.52)

0.5

(1.90)

0.6

(2.28)

0.7

(2.66)

0.8

(3.04)

0.9

(3.42)

1.0

(3.80)

2000

(13.8, 138)

A

B

C

D

E

F

0

400

(2.8, 28)

600

(4.1, 41)

200

(1.4, 14)

800

(5.5, 55)

1000

(6.9, 69)

1200

(8.3, 83)

1400

(9.7, 97)

1600

(10.0, 1 10)

1800

(12.4, 124)

2 8 15 21

0.0 0.2
(0.76)

0.4

(1.52)

0.6

(2.28)

0.8

(3.04)

1.0

(3.80)

1.2

(4.56)

2000

(13.8, 138)

2200

(15.2, 152)

2400

(16.6, 166)

2600

(17.9, 179)

A

B

C

D

E

F

Table

Table Table

FLUID

FLUID FLUID

PRESSURE:

PRESSURE: PRESSURE:

psi(bar,MPa)

3 33. ..E EE- --Flo Flo

Flo

DC

with

Dura

DC DC

with with

Flo/Xtreme

Dura Dura

- --Flo/Xtreme Flo/Xtreme

180

Lower

180 180

Lower Lower

CYCLES

CYCLES CYCLES

PER

MINUTE

PER PER

MINUTE MINUTE

FLUID

FLOW:

FLUID FLUID

FLOW: FLOW:

gpm(lpm)

Table

Table Table

FLUID

FLUID FLUID

PRESSURE:

PRESSURE: PRESSURE:

psi(bar,MPa)

Flo

DC

with

Dura

4 44. ..E EE- --Flo Flo

DC DC

with with

Flo/Xtreme

Dura Dura

- --Flo/Xtreme Flo/Xtreme

220

Lower

220 220

Lower Lower

CYCLES

CYCLES CYCLES

FLUID

FLUID FLUID

PER

PER PER

FLOW:

FLOW: FLOW:

MINUTE

MINUTE MINUTE

gpm(lpm)

333389F 33

PerformanceCharts

0

200

(1.4, 14)

400

(2.8, 28)

600

(4.1, 41)

800

(5.5, 55)

1000

(6.9, 69)

1200

(8.3, 83)

1400

(9.7, 97)

1600

(10.0, 1 10)

1800

(12.4, 124)

0.0 1.2
(4.56)

1.4

(5.32)

2 8 15 21

0.2

(0.76)

0.4

(1.52)

0.6

(2.28)

0.8

(3.04)

1.0

(3.80)

A

B

C

D

E

F

Table

Table Table

FLUID

FLUID FLUID

PRESSURE:

PRESSURE: PRESSURE:

psi(bar,MPa)

5 55. ..E EE- --Flo Flo

Flo

DC

with

Dura

DC DC

with with

Flo/Xtreme

Dura Dura

- --Flo/Xtreme Flo/Xtreme

290

Lower

290 290

Lower Lower

CYCLES

CYCLES CYCLES

PER

MINUTE

PER PER

MINUTE MINUTE

FLUID

FLOW:

FLUID FLUID

FLOW: FLOW:

gpm(lpm)

34 333389F

TechnicalSpecications

Technical

Technical Technical

Flo

DC

DC DC

Capacity

Capacity Capacity

Speci󰘰cation

Speci󰘰cation Speci󰘰cation

Inlet

Inlet Inlet

Outlet

Outlet Outlet

Pumps

Pumps Pumps

Fluid

Fluid Fluid

Fluid

Fluid Fluid

Potential

Potential Potential

ModelsESxCxx,ESxDxx,

ESxGxx,andESxHxx

Continuous

Continuous Continuous

Flow

Flow Flow

Requirements

Requirements Requirements

ModelsESxCxx,ESxDxx,

ESxGxx,andESxHxx

Inlet

Port

Inlet Inlet

Port Port

Temperature

Temperature Temperature

Data

Data Data

Size

Size Size

Size

Size Size

Parts

Parts Parts

E EE- --Flo Flo

Maximum

Maximum Maximum

Maximum

Maximum Maximum

Maximum

Maximum Maximum

ModelsESx3xx,ESx4xx,ESx7xx,

Maximum

Maximum Maximum
Maximum

Maximum Maximum

Power

Power Power

ModelsESx3xx,ESx4xx,ESx7xx,

Power

Power Power
Ambient

Ambient Ambient

Sound

Sound Sound

Oil

Oil Oil

Oil

Oil Oil
Weight

Weight Weight

Fluid

Fluid Fluid

Fluid

Fluid Fluid

Wetted

Wetted Wetted

Speci󰘰cations

Speci󰘰cations Speci󰘰cations

U.S.

U.S. U.S.

Working

Working Working

Working

Working Working

Size

Size Size

Pressure,

Pressure, Pressure,

ModelsES0xxx

ModelsES9xxx

ModelsES8xxx

ModelsES7xxx

Pressure,

Pressure, Pressure,

ModelsES0xxx

ModelsES9xxx

ModelsES8xxx

ModelsES7xxx

Fluid

Pressure

Fluid Fluid

Pressure Pressure

andESx8xx

Cycle

Cycle Cycle

andESx8xx

Range

Range Range

Single

Single Single

Three

Three Three

Rate

Rate Rate

Phase

Phase Phase

1520psi10.48MPa,104.8bar

2030psi14MPa,140bar

2430psi16.75MPa,167.5bar

3040psi20.96MPa,209.6bar

Phase

Phase Phase

1900psi13.1MPa,131bar

2540psi17.5MPa,175bar

3040psi21MPa,210bar

3800psi26.2MPa,262bar

436000/v(volumeoflowerincc)=psi3000/v(volumeoflowerincc)=bar

545000/v(volumeoflowerincc)=psi3750/v(volumeoflowerincc)=bar

20cpm

Maximum󰘱owisdeterminedbythesizeofthepumplower.

SeePerformanceCharts,page32.

200–250VAC,singlephase,50/60Hz,2.9kVA

380–480VAC,threephase,50/60Hz,3.0kVA

3/4–14npt(f)

32–104°F0–40°C

Lessthan70dB(A)

1.5quarts1.4liters

GracoPartNo.16W645ISO220silicone-freesyntheticgearoil

Pumppackage(motor,1000cclower,

stand,andtierods):220lb

1–1/2npt(f)

3/4npt(f)[145cc-180cc]

1npt(f)[220cc-290cc]

Seelowermanual.

Pumppackage(motor,1000cclower,

stand,andtierods):99.8kg

Metric

Metric Metric

California

California California

CALIFORNIA

CALIFORNIA CALIFORNIA

WARNING:

WARNING: WARNING:

333389F 35

RESIDENTS

RESIDENTS RESIDENTS

Proposition

Proposition Proposition

Cancerandreproductiveharm—www.P65warnings.ca.gov.

65

65 65

Graco

Graco Graco

GracowarrantsallequipmentreferencedinthisdocumentwhichismanufacturedbyGracoand
bearingitsnametobefreefromdefectsinmaterialandworkmanshiponthedateofsaletotheoriginal
purchaserforuse.Withtheexceptionofanyspecial,extended,orlimitedwarrantypublishedby
Graco,Gracowill,foraperiodoftwelvemonthsfromthedateofsale,repairorreplaceanypartofthe
equipmentdeterminedbyGracotobedefective.Thiswarrantyappliesonlywhentheequipmentis
installed,operatedandmaintainedinaccordancewithGraco’swrittenrecommendations.

Thiswarrantydoesnotcover,andGracoshallnotbeliableforgeneralwearandtear,orany
malfunction,damageorwearcausedbyfaultyinstallation,misapplication,abrasion,corrosion,
inadequateorimpropermaintenance,negligence,accident,tampering,orsubstitutionofnon-Graco
componentparts.NorshallGracobeliableformalfunction,damageorwearcausedbythe
incompatibilityofGracoequipmentwithstructures,accessories,equipmentormaterialsnotsupplied
byGraco,ortheimproperdesign,manufacture,installation,operationormaintenanceofstructures,
accessories,equipmentormaterialsnotsuppliedbyGraco.

Thiswarrantyisconditionedupontheprepaidreturnoftheequipmentclaimedtobedefectivetoan
authorizedGracodistributorforveri󰘰cationoftheclaimeddefect.Iftheclaimeddefectisveri󰘰ed,
Gracowillrepairorreplacefreeofchargeanydefectiveparts.Theequipmentwillbereturnedto
theoriginalpurchasertransportationprepaid.Ifinspectionoftheequipmentdoesnotdiscloseany
defectinmaterialorworkmanship,repairswillbemadeatareasonablecharge,whichchargesmay
includethecostsofparts,labor,andtransportation.

THIS

WARRANTY

THIS THIS

WARRANTY WARRANTY

OR

IMPLIED,

OR OR

IMPLIED, IMPLIED,

WARRANTY

WARRANTY WARRANTY

Graco’ssoleobligationandbuyer’ssoleremedyforanybreachofwarrantyshallbeassetforthabove.
Thebuyeragreesthatnootherremedy(including,butnotlimitedto,incidentalorconsequential
damagesforlostpro󰘰ts,lostsales,injurytopersonorproperty,oranyotherincidentalorconsequential
loss)shallbeavailable.Anyactionforbreachofwarrantymustbebroughtwithintwo(2)yearsof
thedateofsale.

GRACO

GRACO GRACO
MERCHANTABILITY

MERCHANTABILITY MERCHANTABILITY
ACCESSORIES,

ACCESSORIES, ACCESSORIES,
BY

BY BY
hose,etc.),aresubjecttothewarranty,ifany,oftheirmanufacturer.Gracowillprovidepurchaserwith
reasonableassistanceinmakinganyclaimforbreachofthesewarranties.

InnoeventwillGracobeliableforindirect,incidental,specialorconsequentialdamagesresulting
fromGracosupplyingequipmenthereunder,orthefurnishing,performance,oruseofanyproductsor
othergoodssoldhereto,whetherduetoabreachofcontract,breachofwarranty,thenegligenceof
Graco,orotherwise.

FORGRACOCANADACUSTOMERS

ThePartiesacknowledgethattheyhaverequiredthatthepresentdocument,aswellasalldocuments,
noticesandlegalproceedingsenteredinto,givenorinstitutedpursuantheretoorrelatingdirectlyor
indirectlyhereto,bedrawnupinEnglish.Lespartiesreconnaissentavoirconvenuquelarédaction
duprésentedocumentseraenAnglais,ainsiquetousdocuments,avisetprocéduresjudiciaires
exécutés,donnésouintentés,àlasuitedeouenrapport,directementouindirectement,avecles
procéduresconcernées.

MAKES

MAKES MAKES

GRACO.

GRACO. GRACO.

Standard

Standard Standard

IS

EXCLUSIVE,

IS IS

INCLUDING

INCLUDING INCLUDING

OF

OF OF

Theseitemssold,butnotmanufacturedbyGraco(suchaselectricmotors,switches,

EXCLUSIVE, EXCLUSIVE,

BUT

NOT

BUT BUT

FITNESS

FITNESS FITNESS

NO

WARRANTY,

NO NO

WARRANTY, WARRANTY,
AND

AND AND

EQUIPMENT,

EQUIPMENT, EQUIPMENT,

NOT NOT

FOR

FOR FOR

A AAPARTICULAR PARTICULAR

FITNESS

FITNESS FITNESS

MATERIALS

MATERIALS MATERIALS

Warranty

Warranty Warranty

AND

IS

IN

LIEU

OF

ANY

AND AND

IS IS

IN IN

LIEU LIEU

LIMITED

LIMITED LIMITED

PARTICULAR

AND

DISCLAIMS

AND AND

DISCLAIMS DISCLAIMS

FOR

FOR FOR

PARTICULAR

A AAPARTICULAR PARTICULAR

OR

OR OR

OF OF

TO

WARRANTY

TO TO

WARRANTY WARRANTY

PURPOSE.

PURPOSE. PURPOSE.

ALL

ALL ALL

COMPONENTS

COMPONENTS COMPONENTS

OTHER

ANY ANY

OTHER OTHER

IMPLIED

IMPLIED IMPLIED

PURPOSE,

PURPOSE, PURPOSE,

WARRANTIES,

WARRANTIES, WARRANTIES,

OF

MERCHANTABILITY

OF OF

MERCHANTABILITY MERCHANTABILITY

WARRANTIES

WARRANTIES WARRANTIES

IN

CONNECTION

IN IN

SOLD

SOLD SOLD

CONNECTION CONNECTION

BUT

BUT BUT

EXPRESS

EXPRESS EXPRESS

OR

OR OR

OF

OF OF

WITH

NOT

MANUFACTURED

NOT NOT

MANUFACTURED MANUFACTURED

WITH WITH

Graco

Graco Graco

ForthelatestinformationaboutGracoproducts,visitwww.graco.com.Forpatentinformation,see
www.graco.com/patents.

To

To To

Phone:

Phone: Phone:

Allwrittenandvisualdatacontainedinthisdocumentre󰘱ectsthelatestproductinformationavailableatthetimeofpublication.

Information

Information Information

place

an

place place

an an

612-623-6921or ororToll Toll

GRACO

GRACO GRACO

order,

order, order,

contactyourGracoDistributororcalltoidentifythenearestdistributor.

Toll

Free:

Free: Free:

1-800-328-0211Fax: Fax:

Gracoreservestherighttomakechangesatanytimewithoutnotice.

OriginalInstructions.ThismanualcontainsEnglish,MM333389

Graco

International

International International

INC.

AND

INC. INC.

Copyright

Copyright Copyright

SUBSIDIARIES

AND AND

SUBSIDIARIES SUBSIDIARIES

2014,

Graco

2014, 2014,

Graco Graco

Graco Graco

Inc.

Inc. Inc.

Of󰘰ces:

Of󰘰ces: Of󰘰ces:

All

Graco

All All

Graco Graco

Headquarters:

Headquarters: Headquarters:

P.O.

• ••P.O. P.O.

manufacturing

manufacturing manufacturing

www.graco.com

RevisionF,May2020

Fax:

612-378-3505

Belgium,China,Japan,Korea

BOX

BOX BOX

Minneapolis

1441

MINNEAPOLIS,

1441 1441

• ••MINNEAPOLIS, MINNEAPOLIS,

locations

locations locations

MN

55440-1441

MN MN

55440-1441 55440-1441

are

registered

are are

registered registered

to totoISO ISO

• ••USA USA

ISO

9001.

9001. 9001.

USA