Graco E-Flo, 333389F Instruction Manual

Instructions-Parts

E

Flo®

E E

- --Flo® Flo®

DC

DC DC

2

Ball

2 2

- --Ball Ball

Piston

Piston Piston

Pumps

Pumps Pumps

333389F

EN

Electric

Electric Electric
For

For For

See Technical Speci󰘰ctations for
Maximum Working Pressure.
See page 3 for model part numbers and
approvals information.

drive

piston

drive drive

professional

professional professional

piston piston

Important

Important Important

ReadallwarningsandinstructionsinthismanualandintheE-Flo
DCMotorandE-FloDCThreePhasemanualsbeforeusingthe
equipment.Savetheseinstructions.

pumps

pumps pumps

use

only.

use use

only. only.

Safety

Safety Safety

for

for for

Instructions

Instructions Instructions

low

to

low low

medium

to to

medium medium

volume

volume volume

paint

circulation

paint paint

circulation circulation

applications.

applications. applications.

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents

Contents Contents

Models...............................................................3

RelatedManuals................................................4

Warnings...........................................................5

Installation..........................................................8

Location......................................................8

MountthePump..........................................8

PowerRequirements....................................8

ConnecttheSupplyWiring...........................11

Grounding...................................................12

FluidLineAccessories.................................13

ChecktheOilLevelBeforeUsingthe

Equipment......................................13

FlushBeforeUsingtheEquipment................13

ControlModuleAccessory............................13

Operation...........................................................14

Startup........................................................14

Shutdown....................................................14

PressureReliefProcedure............................14

Maintenance......................................................15

PreventiveMaintenanceSchedule................15

ChangetheOil.............................................15

ChecktheOilLevel......................................15

WetCups....................................................15

Flushing......................................................15

Troubleshooting..................................................16

Repair................................................................17

Dura-FloLowers..........................................17

XtremeLowers............................................19

Parts..................................................................21

XtremePumpAssembly...............................21

Dura-FloPumpAssembly.............................23

PumpMatrix................................................25

Dimensions........................................................29

MountingHolePatterns.......................................30

StandMount................................................30

WallMount..................................................31

PerformanceCharts............................................32

TechnicalSpeci󰘰cations......................................35

CaliforniaProposition65.....................................35

2

333389F

Models

Models Models

Thepartnumberforyourequipmentisprintedontheequipmentidenti󰘰cationlabel.Thepartnumber
includesdigitsfromeachofthefollowingcategories,dependingonthecon󰘰gurationofyourequipment.See

PumpMatrix,page25foracompletelistofpumppartnumbers.

Models

Pump

Type

and

Flo

DC

E EE- --Flo Flo
(ES)

(ES) (ES)

ES

Pump

DC DC

Pump Pump

Lower

Lower Lower
Size

Size Size
(7,

(7, (7,

7:145cc

8:180cc

9:220cc

0:290cc

8, 8,8,9, 9,9,or or

Pump

Pump Pump

Motor,

Motor, Motor,
(3–8

(3–8 (3–8

or ororC, C,

or

0)

0) 0)

3:2hp,Basic,SinglePhase
ATEX•FM•IECEx

4:2hp,Advanced,SinglePhase
ATEX•FM•IECEx

7:2hp,Basic,SinglePhase
ATEX•IECEx•TIIS•KCS

8:2hp,Advanced,SinglePhase
ATEX•IECEx•TIIS•KCS

C:2hp,Basic,ThreePhase
ATEX•FM•IECEx

D:2hp,Advanced,ThreePhase
ATEX•FM•IECEx

G:2hp,Basic,ThreePhase
ATEX•IECEx•TIIS•KCS

H:2hp,Advanced,ThreePhase
ATEX•IECEx•TIIS•KCS

Controls,

Controls, Controls,

C,

Approvals

Approvals Approvals

D,

G,

H)

D, D,

G, G,

H) H)

Pump Pump

Type Type

(4,

or

(4, (4,

4:CarbonSteelwiththree
Xtremepackingsandtwo
leatherpackings

5:StainlessSteelwithfour
leatherpackingsandone
PTFEpacking

6:StainlessSteelwith
leatherpackingsandPTFE
packings

6)

5, 5,5,or or

6) 6)

Fittings

and and

Fittings Fittings

Mounting

Mounting Mounting
(0,

(0, (0,

0:None

1:Stand

2:Wall
Bracket

Type

Type Type

or

2)

1, 1,1,or or

2) 2)

Approvals

Approvals Approvals

Singlephaseandthreephasepumpswith
basicmotors:

ESx3xxmodels
ESx7xxmodels

Singlephasepumpswithadvancedmotors:

ESx4xxmodels
ESx8xxmodels

Threephasepumpswithadvancedmotors:

ESxDxxmodels
ESxHxxmodels

NOTE:

NOTE: NOTE:

SeetheE-FloDCMotormanualsformotorapprovalsinformation.

ESxCxxmodels
ESxGxxmodels

G

II IIII2 22G G

Ex

db

IIA

T3

Gb

Ex Ex

db db

h hhIIA IIA

T3 T3

(1)

II IIII2 22(1) (1)

Ex

db

[ia

Ex Ex

db db

Ex

db

Ex Ex

db db

Ga]

h hh[ia [ia

Ga] Ga]

(1)

II IIII2 22(1) (1)

[ia

op

h hh[ia [ia

op op

X

Gb Gb

X X

G

G G

IIA

T3

Gb

IIA IIA

T3 T3

G

G G

Ga]

is isisGa] Ga]

X

Gb Gb

X X

IIA

T3

Gb

IIA IIA

T3 T3

X

Gb Gb

X X

333389F 3

RelatedManuals

Related

Related Related

Manual

Manual Manual

3A2526

3A2527

3A4409

311762

311827

332103

No.

No. No.

Manuals

Manuals Manuals

Description

Description Description

E-FloDCMotor,Instructions-Parts

E-FloDCControlModuleKit,Instructions-Parts

E-FloDCMotor,ThreePhaseInstructions-Parts

Xtreme®Lowers,Instructions-Parts

Dura-Flo®Lowers,Instructions-Parts

DisplayControlModule(DCM)andAdvancedDisplayControlModule(ADCM)

4

333389F

Warnings

Warnings Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.Theexclamation
pointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰crisks.Whenthese
symbolsappearinthebodyofthismanual,referbacktotheseWarnings.Product-speci󰘰chazardsymbolsand
warningsnotcoveredinthissectionmayappearthroughoutthebodyofthismanualwhereapplicable.

DANGER

DANGER DANGER

SEVERE

SEVERE SEVERE

Thisequipmentcanbepoweredbymorethan240V.Contactwiththisvoltagewillcausedeath
orseriousinjury.

•Turnoffanddisconnectthepoweratthemainswitchbeforedisconnectinganycablesandbefore
servicingequipment.

•Thisequipmentmustbegrounded.Connectonlytoagroundedpowersource.

•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodesand
regulations.

ELECTRIC

ELECTRIC ELECTRIC

SHOCK

SHOCK SHOCK

HAZARD

HAZARD HAZARD

Warnings

WARNING

WARNING WARNING

FIRE

AND

FIRE FIRE

Flammablefumes,suchassolventandpaintfumes,intheworkareacanigniteorexplode.Paintor
solvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reandexplosion:

•Useequipmentonlyinawell-ventilatedarea.

•Eliminateallignitionsourcessuchaspilotlights,cigarettes,portableelectriclamps,andplastic
dropcloths(potentialstaticsparking).

•Groundallequipmentintheworkarea.SeeGrounding Grounding

•Neversprayor󰘱ushsolventathighpressure.

•Keeptheworkareafreeofdebris,includingsolvent,rags,andgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.

•Useonlygroundedhoses.

•Holdthegun󰘰rmlytothesideofagroundedpailwhentriggeringintoapail.Donotusepail
linersunlesstheyareantistaticorconductive.

Stop

•Stop Stop
youidentifyandcorrecttheproblem.

•Keepaworking󰘰reextinguisherintheworkarea.

Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite󰘱ammable
vapors.Tohelpprevent󰘰reandexplosion:

•Cleanplasticpartsonlyinwellventilatedarea.

•Donotcleanwithadrycloth.

•Donotoperateelectrostaticgunsinequipmentworkarea.

EXPLOSION

AND AND

EXPLOSION EXPLOSION

operation

operation operation

immediately

immediately immediately

HAZARD

HAZARD HAZARD

Grounding

ifstaticsparkingoccursoryoufeelashock.Donotuseequipmentuntil

instructions.

333389F 5

Warnings

WARNING

WARNING WARNING

SKIN

INJECTION

SKIN SKIN

INJECTION INJECTION

High-pressure󰘱uidfromdispensingdevice,hoseleaks,orrupturedcomponentswillpierceskin.
Thismaylooklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get
surgical

surgical surgical

•Engagethetriggerlockwhennotdispensing.

•Donotpointthedispensingdeviceatanyoneoratanypartofthebody.

•Donotputyourhandoverthe󰘱uidoutlet.

•Donotstoporde󰘱ectleakswithyourhand,body,glove,orrag.

•FollowthePressure Pressure

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.

treatment.

treatment. treatment.

servicingequipment.

HAZARD

HAZARD HAZARD

Get

immediate

immediate immediate

Pressure

Relief

Procedure

Relief Relief

Procedure Procedure

whenyoustopdispensingandbeforecleaning,checking,or

6 333389F

WARNING

WARNING WARNING

EQUIPMENT

EQUIPMENT EQUIPMENT
Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestratedsystem
component.SeeTechnical Technical

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
Speci󰘰cations

Speci󰘰cations Speci󰘰cations
completeinformationaboutyourmaterial,requestSafetyDataSheets(SDSs)fromyourdistributor
orretailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.

•TurnoffallequipmentandfollowthePressure Pressure

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovalsand
createsafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

MOVING

MOVING MOVING
Movingpartscanpinch,cut,oramputate󰘰ngersandotherbodyparts.

MISUSE

MISUSE MISUSE

PARTS

PARTS PARTS

HAZARD

HAZARD HAZARD

Technical

inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.For

HAZARD

HAZARD HAZARD

Speci󰘰cations

Speci󰘰cations Speci󰘰cations

Pressure

inallequipmentmanuals.

Relief

Relief Relief

Technical

Procedure

Procedure Procedure

whenequipmentisnotinuse.

Warnings

•Keepclearofmovingparts.

•Donotoperateequipmentwithprotectiveguardsorcoversremoved.

•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicingequipment,
followthePressure Pressure

TOXIC

TOXIC TOXIC
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,inhaled,or
swallowed.

•ReadSafetyDataSheets(SDSs)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.

•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicableguidelines.

BURN

BURN BURN
Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoidsevere
burns:

•Donottouchhot󰘱uidorequipment.

PERSONAL

PERSONAL PERSONAL
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,including
eyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protectiveequipmentincludesbut
isnotlimitedto:

•Protectiveeyewearandhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolventmanufacturer.

Pressure

FLUID

FLUID FLUID

HAZARD

HAZARD HAZARD

OR

OR OR

PROTECTIVE

PROTECTIVE PROTECTIVE

Relief

Procedure

Relief Relief

Procedure Procedure

FUMES

FUMES FUMES

EQUIPMENT

EQUIPMENT EQUIPMENT

anddisconnectallpowersources.

333389F

7

Installation

Installation

Installation Installation

Installationofthisequipmentinvolvespotentially
hazardousprocedures.Onlytrainedandquali󰘰ed
personnelwhohavereadandwhounderstand
theinformationinthismanualshouldinstallthis
equipment.

Location

Location Location

Whenselectingthelocationfortheequipment,keep
thefollowinginmind:

•Theremustbesuf󰘰cientspaceonallsidesof
theequipmentforinstallation,operatoraccess,
maintenance,andaircirculation.

•Ensurethatthemountingsurfaceandmounting
hardwarearestrongenoughtosupporttheweight
oftheequipment,󰘱uid,hoses,andstresscaused
duringoperation.

•Theremustbeastart/stopcontrol(C)
withineasyreachoftheequipment.See

TypicalInstallation,page10.

Wall

Mount

Wall Wall

Mount Mount

SeeWallMountingHolePattern,page31.

1.Selectasolidpositiononawallforthemounting
bracket.Thewallshouldbecapableofsupporting
thepumpandaccessoriesthatwillbeattached
tothebracket,anyadditionalweightofthe󰘱uid
usedinthepump,andanystressorstrainthat
maybeappliedduringpumpoperation.

2.Drillfour7/16in.(11mm)diameterholesforthe
mountingbolts,approximately5ft(1.5m)above
the󰘱oor,usingthewallbracketasatemplate.
Useanyofthethreemountingholegroupings

3.Boltthebracketsecurelytothewall.Usebolts
designedtoholdinthewall’sconstruction.

4.Placethepumpandaccessoriesoverthe
bracket’smountingholesandsecurewithscrews
(5)andwashers(4)supplied.

Power

Power Power

Requirements

Requirements Requirements

Mount

Mount Mount

Stand

Stand Stand

SeeStandMountingHolePattern,page30

1.Selectalevelsurfaceforthestandtobemounted

2.Securethestandtothe󰘱oorwithM19(5/8in.)

3.Placethepumpandaccessoriesoverthe

4.Useshimstolevelthepumpasrequired.

the

Pump

the the

Pump Pump

Mount

Mount Mount

to.

bolts.Useboltsthatengageatleast152mm
(6in.)intothe󰘱oortopreventthepumpfrom
tipping.

bracket’smountingholesandsecurewithbolts
(5)andwashers(4)supplied.

Improperwiringmaycauseelectricshockorother
seriousinjuryifworkisnotperformedproperly.

•Thisequipmentmustbegrounded.Connect
onlytoagroundedpowersource.

•Allelectricalwiringmustbedonebyaquali󰘰ed
electricianandcomplywithalllocalcodesand
regulations.

Thesystemrequiresadedicatedcircuitprotected
withacircuitbreaker.Seethefollowingtablefor
powerrequirements.

Table

Table Table

Model

Model Model

ESx3xx
ESx4xx
ESx7xx
ESx8xx

ESxCxx
ESxDxx
ESxGxx
ESxHxx

Power

1 11. ..Power Power

Speci󰘰cations

Speci󰘰cations Speci󰘰cations

Voltage

Voltage Voltage

200–250
Vac

380–480
Vac

Phase

Phase Phase

150/602.9kVA

350/603.0kVA

Hz

Hz Hz

Power

Power Power

8 333389F

Installation

Hazardous

Hazardous Hazardous
Requirements

Requirements Requirements

Explosion

Explosion Explosion

Allelectricalwiringinthehazardousareamustbe
encasedinClassI,DivisionI,GroupDapproved
explosion-proofconduit.Followallnational,state,
andlocalelectriccodes.

Aconduitseal(D)isrequiredwithin18in.(457mm)
ofthemotorfortheUSandCanada.SeeFigs.3
and4.

Allcablesmustberatedat70°C(158°F).

Area

Cabling

Area Area

Cabling Cabling

Proof

Proof Proof

and

Conduit

and and

Conduit Conduit

Flame

Flame Flame

Useappropriateconduit,connectors,andcable
glandsratedforATEXII2G.FollowallNational,
State,andLocalelectriccodes.

Allcableglandsandcablesmustberatedat70°C
(158°F).

Proof

Proof Proof

(ATEX)

(ATEX) (ATEX)

333389F 9

Installation

Typical

Typical Typical

Installation

Installation Installation

NON

HAZARDOUS

NON NON

- --HAZARDOUS HAZARDOUS

LOCATION

LOCATION LOCATION

HAZARDOUS

HAZARDOUS HAZARDOUS

LOCATION

LOCATION LOCATION

Figure1TypicalInstallation

Key

for

Fig.

Key Key

for for

A

BDisconnect,withlock

CStart/StopControl(mustbeapprovedfor

D

1

Fig. Fig.

1 1

ElectricalSupply(mustbesealedconduit
approvedforuseinhazardouslocations)

useinhazardouslocations)

ExplosionProofConduitSeal.Required
within18in.(457mm)ofthemotorforthe
USandCanada.

Key

for

Fig.

Key Key

for for

E

F

GPumpGroundWire.Twogroundterminals

HFluidDrainValve

1

Fig. Fig.

1 1

FluidPressureGauge

FluidShutoffValve

areprovidediflocalcoderequiresredundant
groundingconnections.

10 333389F

Installation

Connect

Connect Connect

Improperwiringmaycauseelectricshockorother
seriousinjuryifworkisnotperformedproperly.

•Thisequipmentmustbegrounded.Connect
onlytoagroundedpowersource.

•Allelectricalwiringmustbedonebyaquali󰘰ed
electricianandcomplywithalllocalcodesand
regulations.

1.Ensurethatthedisconnect(B,Fig2)isshutoff
andlockedout.

the

Supply

the the

Supply Supply

Wiring

Wiring Wiring

3.Opentheelectricalcompartment(S)onthe
motor.

4.Bringthesupplywiresintotheelectrical
compartmentthroughthe3/4–14npt(f)inletport.
Connectthewirestotheterminals,asshownin
Figs.3and4.Torquetheterminalnutsto15

Do

not

in-lb(1.7N•m)maximum.Do Do

Figure3ConnectthePowerWires,SinglePhase

over-torque.

not not

over-torque. over-torque.

Figure2LockedOutDisconnect

2.SeeFigs.3and4.Installastart/stopcontrol(C)
intheelectricalsupplyline(A),withineasyreach
oftheequipment.Thestart/stopcontrolmustbe
approvedforuseinhazardouslocations.

Figure4ConnectthePowerWires,ThreePhase

Notes

for

Notes Notes

5.Closetheelectricalcompartment.Torquethe
coverscrewsto15ft-lb(20.3N•m).

Figs.

for for

Figs. Figs.

Tightenallterminalnutsto15in-lb(1.7
N•m)maximum.Do Do

Tightencoverscrewsto15ft-lb(20.3
N•m).

Aconduitseal(D)isrequiredwithin18
in.(457mm)ofthemotorfortheUSand
Canada.

and

4

3 33and and

4 4

Do

not

over

not not

torque.

over over

- --torque. torque.

333389F

11