Graco EcoQuip 300, EQ300C, EcoQuip 600, EQ60XC, EQ600C Operation, Repair, And Parts

...

Download

Page 1

Operation,Repair,andParts

EcoQuip

EcoQuip EcoQuip

Blast

Blast Blast

Vapor

Vapor Vapor or

or or

125

125 125 Working

Working Working

See

See See

abrasive

abrasive abrasive

hazardous

hazardous hazardous

Important

Important Important Readallwarningsandinstructionsinthismanual.Savethese instructions.

psi

psi psi

page

page page

System

System System

blast

blast blast

locations.

locations. locations.

Safety

Safety Safety

(8.6

bar,

(8.6 (8.6

bar, bar,

Pressure

Pressure Pressure

for

Model

2 22for for

Model Model

Vapor

Vapor Vapor

Abrasive

Abrasive Abrasive

334667G

system.

system. system.

Instructions

Instructions Instructions

0.86

0.86 0.86

For

professional

For For

professional professional

MPa)

MPa) MPa)

Maximum

Maximum Maximum

information.

information. information.

use

only.

Not

use use

only. only.

approved

Not Not

approved approved

for

use

for for

use use

explosive

in ininexplosive explosive

atmospheres

atmospheres atmospheres

PROVENQUALITY.LEADINGTECHNOLOGY.

Page 2

Contents

Contents Contents

Models...............................................................3

RelatedManuals................................................3

Warnings...........................................................4

OEMSystemGuidelines.....................................7

SystemComponentIdenti󰘰cation.........................8

EQ300CandEQ600C..................................8

DataTrakControls........................................9

PressureReliefProcedure..................................10

Grounding(ATEXSystemsonly).........................10

Operation...........................................................11

ChecklistBeforeStarting..............................11

LiftingtheSystem........................................11

ConnectingtheBlastHoseandAir

Hose..............................................12

SettingUptheEquipment.............................14

BlastingTips................................................18

UsingtheWashFeature...............................20

Re󰘰llingthePotwithAbrasive.......................21

ShuttingDown.............................................22

WinterizingtheEquipment............................24

Troubleshooting..................................................25

TroubleshootingExamples...........................28

Repair................................................................30

RepairingtheMainAirRegulator..................30

FlushingtheDiaphragmValve......................31

RepairingtheDiaphragmValve.....................32

CleaningtheAuto-VentValve.......................33

ReplacingtheDataTrakBattery....................34

ReplacingtheDataTrakFuse.......................35

Parts..................................................................36

EQ300CandEQ600C..................................36

Enclosure....................................................38

PressurePot................................................40

BlastHoses.................................................41

HoseSchematic.................................................42

VaporAbrasiveBlastSystemsand

Accessories..........................................43

EcoQuipSystemCon󰘰gurator.......................43

ModelSeries...............................................44

BlastHoseswithControl

Hoses/Cables.................................45

BlastHoseswithoutControl

Hose/Cables..................................45

BlastControlHoses/Cables..........................46

Nozzles.......................................................46

OtherAccessories........................................46

CommonSpareParts...................................47

Dimensions........................................................48

TechnicalSpeci󰘰cations......................................49

GracoExtendedWarrantyforEcoQuip™

Components.........................................50

334667G

Page 3

Models

Models Models

Model

Model Model

EQ300CEcoQuip300VaporBlastSystem

EQ600CEcoQuip600VaporBlastSystem

EQ30XCEcoQuip300VaporBlastSystemATEXApproved

EQ60XCEcoQuip600VaporBlastSystemATEXApproved

Related Related

Manuals

Manuals Manuals

Manual

Manual Manual

313840DataTrak 333397Pump 334143 334142 334666

Description

Description Description

Number

Number Number

Approvals

Approvals Approvals

II IIII2G 2G

Ex Ex

II IIII2G 2G

Ex Ex

Product

Product Product

EQ300M,EQ600M EQ100M EQ200T,EQ400T

IIA

h hhai aiaiIIA IIA

T3 T3

IIA

T3 T3

Gb Gb

X X

Gb Gb

X X

334667G 3

Page 4

Warnings

Warnings Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout thebodyofthismanualwhereapplicable.

WARNING

WARNING WARNING

SPECIAL

SPECIAL SPECIAL

CONDITIONS

CONDITIONS CONDITIONS

FOR

USE

FOR FOR

USE USE

•Groundallequipmentintheworkarea.SeeGrounding Grounding

•Alllabelandmarkingmaterialmustbecleanedwithadampcloth(orequivalent).

DUST

DUST DUST

Useofthisequipmentcanresultinthereleaseofpotentiallyharmfuldustortoxicsubstances fromtheabrasivebeingused,thecoatingsbeingremoved,andthebaseobjectbeingblasted.

•Foruseonlybysophisticatedusersfamiliarwithapplicablegovernmentalsafetyandindustrial

•Useequipmentonlyinawell-ventilatedarea.

•Wearaproperly󰘰t-testedandgovernmentapprovedrespiratorsuitableforthedustconditions.

•Followlocalordinancesand/orregulationsfordisposaloftoxicsubstancesanddebris.

AND

DEBRIS

AND AND

DEBRIS DEBRIS

hygieneregulators.

HAZARD

HAZARD HAZARD

Grounding

Instructions,

Instructions, Instructions,

page

page page

10 10

. .

334667G

Page 5

Warnings

WARNING

WARNING WARNING

EQUIPMENT

EQUIPMENT EQUIPMENT

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated systemcomponent.SeeTechnical Technical

•Donotusethisequipmentwithouthoserestraintsandcouplerpinsinstalledonallairand blasthosecouplings.

•Donotblastunstableobjects.Thehighamountof󰘱uid󰘱owfromthenozzlecanpotentially moveheavyobjects.

•Donotexceedloadratingoflifteyes.

•Donotoperateequipmentonorstandonanunstablesupport.Keepeffectivefootingand balanceatalltimes.

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnicalData inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete informationaboutyourmaterial,requestMSDSfromdistributororretailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.

•TurnoffallequipmentandfollowthePressure Pressure notinuse.

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

BURN

BURN BURN

HAZARD

HAZARD HAZARD

MISUSE

MISUSE MISUSE

HAZARD

HAZARD HAZARD

Technical

Speci󰘰cations,

Speci󰘰cations, Speci󰘰cations,

Pressure

page

page page

49 49

inallequipmentmanuals.

Relief

Procedure,

Relief Relief

Procedure, Procedure,

page

page page

10 10

whenequipmentis

Equipmentsurfacesand󰘱uidthatisheatedcanbecomeveryhotduringoperation.Toavoid severeburns:

•Donottouchhot󰘱uidorequipment.

FIRE

AND

FIRE FIRE

Flammablefumes,suchassolvent,inworkareacanigniteorexplode.Tohelpprevent󰘰re andexplosion:

•Useequipmentonlyinwellventilatedarea.

•Abrasivematerialexitingblastnozzlecangeneratesparks.When󰘱ammableliquidsareused neartheblastnozzleorfor󰘱ushingorcleaning,keeptheblastnozzleatleast20feet(6 meters)awayfromexplosivevapors.

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Keepaworking󰘰reextinguisherintheworkarea.

EXPLOSION

AND AND

EXPLOSION EXPLOSION

HAZARD

HAZARD HAZARD

334667G 5

Page 6

Warnings

WARNING

WARNING WARNING

PERSONAL

PERSONAL PERSONAL

Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury, includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protectiveequipment includesbutisnotlimitedto:

•Protectiveeyewearandhearingprotection

•Protectiveclothing,shoes,andgloves

•Properly󰘰t-testedandgovernmentapprovedrespiratorsuitableforthedustconditions

RECOIL

RECOIL RECOIL

Blastnozzlemayrecoilwhentriggered.Ifyouarenotstandingsecurely,youcouldfalland beseriouslyinjured.

PROTECTIVE

PROTECTIVE PROTECTIVE

HAZARD

HAZARD HAZARD

EQUIPMENT

EQUIPMENT EQUIPMENT

6 334667G

Page 7

OEMSystemGuidelines

OEM

OEM OEM

SystemWeight(Dry) SystemWeight(Wet) WaterTankSize(mustbewater

compatible) PumpInletFittingDixon6EM6-Bquickdisconnectinterchangeincluded

MinimumID3/4in.1.9cm MaximumRecommendedPumpInlet

HoseLength Maximumrecommendedrisefromwater

tankoutlettopumpinlet AvailableGracoInlethoses(w/quickdisconnectinterchanges)

17C032 EQ1848 AvailableGracowatertankshutoffvalve

assembly(3/4"NPTmaleto6EM6-B quickdisconnect)

Forairinlethoserecommendations,seeTechnicalSpeci󰘰cations,page49.

System

System System

Guidelines

Guidelines Guidelines

U.S.

U.S. U.S.

450lb204kg

1600lb726kg

100gallon(recommended)378liter(recommended)

(3/4"NPTalsoonpump)

5ft

16in.41cm

19in.length48cm 36in.length91cm

EQ5131EQ5131

Metric

Metric Metric

4.5m

SeeVaporAbrasiveBlastSystemsandAccessories,page43forGracorecommendedblasthosesand nozzles.

Forsystemdimensionsandmountinglocations,seeDimensions,page48.

334667G

Page 8

SystemComponentIdentication

System

System System

EQ300C

EQ300C EQ300C

Component

Component Component

and

EQ600C

and and

EQ600C EQ600C

Identi󰘰cation

Identi󰘰cation Identi󰘰cation

8 334667G

Page 9

SystemComponentIdentication

Key:

Key: Key: A B B2BlastNozzle

C EPot FPop-UpPin

G HWaterTankLid JPotDumpValve KAutoVentValve L MAbrasiveBallValve P

QEmergencyStop RBlastAirRegulator

S TPotPressureRegulator

Cart BlastControlSwitch

BlastHose

WaterTank

BlastCheckValve

ControlBox

AbrasiveMeteringValve

Key:

Key: Key: U V W XRinseBallValve Y Z ZA ZB

ZCSupplyAirPressureGauge ZD ZEAccessoryExtensionhose ZFAbrasiveMedia

ZG ZH

PotPressureGauge BlastAirPressureGauge SelectorValve

AirSupplyConnection BlastConnection PneumaticControlConnection ElectricControlConnection(non-ATEX

systemsonly)

DataTrak(seeDataTrakControls,page9)

FillPort

GroundWireandClamp(ATEXSystems only)

DataTrak

DataTrak DataTrak

Key:

Key: Key: RK

CRCycle/Rate BTBatchTotalizer

GTGrandTotalizer

Controls

Controls Controls

ResetKey—Resultsinfaults.Pressand holdforthreesecondstoclearthebatch totalizer.

334667G 9

Page 10

PressureReliefProcedure

Pressure

Pressure Pressure

Thisequipmentstayspressurizeduntilpressure ismanuallyrelieved.Tohelppreventserious injuryfrompressurized󰘱uid,suchassplashing 󰘱uid,followthePressureReliefProcedurewhen instructed.

1.Turnthepotpressureregulator(PR)off.

Relief

Relief Relief

FollowthePressureReliefProcedure wheneveryouseethissymbol.

Procedure

Procedure Procedure

6.Turntheselectorvalve(SL)toFILL.

7.Openthedumpvalve.

8.Verifythatthepotpressuregauge(PG)displays zeropressure.

Grounding

Grounding Grounding

(ATEX

(ATEX (ATEX

Systems

Systems Systems

only)

only) only)

2.Closetheabrasiveballvalve.

3.Turnthecompressoroff.Closethecompressor supplyairvalve.

4.Engagetheblastcontrolswitchtorelieve pressureinthesystem.

5.Verifythattheairpressuregaugereads0psi. Thendisconnecttheairinlethosefromthe system.

Theequipmentmustbegroundedtoreducethe riskofstaticsparking.Staticsparkingcancause fumestoigniteorexplode.Groundingprovidesan escapewirefortheelectriccurrent.

Systems:

Systems: Systems: (237686).

Air

and

Air Air

and and rated,conductivehoseswithamaximumlength of150ft(45m)combinedhoselengthtoensure groundingcontinuity.Checktheelectricalresistance ofthehoses.Ifthetotalresistancetogroundexceeds 29megaohms,replacethehoseimmediately.

Air

Air Air recommendations.

Usesuppliedgroundwireandclamp

󰘱uid

hoses:

󰘱uid 󰘱uid

hoses: hoses:

Compressor:

Compressor: Compressor:

UseonlygenuineGracoATEX

Followmanufacturer’s

10 334667G

Page 11

Operation

Operation Operation

Topreventfreezing,thisequipmentisshippedfrom thefactorywithbluewindshieldwasher󰘱uidinside thesystem.Itisnotnecessarytodrainbefore using.Disposeofthe󰘱uidinaccordancewithlocal regulations.

Checklist

Checklist Checklist

•Checkthecompressedairsupplyaccordingtoits operatormanual.Makesuretheairbeingsupplied iscleanandrelativelyfreeofmoistureandoil topreventwatercontaminationoftheaircontrol components.

•Makesureairdeliveryvalvesareclosedbeforethe airsupplycompressorisstarted.

•Makesureallrequiredhoserestraintsandcoupler pinsareinworkingconditionandproperlyinstalled.

•Makesuretheequipmentissituatedonlevel ground.Failuretokeeptheunitonlevelground willmakeitdif󰘰cultorimpossibletopurgeallofthe airfromthepressurevessel.

•Makesuretheequipmentisproperlysupportedon asurfacethatcanholditstotalweight.Theweight ofallpersonnel,thematerialbeingblasted,and anyabrasivebeingstoredmustalsobeconsidered (seeTechnicalSpeci󰘰cations,page49).

Before

Before Before

Starting

Starting Starting

•Makesurethatthepotiscleanandfreeofany internaldebris.

•Makesuretousethecorrecttypeofblastcontrol. Blastingwith150feet(45m)ormoreofblasthose requirestheuseofanelectricblastcontrol.An electricblastcontrolcanalsobeusedonhose lengthsbelow150feet(45m).

•Makesuretheblasthoseislaidoutasstraightas possiblebetweentheequipmentandtheworksite (acoiledblasthosewilluncoilunderpressure).

NOTICE

NOTICE NOTICE

Sharpbendsintheblasthosecouldcausethe abrasivetowearthroughthehoseandcause prematurefailureofthehose.

•Makesuretherubbergasketineachhosecoupler isinworkingcondition.

Lifting

Lifting Lifting

•Liftthesystemwithaliftapparatusrated appropriatelyfortheweightofthesystem(see

TechnicalSpeci󰘰cations,page49).

•Thesystemcanbeliftedusingtheliftringonthe potorthecarthandle.

the

System

the the

System System

•Makesurethewatertankwillremainfullysupplied withcleanwatertoavoidanypossibilityofthe pumprunningdryduringblasting.

334667G

Page 12

Operation

Connecting

Connecting Connecting Hose

Hose Hose

EQ30XS

1.EQ30XS EQ30XS groundingcabletotheexternalgroundstud(ZH) ontheenclosure,thenconnecttheclamptoa trueearthground.

2.Alwayspurgetheairsupplyhose15–20seconds beforeconnectingtheairsupplyhosefromthe compressor(oron-sitecompressedairsource) tothepanel.Makesurealldebrisisclearedfrom thehose.

the

Blast

the the

Blast Blast

and

EQ60XS

and and

EQ60XS EQ60XS

Hose

Hose Hose

only:

only: only:

Connectthe

and

Air

and and

Air Air

3.Connectanappropriatelysizedair supplyhosetotheairinlet.See

TechnicalSpeci󰘰cations,page49.

NOTE:

NOTE: NOTE: restraintsandcouplerpinstothequick-coupler andtheairline.Iftheholesonthequick-coupler donotalign,thereissomethingwrongandthe twocouplersarenotcompatible.DO DO ON

ON ON resolved.

Makesuretoproperlyinstallhose

THE

AIR

THE THE

AIR AIR

.Seekhelptogetthesituation

NOT

NOT NOT

TURN

TURN TURN

334667G

Page 13

Operation

4.Opentheairsupplyvalve(125psi,8.6Bar,0.86 MPamaximum).Ifnecessary,usearegulatorin thesupplyairlinetomeetthesespeci󰘰cations.

NOTE:

NOTE: NOTE: theappropriate appropriate

TechnicalSpeci󰘰cations,page49.

Makesuretheairsupplymeets

appropriate

air

air air

󰘱ow

requirements.

󰘱ow 󰘱ow

requirements. requirements.

5.Connecttheblasthose,hoserestraints,control hoses,andcouplerpins.

NOTE:

NOTE: NOTE: checkalloftheelectricalconnectionsfromthe paneltotheblastcontrol.

See

Ifyouareusinganelectricblastcontrol,

NOTICE

NOTICE NOTICE

Makesurenoelectricalconnectionswill beexposedtowater.Exposuretowater couldcauseashortcircuitanddamagethe equipment.

334667G 13

Page 14

Operation

Setting

Setting Setting

1.Disconnecttheabrasivehoseatthecamand

the

Up Up

groovewiththeabrasiveballvalveclosed.

Equipment

the the

Equipment Equipment

3.Reconnecttheabrasivehose.

4.Disconnectthepumpinlethoseand󰘱ushthe watertanktoremoveanyremainingdebris. Reconnectthepumpinlethose.

5.Fillthewatertankonlywithfreshwater,then opentheinletballvalve.

NOTE:

NOTE: NOTE: (especiallyunderpressure),releasingthecam andgroovewiththeballvalveopenwillcausean unintentionalreleaseofabrasive.

2.Flushwaterthroughthepotandoutthe disconnectedabrasiveballvalvebefore󰘰llingthe potwithwaterandabrasive.

Ifthepotcontainswaterandabrasive

6.Closetherinse,dump,andabrasiveballvalves.

334667G

Page 15

Operation

7.TurntheselectorvalvetoRINSE.

8.DisengagetheEmergencyStop.

NOTE:

NOTE: NOTE: EmergencyStopisdisengaged.

Thewaterpumpwillnotworkunlessthe

9.Alignthepop-uphandlewiththepinslot,and then󰘰rmlypushandturnthehandle90°afterthe pinisbelowthebracketslot.Properengagement ofthepinwillholdthepop-updownuntilitis released.

10.Add10gallons(30liters)offreshwaterto thepot.Wearappropriatepersonalprotective equipment,includinganappropriately󰘰t-tested governmentapprovedrespiratorsuitableforthe dustconditions.Addabrasivematerial(minimum fourbags,maximumten50lb(23kg)bagsof high-massabrasive,oreight50lb(23kg)bags oflowmassabrasive).

11.Useagardenhoseortherinsehosetowashthe abrasiveintothepotandclearanyabrasivefrom thepop-upandgasket.

334667G 15

Page 16

Operation

ti24824a

12.Whenthewaterlevelreachesthepop-upgasket, rotatethehandletoreleasethepop-uppin.

NOTE:

NOTE: NOTE:

Makesurepop-upgasketiscleanofall

debris.

13.TurntheselectorvalvetoFILL.

14.Waitforpotpressuretoincrease.

NOTE:

NOTE: NOTE:

Itcantakeuptoseveralminutesforthe

pottopressurize

NOTE:

NOTE: NOTE:

Thebungcannotbepusheddownunless allofthepressureinthepotisreleasedby openingthedumpvalve.

15.Setthepotpressure30psi(2.0Bar,0.2MPa) higherthantheintendedblastpressure.Quickly openandclosethedumpvalveafterthepump stalls.Relievepotpressureto40psi(2.7Bar,

0.27MPa)beforeclosingthedumpvalve. Repeatuntilpotpressureisconsistent.

NOTE:

NOTE: NOTE:

Thewaterpumpshouldbegincycling.If not,openthepotpressureregulatorenoughto causethepumptorunat60cpm.

NOTE:

NOTE: NOTE:

Theautovent/purgevalvewillallowall oftheairtrappedinthetopofthepottovent. Whenairstopsventing,thepotpressuregauge willstarttoregisterpressure.

16.TurntheselectorvalvetoWASH.

17.Settheblastairpressure30psi(2.0Bar,0.2 MPa)lowerthanthepotpressurewhileblasting.

NOTE:

NOTE: NOTE:

Inordertoadjusttheblastpressure,the blastcontrolmustbeengaged.Fortheinitial setting,leavetheabrasiveballvalveclosed.

NOTE:

NOTE: NOTE:

Engageandreleasetheblastcontrol handleeachtimetheblastregulatorisadjusted.

18.TurntheselectorvalvetoBLAST.

16 334667G

Page 17

Operation

8800000

83000

19.Opentheabrasiveballvalve.

NOTE:

NOTE: NOTE: initialsetting(itwillnotreturntotheinitialsetting ifthemeteringvalveisclosed).

20.Engagetheblastcontrolswitchandbegin blasting.

Makesurethepotpressurereturnstothe

21.Slowlyadjusttheabrasivemetervalvewhilethe abrasiveisblastingfromthenozzle.Typical adjustmentrangesfrom1/8to1/4turnopen.

NOTE:

NOTE: NOTE: settingthepumpcyclerate.Optimalabrasive mediaconsumptiontypicallyoccurswiththe cycleratesetat7–10cyclesperminute.The DataTrakcanbeusedtoassistinsettingthe pumpcyclerate.Optimalabrasivemedia consumptiontypicallyoccurswiththecyclerate setat7–10cyclesperminute.

TheDataTrakcanbeusedtoassistin

NOTE:

NOTE: NOTE: abrasivematerialtoreachthenozzle.

NOTE:

NOTE: NOTE: equalizeduringblasting.Onlysetpotpressure withtheabrasiveballvalveclosed.Neveradjust potpressurewhileblasting.

Youmayhavetowait1–2minutesforthe

Potpressureandblastpressureshould

334667G

NOTE:

NOTE: NOTE: whatyouwillbeblasting.

NOTE:

NOTE: NOTE: thenincreasetheblastforceasnecessaryto cleanwithoutdoinganydamagetothesubstrate. Whenproperlyset,thepumpshouldcycle7-10 timesperminute.Highproductionrateusers mayneedtoincreasecyclerateabove10cycles perminute.

NOTE:

NOTE: NOTE: youstopblastingformorethan20-30minutes. Thiswillhelptoextendtheservicelifeofthe diaphragmvalve.

Useapieceoftestmaterialsimilarto

Alwaysstartasgentlyaspossibleand

Closetheabrasiveballvalvewhenever

Page 18

Operation

Blasting

Blasting Blasting

When󰘰rstlearningtheeffectsoftheblaster,geta betterunderstandingoftheresultsbystartingata shallowangle(closerto0°thanto90°)andkeep thenozzleapproximately16in.(40cm)fromthe application.Observetheresults,thenreducethe distance,steepentheangle,andadjusttheblast regulator.

Astheblastpressureisincreased,slowlyadjust themeteringvalveandwatchtheDataTrakto achieve7-10pumpcyclesperminute.See

DataTrakControls,page9.

NOTE:

NOTE: NOTE: (i.e.80-grit),themoreaggressivetheresults.

Tips

Tips Tips

Theheavierandsmallertheabrasiveparticle

Blasting

Blasting Blasting

Whenblastingonasurfacehigherthanthe equipment,makesurethatthereisalengthofblast hoseonthegroundequalto10-20%oftheheight. Thehoseonthegroundpreventsunspentabrasive inthehosefromback-󰘰llingtheinternalplumbingof thepanel.

Forexample:Whenblasting50feet(15m)straight up,useatleast10feet(3m)ofblasthoseonthe groundbeforetheblasthosegoesuptotheblasting height.

Higher

on on

Higher Higher

Surfaces

Surfaces Surfaces

18 334667G

Page 19

Operation

Abrasive

Abrasive Abrasive

Thereisno󰘰xedformulaforwhatworksbestineachapplication.Theinformationbelowworksbestforthe majorityofthetime.Fromthisinitialsetting,adjustmentscanbemadeupordowntogetthefastestremoval rateswithoutdamagetothesurface.

Normalsettingsare:110psi(7.5Bar,0.75MPa)initialpotsetting,lessthan1/2turnopenmeteringvalve, blastingpressureat80psi(5.5Bar,0.55MPa).Forapplicationsrequiringhigherperformance,use high-performanceabrasive(theheaviestmass@80grit)suchasGarnet,andthehighestpressuresthe compressorcansupport.Theinitialpotpressureshouldalwaysbe30psi(2.0Bar,0.2MPa)abovethe intendedblastpressure.

Graduallymakeadjustmentstomeetthespeci󰘰crequirementsforeachapplication.Higherblastpressures willrequireturningtheabrasivemeteringvalveslightlymoreopen(andviceversa).Maketheadjustments (seeDataTrakControls,page9)toachieve7-10cyclesperminutetobethemostef󰘰cient(cutatthefastest ratewhileusingtheleastamountofabrasive).Blastingpressurescanrangebetween30-120psimax (2.0Bar,0.2MPa–8.2Bar,0.82MPa).

Unlikeconventionalsandblasting,higherpressuresdonotnecessarilymeanbettercleaning.Nozzledistance andtheangletothesurfacehasaneffectonperformance,asdoestheblastpressure.Choiceofabrasive alsohasagreateffect.High-performanceabrasiveproducesthebestperformanceandcansaveenough timetomakeupthedifferenceincost.

NOTE:

NOTE: NOTE:

General

General General

Wood

Wood Wood

Steel

Steel Steel

Fiberglass

Fiberglass Fiberglass

Metering

Metering Metering

Blastingwith150+feetofblasthoserequirestheuseofanelectricblastcontrol.

40/70crushed glass

80(usingalow massabrasive likecrushedglass orwalnut)

60–80(using ahigh-mass abrasivelike Garnet)

40-70lowmass

Valve

Valve Valve

Grit

Size

Grit Grit

Size Size

Settings

Settings Settings

Blast

Blast Blast

60-80psi(4.1Bar,

0.41MPa-5.5Bar,

0.55MPa) 40-50psi(2.7Bar,

0.27MPa-3.4Bar,

0.34MPa)

100-120psi(6.8Bar,

0.68MPa-8.2Bar,

0.82MPa)

45-65psi(3.1Bar,

0.31MPa-4.4Bar,

0.44MPa)

Pressure

Pressure Pressure

Abrasive

Abrasive Abrasive

10cyclesper minute

8cyclesper minute

10–12cyclesper minute

8cyclesper minute

Dose

Dose Dose

35°-65°

15°-30°

65°-85˚

35°-45˚

Blast

Angle

Blast Blast

Angle Angle

None

Donotwash,asit mayraisethewood grain.Brushoff excessabrasiveafter thewooddries.

None

Notes

Notes Notes

NOTE:

NOTE: NOTE: adjustmentoftheabrasivemeteringvalve

Adjustmentinblastpressurerequiresan

334667G 19

Page 20

Operation

Using

Using Using

Thewashfeaturecausesair-drivenwater(without abrasive)toblastandrinseareasthathavealready beenblastedwithabrasive.Itisalsoaconvenient featurefor󰘱ushingabrasivefromtheblasthose.

Therewillalwaysbesomeresidualabrasivein theblasthose.Neverusethewashfeatureon anysurfaceotherthanwhereyouhaveblasted,or intendtoblast.Itwillaffect/dullthesurface.

Donotusethewashfeatureonwoodthathas beenblasted.Itcoulddamagethewoodandcause thegraintorise.Waitforthewoodtodryandthen useabroom,brush,orvacuumtoremoveany residualabrasive.

1.Closetheabrasiveballvalve.

the

Wash

the the

Wash Wash

Feature

Feature Feature

NOTICE

NOTICE NOTICE

NOTICE

NOTICE NOTICE

2.TurntheselectorvalvetoWASH.

3.Blast1–2minutesuntiltheabrasiveiscleared fromthehose.

4.Theequipmentisnowreadytowashany previouslyblastedsurfaces.

20 334667G

Page 21

Operation

Re󰘰lling

Re󰘰lling Re󰘰lling

1.Closetheabrasiveballvalve.

2.TurntheselectorvalvetoRINSE.

3.Openthedumpvalveslowlytorelievethewater pressureinthepot.

the

Pot

with

the the

Pot Pot

Abrasive

with with

Abrasive Abrasive

4.Afterallofthepressureinthepothasbeen relieved,engagethebungpinbycompressing thespringandturningthehandle90°toholdthe bungintheopenposition.

5.Addtheabrasive(minimumfourbags,maximum ten50lb(23kg)bagsofhigh-massabrasive oreight50lb(23kg)bagsoflow-mass abrasive)andcontinuetheproceduresfrom

SettingUptheEquipment,page14.

NOTE:

NOTE: NOTE: willbedrainedfromthepot.Alldisposalsmust complywithnational,state,andlocalregulations.

Bepreparedtocapturethewaterthat

NOTE:

NOTE: NOTE: thepottoallowadditionalabrasivetobeadded.

Morewatermayneedtobedrainedfrom

334667G

Page 22

Operation

Shutting

Shutting Shutting

1.Whenyouhave󰘰nishedblasting,performwash untilalloftheabrasiveis󰘱ushedfromtheblast hose.SeeUsingtheWashFeature,page20.

2.TurntheselectorvalvetoRINSE,andwiththe abrasiveballvalveclosed,continuetoblastuntil waterisclearedfromthehose.Thisistodrythe insideofthehoseforstorage.

Down

Down Down

5.Holdabucketunderthecam-lockcoupler,then turntheselectorvalvetoWASH.Thiswillclean debrisfromthecam-lockcouplerandgasket.

NOTE:

NOTE: NOTE: placeaftertheprocedure.

NOTE:

NOTE: NOTE: thatwillbewashedoutofthepanelplumbing.

6.TurntheselectorvalvetoFILL.Thiswillhelp pushtheabrasiveoutthroughtheabrasivehose.

7.Placeabucketundertheabrasivehose.Slowly openandclosetheabrasiveballvalveto󰘱ush abrasivematerialfromthepot.Repeatseveral times.Oncenoabrasivematerial󰘱owsfromthe hose,closetheabrasiveballvalve.

Makesurethegasketiscleanandin

Besuretocatchtheunspentabrasive

3.Opentheabrasiveballvalve,thenopenthedump valveuntilthepotpressuregaugereads0psi. Closetheabrasiveballvalveanddumpvalve.

NOTE:

NOTE: NOTE: Iftheuntilwillbeshutdownformorethan24 hours,proceedtothenextstep.

4.Disconnecttheabrasiveballvalvecam-lockby removingthecouplerpinsandpullingtherings outanduptopullthetwocamsawayfromthe groove.

Short-termshutdownisnowcomplete.

NOTE:

NOTE: NOTE: neededforeachbagofabrasivestillinthepot. Coverthebucketsduringstoragesodebrisdoes notcontaminatetheabrasive.

Estimatethata5gallonpailwillbe

334667G

Page 23

Operation

8.Engagethebungpintoholdthebungopenand

allowairtoenter.

9.Opentheabrasiveballvalveand󰘱ushthepotof

anyremainingabrasivematerial.

10.Closethepop-upandconnecttheabrasivehose.

NOTE:

NOTE: NOTE: exposedtotemperaturesbelowfreezing.See

WinterizingtheEquipment,page24.

11.Relievepressuretocompletesystemshutdown (seePressureReliefProcedure,page10).

Thesystemmustbewinterizedifitwillbe

334667G 23

Page 24

Operation

Winterizing

Winterizing Winterizing

Vapor-AbrasiveBlastersmustbewinterized wheneverthereisapossibilityoffreezing temperaturesduringstorage.Itisimperativethat youanticipatethepossibilityofafreezeandalways protecttheunitduringfallandwinterseasons,evenif beingstoredonlyovernight.

1.Makesureallofthewaterhasbeendrained fromthepot.Reconnecttheabrasivehoseafter drainingthepot.

2.Makesurethepotbungisintheclosedposition. Thiswillpreventdebrisfromenteringthepot duringstorage.

3.Drainthewatertankbydisconnectingthepump inlethoseandopeningtheinletballvalve.

the

Equipment

the the

Equipment Equipment

5.TurntheselectorvalvetoRINSEandopenthe rinseball-valve.Whileholdingtherinsehose overthepot,runthepumpuntilwindshieldwash comesoutoftherinsehose.

6.Movetheselectorvalveintotheotherthree positions(WASH,BLAST,andFILL).Con󰘰rm thattheinternalwatertubing󰘰llswithwindshield washbeforeturningtheselectorvalvetothenext position.

NOTE:

NOTE: NOTE: windshieldwashforfullprotection.

7.EngagetheEmergencyStop.

8.Reconnectthepumpinlethosetotheinletball valve.

9.Add1–2gallons(4–8liters)ofwindshieldwash tothewatertank.Makesurethattherinse ball-valveandthedrainball-valveareleftopen.

All3/8in.tubingshouldbe󰘰lledwith

NOTE:

NOTE: NOTE: state,andlocalregulations.Inaddition,ifthe watercontainsarustinhibitor,youmaywantto retainandpreservethewaterduetotheexpense oftheinhibitor.

4.Drainthepumpinlethose,theninserttheend intoawindshieldwashcontainer.Choosea windshieldwashwitharatingthatwillprotectthe equipmentforthelowesttemperaturesinyour area.

Alldisposalsmustcomplywithnational,

NOTICE

NOTICE NOTICE

Wheniceformsbehindtheseals,thesealscan becomedamaged.Duringstorage,positionall ball-valvesintheopenposition.

334667G

Page 25

Troubleshooting

Troubleshooting Troubleshooting

Problem

Problem Problem

Thepotwillnotproperly pressurize.

Theblastpressurewillnot reachthedesiredsetpoint.

Cause

Cause Cause

Theairsupplyisinadequate.Makesuretheairinletpressuregaugereads

100-125psi(6.8–8.6bar,0.68–0.86MPa).If thegaugedoesnotread100–125psi,check theaircompressorforpropersetup.

TheEmergencyStopisengaged.DisengagetheEmergencyStop.

Inadequatewatersupplytothepump.

Thepotpressureregulatorissettoo low.

Thepop–upcannotsealproperly.

TheAuto-Ventvalvewillnotseal.

Thepotpressurereliefvalveis dischargingwater.

Thepotorpumpisleakingpressure.Makesuretheabrasiveballvalveand

Thepotpressureregulatoris malfunctioning.

Theairsupplyisinadequate.Makesuretheairinletpressuregaugereads

Theblastairregulatoris malfunctioning.

Themainairregulatoris malfunctioning.

Makesurethewatertankisfullandtheinlet ballvalveisopen.

Increasethesettingonpotpressureregulator.

Cleanallabrasivefromthepop-upand gasket.Makesurethepop-upspringislifting andthepop-upis󰘰rmlyagainstthegasket. Ifcleaningdoesnotsolveissue,replacethe pop-upgasket.

SeeCleaningtheAuto-VentValve,page33.

Decreasethepotpressureto145psi(10.3 bar,1.03MPa)orless.Ifthevalveweepsor relievesat145psi,replacevalve.

thedumpvalveareclosed.Ifpot pressuregaugestillcreepsdownward. SeeCheckingforLeaks,page28.

Replacethepotpressureregulatorassembly.

100-125psi(6.8–8.6bar,0.68–0.86MPa).If thegaugedoesnotread100–125psi,check theaircompressorforpropersetup.

Replacetheblastairregulator.

SeeRepairingtheMainAirRegulator,page

30.

Solution

Solution Solution

334667G 25

Page 26

Troubleshooting

Problem

Problem Problem

Noabrasive󰘱owsfromthe nozzleduringblastmode.

Noblastair󰘱owwhentheblast controlisengaged.Thewater pumpcycleswhiletheblast controlengaged.

Noblastair󰘱owwhentheblast controlisengaged.Thewater

does

pumpdoes does blastcontrolengaged.

not

not not

cyclewhilethe

Cause

Cause Cause

Thepotdoesnothaveasuf󰘰cient amountofabrasive.

Thesystemisnotproperlysetup.

Thereisanobstructioninthemedia circuit.

Thediaphragmvalveisnotworking.

Thereisblockageinsidethepotor insidetheabrasivehosebetweenthe potandthepanel.

Theblastregulatorisnotadjustedto thecorrectpressure.

Thetubingtothemainairregulatoris notproperlyconnected.

Theblastairregulatoris malfunctioning.

Themainairregulatoris malfunctioning.

Theairsupplyisinadequate.Makesuretheairinletpressuregaugereads

TheEmergencyStopisengaged.DisengagetheEmergencyStop..

Theelectricblastcontrolcircuitis malfunctioning.

Thepneumaticblastcontrolcircuitis malfunctioning.

SeeRe󰘰llingthePotwithAbrasive,page21.

SeeSettingUptheEquipment,page14. Makesurethepotpressureisproperlyset. Thepotpressuremustbeset30psi(2bar,

0.2MPa)abovetheblastpressure.Make suretheselectorvalveissettoBLAST. Theabrasiveballvalvemustbeopen.The abrasivemeteringvalvemustbeatleast1/8 turnopen.

SeeFlushingtheDiaphragmValve,page31.

SeeRepairingtheDiaphragmValve,page32.

Makesuretheballvalveisclosed,then disconnectthecam-lockcoupler.Open theabrasiveballvalveslightlyandmake sureabrasiveis󰘱owingfromtheabrasive hose.Ifnot,followtheshutdownprocedure (seeShuttingDown,page22).Thoroughly 󰘱ushthepotandthemediahoseafterdraining mediaandwater.

Adjusttheblastregulatortothedesired pressurewhiletheblastcontrolisengaged.

Con󰘰rmthatthetubingfromtheblast regulatortothemainairregulatorisintact. SeeHoseSchematic,page42.

Replacetheblastairregulator.

SeeRepairingtheMainAirRegulator,page

30.

100-125psi(6.8–8.6bar,0.68–0.86MPa).If thegaugedoesnotread100–125psi,check theaircompressorforpropersetup.

Inspectthehosecablefordamagedor shortedwiring.Checkthebatteryandcontrol panelconnections.MakesuretheDCpower sourceis12V.Checkthe3Afuseinsidethe controlpanel,andreplaceitifnecessary. Checkthecurrent󰘱owinthecircuit.Ifcurrent exists,replacetherelay.

SeePneumaticBlastControlCircuit,page29.

Solution

Solution Solution

26 334667G

Page 27

Troubleshooting

Problem

Problem Problem

Theblastcontrolisnotengaged butblastingstilloccurs.

Theblastspraypatternis irregular.

Astronghoserecoiloccurs frequentlywhentheblast controlswitchisengaged.

Cause

Cause Cause

Themainairregulatorisstuckopen.

Theblastcontroltubingisnot connectedproperly.

Electricblastcontrolcircuitis malfunctioning.

Pneumaticblastcontrolcircuitis malfunctioning.

Incorrectabrasiveisbeingused.

Thepotdoesnothaveasuf󰘰cient amountofabrasive.

Thepotpressuresettingisincorrect.

TheAuto-Ventvalvedoesnotventair whenthepotis󰘰lled.

Thediaphragmvalveis malfunctioning.

Thereisblockageinsidethepotor insidetheabrasivehosebetweenthe potandthepanel.

Theunitisnotonalevelsurface.Placetheunitonalevelsurface.Ifthisis

Theinitialpotpressureisnotset correctly.

TheAuto-Ventismalfunctioning.Performauto-ventcleaningprocedure(see

Thediaphragmneedstobe󰘱ushed.Performthediaphragm󰘱ushprocedure(see

SeeRepairingtheMainAirRegulator,page

30.

Ensureairtubingisroutedandconnected properly.SeeHoseSchematic,page42.

Inspecthosecablefordamagedorshorted wiring.Checkbatteryandcontrolpanel connections.EnsureDCpowersourceis 12V.Check3Afuseinsidecontrolpaneland replaceitifnecessary.Checkcurrent󰘱owin circuit,ifcurrentexists,replacerelay.

SeePneumaticBlastControlCircuit,page29.

Usethecorrectabrasive.See

AbrasiveMeteringValveSettings,page19.

Re󰘰llthepotwithabrasive.See

Re󰘰llingthePotwithAbrasive,page21.

Performthepressurereliefprocedure(see

PressureReliefProcedure,page10)

andresetpotpressure(see

SettingUptheEquipment,page14).

MakesuretheAuto-Ventvalveisworking. PerformtheAuto-Ventcleaningprocedure (seeCleaningtheAuto-VentValve,page33).

Performthediaphragm󰘱ushprocedure(see

FlushingtheDiaphragmValve,page31).

If󰘱ushingdoesnotsolveproblem,see

RepairingtheDiaphragmValve,page32.

Makesuretheballvalveisclosed,then disconnectthecam-lockcoupler.Openthe abrasiveballvalveslightlyandmakesure abrasiveis󰘱owingfromtheabrasivehose. Ifnot,followtheshutdownprocedure(see

ShuttingDown,page22).Thoroughly󰘱ush

thepotandthemediahoseafterdraining mediaandwater.

impossible,theAuto-Ventmustbeonthe highersideoftheunit.

Con󰘰rmthattheauto-ventvalveisworking andsetinitialpotpressure30psi(2.0bar,0.2 MPa)abovetheblastpressure.

CleaningtheAuto-VentValve,page33).

FlushingtheDiaphragmValve,page31).

If󰘱ushingdoesnotsolvetheproblem,see

RepairingtheDiaphragmValve,page32.

Solution

Solution Solution

334667G

Page 28

Troubleshooting

ti24825a

Troubleshooting

Troubleshooting Troubleshooting

Checking

Checking Checking

1.Openthedumpvalve.Checkpotpressure gauge,thenclosethedumpvalve.

Lookatthepressuregaugetocon󰘰rmthatall pressurehasbeenrelievedfromthepot.

for

Leaks

for for

Leaks Leaks

Examples

Examples Examples

3.Makesurethebungisengagedwithitsseal. TurntheselectorvalvetoWASH,thenopenthe abrasiveballvalvetopressurizethepot.Setthe potpressureto145psi(9.9Bar,0.99MPa).

4.Checkthewaterpumptocon󰘰rmthatnowater isleakingfromtheTSL󰘰llport.

NOTE:

NOTE: NOTE: pressurizes.Ifthepumpdoesnotstall,replace theseals.Refertothepumpmanualforrepair information.

5.Checkforanywaterleakingfromeithercheck valve.Ifacheckvalveisleaking,itmustbe repairedorreplaced.Ifthevalvesaredamaged, thepotwillnotbeabletomaintainpressure. Also,checkthepotpressurereliefvalve.Ifthe valveisweepingatpotpressuresof145psior less,itneedstobereplaced.

Thepumpshouldstallafterthepot

2.Disconnectthetubingattheblastcheckvalve(L) andatthe󰘰llportcheckvalve(ZG).

6.Closetheabrasiveballvalve,thendisconnect thequickcouplerandcon󰘰rmthattheballvalve isnotleaking.Replacetheabrasiveballvalve ifitisleaking.

7.Disconnectthequickcouplerandcon󰘰rmthatthe ballvalveisnotleaking.Replacetheabrasive ballvalveifitisleaking.

28 334667G

Page 29

Troubleshooting

Pneumatic

Pneumatic Pneumatic

1.AttheAir-Relay,disconnectthepush-to-connect tubingandcheckthetriggercircuit(fromtheblast controlhandle).

2.Withtheblastcontrolactivated,con󰘰rmthat thereisair󰘱owingfromthedisconnectedtube.

NOTE:

NOTE: NOTE: pressurebuttheairvolumeisreduceddueto thesizeofthe󰘰ttingsandtubing.Ifyoudonot getsupplyairpressure,checktheblastcontrol handleforproperoperation,andchecktheblast controlhosestomakesuretheyarenotkinked orinternallyblocked.

3.Checkthein-line󰘰lterattheindustrialinterchange nippleconnectiononthesideofthepanel(where youattachtheblastcontrolhose).

4.Ifthepreviousstepsdonot󰘰xtheissue,replace theairrelay(KitEQ5179).

Blast

Blast Blast

Theair󰘱owshouldbeatsupplyair

Control

Control Control

Circuit

Circuit Circuit

Pneumatic

Pneumatic Pneumatic

Blast

Control

Blast Blast

Control Control

—

ATEX

— —

Approved

ATEX ATEX

Approved Approved

Electric/Pneumatic

Electric/Pneumatic Electric/Pneumatic

Blast

Control

Blast Blast

Control Control

334667G 29

Page 30

Repair

EQ300

EQ600

Repair

Repair Repair

Repairing

Repairing Repairing

SeeEnclosurePartsList,page39forrepairkits.

1.PerformPressureReliefProcedure,page10.

2.Makesurealloftheairpressureisrelievedin theunit.Removethewaterseparator󰘰lterfor accesstothepistoncoverandreturnspring.

3.Useacrescentwrenchthatcanopento2in.(5 cm)tounscrewthepistoncover.

NOTE:

NOTE: NOTE:

the

Main

the the

Main Main

Thereisaspringinsidethiscover.

Air

Air Air

Regulator

Regulator Regulator

4.Unscrewthediaphragmcoverforaccesstothe diaphragmandtotheendofthepistonshaft.

5.Removethediaphragmandinspectforany cracksortears.Replacethediaphragmif necessary.

6.Carefullyremovethespringandpistonassembly, thencleanoutanydebrisinthebodyofthe regulator.

EQ300

EQ300 EQ300 freeofdebris.

7.Inspectthepistonanditssealforanyforeign matterthatmayhavebeenthecauseforthe pistontostayopen.

8.Inspectforanydamagetothepistonshaftwhere itinteractswiththediaphragmcup.Replace componentswithexcessivewear.

Models

Models Models

only:

only: only:

Makesurewiremeshis

30 334667G

Page 31

Repair

Flushing

Flushing Flushing

Thisprocedurecanbeperformedwiththecomponent stillmountedinthepanel.

Iflarge-gritabrasiveorotherforeignmatterbecome lodgedinthediaphragmvalve,itwillbecome necessaryto󰘱ushthevalve.Thisisasimple procedure;however,itdoescausethereleaseofa largevolumeofairtoescapethroughthereleased quickcoupling.Youneedtobepreparedforthe releaseofairbypullingthequickcouplergrommet outofitsgroovesothatitdoesnotgetlost.

1.OperatetheunitinWASH(see

UsingtheWashFeature,page20)until

allabrasiveclearsfromtheblasthose.

the

Diaphragm

the the

Diaphragm Diaphragm

Valve

Valve Valve

3.Disconnectthequickcouplingattheabrasive ballvalve(notatthebottomofthepot).

4.TurntheselectorvalvetoWASH.Thiswillpump wateroutofthequickcouplerandallowyou toreachupinsideandclearallabrasiveand removethegrommet.

5.Makesurenothingisinthepathoftheopen quickcoupler,thenengagetheblastcontrol brie󰘱yandseveraltimes.

NOTE:

NOTE: NOTE: cam-lockcoupling.Ifthisdoesnotoccur,the diaphragmvalveismalfunctioning.Replace entirediaphragmcanister.

High󰘱owairshouldescapethroughthe

2.Closetheabrasiveballvalve,thenturnthe selectorvalvetoRINSE.

NOTE:

NOTE: NOTE:

6.Holdthemaleendofthequickcouplerupto thewatercomingfromthecam-lockendofthe coupler.Cleanoffanydirtorabrasive.

7.TurntheselectorvalvetoRINSEtostopthe󰘱ow ofwater.

8.Re-insertthegrommetintoitsinternalgroove insidethecam-lock.

9.Reconnectthequickcoupler.Ifproperlycleaned andconnected,thereshouldbenoleaksatthe couplerduringoperation.

Donotdisassemblethecanister.

334667G 31

Page 32

Repair

Repairing

Repairing Repairing

SeeEnclosurePartsList,page39forrepairkits.

NOTE:

NOTE: NOTE: removingtheassemblyfromthepanel.Youwillneed an8mmAllenwrenchfortheEQ600anda6mm fortheEQ300.

Thediaphragmcanbereplacedwithout

the

Diaphragm

the the

Diaphragm Diaphragm

Valve

Valve Valve

NOTE:

NOTE: NOTE:

4.Replacethediaphragm(naturalrubber compound)andhand-tightenit(onlyasfaras necessary)toestablishthealignmentwiththe canister.

NOTE:

NOTE: NOTE: thediaphragmandtheactuator.Keepthe shimsandreusethem(theydonotcomewith thereplacementdiaphragm).Donotcause anypre-loadortorqueonthediaphragmby over-tighteningitinamisalignedposition.

5.Insertall4Allen-headcapboltsandhand-tighten.

6.Tightenthecap-boltsinanalternatingpattern (seeimagebelow)to80+/-8in-lb(9+/-0.9N•m). Thiswillcauseaslightbulgeinthediaphragm betweenthecanisterandthestainlesssteel casting.

Donotdisassemblethecanister.

Thereareoneortwoshimsbetween

1.PerformthePressureReliefProcedure,page10.

2.Applymorethan80psi(5.5Bar,MPa)air pressuretotheregulatorinlettocausethepiston toretract.

3.Loosenall4Allen-headcap-boltsevenlyand thenremovethemcompletelywhilesupporting thecanisterofthediaphragmvalve.

7.Relievethepressureappliedinstep2.

8.Testandcon󰘰rmthattheunitisworkingproperly.

NOTE:

NOTE: NOTE: chargetheequipment–thereisnoneedtouse abrasiveforthistest.

Thiscanbedoneusingonlywaterto

EQ300shown,EQ600hastwoshims.

32 334667G

Page 33

Repair

Cleaning

Cleaning Cleaning

Afterthepop-uphasbeenclosedwhile󰘰llingthepot, theauto-ventvalveshouldreleaseair(youshouldbe abletoheartheairventing).

Thepotpressuregaugewillnotshowpressureuntil theauto-ventvalvehasbledalloftheairandsealed. Iftheauto-ventvalvedoesnotreleaseair,orifwater leaksfromthestemduringthe󰘰llprocess,thestem valvemaybecloggedorfaulty.

Performthefollowingproceduretocleanaclogged auto-ventvalve.

1.Trytopushandquicklyreleasethevalvewith

your󰘰nger.Ifthatdoesnotcausethevalveto seal,openthedumpvalvetoreleaseallofthe pressureinthepot.

2.Openthedumpvalvetorelievepotpressure.

Openthepop-upanddrainthepotuntilthewater levelisbelowthepop-up.

3.TurntheselectorvalvetoRINSE.

the

Auto

the the

Auto Auto

Vent

- --Vent Vent

Valve

Valve Valve

4.Usetherinsehosetoforcewaterbackwardsinto thevalvestem.

NOTE:

NOTE: NOTE: issue,replacethewholevalveassembly.

Ifthepreviousstepsfailtoresolvethe

NOTICE

NOTICE NOTICE

Thevalvestemitselfisinternallyattachedtothe 󰘱oatanditisnot󰘰eld-serviceable.Donottryto removethevalvestem.Damagetotheequipment willoccur.

334667G 33

Page 34

Repair

Replacing

Replacing Replacing

FIRE

AND

FIRE FIRE

AND AND

Toreducetheriskof󰘰reandexplosion,thebattery mustbereplacedinanon-hazardouslocation.

Useonlyanapprovedreplacementbattery(see table).Useofanunapprovedbatterywillvoid Graco’swarranty.

Replace

Replace Replace

1.Unscrewcablefromthebackofthereedswitch assembly.

2.Removethecablefromthetwocableclips.

the

DataTrak

the the

DataTrak DataTrak

EXPLOSION

EXPLOSION EXPLOSION

Battery

Battery Battery

HAZARD

HAZARD HAZARD

Battery

Battery Battery

3.RemovetheDataTrakmodulefromthebracket. Takethemoduleandattachedcabletoa non-hazardouslocation.

4.Removethetwoscrewsonthebackofthe moduletoaccessthebattery.

5.Disconnecttheusedbatteryandreplaceitwith anapprovedbattery.

Energizeralkaline#522 Vartaalkaline#4922 Ultralifelithium#U9VL Duracellalkaline#MN1604

Approved

Approved Approved

Batteries

Batteries Batteries

34 334667G

Page 35

Repair

Replacing

Replacing Replacing

FIRE

AND

FIRE FIRE

AND AND

Toreducetheriskof󰘰reandexplosion,thefuse mustbereplacedinanon-hazardouslocation.

Useonlyanapprovedreplacementfuse(see table).UseofanunapprovedfusewillvoidGraco’s warranty.

Replace

Replace Replace

1.Removethescrew,metalstrap,andplastic holder.

2.Pullthefuseawayfromtheboard

3.Replacewithanapprovedfuse.

the

DataTrak

the the

DataTrak DataTrak

EXPLOSION

EXPLOSION EXPLOSION

Fuse

Fuse Fuse

HAZARD

HAZARD HAZARD

Fuse

Fuse Fuse

DataTrak

DataTrak DataTrak

Number

Number Number

289822

Allotherpart

numbers

Approved

Approved Approved

Part

Part Part

*Series

*Series *Series

Fuses

Fuses Fuses

Letter

Letter Letter

AorB

Candlater

Bandlater24V216

Fuse

Required

Fuse Fuse

Required Required

24C580

24V216

24C580

334667G 35

Page 36

Parts

Parts Parts

EQ300C

EQ300C EQ300C

and

EQ600C

and and

EQ600C EQ600C

Apply anti–seize to studs. Torque to 25 – 30 ft - lb (33.8 – 40.6 N•m).

36 334667G

Page 37

Parts

EQ300C

EQ300C EQ300C

Ref.

Ref. Ref.

2 4 5

and

EQ600C

and and

EQ600C EQ600C

Part

Part Part

-----

17D786KIT,replacement,

EQ5135+

EQ5149*

EQ5183CABLE,battery,

EQ5208+HOSE,abrasive

EQ1943*HOSE,abrasive

EQ1046+

EQ1931*

123002*FITTING,bushing,

Parts

Parts Parts

Description

Description Description

PRESSUREPOT,6.5 cf,assy ENCLOSURE,blast

LABEL,branding1

hoserestraint VALVE,abrasive, media,11/2in. VALVE,abrasive, media,11/4in.

electric,blastcontrol

media,11/2in.

media,11/4in. ADAPTER,cam groove,typeF,ss ADAPTER,cam groove,typeF,ss

sst,1–1/2x1–1/4

List

List List

Qty.

Qty. Qty.

Ref.

Ref. Ref.

▲2517F871LABEL,warning1

Part

Part Part

14206994

EQ1881HOSE,tubing,natural,

EQ1840HOSE,braided,clear,

EQ1273HOSE,tubing,natural,

19128226

2417D787KIT,replacement,

EQ1866*FITTING,ground

EQ1829+FITTING,ground

Description

Description Description

FLUID,TSL,8oz. bottle

1/4in.

3/8ID

3/8in. NUT,󰘱ange,3/8–16, sst

couplerpin

boss,spud,1–1/4in.

boss,spud,1–1/2in.

Qty.

Qty. Qty.

2ft

5ft

4ft

* EQ300 Models + EQ600 Models ▲ Replacement Danger and Warning labels are

available at no cost.

334667G 37

Page 38

Parts

Enclosure

Enclosure Enclosure

Torque 󰘰tting to 35 – 40 ft - lb (47 – 54 N•m).

38 334667G

Page 39

Parts

Enclosure

Enclosure Enclosure

Ref.

Ref. Ref.

224V672PUMP,water,sst,3:11 3 4 5 6 7

9 10 11 12 13 14 15 16 17 18 19

▲2017B751

21127918 22127929□

25 26125420

31127932

43127917 44111799 45 46 47111639 48128666 49127908 50 51 5215U698

Parts

Parts Parts

Part

Part Part

-----

EQ5109KIT,manifold EQ5112 EQ5113 EQ1790□PLUG,󰘱angedinlet,twist-lock 128142♦ EQ1791□CONNECTOR,󰘱angedinlet,

128142♦ 17C132REGULATOR,pump 17C625REGULATOR,blast,125psi 17C133KIT,gaugeand󰘰tting EQ5108 EQ5125 EQ5110KIT,air󰘰lter,3/8in.tube EQ5181 EQ5119REGULATOR,󰘰xed,80psi EQ1840HOSE,clear,braided,3/8in.ID2ft EQ1527□FITTING,holder,fuse,ATMtype EQ1844□FUSE,ATM,bladetype,3amp

127929♦ EQ5160

EQ1115

EQ1759FITTING,stem,reducer,

EQ5179□

EQ7199 ♦

17H165* 17H166+KIT,spacer,bc,400/6001

-----

EQ1122FITTING,elbow,stem,3/8in.

-----

EQ1121FITTING,elbow,stem,1/4in.

List

List List

Description

Description Description ENCLOSURE,ss,el, 30in.x24in.x12in.

KIT,blastplumbing1

KIT,blastcontrol,return1 KIT,blastcontrol,output1

PLUG,hole,snap-in,1–3/4in.

twist-lock PLUG,hole,snap-in,1–3/4in.

KIT,E-stop,3/8in.npt1 VALVE,rinse,3/8in.npt1

VALVE,selector,5–way1

LABEL,safety NUT,󰘱ange,serrated,m5 SCREW,sems,#6–32,3/8in.sst SCREW,sems,#6–32,3/8in.sst VALVE,needle,dose1 FITTING,bulkhead, M14x1/4tube BULKHEAD,connector,2 union3/8in.

1/4in.x1/4in.tube SCREW,sems,#10–32,

1.5in.sst RELAY,airpilot,electric/1 pneumaticblastcontrol RELAY,airpilot,pneumatic1 blastcontrol KIT,spacer,bc,200/3001

NUT,󰘱ange,serrated,1/4–20ss SCREW,cap,hex,hd SPACER,washer,shim,ss

SCREW,cap,hex,hd SCREW NUT,󰘱ange,serrated,#10–32,ss BRACKET,pump

NUT,hex,󰘱ange,serrated

Qty.

Qty. Qty.

1 1 1

1 1 1 3

1 1 1

4 22 18

Part

Ref.

Part Part

Ref. Ref.

-----

55 56

EQ1335*COUPLER,sandblast,tank,

EQ1934+COUPLER,sandblast,tank,

EQ1867*COUPLER,cam,lock,typeD,

EQ1868+COUPLER,cam,lock,typeD,

58127846

-----

59 6017B912 6317D685KIT,replacement,doorlatch2 64122030

▲6516P265♦LABEL,warning1

-----

66 6724A592KIT,smarts,cyclecountonly1

-----

69 70121022

-----

71 7417D686 75

EQ1846COUPLER,interchange,straight 78100985♦ 79194337♦WIRE,grounding,door1

▲80186620♦LABEL,groundsymbol3

81237686♦WIRE,groundassembly1

82555629♦

-----

*17C129

+17C131

+17F535KIT,repair,piston

+17F536KIT,repair,o-ring

-----

*17C127

+17C128

*17F505

+17F504KIT,canister 92

EQ5139

□ For non - ATEX approved systems

♦ For ATEX approved systems

* EQ300 Models

+ EQ600 Models

▲Replacement Danger and Warning labels are available at no cost.

Description

Description Description FITTING,elbow,street, 90degree,npt,ss FITTING,nipple,hex,npt,ss

brass,1–1/4in.

brass,1–1/2in.

ss,1–1/4in.

ss,1–1/2in. FITTING,elbow,push-to-connect, 1/2in. FITTING,adapter GROMMET,pump,mounting

CABLE,GCA,M12–5P

GASKET,EcoQuip,DataTrak

GASKET,EcoQuip,enclosure GASKET,EcoQuip,enclosure FITTING,elbow,male,1/4npt BRACKET,EcoQuip,DataTrak DOOR,stay

WASHER,lockext

withclamp WASHER,#10,external toothlock REGULATOR,air KIT,repair,major KIT,repair,diaphragm

VALVE,diaphragm1 KIT,repair KIT,repair KIT,canister

KIT,washvalveassembly1

Qty.

Qty. Qty.

3 1

1 1

2 2 1 1 1 1 1

334667G 39

Page 40

Parts

Pressure

Pressure Pressure

Pot

Pot Pot

Pressure

Pressure Pressure

Ref.

Ref. Ref.

125A057

224X765KIT,pressurepot,check

324X766KIT,pressurepot,dump

424X767KIT,pressurepot,

817D790KIT,replacement,

10#

Pot

Parts

Pot Pot

Parts Parts

Part

Part Part

16G247FITTING,1/2nptx3/8

EQ5148

EQ1360HOSE,clear,braided,

24X764KIT,replacement,

17F065KIT,replacement,

List

List List

Description

Description Description

PRESSUREPOT,blast,

6.5cubicft.

valve

auto-vent

tube KIT,pressurepot, unequaltee

3/4in.ID

handwaygasket

pop-uphead,6in.

pop-upgasket,6in. skirt

Qty.

Qty. Qty.

3ft

Ref.

Ref. Ref.

Part

Part Part 24X768KIT,replacement,

11#

24X770KIT,replacement,

12#

13*EQ1860

127699

14* 15†

EQ1034

16†127852

17‡

EQ1003

Description

Description Description

alignmentbracket

pop-upT-handle VALVE,auto-vent,3/4 npt VALVE,safety,150psi

VALVE,check,3/8in. sst FITTING,elbow,swivel, push-to-connect VALVE,ball,3/4not,sst1

Qty.

Qty. Qty.

1 1

# Included in assembly 1

† Included in assembly 2 ‡ Included in assembly 3

* Included in assembly 4

Apply thread sealant to pipe threads.

40 334667G

Page 41

Parts

44(

(

44(

(

((44



44(

(

44(

(

((44



44(

(

44(

(

((44



44(

(

44(

(

((44



Ref.

Blast

Blast Blast

Hoses

Hoses Hoses

Ref. Ref.

Non - ATEX systems only

Part

Part Part

EQ1843*HOLDER,nozzle,nylon 128616

EQ1842*COUPLER,blasthose,

128617

17D791*

17D788HANDLE,blast,control

-----

617H239

17H240KIT,cableties,6pk1

17C459*GASKET,nylonblast

17C124GASKET,brassblast

917D786KIT,replacement,

1017D787KIT,replacement,

Description

Description Description

HOLDER,nozzle,brass

nylon COUPLER,blasthose, brass HANDLE,blast,control switch,electric

switch,pneumatic (seeBlastControl

Hoses/Cables,page 46,page45)

(seeBlastHoseswith

ControlHose/Cables, page45,page45)

KIT,screws,fh,sst,8 pk

coupler

whipcheck

hairpin,hose

Qty.

Qty. Qty.

1 1 1

334667G

Page 42

HoseSchematic

Hose

Hose Hose

Schematic

Schematic Schematic

Ref.

Ref. Ref.

Part

Part Part

EQ1296Orange,1/4

EQ1882

EQ1273

EQ1297

EQ1273

EQ1881

Color,

Color, Color, Size

Size Size

in.OD Red,1/4in. OD Natural,3/8 in.OD Natural,3/8 in.OD Natural,3/8 in.OD Natural,3/8 in.OD Red,3/8in. OD Red,3/8in. OD Natural1/4in. OD

Tube

Tube Tube

Cut

Cut Cut

42.0in.

16.0in.

12.25in.

2.88in.

5.5in.

21.0in.

24.5in.

2.25in.

21.75in.

Length

Length Length

Ref.

Ref. Ref.

Part

Part Part

EQ1883

EQ1884Green,1/4in.

EQ1885

EQ1275

Color,

Color, Color, Size

Size Size Blue,1/4in. OD Blue,1/4in. OD

OD Yellow,1/4in. OD Yellow,1/4in. OD Natural,1/2 in.OD

Tube

Tube Tube

Cut

Cut Cut

32.0in.

20.75in.

7.38in.

10.5in.

11.25in.

19.88in.

34.5in.

17.0in.

19.63in.

Length

Length Length

334667G

Page 43

VaporAbrasiveBlastSystemsandAccessories

Vapor

Vapor Vapor Systems

Systems Systems

EcoQuip

EcoQuip EcoQuip

Model

Model Model

Abrasive

Abrasive Abrasive

and

and and

System

System System

Series

Series Series

30X

1=100

2=200 series

3=300

4=400 series

6=600

Con󰘰gurator

Con󰘰gurator Con󰘰gurator

0=Non-Trailer(100.300,600 series)

E=Electricbreaks(200,400 Series)

H=Hydraulicbreaks(200Series)P=Completepackage,

Blast

Blast Blast

Accessories

Accessories Accessories

Trailer

Trailer Trailer

Option

Option Option

Package

Package Package

0=Barepackage(noblasthose ornozzle)

E=Completepackage,electric blastcontrol,includes15m(50 ft)blasthoseandnozzle

pneumaticblastcontrol,includes 15m(50ft)blasthoseandnozzle

X=Completepackage,ATEX approved,includes15m(50ft) blasthoseandnozzle(100,300, 600Series)

(blast

hose

(blast (blast

nozzle

nozzle nozzle

type)

type) type)

and

hose hose

and and

Con󰘰guration

Con󰘰guration Con󰘰guration

3=Tier3compliant compressor(400 Series)

4=Tiercompliant compressor(200, 400Series)

C=Nocrashframe orwatertank(300, 600Series)

M=Mobileunit(100 Series)

S=Skidunit(300, 600Series)

Accessory:

Accessory: Accessory:

24X419–1.25in.kit(100,300series)

24X420–1.50in.kit(600series)

Air

Inlet

Air Air

Inlet Inlet

Ball

Valve/Strainer

Ball Ball

Valve/Strainer Valve/Strainer

Kit

Kit Kit

* Included in repair kit 17G019.

334667G 43

Page 44

VaporAbrasiveBlastSystemsandAccessories

Model

Model Model

Part

Part Part

EQ100M EQ10EMCompletepackage,electricblastcontrol,mobileunit EQ10PMCompletepackage,pneumaticblastcontrol,mobileunit EQ10XMCompletepackage,pneumaticblastcontrol,ATEXapproved,mobileunit

EQ300SBarepackage,skid/crashframeandwatertank EQ300CBarepackage,noskid/crashframeorwatertank EQ30ESCompletepackage,electricblastcontrol,skid/crashframeandwatertank EQ30ECCompletepackage,electricblastcontrol,noskid/crashframeorwatertank EQ30PSCompletepackage,pneumaticblastcontrol,skid/crashframeandwatertank EQ30PCCompletepackage,pneumaticblastcontrol,noskid/crashframeandwatertank EQ30XSCompletepackage,pneumaticblastcontrol,ATEXapproved,skid/crashframeandwatertank EQ30XCCompletepackage,pneumaticblastcontrol,ATEXapproved,noskid/crashframeandwatertank

EQ600SBarepackage,skid/crashframeandwatertank EQ600CBarepackage,noskid/crashframeorwatertank EQ60ESCompletepackage,electricblastcontrol,skid/crashframeandwatertank EQ60ECCompletepackage,electricblastcontrol,noskid/crashframeorwatertank EQ60PSCompletepackage,pneumaticblastcontrol,skid/crashframeandwatertank EQ60PCCompletepackage,pneumaticblastcontrol,noskid/crashframeandwatertank EQ60XSCompletepackage,pneumaticblastcontrol,ATEXapproved,skid/crashframeandwatertank EQ60XCCompletepackage,pneumaticblastcontrol,ATEXapproved,noskid/crashframeandwatertank

EQ2E04 EQ2EE4Completepackage,electricblastcontrol,electricbrakes,Tier4i EQ2EP4Completepackage,pneumaticblastcontrol,electricbrakes,Tier4i EQ2H04 EQ2HE4Completepackage,electricblastcontrol,hydraulicbrakes,Tier4i EQ2HP4Completepackage,pneumaticblastcontrol,hydraulicbrakes,Tier4i

EQ4E03 EQ4EE3Completepackage,electricblastcontrol,electricbrakes,Tier3 EQ4EP3Completepackage,pneumaticblastcontrol,electricbrakes,Tier3 EQ4E04 EQ4EE4Completepackage,electricblastcontrol,electricbrakes,Tier4i EQ4EP4Completepackage,pneumaticblastcontrol,electricbrakes,Tier4i

Series

Series Series

Description

Description Description

Barepackage,mobileunit

Barepackage,electricbrakes,Tier4i

Barepackage,hydraulicbrakes,Tier4i

Barepackage,electricbrakes,Tier3

Barepackage,electricbrakes,Tier4i

100

Series

100 100

Series Series

300

Series

300 300

Series Series

600

Series

600 600

Series Series

200

Series

200 200

Series Series

400

Series

400 400

Series Series

Trailers

Trailers Trailers

Trailers

Trailers Trailers

100, 200, 300 Series complete packages include 1.0 in. ID 4–ply hose and #7 standard nozzle..

400, 600 Series complete packages include 1.25 in. ID 2–ply hose and #8 performance nozzle.

334667G

Page 45

VaporAbrasiveBlastSystemsandAccessories

Blast

Blast Blast Hoses/Cables

Hoses/Cables Hoses/Cables

Part

Part Part

EQ5237

EQ5235

EQ5236

EQ5234

24X6731.0in.PneumaticNozzleholder,brass2–Prongcoupler,brass

24X6761.0in.Pneumatic2–Prongcoupler,brass2–Prongcoupler,brass

EQ5077

EQ5084

EQ5082

EQ5073

EQ5071

EQ5080

24X6721.25in.PneumaticNozzleholder,brass2–Prongcoupler,brass

24X6741.25in.Pneumatic2–Prongcoupler,brass2–Prongcoupler,brass

24X6751.25in.Pneumatic2–Prongcoupler,brass2–Prongcoupler,brass

Hoses

Hoses Hoses

ID ID

1.0in.Pneumatic2–Prongcoupler,nylon2–Prongcoupler,nylon

1.0in.Electric2–Prongcoupler,nylon2–Prongcoupler,nylon

1.0in.PneumaticNozzleholder,nylon2–Prongcoupler,nylon

1.0in.ElectricNozzleholder,nylon2–Prongcoupler,nylon

1.25in.Pneumatic2–Prongcoupler,nylon2–Prongcoupler,nylon

1.25in.Electric2–Prongcoupler,nylon2–Prongcoupler,nylon

1.25in.Pneumatic2–Prongcoupler,nylon2–Prongcoupler,nylon

1.25in.PneumaticNozzleholder,nylon2–Prongcoupler,nylon

1.25in.ElectricNozzleholder,nylon2–Prongcoupler,nylon

with

with with

Control

Control Control

Blast

Control

Blast Blast

Control Control

Coupler

Coupler Coupler

1 1

Coupler

Coupler Coupler

2 2

Length

Length Length

15m(50ft)

30m(100 ft)

15m(50ft)

30m(100 ft)

Models

Models Models

EQ100M, EQ200T, EQ300C, EQ300S

EQ10XM, EQ30XC, EQ30XS

EQ400T, EQ600C, EQ600S

EQ60XC, EQ60XS

ATEX

ATEX ATEX

Approved

Approved Approved

Yes

100, 200, 300 Series complete packages include 1.0 in. ID 4–ply hose and #7 standard nozzle.

400, 600 Series complete packages include 1.25 in. ID 2–ply hose and #8 performance nozzle.

Blast

Blast Blast Hose/Cables

Hose/Cables Hose/Cables

Part

Part Part

17F4961.0in.NoneNozzleholder,nylon2–Prongcoupler,nylon

17F4981.0in.None2–Prongcoupler,nylon2–Prongcoupler,nylon

24X7271.0in.NoneNozzleholder,brass2–Prongcoupler,brass

24X7291.0in.None2–Prongcoupler,brass2–Prongcoupler,brass

17F4971.25in.NoneNozzleholder,nylon2–Prongcoupler,nylon

17F4991.25in.None2–Prongcoupler,nylon2–Prongcoupler,nylon

17F5001.25in.None2–Prongcoupler,nylon2–Prongcoupler,nylon

24X7281.25in.NoneNozzleholder,brass2–Prongcoupler,brass

24X7301.25in.None2–Prongcoupler,brass2–Prongcoupler,brass

24X7311.25in.None2–Prongcoupler,brass2–Prongcoupler,brass

Hoses

Hoses Hoses

ID ID

without

without without

Blast

Blast Blast Control

Control Control

Control

Control Control

Coupler

Coupler Coupler

1 1

Coupler

Coupler Coupler

2 2

Length

Length Length

15m(50ft)

30m(100ft)

15m(50ft)

30m(100ft)

Models

Models Models

EQ100M, EQ200T, EQ300C, EQ300S

EQ10XM, EQ30XC, EQ30XS

EQ400T, EQ600C, EQ600S

EQ60XC, EQ60XS

ATEX

ATEX ATEX Approved

Approved Approved

Yes

100, 200, 300 Series complete packages include 1.0 in. ID 4–ply hose and #7 standard nozzle.

400, 600 Series complete packages include 1.25 in. ID 2–ply hose and #8 performance nozzle.

334667G 45

Page 46

VaporAbrasiveBlastSystemsandAccessories

Blast

Blast Blast

Part

Part Part 17F501 24X746 17F502 24X744 17F503 24X745 17F506 17F507

Nozzles

Nozzles Nozzles

EQ1710Standard#7(100,200,

EQ1711Standard#8(400,600

EQ7073*Highperformance#7(100,

EQ7074*Highperformance#8(400,

EQ5166

Control

Control Control

Part

Part Part

300Series)

Series)

300Series)

600Series) Nozzleextension,24in.1.25in.24.0in.

Hoses/Cables

Hoses/Cables Hoses/Cables

Description

Description Description

Blastcontrolhose,pneumatictwinline,55ft Blastcontrolhose,pneumatictwinline,55ft,ATEXapproved Blastcontrolhose,pneumatictwinline,55ft,extension Blastcontrolhose,pneumatictwinline,55ft.extension,ATEXapproved Blastcontrolhose,pneumatictwinline,110ft,extension Blastcontrolhose,pneumatictwinline,110ft,extension,ATEXapproved Blastcontrolcable,electric,55ft Blastcontrolcable,electric,105ft

Description

Description Description

Inlet

Inlet Inlet Size

Size Size

1.25in.7.95in.

1.25in.9.0in.

1.25in.12.0in.

1.25in.13.75in.

Length

Length Length

Thread

Thread Thread

50mmContractor(2

in.4–1/2UNC-2A)

Size

Size Size

Sleeve

Sleeve Sleeve

Material

Material Material

Polyurethane

Aluminum

AluminumNA

Insert

Insert Insert

Material

Material Material

BP200 Sialon

Boron

Carbide

*Performance nozzles require 100 psi (7 bar, 0.7 MPa) or more air pressure at nozzle.

Other

Other Other

Part

Part Part

17C126PumpRetro󰘰tKit 24A592 24X419 24X420

17G019

Accessories

Accessories Accessories

Description

Description Description

DataTrakModuleandReedSwitch Airinletballvalvestrainerkit(100,300Series) Airinletballvalvestrainerkit(600Series) Airinletballvalvestrainerrepairkit

46 334667G

Page 47

VaporAbrasiveBlastSystemsandAccessories

Common

Common Common

Part

Part Part 17B186Pumprepairkit

17C459 17C124 17C125Gasket,abrasiveballvalvecam-lock—1.25in.ID(100,200,300Series) 17C453Gasket,abrasiveballvalvecam-lock—1.5in.ID(400,600,Series) 17C127Diaphragmvalverepairkit(100,200,300Series) 17C128Diaphragmvalverepairkit(400,600Series) 17F504 17F505

17C129Regulatormajorrepairkit(100,200,300Series) 17C131Regulatordiaphragmrepairkit(400,600Series) 17F535 17F536 17D790Handwaygasket 17D789Auto-ventvalve 17D785 17D786Hoserestraint 17D787 206994 17F065Pop-upgasket

EQ1051 EQ5183Batterycable(100,300,600Series) 17D788Replacementhandle,pneumaticblastcontrol 17D791

EQ1818 EQ1830Filter󰘱oat,replacement EQ1842* EQ1843*

Spare

Spare Spare

Parts

Parts Parts

Description

Description Description

Blasthosecouplergasket,nyloncouplers Blasthosecouplergasket,brasscouplers

Diaphragmvalvereplacementcanister(400,600Series) Diaphragmvalvereplacementcanister(100,200,300Series)

Regulatorpistonrepairkit(400,600Series) Regulatoro-ringrepairkit(400,600Series)

Pressurereliefvalve

Couplerpinkit(6pack) ThroatLiquidSeal

Nozzlegasket

Replacementhandle,electricblastcontrol(notforATEXapprovedunits) Filterelement,replacement

Blasthosecoupler,nylon Nozzleholder,nylon

* Reuse stainless steel screws from blast hose assembly when replacing.

334667G

Page 48

Dimensions

Dimensions Dimensions

48 334667G

Page 49

TechnicalSpecications

Technical

Technical Technical

EQ300S

EQ300S EQ300S MaximumWorkingPressure125psi8.6bar,0.86MPa

OperatingTemperature35°–110°F1.6°–43.3°C AirConsumption165–375cfm BlastHoseSize AbrasiveCapacity DryWeight450lb204kg WetWeight1600lb726kg PressurePotVolume

Compressor

Compressor Compressor

185–600cfmcompressorandlessthan100ft hoselength

Over600cfmorgreaterthen100ft.hoselength

Sound

Sound Sound

SoundPressureLevel133dB(A)133dB(A) SoundPowerLevel139dB(A)139dB(A) InstantaneousSoundPressureLevel131dB(C)131dB(C)

Data*

Data* Data*

Speci󰘰cations

Speci󰘰cations Speci󰘰cations

U.S.

U.S. U.S.

4.67–10.62m^3/min

1in.ID25.4mmID

400–500lb181–227kg

6.5cubicfeet

Size

and

Hose

Size Size

and and

Length

Hose Hose

Length Length

(Minimum

(Minimum (Minimum

ID)

ID) ID)

1.5in.38mm

2in.51mm

Metric

Metric Metric

184liters

*All readings were taken at the maximum system blast pressure 125 psi (8.6 bar, 0.86 MPa) from the operator position. The abrasive used was garnet and the substrate was steel. Tested in accordance with ISO 9614–2.

EQ600S

EQ600S EQ600S MaximumWorkingPressure125psi8.6bar,0.86MPa

OperatingTemperature35°–110°F1.6°–43.3°C AirConsumption375–600cfm BlastHoseSize AbrasiveCapacity DryWeight450lb204kg WetWeight1600lb726kg PressurePotVolume

Compressor

Compressor Compressor

185–600cfmcompressorandlessthan100ft hoselength

Over600cfmorgreaterthen100ft.hoselength

Sound

Sound Sound

SoundPressureLevel133dB(A)133dB(A) SoundPowerLevel139dB(A)139dB(A) InstantaneousSoundPressureLevel131dB(C)131dB(C)

Size

and

Hose

Size Size

and and

Data*

Data* Data*

Length

Hose Hose

Length Length

(Minimum

(Minimum (Minimum

ID)

ID) ID)

U.S.

U.S. U.S.

10.62–17.0m^3/min

1.25in.ID31.75mmID

400–500lb181–227kg

6.5cubicfeet

1.5in.38mm

2in.51mm

Metric

Metric Metric

184liters

334667G 49

Page 50

Graco

Graco Graco

GracowarrantsallequipmentreferencedinthisdocumentwhichismanufacturedbyGracoandbearingtheGraco orEcoQuipnametobefreefromdefectsinmaterialandworkmanshiponthedateofsaletotheoriginalpurchaser foruse.Gracowill,forthree(3)yearsfromthedateofsale,repairorreplaceanypartoftheequipmentdetermined byGracotobedefective.Thiswarrantyappliesonlywhentheequipmentisinstalled,operatedandmaintainedin accordancewithGraco’swrittenrecommendations.

Thiswarrantydoesnotcover,andGracoshallnotbeliableforgeneralwearandtear,oranymalfunction,damage orwearcausedbyfaultyinstallation,misapplication,abrasion,corrosion,inadequateorimpropermaintenance, negligence,accident,tampering,orsubstitutionofnon-Gracocomponentparts.NorshallGracobeliablefor malfunction,damageorwearcausedbytheincompatibilityofGracoequipmentwithstructures,accessories, equipmentormaterialsnotsuppliedbyGraco,ortheimproperdesign,manufacture,installation,operationor maintenanceofstructures,accessories,equipmentormaterialsnotsuppliedbyGraco.

Thiswarrantyisconditionedupontheprepaidreturnoftheequipmentclaimedtobedefectivetoanauthorized Gracodistributorforveri󰘰cationoftheclaimeddefect.Iftheclaimeddefectisveri󰘰ed,Gracowillrepairorreplace freeofchargeanydefectiveparts.Theequipmentwillbereturnedtotheoriginalpurchasertransportationprepaid. Ifinspectionoftheequipmentdoesnotdiscloseanydefectinmaterialorworkmanship,repairswillbemadeata reasonablecharge,whichchargesmayincludethecostsofparts,labor,andtransportation.

THIS

THIS THIS INCLUDING

INCLUDING INCLUDING PARTICULAR

PARTICULAR PARTICULAR

Graco’ssoleobligationandbuyer’ssoleremedyforanybreachofwarrantyshallbeassetforthabove.Thebuyer agreesthatnootherremedy(including,butnotlimitedto,incidentalorconsequentialdamagesforlostpro󰘰ts,lost sales,injurytopersonorproperty,oranyotherincidentalorconsequentialloss)shallbeavailable.Anyaction forbreachofwarrantyhereundermustbebroughtwithinthelatteroftwo(2)yearsofthedateofsale,orone (1)yearafterthewarrantyperiodexpires.

GRACO

GRACO GRACO FITNESS

FITNESS FITNESS OR

COMPONENTS

OR OR

COMPONENTS COMPONENTS

Graco

by by

Graco Graco

and

and and reasonable

reasonable reasonable

InnoeventwillGracobeliableforindirect,incidental,specialorconsequentialdamagesresultingfromGraco supplyingequipmenthereunder,orthefurnishing,performance,oruseofanyproductsorothergoodssoldhereto, whetherduetoabreachofcontract,breachofwarranty,thenegligenceofGraco,orotherwise.

FORGRACOCANADACUSTOMERS

ThePartiesacknowledgethattheyhaverequiredthatthepresentdocument,aswellasalldocuments,notices andlegalproceedingsenteredinto,givenorinstitutedpursuantheretoorrelatingdirectlyorindirectlyhereto,be drawnupinEnglish.Lespartiesreconnaissentavoirconvenuquelarédactionduprésentedocumentseraen Anglais,ainsiquetousdocuments,avisetprocéduresjudiciairesexécutés,donnésouintentés,àlasuitedeouen rapport,directementouindirectement,aveclesprocéduresconcernées.

Extended

Extended Extended

WARRANTY

WARRANTY WARRANTY

MAKES

MAKES MAKES

FOR

FOR FOR

(such

(such (such

blast

nozzles),

blast blast

nozzles), nozzles),

assistance

assistance assistance

IS IS

BUT

NOT

BUT BUT

NOT NOT

PURPOSE.

PURPOSE. PURPOSE.

WARRANTY,

NO NO

WARRANTY, WARRANTY,

PARTICULAR

A AAPARTICULAR PARTICULAR

SOLD

SOLD SOLD

electric

as as

electric electric

are

are are

Warranty

Warranty Warranty

EXCLUSIVE,

EXCLUSIVE, EXCLUSIVE,

LIMITED

LIMITED LIMITED

BUT

BUT BUT

motors,

motors, motors,

subject

subject subject

making

in ininmaking making

AND

AND AND

WARRANTY

TO TO

WARRANTY WARRANTY

AND

AND AND

PURPOSE,

PURPOSE, PURPOSE,

NOT

NOT NOT

switches,

switches, switches,

the

warranty,

to totothe the

warranty, warranty,

any

claim

any any

claim claim

for

EcoQuip

for for

EcoQuip EcoQuip

LIEU

IS IS

IN IN

LIEU LIEU

DISCLAIMS

DISCLAIMS DISCLAIMS

CONNECTION

IN IN

MANUFACTURED

MANUFACTURED MANUFACTURED

CONNECTION CONNECTION

compressors,

compressors, compressors,

any,

if ififany, any,

for

breach

for for

breach breach

ANY

OF OF

ANY ANY

MERCHANTABILITY

OF OF

MERCHANTABILITY MERCHANTABILITY

ALL

ALL ALL

BY BY

their

of ofoftheir their

these

of ofofthese these

™

Components

™ ™

Components Components

OTHER

OTHER OTHER

IMPLIED

IMPLIED IMPLIED

GRACO.

GRACO. GRACO.

engines,

engines, engines,

manufacturer.

manufacturer. manufacturer.

WARRANTIES,

WARRANTIES, WARRANTIES,

OR OR

WARRANTIES

WARRANTIES WARRANTIES

WITH

ACCESSORIES,

WITH WITH

ACCESSORIES, ACCESSORIES,

These

items

These These

trailer

trailer trailer

warranties.

warranties. warranties.

items items

components,

components, components,

Graco

Graco Graco

EXPRESS

EXPRESS EXPRESS

WARRANTY

WARRANTY WARRANTY

MERCHANTABILITY

OF OF

MERCHANTABILITY MERCHANTABILITY EQUIPMENT,

EQUIPMENT, EQUIPMENT,

sold,

but

sold, sold,

but but

blast

blast blast

will

provide

will will

provide provide

IMPLIED,

OR OR

OF OF

not

not not hose

hose hose

IMPLIED, IMPLIED,

FITNESS

FITNESS FITNESS

manufactured

manufactured manufactured

or ororother other

purchaser

purchaser purchaser

FOR

FOR FOR

MATERIALS

MATERIALS MATERIALS

other

hose

hose hose

with

with with

A A

AND

AND AND

Graco

Graco Graco

ForthelatestinformationaboutGracoproducts,visitwww.graco.com.

Forpatentinformation,seewww.graco.com/patents.

To To

Phone:

Phone: Phone:

Information

Information Information

place

place place

Allwrittenandvisualdatacontainedinthisdocumentre󰘱ectsthelatestproductinformationavailableatthetimeofpublication.

order,

an an

order, order,

contactyourGracoDistributororcalltoidentifythenearestdistributor.

612-623-6921or ororToll Toll

GRACO

GRACO GRACO

Toll

Free:

Free: Free:

1-800-328-0211Fax: Fax:

Gracoreservestherighttomakechangesatanytimewithoutnotice.

OriginalInstructions.ThismanualcontainsEnglish.MM334667

Graco

Graco Graco

International

International International

INC.

AND

INC. INC.

SUBSIDIARIES

AND AND

SUBSIDIARIES SUBSIDIARIES

2014,

Graco

2014, 2014,

Inc.

Graco Graco

Inc. Inc.

Of󰘰ces:

Of󰘰ces: Of󰘰ces:

All

Graco

All All

Graco Graco

Fax:

Headquarters:

Headquarters: Headquarters:

Belgium,China,Japan,Korea

P.O.

BOX

• ••P.O. P.O.

BOX BOX

manufacturing

manufacturing manufacturing

www.graco.com

RevisionG,May2019

612-378-3505

1441

1441 1441

Minneapolis

MINNEAPOLIS

• ••MINNEAPOLIS MINNEAPOLIS

locations

locations locations

MN MN

are

registered

are are

registered registered

55440-1441

55440-1441 55440-1441

ISO

to totoISO ISO

USA

• ••USA USA

9001.

9001. 9001.