Graco EcoQuip, EcoQuip EQ300S, EcoQuip EQ600S, EcoQuip EQ30XS, EcoQuip EQ60XS Operation, Repair, And Parts

Operation,Repair,andParts

EcoQuip EcoQuip

EcoQuip

Vapor Vapor

Vapor

Abrasive Abrasive

Abrasive

Blast Blast

Blast

System System

System

334142F

EN

Vapor Vapor

Vapor

abrasive abrasive

abrasive

blast blast

blast

system. system.

system.

For For

For

professional professional

professional

use use

use

only. only.

only.

Important Important

Important

Safety Safety

Safety

Instructions Instructions

Instructions
Readallwarningsandinstructionsinthismanual.Savethese
instructions.

125psi(8.6bar,0.86MPa)Maximum
WorkingPressure

Seepage3forModelinformation.

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

Models...............................................................3

RelatedManuals................................................3

Warnings...........................................................4

Notes.................................................................7

SystemComponentIdenti󰘰cation.........................8

EQ100M......................................................8

DataTrakControls........................................9

PressureReliefProcedure..................................10

Grounding(ATEXSystemsonly).........................10

Operation...........................................................11

ImportantNote.............................................11

ChecklistBeforeStarting..............................11

LiftingtheSystem........................................11

ConnectingtheBlastHoseandAir

Hose..............................................12

SettingUptheEquipment.............................13

BlastingTips................................................17

UsingtheWashFeature...............................19

Re󰘰llingthePotwithAbrasive.......................20

ShuttingDown.............................................21

WinterizingtheEquipment............................23

Troubleshooting..................................................24

TroubleshootingExamples...........................27

Repair................................................................29

RepairingtheMainAirRegulator..................29

FlushingtheDiaphragmValve......................30

RepairingtheDiaphragmValve.....................31

CleaningtheAuto-VentValve.......................32

ReplacingtheDataTrakBattery....................33

ReplacingtheDataTrakFuse.......................34

Notes.................................................................35

Parts..................................................................36

EQ100MParts.............................................36

Enclosure....................................................38

PressurePot................................................40

BlastHoses.................................................41

HoseSchematic.................................................42

VaporAbrasiveBlastSystemsand

Accessories..........................................43

EcoQuipSystemCon󰘰gurator.......................43

ModelSeries...............................................44

BlastHoseswithControlHose/Cables...........45

BlastHoseswithoutControl

Hose/Cables..................................45

BlastControlHoses/Cables..........................46

Nozzles.......................................................46

OtherAccessories........................................46

CommonSpareParts...................................47

Dimensions........................................................48

TechnicalSpeci󰘰cations......................................49

GracoExtendedWarrantyforEcoQuip™

Components.........................................50

2

334142F

Models

Models Models

Models

Model Model

Model

Description Description

Description

Approvals Approvals

Approvals

EQ100MEcoQuip100VaporBlastSystem

EQ10XMEcoQuip100VaporBlastSystemATEXApproved

II 2G c ia IIA T3 X

Related Related

Related

Manuals Manuals

Manuals

Manual Manual

Manual

Number Number

Number

Product Product

Product

313840DataTrak
333397Pump
335035AirInletKit
334143

EQ300S,EQ600S

334666

EQ200T,EQ400T

334667

EQ300C,EQ600C

334142F3

Warnings

Warnings Warnings

Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.

WARNING WARNING

WARNING

SPECIAL SPECIAL

SPECIAL

CONDITIONS CONDITIONS

CONDITIONS

FOR FOR

FOR

SAFE SAFE

SAFE

USE USE

USE

•Groundallequipmentintheworkarea.SeeGrounding Grounding

Grounding

Instructions Instructions

Instructions

.

•Alllabelandmarkingmaterialmustbecleanedwithadampcloth(orequivalent).

DUST DUST

DUST

AND AND

AND

DEBRIS DEBRIS

DEBRIS

HAZARD HAZARD

HAZARD

Useofthisequipmentcanresultinthereleaseofpotentiallyharmfuldustortoxicsubstances
fromtheabrasivebeingused,thecoatingsbeingremoved,andthebaseobjectbeingblasted.

•Foruseonlybysophisticatedusersfamiliarwithapplicablegovernmentalsafetyandindustrial
hygieneregulators.

•Useequipmentonlyinawell-ventilatedarea.

•Wearaproperly󰘰t-testedandgovernmentapprovedrespiratorsuitableforthedustconditions.

•Followlocalordinancesand/orregulationsfordisposaloftoxicsubstancesanddebris.

4

334142F

Warnings

WARNING WARNING

WARNING

EQUIPMENT EQUIPMENT

EQUIPMENT

MISUSE MISUSE

MISUSE

HAZARD HAZARD

HAZARD

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical

Technical

Data Data

Data

inallequipmentmanuals.

•Donotusethisequipmentwithouthoserestraintsandcouplerpinsinstalledonallairand
blasthosecouplings.

•Donotblastunstableobjects.Thehighamountof󰘱uid󰘱owfromthenozzlecanpotentially
moveheavyobjects.

•Donotexceedloadratingoflifteyes.

•Donotoperateequipmentonorstandonanunstablesupport.Keepeffectivefootingand
balanceatalltimes.

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnicalData
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestMSDSfromdistributororretailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.

•TurnoffallequipmentandfollowthePressure Pressure

Pressure

Relief Relief

Relief

Procedure Procedure

Procedure

whenequipmentisnotinuse.

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

BURN BURN

BURN

HAZARD HAZARD

HAZARD

Equipmentsurfacesand󰘱uidthatisheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:

•Donottouchhot󰘱uidorequipment.

FIRE FIRE

FIRE

AND AND

AND

EXPLOSION EXPLOSION

EXPLOSION

HAZARD HAZARD

HAZARD

Flammablefumes,suchassolvent,inwork work

work

area area

area

canigniteorexplode.Tohelpprevent󰘰re

andexplosion:

•Useequipmentonlyinwellventilatedarea.

•Abrasivematerialexitingblastnozzlecangeneratesparks.When󰘱ammableliquidsareused
neartheblastnozzleorfor󰘱ushingorcleaning,keeptheblastnozzleatleast20feet(6
meters)awayfromexplosivevapors.

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Keepaworking󰘰reextinguisherintheworkarea.

334142F5

Warnings

WARNING WARNING

WARNING

PERSONAL PERSONAL

PERSONAL

PROTECTIVE PROTECTIVE

PROTECTIVE

EQUIPMENT EQUIPMENT

EQUIPMENT

Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protectiveequipment
includesbutisnotlimitedto:

•Protectiveeyewearandhearingprotection

•Protectiveclothing,shoes,andgloves

•Properly󰘰t-testedandgovernmentapprovedrespiratorsuitableforthedustconditions

RECOIL RECOIL

RECOIL

HAZARD HAZARD

HAZARD

Blastnozzlemayrecoilwhentriggered.Ifyouarenotstandingsecurely,youcouldfalland
beseriouslyinjured.

6334142F

Notes

Notes Notes

Notes

334142F

7

SystemComponentIdentication

System System

System

Component Component

Component

Identi󰘰cation Identi󰘰cation

Identi󰘰cation

EQ100M EQ100M

EQ100M

8334142F

SystemComponentIdentication

Key: Key:

Key:

A

Cart

B

BlastControlSwitch
B2BlastNozzle

C

BlastHose
EPot
FPop-upPin

G

WaterTank
HWaterTankLid
JPotDumpValve
KAutoVentValve
L

BlastCheckValve
MAbrasiveBallValve
P

ControlBox
QEmergencyStop
RBlastAirRegulator

S

AbrasiveMeteringValve
TPotPressureRegulator

Key: Key:

Key:

U

PotPressureGauge

V

BlastAirPressureGauge

W

SelectorValve
XRinseBallValve
Y

AirSupplyConnection
Z

BlastConnection
ZA

PneumaticControlConnection
ZB

ElectricControlConnection(non-ATEX

systemsonly)
ZCSupplyAirPressureGauge

ZD

DataTrak(seeDataTrakControls,page9)
ZEAccessoryExtensionhose
ZFAbrasiveMaterial

ZG

FillPort
ZH

GroundWireandClamp(ATEXSystems

only)
GHGardenHoseConnection

DataTrak DataTrak

DataTrak

Controls Controls

Controls

8800000

83000

9

Key: Key:

Key:

RK

ResetKey—Resultsinfaults.Pressand
holdforthreesecondstoclearthebatch
totalizer.

CRCycle/Rate
BTBatchTotalizer

GTGrandTotalizer

334142F9

PressureReliefProcedure

Pressure Pressure

Pressure

Relief Relief

Relief

Procedure Procedure

Procedure

FollowthePressureReliefProcedure
wheneveryouseethissymbol.

Thisequipmentstayspressurizeduntilpressure
ismanuallyrelieved.Tohelppreventserious
injuryfrompressurized󰘱uid,suchassplashing
󰘱uid,followthePressureReliefProcedurewhen
instructed.

1.Turnthepotpressureregulator(PR)off.

2.Closetheabrasiveballvalve.

3.Turnthecompressoroff.Closethecompressor
supplyairvalve.

4.Engagetheblastcontrolswitchtorelieve
pressureinthesystem.

5.Verifythatthesupplyairpressuregaugereads
0psi,thendisconnecttheairinlethosefromthe
system.

6.Turntheselectorvalve(SL)toFILL.

7.Openthedumpvalve.

8.Verifythatthepotpressuregauge(PG)displays
zeropressure.

Grounding Grounding

Grounding

(ATEX (ATEX

(ATEX

Systems Systems

Systems

only) only)

only)

Theequipmentmustbegroundedtoreducethe
riskofstaticsparking.Staticsparkingcancause
fumestoigniteorexplode.Groundingprovidesan
escapewirefortheelectriccurrent.

Systems: Systems:

Systems:

Usesuppliedgroundwireandclamp

(237686).

Air Air

Air

and and

and

󰘱uid 󰘱uid

󰘱uid

hoses: hoses:

hoses:

UseonlygenuineGracoATEX
rated,conductivehoseswithamaximumof150ft
(45m)combinedhoselengthtoensuregrounding
continuity.Checktheelectricalresistanceofthe
hoses.Ifthetotalresistancetogroundexceeds29
megaohms,replacethehoseimmediately.

Air Air

Air

compressor: compressor:

compressor:

followmanufacturer’s

recommendations.

10334142F

Operation

Operation Operation

Operation

Important Important

Important

Note Note

Note

Topreventfreezing,thisequipmentisshippedfrom
thefactorywithbluewindshieldwasher󰘱uidinside
thesystem.Itisnotnecessarytodrainbefore
using.Disposeofthe󰘱uidinaccordancewithlocal
regulations.

Checklist Checklist

Checklist

Before Before

Before

Starting Starting

Starting

•Checkthecompressedairsupplyaccordingtoits
operatormanual.Makesuretheairbeingsupplied
iscleanandrelativelyfreeofmoistureandoil
topreventwatercontaminationoftheaircontrol
components.

•Makesureairdeliveryvalvesareclosedbeforethe
airsupplycompressorisstarted.

•Makesureallrequiredhoserestraintsandcoupler
pinsareinworkingconditionandproperlyinstalled.

•Makesuretheequipmentissituatedonlevel
ground.Failuretokeeptheunitonlevelground
willmakeitdif󰘰cultorimpossibletopurgeallofthe
airfromthepressurevessel.

•Makesuretheequipmentisproperlysupportedon
asurfacethatcanholditstotalweight.Theweight
ofallpersonnel,thematerialbeingblasted,and
anyabrasivebeingstoredmustalsobeconsidered
(seeTechnicalSpeci󰘰cations,page49).

•Makesurethewatertankwillremainfullysupplied
withcleanwatertoavoidanypossibilityofthe
pumprunningdryduringblasting.

•Makesurethatthepotiscleanandfreeofany
internaldebris.

•Makesuretousethecorrecttypeofblastcontrol.
Anelectricorpneumaticblastcontrolswitchcan
beusedwithhoselengthslessthan150ft(45m).
Blastingwith150ft(45m)ormoreofblasthose
requirestheuseofanelectricblastcontrolswitch.

•Makesuretheblasthoseislaidoutasstraightas
possiblebetweentheequipmentandtheworksite
(acoiledblasthosewilluncoilunderpressure).

NOTICE NOTICE

NOTICE

Sharpbendsintheblasthosecouldcausethe
abrasivetowearthroughthehoseandcause
prematurefailureofthehose.

•Makesuretherubbergasketineachhosecoupler
isinworkingcondition.

Lifting Lifting

Lifting

the the

the

System System

System

•Liftthesystemwithaliftapparatusrated
appropriatelyfortheweightofthesystem(see

TechnicalSpeci󰘰cations,page49).

•Thesystemcanbeliftedusingtheliftringonthe
potorthecarthandle.

334142F

11

Operation

Connecting Connecting

Connecting

the the

the

Blast Blast

Blast

Hose Hose

Hose

and and

and

Air Air

Air

Hose Hose

Hose

1.EQ10XM EQ10XM

EQ10XM

Models Models

Models

only: only:

only:

Connectthegrounding
cabletotheexternalgroundstud(ZH)onthe
enclosure,thenconnecttheclamptoatrueearth
ground.

2.Alwayspurgetheairsupplyhose15–20seconds
beforeconnectingtheairsupplyhosefromthe
compressor(oron-sitecompressedairsource)
tothepanel.Makesurealldebrisisclearedfrom
thehose.

3.Connectanappropriatelysizedair
supplyhosetotheairinlet.See

TechnicalSpeci󰘰cations,page49.

NOTE: NOTE:

NOTE:

Makesuretoproperlyinstallhose
restraintsandcouplerpinstothequick-coupler
andtheairline.Iftheholesonthequick-coupler
donotalign,thereissomethingwrongandthe
twocouplersarenotcompatible.DO DO

DO

NOT NOT

NOT

TURN TURN

TURN

ON ON

ON

THE THE

THE

AIR AIR

AIR

.Seekhelptogetthesituation

resolved.

4.Opentheairsupplyvalve(125psi,8.6Bar,0.86
MPamaximum).Ifnecessary,usearegulatorin
thesupplyairlinetomeetthesespeci󰘰cations.

OFF

START

RUN

NOTE: NOTE:

NOTE:

Makesuretheairsupplymeets

theappropriate appropriate

appropriate

air air

air

󰘱ow 󰘱ow

󰘱ow

requirements. requirements.

requirements.

See

TechnicalSpeci󰘰cations,page49.

5.Connecttheblasthose,hoserestraints,control
hoses,andcouplerpins.

NOTE: NOTE:

NOTE:

Ifyouareusinganelectricblastcontrol,
checkalloftheelectricalconnectionsfromthe
paneltotheblastcontrol.

NOTICE NOTICE

NOTICE

Makesurenoelectricalconnectionswillbeexposed
towater.Exposuretowatercouldcauseashort
circuitanddamagetheequipment.

12

334142F

Operation

Setting Setting

Setting

Up Up

Up

the the

the

Equipment Equipment

Equipment

1.Disconnecttheabrasivehoseatthecamand
groovewiththeabrasiveballvalveclosed.

NOTE: NOTE:

NOTE:

Ifthepotcontainswaterandabrasive
(especiallyunderpressure),disconnectingthe
cam-lockwiththeballvalveopenwillcausean
unintentionalreleaseofabrasive.

2.Flushwaterthroughthepotandoutofthe
disconnectedabrasiveballvalvebefore󰘰llingthe
potwithwaterandabrasive.

3.Reconnecttheabrasivehose.

4.Disconnectthepumpinlethoseand󰘱ushthe
watertanktoremoveanyremainingdebris.
Reconnectthepumpinlethose.

5.Fillthewatertankonlywithfreshwater.Connect
hosewithatleasta3/4in.(19mm)IDfromwater
supplyto3/4in.gardenhoseinletonwatertank.

NOTE: NOTE:

NOTE:

Themaximumwatersupplypressureis
100psi(6.8bar,.068MPa).Usea󰘱uidregulator
ifnecessary.

NOTE: NOTE:

NOTE:

Theminimum󰘱owrequirementis3gpm
(11lpm).

6.Closetherinse,dump,andabrasiveballvalves.

7.TurntheselectorvalvetoRINSE.

334142F13

Operation

8.DisengagetheEmergencyStop.

NOTE: NOTE:

NOTE:

Thewaterpumpwillnotworkunlessthe

EmergencyStopisdisengaged.

9.Alignthepop-uphandlewiththepinslot,and
then󰘰rmlypushandturnthehandle90°afterthe
pinisbelowthebracketslot.Properengagement
ofthepinwillholdthepop-updownuntilitis
released.

10.Add10gallons(30liters)offreshwaterto
thepot.Wearappropriatepersonalprotective
equipment,includingaproperly󰘰t-tested
governmentapprovedrespiratorsuitableforthe
dustconditions.Addabrasivematerial(minimum
threebags,maximum󰘰ve50lb(23kg)bagsof
high-massabrasive,orfour50lb(23kg)bags
oflowmassabrasive).

1

2

10 gal
(30 L)

150-250 lb
(68-113 kg)

11.Useagardenhoseortherinsehosetowashthe
abrasiveintothepotandclearanyabrasivefrom
thepop-upandgasket.

12.Whenthewaterlevelreachesthepop-upgasket,
rotatethehandletoreleasethepop-uppin.

NOTE: NOTE:

NOTE:

Makesurethepop-upgasketiscleanof

alldebris.

14

334142F

Operation

13.TurntheselectorvalvetoFILL.

NOTE: NOTE:

NOTE:

Thewaterpumpshouldbegincycling.If
not,openthepotpressureregulatorenoughto
causethepumptorunat60cpm.

NOTE: NOTE:

NOTE:

Theautovent/purgevalvewillallowall
oftheairtrappedinthetopofthepottovent.
Whenairstopsventing,thepotpressuregauge
willstarttoregisterpressure.

14.Waitforpotpressuretoincrease.
NOTE: NOTE:

NOTE:

Itcantakeuptoseveralminutesforthe

pottopressurize.

ti24824a

NOTE: NOTE:

NOTE:

Thepop-upcannotbepusheddown
unlessallofthepressureinthepotisreleased
byopeningthedumpvalve.

15.Setthepotpressure30psi(2.0Bar,0.2MPa)
higherthantheintendedblastpressure.Open
andclosethedumpvalveafterthepumpstalls.
Relievepotpressureto40psi(2.7Bar,0.27
MPa)beforeclosingthedumpvalve.Repeat
untilpotpressureisconsistent.

16.TurntheselectorvalvetoWASH.

17.Settheblastairpressure30psi(2.0Bar,0.2
MPa)lowerthanthepotpressurewhileblasting.

NOTE: NOTE:

NOTE:

Inordertoadjusttheblastpressure,
theblastcontrolswitchmustbeengaged.For
theinitialsetting,leavetheabrasiveballvalve
closed.

NOTE: NOTE:

NOTE:

Engageandreleasetheblastcontrol
switcheachtimetheblastregulatorisadjusted.

18.TurntheselectorvalvetoBLAST.

334142F15

Operation

19.Opentheabrasiveballvalve.

NOTE: NOTE:

NOTE:

Makesurethepotpressurereturnstothe
initialsetting(itwillnotreturntotheinitialsetting
iftheabrasivemeteringvalveisclosed).

20.Engagetheblastcontrolswitchandbegin
blasting.

NOTE: NOTE:

NOTE:

Youmayhavetowait1–2minutesforthe

abrasivematerialtoreachthenozzle.

NOTE: NOTE:

NOTE:

Potpressureandblastpressureshould
equalizeduringblasting.Onlysetpotpressure
withtheabrasiveballvalveclosed.Neveradjust
potpressurewhileblasting.

21.Slowlyadjusttheabrasivemetervalvewhilethe
abrasiveisblastingfromthenozzle.Typical
adjustmentrangesfrom1/8to1/4turnopen.

NOTE: NOTE:

NOTE:

TheDataTrakcanbeusedtoassistin
settingthepumpcyclerate.Optimalabrasive
mediaconsumptiontypicallyoccurswiththe
cycleratesetat7–10cyclesperminute.

8800000

83000

9

NOTE: NOTE:

NOTE:

Useapieceoftestmaterialsimilarto
whatyouwillbeblasting.

NOTE: NOTE:

NOTE:

Alwaysstartasgentlyaspossibleand
thenincreasetheblastforceasnecessaryto
cleanwithoutdoinganydamagetothesubstrate.
Whenproperlyset,thepumpshouldcycle7-10
timesperminute.Highproductionrateusers
mayneedtoincreasecyclerateabove10cycles
perminute.

NOTE: NOTE:

NOTE:

Closetheabrasiveballvalvewhenever
youstopblastingformorethan20-30minutes.
Thiswillhelptoextendtheservicelifeofthe
diaphragmvalve.

16334142F

Operation

Blasting Blasting

Blasting

Tips Tips

Tips

When󰘰rstlearningtheeffectsoftheblaster,geta
betterunderstandingoftheresultsbystartingata
shallowangle(closerto0°thanto90°)andkeep
thenozzleapproximately16in.(40cm)fromthe
application.Observetheresults,thenreducethe
distance,steepentheangle,andadjusttheblast
regulator.

Astheblastpressureisincreased,slowlyadjustthe
abrasivemeteringvalveandwatchtheDataTrak
toachieve7-10pumpcyclesperminute.See

DataTrakControls,page9.

NOTE: NOTE:

NOTE:

Theheavierandsmallertheabrasiveparticle

(i.e.80-grit),themoreaggressivetheresults.

Blasting Blasting

Blasting

on on

on

Higher Higher

Higher

Surfaces Surfaces

Surfaces

Whenblastingonasurfacehigherthanthe
equipment,makesurethatthereisalengthofblast
hoseonthegroundequalto10-20%oftheheight.
Thehoseonthegroundpreventsunspentabrasive
inthehosefromback-󰘰llingtheinternalplumbingof
thepanel.

Forexample:Whenblasting50feet(15m)straight
up,useatleast10feet(3m)ofblasthoseonthe
groundbeforetheblasthosegoesuptotheblasting
height.

334142F

17

Operation

Abrasive Abrasive

Abrasive

Metering Metering

Metering

Valve Valve

Valve

Settings Settings

Settings

Thereisno󰘰xedformulaforwhatworksbestineachapplication.Theinformationbelowworksbestforthe
majorityofthetime.Fromthisinitialsetting,adjustmentscanbemadeupordowntogetthefastestremoval
rateswithoutdamagetothesurface.

Normalsettingsare:110psi(7.5Bar,0.75MPa)initialpotsetting,lessthan1/2turnopenmeteringvalve,
blastingpressureat80psi(5.5Bar,0.55MPa).Forapplicationsrequiringhigherperformance,use
high-performanceabrasive(theheaviestmass@80grit)suchasGarnet,andthehighestpressuresthe
systemcansupport.Theinitialpotpressureshouldalwaysbe30psi(2.0Bar,0.2MPa)abovetheintended
blastpressure.

Graduallymakeadjustmentstomeetthespeci󰘰crequirementsforeachapplication.Makeadjustments(see

DataTrakControls,page9)toachieve7-10cyclesperminutetobethemostef󰘰cient(cutatthefastestrate

whileusingtheleastamountofabrasive).Blastingpressurescanrangebetween30-120psimax(2.0Bar,

0.2MPa–8.2Bar,0.82MPa).

Unlikeconventionalsandblasting,higherpressuresdonotnecessarilymeanbettercleaning.Nozzledistance
andtheangletothesurfacehasaneffectonperformance,asdoestheblastpressure.Choiceofabrasive
alsohasagreateffect.High-performanceabrasiveproducesthebestperformanceandcansaveenough
timetomakeupthedifferenceincost.

NOTE: NOTE:

NOTE:

Blastingwith150ft(45m)ormoreblasthoserequirestheuseofanelectricblastcontrol.

Grit Grit

Grit

Size Size

Size

Blast Blast

Blast

Pressure Pressure

Pressure

Abrasive Abrasive

Abrasive

Metering Metering

Metering

Valve Valve

Valve

Blast Blast

Blast

Angle Angle

Angle

Notes Notes

Notes

General General

General

40/70crushed
glass

60-80psi(4.1Bar,

0.41MPa-5.5Bar,

0.55MPa)

10cyclesper
minute

35°-65°

None

Wood Wood

Wood

80(usingalow
massabrasive
likecrushedglass
orwalnut)

40-50psi(2.7Bar,

0.27MPa-3.4Bar,

0.34MPa)

8cyclesper
minute

15°-30°

Donotwash,asit
mayraisethewood
grain.Brushoff
excessabrasiveafter
thewooddries.

Steel Steel

Steel

60–80(using
ahigh-mass
abrasivelike
Garnet)

100-120psi(6.8Bar,

0.68MPa-8.2Bar,

0.82MPa)

10–12cyclesper
minute

45°-65˚

None

Fiberglass Fiberglass

Fiberglass

40-70lowmass

45-65psi(3.1Bar,

0.31MPa-4.4Bar,

0.44MPa)

8cyclesper
minute

35°-45˚

None

NOTE: NOTE:

NOTE:

Adjustmentinblastpressurerequiresanadjustmentoftheabrasivemeteringvalve.

18334142F

Operation

Using Using

Using

the the

the

Wash Wash

Wash

Feature Feature

Feature

Thewashfeaturecausesair-drivenwater(without
abrasive)torinseareasthathavealreadybeen
blastedwithabrasive.Itisalsoaconvenientfeature
for󰘱ushingabrasivefromtheblasthose.

NOTICE NOTICE

NOTICE

Therewillalwaysbesomeresidualabrasivein
theblasthose.Neverusethewashfeatureon
anysurfaceotherthanwhereyouhaveblasted,or
intendtoblast.Itwillaffect/dullthesurface.

NOTICE NOTICE

NOTICE

Donotusethewashfeatureonwoodthathas
beenblasted.Itcoulddamagethewoodandcause
thegraintorise.Waitforthewoodtodryandthen
useabroom,brush,orvacuumtoremoveany
residualabrasive.

1.Closetheabrasiveballvalve.

2.TurntheselectorvalvetoWASH.

3.Blast1to2minutesuntiltheabrasiveiscleared

fromthehose.

4.Theequipmentisnowreadytowashany

previouslyblastedsurfaces.

334142F19

Operation

Re󰘰lling Re󰘰lling

Re󰘰lling

the the

the

Pot Pot

Pot

with with

with

Abrasive Abrasive

Abrasive

1.Closetheabrasiveballvalve.

2.TurntheselectorvalvetoRINSE.

3.Openthedumpvalveslowlytorelievethewater
pressureinthepot.

NOTE: NOTE:

NOTE:

Bepreparedtocapturethewaterthat
willbedrainedfromthepot.Alldisposalsmust
complywithnational,state,andlocalregulations.

4.Afterallofthepressureinthepothasbeen
relieved,engagethepop-uppinbycompressing
thespringandturningthehandle90°toholdthe
pop-upintheopenposition.

5.Addtheabrasive(minimumthreebags,
maximum󰘰ve50lb(23kg)bagsofhigh-mass
abrasiveorfour50lb(23kg)bagsoflow-mass
abrasive)andcontinuetheproceduresfrom

SettingUptheEquipment,page13.

NOTE: NOTE:

NOTE:

Morewatermayneedtobedrainedfrom

thepottoallowadditionalabrasivetobeadded.

20334142F

Operation

Shutting Shutting

Shutting

Down Down

Down

1.Whenyouhave󰘰nishedblasting,performwash
untilalloftheabrasiveis󰘱ushedfromtheblast
hose.SeeUsingtheWashFeature,page19.

2.TurntheselectorvalvetoRINSE,andwiththe
abrasiveballvalveclosed,continuetoblastuntil
waterisclearedfromthehose.Thisistodrythe
insideofthehoseforstorage.

3.Opentheabrasiveballvalve,thenopenthe
dumpvalveuntilthepotpressuregaugereads
0psi.Closetheabrasiveballvalveanddump
valve.Turnoffwatersupply.

NOTE: NOTE:

NOTE:

Short-termshutdownisnowcomplete.
Iftheuntilwillbeshutdownformorethan24
hours,proceedtothenextstep.

4.Disconnecttheabrasiveballvalvecam-lockby
removingthecouplerpinsandpullingtherings
outanduptopullthetwocamsawayfromthe
groove.

5.Holdabucketunderthecam-lockcoupler,then
turntheselectorvalvetoWASH.Thiswillclean
debrisfromthecam-lockcouplerandgasket.

NOTE: NOTE:

NOTE:

Makesurethegasketiscleanandin

placeaftertheprocedure.

NOTE: NOTE:

NOTE:

Besuretocatchtheunspentabrasive

thatwillbewashedoutofthepanelplumbing.

6.TurntheselectorvalvetoFILL.Thiswillhelp
pushtheabrasiveoutthroughtheabrasivehose.

7.Placeabucketundertheabrasivehose.Slowly
openandclosetheabrasiveballvalveto󰘱ush
abrasivematerialfromthepot.Repeatseveral
times.Oncenoabrasivematerial󰘱owsfromthe
hose,closetheabrasiveballvalve.

NOTE: NOTE:

NOTE:

Estimatethata5gallonpailwillbe
neededforeachbagofabrasivestillinthepot.
Coverthebucketsduringstoragesodebrisdoes
notcontaminatetheabrasive.

334142F

21

Operation

8.Engagethepop-uppintoholdthepop-upopen
andallowairtoenter.

9.Opentheabrasiveballvalveand󰘱ushthepotof
anyremainingabrasivematerial.

10.Closethepotpop-upandreconnecttheabrasive
hose.

NOTE: NOTE:

NOTE:

Thesystemmustbewinterizedifitwillbe
exposedtotemperaturesbelowfreezing.See

WinterizingtheEquipment,page23.

11.Turnoffthewatersupplyanddisconnect
thegardenhose.Relievepressure
tocompletesystemshutdown(see

PressureReliefProcedure,page10).

22

334142F

Operation

Winterizing Winterizing

Winterizing

the the

the

Equipment Equipment

Equipment

Vapor-AbrasiveBlastersmustbewinterized
wheneverthereisapossibilityoffreezing
temperaturesduringstorage.Itisimperativethat
youanticipatethepossibilityofafreezeandalways
protecttheunitduringfallandwinterseasons,evenif
beingstoredonlyovernight.

1.Makesureallofthewaterhasbeendrained
fromthepot.Reconnecttheabrasivehoseafter
drainingthepot.

2.Makesurethepotpop-upisintheclosed
position.Thiswillpreventdebrisfromentering
thepotduringstorage.

3.Drainthewatertankbydisconnectingthepump
inlethose.Reconnectthepumpinlethoseafter
allwaterisdrainedfromthetank.

NOTE: NOTE:

NOTE:

Alldisposalsmustcomplywithnational,
state,andlocalregulations.Inaddition,ifthe
watercontainsarustinhibitor,youmaywantto
retainandpreservethewaterduetotheexpense
oftheinhibitor.

4.Chooseawindshieldwashwitharatingthat
willprotecttheequipmentforthelowest
temperaturesinyourarea.Addatleast2gallons
(7.5liters)ofwindshieldwashtothewatertank.

5.TurntheselectorvalvetoRINSEandopenthe
rinseball-valve.Whileholdingtherinsehose
overthepot,runthepumpuntilwindshieldwash
comesoutoftherinsehose.

6.Movetheselectorvalveintotheotherthree
positions(WASH,BLAST,andFILL).Con󰘰rm
thattheinternalwatertubing󰘰llswithwindshield
washbeforeturningtheselectorvalvetothenext
position.

NOTE: NOTE:

NOTE:

All3/8in.tubingshouldbe󰘰lledwith

windshieldwashforfullprotection.

7.EngagetheE-stop.

8.Makesurethattherinseball-valveandthedrain
ball-valveareleftopen.

NOTICE NOTICE

NOTICE

Wheniceformsbehindtheseals,thesealscan
becomedamaged.Duringstorage,positionall
ball-valvesintheopenposition.

334142F23

Troubleshooting

Troubleshooting Troubleshooting

Troubleshooting

Problem Problem

Problem

Cause Cause

Cause

Solution Solution

Solution

Theairsupplyisinadequate.Makesuretheairinletpressuregaugereads

100-125psi(6.8–8.6bar,0.68–0.86MPa).If
thegaugedoesnotread100–125psicheck
theaircompressorforpropersetup.

TheEmergencyStopis
engaged.

DisengagetheEmergencyStop.

Inadequatewatersupplyto
thepump.

Makesurethewatertankisfullandtheinlet
ballvalveisopen.

Thepotpressureregulatoris
settoolow.

Increasethesettingonpotpressureregulator.

Thepotpop-upcannotseal
properly.

Cleanallabrasivefromthepop-upandgasket.
Makesurethepop-upspringisliftingandthe
pop-upis󰘰rmlyagainsttheseal.Ifcleaning
doesnotsolveissue,replacepop-upgasket.

TheAuto-Ventvalvewillnot
seal.

SeeCleaningtheAuto-VentValve,page32.

Thepotpressurereliefvalve
isdischargingwater.

Decreasethepotpressureto145psi(10.3
bar,1.03MPa)orless.Ifthevalveweepsor
relievesat145psi,replacevalve.

Thepotorpumpisleaking
pressure.

Makesuretheabrasiveballvalveandthe
dumpvalveareclosed.Ifpotpressure
gaugestillcreepsdownward.See

CheckingforLeaks,page27.

Thepotwillnotproperly
pressurize.

Thepotpressureregulatoris
malfunctioning.

Replacethepotpressureregulatorassembly.

Theairsupplyisinadequate.Makesuretheairinletpressuregaugereads

100-125psi(6.8–8.6bar,0.68–0.86MPa).If
thegaugedoesnotread100–125psi,check
theaircompressorforpropersetup.

Theblastairregulatoris
malfunctioning.

Replacetheblastairregulator.

Theblastpressurewillnot
reachthedesiredsetpoint.

Themainairregulatoris
malfunctioning.

SeeRepairingtheMainAirRegulator,page29.

24

334142F

Troubleshooting

Problem Problem

Problem

Cause Cause

Cause

Solution Solution

Solution

Thepotdoesnothavea
suf󰘰cientamountofabrasive.

SeeRe󰘰llingthePotwithAbrasive,page20.

Thesystemisnotproperly
setup.

SeeSettingUptheEquipment,page13.
Makesurethepotpressureisproperlyset.
Thepotpressuremustbeset30psi(2bar,

0.2MPa)abovetheblastpressure.Make
suretheselectorvalveissettoBLAST.The
abrasiveballvalvemustbeopen.Theabrasive
meteringvalvemustbeatleast1/8turnopen.

Thereisanobstructioninthe
mediacircuit.

SeeFlushingtheDiaphragmValve,page30.

Thediaphragmvalveisnot
working.

SeeRepairingtheDiaphragmValve,page31.

Noabrasive󰘱owsfromthe
nozzleduringblastmode.

Thereisblockageinsidethe
potorinsidetheabrasive
hosebetweenthepotand
thepanel.

Makesuretheballvalveisclosed,then
disconnectthecam-lockcoupler.Openthe
abrasiveballvalveslightlyandmakesure
abrasiveis󰘱owingfromtheabrasivehose.
Ifnot,followtheshutdownprocedure(see

ShuttingDown,page21).Thoroughly󰘱ushthe

potandthemediahoseafterdrainingmedia
andwater.

Theblastregulatorisnot
adjustedtothecorrect
pressure.

Adjusttheblastregulatortothedesired
pressurewhiletheblastcontrolisengaged.

Thetubingtothemainair
regulatorisnotproperly
connected.

Con󰘰rmthatthetubingfromtheblastregulator
tothemainairregulatorisintact.See

HoseSchematic,page42.

Theblastairregulatoris
malfunctioning.

Replacetheblastairregulator.

Noblastair󰘱owwhenthe
blastcontrolisengaged.
Thewaterpumpcycles
whiletheblastcontrol
engaged.

Themainairregulatoris
malfunctioning.

SeeRepairingtheMainAirRegulator,page29.

Theairsupplyisinadequate.Makesuretheairinletpressuregaugereads

100-125psi(6.8–8.6bar,0.68–0.86MPa).If
thegaugedoesnotread100–125psi,check
theaircompressorforpropersetup.

TheEmergencyStopis
engaged.

DisengagetheEmergencyStop.

Theelectricblastcontrol
circuitismalfunctioning.

Inspectthehosecablefordamagedorshorted
wiring.Checkthebatteryandcontrolpanel
connections.MakesuretheDCpowersource
is12V.Checkthe3Afuseinsidethecontrol
panel,andreplaceitifnecessary.Checkthe
current󰘱owinthecircuit.Ifcurrentexists,
replacetherelay.

Noblastair󰘱owwhenthe
blastcontrolisengaged.
Thewaterpumpdoes does

does

not not

not
cyclewhiletheblastcontrol
engaged.

Thepneumaticblastcontrol
circuitismalfunctioning.

SeePneumaticBlastControlCircuit,page28.

334142F25

Troubleshooting

Problem Problem

Problem

Cause Cause

Cause

Solution Solution

Solution

Themainairregulatoris
stuckopen.

SeeRepairingtheMainAirRegulator,page29.

Theblastcontroltubingis
notconnectedproperly.

Ensureairtubingisroutedandconnected
properly.SeeHoseSchematic,page42.

Electricblastcontrolcircuitis
malfunctioning.

Inspecthosecablefordamagedorshorted
wiring.Checkbatteryandcontrolpanel
connections.EnsureDCpowersourceis12V.
Check3Afuseinsidecontrolpanelandreplace
itifnecessary.Checkcurrent󰘱owincircuit,if
currentexists,replacerelay.

Theblastcontrolisnot
engagedbutblastingstill
occurs.

Pneumaticblastcontrol
circuitismalfunctioning.

SeePneumaticBlastControlCircuit,page28.

Incorrectabrasiveisbeing
used.

Usethecorrectabrasive.See

AbrasiveMeteringValveSettings,page18.

Thepotdoesnothavea
suf󰘰cientamountofabrasive.

Re󰘰llthepotwithabrasive.See

Re󰘰llingthePotwithAbrasive,page20.

Thepotpressuresettingis
incorrect.

Performthepressurereliefprocedure(see

PressureReliefProcedure,page10)

andresetpotpressure(see

SettingUptheEquipment,page13).

TheAuto-Ventvalvedoes
notventairwhenthepotis
󰘰lled.

MakesuretheAuto-Ventvalveisworking.
PerformtheAuto-Ventcleaningprocedure
(seeCleaningtheAuto-VentValve,page32).

Thediaphragmvalveis
malfunctioning.

Performthediaphragm󰘱ushprocedure(see

FlushingtheDiaphragmValve,page30).

If󰘱ushingdoesnotsolveproblem,see

RepairingtheDiaphragmValve,page31.

Theblastspraypatternis
irregular.

Thereisblockageinsidethe
potorinsidetheabrasive
hosebetweenthepotand
thepanel.

Makesuretheballvalveisclosed,then
disconnectthecam-lockcoupler.Openthe
abrasiveballvalveslightlyandmakesure
abrasiveis󰘱owingfromtheabrasivehose.
Ifnot,followtheshutdownprocedure(see

ShuttingDown,page21).Thoroughly󰘱ushthe

potandthemediahoseafterdrainingmedia
andwater.

Theunitisnotonalevel
surface.

Placetheunitonalevelsurface.Ifthisis
impossible,theAuto-Ventmustbeonthe
highersideoftheunit.

Theinitialpotpressureisnot
setcorrectly.

Con󰘰rmthattheauto-ventvalveisworking
andsetinitialpotpressure30psi(2.0bar,0.2
MPa)abovetheblastpressure.

TheAuto-Ventis
malfunctioning.

Performauto-ventcleaningprocedure(see

CleaningtheAuto-VentValve,page32).

Astronghoserecoiloccurs
frequentlywhentheblast
controlswitchisengaged.

Thediaphragmneedstobe
󰘱ushed.

Performthediaphragm󰘱ushprocedure(see

FlushingtheDiaphragmValve,page30).

If󰘱ushingdoesnotsolvetheproblem,see

RepairingtheDiaphragmValve,page31.

26334142F

Troubleshooting

Troubleshooting Troubleshooting

Troubleshooting

Examples Examples

Examples

Checking Checking

Checking

for for

for

Leaks Leaks

Leaks

1.Openthedumpvalve.Checkpotpressure
gauge,thenclosethedumpvalve.

Lookatthepressuregaugetocon󰘰rmthatall
pressurehasbeenrelievedfromthepot.

ti24825a

2.Disconnectthetubingattheblastcheckvalve(L)
andatthe󰘰llportcheckvalve(ZG).

3.Makesurethepop-upisclosed.Turntheselector
valvetoWASH,thenopentheabrasiveballvalve
topressurizethepot.Setthepotpressureto145
psi(9.9Bar,0.99MPa).

4.Checkthewaterpumptocon󰘰rmthatnowater
isleakingfromtheTSL󰘰llport.

NOTE: NOTE:

NOTE:

Thepumpshouldstallafterthepot
pressurizes.Ifthepumpdoesnotstall,replace
theseals.Refertothepumpmanualforrepair
information.

5.Checkforanywaterleakingfromeithercheck
valve.Ifacheckvalveisleaking,itmustbe
repairedorreplaced.Ifthevalvesaredamaged,
thepotwillnotbeabletomaintainpressure.
Also,checkthepotpressurereliefvalve.Ifthe
valveisweepingatpotpressuresof145psior
less,itneedstobereplaced.

6.Closetheabrasiveballvalve,thenclosetheair
inletballvalve.Engagetheblastcontrolswitch
torelievepressureintheblastcircuit.Con󰘰rm
thatthesupplyairpressuregaugereads0psi.

7.Disconnectthequickcouplerandcon󰘰rmthatthe
ballvalveisnotleaking.Replacetheabrasive
ballvalveifitisleaking.

334142F

27

Troubleshooting

Pneumatic Pneumatic

Pneumatic

Blast Blast

Blast

Control Control

Control

Circuit Circuit

Circuit

1.AttheAir-Relay,disconnectthepush-to-connect
tubingandcheckthetriggercircuit(fromtheblast
controlhandle).

2.Withtheblastcontrolswitchactivated,con󰘰rm
thatthereisair󰘱owingfromthedisconnected
tube.

NOTE: NOTE:

NOTE:

Theair󰘱owshouldbeatsupplyair
pressurebuttheairvolumeisreduceddueto
thesizeofthe󰘰ttingsandtubing.Ifyoudonot
getsupplyairpressure,checktheblastcontrol
switchforproperoperation,andchecktheblast
controlhosestomakesuretheyarenotkinked
orinternallyblocked.

3.Checkthein-line󰘰lterattheindustrialinterchange
nippleconnectiononthesideofthepanel(where
youattachtheblastcontrolhose).

4.Ifthepreviousstepsdonot󰘰xtheissue,replace
theairrelay.

Pneumatic Pneumatic

Pneumatic

Blast Blast

Blast

Control Control

Control

— —

—

ATEX ATEX

ATEX

Approved Approved

Approved

Electric/Pneumatic Electric/Pneumatic

Electric/Pneumatic

Blast Blast

Blast

Control Control

Control

28334142F

Repair

Repair Repair

Repair

Repairing Repairing

Repairing

the the

the

Main Main

Main

Air Air

Air

Regulator Regulator

Regulator

SeeEnclosurePartsList,page39forrepairkits.

1.PerformPressureReliefProcedure,page10.

2.Makesurealloftheairpressureisrelievedinthe

unit.Ifnecessary,removetheair󰘰lterforaccess
totheairregulator.

3.Removethepistoncover.

NOTE: NOTE:

NOTE:

Thereisaspringinsidethiscover.

4.Removethediaphragmcoverforaccesstothe
diaphragmandtotheendofthepistonshaft.

5.Removethediaphragmandinspectforany
cracksortears.Replacethediaphragmif
necessary.

6.Carefullyremovethespringandpistonassembly,
thencleanoutanydebrisinthebodyofthe
regulator.Makesurethewiremeshisfreeof
debris.

7.Inspectthepistonanditssealforanyforeign
matterthatmayhavebeenthecauseforthe
pistontostayopen.

8.Inspectforanydamagetothepistonshaftwhere
itinteractswiththediaphragmcup.Replace
componentswithexcessivewear.

334142F29

Repair

Flushing Flushing

Flushing

the the

the

Diaphragm Diaphragm

Diaphragm

Valve Valve

Valve

Thisprocedurecanbeperformedwiththecomponent
stillmountedinthepanel.

Iflarge-gritabrasiveorotherforeignmatterbecomes
lodgedinthediaphragmvalve,itwillbecome
necessaryto󰘱ushthevalve.Thisisasimple
procedure;however,itdoescausethereleaseofa
largevolumeofairtoescapethroughthereleased
quickcoupling.Youneedtobepreparedforthe
releaseofairbypullingthequickcouplergrommet
outofitsgroovesothatitdoesnotgetlost.

1.OperatetheunitinWASH(see

UsingtheWashFeature,page19)until

allabrasiveclearsfromtheblasthose.

2.Closetheabrasiveballvalve,thenturnthe
selectorvalvetoRINSE.Blastuntilthehoseis
clearofabrasiveandwater.

3.Disconnectthequickcouplingattheabrasive
ballvalve(notatthebottomofthepot).

4.TurntheselectorvalvetoWASH.Remainin
WASHuntilalldebrisisclear.Removethe
grommetintheguidecoupler.

5.Makesurenothingisinthepathoftheopen
quickcoupler,thenengagetheblastcontrol
switchbrie󰘱yandseveraltimes.

NOTE: NOTE:

NOTE:

High󰘱owairshouldescapethroughthe
cam-lockcoupling.Ifthisdoesnotoccur,the
diaphragmvalveismalfunctioning.Replace
entirediaphragmcanister.

NOTE: NOTE:

NOTE:

Donotdisassemblethecanister.

6.Holdthemaleendofthequickcouplerupto
thewatercomingfromthecam-lockendofthe
coupler.Cleanoffanydirtorabrasive.

7.TurntheselectorvalvetoRINSEtostopthe󰘱ow
ofwater.

8.Re-insertthegrommetintoitsinternalgroove
insidethecam-lock.

9.Reconnectthequickcoupler.Ifproperlycleaned
andconnected,thereshouldbenoleaksatthe
couplerduringoperation.

30334142F

Repair

Repairing Repairing

Repairing

the the

the

Diaphragm Diaphragm

Diaphragm

Valve Valve

Valve

SeeEnclosurePartsList,page39forrepairkits.

NOTE: NOTE:

NOTE:

Thediaphragmcanbereplacedwithout
removingtheassemblyfromthepanel.Youwillneed
a6mmAllenwrench.

1.PerformthePressureReliefProcedure,page10.

2.Applymorethan80psi(5.5Bar,MPa)air

pressuretotheregulatorinlettocausethepiston
toretract.

3.Loosenall4Allen-headcap-boltsevenlyand

thenremovethemcompletelywhilesupporting
thecanisterofthediaphragmvalve.

NOTE: NOTE:

NOTE:

Donotdisassemblethecanister.

4.Replacethediaphragm(naturalrubber
compound)andhand-tighten(onlyasfaras
necessary)toestablishthealignmentwiththe
canister.

NOTE: NOTE:

NOTE:

Thereisoneshimbetweenthediaphragm
andtheactuator.Keeptheshimandreuseit(it
doesnotcomewiththereplacementdiaphragm).
Donotcauseanypre-loadortorqueonthe
diaphragmbyover-tighteningitinamisaligned
position.

5.Insertall4Allen-headcapboltsandhand-tighten.

6.Tightenthecap-boltsinanalternatingpattern
(seeimagebelow)to80+/-8in-lb(9+/-0.9N•m).
Thiswillcauseaslightbulgeinthediaphragm
betweenthecanisterandthestainlesssteel
casting.

1

2

3

4

7.Relievethepressureappliedinstep2.

8.Testandcon󰘰rmthattheunitisworkingproperly.

NOTE: NOTE:

NOTE:

Thiscanbedoneusingonlywaterto
chargetheequipment–thereisnoneedtouse
abrasiveforthistest.

334142F31

Repair

Cleaning Cleaning

Cleaning

the the

the

Auto Auto

Auto

- --Vent Vent

Vent

Valve Valve

Valve

Afterthepop-uphasbeenclosedwhile󰘰llingthepot,
theauto-ventvalveshouldreleaseair(youshouldbe
abletoheartheairventing).

Thepotpressuregaugewillnotshowpressureuntil
theauto-ventvalvehasbledalloftheairandsealed.
Iftheauto-ventvalvedoesnotreleaseair,orifwater
leaksfromthestemduringthe󰘰llprocess,thestem
valvemaybecloggedorfaulty.

Performthefollowingproceduretocleanaclogged
auto-ventvalve.

1.Trytopushandquicklyreleasethevalvewith
your󰘰nger.Ifthatdoesnotcausethevalveto
seal,openthedumpvalvetoreleaseallofthe
pressureinthepot.

2.Openthedumpvalvetorelievepotpressure.
Openthepop-upanddrainthepotuntilthewater
levelisbelowthepop-up.

3.TurntheselectorvalvetoRINSE.

4.Usetherinsehosetoforcewaterbackwardsinto
thevalvestem.

NOTE: NOTE:

NOTE:

Ifthepreviousstepsfailtoresolvethe

issue,replacethewholevalveassembly.

NOTICE NOTICE

NOTICE

Thevalvestemitselfisinternallyattachedtothe
󰘱oatanditisnot󰘰eld-serviceable.Donottryto
removethevalvestem.Damagetotheequipment
willoccur.

32334142F

Repair

Replacing Replacing

Replacing

the the

the

DataTrak DataTrak

DataTrak

Battery Battery

Battery

FIRE FIRE

FIRE

AND AND

AND

EXPLOSION EXPLOSION

EXPLOSION

HAZARD HAZARD

HAZARD

Toreducetheriskof󰘰reandexplosion,thebattery
mustbereplacedinanon-hazardouslocation.

Useonlyanapprovedreplacementbattery(see
table).Useofanunapprovedbatterywillvoid
Graco’swarranty.

Replace Replace

Replace

Battery Battery

Battery

1.Unscrewcablefromthebackofthereedswitch
assembly.

2.Removethecablefromthetwocableclips.

3.RemovetheDataTrakmodulefromthebracket.
Takethemoduleandattachedcabletoa
non-hazardouslocation.

4.Removethetwoscrewsonthebackofthe
moduletoaccessthebattery.

5.Disconnecttheusedbatteryandreplaceitwith
anapprovedbattery.

Approved Approved

Approved

Batteries Batteries

Batteries

Energizeralkaline#522
Vartaalkaline#4922
Ultralifelithium#U9VL
Duracellalkaline#MN1604

334142F33

Repair

Replacing Replacing

Replacing

the the

the

DataTrak DataTrak

DataTrak

Fuse Fuse

Fuse

FIRE FIRE

FIRE

AND AND

AND

EXPLOSION EXPLOSION

EXPLOSION

HAZARD HAZARD

HAZARD

Toreducetheriskof󰘰reandexplosion,thefuse
mustbereplacedinanon-hazardouslocation.

Useonlyanapprovedreplacementfuse(see
table).UseofanunapprovedfusewillvoidGraco’s
warranty.

Replace Replace

Replace

Fuse Fuse

Fuse

1.Removethescrew,metalstrap,andplastic
holder.

2.Pullthefuseawayfromtheboard

3.Replacewithanapprovedfuse.

Approved Approved

Approved

Fuses Fuses

Fuses

DataTrak DataTrak

DataTrak

Part Part

Part

Number Number

Number

*Series *Series

*Series

Letter Letter

Letter

Fuse Fuse

Fuse

Required Required

Required

AorB

24C580

289822

Candlater

24V216

A

24C580

Allotherpart

numbers

Bandlater24V216

34334142F

Notes

Notes Notes

Notes

334142F35

Parts

Parts Parts

Parts

EQ100M EQ100M

EQ100M

Parts Parts

Parts

9

Applyanti-seizetostuds.Torqueto25–30ft-lb(34–40N•m).

36334142F

Parts

EQ100M EQ100M

EQ100M

Parts Parts

Parts

List List

List

Ref. Ref.

Ref.

Part Part

Part

Description Description

Description

Qty. Qty.

Qty.

2

EQ1840HOSE,clear,braided,

3/8in.ID

5ft

424X773KIT,replacement,

watertankassembly

1

5*EQ1907CAP,ventedwater

tanklid

1

6*

24X775

KIT,󰘱oatvalve
assembly

1

7*

128193

WASHER,󰘰ber

1

8*EQ1846COUPLER,

interchange,
straight-thr

1

10

17C032HOSE,inlet,water

1

11

–––––

PRESSUREPOT,
assy,2.0cf

1

12

EQ5183CABLE,battery,

electricblastcontrol

1

13

EQ1943HOSE,abrasive

media,1–1/4in.ID

1

14128226

NUT,󰘱ange,3/8–16
sst

4

15*

128194NUT,lock,1/2NPT,

brass

1

16*

128192

COUPLER,swivel,3/4
FGHTx1/2NPT

1

17*

128191

ADAPTER,QDset,
gardenhose

1

Ref. Ref.

Ref.

Part Part

Part

Description Description

Description

Qty. Qty.

Qty.

19

–––––

ENCLOSURE,blast,1
in.npt

1

2017D786KIT,replacement,hose

restraint

1

25123002

FITTING

1

26

EQ1931

ADAPTER,cam
groove,typeF,ss

1

28

EQ1273HOSE,tubing,natural,

3/8in.OD

4ft

33

EQ1881HOSE,tubing,natural,

1/4in.OD

1ft

35

–––––

LABEL,EQ100M,
branding

1

41206994

FLUID,TSL,8oz.
bottle

1

43

EQ5149

VALVE,abrasive
media,1–1/4in.

1

4417D787KIT,replacement,

couplerpin

1

▲4517F870LABEL,warning1

46

EQ1866FITTING,groundboss,

spud,1–1/4in.

1

*

Includedinassembly4.

▲

ReplacementDangerandWarninglabelsare

availableatnocost.

334142F37

Parts

Enclosure Enclosure

Enclosure

12

Torque󰘰ttingto35–40ft-lb(47–54N•m).

38334142F

Parts

Enclosure Enclosure

Enclosure

Parts Parts

Parts

List List

List

Ref. Ref.

Ref.

Part Part

Part

Description Description

Description

Qty. Qty.

Qty.

1

17C132

KIT,repair,regulator,air1

2

17C133

KIT,gauge,airreulator3

3

17C625

KIT,regulator,blast1

4

EQ5178

KIT,e-stop,1/4npt1

5

EQ5179□

RELAY,airpilot,electric/pneumatic
blastcontrol

1

EQ7199♦

RELAY,airpilot,pneumaticblast
control

1

6

EQ5163KIT,manifold

1

7

EQ5112

KIT,blastcontrol,return1

8

EQ5113

KIT,blastcontrol,output1

9

EQ5181

VALVE,selector,5–way1

10

EQ5160

VALVE,needle,dose1

11125420

FITTING,bulkhead,M14x1/4in.tube

1

12

EQ1115

BULKHEAD,connector,union3/8in.2

14111639

SCREW,cap,hex,hd

4

15127918

NUT,󰘱ange,serrated,M5

4

▲16

17F870

LABEL,safety

1

17127917

NUT,󰘱ange,serrated,1/4–20,ss

5

18

–––––

ENCLOSURE,ssel,24in.x16in.x
8in.

1

19

EQ1527□FITTING,holder,fuse,atmtype

1

20

EQ1844□FUSE,atm,bladetype,3amp

1

22127929□

SCREW,sems,#6–32,3/8in.,sst

22

127929♦

SCREW,sems,#6–32,3/8in.,sst

18

23127932

SCREW,sems,#10–32,1–1/2in.,sst

2

24127908

NUT,󰘱ange,serrated,#10–32,ss

4

25

EQ1790□PLUG,󰘱angedinlet,twistlock

1

128142♦

PLUG,hole,snap-in,1–3/4in.

1

26

EQ1791□CONNECTOR,twist-lock,󰘱anged,2P,

F

1

128142♦

PLUG,hole,snap-in,1–3/4in.

1

33

EQ1121FITTING,elbow,stem1/4in.

5

37121022

FITTING,elbow,male,1/4innpt

1

38

–––––

KIT,blast,plumbing,1in.npt1

39

EQ1846COUPLER,interchange,straight-thr

1

41

–––––

GASKET,enclosure

2

42

–––––

GASKET,100,enclosure

2

Ref. Ref.

Ref.

Part Part

Part

Description Description

Description

Qty. Qty.

Qty.

4317B912

GROMMET,pump,mounting

1

44

EQ1840HOSE,clear,braided,3/8in.ID2ft

4517H164KIT,spacer,bc,1001

4717D685KIT,replacement,doorlatch2

49

–––––

BRACKET,DataTrak

1

50

–––––

GASKET,DataTrak

1

5124A592KIT,DataTrak,smarts,cyclecount

only

1

53

–––––

FITTING,nipple,reducing,sst

1

55

EQ1335COUPLER,sandblast,tank,brass,

1–1/4in.

1

56

EQ1867COUPLER,camlocktypeD,ss1–1/4

1

59111799

SCREW,cap,hex,hd

2

60

EQ5175KIT,air󰘰lter,1/4in.tube,with󰘰lter

1

6124V672PUMP,sst,3:11

62

–––––

BRACKET,pump

1

63127846

FITTING,elbow,push-to-connect,1/2
in.

1

66

–––––

FITTING,adapter

1

67

–––––

SPACER,washer,shim,ss

AR

68

EQ5119REGULATOR,󰘰xed,80psi

1

69

–––––

SPACER,washer,shim,ss

AR

70

EQ5223

KIT,washvalveassembly1

72100985♦

WASHER,lockext

1

73194337♦WIRE,grounding,door1

▲75

186620♦LABEL,groundsymbol3

76237686♦WIRE,groundassemblywithclamp1

77

555629♦

WASHER,#10externaltoothlock

2

7816P265♦LABEL,warning,explosion1

80

–––––

REGULATOR,air

1

17C129

KIT,repair,major

81

–––––

VALVE,diaphragm1

17C127

KIT,repair

17F505KIT,canister

□Fornon-ATEXapprovedsystems

♦ForATEXapprovedsystems

▲

ReplacementDangerandWarninglabelsareavailableatno

cost.

334142F39

Parts

Pressure Pressure

Pressure

Pot Pot

Pot

Pressure Pressure

Pressure

Pot Pot

Pot

Parts Parts

Parts

List List

List

Ref. Ref.

Ref.

Part Part

Part

Description Description

Description

Qty. Qty.

Qty.

125A056

PRESSUREPOT,blast,

2.0cubicft.

1

224X765KIT,pressurepot,check

valve

1

324X766KIT,pressurepot,dump

valve

1

424X767KIT,pressurepot,

auto-vent

1

5

16G247FITTING,1/2nptx3/8in.

tube

1

6

EQ5148

KIT,pressurepot,unequal
tee

1

7

EQ1360HOSE,clear,braided,3/4

in.ID

3ft

8#

17D790KIT,replacement,

handwaygasket

1

9#

24X764KIT,replacement,pop-up

head,6in.

1

10#

17F065KIT,replacement,pop-up

gasket,6in.skirt

1

Ref. Ref.

Ref.

Part Part

Part

Description Description

Description

Qty. Qty.

Qty.

11#

24X768KIT,replacement,

alignmentbracket

1

12#

24X770KIT,replacement,pop-up

T-handle

1

13*EQ1860

VALVE,auto-vent,3/4npt1

14*

127699

VALVE,safety,150psi

1

15†

EQ1034

VALVE,check,3/8in.sst1

16†127852

FITTING,elbow,swivel,
push-to-connect

1

17‡

EQ1003

VALVE,ball,3/4npt,sst1

#

Includedinassembly1

†

Includedinassembly2

‡

Includedinassembly3

*

Includedinassembly4.

1

Applysealanttopipethreads.

40334142F

Parts

Blast Blast

Blast

Hoses Hoses

Hoses

EQ5234 EQ5234

EQ5234

EQ5235 EQ5235

EQ5235

EQ5236 EQ5236

EQ5236

EQ5237 EQ5237

EQ5237

Ref. Ref.

Ref.

Part Part

Part

Description Description

Description

Qty. Qty.

Qty.

1

EQ1843*HOLDER,nozzle,nylon

1

128616

HOLDER,nozzle,brass

1

2

EQ1842*COUPLER,blasthose,

nylon

1

128617

COUPLER,blasthose,
brass

1

3

17D791*

HANDLE,blast,control
switch,electric

1

17D788HANDLE,blast,control

switch,pneumatic

1

4

-----

(seeBlastControlHoses/Cables,

page46)

5

-----

(seeBlastHoseswithControl

Hose/Cables,page45)

617H239

KIT,screws,fh,sst,8pk

1

7

17H240KIT,cableties,6pk1

8

17C459*GASKET,nylonblast

coupler

1

17C124GASKET,brassblast

coupler

1

917D786KIT,replacement,

whipcheck

1

1017D787KIT,replacement,hairpin,

hose

1

*

Non-ATEXsystemsonly

334142F

41

HoseSchematic

Hose Hose

Hose

Schematic Schematic

Schematic

Ref. Ref.

Ref.

Part Part

Part

Color, Color,

Color,

Tube Tube

Tube

Size Size

Size

Cut Cut

Cut
Length Length

Length

1

EQ1296Orange,1/4in.OD

7.0in.

2

EQ1882Red,1/4in.OD

3.0in.

3

EQ1273Natural,3/8in.OD

6.0in.

4

EQ1273Natural,3/8in.OD

1.5in.

5

EQ1273Natural,3/8in.OD

3.0in.

6

EQ1273Natural,3/8in.OD

22.0in.

7

EQ1882Red,1/4in.OD

16.0in.

8

EQ1882Red,1/4in.OD

18.0in.

9

EQ1881Natural,1/4in.OD

21.0in.

Ref. Ref.

Ref.

Part Part

Part

Color, Color,

Color,

Tube Tube

Tube

Size Size

Size

Cut Cut

Cut

Length Length

Length

10

EQ1883Blue,1/4in.OD

15.0in.

11

EQ1883Blue,1/4in.OD

18.0in.

12

EQ1884Green,1/4in.OD

9.0in.

13

EQ1884Green,1/4in.OD

4.0in.

14

EQ1884Green,1/4in.OD

14.0in.

15

EQ1884Green,1/4in.OD

16.0in.

16

EQ1885Yellow,1/4in.OD

14.0in.

17

EQ1885Yellow,1/4in.OD

7.0in.

18

EQ1275Natural,1/2in.OD

14.0in.

42

334142F

VaporAbrasiveBlastSystemsandAccessories

Vapor Vapor

Vapor

Abrasive Abrasive

Abrasive

Blast Blast

Blast

Systems Systems

Systems

and and

and

Accessories Accessories

Accessories

EcoQuip EcoQuip

EcoQuip

System System

System

Con󰘰gurator Con󰘰gurator

Con󰘰gurator

Model Model

Model

Series Series

Series

Trailer Trailer

Trailer

Option Option

Option

Package Package

Package

(blast (blast

(blast

hose hose

hose

and and

and

nozzle) nozzle)

nozzle)

Con󰘰guration Con󰘰guration

Con󰘰guration

EQ EQ

EQ

3 3

3

0 0

0

X X

X

S S

S

EQ

1=100

0=Non-Trailer(100,
300,600Series)

0=Barepackage(noblasthoseor
nozzle)

3=Tier3compliant
compressor(400Series)

2=200E=Electricbrakes

(200,400Series)

E=Completepackage,electricblast
control,includes15m(50ft)blast
hoseandnozzle

4=Tiercompliantcompressor
(200,400Series)

3=300H=Hydraulicbrakes

(200Series)

P=Completepackage,pneumatic
blastcontrol,includes15m(50ft)
blasthoseandnozzle

C=Nocrashframeorwater
tank(300,600Series)

4=400

X=Completepackage,ATEX
approved,includes15m(50ft)blast
hoseandnozzle(100,300,600
Series)

M=Mobileunit(100Series)

6=600

S=Skidunit(300,600Series)

Accessory: Accessory:

Accessory:

Air Air

Air

Inlet Inlet

Inlet

Ball Ball

Ball

Valve/Strainer Valve/Strainer

Valve/Strainer

Kit Kit

Kit

24X419–1.25in.kit(100,300series)
24X420–1.50in.kit(600series)

*Includedinrepairkit17G019.

334142F43

VaporAbrasiveBlastSystemsandAccessories

Model Model

Model

Series Series

Series

Part Part

Part

Description Description

Description

100 100

100

Series Series

Series

EQ100M

Barepackage,mobileunit

EQ10EMCompletepackage,electricblastcontrol,mobileunit

EQ10PMCompletepackage,pneumaticblastcontrol,mobileunit

EQ10XMCompletepackage,pneumaticblastcontrol,ATEXapproved,mobileunit

300 300

300

Series Series

Series

EQ300SBarepackage,skid/crashframeandwatertank

EQ300CBarepackage,noskid/crashframeorwatertank

EQ30ESCompletepackage,electricblastcontrol,skid/crashframeandwatertank

EQ30ECCompletepackage,electricblastcontrol,noskid/crashframeorwatertank

EQ30PSCompletepackage,pneumaticblastcontrol,skid/crashframeandwatertank

EQ30PCCompletepackage,pneumaticblastcontrol,noskid/crashframeandwatertank

EQ30XSCompletepackage,pneumaticblastcontrol,ATEXapproved,skid/crashframeandwatertank

EQ30XCCompletepackage,pneumaticblastcontrol,ATEXapproved,noskid/crashframeandwatertank

600 600

600

Series Series

Series

EQ600SBarepackage,skid/crashframeandwatertank

EQ600CBarepackage,noskid/crashframeorwatertank

EQ60ESCompletepackage,electricblastcontrol,skid/crashframeandwatertank

EQ60ECCompletepackage,electricblastcontrol,noskid/crashframeorwatertank

EQ60PSCompletepackage,pneumaticblastcontrol,skid/crashframeandwatertank

EQ60PCCompletepackage,pneumaticblastcontrol,noskid/crashframeandwatertank

EQ60XSCompletepackage,pneumaticblastcontrol,ATEXapproved,skid/crashframeandwatertank

EQ60XCCompletepackage,pneumaticblastcontrol,ATEXapproved,noskid/crashframeandwatertank

200 200

200

Series Series

Series

Trailers Trailers

Trailers

EQ2E04

Barepackage,electricbrakes,Tier4i

EQ2EE4Completepackage,electricblastcontrol,electricbrakes,Tier4i

EQ2EP4Completepackage,pneumaticblastcontrol,electricbrakes,Tier4i

EQ2H04

Barepackage,hydraulicbrakes,Tier4i

EQ2HE4Completepackage,electricblastcontrol,hydraulicbrakes,Tier4i

EQ2HP4Completepackage,pneumaticblastcontrol,hydraulicbrakes,Tier4i

400 400

400

Series Series

Series

Trailers Trailers

Trailers

EQ4E03

Barepackage,electricbrakes,Tier3

EQ4EE3Completepackage,electricblastcontrol,electricbrakes,Tier3

EQ4EP3Completepackage,pneumaticblastcontrol,electricbrakes,Tier3

EQ4E04

Barepackage,electricbrakes,Tier4i

EQ4EE4Completepackage,electricblastcontrol,electricbrakes,Tier4i

EQ4EP4Completepackage,pneumaticblastcontrol,electricbrakes,Tier4i

100,200,300Seriescompletepackagesinclude1.0in.ID4–plyhoseand#7standardnozzle.
400,600Seriescompletepackagesinclude1.25in.ID2–plyhoseand#8performancenozzle.

44

334142F

VaporAbrasiveBlastSystemsandAccessories

Blast Blast

Blast

Hoses Hoses

Hoses

with with

with

Control Control

Control

Hose/Cables Hose/Cables

Hose/Cables

Part Part

Part

ID ID

ID

Blast Blast

Blast
Control Control

Control

Coupler Coupler

Coupler

1 1

1

Coupler Coupler

Coupler

2 2

2

Length Length

Length

Models Models

Models

ATEX ATEX

ATEX
Approved Approved

Approved

EQ5237

1.0in.Pneumatic2–Prongcoupler,nylon2–Prongcoupler,nylon

15m(50ft)

No

EQ5235

1.0in.Electric2–Prongcoupler,nylon2–Prongcoupler,nylon

15m(50ft)

No

EQ5236

1.0in.PneumaticNozzleholder,nylon2–Prongcoupler,nylon

15m(50ft)

No

EQ5234

1.0in.ElectricNozzleholder,nylon2–Prongcoupler,nylon

15m(50ft)

EQ100M,
EQ200T,
EQ300C,
EQ300S

No

24X6731.0in.PneumaticNozzleholder,brass2–Prongcoupler,brass

15m(50ft)

Yes

24X6761.0in.Pneumatic2–Prongcoupler,brass2–Prongcoupler,brass

15m(50ft)

EQ10XM,
EQ30XC,
EQ30XS

Yes

EQ5077

1.25in.Pneumatic2–Prongcoupler,nylon2–Prongcoupler,nylon

30m(100ft)

No

EQ5084

1.25in.Electric2–Prongcoupler,nylon2–Prongcoupler,nylon

30m(100ft)

No

EQ5082

1.25in.Electric2–Prongcoupler,nylon2–Prongcoupler,nylon

15m(50ft)

No

EQ5073

1.25in.Pneumatic2–Prongcoupler,nylon2–Prongcoupler,nylon

15m(50ft)

No

EQ5071

1.25in.PneumaticNozzleholder,nylon2–Prongcoupler,nylon

15m(50ft)

No

EQ5080

1.25in.ElectricNozzleholder,nylon2–Prongcoupler,nylon

15m(50ft)

EQ400T,
EQ600C,
EQ600S

No

24X6721.25in.PneumaticNozzleholder,brass2–Prongcoupler,brass

15m(50ft)

Yes

24X6741.25in.Pneumatic2–Prongcoupler,brass2–Prongcoupler,brass

15m(50ft)

Yes

24X6751.25in.Pneumatic2–Prongcoupler,brass2–Prongcoupler,brass

30m(100ft)

EQ60XC,
EQ60XS

Yes

100,200,300Seriescompletepackagesinclude1.0in.ID4–plyhoseand#7standardnozzle.
400,600Seriescompletepackagesinclude1.25in.ID2–plyhoseand#8performancenozzle.

Blast Blast

Blast

Hoses Hoses

Hoses

without without

without

Control Control

Control

Hose/Cables Hose/Cables

Hose/Cables

Part Part

Part

ID ID

ID

Blast Blast

Blast
Control Control

Control

Coupler Coupler

Coupler

1 1

1

Coupler Coupler

Coupler

2 2

2

Length Length

Length

Models Models

Models

ATEX ATEX

ATEX
Approved Approved

Approved

17F4961.0in.NoneNozzleholder,nylon2–Prongcoupler,nylon

15m(50ft)

No

17F4981.0in.None2–Prongcoupler,nylon2–Prongcoupler,nylon

15m(50ft)

EQ100M,

EQ200T,

EQ300C,

EQ300S

No

24X7271.0in.NoneNozzleholder,brass2–Prongcoupler,brass

15m(50ft)

Yes

24X7291.0in.None2–Prongcoupler,brass2–Prongcoupler,brass

15m(50ft)

EQ10XM,
EQ30XC,

EQ30XS

Yes

17F4971.25in.NoneNozzleholder,nylon2–Prongcoupler,nylon

15m(50ft)

No

17F4991.25in.None2–Prongcoupler,nylon2–Prongcoupler,nylon

15m(50ft)

No

17F5001.25in.None2–Prongcoupler,nylon2–Prongcoupler,nylon

30m(100ft)

EQ400T,

EQ600C,

EQ600S

No

24X7281.25in.NoneNozzleholder,brass2–Prongcoupler,brass

15m(50ft)

Yes

24X7301.25in.None2–Prongcoupler,brass2–Prongcoupler,brass

15m(50ft)

Yes

24X7311.25in.None2–Prongcoupler,brass2–Prongcoupler,brass

30m(100ft)

EQ60XC,

EQ60XS

Yes

100,200,300Seriescompletepackagesinclude1.0in.ID4–plyhoseand#7standardnozzle.
400,600Seriescompletepackagesinclude1.25in.ID2–plyhoseand#8performancenozzle.

334142F45

VaporAbrasiveBlastSystemsandAccessories

Blast Blast

Blast

Control Control

Control

Hoses/Cables Hoses/Cables

Hoses/Cables

Part Part

Part

Description Description

Description

17F501

Blastcontrolhose,pneumatictwinline,55ft

24X746

Blastcontrolhose,pneumatictwinline,55ft,ATEXapproved

17F502

Blastcontrolhose,pneumatictwinline,55ft,extension

24X744

Blastcontrolhose,pneumatictwinline,55ft.extension,ATEXapproved

17F503

Blastcontrolhose,pneumatictwinline,110ft,extension

24X745

Blastcontrolhose,pneumatictwinline,110ft,extension,ATEXapproved

17F506

Blastcontrolcable,electric,55ft

17F507

Blastcontrolcable,electric,105ft

Nozzles Nozzles

Nozzles

Part Part

Part

Description Description

Description

Inlet Inlet

Inlet

Size Size

Size

Length Length

Length

Thread Thread

Thread

Size Size

Size

Sleeve Sleeve

Sleeve

Material Material

Material

Insert Insert

Insert

Material Material

Material

EQ1710Standard#7

(100,200,300Series)

1.25in.7.95in.

EQ1711Standard#8

(400,600Series)

1.25in.9.0in.

Polyurethane

BP200Sialon

EQ7073*Highperformance#7

(100,300Series)

1.25in.12.0in.

EQ7074*Highperformance#8

(400,600Series)

1.25in.

13.75 in.

BP200Sialon

EQ5166

Nozzleextension,24in.1.25in.24.0in.

50mmContractor

(2in.4–1/2UNC-2A)

Aluminum

NA

*Performancenozzlesrequire100psi(7bar,0.7MPa)ormoreairpressureatnozzle.

Other Other

Other

Accessories Accessories

Accessories

Part Part

Part

Description Description

Description

17C126PumpRetro󰘰tKit
24A592

DataTrakModuleandReedSwitch

24X419

Airinletballvalvestrainerkit(100,300Series)

24X420

Airinletballvalvestrainerkit(600Series)

17G019

Airinletballvalvestrainerrepairkit

46334142F

Aluminum

Aluminum

Boron Carbide

VaporAbrasiveBlastSystemsandAccessories

Common Common

Common

Spare Spare

Spare

Parts Parts

Parts

Part Part

Part

Description Description

Description

17B186Pumprepairkit

17C459

Blasthosecouplergasket,nyloncouplers

17C124

Blasthosecouplergasket,brasscouplers

17C125Gasket,abrasiveballvalvecam-lock—1.25in.ID(100,200,300Series)
17C453Gasket,abrasiveballvalvecam-lock—1.5in.ID(400,600,Series)
17C127Diaphragmvalverepairkit(100,200,300Series)
17C128Diaphragmvalverepairkit(400,600Series)
17F504

Diaphragmvalvereplacementcanister(400,600Series)

17F505

Diaphragmvalvereplacementcanister(100,200,300Series)
17C129AirRegulatormajorrepairkit(100,200,300Series)
17C131AirRegulatordiaphragmrepairkit(400,600Series)
17F535

AirRegulatorpistonrepairkit(400,600Series)
17F536

AirRegulatoro-ringrepairkit(400,600Series)
17D790Handwaygasket
17D789Auto-ventvalve
17D785

Pressurereliefvalve
17D786Hoserestraint
17D787

Couplerpinkit(6pack)
206994

ThroatLiquidSeal
17F065Pop-upgasket

EQ1051

Nozzlegasket

EQ5183Batterycable(100,300,600Series)
17D788Replacementhandle,pneumaticblastcontrol
17D791

Replacementhandle,electricblastcontrol(notforATEXapprovedunits)
EQ1818

Filterelement,replacement

EQ1830Filter󰘱oat,replacement
EQ1842*

Blasthosecoupler,nylon

EQ1843*

Nozzleholder,nylon

*Reusestainlesssteelscrewsfromblasthoseassemblywhenreplacing.

334142F

47

Dimensions

Dimensions Dimensions

Dimensions

48334142F

TechnicalSpecications

Technical Technical

Technical

Speci󰘰cations Speci󰘰cations

Speci󰘰cations

EQ100M EQ100M

EQ100M

U.S. U.S.

U.S.

Metric Metric

Metric

MaximumWorkingPressure125psi8.6bar,0.86MPa

OperatingTemperature35°–110°F1.6°–43.3°C
RecommendedCompressor185–375cfm

5.23–10.62m^3/min

BlastHoseSize

1in.ID25.4mmID

AbrasiveCapacity

100–250lb45–114kg
DryWeight360lb164kg
WetWeight900lb400kg
PressurePotVolume

2.0cubicfeet

57liters

WaterTankVolume10gallon38liters

Air Air

Air

Supply Supply

Supply

Hose Hose

Hose

Minimum Minimum

Minimum

ID ID

ID

185–600cfmcompressorandlessthan100ft
hoselength

1.5in.ID38mmID

Over600cfmcompressororgreaterthan
100ft.hoselength

2in.ID51mmID

Sound Sound

Sound

Data* Data*

Data*

SoundPressureLevel133dB(A)133dB(A)
SoundPowerLevel139dB(A)139dB(A)
InstantaneousSoundPressureLevel131dB(C)131dB(C)

*Allreadingsweretakenatthemaximumsystemblastpressure125psi(8.6bar,0.86MPa)fromtheoperator
position.Theabrasiveusedwasgarnetandthesubstratewassteel.TestedinaccordancewithISO9614–2.

334142F49

Graco Graco

Graco

Extended Extended

Extended

Warranty Warranty

Warranty

for for

for

EcoQuip EcoQuip

EcoQuip

™ ™

™

Components Components

Components

GracowarrantsallequipmentreferencedinthisdocumentwhichismanufacturedbyGracoandbearingthe
GracoorEcoQuipnametobefreefromdefectsinmaterialandworkmanshiponthedateofsaletotheoriginal
purchaserforuse.Gracowill,forthree(3)yearsfromthedateofsale,repairorreplaceanypartofthe
equipmentdeterminedbyGracotobedefective.Thiswarrantyappliesonlywhentheequipmentisinstalled,
operatedandmaintainedinaccordancewithGraco’swrittenrecommendations.

Thiswarrantydoesnotcover,andGracoshallnotbeliableforgeneralwearandtear,oranymalfunction,
damageorwearcausedbyfaultyinstallation,misapplication,abrasion,corrosion,inadequateorimproper
maintenance,negligence,accident,tampering,orsubstitutionofnon-Gracocomponentparts.NorshallGraco
beliableformalfunction,damageorwearcausedbytheincompatibilityofGracoequipmentwithstructures,
accessories,equipmentormaterialsnotsuppliedbyGraco,ortheimproperdesign,manufacture,installation,
operationormaintenanceofstructures,accessories,equipmentormaterialsnotsuppliedbyGraco.

Thiswarrantyisconditionedupontheprepaidreturnoftheequipmentclaimedtobedefectivetoanauthorized
Gracodistributorforveri󰘰cationoftheclaimeddefect.Iftheclaimeddefectisveri󰘰ed,Gracowillrepairorreplace
freeofchargeanydefectiveparts.Theequipmentwillbereturnedtotheoriginalpurchasertransportation
prepaid.Ifinspectionoftheequipmentdoesnotdiscloseanydefectinmaterialorworkmanship,repairswillbe
madeatareasonablecharge,whichchargesmayincludethecostsofparts,labor,andtransportation.

THIS THIS

THIS

WARRANTY WARRANTY

WARRANTY

IS ISISEXCLUSIVE, EXCLUSIVE,

EXCLUSIVE,

AND AND

AND

IS IS

IS

IN IN

IN

LIEU LIEU

LIEU

OF OF

OF

ANY ANY

ANY

OTHER OTHER

OTHER

WARRANTIES, WARRANTIES,

WARRANTIES,

EXPRESS EXPRESS

EXPRESS

OR OR

OR

IMPLIED, IMPLIED,

IMPLIED,

INCLUDING INCLUDING

INCLUDING

BUT BUT

BUT

NOT NOT

NOT

LIMITED LIMITED

LIMITED

TO TO

TO

WARRANTY WARRANTY

WARRANTY

OF OF

OF

MERCHANTABILITY MERCHANTABILITY

MERCHANTABILITY

OR OR

OR

WARRANTY WARRANTY

WARRANTY

OF OF

OF

FITNESS FITNESS

FITNESS

FOR FOR

FOR

A AAPARTICULAR PARTICULAR

PARTICULAR

PURPOSE. PURPOSE.

PURPOSE.

Graco’ssoleobligationandbuyer’ssoleremedyforanybreachofwarrantyshallbeassetforthabove.The
buyeragreesthatnootherremedy(including,butnotlimitedto,incidentalorconsequentialdamagesforlost
pro󰘰ts,lostsales,injurytopersonorproperty,oranyotherincidentalorconsequentialloss)shallbeavailable.
Anyactionforbreachofwarrantyhereundermustbebroughtwithinthelatteroftwo(2)yearsofthedateofsale,
orone(1)yearafterthewarrantyperiodexpires.

GRACO GRACO

GRACO

MAKES MAKES

MAKES

NO NO

NO

WARRANTY, WARRANTY,

WARRANTY,

AND AND

AND

DISCLAIMS DISCLAIMS

DISCLAIMS

ALL ALL

ALL

IMPLIED IMPLIED

IMPLIED

WARRANTIES WARRANTIES

WARRANTIES

OF OF

OF

MERCHANTABILITY MERCHANTABILITY

MERCHANTABILITY

AND AND

AND

FITNESS FITNESS

FITNESS

FOR FOR

FOR

A AAPARTICULAR PARTICULAR

PARTICULAR

PURPOSE, PURPOSE,

PURPOSE,

IN IN

IN

CONNECTION CONNECTION

CONNECTION

WITH WITH

WITH

ACCESSORIES, ACCESSORIES,

ACCESSORIES,

EQUIPMENT, EQUIPMENT,

EQUIPMENT,

MATERIALS MATERIALS

MATERIALS

OR OR

OR

COMPONENTS COMPONENTS

COMPONENTS

SOLD SOLD

SOLD

BUT BUT

BUT

NOT NOT

NOT

MANUFACTURED MANUFACTURED

MANUFACTURED

BY BY

BY

GRACO. GRACO.

GRACO.

These These

These

items items

items

sold, sold,

sold,

but but

but

not not

not

manufactured manufactured

manufactured

by by

by

Graco Graco

Graco

(such (such

(such

as as

as

electric electric

electric

motors, motors,

motors,

switches, switches,

switches,

compressors, compressors,

compressors,

engines, engines,

engines,

trailer trailer

trailer

components, components,

components,

blast blast

blast

hose hose

hose

or ororother other

other

hose hose

hose

and and

and

blast blast

blast

nozzles), nozzles),

nozzles),

are are

are

subject subject

subject

to totothe the

the

warranty, warranty,

warranty,

if ififany, any,

any,

of ofoftheir their

their

manufacturer. manufacturer.

manufacturer.

Graco Graco

Graco

will will

will

provide provide

provide

purchaser purchaser

purchaser

with with

with

reasonable reasonable

reasonable

assistance assistance

assistance

in ininmaking making

making

any any

any

claim claim

claim

for for

for

breach breach

breach

of ofofthese these

these

warranties. warranties.

warranties.

InnoeventwillGracobeliableforindirect,incidental,specialorconsequentialdamagesresultingfromGraco
supplyingequipmenthereunder,orthefurnishing,performance,oruseofanyproductsorothergoodssold
hereto,whetherduetoabreachofcontract,breachofwarranty,thenegligenceofGraco,orotherwise.

FORGRACOCANADACUSTOMERS

ThePartiesacknowledgethattheyhaverequiredthatthepresentdocument,aswellasalldocuments,notices
andlegalproceedingsenteredinto,givenorinstitutedpursuantheretoorrelatingdirectlyorindirectlyhereto,be
drawnupinEnglish.Lespartiesreconnaissentavoirconvenuquelarédactionduprésentedocumentseraen
Anglais,ainsiquetousdocuments,avisetprocéduresjudiciairesexécutés,donnésouintentés,àlasuitedeou
enrapport,directementouindirectement,aveclesprocéduresconcernées.

Graco Graco

Graco

Information Information

Information

ForthelatestinformationaboutGracoproducts,visitwww.graco.com.

Forpatentinformation,seewww.graco.com/patents.

To To

To

place place

place

an an

an

order, order,

order,

contactyourGracoDistributororcalltoidentifythenearestdistributor.

Phone: Phone:

Phone:

612-623-6921or ororToll Toll

Toll

Free: Free:

Free:

1-800-328-0211Fax: Fax:

Fax:

612-378-3505

All written and visual data contained in this document re󰘱ects the latest product information available at the time of publication.

Graco reserves the right to make changes at any

time without notice.

Original Instructions. This manual contains English. MM 334142

Graco

Graco

Graco Headquarters:

Headquarters:

Headquarters: Minneapolis

International

International

International Of󰘰ces:

Of󰘰ces:

Of󰘰ces: Belgium, China, Japan, Korea

GRACO

GRACO

GRACO INC.

INC.

INC. AND

AND

AND SUBSIDIARIES

SUBSIDIARIES

SUBSIDIARIES ••• P.O.

P.O.

P.O. BOX

BOX

BOX 1441

1441

1441 ••• MINNEAPOLIS

MINNEAPOLIS

MINNEAPOLIS MNMNMN 55440-1441

55440-1441

55440-1441 ••• USA

USA

USA

Copyright

Copyright

Copyright 2014,

2014,

2014, Graco

Graco

Graco Inc.

Inc.

Inc. All

All

All Graco

Graco

Graco manufacturing

manufacturing

manufacturing locations

locations

locations are

are

are registered

registered

registered tototo ISO

ISO

ISO 9001.

9001.

9001.

www.graco.com

Revision F, May 2016