Instructions
TI8213b
9902471
Class I, Div 1,
Group D T3A
Models with DataTrak™ include
agency approvals listed below.
2575
II 1 G
Ex ia IIA T3 Ga
ITS13ATEX27862X
DataTrak
™
Conversion
Kit
For converting NXT Air Motors to include the DataTrak module.
Part No. NXT606 Kit, for NXT Model 6500 Air Motors
Part No. NXT306 Kit, for NXT Model 3400 Air Motors
Part No. NXT206 Kit, for NXT Model 2200 Air Motors
Important Safety Instructions
Read all warnings and instructions in this manual
and in the NXT air motor manual 311238.
Save these instructions.
311486E
EN
Installation
WARNINGWARNINGWARNING
WARNING
Battery
TI7757a
Solenoid Cable Connection
Sensor Cable Connection
Strain Relief
A
B
CD
E
F
TI8396b
Installation
SPECIAL CONDITIONS FOR SAFE USE
Equipment must comply with the following
conditions to avoid a hazardous condition
which can cause fire or explosion.
• All label and marking material must be
cleaned with a damp cloth (or equivalent).
• The electronic monitoring system is
required to be grounded. See Ground-
ing instructions in the NXT air motor
manual.
Install the Battery
Disassembly
1. Stop the pump during the upstroke. Relieve the
pressure, see the NXT air motor manual.
2. Disconnect the air line to the motor.
3. See F
IG. 2. Pry off the top cover (A) and discard.
Remove the air valve cover (B), solenoid clip (C),
and screws (D); keep for reuse. Remove and
discard the solenoid plug (E) and o-ring (F).
1. Take the DataTrak™ module (1) to a non-hazardous
location.
2. Install the battery, see F
Graco-approved battery, see the NXT air motor
manual.
IG. 1. Always use a
FIG. 2. Disassembly
F
IG. 1. Battery Location and Module Cable
Connections
2 311486E EN
Installation
WARNINGWARNINGWARNING
WARNING
Install the Kit
1. Install the solenoid (7), positioning the wires so they
will not interfere with the clip (C). Secure with the
clip (C) and screws (D). Torque to 100 in-lb (11.3
N•m). See F
connector on the underside of the module (1). See
F
IG. 1.
2. Install the reed switch sensor (5) and secure with
the screw (6) and o-ring (13). See F
the sensor cable to the connector on the underside
of the module (1). See F
3. Install the DataTrak
(G) with two screws (4). See F
4. Tuck the sensor wires and solenoid wires under the
strain relief in the DataTrak
module to the housing (2) with two screws (3).
5. Reinstall the air valve cover (B) with one screw,
positioning the wires in the notch of the housing (2).
6. Install the new cover (8).
IG. 3. Connect the solenoid cable to the
IG. 3. Connect
IG. 1.
™
housing (2) to the air valve
IG. 3.
™
module (1). Install the
4. Check for proper runaway operation.
a. After 5 consecutive cycles of the air motor
running faster than the runaway limit, the
DataTrak should stop the air motor and display
the runaway diagnostic screen.
b. Follow the runaway reset instructions in the
NXT air motor manual 311238.
c. After resetting, turn on the air supply. The air
motor should run.
d. Shut off the air.
5. Configure the DataTrak as needed. See the NXT air
motor manual 311238 for all DataTrak operation
instructions.
Replace Battery or Fuse
7. Reconnect the air line to the motor.
See the NXT air motor manual 311238 for complete
DataTrak instructions.
Check for Proper Assembly
See the NXT air motor manual 311238 for setup
mode instructions.
1. Enable runaway and set the runaway limit.
Graco recommends setting runaway to 60.
2. Run the air motor at a speed slower than the
runaway limit.
3. Check for proper reed switch operation.
a. The DataTrak pump icon should match the
movement of the air motor piston.
To reduce the risk of fire and explosion, the
battery and fuse must be replaced in a
non-hazardous location. Follow all instructions in the NXT air motor manual.
Use only an approved replacement battery,
and an approved fuse (see NXT air motor
manual). Use of an unapproved battery or
fuse will void Graco’s warranty and Intertek
and Ex approvals.
b. The Grand Totalizer and Batch Totalizer should
increase by 1 for every air motor cycle.
311486E EN 3
Parts
TI8395b
8
1
2
3
4
5
6
7
B
C
D
13
G
Parts
FIG. 3. Parts Drawing
Ref. Part Description Qty.
1 NXT402 MODULE, DataTrak; includes item 31
2 NXT401 HOUSING, DataTrak; includes
items 2 and 4
3 120279 SCREW, thread-forming; #6 x 5/8
4 107257 SCREW, thread-forming; 1/4-20 x
5 NXT404 SENSOR, reed switch; includes
6 119426 SCREW, thread-forming, machine,
7 NXT403 SOLENOID; 7 Vdc 1
8 16R868 COVER, top; for NXT Model 6500 1
13 156454 O-RING; buna-N 1
14 15G722 CARD, diagnostic (not shown) 1
15G575 COVER, top; for NXT Model 3400 1
15G576 COVER, top; for NXT Model 2200 1
in. (16 mm)
1/2 in. (13 mm)
items 6 and 13
hex washer hd; 1/4-20 x 1 in. (25
mm)
1
2
2
1
1
4 311486E EN
Parts
311486E EN 5
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2006, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original instructions. This manual contains English. MM 311486
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
www.graco.com
Revision E, May 2019
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