Graco CX-7, CX-9, CX-8 Instruction Manual

INSTRUCTIONS-
This
warnings and information.
READ AND RETAIN
FOR REFERENCE
RTS
LIST
CX-7, CX-8, and CX-9
Turbine Sprayers
ORACO
308-422
Rev.
A
11Oi120
CX-
CX-
Model M70102
Complete.CX-7 Turbine, with hose and turbine gun
Model M71281
Basic CX-7 Turbine, without hose or gun
Model M70122
Complete CX-8 Turbine, with remote 2 qt cup, hose, and turbine gun
Model M71282
Basic CX-8 Turbine, without hose
Model M70136
Complete CX-9 Turbine, with hose and turbine gun
Model M71283
Basic CX-9 Turbine, without hose or gun
V5Oi60
7,
CX-8 5
9
6
psi
(0.4
Hz
psi
1
bar)
(0.34
bar)
or
gun
CX-7 and CX-9
03015
GRACO INC.
P.O.
BOX
1441 MINNEAPOLIS, MN 55440-1441
@COPYRIGHT
1994.
GRACO
INC.
For
Professional Use Only. Observe
Read and understand all instruction manuals before operating equipment.
All
Warnings.
EQUIPMENT MISUSE
General Safety
Any misuse of the spray equipment or accessories, such as improper usage, over pressurizing, modifying
parts, using incompatible chemicals and fluids, or using worn or damaged parts, can cause them to rup-
ture and result in serious injury, fire, explosion or Fluid Compatibility
property damage. Be sure all fluids and solvents used are chemically
ComDatible with the "Wetted Parts" shown
Never point the spray gun at anyone or at any part of the body.
Never put hand or fingers over the spray nozzle.
0
Never try to stop or deflect leaks with your hand or taining such solvents in the turbine spray system, body. which contains aluminum and/or galvanized-coated
Always turn removing the spray gun cup.
Check all spray equipment regularly and repair or System Pressure replace worn or damaged parts immediately.
Only use genuine Graco replacement parts when servicing the gun.
Never alter doing
off
the air supply
or
modify any part
so
could cause it
to
the gun before
01
to
malfunction.
this equipment;
Specifications on page solvent manufacturer's literature before using the fluid or solvent in this
Do other halogenated hydrocarbon solvents or fluids con-
parts. Such use could result reaction, with the possibility of explosion, which could cause death, serious injury, and/or substantial prop­erly damage.
The
the CX-9 has a psi of maximum pressures of the turbine or any other corn.
ponent or accessory used in the system.
To
relief of remote pressure pots for the CX-8, refer to
the turbine gun manual,
HAZARD
Read and follow the fluid and solvent manufactur-
er's literature regarding the use of protective
eyewear, gloves, clothing, respirator and other
equipment.
in
the
5.
Always read the fluid and
gun.
not use 1
CX-7 and CX-8 have a psi of
relieve pressure, turn
,I
,l-trichloroethane, methylene chloride,
in
a serious chemical
5
(0.34
bar) and
6
(0.41).
off
Never exceed the
the turbine. For pressure
308-336.
2
308-422
HOSE
SAFETY
Tighten all fluid connections securely before each use.
Never use a damaged hose. Before each use, check
the entire hose for cuts, leaks, abrasion,
cover, or damage or movement of the hose couplings.
If
any of these conditions exist, replace the hose
immediately.
Sparking and Flammable Vapors Hazard
in
Sparking can be expected the turbine motor. Sparks could ignite fumes from from plastic drop cloths, open flames such as pilot flammable liquid, dust particles and other flammable lights, hot objects such as cigarettes, arcs from con- substances in the spray area, and cause serious
injury and property damage. Be sure to follow the pre- switches on and
cautions below: of ignition.
When flammable liquid flushing or cleaning equipment, the turbine must
be placed at least where hazardous concentrations of flammable vapors are likely
Use additional air hose the turbine is operated in a clean, dry, well venti-
lated area.
Never place the turbine inside a spray booth! Use this equipment outdoors or in extremely well venti-
lated areas.
20
to
the normal operation of Avoid all ignition sources such as static electricity
is
sprayed or used for
feet (6.1 m) away from areas
occur.
if
necessary to ensure that
bulging
FIRE
OR
EXPLOSIO
Do
not
use
fluids or solvents which are not compat-
ible with the system air hose(@.
HAZARD
Ignition
necting or disconnecting power cords or turning light
Grounding To reduce the risk of static sparking, ground the tur­bine and all other spray equipment used or located in the spray area. Check your local electrical code for detailed grounding instructions for.your area and type
of equipment.
To
into a properly grounded outlet. grounding prong from the power cord. adapter. Extension cords must have three wires and
be rated for a minimum of 15 amps.
Sources
off.
Extinguish or remove all sources
ground the turbine: Plug the power supply cord
Do
not remove the
Do
not use an
.,
United
States Government safety
dards--particularly
Warnings..
General Information
Specifications..
Dimensions Setup,. Shutdown
.......................................
.....................................
the
....................................
................................
...................................
IMPORTANT
standards have been adopted under
Part
General
Standards,
1910
Table
............................
and
the
Construction Standards,
of
Contents
2
4
5
5 6 Accessories
9
the
Occupational Safety and
Maintenance.. Troubleshooting Repair Parts..
...................................
.......................................
..................................
Warranty
.............................
Health
Act.
These
stan.
Part 1926--should be consulted.
................................
...............................
.:.
Backcover
.
10
11 12 15
23
308-422
3
General Information
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
The Series 700 Turbine Spray Gun can spray most coatings or finishes currently being used for automo­tive refinish, industrial, aerospace, marine, wood, plastic and architectural applications.
gun
This spray
CX-7 and CX-8 and inbound air pressure to produce high quality paint
finishes. The gun produces a cone of air that carries
and directs the paint from the gun to the surface,
minimizing overspray and increasing transfer effi­ciency. This enables painters to comply with new clean air laws that are designed to reduce VOC (vola­tile organic compounds) emissions, eases paint application by requiring fewer paint passes to obtain
coverage, and saves on both material and clean-up
time.
Refer to the turbine gun manual, 308-336, for more information on the operation and use of the turbine spray gun.
Unpack the Graco Turbine Sprayer from the shipping
carton and inspect for any possible shipping damage.
If necessary, call the Graco Customer Service toll-
free number at 800-328-021 1.
The contents
M70102, includes:
1 CX-7 Turbine Sprayer, M72781
1
1 20 1 Sprayer Instruction Manual, 308-422
typically utilizes 5 psi (0.34 bar) for
6
psi (0.41 bar) for the CX-9
of
the CX-7 Turbine Sprayer, Model
Turbine Gun, M70308
ft.
hose, M71580 1 CX-9 Turbine Sprayer, M72783
0
1 Gun Instruction Manual, 308-336
The contents
M70122, includes:
0
1 CX-8 Turbine Sprayer, M72782
1
1
0
1 2 qt. cup, M70962
1
0
10 wire ties, M71179 1 male, quick disconnect, M70675 1 Sprayer Instruction Manual, 308-422
0
1
The contents
M71282, includes:
1 CX-8 Turbine Sprayer, M72782 1 Sprayer Instruction Manual, 308-,422
The contents
M70136, includes:
1
0
1 Turbine Gun, M70308 1 20ft. hose. M71580
1 Sprayer Instruction Manual, 308-422
0
1 Gun Instruction Manual, 308-336
The contents
M71283, includes:
1
of
the CX-8 Turbine Sprayer, Model
Turbine Gun, M70361 20
ft.
hose, M71580
20 ft. braided air hose, M71588
Gun Instruction Manual, 308-336
of
the CX-8 bare sprayer, Model
of
the CX-9 Turbine Sprayer, Model
CX-9 Turbine Sprayer, M72783
of
the CX-9 bare sprayer, Model
Sprayer Instruction Manual, 308-422
...
Power Requirements
@
120
Amps
CX-7 CX-8, CX-9 Power Cord CFM unrestricted (3/4" restriction)
CX-7, CX-8 CX-9.. Turbine Stages Maximum Turbine Hose Length CX-7, CX-8 CX-9
CUP cx-7,
cx-8..
................................
4 308-422
volts
...................
............
........
............................
................................
.................................
.........................
cx-9
................................
.....................................
.;
......
No.
110/12OVAC, 50/60 Hz
1 phase, 8 amp minimum
1 phase, 10 amp minimum
16 AWG. 3 wire,
Specifications
t
DO
NOT
exceed
a
registered trademark of the
2
Wetted Parts
Bare Spray Gun
Spray Gun Cups
2
Quart Accessory
Remote Pressure Pot.
2-112 Gallon Accessory
Remote Pressure Pot
10
ft (3 m)t
97 CFM
105 CFM
40ft (12 m)
60
ft (18 m)
1 qt
2 qt
100
n,
12
.........
........
AWG
extension cord
Du
Pont Corporation.
Stainless Steel,
Hard-coated Aluminum,
Aluminum, Polyethylene
...
Aluminum, Polyethylene
..........
Galvanized Steel,
EPDM (standard)
Specifications
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
Power Requirements
@
120
Amps CX-7 CX-8, CX-9
Power Cord CFM unrestricted (3/4" restriction) CX-7, CX-8 CX-9.. 105 CFM Turbine Stages
Maximum Turbine Hose Length CX-7, CX-8 CX-9..
CUP cx-7, cx-9
CX-8
t
DO
NOT
volts
...................
............
........
............................
................................
.................................
.........................
..............................
................................
.......................................
exceed
is
a
registered trademark of the
100
fl
........
No.
,
12
11
0/120
VAC, 50/60 Hz
1
phase, 8 amp minimum
1 phase, 10 amp minimum
16 AWG, 3 wire,
AWG
extension cord Turbine Shipping Weight
Do
10
40 60
Pont
Corporation. cx-8 .47 Ib (21.3 kg)
ft
(3 m)t
97 CFM
ft
(12
m)
ft
(18
m)
1 qt
2
qt
2
Dimensions
Turbine Diameter CX-7, CX-8 CX-9..
........................
...................
5.7
in (144.78
7.2 in (182.88 mm)
mm)
Wetted Parts
Cups
...........
..........
.....
...........
Bare Spray Gun
Spray
Gun
2
Quart Accessory
Remote Pressure Pot
2-1/2
Gallon Accessory
Remote Pressure Pot
CX-8 Air Compressor CFM
..........................................
HP
......................................
...............................
PSI
CX-7..
.............................
'Stainless Steel,
Hard-coated Aluminum,
Aluminum, Polyethylene
Aluminum, Polyethylene
Galvanized Steel,
EPDM (standard)
(w/o
pkg,
hose,
.............................
CX-9..
.............................
.4
130HP
28 psi (1.7 bar)
or
gun)
40
Ib (18 kg)
46 Ib (21 kg)
308-422
5
Setup
NOTE:
for information on the operation and setup of the gun.
Connect the Fluid
1.
2.
3.
4.
Refer to the turbine gun manual,
and
Air Supply
Connect the hose Connect the gun air supply hose (A) between the
turbine air outlet (D) and the gun air inlet.
NOT
use a wrench to tighten connections; hand-
tighten only. See Fig.
If
using a spray the gun fluid inlet. For CX-8 only; sure pot
between the gun fluid inlet and the remote pres­sure pot. Connect the air hose pot air inlet and the compressor air outlet
(C),
to
the gun.
1.
gun
cup
(Bj,
connect the cup to
If
using
an accessory remote pres-
connect the fluid supply hose
(E)
between the pressure
308-336,
DO
(G)
(F).
Air Control Valve
(used to shut
NOTES:
*
Connect
1.
off
air
The circled letters in Fig. 1 indicate hose line con-
nections. Only the CX-8 turbine unit includes a compressor
for use with a remote pressure pot.
to
Electric Supply
Plug the sprayer power cord into a grounded out­let.
2-112
Part
Fig.
Gallon
NO.
1
E
Remote Pressure Pot
M70604
(see
Accessories)
2
Quart
Part
Remote Pressure
No.
M70962
(see
Pot
Accessories)
CX-8
Turbine
U
shown
02859
6
308-422
Prepare the Fluid
1.
Always strain the fluid before spraying; this
includes color, reducer and hardeners if used.
2.
When using a turbine spray system, you need to
use a slower drying reducer or thinner to compen-
sate for the faster drying time caused by the
Do
warm air of the turbine.
not over reduce.
Accessory Remote Pressure Pot
CAUTION
The performance of the turbine sprayer will vary
with the viscosity of the material. Unnecessary hose length will cause the air pressure to drop.
-
Paint Reduction
Reduce and catalyze all paint to manufacturer's spec­ifications. To compensate for the faster drying time
turbine systems, use a reducer one-step slower than
is
used
what
Paint Reduction
Reduce and catalyze all paint to manufacturer's spec­ifications. If no reductions are given, first thoroughly
mix the fluid to be sprayed. Then gradually mix in the proper reducer, testing the fluid rect spraying consistency.
To
test the consistency: Remove the stir stick from the thinned paint. When the.paint stream running stir stick breaks into droplets, the first few drops should be about one second apart.
for conventional air spray.
Automotive Type Finishes
-
Industrial
or
Domestic Coatings
until
you
have the cor-
off
of
the
WARNING
The.accessory remote pressure pots remain pres-
is
surized until pressure reduce the risk of serious injury from pressurized
fluid or accidental spray from the gun, always
relieve pressure in the pressure pot before loosen­ing or removing the cover.
1.
Relieve the remote pressure pot pressure by fol­lowing these steps:
ofi
a. Turn
2
b.
relief valve ring pletely relieved.
2
relief knob pressure is completely relieved before remov­ing the cover. Close the knob before using the system again. See Fig.
the air supply to the pressure pot.
1/2
Gallon Remote
Quart Remote Pot: Turn out the pressure
manually relieved. To
Pot:
Pull
(205)
until pressure is com-
(113)
about one turn. Wait until
3.
the pressure
Fill the Cup
Spray Gun Cup
or
Remote Pressure Pot
WARNING
The spray gun cup
supply. To reduce the risk of serious injury from
pressurized fluid or accidental spray from the gun,
always turn removing the spray gun cup.
Only fill the cup tube clean, then install the cover. The under-cup cov­er has a latch has a ring with notches into place when locked in place on the cup.
off
(H)
is
pressurized by the gun's air
the air supply to the gun before
3/4
full to help keep the air pressure
to secure
it
to the cup. The over-cup
(J)
that secures the cup hood
~
3
Fig.
2.
Remove the pressure pot cover and fill the pres­sure pot. Secure the cover.
NOTE: 2 quart
the cover threads with petroleum jelly.
02860 02882
remote pressure pot only: lightly coat
308-422
7
CAUTION
If the
2
quart remote pressure pot
or
tipped may leak into the air regulator. Take precautions to
avoid this. If fluid does get into the regulator, clean
it immediately.
over
held at too great of
is accidentally an angle, fluid
CAUTION
Do
not tighten the pressure pot cover more than hand-tight. Excessive tightening may damage the cover gasket.
1. Turn the turbine on a few minutes before you Start
to
spraying
NOTE:
tended period of time, turn it shut off automatically.
2.
When the turbine is not in use for an ex-
Be sure the turbine filter See page
allow for warm-up time.
off.
The turbine does not
is
clean before operating.
9
to check and clean the filter.
Prepare the Surface
To achieve proper adhesion, make sure the surface to be sprayed is completely clean.
to
be Sprayed
Operating the Turbine
WARNING
Sparking can be expected in the normal operation
of the turbine motor. Sparks could ignite fumes from flammable liquid, dust particles and other flammable substances in the spray area, and
cause serious injury and property damage. Be sure to follow the precautions below:
0
When flammable liquid flushing or cleaning equipment, the turbine must be placed at least from areas where hazardous concentrations of flammable vapors are likely to occur.
0
Use additional air hose if necessary to ensure that the turbine is operated in a clean, dry, well ventilated area.
Never place the turbine inside a spray booth!
Use this equipment outdoors or in extremely
well ventilated areas.
is
sprayed or used for
20
feet (6.1 m) away
NOTE:
bine gun manual 308-336.
CX-8
Turbine Spray Model sor. When this compressors is new, the diaphragm will become stiff in cold weather. stiff diaphragm will not allow the compressor to start (the unit will hum). If this occurs, follow these steps:
1.
2.
3. Loosen.the four main filter screws and remove the
4.
5.
To adjust the spray gun pattern, see the tur-
Cold
Weather
Turn the turbine and compressor
Unplug the turbine from the power source.
filter; replace the main filter and pre-filter if they are dirty.
Hand spin the cooling fan on the compressor for a few revolutions.
Reassemble the turbine.
Operation
CX-8
has a diaphragm compres-
If
cold enough, the
off.
Avoid all ignition sources such as static elec- tricity from plastic drop cloths, open flames
such
as
pilot lights, hot objects such as ciga­rettes, arcs from connecting or disconnecting power cords or turning light switches on and
off. Extinguish or remove all sources of ignition.
8
308-422
6. Plug in the turbine and turn compressor on. The compressor should start.
Shutdown
WARNING
The 2 qt spray gun cups and accessow' remote pressure pots remain pressurized until pressure is
manually relieved. To reduce the risk of serious
injury from pressurized fluid or accidental spray
from the gun, always relieve
pressure pot before checking or servicing any pari
of
the spray system; before installing, cleaning or
changing fluid nozzles; before loosening or remov-
ing the accessory remote pressure pot cover: and
whenever you stop spraying.
1,
When spraying is finished, release the gun trigger
2.
and turn
Turn
off
the air supply
off
the turbine sprayer.
WARNING
The turbine hose outlet may be hot. Carefully check the hose end before removing the hose,
3.
If
using a remote pressure
by following these steps:
pressure in the cup or
to
the gun.
pot,
relieve its pressure
E
u
02882
a. Turn
b.
off
the air supply to the pressure pot.
2
112
Gallon Remote relief valve ring pletely relieved.
2
Quart fiemote relief knob pressure is completely relieved before remov­ing the cover. Close the knob before using the system again.
See Fig.
(113)
4.
Pot:
Pull the pressure
(205)
until pressure
Pot:
Turn out the pressure
about one turn. Wait until
is
com-
NOTE:
will allow the fluid in the fluid hose to drain back into the remote pressure pot.
4.
Elevate the spray gun and pull the trigger. This
Clean the spray gun and cup as instructed in the turbine gun manual,
308-336.
308-422
9
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