INSTRUCTIONS-
This
manual contains important
warnings and information.
READ AND RETAIN
FOR REFERENCE
RTS
LIST
CX-7, CX-8, and CX-9
Turbine Sprayers
ORACO
308-422
Rev.
A
11Oi120
CX-
CX-
Model M70102
Complete.CX-7 Turbine, with hose and turbine gun
Model M71281
Basic CX-7 Turbine, without hose or gun
Model M70122
Complete CX-8 Turbine, with remote 2 qt cup, hose,
and turbine gun
Model M71282
Basic CX-8 Turbine, without hose
Model M70136
Complete CX-9 Turbine, with hose and turbine gun
Model M71283
Basic CX-9 Turbine, without hose or gun
V5Oi60
7,
CX-8 5
9
6
psi
(0.4
Hz
psi
1
bar)
(0.34
bar)
or
gun
CX-7 and CX-9
03015
GRACO INC.
P.O.
BOX
1441 MINNEAPOLIS, MN 55440-1441
@COPYRIGHT
1994.
GRACO
INC.
For
Professional Use Only. Observe
Read and understand all instruction manuals before operating equipment.
All
Warnings.
EQUIPMENT MISUSE
General Safety
Any misuse of the spray equipment or accessories,
such as improper usage, over pressurizing, modifying
parts, using incompatible chemicals and fluids, or
using worn or damaged parts, can cause them to rup-
ture and result in serious injury, fire, explosion or Fluid Compatibility
property damage. Be sure all fluids and solvents used are chemically
ComDatible with the "Wetted Parts" shown
Never point the spray gun at anyone or at any part
of the body.
Never put hand or fingers over the spray nozzle.
0
Never try to stop or deflect leaks with your hand or taining such solvents in the turbine spray system,
body. which contains aluminum and/or galvanized-coated
Always turn
removing the spray gun cup.
Check all spray equipment regularly and repair or System Pressure
replace worn or damaged parts immediately.
Only use genuine Graco replacement parts when
servicing the gun.
Never alter
doing
off
the air supply
or
modify any part
so
could cause it
to
the gun before
01
to
malfunction.
this equipment;
Specifications on page
solvent manufacturer's literature before using the fluid
or solvent in this
Do
other halogenated hydrocarbon solvents or fluids con-
parts. Such use could result
reaction, with the possibility of explosion, which could
cause death, serious injury, and/or substantial properly damage.
The
the CX-9 has a psi of
maximum pressures of the turbine or any other corn.
ponent or accessory used in the system.
To
relief of remote pressure pots for the CX-8, refer to
the turbine gun manual,
HAZARD
Read and follow the fluid and solvent manufactur-
er's literature regarding the use of protective
eyewear, gloves, clothing, respirator and other
equipment.
in
the
5.
Always read the fluid and
gun.
not use 1
CX-7 and CX-8 have a psi of
relieve pressure, turn
,I
,l-trichloroethane, methylene chloride,
in
a serious chemical
5
(0.34
bar) and
6
(0.41).
off
Never exceed the
the turbine. For pressure
308-336.
2
308-422
HOSE
SAFETY
Tighten all fluid connections securely before each use.
Never use a damaged hose. Before each use, check
the entire hose for cuts, leaks, abrasion,
cover, or damage or movement of the hose couplings.
If
any of these conditions exist, replace the hose
immediately.
Sparking and Flammable Vapors Hazard
in
Sparking can be expected
the turbine motor. Sparks could ignite fumes from from plastic drop cloths, open flames such as pilot
flammable liquid, dust particles and other flammable lights, hot objects such as cigarettes, arcs from con-
substances in the spray area, and cause serious
injury and property damage. Be sure to follow the pre- switches on and
cautions below: of ignition.
When flammable liquid
flushing or cleaning equipment, the turbine must
be placed at least
where hazardous concentrations of flammable
vapors are likely
Use additional air hose
the turbine is operated in a clean, dry, well venti-
lated area.
Never place the turbine inside a spray booth! Use
this equipment outdoors or in extremely well venti-
lated areas.
20
to
the normal operation of Avoid all ignition sources such as static electricity
is
sprayed or used for
feet (6.1 m) away from areas
occur.
if
necessary to ensure that
bulging
FIRE
OR
EXPLOSIO
Do
not
use
fluids or solvents which are not compat-
ible with the system air hose(@.
HAZARD
Ignition
necting or disconnecting power cords or turning light
Grounding
To reduce the risk of static sparking, ground the turbine and all other spray equipment used or located in
the spray area. Check your local electrical code for
detailed grounding instructions for.your area and type
of equipment.
To
into a properly grounded outlet.
grounding prong from the power cord.
adapter. Extension cords must have three wires and
be rated for a minimum of 15 amps.
Sources
off.
Extinguish or remove all sources
ground the turbine: Plug the power supply cord
Do
not remove the
Do
not use an
.,
United
States Government safety
dards--particularly
Warnings..
General Information
Specifications..
Dimensions
Setup,.
Shutdown
.......................................
.....................................
the
....................................
................................
...................................
IMPORTANT
standards have been adopted under
Part
General
Standards,
1910
Table
............................
and
the
Construction Standards,
of
Contents
2
4
5
5
6 Accessories
9
the
Occupational Safety and
Maintenance..
Troubleshooting
Repair
Parts..
...................................
.......................................
..................................
Warranty
.............................
Health
Act.
These
stan.
Part 1926--should be consulted.
................................
...............................
.:.
Backcover
.
10
11
12
15
23
308-422
3
General Information
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
The Series 700 Turbine Spray Gun can spray most
coatings or finishes currently being used for automotive refinish, industrial, aerospace, marine, wood,
plastic and architectural applications.
gun
This spray
CX-7 and CX-8 and
inbound air pressure to produce high quality paint
finishes. The gun produces a cone of air that carries
and directs the paint from the gun to the surface,
minimizing overspray and increasing transfer efficiency. This enables painters to comply with new
clean air laws that are designed to reduce VOC (volatile organic compounds) emissions, eases paint
application by requiring fewer paint passes to obtain
coverage, and saves on both material and clean-up
time.
Refer to the turbine gun manual, 308-336, for more
information on the operation and use of the turbine
spray gun.
Unpack the Graco Turbine Sprayer from the shipping
carton and inspect for any possible shipping damage.
If necessary, call the Graco Customer Service toll-
free number at 800-328-021 1.
The contents
M70102, includes:
1 CX-7 Turbine Sprayer, M72781
1
1 20
1 Sprayer Instruction Manual, 308-422
typically utilizes 5 psi (0.34 bar) for
6
psi (0.41 bar) for the CX-9
of
the CX-7 Turbine Sprayer, Model
Turbine Gun, M70308
ft.
hose, M71580 1 CX-9 Turbine Sprayer, M72783
0
1 Gun Instruction Manual, 308-336
The contents
M70122, includes:
0
1 CX-8 Turbine Sprayer, M72782
1
1
0
1 2 qt. cup, M70962
1
0
10 wire ties, M71179
1 male, quick disconnect, M70675
1 Sprayer Instruction Manual, 308-422
0
1
The contents
M71282, includes:
1 CX-8 Turbine Sprayer, M72782
1 Sprayer Instruction Manual, 308-,422
The contents
M70136, includes:
1
0
1 Turbine Gun, M70308
1 20ft. hose. M71580
1 Sprayer Instruction Manual, 308-422
0
1 Gun Instruction Manual, 308-336
The contents
M71283, includes:
1
of
the CX-8 Turbine Sprayer, Model
Turbine Gun, M70361
20
ft.
hose, M71580
20 ft. braided air hose, M71588
Gun Instruction Manual, 308-336
of
the CX-8 bare sprayer, Model
of
the CX-9 Turbine Sprayer, Model
CX-9 Turbine Sprayer, M72783
of
the CX-9 bare sprayer, Model
Sprayer Instruction Manual, 308-422
...
Power Requirements
@
120
Amps
CX-7
CX-8, CX-9
Power Cord
CFM unrestricted (3/4" restriction)
CX-7, CX-8
CX-9..
Turbine Stages
Maximum Turbine Hose Length
CX-7, CX-8
CX-9
CUP
cx-7,
cx-8..
................................
4 308-422
volts
...................
............
........
............................
................................
.................................
.........................
cx-9
................................
.....................................
.;
......
No.
110/12OVAC, 50/60 Hz
1 phase, 8 amp minimum
1 phase, 10 amp minimum
16 AWG. 3 wire,
Specifications
t
DO
NOT
exceed
a
registered trademark of the
2
Wetted Parts
Bare Spray Gun
Spray Gun Cups
2
Quart Accessory
Remote Pressure Pot.
2-112 Gallon Accessory
Remote Pressure Pot
10
ft (3 m)t
97 CFM
105 CFM
40ft (12 m)
60
ft (18 m)
1 qt
2 qt
100
n,
12
.........
........
AWG
extension cord
Du
Pont Corporation.
Stainless Steel,
Hard-coated Aluminum,
Aluminum, Polyethylene
...
Aluminum, Polyethylene
..........
Galvanized Steel,
EPDM (standard)
Specifications
PTFE
PTFE
PTFE
PTFE
PTFE
PTFE
Power Requirements
@
120
Amps
CX-7
CX-8, CX-9
Power Cord
CFM unrestricted (3/4" restriction)
CX-7, CX-8
CX-9.. 105 CFM
Turbine Stages
Maximum Turbine Hose Length
CX-7, CX-8
CX-9..
CUP
cx-7, cx-9
CX-8
t
DO
NOT
volts
...................
............
........
............................
................................
.................................
.........................
..............................
................................
.......................................
exceed
is
a
registered trademark of the
100
fl
........
No.
,
12
11
0/120
VAC, 50/60 Hz
1
phase, 8 amp minimum
1 phase, 10 amp minimum
16 AWG, 3 wire,
AWG
extension cord Turbine Shipping Weight
Do
10
40
60
Pont
Corporation. cx-8 .47 Ib (21.3 kg)
ft
(3 m)t
97 CFM
ft
(12
m)
ft
(18
m)
1 qt
2
qt
2
Dimensions
Turbine Diameter
CX-7, CX-8
CX-9..
........................
...................
5.7
in (144.78
7.2 in (182.88 mm)
mm)
Wetted Parts
Cups
...........
..........
.....
...........
Bare Spray Gun
Spray
Gun
2
Quart Accessory
Remote Pressure Pot
2-1/2
Gallon Accessory
Remote Pressure Pot
CX-8 Air Compressor
CFM
..........................................
HP
......................................
...............................
PSI
CX-7..
.............................
'Stainless Steel,
Hard-coated Aluminum,
Aluminum, Polyethylene
Aluminum, Polyethylene
Galvanized Steel,
EPDM (standard)
(w/o
pkg,
hose,
.............................
CX-9..
.............................
.4
130HP
28 psi (1.7 bar)
or
gun)
40
Ib (18 kg)
46 Ib (21 kg)
308-422
5
Setup
NOTE:
for information on the operation and setup of the gun.
Connect the Fluid
1.
2.
3.
4.
Refer to the turbine gun manual,
and
Air Supply
Connect the hose
Connect the gun air supply hose (A) between the
turbine air outlet (D) and the gun air inlet.
NOT
use a wrench to tighten connections; hand-
tighten only. See Fig.
If
using a spray
the gun fluid inlet.
For CX-8 only;
sure pot
between the gun fluid inlet and the remote pressure pot.
Connect the air hose
pot air inlet and the compressor air outlet
(C),
to
the gun.
1.
gun
cup
(Bj,
connect the cup to
If
using
an accessory remote pres-
connect the fluid supply hose
(E)
between the pressure
308-336,
DO
(G)
(F).
Air Control Valve
(used to shut
NOTES:
*
Connect
1.
off
air
The circled letters in Fig. 1 indicate hose line con-
nections.
Only the CX-8 turbine unit includes a compressor
for use with a remote pressure pot.
to
Electric Supply
Plug the sprayer power cord into a grounded outlet.
2-112
Part
Fig.
Gallon
NO.
1
E
Remote Pressure Pot
M70604
(see
Accessories)
2
Quart
Part
Remote Pressure
No.
M70962
(see
Pot
Accessories)
CX-8
Turbine
U
shown
02859
6
308-422
Prepare the Fluid
1.
Always strain the fluid before spraying; this
includes color, reducer and hardeners if used.
2.
When using a turbine spray system, you need to
use a slower drying reducer or thinner to compen-
sate for the faster drying time caused by the
Do
warm air of the turbine.
not over reduce.
Accessory Remote Pressure Pot
CAUTION
The performance of the turbine sprayer will vary
with the viscosity of the material. Unnecessary hose
length will cause the air pressure to drop.
-
Paint Reduction
Reduce and catalyze all paint to manufacturer's specifications. To compensate for the faster drying time
turbine systems, use a reducer one-step slower than
is
used
what
Paint Reduction
Reduce and catalyze all paint to manufacturer's specifications. If no reductions are given, first thoroughly
mix the fluid to be sprayed. Then gradually mix in the
proper reducer, testing the fluid
rect spraying consistency.
To
test the consistency: Remove the stir stick from the
thinned paint. When the.paint stream running
stir stick breaks into droplets, the first few drops
should be about one second apart.
for conventional air spray.
Automotive Type Finishes
-
Industrial
or
Domestic Coatings
until
you
have the cor-
off
of
the
WARNING
The.accessory remote pressure pots remain pres-
is
surized until pressure
reduce the risk of serious injury from pressurized
fluid or accidental spray from the gun, always
relieve pressure in the pressure pot before loosening or removing the cover.
1.
Relieve the remote pressure pot pressure by following these steps:
ofi
a. Turn
2
b.
relief valve ring
pletely relieved.
2
relief knob
pressure is completely relieved before removing the cover. Close the knob before using the
system again. See Fig.
the air supply to the pressure pot.
1/2
Gallon Remote
Quart Remote Pot: Turn out the pressure
manually relieved. To
Pot:
Pull
(205)
until pressure is com-
(113)
about one turn. Wait until
3.
the pressure
Fill the Cup
Spray Gun Cup
or
Remote Pressure Pot
WARNING
The spray gun cup
supply. To reduce the risk of serious injury from
pressurized fluid or accidental spray from the gun,
always turn
removing the spray gun cup.
Only fill the cup
tube clean, then install the cover. The under-cup cover has a latch
has a ring with notches
into place when locked in place on the cup.
off
(H)
is
pressurized by the gun's air
the air supply to the gun before
3/4
full to help keep the air pressure
to secure
it
to the cup. The over-cup
(J)
that secures the cup hood
~
3
Fig.
2.
Remove the pressure pot cover and fill the pressure pot. Secure the cover.
NOTE: 2 quart
the cover threads with petroleum jelly.
02860 02882
remote pressure pot only: lightly coat
308-422
7
CAUTION
If the
2
quart remote pressure pot
or
tipped
may leak into the air regulator. Take precautions to
avoid this. If fluid does get into the regulator, clean
it immediately.
over
held at too great of
is accidentally
an angle, fluid
CAUTION
Do
not tighten the pressure pot cover more than
hand-tight. Excessive tightening may damage the
cover gasket.
1. Turn the turbine on a few minutes before you Start
to
spraying
NOTE:
tended period of time, turn it
shut off automatically.
2.
When the turbine is not in use for an ex-
Be sure the turbine filter
See page
allow for warm-up time.
off.
The turbine does not
is
clean before operating.
9
to check and clean the filter.
Prepare the Surface
To achieve proper adhesion, make sure the surface to
be sprayed is completely clean.
to
be Sprayed
Operating the Turbine
WARNING
Sparking can be expected in the normal operation
of the turbine motor. Sparks could ignite fumes
from flammable liquid, dust particles and other
flammable substances in the spray area, and
cause serious injury and property damage. Be
sure to follow the precautions below:
0
When flammable liquid
flushing or cleaning equipment, the turbine
must be placed at least
from areas where hazardous concentrations of
flammable vapors are likely to occur.
0
Use additional air hose if necessary to ensure
that the turbine is operated in a clean, dry, well
ventilated area.
Never place the turbine inside a spray booth!
Use this equipment outdoors or in extremely
well ventilated areas.
is
sprayed or used for
20
feet (6.1 m) away
NOTE:
bine gun manual 308-336.
CX-8
Turbine Spray Model
sor. When this compressors is new, the diaphragm
will become stiff in cold weather.
stiff diaphragm will not allow the compressor to start
(the unit will hum). If this occurs, follow these steps:
1.
2.
3. Loosen.the four main filter screws and remove the
4.
5.
To adjust the spray gun pattern, see the tur-
Cold
Weather
Turn the turbine and compressor
Unplug the turbine from the power source.
filter; replace the main filter and pre-filter if they
are dirty.
Hand spin the cooling fan on the compressor for
a few revolutions.
Reassemble the turbine.
Operation
CX-8
has a diaphragm compres-
If
cold enough, the
off.
Avoid all ignition sources such as static elec-
tricity from plastic drop cloths, open flames
such
as
pilot lights, hot objects such as cigarettes, arcs from connecting or disconnecting
power cords or turning light switches on and
off. Extinguish or remove all sources of ignition.
8
308-422
6. Plug in the turbine and turn compressor on. The
compressor should start.
Shutdown
WARNING
The 2 qt spray gun cups and accessow' remote
pressure pots remain pressurized until pressure is
manually relieved. To reduce the risk of serious
injury from pressurized fluid or accidental spray
from the gun, always relieve
pressure pot before checking or servicing any pari
of
the spray system; before installing, cleaning or
changing fluid nozzles; before loosening or remov-
ing the accessory remote pressure pot cover: and
whenever you stop spraying.
1,
When spraying is finished, release the gun trigger
2.
and turn
Turn
off
the air supply
off
the turbine sprayer.
WARNING
The turbine hose outlet may be hot. Carefully
check the hose end before removing the hose,
3.
If
using a remote pressure
by following these steps:
pressure in the cup or
to
the gun.
pot,
relieve its pressure
E
u
02882
a. Turn
b.
off
the air supply to the pressure pot.
2
112
Gallon Remote
relief valve ring
pletely relieved.
2
Quart fiemote
relief knob
pressure is completely relieved before removing the cover. Close the knob before using the
system again.
See Fig.
(113)
4.
Pot:
Pull the pressure
(205)
until pressure
Pot:
Turn out the pressure
about one turn. Wait until
is
com-
NOTE:
will allow the fluid in the fluid hose to drain back into
the remote pressure pot.
4.
Elevate the spray gun and pull the trigger. This
Clean the spray gun and cup as instructed in the
turbine gun manual,
308-336.
308-422
9
Maintenance
Daily
Check the main turbine filter daily for cleanliness,
The turbine systems are lifetime lubricated. The only
maintenance required is filter cleaning and replacement.
The turbine main filter and pre-filter must be clean at
all times to provide sufficient air flow to cool the motor
and atomize the fluid. Check the filters weekly, minimum. Replace the pre-filter as required.
NOTE:
place a piece of paper against the air intake filter, If
the
okay.
To
1. Turn
2.
3. Remove the main filter and clean it by following Fig.
To check the filter, turn on the turbine and
air
intake holds the paper in place, the filter is
clean the main filter:
off
and unplug the turbine.
Loosen the.four main filter screws. See Fig.
one of the following three methods:
5.
-CAUTION
Do
I
filter installed.
I
Main
filter
screws
not operate the turbine sprayer without the
CX-8
5
Turbine shown
I
I
03072
Tap the filter gently on a flat surface, dirty side
down.
[7
Direct compressed air (100 psi
mum) through the filter panel in the opposite
direction of the arrows on the side of the filter.
bar] maxi-
Weekly
1.
Check the hose for cracks, leaks, and holes. Re-
place, if necessary.
Annually or
600
Hours (whichever comes
first)
Soak the filter for 15 minutes in water and a
1.
mild detergent. Rinse the filter until it is clean.
Air dry the filter; do not use compressed air. bine sprayer operation. If the brushes are not
Replace the motor brushes
replaced, motor failure will occur.
600
hours after tur-
WARNING
To avoid'damageto the turbine and possible electric shock, never install a damp filter in the turbine.
NOTE:
center perform the motor brush replacement. See the
procedure
it is recommended that an authorized service
on
page 13.
10
308-422
Troubleshooting
PROBLEM
Remote Container Pressur-
ization
(CX-8) Compressor fails to
start
CAUSE
No
fluid delivery.
Cold weather operation.
.~
~
~ ~
SOLUTION
Check for leaks at the container gasket,
2
quart lid, and
Check for air flow from male quick-dis.
connect at compressor outlet (approx.
1/4
CFM).
Turn pressure regulator clockwise.
for pressure on gauge.
on gauge, check air line and fittings).
Check hole
needle valve 2 Qt lid. Clean
Check
Tiahten.
I
Blow out and clear material hose.
Check container for material.
~ ~
See Cold Weather Operation instruc-
tions, page
if
fluid pickup tube is unplugged.
in
8.
2
tank
1/2
gal pot wing nuts.
(If
no pressure
lid
under regulator
if
necessary
~~~
Look
01
Turbine fails to start
Red Rocker Circuit Breaker
Switch Trips
Spray gun handle is uncom-
fortably warm.
Power supply.
Dirty filter. Poor atomization
Extension cord too long.
I I
Hose length too long.
Excessive high ambient temperature.
Excessive brush wear.
I
Excessive current draw.
'
Hot and humid weather can generate
temperatures that make gun handle
uncomfortable.
~~
Cycle red rocker switch.
Clean filter.
Replace with shorter extension cord (do
not exceed
~~
Replace with shorter hose. See Acces-
sories
Clean filter and replace as necessary. Check filter.
Move turbine to cooler area.
Remove turbine wrapper and:
.
Check for free motor rotation,
.
Check brush wear,
.
Replace motor brushes if necessary,
r-
I
Return to authorized service center.
Extra hose is recommended in warmer environments.
100
fl).
~~ ~~~
for
shorter hose and P/N.
~
~___
I
I
Install handle insulator (provided with
gun).
308-422
11
Repair
WARNING
Turn
off
turbine and unplug power for the
following procedures.
-
Turbine Switch Replacement (Red Rocker Circuit
Breaker)
1.
To remove the turbine switch
flat blade screwdriver between the top
switch and the turbine face plate. See Fig.
2.
Push down firmly on the switch. Pry the switch
so
out far enough
are visible.
3.
While maintaining outward pressure on the
switch, push down on the two locking tabs with a
small flat blade screwdriver until they release.
The switch will pop out.
4.
Disconnect the two wires and remove the switch.
5.
Reinstall by connecting wires to the new switch
Snap the switch into place.
the two top switch locking tabs
(3),
wedge a large
Of
the
6.
7.
Replace the main filter.
Wrapper Removal
Remove the cabinet wrapper by following these
steps.
I,
Remove the four filter screws. Remove the main
if
filter. Clean and replace the filter
2.
Remove the four remaining top wrapper Screws.
Do not remove handle screws.
3.
Remove one screw from each side of the wrap-
per.
4.
Remove the four remaining bottom Wrapper
screws. Do not remove the rubber feet.
5.
Gently pry loose and remove the wrapper from
the cabinet.
NOTE: The wrapper is sealed with caulk.
necessary.
Filter
Screws
Fig.
6
CX-8 Compressor Replacement
1.
Remove the four main filter stop screws and remove the main filter. (Clean or replace filter as
necessary).
2.
Remove the air hose from the
compressor.
3.
Locate and remove the three compressor hold-
down screws.
4.
Remove the ground screw. Clip the lead wires
and remove the compressor.
5.
Rewire and install the new compressor. Apply
removable Loc-Tite on the compressor screws
and tighten the screws. Do not overtighten the
rubber bumpers.
6.
Re-install the hose on the
pressor.
12
308-422
"out"
side of the
"out"
side of the com-
/
Side
Screws
Fig.
7
Power Cord Replacement
Remove the cabinet wrapper by following the Wrapper Removal procedure.
1.
The power cord may now be replaced.
CX-8 Compressor Toggle Switch Replacement
Remove the cabinet wrapper by following the Wrapper Removal procedure.
1.
The compressor toggle switch (CX-8) may now
be replaced.
Turbine/Motor Replacement
The new motorfiurbine kit is supplied with a brass
fitting, bushing, clamp, rubber bottom spacer, and a
new foam fan seal gasket.
CX-9 shown
NOTE:
1. The motor may now be replaced.
2.
3.
4.
5.
6.
The wrapper
Do
no't overtighten the three rubber step bushings. Tighten the bushings only until the motor is
held firmly in place.
Apply removable Loc-tite to the three fan seal
nuts and the ground screw nut.
Install the foam fan seal gasket.
Be sure
motor.
Snap on the switch connector and crimp on the
butt connector. Before installing the wrapper, seal
the wrapper by applying a fine bead of caulk over
the areas previously caulked.
to
is
sealed with caulk
install the ground wire before installing
Compressor Switch
Fig.
9
Motor
CX-8 shown
Black
Toggle
I
I1
7.
Be sure the main filter is clean or replaced before
installing wrapper.
8.
Re-install the wrapper
Motor
0
37-
0
4-
[lack
u=-
Black
6-
-
-
L/
Black
Green
Rocker
Switch
4
White
-
,I-."
A\
Fig.
10
Motor Brush Replacement
NOTE:
performed by an authorized service center.
1. Follow the steps for removing the motor in the
2.
It
is
recommended that this procedure be
Motor Replacement procedure.
Remove the metal shroud on the
(1
motor
sheet metal screw).
CX-9 shown Power
7.2"
Cord
diameter
Fig.
8
CX-7 shown Cord
Ir\
Power
VZ
3.
Remove the
cover on
4.
Remove the brushes. Check the commutator for
excessive wear.
two
retaining clips and plastic fan
5.7"
diameter motor.
308-422 13
5.
Reassemble the new motor brushes using re
verse order. Keep lead wires from all rotating
Darts and the motor frame.
1-
Do
not run the motor w8h the air inlet or outlet
sealed
I
off.
CAUTION
-1
Repair
6.
Reinstall the motor in reverse order.
7.
After running the motor for
full-rated voltage, the motor will return
formance.
I
30-45
minutes at
to
full
per-
38
Parts
for
CX-7
308-422
15
Parts
for
CX-7
Ref
NO.
3
4
5
6
7
8
9
10
11
i3
16
17
18
20
24
25
26
27
28
29
30
31
33
34
35
36
Part
No.
M70656
M70601
10601 3
M70759
11 2605
M70760
M71153
M71501
M70753
M71179
M70761
M70773
M70772
M70856
M70763
M70775
M70774
M70858
M70859
M70757
M70609
M70607
M71384
M70872
M70874
M70933
Description
SWITCH, rocker 8 amp
CORD, power
FITTING, strain relief
CONNECTOR, red butt
TERMINAL, ground ring
SWITCH, connector
FOAM, strip
PLATE, face
FOAM, die cut 109
TIE, wire (not shown)
BUSHING, stepped
WASHER, 114
NUT, 1/4-20
WRAPPER
BUMPER
SCREW, 832x518
SCREW, black oxide 832x1/2
PLATE, bottom
FILTER,
FILTER,
FILTER, main
FILTER, pre
FOAM, die cut
NUT, cabinet handle
WASHER, 3/16x1
DECAL (not shown)
'
stop
foam
Qtv
16
2
1
2
1
3
6
3
1
4
4
1
1
3
1
1
2
2
2
1
1
1
1
1
1
1
Ref
No.
37
38
39
40
41
42
43
45
53
54
56
60
61
62
66
71
73
75
80
82
83
84
85
86
87
88
Mota,
rately
Part
No.
Description
M70783 LABEL, warning (not shown) 1
M70870 HANDLE, 1
M70873 SCREW, cabinet handle
M70782 LABEL, caution (not shown)
M70785 LABEL, USA (not shown) 1
M70959 MOUNT, motor
100284 NUT, hex
M70779 SPACER, 2.312 3
M70764 O-RING, ring
M70770 BOLT 11-20~ U2
M71138 DECAL, SIN set (not shown)
M71184 WIRE, greenlyellow 1
M71185 SCREW, self-tapping
M70989' MOTOR Kit, CX-7112OV
M70756 DOUGHNUT,
070514 ADHESIVE
M71385 FOAM, diecut
728677 DECAL, city of
M71188 STRIPS, Velcro .5
186620 LABEL, ground (not shown) 1
M71398 GASKET, fan seal 1
M71519 HOSE, 20
M70397 VALVE, air 1
M70402 DISCONNECT, quick 1
M71412 O-RING, valve 1
M71246 O-RING, hose
r
Brush Kit
M70590
is
6
''
LA
(not shown) 1
ff
also
available. Purchase sepa-
Qty
2
1
1
2
3
3
.
1
1
1
1
2
1
1
16
308-422
Parts
for
CX-8
308-422
17
Compressor
(&&
Rocker
Switch
Toggle
Swityh
18
308-422
Parts
for
CX-8
Ref
No.
1
2
3
4
5
6
7
8
9
10
11
12
16
17
18
20
22
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
45
46
47
48
49
50
52
53
54
55
56
58
60
61
62
No.
Part
M70603
M70811
M70656
M70601
106013
M70759
1 12605
M70760
M71153
M71501
M70753
M71143
M70761
M70773
M70772
M70856
M71180
M70763
M70775
M70774
M70858
M70859
M70757
M70609
M70607
M70963
M71384
M70872
M70874
M70933
M70783
M70870
M70873
M70782
M70785
M70959
100284
M70779
M71182
M70809
M70736
M70804
M71192
M71136
M70764
M70770
M70814
M71139
M70679
M71184
M71185
M71514
Description
SWITCH, toggle 1
SWITCH, plate 1
8
SWITCH, rocker
CORD, power 1
FITTING, strain relief 1
CONNECTOR, red butt 1
TERMINAL, ground ring 1
SWITCH, connector
FOAM, strip 2
PLATE, face 1
FOAM, die cut 109 2
HARNESS, 14 in wire (not shown)
BUSHING, stepped 3
WASHER, 1/4
NUT, 1/4-20
WRAPPER
WIRE, white
BUMPER
SCREW, 8-32X5/8 4
SCREW, black oxide 8-32x1/2 16
PLATE, bottom 1
FILTER, stop 1
FILTER, foam 3
FILTER, main
FILTER, pre 1
COMPRESSOR
FOAM, die cut 2
NUT, cabinet handle 2
WASHER, 3/16x1 2
DECAL (not shown) 1
LABEL, warning (not shown)
HANDLE, 1
SCREW, cabinet handle 2
LABEL, caution (not shown) 1
LABEL, USA (not shown) 1
MOUNT, motor 1
NUT, hex 2
SPACER, 2.312 3
6
HOSE,
FITTING barbed hose 1
VALVE, relief 1
FITTING, barbed 1
HOSE,
WASHER 3
O-RING, ring 3
BOLT 1/-20~ U2 3
DECAL, compressor (not shown) 1
DECAL, S/N set (not shown) 1
COUPLING, Parker #207P-4 1
WIRE, green/yellow 1
SCREW, self-tapping
*MOTOR Kit
in compressor 1
8
in 1
amp
QtY
1
1
1
6
3
1
1
4
1
1
1
1
1
Ref
No.
75
76
70
79
80
82
83
84
85
*
Part
728677
M71186
M71187
M70810
M71188
186620
M71398
M71519
M71246
Motor Brush
refely.
No.
Description
DECAL, city of
FOAM, die cut (not shown) 1
WIRE, black (not shown)
CONNECTOR, closed (not shown) 1
STRIPS,
LABEL, ground (not shown) 1
GASKET, fan seal 1
HOSE, 20
O-RING, valve
Kif
M70590
Is
also available. Purchase sepa-
Velcro
ft
LA
(not shown) 1
w
1
.5
1
1
308-422
19
Parts
for
CX-9
20
308-422
,
Fig.
Parts
12
for
cx-9
CX-9
d\
Power
Cord
308-422
21
Ref
No.
3
4
5
6
7
8
9
10
11
13
15
16
17
18
20
24
25
26
27
28
29.
30
31
33
34
35
36
37
38
39
40
41
42
43
44
45
53
54
56
62
Part
M70657
M70601
10601 3
M70759
1 12605
M70760
M71153
M71502
M70753
M71179
M71190
M70761
M70773
M70772
M70856
M70763
M70775
M70774
M70858
M70859
M70757
M70609
M70607
M71384
M70872
M70874
M70933
M70783
M70870
M70873
M70782
M70785
M70864
100284
M70789
M70778
M70764
M70770
M71194
M71515* *MOTOR,'Kit
Description
No.
SWITCH, rocker 12 amp
CORD, power 1
FITTING, strain relief
CONNECTOR, red butt
TERMINAL RING, ground
SWITCH, connector 1 84
STRlR foam
PLATE, face 1
FOAM, die cut
WIRE, tie (not shown) 1
coNNECTO~,
BUSHING, stepped 3
WASHER, 1/4
NUT, 1/-20
WRAPPER
BUMPER
SCREW, 8322x5/8
SCREW, black oxide 832x1/2 12
PLATE, bottom
FILTER, stop
FOAM. filter 3
FILTER, main 1
FILTER, pre 1
FOAM, die cut 2
NUT, cabinet handle 2
WASHER, 3/16x1 2
DECAL (not shown) 1
LABEL, warning (not shown)
HANDLE
SCREW, cabinet handle 2
LABEL, caution (not shown)
LABEL, USA (not shown) 1
MOUNT, 2 stage 1
NUT, hex
SCREW, 1/4
SPACER,
RING, O-ring 3
BOLT, 1/4-20X3 U2 3
DECAL. S/N Set hot shown) 1
1
butt (not $how,,)
x
20 x 3/4
.81 2
,
Parts
Qty
~~
,
for
CX-9
Ref
1 No. Part
75 728677
6
82
83
85
86
87
88
*
t-ateiK
186620
M71362 GASKET,fan seal 1
M71519
M70397
M70402 DISCONNECT,quick 1
M71412 0-RING,valve 1
M71246 O-RING,
Motor Brush Kif
6
3
1
4
4
1
1
1
1
1
2
4
3
1
No.
Description
DECAL,cityofLA(notshown)
LABEL, ground (not shown) 1
HOSE, 20
VALVE, air 1
ft
hose
M70590
is also available. Purchase sepa-
Qty
1
1
1
22
308-422
~
Accessories
2-112
Gallon
50
psi
(3.5
2-1/2 gallon (9.5 liter) capacity, galvanized steel tank.
Includes
pressure relief valve.
Pressure
bar) Maximum Met
an
air pressure regulator
Pot
M70604
Air
Pressure
and
gauge and
a
201
208
209
203
210
207
2
Quart
Pressure
50
psi
(3.5
bar)
2 quart (1.94 liter) capacity, aluminum cup.
Includes
pressure relief valve,
an
Pot
M70962
Maximum Met Air Pressure
air pressure regulator
and
rigid hook
and
gauge,
handle.
WARNING
Do
not use l,l,l-trichloroethane, methylene
chloride, other halogenated hydrocarbon
vents or fluids containing such solvents
turbine spray system, which contains aluminum
and/or galvanized-coated parts. Such
could result in a serious chemical reaction, with
of
the possibility
death, serious
erty damage.
explosion, which could cause
injury,
and/or substantial prop-
in
use
sol-
the
Ref.
No. Part
201 M70670
202 M70674
203 M70687
204 M70676
205 M70686
206 M70685
207 M70616
M70617
208 M70678
209 M70677
210 M70680
211 M70684
212 M70683
213 M70681
214 M70682
215
216 M70675
217
218 M70805
M70688
M70671
214
213
102 119
128
P2l2
No.
Descrlptlon
PRESSURE GAUGE
HEX
NIPPLE,
COUPLING
O-RING
PRESSURE RELIEF VALVE RING
FLUID TUBE
GASKET,
GASKET,
(optional-must order separately)
WING NUT
WASHER
EYE BOLT
BAND
POT,
galvanized
SCREW,
NUT,
COVER
QUICK DISCONNECT,
PRESSURE REGULATOR
ELBOW,
standard:
solvent resistant; Thiokal
2-1/2 gallon (9.5 liter),
band
band
90"
114
steel
in.
EPDM
male
02861
Qty.
1
1
1
1
1
1
1
1
5
5
5
5
1
5
5
1
1
1
1
Ref.
No.
101 M70670
102 M70727
103 M70671
104 M70731
105 M70895
106 M70733
107 M70734
108 M70735
109 M70730
110 M70729
111 M70728
112 M70628
113 M70726
114
115
116 M70723
117 M70722
ParlNo.
M70725
M70724
Descrlptlon my.
PRESSURE GAUGE
SAFETY VALVE
PRESSURE REGULATOR
SPRING
REDUCER
BRACKET
VALVE
SCREW
POT,
FLUID TUBE
COVER
GASKET,
PRESSURE RELiEF KNOB
FITTING
FLUID OUTLET
NUT
HANDLE
i
I
&4
2
quart (1.94 liter). aluminum
polyethylene
continued on
308-422 23
next
02951
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
page
Accessories
118
119
120
121
122
123
124
125
126
127
128
NOTE:
al,
M70675
M70805
M71491
M71470
M70854
M70402
M70397
M71412
~~ ~
M70399
M71246
M72842
See selection charts in the gun turbine manu-
308-336,
Lubricant
One 4 oz.
11
(113
PLUG, male, quick disconnect
in.
(6.35
CLAMP
90"
5
ft.
mm)
4.5 ft. (1.4
(1.5
ID
ELBOW,
HOSE, fluid;
1/4
HOSE, air:
HOSE
QUICK DISCONNECT, female
AIR
CONTROL VALVE
O-RING. air
valve
QUICKDISCONNECT, male
O-RING, hose
FITTING, air pressure stem
to order fluid sets.
1-265
gram) tube sanitary (non-silicone)
lubricant for fluid seals and wear areas.
#4 Ford Viscosity Cup M70702
To measure viscosity
1
Quart Cup Lid M70610
Fits on cup part
no.
of
fluid.
M70423
for air tight storage of
fluid.
m)
m)
long;
long
1
Contractor User Kit M70704
Used with
Used for fine finish materials and heavier
1
1
terials (latex).
Includes:
1
1
1
1
1
1
CX-7, CX-8,
Part
No.
M70562
M70582
M70425
M70464
M70395
-
and
Description
1
.O
mm Fluid
2.0
mm
Fluid
1
Quart Under-cup Gaskets
Fluid Strainer
Upper
Air
Parts
Box with Compartments
Automotive User Kit M70705
For use with automotive finishes.
Used with
CX-7,
CX-8,
and
Includes:
Part
No.
M70559 1.0/0.05
M70647 1.2/0.7
M70425
M70464
M70395
-
Description
mm Fluid
mm
1
Quart Under-cup Gaskets
Fluid Strainer
Upper Air Pressure Hose
Parts Box with Compartments
CX-9
bodied ma-
Set
Set
Pressure Hose
CX-9
Set
Fluid Set
1 Quart Cup and Lid Assembly M70425
1
quart under-cup with
1
Quart Cup Gaskets M70427
5
pack of polyethylene gaskets for use with 1 quart
air
tight lid.
under-cup.
3/4 Liter Cup and Lid Assembly M71047
3/4
liter over-cup with
lid.
314 Liter Cup Gaskets M71027
5
pack of polyethylene gaskets for use with
3/4
liter
over-cup.
Cup Check Valve M71007
To help prevent ths cup from depressurizing after the
air is shut
Fluid
Install
off.
Strainer M70464
on
the end
of
the cup
or
pressure pot fluid tube
to strain the fluid and help eliminate surface ble-
tips.
100
mishes and plugged
Blow
Gun M70703
mesh screen.
For dusting and drying. With quick disconnect,
24 308-422
Trail
Around Dolly M70700
Lightweight and mobile platform with wheels, for use
with smaller units.
Includes:
Part
No.
M70852
M70853
M71434 Dolly
M70889 3/4
100-086
Descrlption
Swivel Caster
Rigid Caster
Plate
Pop
Rivet
Plain
#IO
Washer
Air Control Valve M70398
Includes:
Part
CX-7
No.
M71549
M71412
Motor
Description
Air
Valve
O-ring
Assembly Kit M71514
Includes:
Part
No
M71133
M70766
M70984
M70756 6
M70758
M70760
M70786
M71398
M70759
Descrlption
Motor
Hex Bsg.
1.1709
Brass Nipple
In. doughnut
Ring connector
Switch connector
Clamp
Motor fan seal gasket
Butt connector
continued on next page
Accessories
CX-8 Motor Assembly Kit M71514
Part
No
M71133
M70766
M70984
M70756
M70758
M70760
M70786
M71398
M70759
Description
Motor
Hex
Bsg. 1.1709
Brass Nipple
6 In. doughnut
Ring connector
Switch connector
Clamp
Motor fan
Butt connector
seal
gasket
CX-9 Motor Assembly Kit M71515
Part
No
M71131
M70766
M70984
M70756
M70758
M70760
M70786
M71398
M70759
Descrlptlon
Motor
Hex
Bsg. 1.1709
Brass.Nipple
6 In. doughnut
Ring connector
Switch connector
Clamp
seal
Motor fan
Butt connector
gasket
Motor Brush Kit M70590
Includes:
Part
No
M71546
Description
2
Motor Brushes
CX-8 Compressor Kit M71535
45 Degree Elbow M70593
Prefilter 12-Pak M70609
Y
CX-9
5
Pak Tank Liner M70695
Qt.
2
Main Filter with
CX-8 Clear Air
20
3/8 in. id Paint Fluid
25
15n M71482
30
50
40
Fitting Kit M70611
Gasket, 5 Pak M7425
Velcro
Hose
ft
id
compressor
n
n
n
n
air
Hose
M71481
M71484
M71485
M71486
Strips M71558
Extension M71404
hose,
1/4
"
air
hose
308-422 25
26
308-422
308-422
27
The
WARRANTY
Graco warrants all equipment manufactured by
date of sale by an authorized Graco distributor to the original purchaser for use.
ranty, Graco will, for a period of twelve months from the date
This warranty applies only when the equipment is installed,
mendations.
This warranty does not cover, and Graco shall not be liable for, any malfunction, damage or wear caused by faulty installation, mis-
application, abrasion. corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility with Graco
equipment of structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, instalia-
tion, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return
for verification of the claim.
equipment will be returned to the original purchaser transportation prepaid.
defect in material or workmanship. repairs
labor and transportation.
Graco Warranty
it
and bearing
of
If
the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The
will
be made at a reasonable charge, which charges may include the costs of parts,
Rs
of sale, repair
operated and
the equipment claimed
and
name to be free from defects in material and workmanship
or replace any part of the equipment proven defective.
maintained
Disclaimers
As
purchaser's sole remedy for breach of this war-
in accordance with Graco's written recom-
to
be defective to an authorized Graco distributor
If
inspection of the equipment does not disclose any
on
non-
the
DISCLAIMERS
The terms of this warranty constitute purchaser's sole and exclusive remedy and are in lieu of any other warranties (express or
implied), including warranty
liabilities, including product liabilities, based on negligence or strict liability. Every form of liabilityfor direct, special
damages or
action for breach of warranty must be brought within two
EQUIPMENT
Graco makes
respect to accessories, equipment, materials, or components sold but not manufactured by Graco. These items sold, but not
manufactured by Graco (such as electric motor, switches, hose, etc.) are subject to the warranty,
will
Graco
AND
LIMITATIONS
of
rnerchantabillty or warranty
loss
is
expressly excluded and denied. In no case shall Graco's liability exceed the amount of the purchase price. Any
NOT
COVERED
no
warranty, and disclaims all implied warranties
provide purchaser with reasonable assistance in making any claim for breach of these warranties.
BY
GRACO WARRANTY
of
fitness for a particular purpose, and of any non-contractual
(2)
years of the date of sale.
of
merchantability and fitness for a particular purpose, with
or
consequential
if
any, of their manufacturer.
Graco Phone Numbers
TO
PLACEAN ORDER,
or
call
utor,
closest to you:
this number
1-800-328-0211
contact your
to
identify
the distributor
Graco
Toll
Free
distrib-
FOR
TECHNICAL ASSISTANCE,
information or assistance
Graco equipment:
1-800-543-0339
service
regarding
repair
the application
Toll
Free
of
28 308-422
Los
Sales Offices: Atlanta, Chicago, Dallas, Detroit,
Foreign Offices: Canada; England; Korea; Switzerland; France; Germany;
GRACO INC.
P.O.
BOX
1441 .MINNEAPOLIS, MN 55440-1441
PRINTED
IN
U.S.A.
308-338
Angeles,
1/94
Mt.
Arlington
Hang
(N.J.)
Kong; Japan
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