Graco 3A7936A User Manual

WARNING

Repair Kit Instructions

Control and Pump Kits for SaniSpray

™

65 Portable Hopper Sprayer

Use these instructions when replacing the control board or pump components for the SaniSpray HP 65 Portable Hopper Sprayer.

Important Safety Instructions

Read all warnings and instructions in this manual and in Operations manual before using the equipment. Be familiar with the controls and the proper usage of the equipment. Save all instructions.

Includes:

Control Board Replacement, page 8 Pump Cartridge Replacement, page 10 Pump Inlet Valve Replacement, page 11 Prime Valve and Knob Replacement, page 11 Pressure Control Replacement, page 13

ELECTRIC SHOCK HAZARD: To avoid serious injury, turn off and disconnect power cord before servicing the equipment.

Pressure Relief Procedure

Before servicing the sprayer, pump pressure must be relieved.

SKIN INJECTION HAZARD: This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection or splashing fluid, follow the Pressure Relief Procedure whenever sprayer is stopped and before sprayer is cleaned or checked, and before equipment is serviced.

1. Turn ON/OFF switch to the OFF position.

25T416, 25T417 25T418 25T403 25T415 25T402

2. Engage the trigger lock. Always engage the trigger lock when sprayer is stopped to prevent the gun from being triggered accidentally.

3. Turn Pressure Control Knob to the lowest setting.

4. Put drain tube into a pail and turn Prime/Spray Valve to PRIME position to relieve pressure.

Hold a metal part of the Spray Gun firmly to a

5. grounded metal pail. Point Spray Gun into pail. Disengage the Trigger Lock and trigger the Spray Gun to relieve pressure

6. Engage the trigger lock.

7. If you suspect the spray tip or hose is clogged or that pressure had not been fully relieved:

a. VERY SLOWLY loosen the spray tip

guard retaining nut or the airless hose end coupling to relieve pressure gradually.

b. Loosen the nut or coupling

completely

c. Clear airless hose or spray tip

obstruction.

3A7936A

Use only genuine Graco replacement parts. The use of non-Graco replacement parts may void warranty.

Torque to 110-120 in-lb (12.5-13.6 N•m)

Torque to 30-36 in-lb

(3.4-4.0 N•m)

Parts - SaniSpray HP 65 (Quick Repair)

2 3A7936A

Parts List - SaniSpray HP 65 (Quick Repair)

Ref. Sprayer Model Part Description Qty.

25R972, 25R962 25R921 KIT, motor, drive, HP65, 120V, includes 56

25R948, 25R954 25T292 KIT, motor, drive, 230V, multi, includes 56

7 All 25R920 KIT, pump 1 8 All 25R922 KIT, enclosure 1 26 All 25R923 KIT, hopper 1

25R792 25R874 GUN, SaniSpray, HP, NA

31†

25R954, 25R962 25T290 GUN, SaniSpray, HP, AP

LP617 TIP, LP617

32 All

LP621 TIP, LP621

36 All 112133 SCREEN, hopper 1 56 All 25T410 KIT, warning labels, cord 1

CARD, medical alert (not shown) 222385 English, Spanish, French 17F690 Dutch, German, Italian

60 All

98 All 25T282 EXTENSION, 15 in. (not shown) 1 99* All 25R872 TIPSEAL, 5-pack (not shown) 1 101 All 25C828 HOSE, 1/8 in. x 4-1/2 ft. 1 118 25R948, 25R954 195551 PLUG, retaining 1 144 25R962 244285 CORDSET, Japan (not shown) 1 146 25R954 17N232 CORDSET, India (not shown) 1 147 25R948, 25R954 242001 CORDSET, EU Schuko 1 149 25R954 242005 CORDSET, ANZ 1 157 25R948 287121 CORDSET, Italy, Denmark, Switzerland 1 158 25R948 17J242 CORDSET, UK (not shown) 1

 Motor/Drive Kit 25R921 does not include cordset adapter for Japan. Cordset adapter must be ordered separate (see Ref. 144). Control Kit 25T292 does not include cordset adapter. Cordset adapter must be ordered separate (see Ref. 146-158).

* Two extra TipSeals (polymer spray tip seals) are included with the sprayer. For disinfectant

applications, use TipSeal (polymer spray tip seal) instead of the OneSeal (metal seal) that is included with the replacement spray tips.

† SaniSpray HP Gun includes LP619 Spray Tip. Replacement safety labels, tags, and cards are available at no cost.

17A134 English, Chinese, Korean 17R476 English, Spanish, Portuguese (Brazil) 26A997 English, Indonesian, Hindi 26A998 English, Chinese, Japanese

125R946 25T291 KIT, motor, drive, 230V, CEE, includes 56

125R946, 25R948 25T289 GUN, SaniSpray, HP, EU

1LP619 † TIP, LP619

3A7936A 3

Torque to 110-120 in-lb (12.5-13.6 N•m)

Torque to 30-36 in-lb

(3.4-4.0 N•m)

Parts - SaniSpray HP 65 (Extended Repair)

Ref. Sprayer Model Part Description Qty.

25R792, 25R962 17J173 CORD, power, USA

25R948, 25R954 17L301 CORD, power, Multicord

15a

39 All 17K336 TUBE, drain, assembly 1 56 All 25T410 KIT, warning labels, cord 1

Replacement safety labels, tags, and cards are available at no cost.

4 3A7936A

25R792, 25R962 25T416 BOARD, control, 100-120V, includes 15a

25R946, 25R948,

25R954

25R792, 25R962 119276 FUSE, 12.5A slow blow, 100-120V

25R946, 25R948,

25R954

25T417 BOARD, control, 220-240V, includes 15a

129882 FUSE, 6.3A slow blow, 220-240V

125R946 17J175 CORD, power, EU Schuko

Parts - SaniSpray HP 65 (Pump Repair)

Torque to 140-160 in-lb (16-18 N•m)

Torque to 270-330 in-lb

(30-37 N•m)

Torque to 30-35 ft-lb

(40-48 N•m)

Torque to 220-250 in-lb

(25-28 N•m)

123

Ref. Sprayer Model Part Description Qty.

6 All 25T403 KIT, inlet valve assembly 1 8 All 25T415 KIT, prime valve 1 25 All 25T418 KIT, pump cartridge 1 28 All 25T402 KIT, control, pressure 1

3A7936A 5

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