GRACO 3A6349C Instruction Manual

Instructions-Parts

G-Chem Beam

3A6349C

Pump

Lever-driven pump for injecting chemicals at well sites. For professional use only.

See page 3 for model information, including maximum working pressure.

Important Safety Instructions

Read all warnings and instructions in this manual before using the equipment. Save all instructions.

Contents

Models and Approvals . . . . . . . . . . . . . . . . . . . . . . 3

G-Chem Beam Pumps . . . . . . . . . . . . . . . . . . . . 3

Fluid Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Configuration Number Matrix . . . . . . . . . . . . . . . . . 4

G-Chem Beam Pump Assembly Configuration Code

Fluid Module Configuration Code . . . . . . . . . . . . 5

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Flush Before Using Equipment . . . . . . . . . . . . . . 8

Typical Installation . . . . . . . . . . . . . . . . . . . . . . . 8

Pumpjack Connections . . . . . . . . . . . . . . . . . . . 10

Fluid Connections . . . . . . . . . . . . . . . . . . . . . . . 11

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Pressure Relief Procedure . . . . . . . . . . . . . . . . 12

Flush the Equipment . . . . . . . . . . . . . . . . . . . . . 12

Prime the Pump . . . . . . . . . . . . . . . . . . . . . . . . 13

Calibrate Chemical Dosage . . . . . . . . . . . . . . . 13

Adjust the Pump Stroke . . . . . . . . . . . . . . . . . . 14

Preventive Maintenance Schedule . . . . . . . . . . 17

Tighten Threaded Connections . . . . . . . . . . . . . 17

Tighten Packings . . . . . . . . . . . . . . . . . . . . . . . 17

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Pump Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

G-Chem Beam Drive Module . . . . . . . . . . . . . . 21

G-Chem Beam Fluid Module . . . . . . . . . . . . . . 23

Kits and Accessories . . . . . . . . . . . . . . . . . . . . . . 25

G-Chem Beam Pump . . . . . . . . . . . . . . . . . . . . 25

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

G-Chem Beam Pump Dimensions . . . . . . . . . . 26

Technical Specifications . . . . . . . . . . . . . . . . . . . . 27

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

California Proposition 65 . . . . . . . . . . . . . . . . . . . 27

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 28

2 3A6349C

Models and Approvals

G-Chem Beam Pumps

Models and Approvals

Models Configuration Number

A23000 CI-NAO-2XF-000-0 1/4 in. Simplex FKM 2500 (17.2, 172) A23001 CI-NAO-3XF-000-0 3/8 in. Simplex FKM 1500 (10.3, 103) A23002 CI-NAO-5XF-000-0 1/2 in. Simplex FKM 800 (5.5, 55) A23003 CI-NAO-2XG-000-0 1/4 in. Simplex HNBR 2500 (17.2, 172) A23004 CI-NAO-3XG-000-0 3/8 in. Simplex HNBR 1500 (10.3, 103) A23005 CI-NAO-5XG-000-0 1/2 in. Simplex HNBR 800 (5.5, 55) A23006 CI-NAO-2XH-000-0 1/4 in. Simplex TFE/P 2500 (17.2, 172) A23007 CI-NAO-3XH-000-0 3/8 in. Simplex TFE/P 1500 (10.3, 103) A23008 CI-NAO-5XH-000-0 1/2 in. Simplex TFE/P 800 (5.5, 55) A23009 CI-NAO-2XJ-000-0 1/4 in. Simplex PTFE 500 (3.4, 34)

Fluid Modules

Plunger

Size

Plunger Size

1/4 in. 2500 (17.2, 172) 3/8 in. 1500 (10.3, 103) 1/2 in. 800 (5.5, 55)

Number of

Pumps

Maximum Working Pressure

Seal

Material

psi (MPa, bar)

Maximum Working Pressure

psi (MPa, bar)

3A6349C 3

Configuration Number Matrix

A23000 CI-2XF-000-0 ########

A 2500(17

)

# ####

Graco Inc., P.O. Box 1441 Mpls, MN 55440 USA

Model Number

Configuration Number

Date Code

Configuration Number Matrix

Check the identification plate (ID) for the 12-digit Configuration Number of your pump. Use the following matrix to define the components of your pump.

FIG. 1 Example of the G-Chem Assembly Identification Plate

G-Chem Beam Pump Assembly Configuration Code

Sample Configuration Number: CI-12E-2XF-000-0

Side 1 Side 2

CI 2 X F 0 0 0 0

Chemical Injection

Plunger Size Plunger Coating Seal Material Plunger Size Plunger Coating Seal Material Qualifier

Side 1 Side 2

Plunger Size Plunger Coating Seal Material Plunger Size Plunger Coating Seal Material Qualifier

2 1/4” X Chromex F FKM 0 None 0 None 0 None 0 None 33/8” 51/2” HTFE/P

GHNBR

J PTFE w/FFKM

checks

4 3A6349C

Fluid Module Configuration Code

A30970 ########

A 2500(17

)

# ####

Graco Inc., P.O. Box 1441 Mpls, MN 55440 USA

CI-25-XF-0

Model Number

Configuration Number

Date Code

FIG. 2 Example of the Fluid Module Identification Plate Sample Configuration Number: CI-25-XF-0

CI 25 X F 0

Chemical Injection Plunger Size Plunger Coating Seal Material Qualifier

Plunger Size Plunger Coating Seal Material Qualifier

25 1/4” X Chromex F FKM 0 None 38 3/8” G HNBR 50 1/2” HTFE/P

Configuration Number Matrix

J PTFE w/FFKM

checks

3A6349C 5

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

FIRE AND EXPLOSION HAZARD

When flammable fluids are present in the work area be aware that flammable fumes can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources, such as cigarettes and portable electric lamps.

• Ground all equipment in the work area.

• Keep work area free of debris, including rags and spilled or open containers of solvent.

• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.

• Use only grounded hoses.

• Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the wor k ar ea .

SKIN INJECTION HAZARD

High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical

treatment.

• Do not put your hand over the fluid outlet.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or da m age d pa rt s imm ed ia tely .

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Befo re checking, moving, or servicing equ ipment, follow the Pressure Relief Procedure and disconnect all power sources.

6 3A6349C

Warnings

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read Safety Data Sheet (SDS) to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by th e fluid and solvent manufacturer.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Specifications in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Specifica- tions in all equipment manuals. Read fluid and solve nt manufacturer’s warnings. Fo r complete information about your material, request Safety Data Sheets (SDSs) from distributor or retailer.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment regularly. Repair or replace wo rn or damaged parts immediately with genuine man ufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

3A6349C 7

Installation

To avoid injury due to unexpected moving parts, remove power to the pumpjack and wait for the walking beam to stop moving before performing any task on the G-Chem pump. The G-Chem pump is directly influenced by the motion of the pumpjack’s walking beam, and the pump is inactive only when the walking beam is unable to move.

Grounding

The equipment must be grounded to reduce the risk of static sparking. Static sparking can caus e fum es t o ignite or explode. Grounding provides an escape wire for the electric current.

Pump: grounded through fluid lines. Fluid lines: use only electrically conductive lines.

Typical Installation

FIG. 3 is an example of an installation with a G-Chem chemical injection beam pump. Your installation may differ from what is shown here. (See Accessories on page 8.) The G-Chem beam pump (A) and the swivel block (B) are the only components in F Graco. All other components are supplied by customer.

Key:

A G-Chem Beam Pump B Swivel Block and Eye Bolt CTank D Pressure Relief Valve (Required) E Inlet Line F Outlet Line G Pressure Relief Line H Inlet Port JOutlet Port K Manifold Assembly (includes y-strainer and fluid shutoff

valve (L)) L Fluid Shutoff Valve (inlet & outlet) (Required) M Pumpjack Base (I-Beam) N Cable/Rod/Pipe P Walking Beam R Beam Clamp

IG. 3 supplied by

Fluid supply container: follow local code.

Accessories

Install the following required accessories in the order shown in a typical installation (see F using adapters as necessary.

• Fluid filter (Y-Strainer) (included in K): with a 60 mesh (250 micron) stainless steel element to filter particles from the fluid before in reaches the pump.

• Fluid shutoff valves (L): shuts off fluid flow.

• Pressure relief valve (D): overload protection.

IG. 3 on page 9)

Flush Before Using Equipment

The equipment was tested with lightweight oil, which is left in the fluid passages to protect parts. To avoid contaminating your fluid with oil, flush the equipment with a compatible solvent before using the equipment. See Flush the Equipment, page 12.

8 3A6349C

Installation

FIG. 3 Typical G-Chem beam pump installation with pumpjack

3A6349C 9

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