Operation, Parts
ti30553a
Operational video.
http://graco.com/hhsupport
844-241-9499
Brushless Cordless
HandHeld Airless Sprayers
Important Safety Instructions
Read all warnings and instructions in this manual, on the unit, and in the battery and
charger manual. Be familiar with the controls and the proper usage of the equipment.
Save these instructions.
3A4803A
EN
For portable spray applications of architectural paints and coatings only.
Not approved for use in explosive atmospheres or hazardous locations.
For professional use only.
Contents
Contents
Models – Cordless Airless HandHelds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General Power Tool Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Know Your Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Starting a New Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Refilling FlexLiner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
How to Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Tip and Pressure Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Spray Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Triggering Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Aiming Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Spray Pattern Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Clear Tip Clog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Cleaning Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Cleaning Sprayer Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Cleaning VacuValve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Common Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Spray Tip Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Flush a New Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Spray Tip Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Cleaning Fluid Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Static Grounding Instructions (Oil-Based or flammable materials) . . . . . . . . . . . . . 28
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Cleaning Outlet Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Grounding Wire Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Graco Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
2 3A4803A
Models – Cordless Airless HandHelds
110474
Certified to
CAN/CSA
C22.2
No. 68
Conforms
to
UL 1450
Models – Cordless Airless HandHelds
Model Sprayer Name Charger Voltage Tip Family Tip Size
17M367
17P928 *
17N222
17P929 *
17N223 TC PRO PLUS 120V TCPxxx
Ultra MAX
Ultimate MX
120V
120V
FFLPxxx
17P258
17M368
17P930
17P931 *
17N224 100V
17M370
17P257 Ultimate MX
17N225 Ultra MAX 230V
* – Tool only, without battery and charger.
Ultra MAX 230V
*
Ultra MAX
230V
FFLPxxx
Operating pressure range: 500 – 2000 psi (35 – 138 bar, 3.5 MPa – 14 MPa)
0.008 – 0.016 in.
(0.20 – 0.41 mm)
3A4803A 3
Important User Information
Important User Information
Thank You for Your Purchase!
Before using your sprayer read this Owners Manual for complete instructions on proper use and
safety warnings.
Congratulations! You have purchased a high-quality paint sprayer made by Graco Inc.
This sprayer is designed to provide superior spray performance with all architectural paints
and coatings. This user information is intended to help you understand the types of
materials that can be used with your sprayer.
Before using this equipment, be sure to read and follow the information on your container
label and ask for a Safety Data Sheet (SDS) from your supplier. The container label and
SDS will explain the contents of the material and the specific precautions related to it.
Paints, coatings and clean-up materials generally fit into one of the following
categories:
WATER-BASED: The container label should indicate that the material can be
cleaned up with soap and water. Your sprayer is compatible with this type of
material. Your sprayer is NOT compatible with harsh cleaners such as chlorine
bleach.
OIL-BASED: The container label should indicate that the material is
COMBUSTIBILE and can be cleaned up with mineral spirits or non-flammable
paint thinner. The SDS must indicate that the flash point of the material is above
100°F (38°C). Your sprayer is compatible with this type of material. Use oil-based
material outdoors or in a well-ventilated indoor area with a flow of fresh air. See
the safety warnings in this manual.
FLAMMABLE: This type of material contains flammable solvents such as xylene,
toluene, naphtha, MEK, lacquer thinner, acetone, denatured alcohol, and
turpentine. The container label should indicate that this material is FLAMMABLE.
Your sprayer is compatible with this type of material. Use flammable materials
outdoors or in a well-ventilated indoor area with a flow of fresh air. See the safety
warnings in this manual.
3 basic
4 3A4803A
General Power Tool Safety Information
General Power Tool Safety Information
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated power tool.
Work Area Safety
• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you
to lose control.
Electrical Safety
• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges
and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase
the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use
of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces the risk of electric shock.
Personal Safety
•
Stay alert, watch what you are doing and use common sense when operating a power tool.
Do not use a power tool while you are tired or under the influence of drugs, alcohol or
medication. A moment of inattention while operating power tools may result in serious personal
injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting
to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with
your finger on the switch or energizing power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control
of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of dust collection can reduce dust-related hazards.
3A4803A 5
General Power Tool Safety Information
Power Tool Use and Care
•
Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source before making any adjustments, changing
accessories, or storing power tools. Such preventive safety measures reduce the risk of star ting
the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with
the power tool or these instructions to operate the power tool. Power tools are dangerous in
the hands of untrained users.
• Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts
and any other condition that may affect the power tool's operation. If damaged, have the
power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• Use the power tool, accessories etc. in accordance with these instructions, taking into
account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
Service
• Have your power tool serviced by a qualified repair person using only identical replacement
parts. This will ensure that the safety of the power tool is maintained.
6 3A4803A
Warnings
Warnings
The following warnings are for the setup, use, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to
procedure-specific risks. When these symbols appear in the body of this manual or on warning
labels, refer back to these Warnings. Product-specific hazard symbols and warnings not
covered in this section may appear throughout the body of this manual where applicable.
FIRE AND EXPLOSION HAZARD (GROUNDING)
Some oil-based and flammable materials generate static electricity when sprayed. Static
electricity creates an explosion and fire risk. Your sprayer has a grounding cord that will
conduct the static electricity to a grounded electrical outlet. The sprayer and all objects in spray
area shall be properly grounded to protect against static discharge, sparks or shocks.
• Connect the grounding cord when spraying flammable or static producing oil-based
materials.
• If there is static sparking or if you feel a shock, stop spraying immediately and connect the
sprayer to a properly grounded electrical outlet with the ground wire provided.
GROUNDING INSTRUCTIONS
Move the sprayer away from the spray area to a non-hazardous location. Plug the ground wire
into the sprayer.
Unwind the ground wire from the spool and plug it into a properly grounded electrical outlet.
If the ground wire is not long enough to reach a grounded electrical outlet, a 3-wire grounded
extension cord may be used to reach a grounded outlet.
ti30554a
3A4803A 7
Warnings
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help
prevent fire and explosion:
• Do not spray flammable or combustible liquids in a confined area.
• Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area.
• Paint or solvent flowing through the sprayer is able to result in static electricity. Static
electricity creates a risk of fire or explosion in the presence of paint or solvent fumes.
Reverse spray tip when flushing. The sprayer and all objects in spray area shall be properly
grounded to protect against static discharge, sparks, or shocks.
• Always connect the grounding cord provided when spraying flammable materials or static
producing oil-based materials. See GROUNDING INSTRUCTIONS, page 7.
• If there is static sparking or you feel a shock, stop operation immediately and connect
sprayer to a properly grounded electrical outlet with the ground wire provided.
• Do not spray flammable or combustible materials near open flame or sources of ignition
such as cigarettes, external motors, and electrical equipment.
• Do not operate light switches, engines, or similar spark producing products in the spray
area.
• Do not smoke in the spray area.
• Keep area clean and free of paint or solvent containers, rags, and other flammable
materials.
• Know the contents of the paints and solvents being sprayed. Read all Safety Data Sheet
(SDS) and container labels provided with the paints and solvents. Follow the paint and
solvents manufacturer’s safety instructions.
• Fire extinguisher equipment shall be present and working.
SKIN INJECTION HAZARD
High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the
event that injection occurs, get immediate surgical treatment.
• Do not aim the gun at, or spray any person or animal.
• Keep hands and other body parts away from the discharge. For example, do not try to stop
leaks with any part of the body.
• Always use the spray tip guard. Do not spray without spray tip guard in place.
• Use Graco spray tips.
• Use caution when cleaning and changing spray tips. In the case where the spray tip clogs
while spraying, follow the Pressure Relief Procedure for turning off the unit and relieving
the pressure before removing the spray tip to clean.
• Do not leave the equipment energized or under pressure while unattended. Remove
battery and follow the Pressure Relief Procedure when the equipment is unattended or
not in use, and before servicing, cleaning, or removing parts.
• Check parts for signs of damage. Replace any damaged parts.
• This system is capable of producing 2000 psi (138 bar, 14 MPa). Use Graco replacement
parts or accessories that are rated a minimum of 2000 psi
• Verify that all connections are secure before operating the unit.
• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the
controls.
(138 bar, 14 MPa).
8 3A4803A
Warnings
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Always wear appropriate gloves, eye protection, and a respirator or mask when painting.
• Do not operate or spray near children. Keep children away from equipment at all times.
• Do not overreach or stand on an unstable support. Keep effective footing and balance at
all times.
• Stay alert and watch what you are doing.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Always replace cracked, broken or missing parts immediately with genuine Graco parts.
See Replacement Parts, page 32.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals
and create safety hazards.
• Use only in dry locations. Do not expose to water or rain.
• Use in well-lit areas.
•
Make sure all equipment is rated and approved for the environment in which you are using it.
BATTERY AND CHARGER COMPATIBILITY HAZARD
• Only use DEWALT brand 18V Max or 20V Max batteries and battery chargers with this tool.
• READ ALL INSTRUCTIONS included with this tool regarding the safety and usage of
DEWALT batteries and battery chargers.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious
chemical reaction and equipment rupture. Failure to follow this warning can result in death,
serious injury, or property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon
solvents or fluids containing such solvents.
• Do not use chlorine bleach.
• Many other fluids may contain chemicals that can react with aluminum. Contact your
material supplier for compatibility.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin,
inhaled, or swallowed.
• Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable
guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury,
including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective
equipment includes but is not limited to:
• Protective eye-wear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent
manufacturer.
CALIFORNIA PROPOSITION 65
This product contains a chemical known to the State of California to cause cancer, birth defects
or other reproductive harm. Wash hands after handling.
3A4803A 9
Know Your Sprayer
SPRAY
PRIME
PUMP
D
E
L
K
T
F
M
T
A
B
C
Know Your Sprayer
N
PJ
ti30555a
GH
A Cup Cover
B FlexLiner
C Cup Support
D VacuValve Cap
E VacuValve Air Hole
F VacuValve Reservoir
G Pump Filter
H Ground Plug and Spool
10 3A4803A
J Prime Pump/Spray Knob
KBattery
L Sprayer Trigger
M Speed Control, ProControl II
N Spray Tip. Reverse-A-Clean (RAC)
P Spray Tip Guard
T
Diagnostic Light
Start Up
Start Up
Flammable fumes (such as solvent and
paint fumes) in work area can ignite or
explode.
See GROUNDING INSTRUCTIONS,
page 7.
Do not spray flammable or combustible
liquids in a confined area.
Keep spray area well-ventilated. Keep a
good supply of fresh air moving through the
area.
NOTICE
Your sprayer is
cleaners such as chlorine bleach. Using
these cleaners will cause damage to the
sprayer.
Always start with a fully charged battery.
See battery and charger information
shipped with the sprayer.
Replace and charge battery only in a
well-ventilated area and away from
flammable or combustible materials,
including paints and solvents.
NOT
compatible with harsh
NOTICE
Do NOT shake materials to be used with
this sprayer. Some fine finish lacquers
and enamels trap air when shaken, which
can affect sprayer performance. Stir the
material or check the manufacturer’s
recommendation for the material being
sprayed.
Pressure Relief Procedure
Follow the Pressure Relief
Procedure whenever you see this
symbol.
This sprayer builds up an internal pressure
of 2000 psi (14 MPa, 138 bar) during use.
Follow this Pressure Relief Procedure
whenever you stop spraying and before
cleaning, checking, servicing, or
transporting equipment to prevent serious
injury.
1. Remove battery from the sprayer.
2. Turn Prime Pump/Spray Knob down to
PRIME PUMP position to relieve
pressure.
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3A4803A 11
Start Up
ti26894a
ti23361a
ti29719a
Starting a New Job
When spraying flammable or combustible
materials:
• Move entire sprayer to a well-ventilated
area and away from flammable or
combustible materials, including paints
and solvents when refilling.
• Keep material containers covered
between cup refills.
If you are using the sprayer for the very first
time, see Flush a New Sprayer, page 25.
Strain the Paint
Previously opened paint may contain dried
paint or other debris. To avoid priming
problems and tip clogs it is advisable to strain
the paint before using. Paint strainers are
available where paint is sold. Stretch a paint
strainer over a clean pail and pour the paint
through the strainer to capture any dried paint
and debris before spraying.
1. Install FlexLiner in the cup support.
2. Fill FlexLiner with material. Securely
tighten cup cover onto cup support.
proper sprayer operation lid must seal
tightly with the cup.
For
3. Align VacuValve on cup cover with Prime
Pump/Spray knob. Push cup assembly
onto sprayer and twist to lock.
ti30556a
12 3A4803A
4. The VacuValve is an important part of
ti29739a
your new sprayer. It is used to evacuate
the air out of the FlexLiner. Open
VacuValve cap.
Start Up
7. Install battery onto sprayer.
8. Turn Prime Pump/Spray knob down to
Prime Pump position. To fill sprayer with
fluid, point sprayer into a waste area and
hold the trigger in for 3 – 10 seconds.
ti29721a
5.
Tilt the sprayer so the VacuValve is the
highest point, causing any air in the
FlexLiner to rise to the VacuValve.
Gently squeeze the FlexLiner to
evacuate all air through the VacuValve
air hole. Once you see material enter the
VacuValve reservoir, all air should be
evacuated from the FlexLiner.
ti29722a
6. Stop squeezing the FlexLiner and snap
the VacuValve cap closed. You will hear
the cap click when it is closed properly.
ti29723a
ti30557a
9. Air from pump may have entered the
FlexLiner during priming. Repeat Steps
4 – 6 to ensure all air is evacuated.
10. Turn Prime Pump/Spray knob forward to
spray position.
11. Make certain spray tip is in the spray
position.
SPRAY UNCLOG
12. You are now ready to spray.
NOTE: For best results; to evacuate all
material from the FlexLiner when the material
is nearly gone, gently squeeze the bottom of
the FlexLiner to push the last of the material
up to the cup lid.
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3A4803A 13
Start Up
ti29741a
ti29739a
If sprayer does not spray, try one of
the steps below:
•
Make certain there is only one FlexLiner
in cup support. It is possible for two liners
to nest tightly together and appear as
only one.
• Make certain the cup cover is properly
threaded to the cup support. If threads
are visible below the cup cover when
tight, then the cover is cross-threaded.
Fully remove the cup cover and reinstall
to the cup support so no threads are
visible when tight.
•
Repeat steps 2 – 6 on page 12 to ensure
all the air is evacuated from the FlexLiner.
• Make certain the Prime Pump/Spray
knob is in the Spray position.
•
Replace VacuValve cap. Two new
VacuValve caps came with your sprayer.
Refilling FlexLiner
When spraying flammable or combustible
materials:
• Move entire sprayer to a well-ventilated
area and away from flammable or
combustible materials, including paints
and solvents when refilling.
• Keep material containers covered
between cup refills.
If sprayer runs out of paint simply separate
the cup support from the cup cover/sprayer
and refill the FlexLiner.
1. Remove battery from the sprayer.
2. Separate the cup support from the
cover/sprayer.
down on a flat surface. This will keep the
wet paint in the cup cover.
Set the sprayer upside
cup
ti29742a
3. Follow steps 2 – 12 in Starting a New
• If sprayer still does not spray, see
Sprayer Diagnostics, page 35. If
material sprays while upside down there
is air in the cup. Repeat steps above.
14 3A4803A
Job, page 12.
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