Graco 3A4442B Operation Manual

3A4442B

EN

Operation, Parts

APX Electric Texture
Sprayers

For portable airless spraying of water-based materials only.
For professional use only.
Not approved for use in explosive atmosphere or hazardous locations.

Models: APX 6200 and APX 8200

See page 2 for model information, including maximum working pressure and appro vals.

Important Safety Instructions

Read all warnings and instructions in this manual and related manuals.
Be familiar with the controls and the proper usage of the equipment.
Save these instructions.

Related Manuals

Gun – 309495 Pump – 332922

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Contents

2 3A4442B

Contents

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Mixing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Spray Tip Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Clear Tip Clog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

APX Cart Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

APX Pump and Motor Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

APX Control and Manifold Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

APX VIBRA-FLO Shaker Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

APX VIBRA-FLO Shaker Control Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

Models

3000 psi (20.7MPa, 207bar) Maximum Working Pressure

VAC Model

230 Europe

Multi

APX 6200 17N343

APX 8200 17N350
APX 6200 with bag roller 17N344
APX 8200 with bag roller 17N351

230

CEE 7/7

APX 6200 17N345
APX 6200 with bag roller 17N346

APX 8200 17N352
APX 8200 with bag roller 17N353

230

LA

Asia/ANZ

APX 6200 17N347
APX 6200 with bag roller 17N348

APX 8200 17N354
APX 8200 with bag roller 17N355

Warnings

3A4442B 3

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this
equipment. The exclamation point symbol alerts you to a general warning and the hazard
symbols refer to procedure-specific risks. When these symbols appear in the body of this
manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols
and warnings not covered in this section may appear throughout the body of this manua l
where applicable.

GROUNDING

This product must be grounded. In the event of an electrical short circuit, grounding
reduces the risk of electric shock by providing an escape wire for the electric current.
This product is equipped with a cord having a grounding wire with an appropriate
grounding plug. The plug must be plugged into an outlet that is properly installed and
grounded in accordance with all local codes and ordinances.

• Improper installation of the grounding plug is able to result in a risk of electric

shock.

• When repair or replacement of the cord or plug is required, do not connect the

grounding wire to either flat blade terminal.

• The wire with insulation having an outer surface that is green with or without

yellow stripes is the grounding wire.

• Check with a qualified electrician or serviceman when the grounding instructions

are not completely understood, or when in doubt as to whether the product is
properly grounded.

• Do not modify the plug provided; if it does not fit the outlet, have the proper outlet

installed by a qualified electrician.

• This product is for use on a nominal 230V circuit and has a grounding plug similar

to the plugs illustr ated below.

• Only connect the product to an outlet having the same configuration as the plug.

• Do not use an adapter with this product.

Extension Cords:

• Use only a 3-wire extension cord that has a grounding plug and a grounding

receptacle that accepts the plug on the product.

• Make sure your extension cord is not damaged. If an extension cord is necessary

use 12 AWG (2.5mm2) minimum to carry the current that the product draws.

• An undersized cord results in a drop in line voltage and loss of power and

overheating.

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Warnings

4 3A4442B

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or
explode. To help prevent fire and explosion:

• Do not spray or clean with flammable materials. Use water-based materials only.

• Use equipment only in well ventilated area.

• Sprayer generates sparks. When flammable liquids are used near the sprayer,

keep sprayer at least 20 feet (6.1 meters) away from explosive vapors.

• Eliminate all ignition sources.

• Keep work area free of debris, including solvent, rags and gasoline.

• Ground all equipment in the work area. See Grounding instructions.

• Keep a working fire extinguisher in the work area.

SKIN INJECTION HAZARD

High-pressure spray is able to inject toxins into the body and cause serious bodily
injury. In the event that injection occurs, get immediate surgical treatment .

• Do not aim the gun at, or spray any person or animal.

• Keep hands and other body parts away from the discharge. For example, do not

try to stop leaks with any part of the body.

• Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.

• Use Graco nozzle tips.

• Use caution when cleaning and changing nozzle tips. In the case where the

nozzle tip clogs while spraying, follow the Pressure Relief Procedure for turning
off the unit and relieving the pressure before removing the nozzle tip to clean.

• Equipment maintains pressure after power is shut off. Do not leave the

equipment energized or under pressure while unattended. Follow the Pressure
Relief Procedure when the equipment is unattended or not in use, and before
servicing, cleaning, or removing parts.

• Check hoses and parts for signs of damage. Replace any damaged hoses or

parts.

• This system is capable of producing 3000 psi (207 bar, 20.7 MPa). Use Graco

replacement parts or accessories that are rated a minimum of 3000 psi (207 bar,

20.7 MPa).

• Always engage the trigger lock when not spraying. Verify the trigger lock is

functioning properly.

• Verify that all connections are secure before operating the unit.

• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with

the controls.

Warnings

3A4442B 5

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Always wear appropriate gloves, eye protection, and a respirator or mask when

painting.

• Do not operate or spray near children. Keep children away from equipment at all

times.

• Do not overreach or stand on an unstable support. Keep effective footing and

balance at all times.

• Stay alert and watch what you are doing.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not kink or over-bend the material or air hose.

• Do not expose the hose to temperatures or to pressures in excess of those

specified by Graco.

• Do not use the hose as a strength member to pull or lift the equipment.

• Do not alter or modify equipment. Alterations or modifications may void agency

approvals and create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you

are using it.

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the
system can cause electric shock.

• Turn off and disconnect power cord before servicing equipment.

• Connect only to grounded electrical outlets.

• Use only 3-wire extension cords.

• Ensure ground prongs are intact on power and extension cords.

• Do not expose to rain. Store indoors.

• Wait five minutes after disconnecting power cord before servicing.

PRESSURIZED ALUMINUM PARTS HAZARD

Use of fluids that are incompatible with aluminum in pressurized equipment can
cause serious chemical reaction and equipment rupture. Failure to follow this
warning can result in death, serious injury, or property damage.

• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenate d

hydrocarbon solvents or fluids containing such solvents.

• Do not use chlorine bleach.

• Many other fluids may contain chemicals that can react with aluminum. Contact

your material supplier for compatibility.

Warnings

6 3A4442B

MOVING PARTS HAZARD

Moving parts can pinch, cut, or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or

servicing equipment, follow the Pressure Relief Procedure and disconnect all
power sources.

PLASTIC PARTS CLEANING SOLVENT HAZARD

Many solvents can degrade plastic parts and cause them to fail, which could cause
serious injury or property damage.

• Use only compatible water-based solvents to clean plastic structural or

pressure-containing parts.

• See Technical Specifications in this and all other equipment instruction

manuals. Read fluid and solvent manufacturer’s Safety Data Sheet (SDS) and
recommendations.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent
serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns.
This protective equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and

solvent manufacturer.

Component Identification

3A4442B 7

Component Identification

J

K

A

B

C

D

E

F

G

L

M

S

H

P

ti29971a

A

B

C

E

D

H

R

K

N

A Smart Control
B ON/OFF Switch
C Pressure Control
D VIBRA-FLO™ ON/OFF Switch
E VIBRA-FLO Control

F Power Cord
GDrain Tube
H Prime / Spray Valve

JPump

K VIBRA-FLO Hopper Shaker

L Amp Switch

M Hopper with cover

N Hopper Strainer
P Trigger Lock
RHose
S Bag Roller (Optional)

Model/Serial Tag (Located on
bottom)

Preparation

8 3A4442B

Preparation

Grounding

This sprayer includes a ground wire with an
appropriate ground contact. The plug must
be plugged into an outlet that is properly
installed and grounded in accordance with all
local codes and ordinances.

Do not modify the plug provided; if it does not
fit the outlet, have the proper outlet installed
by a qualified electrician.

Power Switch

Select 10A or 16A depending on your circuit
rating.

230V units require 220-240 VAC, 50/60 Hz,
10 – 16A, 1 phase

Extension Cords

Use an extension cord with an undamaged
ground contact. If an extension cord is
necessary, use a 3-wire, 12 AWG (2.5 mm

2

)

minimum.
NOTE: Lighter gauge or longer extension

cords may reduce sprayer performance.

Generator Requirements

5000 W (5 kW) minimum.

ProGuard

The ProGuard protects the sprayer against
high and low voltage spikes. If the sprayer is
plugged into a power source that goes too
low or too high the sprayer stops operating.

VIBRA-FLO Shaker

The hopper shaker vibrates the hopper which
assists in moving the material down to the
pump inlet at the bottom of the hopper.

Bag Roller (Optional)

Bags of material can be difficult to empty. A
bag roller provides a quick and easy way to
empty material bags directly into the hopper.

Mixing Material

NOTE: Correct material mixture is essential.

The pump and spray gun will not operate if
the mixture is too thick. Use water-based
materials only.

1. Mix the material and water in a
separate container.

Dry Mix

Carefully mix texture material and water
according to manufacturer instructions
on bag.

The equipment must be grounded to
reduce the risk of static sparking and
electric shock. An electric or static spark
can cause fumes to ignite or explode. An
improper ground can cause electric shock.
A good ground provides an escape wire for
the electric current.

ti2496c

40 lb.

TEXTURE MIX

5 GAL

Preparation

3A4442B 9

Premix

Slowly add water to a 5 gallon (18.9 liter)
bucket of premix.

2. Agitate to mix with mixing paddle, to a
smooth, lump-free consistency.

3. Make certain all dry powder clumps are
mixed throughly before pouring mixture
into the sprayer hopper.

PREMIX

5

GAL

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NOTICE

Failure to make certain that all dry powder
is throughly mixed may cause tip or pump
clogging.

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Preparation

10 3A4442B

Pressure Relief Procedure

Follow the Pressure Relief
Procedure whenever you see this
symbol.

1. Turn ON/OFF switch to the OFF
position. Wait 7 seconds for power to
dissipate.

2. Engage trigger lock. Always engage the
trigger lock when sprayer is stopped to
prevent the gun from being triggered
accidentally by hand or if dropped or
bumped.

3. Turn pressure control to lowest setting.
Disengage the trigger lock.

4. Trigger the gun to relieve pressure.

5. Engage trigger lock.

6. Put drain tube in a pail. Turn prime valve
down. Leave prime valve in the down
(drain) position until you are ready to
spray again.

7. If you suspect the spray tip or hose is
clogged or that pressure has not been
fully relieved:

a. VERY SLOWLY loosen the tip

guard retaining nut or the hose end
coupling to relieve pressure
gradually.

b. Loosen the nut or coupling

completely.

c. Clear hose or tip obstruction.

This equipment stays pressurized until
pressure is manually relieved. To help
prevent serious injury from pressurized
fluid, such as skin injection, splashed fluid
and moving parts, follow the Pressure
Relief Procedure whenever sprayer is
stopped and before sprayer is cleaned or
checked, and before equipment is
serviced.

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Setup

3A4442B 11

Setup

When unpacking sprayer for the first time or
after long term storage perform setup
procedure. When first setup is performed
remove shipping plug from fluid outlet.

1. Connect Graco airless hose to fluid
outlet. Use wrenches to tighten securely.

2. Connect whip hose (if applicable) and
gun to other end of hose. Apply thread
sealant and tighten securely.

3. Engage trigger lock.

4. Remove tip guard.

5. A hopper strainer is used to prevent
debris from entering the pump.

6. Fill throat packing nut with Graco TSL to
prevent premature packing wear. Do this
each time you spray.

7. Turn ON/OFF switch to the OFF
position.

8. Plug power supply cord into a properly
grounded electrical outlet.

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Setup

12 3A4442B

9. Turn prime valve down to DRAIN
position.

10. Add flushing fluid to the hopper.

11. Turn ON/OFF switch to the ON position.

12. Turn prime valve horizontal. Disengage
trigger lock.

13. Hold a metal part of the gun firmly to a
grounded metal pail. Trigger gun and
flush until clean.

14. Turn ON/OFF switch to the OFF
position.

15. Engage trigger lock.

16. Sprayer is now ready to startup and
spray.

Bag Roller (Optional)

Assemble roller assembly to the sprayer:

• Secure bag roller mounting frame to

sprayer.

• Place roller assembly on the mounting

frame.

• On the APX 6200 model position the bag

roller assembly in the lower position.

• On the APX 8200 model position the bag

roller assembly in the upper position.

• Place bag roller on top of the sprayer and

secure with hardware provided.

• The bag roller length is adjustable to

accommodate various material bag
lengths. Adjust by loosening the two
handle screws and sliding the extension
in or out.

• Increase bag roller tension by adjusting

the tension on the two screws.

Bag roller handle can be removed to avoid
damage when transporting sprayer.

NOTE: New sprayers are shipped with
storage fluid that must be flushed out prior
to using the sprayer.

Check flushing fluid for compatibility with
material that is to be sprayed. A secondary
flush with a compatible fluid may be
necessary. Use water for water-based
materials.

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Start Up

3A4442B 13

Start Up

Perform the start up procedure each time the
sprayer is started for the first time after it has
been cleaned or stored.

1. Perform Pressure Relief Procedure,
page 10.

2. Turn pressure control to lowest
pressure.

3. Turn ON/OFF switch to the ON position.

4. Turn VIBRA-FLO ON/OFF switch to the
ON position.

5. Increase pressure 1/2 turn to start motor
and allow fluid to circulate through drain
tube for 15 seconds; turn pressure down.

6. Turn prime valve horizontal to SPRAY
position. Disengage trigger lock.

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00:15

s

1/2

50%

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Start Up

14 3A4442B

7. Hold gun against grounded metal
flushing pail. Trigger gun and increase
fluid pressure 1/2 turn. Flush 1 minute.

8. Inspect for leaks. If leaks occur, perform
Pressure Relief Procedure, page 10.
Tighten fittings. Perform Start Up, steps
2 - 6. If no leaks, proceed to Prime

Pump, page 14.

Prime Pump

Prime the pump before placing the hopper
filter into the hopper.

1. Add 1-2 gallons (4-8 liters) of material to
the hopper.

2. Place drain tube defle c tor shield into
hopper or flushing pail. Note: Keep
deflector shield wet once it is in use.

3. Turn ON/OFF switch to the ON position.
Turn prime valve down.

4. Increase pressure to start pump .

5. Install hopper filter by pushing it through
the material in the bottom of the hopper
until it is in place. Open end of the filter
should be pointed towards the pump
inlet.

6. Add remaining material to the hopper.

7. Turn VIBRA-FLO knob to maximum.

8. If the shaker is making excessive noise
turn the VIBRA-FLO knob to a lower
setting. Depending upon the supply
voltage the shaker may not operate if the
VIBRA-FLO is set too low.

9. Turn prime valve forward to SPRAY
position.

High-pressure spray is able to inject toxins
into the body and cause serious bodily
injury. Do not stop leaks with hand or rag.

01:00

m

50%

1/2

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Start Up

3A4442B 15

10. Trigger gun again into flushing pail until
material appears. Move gun to hopper
and trigger for 20 seconds.

11. Engage trigger lock. Assemble tip and
guard, see Spray Tip Installation, page

17.

Bag Roller

1. Place bag of material on the bag roller.

2. Hook bag handle over bag roller hook.

3. Adjust bag roller length to the bag length.

4. Turn bag roller hand le until roller
contacts the bag.

5. Cut open the other end of the bag.

6. Turn bag roller handle to push contents
into the hopper.

7. Turn bag roller hand le the opposite
direction to remove empty bag from the
roller.

VIBRA-FLO Shaker
Adjustment

The hopper shaker speed is adjusted by
adjusting the VIBRA-FLO knob on the
control.

1. Turn shaker ON/OFF switch to the ON
position.

2. Turn VIBRA-FLO knob to maximum.

3. If the shaker is making excessive noise
turn the VIBRA-FLO knob to a lower
setting. Depending upon the supply
voltage the shaker may not operate if the
VIBRA-FLO is set too low.

00:20

s

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Start Up

16 3A4442B

Shaker Armature/Coil Adjustment

The hopper shaker is shipped with the ga p
preset for the best performance. If the
armature and coil is replaced or needs
adjustment, use a feeler gauge to adjust
shaker gap. Set gap to 0.042 – 0.052 inch
(1.06 – 1.32 mm).

1

2

3

4

5

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Operation

3A4442B 17

Operation

Spray Tip Installation

1. Perform Pressure Relief Procedure,
page 10.

2. Engage trigger lock.

3. Verify spray tip and tip guard parts are
assembled in the order shown.

a. Use spray tip to align gasket and

seal in the tip guard.

b. Spray tip must be pushed all the

way into the tip guard. Turn spray tip
to push down.

c. Turn the arrow shaped handle on

the spray tip forward to the spray
position.

4. Screw spray tip and tip guard assembly
onto the gun and tighten.

ti29241a

SPRAY TIP

RUBBER
GASKET/METAL
SEAL

RETAINING
NUT

TIP GUARD

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Operation

18 3A4442B

Clear Tip Clog

To avoid tip clogs:

• When the gun is not in use for extended

periods of time, keep the tip “wet” and
perform Pressure Relief Procedure,
page 10.

• Keep tip clean and free of material.

• Engage trigger completely when

spraying. Partial trigger engagement
increases the chances of tip clogs.

1. Engage trigger lock. Rotate spray tip to
unclog position. Disengage trigger lock.
Trigger gun at waste area to clear clog.

UNCLOG

NOTE: If spray tip is difficult to rotate when

turning to the unclog position perform,
Pressure Relief Procedure, page 10, then
turn Prime/Spray valve to spray position and
repeat step 1.

2. Engage trigger lo ck. Rotate spray tip
back to spray position. Disengage
trigger lock and continue spraying.

SPRAY

Useful Tip

When spraying, if the gun is not used for a
significant period of time be sure to clean the
sprayer, or keep the gun “wet” by placing in
water or wrapping with a wet cloth. This
reduces the potential of the material drying in
the gun causing pack-out of the gun.

To avoid serious injury from skin injection do not
put your hand in front of the spray tip when
installing or removing the spray tip and tip guard.

ti29247a

ti29248a

Operation

3A4442B 19

ProGuard Error Codes

This sprayer protects itself against high and low voltage. One of three error codes is displayed
if the supply voltage is out of range.

Digital Tracking System
(DTS)

Operation Main Menu

Short press to move to next display. Press
and hold (5 seconds) to change units or reset
data.

1. Turn pressure to lowest setting. Trigger
gun to relieve pressure. Turn prime valve
down to DRAIN position.

2. Turn ON/OFF switch to the ON position.
Pressure display appears. Dashes will
not appear unless pressure is less than
200 psi (14 bar, 1,4 MPa).

Error Code Definition

Multiple incoming voltage surges detected - unplug sprayer
and locate good voltage supply to prevent damage to
electronics.

Typical cause of this error is plugging into a circuit that is higher than
the rated voltage of the sprayer. Find a circuit that supplies the
correct voltage.

Incoming voltage too low for sprayer operation - unplug
sprayer and locate good voltage supply to prevent damage to
electronics.

Typical cause of this error is other equipment on the same circuit or
generator frequently turning on/off under load. Find a circuit that is
dedicated to the sprayer.

Sprayer plugged into wrong voltage - unplug sprayer and
locate correct voltage supply.

Typical cause of this error is a GFCI box that is wired for the wrong
voltage (240V vs. 120V). No damage has occurred to the sprayer.
Find a circuit with the correct voltage and the sprayer will run
correctly.

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Operation

20 3A4442B

Change Display Units

Press and hold DTS button for 5 seconds to
change pressure units (psi, bar, MPa) to
desired units. Selection of bar or MPa
changes gallons to liters x 10. To change
display units DTS must be in pressure display
mode and pressure must be at zero.

Job Gallons

1. Short press DTS button to move to Job
Gallons (or liters x 10).

2. Press and hold to reset to zero.

NOTE: JOB

scrolls past, then the
number of gallons sprayed a bove 400 psi
(28 bar, 2.8 MPa) displays.

Lifetime Gallons

1. Short press DTS button to move to
Lifetime Gallons (or liters x 10).

NOTE: LIFE scrolls briefly, then the
number of gallons sprayed above
400 psi (28 bar, 2.8 MPa) displays.

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Operation

3A4442B 21

Secondary Menu - Stored Data

1. Perform Pre ssure Relief Procedure,
steps 1 - 4 if they have not already been
done.

2. Turn ON/OFF switch to the ON while
holding DTS button down.

3. SERIAL NUMBER scrolls past and then
serial number (e.g. 00001) displays.

4. Short press DTS button and MOTOR
HOURS scrolls past and then total motor
run hours are displayed.

5. Short press DTS button. LAST CODE
scrolls by and last code is displayed; e.g.
E=07.

6. Press and hold DTS button to clear code
to zero.

7. Short press to move to SOFTWARE
REV.

8. Short press DTS button. MOTOR ID
RESISTOR scrolls by and model code
number (see below).

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Motor ID Number Models

6 APX 6200
10 APX 8200

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Operation

22 3A4442B

Cleanup

1. Perform Pressure Relief Procedure,
page 10.

2. Remove tip guard and Spray Tip. For
additional information, see separate gun
manual.

NOTE

: For cleanup and flushing, use

water for water-base material.

3. Turn ON/OFF switch to the ON position.
Turn prime valve forward to SPRAY
position.

4. Scrape material out of the hopper. Add
flushing fluid to the hopper.

5. Increase pressure to 1/2. Hold gun
against pail. Disengage trigger lock.
Trigger gun until flushing fluid appears.

6. Move gun to waste pail, hold gun against
pail, trigger gun to thoroughly flush
system. Release trigger and engage
trigger lock.

7. Turn prime valve down to DRAIN
position and allow flushing fluid to
circulate until flushing fluid appears
clear.

8. Turn prime valve forward to SPRAY
position. Trigger gun into flushing pail to
purge fluid from hose.

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1/2

50%

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Operation

3A4442B 23

9. Add flushing fluid to the hopper and run
sprayer until the hopper is empty. Turn
ON/OFF switch to the OFF position.

10. Turn prime valve down DRAIN position.
Unplug sprayer.

11. If flushing with water flush again with
Pump Armor, to leave a protective
coating to prevent freezing or corrosion.

12. Wipe sprayer, hose and gun with a rag
soaked in water.

ti30010a

ti29977a

ti30012a

ti30013a

Troubleshooting

24 3A4442B

Troubleshooting

Mechanical/Fluid Flow

1. Follow Pressu re Relief Procedure,
page 10, before checking or repairing.

2. Check all possible problems and causes
before disassembling unit.

Problem Cause Solution

CODE XX is displayed. Fault condition exists Determine fault correction from

ta

ble, page 27.

Pump output is low Spray tip worn Follow Pressure Relief Procedure

on page 10, then replace tip. See
your separate gun or tip manual.

Spray tip clogged Relieve pressure. Check and clean

spray tip.

Material supply Refill and reprime pump.

Hopper strainer clogged Remove and clean, then reinstall.

Hopper filter is too fine. Remove
filter or replace with a larger mesh
filter.

Intake valve ball and piston ball are
not seating properly

Remove intake valve and clean.
Check balls and seats for nicks;
replace if necessary; see pump
manual.

Prime valve leaking Relieve pressure. Repair prime

valve.

Verify pump does not continue to
stroke when gun trigger is released.
(Prime valve not leaking.)

Service pump; see pump manual.

Hopper seal leaking Make certain hopper outlet clamps

are tight and flange 0-ring is in
place.

Material is too thick for proper
VIBRA-FLO shaker operation

Thin material

Material not flowing into pump Increase VIBRA-FLO setting or thin

material

Troubleshooting

3A4442B 25

Pump output is low Pump rod damage Repair pump. See pump manual.

Low stall pressure Turn pressure knob fully clockwise.

Make sure pressure control knob is
properly installed to allow full
clockwise position. If problem
persists, replace pressure
transducer.

Piston packings are worn or
damaged

Replace packings; see pump
manual.

O-ring in elbow is worn or damaged Replace o-ring.

Intake or piston valve ball is packed
with material or worn

Clean piston or intake valve, or
replace balls; see pump manual.

Pressure setting is too low Increase pressure; see pump

manual.

Large pressure drop in hose with
heavy materials

Use larger diameter hose and/or
reduce overall length of hose.

Check to see if Amp switch (10/16)
is on low setting. Make sure circuit
is able to provide high setting.

Switch to 16A setting. Change to
circuit that provides 16A. Change to
less loaded circuit.

Motor runs but pump does not
stroke

Connecting rod assembly
damaged; see pump manual.

Replace connecting rod assembly;
see pump manual.

Gears or drive housing damaged. Inspect drive housing assembly

and gears for damage and replace
if necessary; see pump manual.

Excessive material leakage into
throat packing nut

Throat packing nut is loose Remove throat packing nut spacer.

Tighten throat packing nut just
enough to stop leakage.

Throat packings are worn or
damaged

Replace packings; see pump
manual.

Displacement rod is worn or
damaged

Replace rod; see pump manual.

Fluid is spitting from gun Air in pump or hose Check and tighten all fluid

connections. Cycle pump as slowly
as possible during priming.

Tip is partially clogged Clear tip; see operation manual.

Fluid supply is low or empty Refill fluid supply. Prime pump; see

pump manual. Check fluid supply
often to prevent running pump dry.

Problem Cause Solution

Troubleshooting

26 3A4442B

Pump is difficult to prime Air in pump or hose Check and tighten all fluid

connections. Cycle pump as slowly
as possible during priming.

Intake valve or piston valve is stuck
or leaking

Clean intake and piston valve. Be
sure ball seat is not nicked or worn
and that ball seats well.
Reassemble valve.

Pump packings are worn Replace pump packings; see pump

manual.

Material is too thick Thin the material according to

supplier recommendations.

Hopper connections are not tight or
elbow o-ring is damaged or missing

Check hopper connections and
tighten as necessary. Inspect for
o-ring. Replace o-ring if it is
damaged.

No display, sprayer operates Display is damaged or has bad

connection

Check connections. Replace
display.

VIBRA-FLO shaker does not run No power Make certain sprayer and shaker

ON/OFF switches are ON.

Shaker coil is defective Replace shaker coil.

VIBRA-FLO shaker is too loud Adjust shaker speed. Turn shaker adjustment knob to a

lower setting.

Coil contacting armature block Use feeler gauge to adjust shaker

gap. See VIBRA-FLO Shaker
Adjustment, page 15.

Problem Cause Solution

Troubleshooting

3A4442B 27

Electrical

Symptom: Sprayer does not run, stops
running, or will not shut off.

Perform Pressure Relief Proce dure, page

10.

1. Plug sprayer into correct voltage,
grounded outlet.

2. Turn the ON/OFF switch OFF. Wait 30
seconds and then turn power back ON
again (this ensures sprayer is in normal
run mode).

3. Turn pressure control knob clockwise
1/2 turn.

4. View digital display.

Keep clear of electrical and moving parts
during troubleshooting procedures. To
avoid electrical shock hazards when
covers are removed for troubleshooting,
wait 5 minutes after disconnecting power
cord for stored electricity to dissipate.

Problem What to Check How to check

Sprayer does not run at all See flow chart, page 35.

Display is blank

Control board status light never
light

Troubleshooting

28 3A4442B

Sprayer does not run at all

Display shows CODE 02

Check transducer or transducer
connections

1.Make sure there is no pressure in
the system (see Pressure Relief

Procedure, page

10). Check fluid

path for clogs.

2.Use airless paint spray hose with no
metal braid 5/8 in. x 50 ft minimum.
Smaller hose or longer metal braid
hose lengths may result in
high-pressure spikes.

3.Set sprayer to OFF and disconnect
power to sprayer.

4.Check transducer and connections
to control board.

5.Disconnect transducer from control
board socket. Check that
transducer and control board
contacts are clean and secure.

6.Reconnect transducer to control
board socket. Connect power, set
sprayer ON and control knob
1/2 turn clockwise. If sprayer does
not run properly, set sprayer to OFF
and go to next step.

7.Install new transducer. Connect
power, set sprayer ON and control
knob 1/2 turn clockwise. Replace
control board if sprayer does not
run properly.

Problem What to Check Ho w to ch eck

Troubleshooting

3A4442B 29

Sprayer does not run at all

Display shows CODE 03

Check transducer or transducer
connections (control board is not
detecting a pressure signal).

1.Set sprayer to OFF and disconnect
power to sprayer.

2.Check transducer and connections
to control board.

3.Disconnect transducer from control
board socket. Check to see if
transducer and control board
contacts are clean and secure.

4.Reconnect transducer to control
board socket. Connect power, set
sprayer ON and control knob to 1/2
turn clockwise. If sprayer does not
run, set sprayer to OFF and go to
next step.

5.Connect a confirmed working
transducer to control board socket.

6.Set sprayer ON and control knob to
1/2 turn clockwise. If sprayer runs,
install new transducer. Replace
control board if sprayer does not
run.

7.Check transducer resistance with
ohmmeter (less than 9k ohm
between red and black wires and
3-6k ohm between green and
yellow wires).

Sprayer does not run at all

Display shows CODE 4

Check voltage supply to the
sprayer (control board is detecting
a multiple voltage surges).

1.Set sprayer to OFF and disconnect
power to sprayer.

2.Locate a good voltage supply to
prevent damage to electronics.

Problem What to Check Ho w to ch eck

Troubleshooting

30 3A4442B

Sprayer does not run at all

Display shows CODE 05

Control is commanding motor to
run but motor shaft does not rotate.
Possibly locked rotor condition, an
open connection exists between
motor and control, there is a
problem with motor or control
board, or motor amp draw is
excessive.

1.Remove pump and try to run
sprayer. If motor runs, check for
locked or frozen pump or drive train.
If sprayer does not run, continue to
step 2.

2.Set sprayer to OFF and disconnect
power to sprayer.

3.Disconnect motor connector(s) from
control board socket(s). Check that
motor connector and control board
contacts are clean and secure. If
contacts are clean and secure,
continue to step 4.

4.Set sprayer to OFF and spin motor
fan 1/2 turn. Restart sprayer. If
sprayer runs, replace control board.
If sprayer does not run, continue to
step 5.

5.Perform Spin Test: Test at large
4-pin motor field connector.
Disconnect fluid pump from
sprayer. Test motor by placing a
jumper across pins 1 & 2. Rotate
motor fan at about 2 revolutions per
second. A cogging resistance to
motion should be felt at the fan.
The motor should be replaced if no
resistance is felt. Repeat for pin
combinations 1 & 3 and 2 & 3. Pin 4
(the green wire) is not used in this
test. If all spin test is positive,
continue to step 6.

Problem What to Check Ho w to ch eck

Green Blue Red Black

STEP 1:

STEP 2:

STEP 3:

Troubleshooting

3A4442B 31

Sprayer does not run at all

Display shows CODE 05

Control is commanding motor to
run but motor shaft does not rotate.
Possibly locked rotor condition,
an open connection exists
between motor and control, there is
a problem with motor or control
board, or motor amp draw is
excessive.

6.Perform Field Short Test: Test at
large 4-pin motor field connector.
There should not be continuity from
pin 4, the ground wire, and any of
the remaining 3 pins. If motor field
connector tests fail, replace motor.

7.Check Motor Thermal Switch:
Unplug thermal wires. Set meter to
ohms. Meter should read the proper
resistance for each unit (see table
below).

Problem What to Check Ho w to ch eck

-

ti13140a

Resistance Table:

APX 6200 6.2k ohms
APX 8200 10.0k

ohms

Troubleshooting

32 3A4442B

Sprayer does not run at all

Display shows CODE 06

Allow sprayer to cool. If sprayer
runs when cool, correct cause of
overheating. Keep sprayer in
cooler location with good
ventilation. Make sure motor air
intake is not blocked. If sprayer still
does not run, follow Step 1.

NOTE: Motor must be cooled
down for the test.

1.Check thermal device connector
(yellow wires) at control board.

2.Disconnect thermal device
connector from control board
socket. Make sure contacts are
clean and secure. Measure
resistance of the thermal device. If
reading is not correct, replace
motor.

Check Motor Thermal Switch:
Unplug thermal wires. Set meter to
ohms. Meter should read the proper
resistance for each unit (see table
below).

Reconnect thermal device
connector to control board socket.
Connect power, turn sprayer ON
and control knob 1/2 turn clockwise.
If sprayer does not run, replace
control board.

Sprayer does not run at all

Display shows CODE 08

Check voltage supply to the
sprayer (incoming voltage too low
for sprayer operation)

1.Set sprayer to OFF and disconnect
power to sprayer.

2.Remove other equipment that uses
the same circuit.

3.Locate a good voltage supply to
avoid damage to electronics.

Problem What to Check Ho w to ch eck

-

ti13140a

Resistance Table:

APX 6200 6.2k ohms
APX 8200 10.0k

ohms

Troubleshooting

3A4442B 33

Sprayer does not run at all

Display shows CODE 10

Check to see if control board is
over heating.

1.Make sure motor air intake is not
blocked.

2.Make sure fan has not failed.

3.Make sure control board is properly
connected to back plate and that
conductive thermal paste is used on
power components.

4.Replace control board.

5.Replace motor.

Sprayer does not run at all

Display shows CODE 12

Excessive current protection
enabled

1.Cycle power on and off.

Sprayer does not run at all

Display shows CODE 15

Check the connections above the
motor

1.Set sprayer to OFF and disconnect
power to sprayer.

2.Remove motor shroud.

3.Disconnect motor control and
inspect for damage at connectors.

4.Reconnect motor control.

5.Turn power on. If code continues,
replace motor.

Sprayer does not run at all

Digital display shows CODE 16

Check the connections. Control
is not receiving a motor position
sensor signal

1.Turn power OFF.

2.Disconnect motor position sensor
and inspect for damage at
connectors.

3.Reconnect sensor.

4.Turn power ON. If code continues,
replace motor.

Problem What to Check Ho w to ch eck

ti18685a

Troubleshooting

34 3A4442B

Sprayer does not run at all

Display shows CODE 17

Check voltage supply to the
sprayer (plugged into wrong
voltage)

1.Set sprayer to OFF and disconnect
power to sprayer.

2.Locate a good voltage supply to
avoid damage to electronics.

Problem What to Check Ho w to ch eck

Troubleshooting

3A4442B 35

Sprayer Will Not Run

(See following page for steps)

Remove control box cover.
Turn sprayer ON. Observe
control board status light on
control board (see page 28).

No light

Once

Light on
continously

Flashing

Normal Operation

Control board
commanding
motor to run

See Code section
for further
troubleshooting

See Step 1. Do
you have over
100 VAC (220
VAC for 230V
units)?

NO

See Step 2. Do
you have over
100 VAC (220
VAC for 230V
units)?

YES

NO

Repair or
replace power
cord.

Replace the
ON/OFF switch.

YES

See Step 3. Is the
proper reading
present through the
thermal switch
wires?

YES

See Step 4. Does
the motor run?

YES

Replace
potentiometer.

NO

If motor is hot, let cool and
retest. If Step 3 still shows
incorrect resistance, replace
motor. The motor has a
defective thermal device.

NO

Connect a test
transducer to the
board. Does the
motor run?

Replace the
transducer.

YES

NO

Replace the
control board.

ti29217a

Troubleshooting

36 3A4442B

Sprayer Will Not Shut Off

1. Perform Pressure Relief Procedure,
page 10. Leave prime valve open and
ON/OFF switch OFF.

2. Remove control box cover so the control
board status light can be viewed if
available.

-

V

--

200-240V

-

V

--

200-240V

-

V

--

100k ohm

ti29216a

STEP 1:

Plug power cord
in and turn switch
ON. Connect
probes to on/off
switch. Turn
meter to AC volts

STEP 2:

Plug power cord
in and turn switch
ON. Connect
probes to on/off
switch. Turn
meter to AC volts

STEP 3:

Check motor thermal
switch. Unplug yellow
wires. Meter should read
according to Resistance
Table on Page 31.
NOTE: Motor should be
cool during reading.

STEP 4:

Plug power cord
in and turn switch
ON. Disconnect
potentiometer.

Troubleshooting

3A4442B 37

Troubleshooting Procedure

Plumb pressure gauge into material
hose, plug sprayer in, and turn power
switch ON. Does sprayer reach or
exceed its maximum pressure?

NO

Mechanical problem: See the proper
fluid pump manual for the sprayer for
further trouble shooting procedures

YES

Unplug the transducer from control
board. Does motor stop running?

YES

Bad transducer. Replace and test
with a new one.

NO

Replace the control board.

ti29218a

APX Cart Parts

38 3A4442B

APX Cart Parts

27

82

91

89

83

33

102

90

1

79

40

133

134

98

38

23

29

39

28

127

6

26

88

24

28

28

55

8

57

56

39

39

81

78

37

36

80

ti30592a

8a

62

27a

123

#6

#8 #10

See page 40.

See page 42.

12

20

22

22

22

22

30

25

25

25

25

21

Ref. Torque Ref. Torque

70-80 in-lb (7.9 - 9.0 N•m) 200-230 in-lb (22.6 - 26 N•m)
25-30 ft-lb (33.9 - 40.1 N•m) 30-35 in-lb (3.4 - 3.9 N•m)
22-28 in-lb (2.5 - 3.2 N•m) 170-190 in-lb (19.2 - 21.5 N•m)

1222202521

30

APX Cart Parts

3A4442B 39

APX Cart Parts List

4

Ref. Part Description Qty.

1 17N502 CART, painted 1
6 17N679 BRACKET, control 1
8 119509 WHEEL, pneumatic 2
8a 253131 KIT, repair, tube 1
23 17N939 SHIELD, drive,

painted

1

24 SHIELD, motor,

painted
17N940 APX 6200 1
17N941 APX 8200 1

26 16X905 HOSE, coupled, 1/2” 1
27 ASSEMBLY, hopper 1

17P817 APX 6200, 17 gal.

(26.5L) includes 123

1

17P818 APX 6200, 25 gal.

(94.6L) includes 123

1

27a FILTER, hopper 1

17R160 #6
17P460 #8 (standard)
17R314 #10

28 118444 SCREW, machine,

HWH

6

29 112958 NUT, hex, fl anged 2
33 108795 SCREW, machine,

PNH

4

36 17N602 CASTER, swivel 1
37 110963 SCREW, cap, flange

head

4

38 100057 SCREW, cap hex

head

4

39 111040 NUT, lock 8
40 117791 SCREW, cap 2
55 15E891 CLIP, retaining 2
56 156306 WASHER, flat 2
57 116038 WASHER, wave

spring

2

62 234188 CLAMP, quick

release

1

78 113817 BUMPER 2
79 113677 BUSHING 1
80 551786 SCREW, cap,

stainless

2

81 112717 WASHER 2
82 114000 SCREW, machine,

HWH

3

83 17N920 ASSEMBLY, handle 1
88 17P774 KIT, hose, drain

includes 90

1

89 17N661 SHAKER, texture,

See page 44 for
parts.

1

90 241920 DEFLECTOR,

threaded

1

91 111800 SCREW, cap hex

head

4

98 17R132 BOX, control,

shaker, See page 45
for parts.

1

102 LABEL, warning

16G596 EU 1
16Y762 AP 1
16T784 English, French,

Spanish

123 17H490 PAD, isolator,

hopper

1

127 17P261 CLAMP, loop,

cushioned

1

133 108296 SCREW, machine,

HWH

2
134 102040 NUT, lock, hex 2
 Medical alert card

(not shown)

222385 English, Spanish,

French

1

17R476 English, Spanish,

Portuguese

1

17A134 English, Chinese,

Korean

1

17F690 Dutch, German,

Italian

1

Rep

lacement Danger and Warning labels,

tags, and cards are available at no cost.

Ref. Part Description Qty.

APX Pump and Motor Parts

40 3A4442B

APX Pump and Motor Parts

54

49

47

32

48

50

51

48

86

4

5

61

113

34

107

52

53

84

11

60

26 ref

85

31

59

122

119

123

121

58

2

3

30

10

ti30594a

54

18

26

18

18

20

28

21

Ref. Torque Ref. Torque

190-210 in-lb (21.5 - 23.7 N•m) 9-11 in-lb (1.1 - 1.2 N•m)
25-30 ft-lb (33.9 - 40.1 N•m) 90-110 in-lb (10.2 - 12.4 N•m)
22-28 in-lb (2.5 - 3.2 N•m)

18

26

20

28

21

APX Pump and Motor Parts

3A4442B 41

APX Pump and Motor Parts List

Ref. Part Description Qty.

2 KIT, motor, electric

includes 30, 54

257188 APX 6200 1
258909 APX 8200 1

3 KIT, drive, housing,

repair

24M417 APX 6200 includes

47, 49

1

287990 APX 8200 includes

47, 49

1

4 HOUSING, bearing

17R743 APX 6200 includes 4,

10, 31, 52, 53, 58, 59,
84, 85, 86, 107

1

17R744 APX 8200 includes 4,

10, 31, 52, 53, 58, 59,
84, 85, 86, 107

1

5 PUMP, chrome

17R044 APX 6200 1

17R042 APX 8200 1
10 17N942 CLAMP, pump 1
11 FITTING, quick

disconnect
16X834 APX 6200 1
24U755 APX 8200 1

30 FAN, motor

15D088 APX 6200 1
15V577 APX 8200 1

31 PLATE, front

16X385 APX 6200 1
16X209 APX 8200 1

32 ROD, connecting

16X964 APX 6200 1
24V086 APX 8200 1

34 17P815 TUBE, intake 90° 1

47 15C753 SCREW, machine

HWH
APX 6200 5

APX 8200 6
48 114672 WASHER, thrust 2
49 116192 WASHER, thrust 1
50 KIT, repair, gear

includes 48, 51

287290 APX 6200 1

288035 APX 8200 1
51 114699 WASHER, thrust 1
52 WASHER, lock

106115 APX 6200 4

112600 APX 8200
53 SCREW, cap SH

114666 APX 6200 4

112599 APX 8200 4
54 115477 SCREW, machine,

Torx, APX 6200

1

122347 RING, retaining,

external APX 8200

1

58 105510 WASHER, lock 2
59 101550 SCREW, cap 2
60 102982 PACKING, o-ring 1
61 500984 CLAMP, tri-clamp 1
84 17N902 SPACER, threaded 1
85 111801 SCREW, cap HH 1
86 114653 SCREW, cap flange

head

1

107 187437 LABEL, torque 1
113 110831 PACKING, o-ring 1
119 245820 KIT, accessory, gun 1
121 17N982 HOSE, cpld, 1/2” x 15’ 1
122 17N984 HOSE, cpld, 5/8” x 50’ 1
123 158491 FITTING, nipple 1

Ref. Part Description Qty.

APX Control and Manifold Parts

42 3A4442B

APX Control and Manifold Parts

7

72

73

74

71

70

68

42

135

135

43

28

66

92

77

76

63

40ref

13

21

75

133ref

77ref

87ref

14

87

77

98ref

77

87

98 ref

46

64a

64

65

64b

64c

64d

64e

116

44

42

45

67

69

41

9

98 ref

88 ref

26 ref

20

19

18

17

25

16

15

12

22

ti30614a

25

25

26

23

23

24

19

5

27

9

18

20

Ref. Torque Ref. Torque

2-3 in-lb (0.23 - 0.34 N•m) 40-45 in-lb (4.5 - 5.1 N•m)
15-25 in-lb (1.7 - 2.8 N•m) 10-15 in-lb (1.1 - 1.7 N•m)
190-210 in-lb (21.5 - 23.7 N•m) 30-35 in-lb (3.4 - 3.9 N•m)
100-120 in-lb (11.3 - 13.6 N•m) 9-11 in-lb (1.1 - 1.2 N•m)
25-30 ft-lb (33.9 - 40.1 N•m) 35-45 ft-lb (47.5 - 61.1 N•m)

5

23

9

24

18

25

19

26

20

27

APX Control and Manifold Parts

3A4442B 43

APX Control and Manifold Parts List

Ref. Part Description Qty.

7 17R029 BOARD, control

includes 25, 28, 40,
63, 65, 72, 76,82

1

9 17R757 COVER, control

includes 41, 46, 67,
68, 69, 77, 87, 116

1

12 17N678 MANIFOLD,

transducer

1

13 243222 TRANSDUCER,

pressure control

includes 21

1

14 117556 FITTING, nipple 1
15 193710 SEAL, seat, valve 1
16 193709 SEAT, valve 1
17 287879 ASSEMBLY, valve,

drain

1

18 114708 SPRING,

compression

1

19 15G563 HANDLE, valve 1
20 116424 NUT, cap 1
21 111457 PACKING, o-ring 1
22 15J002 FITTING, elbow, 45° 1
25 16U013 SCREW, machine,

HWH

3

28 118444 SCREW, machine,

HWH

1

41 16V095 SCREW, machine 4
42 256219 POTENTIOMETER 1
43 15C973 GASKET 1
44 116167 KNOB,

potentiometer

1

45 15D527 SWITCH, rocker,

240V

1

46 16Y788 LABEL, blank 1
63 121889 O-ring 1
64 CORD, power
64a 16M836 APX 6200,

Multicord,
Model 17N343,
17N347

1

64b 16M834 APX 6200, CEE 7/7

Model 17N345

1

64c 15G938 APX 8200,

Models 17N350,
17N354

1

64d 15G957 APX 8200, CEE 7/7

Model 17N352

1

64e 17A242 CORDSET,

adapter, Australia

1

65 253103 Italy/Denmark/

Switzerland

1

66 114391 SCREW, grounding 2
67 16X796 LABEL,

SmartControl3.0

1

68 16Y496 BOARD, display,

LED includes 70

1

69 16X797 LABEL,

SmartControl3.0,
ProGuard

1

70 115522 SCREW, machine 3
71 BOARD, filter

24R598 APX 6200 1

24U823 APX 8200 1
72 119228 SCREW, machine 2
73 126029 SWITCH, rocker 1
74 15G935 CONNECTOR,

electrical

1

75 117745 BUSHING, strain

relief

1

76 16T544 ADAPTER, cord 1
77 117625 NUT, locking 2
87 260067 FITTING, strain

relief

1

92 17P272 BAR, ground 1
116 17P395 LABEL, switch 1
126 121249 LOCK, cord 1
135 24V030 KIT, repair, coil filter,

APX8200 includes

136

1

136 16U215 SCREW, Phillips PH 1
137 121249 RETAINER, plug

adapter

1

Ref. Part Description Qty.

APX VIBRA-FLO Shaker Parts

44 3A4442B

APX VIBRA-FLO Shaker Parts

6

7

8

11

13

3

5

9

6

4

8

1

7

6

2

ti30597a

1

2

2

2

Ref. Torque Ref. Torque

170-190 in-lb (19.2 - 21.5 N•m) 80-100 in-lb (9.0 - 11.2 N•m)

1

2

Ref. Part Description Qty.

1 17N609 PLATE, shaker 1
2 17N607 BRACKET, mounting,

armature

1

3 17N608 COIL, electromagnetic,

230V

1

4 17N606 BLOCK, armature 1
5 111800 SCREW, cap, HH 2
6 113161 SCREW, flange, HH 5

7 110755 WASHER, flat 2
8 17P261 CLAMP, loop,

cushioned

2

9 100527 WASHER, flat 2
11 17P658 GUARD, shaker 1
13 17P396 LABEL, branding,

shaker

1

Ref. Part Description Qty.

APX VIBRA-FLO Shaker Control Parts

3A4442B 45

APX VIBRA-FLO Shaker Control Parts

1

15

8

5

3

4

6

7

13

12

11

10

14

2

ti30596a

7

6

5

4

Ref. Torque Ref. Torque

10-15 in-lb (1.1 - 1.7 N•m) 40-45 in-lb (4.5 - 5.1 N•m)
22-28 in-lb (2.5 - 3.2 N•m) 30-35 in-lb (3.4 - 3.9 N•m)

465

7

Ref. Part Description Qty.

1 17R129 ENCLOSURE, control 1
2 260067 FITTING, strain relief,

1/2 NPT

2

3 17S020 BOARD, control,

shaker

1

4 17R471 INSULATOR, box 1
5 195429 SWITCH, toggle 1
6 117625 NUT, locking 2
7 123812 PLUG, hole 1
8 195428 BOOT, toggle 1
9 17J017 LABEL 1

10 116167 KNOB, potentiometer 1
11 114391 SCREW, grounding 2
12 17R137 CORD, junction, shaker

box

1

13 17P188 CORD, set 1
14 119775 NUT, panel 1
15 17R346 LABEL, control, shaker 1
16 17P082 WIRE, jumper, brown,

not shown

1

17S013 CONTROL, shaker,

complete

includes 1 –16

1

Ref. Part Description Qty.

Wiring Diagrams

46 3A4442B

Wiring Diagrams

APX 6200

Shaker Control Box

PRESSURE
TRANSDUCER

POTENTIOMETER

POWER PLUG

MOTOR

THERMAL SWITCH

MOTOR SENSOR LEADS

MOTOR
LEADS

GREEN/GROUND

ON/OFF
SWITCH

BROWN

BLUE

BROWN

BLUE

BLUE

FILTER

COIL

APX
8200
ONLY

BLACK

LED DISPLAY

AMP SWITCH

GREEN/GROUND

BROWN

BLUE

SHAKER
CONTROL BOX

FILTER
PWB

ti30615a

WIRING DIAGRAM - SHAKER CONTROL BOX

POTENTIOMETER

CONTROL BOARD

TOGGLE
SWITCH

GROUND SCREWS

TO CONTROL
BOX POWER

TO SHAKER
COIL

JUNCTION CORD

JUMPER WIRE

ENCLOSURE

BROWN

BROWN

BROWN

BROWN

GREEN

GREEN

GREEN

BLUE

BLUE

ti30651a

Notes

3A4442B 47

Notes

Technical Specifications

48 3A4442B

Technical Specifications

APX 6200

US Metric
Sprayer
Maximum fluid working pressure 3000 psi 20.7 MPa, 207 bar
Maximum Delivery 1.58 gpm 6.0 lpm
Maximum Tip size 0.041 in. 0.041 in.
Fluid Outlet npsm 1/2 in. 1/2 in.
Cycles 97 per gallon 26 per liter
Generator minimum 5000 W 5000 W
220–240V, Ø, A, Hz 1Ø, 16, 50/60
Environmental temperature range 40°–120°F 4°–49°C
Minimum fluid temperature 40°F 4°C
Dimensions
Height

42 in. 106.7 cm

Length

43 in. 109.2 cm

Width 25 in. 63.5 cm

Weight

151 lb 69 kg

Noise*

Sound Power 97 dBa 97 dBa
Sound Pressure 84 dBa 84 dBa

Materials of Construction
Wetted materials on all models zinc- and nickel-plated carbon steel, nylon, stainless steel,

PTFE, Acetal, leather, UHMWPE, aluminum, tungsten
carbide, PEEK, brass, hard chrome

Notes

* Sound pressure measured 3 feet (1 meter) from equipment. Sound power measured per

ISO-3744.

Technical Specifications

3A4442B 49

APX 8200

US Metric
Sprayer
Maximum fluid working pressure 3000 psi 20.7 MPa, 207 bar
Maximum Delivery 2.1 gpm 8.0 lpm
Maximum Tip size 0.045 in. 0.045 in.
Fluid Outlet npsm 1/2 in. 1/2 in.
Cycles 70 per gallon 19 per liter
Generator minimum 5000 W 5000 W
220–240V, A, Hz 1Ø, 16, 50/60
Environmental temperature range 40°–120°F 4°–49°C
Minimum fluid temperature 40°F 4°C
Dimensions
Height

42 in. 106.7 cm

Length

43 in. 109.2 cm

Width 25 in. 63.5 cm

Weight

170 lb 78 kg

Noise*

Sound Power 97 dBa 97 dBa
Sound Pressure 84 dBa 84 dBa

Materials of Construction
Wetted materials on all models zinc- and nickel-plated carbon steel, nylon, stainless steel,

PTFE, Acetal, leather, UHMWPE, aluminum, tungsten
carbide, PEEK, brass, hard chrome

Notes

* Sound pressure measured 3 feet (1 meter) from equipment. Sound power measured per

ISO-3744.

Graco Standard Warranty

50 3A4442B

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing
its name to be free from defects in material and workmanship on the date of sale to the original purchaser
for use. With the exception of any special, extended, or limited warranty published by Graco, Gr aco will,
for a period of twelve months from the date of sale, repair or replace any part of the equipment
determined by Graco to be defective. This warranty applies only when the equipment is installed,
operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction,
damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or
improper maintenance, negligence, accident, tampering, or substitution of non-Graco compon ent parts.
Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Gr aco
equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper
design, manufacture, installation, operation or maintenance of structures, accessories, equipment or
materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an
authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco
will repair or replace free of charge any defective parts. The equipment will be returned to the original
purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material
or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of
parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY
OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above.
The buyer agrees that no other remedy (including, but not limited to, incidental or consequential
damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential
loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the
date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH
ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED
BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose,

etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with
reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from
Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other
goods sold hereto, whether due to a breach of contract, breach of warran ty, the negligence of Graco, or
otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents,
notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or
indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du
présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés,
donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures
concernées.

Graco Standard Warranty

3A4442B 51

Graco Information

For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the

nearest distributor.

All written and visual data contained in this document reflects the latest product information available at

the time of publication.

Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM 3A4442

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2017, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

Revision B, May 2017