Graco 3A2800B User Manual

Repair-Parts

ProMix® PD2K Electronic

Proportioner

Positive displacement proportioning of 2-component materials helps reduce waste. Manual system with
Advanced Display Module. For professional use only.

Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.

Seepage3
approval

for model part numbers and

s information.

3A2800B

EN

PROVEN QUALITY. LEADING TECHNOLOGY.

Contents

Models............................................................... 3

Related Manuals ................................................ 5

Warnings ........................................................... 6

Important Is

Troubleshooting.................................................. 11

System Troubleshooting............................... 11

Error Code Troubleshooting.......................... 12

Booth Control Troubleshooting...................... 22

Power Barrier Board Troubleshooting............ 23

Isolation Board Troubleshooting.................... 24

Enhanced Fluid Control Module

Pump Module Troubleshooting ..................... 26

Advanced Display Module

Notes ................................................................ 28

ocyanate (ISO) Information ................ 9

Troubleshooting.............................. 25

Troubleshooting.............................. 27

Electrical Sc

Optional Cabl

Repair................................................................ 36

Before Servicing .......................................... 36

Pressure Relief Procedure............................ 37

Repairing the Advanced Display Module

Servicing the Control Box ............................. 39

Servicing the Fluid Section ........................... 48

Parts.................................................................. 52

Proportioner Parts........................................ 52

Control Box Parts......................................... 55

Solenoid Manifold Parts................................ 58

Technical

Graco Standard Warranty.................................... 60

hematics.......................................... 29

es and Modules ....................... 35

(ADM) ............................................ 38

Data ................................................... 59

2

3A2800B

Models

See Figs. 1–7 for component identification labels, including approval information and certification.

Models

Part No.

MC1000

MC2000

0359

Series

A

A

Maximum Air Working

Pressure

100 psi (0.7 MPa, 7.0 bar) 300 psi (2.068 MPa,

100 psi (0.7 MPa, 7.0 bar) 1500 psi (10.34 MPa,

II 2 G

Maximum Fluid Working

Pressure

20.68 bar)

103.4 bar)

Location of PD

Electrical Co

(ECB) Labels

ntrol Box

2K and

Figure 1 Model MC1000 (Low Pressure) Identification Label

Figure 2 24M672 Control Box Identification Label

Continued on the next page.

3A2800B 3

Models

Figure 3 Model MC2000 (High Pressure) Identification Label

Figure 4 Non-Intrinsically Safe Color Change Control (Accessory) Identification Label

Figure 5 Intrinsically Safe Color Change Control (Accessory) Identification Label

Figure 6 Booth Control Identification Label

Figure 7 Pump Expansion Kit (Accessory) Identification Label

4

3A2800B

Related Manuals

Related Manuals

Manual No. Description

332457 PD2K Proportioner Installation

Manual, Manual Systems

332562

3A2801 Mix Module Instructions-Parts

332339 Pump Repair

PD2K Proportioner Operation
Manual, Manual Systems

Manual

-Parts Manual

Manual No. Description

332454

332455

332456 3rd and 4th P

Color Change V
Manual

Color Change Kits
Instructions-Parts Manual

Instructio

ns-Parts Manual

alve Repair-Parts

ump Kits

3A2800B 5

Warnings

Warnings

The following
exclamation p
risks. When th
Warnings. Pr
the body of th

warnings are for the setup, use, grounding, maintenance and repair of this equipment. The
oint symbol alerts you to a general warning and the hazard symbol refers to procedure-specific

ese symbols appear in the body of this manual or on warning labels, refer backtothese

oduct-specific hazard symbols and warnings not covered in this section may appear throughout

is manual where applicable.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable
prevent fir

• Use equipment only in well ventilated area.

• Eliminat
plastic d

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable
fumes are present.

•Grounda

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless
they are antistatic or conductive.

• Stop op
equipm

• Keep a working fire extinguisher in the work area.

fumes, such as solvent and paint fumes, in work area can ignite or explode. To help

e and explosion:

e all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and

rop cloths (potential static arc).

ll equipment in the work area. See Grounding instructions.

eration immediately if static sparking occurs or you feel a shock, Do not use

ent until you identify and correct the problem.

ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can
cause electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before
servicing or installing equipment.

• Connect only to grounded power source.

lectrical wiring must be done by a qualified electrician and comply with all local codes

•Alle

egulations.

and r

6 3A2800B

Warnings

WARNING

INTRINSIC SAFETY

Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe
equipment will create a hazardous condition and can cause fire, explosion, or electric shock.
Follow local regulations and the following safety requirements.

•Besureyouri
electrical a
and 2 (Europ
NFPA 33, NEC

• To help prevent fire and explosion:

• Do not install equipment approved only for a non-hazardous location in a hazardous
location. See model ID label for the intrinsic safety rating of your model.

• Do not subs

• Equipment that comes in contact with the intrinsically safe terminals must be rated for Intrinsic
Safety. This includes DC voltage meters, ohmmeters, cables, and connections. Remove the
unit from the hazardous area when troubleshooting.

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may
look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.

• Do not sp

• Engage trigger lock when not spraying.

• Do not point gun at anyone or at any part of the body.

•Donotp

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop spraying/dispensing and before
cleaning, checking, or servicing equipment.

•Tight

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

en all fluid connections before operating the equipment.

nstallation complies with national, state, and local codes for the installation of

pparatus in a Class I, Group D, Division 1 (North America) or Class I, Zones 1

e) Hazardous Location, including all of the local safety fire codes (for example,

500 and 516, OSHA 1910.107, etc.).

titute system components as this may impair intrinsic safety.

ray without tip guard and trigger guard installed.

ut your hand over the spray tip.

3A2800B

MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

ssurized equipment can start without warning. Before checking, moving, or servicing

•Pre

ipment, follow the Pressure Relief Procedure and disconnect all power sources.

equ

7

Warnings

WARNING

TOXIC FLUID OR FUMES
Toxic fluids or fumes can cause serious injury or death if splashed in the eyesoronskin,
inhaled, or swallowed.

• Read MSDSs to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable
guidelines.

• Always wear
equipment.

PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury,
including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective
equipment includes but is not limited to:

chemically impermeable gloves when spraying, dispensing, or cleaning

•Protectiv

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent
manufacturer.

EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated
system component. See Technical Data in all equipment manuals.

•Useflui
in all e
inform

• Do not leave the work area while equipment is energized or under pressure.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

•Check
manuf

• Do not alter or modify equipment. Alterations or modifications may void agency approvals
and create safety hazards.

• Make sure all equipment is rated and approved for the environment in which youareusingit.

•Usee

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

•Kee

• Comply with all applicable safety regulations.

e eyewear, and hearing protection.

ds and solvents that are compatible with equipment wetted parts. See Technical Data

quipment manuals. Read fluid and solvent manufacturer’s warnings. For complete

ation about your material, request MSDS from distributor or retailer.

equipment daily. Repair or replace worn or damaged parts immediately with genuine

acturer’s replacement parts only.

quipment only for its intended purpose. Call your distributor for information.

p children and animals away from work area.

8 3A2800B

Important Isocy

anate (ISO) Information

Important Iso

Isocyanates (ISO) are catalysts used in two
component materials.

cyanate (ISO) Information

Isocyanate Conditions

Spraying or dispensing materials containing
isocyanates creates potentially harmful mists,
vapors, and atomized particulates.

Read material manufacturer’s warnings and
material MSDS to know specific hazards and
precautions related to isocyanates.

Prevent inhalation of isocyanate mists, vapors,
and atomized particulates by providing sufficient
ventilation in the work area. If sufficient ventilation
is not available, a supplied-air respirator is required
for everyone in the work area.

To prevent contact with isocyanates, appropriate
personal protective equipment, including
chemically impermeable gloves, boots, aprons,
and goggles, is also required for everyone in the
work area.

Keep Components A and B Separate

Cross-contamination can result in cured
material in fluid lines which could cause serious
injury or damage equipment. To prevent
cross-contamination:

• Never interchange component A and component
B wetted parts.

• Never use solvent on one side if it has been
contaminated from the other side.

Moisture Sensitivity of Isocyanates

Exposure to moisture (such as humidity) will cause
ISO to partially cure; forming small, hard, abrasive
crystals, which become suspended in the fluid.
Eventually a film will form on the surface and the ISO
will begin to gel, increasing in viscosity.

NOTICE

Partially cured ISO will reduce performance and
the life of all wetted parts.

• Always use a sealed container with a desiccant

Material Self-ignition

Some materials may become self-igniting if applied
too thick. Read material manufacturer’s warnings
and material MSDS.

3A2800B 9

dryer in the vent, or a nitrogen atmosphere.
Never store ISO in an open container.

• Keep the ISO pump wet cup or reservoir (if
installed) filled with appropriate lubricant. The
lubricant creates a barrier between the ISO and
the atmosphere.

• Use only moisture-proof hoses compatible with
ISO.

• Never use reclaimed solvents, which may
contain moisture. Always keep solvent
containers closed when not in use.

• Always lubricate threaded parts with an
appropriate lubricant when reassembling.

NOTE: The amount of film formation and rate of
crystallization varies depending on the blend of ISO,
the humidity, and the temperature.

Important Isocy

anate (ISO) Information

Changing Mate

rials

NOTICE

Changing the material types used in your
equipment requires special attention to avoid
equipment damage and downtime.

• When changi
multiple ti

• Always clea
flushing.

•Checkwith
chemical c

• When chang
or polyur
componen
have amin
often hav

ng materials, flush the equipment

mes to ensure it is thoroughly clean.

n the fluid inlet strainers after

your material manufacturer for

ompatibility.

ing between epoxies and urethanes

eas, disassemble and clean all fluid

ts and change hoses. Epoxies often

es on the B (hardener) side. Polyureas

eaminesontheA(resin)side.

10 3A2800B

Troubleshooting

NOTE: Check all possible remedies before disassembling the system.

System Troubleshooting

Troubleshootin

g

Problem

Unit will not operate.

Pump output low on both strokes.

p output low on only one

Pum

roke.

st

No output. Improperly installed dosing valves.

Cause Solution

Inadequate power supply.

Power switch is off.

Main power is shut off.

Exhaust

Clogged fluid outlet line, valves,
etc.

Fluid d

Inadequate power supply.

Exhausted fluid supply. Refill and reprime pump.

Clog
etc.

Worn piston packings.

Hel

Worn piston packing.

ed fluid supply.

ried on piston rod.

ged fluid outlet line, valves,

d open or worn dosing valves.

See Techni

Turn switch on.

Turn main

Refill an

Clear.

Disass
See pum
pump at

See Technical Data, page 59.

r.

Clea

Replace. See pump manual.

Check and repair. See valve
manual.

place. See pump manual.

Re

Check solenoid connections to
valves. See pump manual.

cal Data, page 59.

power switch on.

d reprime pump.

emble and clean pump.

p manual. In future, stop

bottom of stroke.

ump operates erratically.

P

3A2800B

Exhausted fluid supply. Refill and reprime pump.

Held open or worn dosing valves.

Worn piston packing.

Check and repair. See pump
manual.

Replace. See pump manual.

11

Troubleshootin

g

Error Code Tro

System errors alert you of a problem and help
prevent off-ratio spraying. There are three types:
Advisory, Deviation, and Alarm.

An Advisory r
clear itself

A Deviation records an error in the system but does
not shut down the equipment. The deviation must be
acknowledged by the user.

If an Alarm occurs, operation stops.

If any of th

• Alarm buzzer sounds (unless in silent mode).

• Alarm popup screen shows the active alarm code.

• Status bar on the Advanced Display Module shows

theactivealarmcode.

• Alarm is saved in the date/time stamped log.

Code

B9A0 AdvisoryVolume

ecords an event in the system, and will

after 60 seconds.

e three types occur:

Type Description Problem

ubleshooting

Batch counter for
Rollove
Current

rA

material A rolled over.

NOTE: When an error occurs be sure to determine
the code before resetting it. If you forget which code
occurred, the Errors screen displays the 200 most
recent errors, with date, time, and description.

NOTE: In some
is shown as th
applicable
display wil
last digit i

Cause Solution

The tota
reached
capable
starte

error codes listed below, a # symbol

e last digit. This symbol represents the

pump number, which can vary. The unit’s

l show the applicable pump number as the

n the code.

lizer has

maximum

value and

d over at zero.

n/a

B9AX Advisory Volume

Rollover A
Lifetime

B9B0 Advisory Volume

Rollover B
Current

B9BX Advi

B9D#

Advisory Volume

sory

me

Volu

over B

Roll

time

Life

Rollover
Pump #

Grand total counter for

material A rolled over.

counter for

Batch

ial B rolled over.

mater

Grand total counter for

material B rolled over.

Grand total counter for

pump#rolledover.

The totalizer has
reached maximum
capable value and
started over at zero.

The totalizer has
reached maximum
capable value and
started over at zero.

otalizer has

The t

hed maximum

reac

ble value and

capa

ted over at zero.

star

The totalizer has
reached maximum
capable value and
started over at zero.

n/a

n/a

n/a

n/a

2

1

3A2800B

Troubleshootin

g

Code

B9S0

B9SX

CAC#

CA0X

CADX

Type Description Problem

Advisory Volume

Rollover
Solvent
Current

Advisory Volume

Rollover
Solvent
Lifetime

Alarm

Alarm

Alarm

Comm.
Error Color
Change #

Comm.
Error ADM

Comm.
Error Fluid
Module

Batch counter
material S rol

Grand total counter for
material S rolled over.

System does not see
the Color Change
Module #.

System does not see
the Advanced Display
Module.

System does not
see the Enhanced
Fluid Control Module
(EFCM).

for

led over.

Cause Solution

The totalizer has
reached maximum
capable value and
started over at zero.

The totalize
reached maxi
capable valu
started over

This communication
error indicates that
the network has lost
communication with
the Color Change
Module #.

This comm
error ind
the Netwo
communic
the Adva
Module.

This communication
error indicates that
the Network has lost
communication with
the EFCM.

r has

mum

eand

at zero.

unication

icates that

rk has lost
ation with

nced Display

n/a

n/a

Check CAN cable
connections to
the Color Change
Module # and any
interconnected
modules.

Check CAN cable
connecting ADM to the
EFCM.

Check CAN cables
connecting ADM to
the EFCM. Replace
Cable or EFCM as
necessary.

CANX

CDC

Adviso

Alarm Duplicate

#

ry

Comm.
Error Booth
Control

Color
Change #

System does not see
the Booth Control (and
manual system).

tem sees two or

Sys

e identical Color

mor

nge Modules.

Cha

ommunication

This c

indicates that

error

twork has lost

the Ne
commu
the Bo
modu

Mor
Cha
con
sys
ad

nication with

oth Control

le.

e than one Color

nge Module is

nected in the

tem with the same

dress.

Check CAN cables
connecting booth
control to the Isolation
board. Check Isolation
board power. Replace
cable, booth control,
Isolation board or
Barrier board as
necessary.

ck the system and

Che

ove the extra color

rem

nge module.

cha

3A2800B 13

Troubleshootin

g

Code

CDDX

CDNX

DA0#

DE0#

Type Description Problem

Alarm Duplicate

Fluid
Module

Alarm Duplicate

Booth
Control

Alarm Exceeded

Max Flow
Pump #

Alarm Leak Pump#This is a manual stall

System sees tw

more identica

Control Modul

System sees two or

more identical Booth

Control Modules.

Pump was driven to

its maximum allowed

speed.

test failure when the

pump cannot build

pressure to the target

“Stall Test Pressure.”

Will fault after 30

seconds.

oor

l Fluid

es.

Cause Solution

More than one Fluid
Control Module is
connected in the
system.

More than one
Control Modu
connected in
system.

System has a leak
or open valve that is
allowing unrestricted
flow.

Pump is cav
cycling wi

ion.

restrict

Viscosity of material is
too thin for nozzle size.

No material in the
pump or line.

Leak in

the system.

Booth

le is

the

itating,

thout

Check the syst
remove the ext
control modul

Check the system
and remove the extra
booth control module.

Inspect system for
leaks.

Verify pump is being
supplied material.

Reduce nozzle size
to create more
restriction. Reduce
paint pressure to lower
the flow rate.

Make sure the pump
and down stream color
line are loaded with
material.

Determine if leak is
external or internal
by visually inspecting
the system for fluid
leakage. Fix all loose
or worn hoses, fittings,
and seals. Inspect
all valve seats and
needles for wear, and
replace worn piston or
throat seals.

em and

ra fluid

e.

DF0

4

1

Alarm

#

No S
Pum

tall Up

p#

p stall test failed;

Pum

p did not stall on

pum

up stroke.

the

ve failure, seal

Val

lure, worn rod or

fai

inder.

cyl

Replace inlet and
outlet valve and
seal for up stroke.
Replace piston and
throat seals. Replace
rod and cylinder as
necessary.

3A2800B

Troubleshootin

g

Code

DG0#

DH0#

DK0#

EAUX Advisory

Type Description Problem

Alarm

Alarm

Alarm Position

No Stall
Down
Pump #

No Stall
Pump #

Pump #

USB Busy USB driv

Pump stall tes
pump did not st
the down strok

Pump stall test failed;
pump did not stall on
either the up or down
stroke.

Thepumpwas
detected to be out
of position.

d, download is

inserte
in progr

t failed;

all on

e.

e has been

ess.

Cause Solution

Valve failure
failure, worn
cylinder.

Valve failure, seal
failure, worn rod or
cylinder.

Indicat
is uploa
downloa

,seal

rod or

es USB port

ding or

ding data.

Replace inlet and
outlet valve and seal
for down stroke.
Replace piston and
throat seals. Replace
rod and cylinder as
necessary.

Replace inle
outlet valv
for up and do
strokes. Re
piston and t
seals. Rep
rod and cyl
necessary

Re-enable pump
power to reset pump.

Wait for

t and

e and seal

wn

place

hroat

lace

inder as

.

USB Idle.

EB00 Record

EBH#

EBUX Record

EC00

0#

EF

Record Home

rd

Reco

Alarm Timeout

Stop
Button
Pressed

Comple
Pump #

USB
drive was
removed.

Setup
Value(s)
Changed

Startup
Pump #

te

Recordofastopbutton
press.

Record of pump
homing complete.

USB drive was
removed while
downloading or
uploading.

Record of changing
setup variables.

Pump tried but was not
able to move to the
home position within
a specified amount of
time.

Indicates system stop
key on ADM was
pressed.

An indi
displa
compl
funct

Downloading/uploading
data on USB was
interrupted by the USB
device being removed.

Indi
whe
wer

Pump dose valves did
not actuate.

Motor could not drive
pumps and linear
actuator.

Pump stroke length
is shortened by
mechanical system
tolerance.

cation on the
y that the pump
eted the home

ion

cates date and time

n setup values

e changed.

n/a

No acti

Replace the USB
device and begin
process again.

n/a

Ve
to
Ve
ac

Verify motor is driving
the pump.

V
assembly of linear
actuator and pump
piston rods. See pump
manual.

on required.

rify air pressure
solenoid valves.
rify the valves are

tuating.

erify correct

3A2800B 15

Troubleshootin

g

Code

EF1#

EL00 Record

EM00 Record

EMIX Advisory

Type Description Problem

Alarm Timeout

Shutdown
Pump #

System
Power On

System
Power Off

Pump Off

Pump tried but was not
able to move to the
park position within a
specified amount of
time.

Record of p
(ON).

Record of power cycle
(OFF).

The pumps are not
powered and are
unable to move.

ower cycle

Cause Solution

Pump dose valves did
not actuate.

Pump is filled with
thick paint and could
not drive piston to
end of stroke. Motor
or drive is worn or
damaged.

Indicates date and
time when system was
started.

Indicate
time when
turned of

Pump power was
turned off or an error
occurred.

s date and

system was

f.

Visually inspect valves
to ensure they are
operating properly;
verify they have air
pressure above 85 psi
(0.6 MPa, 6.0 bar).

Observe motor and
drive assembly to
verify that the motor is
generating force.

n/a

n/a

Start pumps by
pressing pump start
key on Advanced
Display module,
or hold down the
Standby key on the
booth control for 1-2
seconds..

EQU0

EQU1

EQU2

Advis

Record

Record

ory

USB Idle USB download

process completed,
drive may be removed.

USB S
Sett
Down

USB Sys.
Settings
Uploaded

ys.

ings

loaded

Sett
down
driv

Settings were
uploaded from USB
drive.

ings were

loaded to USB

e.

Data transfer is
completedtotheUSB
device.

installed USB

User

ce in ADM USB

devi

.

port

User installed USB
device in ADM USB
port.

Remove USB device
from ADM.

n/a

n/a

16 3A2800B

Troubleshootin

g

Code

EQU3

EQU4

EQU5

ES00

EVUX Advisory

F1F#

Type Description Problem

Record

Record

Record

Advisory Factory

Alarm Flow Low

USB
Custom
Lang.
Downloaded

USB
Custom
Lang.
Uploaded

USB Logs
Downloaded

Defaults

USB
Disabled

mp #

Fill Pu

Custom Langua
downloaded to
drive.

Custom Language was
uploaded from USB
drive.

Data logs we
downloaded
drive.

Record of
being loa

USB drive has been
inserted, downloading
is disabled.

There ha
flow dur
operat

s been no/low

ing a fill pump

ion.

ge was

USB

re

to USB

defaults

ded.

Cause Solution

User installe
device in ADM U
port.

User installed USB
device in ADM USB
port.

User installed USB
device in ADM USB
port.

Configuration of
system is blocking
data transfer.

There is
on the o
pump or

dUSB

SB

a restriction

utlet side of the

color stack.

n/a

n/a

n/a

n/a

Change configuration
to enable USB
download function.

Make sur
no rest
color s
the dum

ing.

actuat

ethereare

rictions in the

tack and that

pvalveis

F1S#

F6F#

7D#

F

Alarm Flow Low

Purge
Pump #

rm

Ala

Alarm Flow

ss.

Pre

s.

Sen

oved

Rem

let #

In

Detected
Pump #

There has been no/low
flow during a purge
pump operation.

et pressure

Inl

nsducer has been

tra

connected when the

dis

stem is expecting

sy

e.

on

he pump flow

T

xceeded 20 cc/min

e

ow coming into Idle

fl

ode.

m

Thick viscosity
paint requires more
pressure to pump.

Restriction in the outlet
side of the pump or
color stack resulting in
the solvent flow being
too low.

connected

Dis

nsducer.

tra

There is a leak in the
system or the gun was
open when the system
went into Idle mode.

Increase non-mix
pressure if necessary
to create flow during
the fill function.

Make sure there are
no restrictions in the
system. Increase
non-mix pressure if
necessary to create
flow during the purge
function.

Verify transducer
is connected
properly. Replace if
reconnecting does not
eliminate the alarm.

erify there are no

V

eaks in the system.

l

ake sure the air flow

M

witch is actuating

s

roperly. Do not

p

rigger the gun without

t
atomizing air.

3A2800B

17

Troubleshootin

g

Code

F7P1 Alarm Flow

F7S1

F8D1 Alarm Flow Not

F9D#

MMUX Advisory

Type Description Problem

Detected
Air Gun

Alarm Flow

Detected
Solvent
Gun

Detected

Alarm Flow

Unstable
Pump #

Maint. USB
Logs Full

Cause Solution

The air flow swi
indicating un
atomizing air

The solvent flow
switch is indicating
unexpected solvent
flow.

No Flow while mixing. Restriction in the outlet

The pump
did not s
enterin

USB memory is >90%
full.

tabilize while

g Idle mode.

tch is

expected

flow.

flow rate

Air flow switch
in flow positio

Leak downstream in
air line or fitting.

Air supply pr
fluctuation

Solvent flow switch is
stuck in flow position.

There is a l
the solven
valve.

side of the pump or
color stack.

Potential leak in the
system.

Configuration
parameter on system
is enabled to generate
this advisory.

is stuck

n.

essure

.

eak through

t cutoff

Clean or repla
switch.

Check for leaks and
tighten fittings.

Eliminate pr
fluctuation

Clean or replace
switch.

Check for leaks and
repair valve.

Make sure there are
no restrictions in the
system.

Check th
leaks an

st.

stall te

Complete download to
ensure no data is lost.

ce

essure

s.

esystemfor

d run manual

P1F#

P2F#

P3D

P3F#

P4D#

P4F#

Alarm Press

Deviation Pressure

Deviation Pressure

#

viationPressure

De

Alarm Pressure

Alarm Pressure

ure
Low In
Pump #

Low Inlet
Pump #

High Outlet
Pump #

Hi
Pu

High Outlet
Pump #

High Inlet
Pump #

let

gh Inlet

mp #

let pressure on

The in
pump #
the us
limit

The inlet pressure on
pump # is less than the
user-entered deviation
limit.

The outlet pressure
on pump # is greater
than the user entered
deviation limit.

Th
on
th
de

The outlet pressure on
pump # is greater than
the user entered alarm
limit.

The inlet pressure on
pump # is greater than
the user-entered alarm
limit.

is less than

er-entered alarm

.

e inlet pressure

pump # is greater

an the user-entered

viation limit.

ase inlet

Incre

ure.

press

Increase inlet
pressure.

Relieve system
pressure.

crease inlet

De

essure.

pr

Relieve system
pressure.

Decrease inlet
pressure.

18 3A2800B

Troubleshootin

g

Code

P6D#

P9D#

P9F#

QADX

Type Description Problem

Alarm Press.

Sens.
Removed
Outlet #

Alarm Press.

Sens.
Failed
Outlet #

Alarm Press.

Sens.
Failed Inlet
#

Alarm

Differential
Pressure A
Over B

Outlet pressu
transducer ha
disconnected
system is expe
one.

Outlet pressure
transducer has failed.

Inlet pressure
transducer has failed.

Low Differential
Pressure

re
s been
when the

cting

Cause Solution

Disconnected
transducer.

Outlet pressure
transducer has failed
orthepressureis
above the readable
range.

Inlet pressure
transducer has failed
orthepressureis
above the readable
range.

There is a
Bside.

leak on the

Verify transd
is connected
properly. Rep
reconnecting
eliminate th

Relieve system
pressure. Verify
connections, or
replace if reconnecting
does not eliminate the
alarm.

Relieve system
pressure. Verify
connections, or
replace if reconnecting
does not eliminate the
alarm.

Check the system
for internal and
external leaks on
all color manifolds and
plumbing.

ucer

lace if

does not

ealarm.

QBDX

QPD

1

Alarm

Deviation

Differential
Pressure B
Over A

life

Pot

ired

Exp

High Differential
Pressure

life time has expired

Pot

ore moving the

bef

quired amount

re

material (potlife

of

lume) through the

vo

xed material line.

mi

The B side pump is
cavitating.

There is a leak on the
Aside.

The A
cavi

Purge process was not
completed.

Solvent supply shut off
or empty.

side pump is

tating.

Check p
the B si
paint s

Check the system
for internal and
external leaks on
all color manifolds and
plumbing.

Check paint supply on
the A side, increase
paint supply pressure.

Make sure purge
process is completed.

Verify solvent supply
is available and on,
supply valves are
open.

aint supply on

de, increase

upply pressure.

3A2800B 19

Troubleshootin

g

Code

SAD1

SND1

SPD1

Type Description Problem

Alarm Atomizing

Solvent

Alarm Mix Fill

Incomplete

Alarm

Gun Purge
Incomple

AFS is active w
solvent, dilu
material, or a
unknown mater
is in the gun.

The system ti
before compl
mix fill cycl
the gun with
material.

The system timed out
without reaching the

te

user-specified volume
of solvent for a purge.

hile

ted

n

ial

med out

eting the

etoload

mixed

Cause Solution

Atomizing air supply
was not shut off before
purging or filling spray
gun.

Mix manifold not set to
spray position.

Spray gun wa
triggered.

Restrictions in mixer,
manifold, or spray gun.

Solvent fl
working.

Solvent flow is too low
to actuate the solvent
switch.

Gun is not triggered. Operator must

snot

ow switch not

Make sure atomizing
air is shut off before
purging or filling the
spray gun. Use an
AA cutoff valve on the
atomizing air supply.

Set manifold to spray.

Allow flow th
during fill p
the fill com
stops flash

Fix restrictions.

Replace switch.

Increase solvent
pressure to drive a
high purge flow rate

continue flushing
for configured time,
until the booth control
indicates purge is
completed.

rough gun
rocess until
plete LED
ing.

WSUX

00

WX

WXUD Advisory

XUU

W

Advisory

arm

Al

dvisory

A

USB
Config. Err.

Software
Errors

USB
Download
Err.

USB
Upload Err.

USB configuration
file does not match
expected, checked on
startup.

unexpected

An

ftware error has

so

curred.

oc

An error occurred while
downloading to the usb
drive.

n error occurred while

A
uploading from the usb
drive.

anifold was not

Mix m

o flush position,

set t

king solvent flow

bloc

e spray gun.

to th

A software update
was not completed
successfully.

User installed USB
device in ADM USB
port.

User installed USB
device in ADM USB
port.

anifold to flush

Set m

tion.

posi

Reinstall software.

Call Graco Technical
Support.

Repeat process.

epeat process.

R

20 3A2800B

Maintenance Error Codes

Troubleshootin

g

Perform the re

Code

END#

ENS0

ENT#

MAD#

MAT#

MEB#

MED#

MEF#

MEG#

MES#

MFF#

MFS0

quired maintenance if the following codes occur.

Type Name Description

Record

Record

Record

Advisory

Advisory

Advisory

Advisory

Advisory

ry

Adviso

Advisory

Advisory

sory

Advi

Calibration P

Calibration Solvent
Meter

Calibration Stall Test
Pump #

Maint. Out

Maint. Stall Test
Pump #

Maint. Valve Catalyst
(B) #

Maint. V

Maint. Valve Inlet #

Maint. Valve Gun #

.ValveSolvent

Maint
#

Maint. Meter Flow # Maintenance is due on flow meter.

Maint. Meter Solvent

ump #

let Pump #

alve Outlet #

A calibration test was run on the pump.

A calibration test was run on the solvent meter.

A stall test was completed successfully on pump #.

Maintenance is due on pump.

Maintenance stall test is due on pump.

Maintena

Maintenance is due on outlet valve.

Maintenance is due on inlet valve.

Mainte

Maintenance is due on solvent valve.

tenance stall test is due on solvent meter.

Main

nce is due on catalyst valve.

nance is due on gun valve.

MGH

MGP0

0

Advisory Maint. Filter Fluid

Advisory Maint. Filter Air

ntenance is due on fluid filter.

Mai

Maintenance is due on air filter.

3A2800B

21

Troubleshootin

g

Booth Control

Figure 8 Booth Control

Table 1 . Booth Control Diagnostics

Indicator Description Diagnosis

Troubleshooting

Mix Mode (green)

LEDisonwheninMixmode.

Figure 9 Bottom View of Booth Control

D8

D9

D10

LED blinks when in Mix Fill mode. Also blinks is Mix Idle
mode (together with Standby LED).

Purge Mode (green)

Pressure Change Mode
(green)

Alarm (red)

Standby Mode (green) LED is on steady when in Standby mode.

Heartbeat (green)

Communication (yellow)

Power (green)

LED is on when in Purge mode.

LED blinks when a purge is needed.

LED blinks when in Pressure Change mode.

LED is on steady when any event has been acknowledged.

LED blinks when any event has not been acknowledged.

LED turns off after the event is cleared.

LED blinks when in Color Change, Startup, Shutdown,
Prime Pump, Fill, Calibration, Maintenance, and during
Pump Pressure Check. Also blinks is Mix Idle mode
(together with Mix LED).

LED blinks during normal operation.

LED turns on when board is communication with isolation
board in electronic control.

LED turns on when power is supplied to the board
(connector J11).

2

J11

2

Connector Power/CAN connector.

3A2800B

Power Barrier Board Troubleshooting

Troubleshootin

g

Figure 10 Power Barrier Board

Table 2 . Power Barrier Board Diagnostics

Component or
Indicator

D4

D5

F3 Fuse, 400 mA, 250 V

F4 Fuse, 400 mA, 250 V

J4

J5

Description Diagnosis

LED (green) IS Power

LED (green)

Connector, 24 Vdc power input

Connector, +12 Vdc intrinsically safe power
output

Power

If either F3 or F4 is blown, there is no power
to the IS location. D4 is out.

3A2800B 23

Troubleshootin

g

Isolation Board Troubleshooting

Figure 11 Isolation Board

Table 3 . Isolation Board Diagnostics

Component or
Indicator

D6

D7

D8

D14

J1

J2

3

J

J4

S1 Pushbutton Switch For Non IS connectors. If switch S1 is off, yellow LED (D14) is

S2 Pushbutton Switch For Intrinsically Safe connectors. If switch S2 is off, yellow LED

Description Diagnosis

LED (yellow) IS Communication

green)

LED (

LED (green) Non-IS Power

LED (yellow) Non-IS Communication

nnector

Co

Connector Non-IS

Connector Intrinsically Safe

Connector Intrinsically Safe

wer

IS Po

n-IS

No

steady on. Push switch to turn switch on.

(D6) is steady on. Push switch to turn switch on.

4

2

3A2800B

Troubleshootin

g

Enhanced Flui

Figure 12 Enhanced Fluid Control Module

Table 4 . Enhanced Fluid Control Module Diagnostics

d Control Module Troubleshooting

Connector or
Indicator

1 25 pin connector Pump 1 Module

2 25 pin connector Pump 2 Module

3 25 pin connector

4 25 pin connector

5

6 12 pin connector

7

8 5 pin connector

9 5 pin connector Advanced Display Module

10 5 pin connector 24 Vdc Input

CPLD (D37) LED (orange)

POW (D19) LED (green)

CAN (D69) LED (yellow) Communication.

ERR (D38) LED (red) Blinks an error code. If the LED is on steady,

Description Diagnosis

Pump 3 Module (accessory)

Pump 4 Module (accessory)

12 pin connector

12 pin connector

Multiple purpose I/O

Multiple purpose I/O

Multiple purpose I/O

24 Vdc Power/CAN (Communication Barrier)

Heartbeat

Power

the system is down. Cycle power.

3A2800B 25

Troubleshootin

g

Pump Module Troubleshooting

Figure 13 Pump Module

Table 5 . Pump Module Diagnostics

Component or
Indicator

1 25 pin connector

2 5 pin connector Pump connection

3 5 pin connector Encoder connection

4 5 pin connector Pump Inlet Transducer

5

6 4 pin connector Not used

7 8 pin connector

8 4 pin connector

9

10

11

24V

48V

Description Diagnosis

Input from EFCM

5 pin connector

LED (red) Pump Up Valve Output

LED (red) Pump Down Valve Output

LED (red)

LED (green)

LED (green)

Pump Outlet Transducer

Dose Valve Solenoids

48 Vdc Input Power and fan connection

Not used

24 Vdc power supplied

48 Vdc power supplied

26 3A2800B

Advanced Display Module Troubleshooting

Troubleshootin

g

Figure 14 Advanced Display Module

Table 6 . Advanced Display Module Diagnostics

Connector or
Indicator

D1

D6

J1 8 pin connector Token port

J2 8 pin connector

J3 5 pin connector

J7 5 p

Description Diagnosis

LED (yellow/green) Green: USB inserted

Yellow: USB communication

LED (red/yellow/green) Green: Power

Yellow: Communication

Error

Red:

port

USB

Light tower (accessory)

in connector

CAN power/communication port

3A2800B

27

Notes

Notes

28 3A2800B

Electrical Sche

matics

Electrical Sc

hematics

NOTE: The electrical schematic illustrates all possible
wiring expansions in a ProMix PD2K system. Some
components shown are not included with all systems.
NOTE: See Optional Cables and Modules, page 35 for
a list of cable options.

RELAY

(16U820)

16W159

BREAKOUT MODULE PUMP 2

BREAKOUT MODULE PUMP 4

POWER MODULE

(24R257)

16W159

16W159

(24N527)

(24N527)

SPLITTER

(16P243)

4

CABLE (16T659)
CABLE (16T659)
CABLE (16T659)
CABLE (16T659)

(24P658)

ENCODER AND MOTOR

(16P036, 16P037)

WIRE HARNESS

(24P684, 24P685)

PUMP INLET

TRANSDUCER

(16P289, 16P290)

PUMP OUTLET

TRANSDUCER

(16P289, 16P290)

PUMP V/P FOR

FLUID REG.

DOWN

(16P812)

SOLENOID

MAC SERIES 46

FLOW SENSOR

OR G3000 METER
(239716, 258718

16M510, 16M519)

(24P658)

ENCODER AND MOTOR

(16P036, 16P037)

WIRE HARNESS

(24P684, 24P685)

PUMP INLET

TRANSDUCER

(16P289, 16P290)

PUMP OUTLET

TRANSDUCER

(16P289, 16P290)

PUMP V/P FOR

FLUID REG.

DOWN

(16P812)

SOLENOID

MAC SERIES 46

FLOW SENSOR

OR G3000 METER
(239716, 258718

16M510, 16M519)

POWER IN

FAN

UP

(120278)

FAN

UP

(120278)

2 POSITION

SWITCH
(16U725)

CABLE
16T658

LINE FILTER

(16V446)

CABLE

16H078

TERMINAL BLOCK

(114095)

(24N527)

BREAKOUT MODULE PUMP 1

(24N527)

BREAKOUT MODULE PUMP 3

24V
POWER
SUPPLY
(16T660)

48V-10A POWER SUPPLY

TERMINAL BLOCKS WITH FUSES

16W159

FAN

(24P658)

ENCODER AND MOTOR

(16P036, 16P037)

WIRE HARNESS

(24P684, 24P685)

PUMP INLET

TRANSDUCER

(16P289, 16P290)

PUMP OUTLET

TRANSDUCER

(16P289, 16P290)

PUMP V/P FOR

FLUID REG.

UP

DOWN

(16P812)

SOLENOID

MAC SERIES 46

FLOW SENSOR

(120278)
OR G3000 METER
(239716, 258718

16M510, 16M519)

FAN

(24P658)

ENCODER AND MOTOR

(16P036, 16P037)

WIRE HARNESS

(24P684, 24P685)

PUMP INLET

TRANSDUCER

(16P289, 16P290)

PUMP OUTLET

TRANSDUCER

(16P289, 16P290)

PUMP V/P FOR

FLUID REG.

UP

DOWN

(16P812)

SOLENOID

MAC SERIES 46

FLOW SENSOR

(120278)
OR G3000 METER
(239716, 258718

16M510, 16M519)

Figure 15 Electrical Schematic, Sheet 1

COMMUNICATION
MODULE
(24R910)

3

COMMUNICATION

CABLE (15V206)

MODULE
(24R910)

2

CABLE

3

16T072

CAN

IS BOARD

(24M485)

CABLE

(16T280)

BARRIER

BOARD

(248192)

065161, 065159

5

CABLE

(121227)

5

(121227)

CABLE

3

(121227)

6

MODULE 1

COLOR CHANGE

CABLE

2

(15V206)

GCA

MODULE

EFCM

(24N913)

FLOW RATE ANALOG IN

1

CABLE (16V429)

(24N935)

COLOR CHANGE

FLOW RATE ANALOG IN

FLOW RATE ANALOG IN

2

CABLE

(15V206)

6

(24N935)

MODULE 2

MODULE 3

COLOR CHANGE

2

(15V206)

GUN TRIGGER INPUTS

SOLVENT FLOW SWITCH (120278)

3

CABLE

(121003)

FLOW RATE ANALOG IN

2

CABLE

(15V206)

6

6

6

6

(24N935)

(24N935)

MODULE 4

COLOR CHANGE

CATALYST CHANGE

CABLE

SOLVENT METER (258718)

119159
119159
119159
119159

SOLENOID (121324)

PRESSURE SWITCH

(121323)

ADVANCED

DISPLAY MODULE

(24E451)

COLOR CHANGE MODULE 7

COLOR CHANGE MODULE 8

CABLE

(16V426)

1

BOOTH CONTROL (24M731)

2

HAZARDOUS LOCATION

NON-HAZARDOUS LOCATION

(24N935)

MODULE 5

CABLE

(15V206)

(24R219)

(24R219)

MODULE 6

CATALYST CHANGE

GFB

LIGHT

TOWER

(15X472)

7

7

(24N935)

INTERFACES

CABLE

1

(16V426)

3A2800B 29

Electrical Sche

matics

POWER
SUPPLY

(16T660)

L (BROWN)

N03 N03

2 POSITION

SWITCH
(16U725)

N04 N04

CABLE

(16T658)

L N

LINE

FILTER

(16V446)

L GRND N

CABLE

(16H078)

L N GRND

TERMINAL

BLOCK

(114095)

L N GRND

24V

GRND (GRN/YEL)

N (BLUE)

CABLE (16V429)

1

SPLITTER

(16P243)

2

345

1

UNUSED

UNUSED

UNUSED

13 A1(+) A2(-)

RELAY

14

N L GRND

48V-10A

POWER SUPPLY

(16U820)

+ -

+ - + - + - + -

F4

F3

F2

F1

+ - + - + - + -

DETAIL A, LOW PRESSURE
PUMPS (24M706, 24M714)

BREAKOUT MODULE

(24N527)

2

1 2 3 4 5 1 2 3 4

WIRE HARNESS

(24P684)

CONTINUED ON PAGE 3

2

CABLE

(15V206)

1 2 3 4 5

CAN IS BOARD

2

(NON IS)

(IS)

4

(24M485)

1 2 3 4 5

1

UNUSED

2
3

RED WIRE (065161)

BLACK WIRE (065159)

1 2 3 4 5 1 2 3 4

(24R257)

POWER MODULE

3

DRAIN/FOIL

CABLE (121227)

3

16T072

1 2 3 4 5

CABLE

1

1

2

2

3

3

4

4

5

5

(121227)

1

UNUSED

5

COMM MODULE (24R910)

INTERFACE

SOLVENT CUTOFF

SOLVENT

METER

(258718)

GROUND BAR

GFB

PWR (RED)
SIG (WHITE)
COM (BLACK)
SHIELD/GRN

1 2 3 4 5

CABLE

(16T280)

1 2 3

BARRIER

BOARD

(248192)

3

UNUSED

BREAKOUT MODULE PUMP 1 (24N527)

2

ENCODER/MOTOR

AND

WIRE HARNESS

PUMP 1

SEE DETAIL A OR B

3

1 2 3 4 5 1 2 3 4 5 1 2

TWISTED PAIR CABLE (16W159)

5

4

PUMP 1

PUMP 1

(16P289 OR 16P290)

INLET TRANSDUCER

OUTLET TRANSDUCER

DETAIL B, HIGH PRESSURE
PUMPS (24M707, 24M715)

BREAKOUT MODULE

2

1 2 3 4 5 1 2 3 4

1
2
3
4
5

3

5

6

1 2 3 4

PUMP 1

(16P289 OR 16P290)

V/P FOR FLUID REG.

(24N527)

WIRE HARNESS

(24P685)

UNUSED
UNUSED

UNUSED

1
2
3
4
5

3

CABLE

(121227)

5
4
3

10

2
1

1
2
3

8

4
5

COMM MODULE (24R910)

+12VDC

1

COM

2

UNUSED

3

UNUSED

4

+12VDC

5

COM

6

5

7

+12VDC

8

COM

9
10
11
12

UNUSED

25 PIN D-SUB CABLE

1

7

3 4

5 6 7 8

COM

COM

+24VDC

+24VDC

PWR (RED)

SIG (WHITE)

COM (BLACK)

SHIELD/GRN

UP

DOWN

PUMP 1

PUMP 1

MANIFOLD

G3000
METER
PUMP 1

(EITHER, 239716,

258718,16M510,

OR 16M519)

(16P812 QTY 2)

MAC SERIES 46

SCREW

GRND

3

DRAIN/FOIL

(16T659)

1 2 3 4

+48V

COM

CONTINUED ON PAGE 3

GCA MODULE

(24N913)

12

4

252423222120191817161413121110 15987654321

BREAKOUT MODULE PUMP 2 (24N527)

3

+48V

FAN PUMP 1

COM

(24P658)

2

1 2 3 4 5 1 2 3 4

ENCODER/MOTOR

AND

WIRE HARNESS

PUMP 2

SEE DETAIL A OR B

1 2 3 4 5 1 2 3 4 5 1 2

TWISTED PAIR CABLE (16W159)

EFCM

252423222120191817161413121110 15987654321 252423222120191817161413121110 15987654321

5

4

PUMP 2

PUMP 2

(16P289 OR 16P290)

INLET TRANSDUCER

(16P289 OR 16P290)

OUTLET TRANSDUCER

6

1 2 3 4

PUMP 2

V/P FOR FLUID REG.

25 PIN

(16T659)

D-SUB CABLE

4

1

3 4

COM

COM

+24VDC

+24VDC

UP

DOWN

PUMP 2

PUMP 2

MANIFOLD

(16P812 QTY 2)

MAC SERIES 46

7

5 6 7 8

G3000

METER

PUMP 2

(EITHER, 239716,
258718,16M510,

OR 16M519)

PWR (RED)

SIG (WHITE)

COM (BLACK)

SCREW

88

1 2 3 4

+48V

COM

SHIELD/GRN

GRND

+48V

FAN PUMP 2

252423222120191817161413121110 15987654321

COM

(24P658)

DRAIN/FOIL

UNUSED UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED UNUSED

UNUSED

UNUSED UNUSED

POWER IN

UNUSED

UNUSED

DRAIN/FOIL

1 2 3 4 5 6 7 8 9

PUMP ENCODER AND MOTOR

MOTOR
MOUNTING
SCREW

UNUSED

UNUSED UNUSED

UNUSED

12

11

10

(16P037)

UNUSED

UNUSED

1 2 3 4 5 6 7 8 9

UNUSED

UNUSED UNUSED UNUSED

UNUSED

12

11

1 2

MOTOR
MOUNTING
SCREW

1 2 3 4 5 6 7 8 9

PUMP ENCODER AND MOTOR

10

10

(16P036)

1 2 3 4 5 6 7 8 9

UNUSED

10

Figure 16 Electrical Schematic, Sheet 2, Part 1

TINUED ON THE NEXT PAGE

CON

30 3A2800B

GUN TRIGGER INPUTS

SIG

1

COM

2

SIG

3

COM

4

SIG

5

COM

6

6

7

SIG

8

COM

9

SIG

10

COM

11

SIG

12

1
2
3
4
5
6

7

7
8

9
10
11
12

1
2
3

9

4
5

COM

FLOW RATE ANALOG IN 1
FLOW RATE ANALOG COMMON 1
FLOW RATE ANALOG IN 2
FLOW RATE ANALOG COMMON 2
FLOW RATE ANALOG IN 3
FLOW RATE ANALOG COMMON 3
FLOW RATE ANALOG IN 4
FLOW RATE ANALOG COMMON 4
UNUSED
UNUSED
UNUSED
UNUSED

CABLE

(121003)

3

GCA MODULE

EFCM

(24N913)

34

252423222120191817161413121110 15987654321 252423222120191817161413121110 15987654321

119159

GFB PRESSURE SWITCH (121323)
SOLVENT FLOW SWITCH (120278)

1

ADVANCED

2

DISPLAY MODULE

3
4

(24E451)

5

Electrical Sche

1

2

LIGHT

3

TOWER

4

(15X472)

5

matics

25 PIN

(16T659)

D-SUB CABLE

4

1

BREAKOUT MODULE PUMP 3 (24N527)

3

2

1 2 3 4 5 1 2 3 4 1 2 3 4 5 1 2 3 4

ENCODER/MOTOR

WIRE HARNESS

PUMP 3

SEE DETAIL A OR B

1 2 3 4 5 1 2 3 4 5 1 2

AND

4

PUMP 3

(16P289 OR 16P290)

INLET TRANSDUCER

5

PUMP 3

(16P289 OR 16P290)

OUTLET TRANSDUCER

1 2 3 4

TWISTED PAIR CABLE (16W159)

e 17 Electrical Schematic, Sheet 2, Part 2

Figur

CONTINUED ON THE NEXT PAGE

252423222120191817161413121110 15987654321

6

PUMP 3

V/P FOR FLUID REG.

3 4

COM

+24VDC

+24VDC

UP

PUMP 3

PUMP 3

MANIFOLD

(16P812 QTY 2)

MAC SERIES 46

7

COM

DOWN

5 6 7 8

PWR (RED)

SIG (WHITE)

G3000

METER

PUMP 3

(EITHER, 239716,

258718,16M510,

OR 16M519)

1 2 3 4

+48V

COM (BLACK)

SHIELD/GRN

GRND
SCREW

+48V

FAN PUMP 3

COM

(24P658)

(16T659)

2

4

ENCODER/MOTOR

WIRE HARNESS

PUMP 4

SEE DETAIL A OR B

25 PIN D-SUB CABLE

8

COM

5

PUMP 4

(16P289 OR 16P290)

OUTLET TRANSDUCER

252423222120191817161413121110 15987654321

6

1 2 3 4

PUMP 4

V/P FOR FLUID REG.

1

BREAKOUT MODULE PUMP 4 (24N527)

3

4

1 2 3 4 5 1 2 3 4 5 1 2 1 2 3 4

AND

PUMP 4

(16P289 OR 16P290)

INLET TRANSDUCER

TWISTED PAIR CABLE (16W159)

3 4

COM

+24VDC

+24VDC

UP

PUMP 4

PUMP 4

MANIFOLD

(16P812 QTY 2)

MAC SERIES 46

COM

DOWN

7

5 6 7 8

G3000
METER
PUMP 4

(EITHER, 239716,
258718,16M510,

OR 16M519)

PWR (RED)

SIG (WHITE)

COM (BLACK)

SHIELD/GRN

GRND

SCREW

+48V

COM

8

+48V

COM

(24P658)

FAN PUMP 4

3A2800B 31

Electrical Sche

matics

FLUSH
COLOR 1
COLOR 2

COLOR 3
COLOR 4
COLOR 5

COLOR 6
COLOR 7
COLOR 8

*FLUSH

COLOR 9

COLOR 10

COLOR 11
COLOR 12
COLOR 13

COLOR 14
COLOR 15
COLOR 16

CABLE (15V206)

2

MANIFOLD

MANIFOLD

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

2

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

FROM CAN IS BOARD (24M485) ON PAGE 2

2

345

1

COLOR

CHANGE

MODULE 1

J8

J15

J14

1

(COLORS
1 THRU 8)

2

6

345

J16

J10

1

+12VDC

2

COM

3

+12VDC

J9

4

COM

5

+12VDC

6

COM

1

+12VDC

2

COM

3

+12VDC

4

COM

5

+12VDC

6

COM

1

+12VDC

2

COM

3

+12VDC

4

COM

5

+12VDC

6

COM

CABLE

J8

J15

J14

2

345

1

COLOR

CHANGE

MODULE 2

(COLORS

9 THRU 16)

6

2

345

1

J16

J10

J9

(15V206)

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

+12VDC
COM
+12VDC
COM
+12VDC
COM

+12VDC
COM
+12VDC
COM
+12VDC
COM

+12VDC
COM
+12VDC
COM
+12VDC
COM

MANIFOLD

MANIFOLD

DUMP
COLOR 1
COLOR 2

COLOR 3
COLOR 4
COLOR 5

COLOR 6
COLOR 7
COLOR 8

DUMP*
COLOR 9
COLOR 10

COLOR 11
COLOR 12
COLOR 13

COLOR 14
COLOR 15
COLOR 16

FLUSH
CATALYST 1
CATALYST 2

CATALYST 3
CATALYST 4

FROM CAN IS BOARD (24M485) ON PAGE 2

MANIFOLD

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

CATALYST

CHANGE

MODULE 5

(CATALYST

1 THRU 4)

J8

J15

J14

2

1

6

345

J16

J10

+12VDC
COM
+12VDC
COM
+12VDC
COM

+12VDC
COM
+12VDC
COM
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

MANIFOLD

DUMP
CATALYST 1
CATALYST 2

CATALYST 3
CATALYST 4

1
2
3

J9

4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

2

*FLUSH
COLOR 17
COLOR 18

COLOR 19
COLOR 20
COLOR 21

COLOR 22
COLOR 23
COLOR 24

MANIFOLD

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

1
2
3
4

J8

5
6

1
2
3

J15

4
5
6

1
2
3

J14

4
5
6

CABLE

17 THRU 24)

2

345

1

COLOR

CHANGE

MODULE 3

(COLORS

6

4

5

3

2

J9

J16

J10

1

(15V206)

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

+12VDC
COM
+12VDC
COM
+12VDC
COM

+12VDC
COM
+12VDC
COM
+12VDC
COM

+12VDC
COM
+12VDC
COM
+12VDC
COM

Figure 18 Electrical Schematic, Sheet 3

* May be unused in some configurations.

CONTINUED ON THE NEXT PAGE

MANIFOLD

DUMP*
COLOR 17
COLOR 18

COLOR 19
COLOR 20
COLOR 21

COLOR 22
COLOR 23
COLOR 24

2

COLOR 25
COLOR 26

COLOR 27
COLOR 28
COLOR 29

COLOR 30

CABLE (15V206)

*FLUSH

MANIFOLD

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM
UNUSED
UNUSED
UNUSED
UNUSED

22

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

CABLE

2

1

COLOR

CHANGE

MODULE 4

(COLORS

25 THRU 32)

J8

J15

J14

2

1

345

6

345

J16

J10

(15V206)

J9

+12VDC
COM
+12VDC
COM
+12VDC
COM

+12VDC
COM
+12VDC
COM
+12VDC
COM

+12VDC
COM
UNUSED
UNUSED
UNUSED
UNUSED

MANIFOLD

DUMP*
COLOR 25
COLOR 26

COLOR 27
COLOR 28
COLOR 29

COLOR 30

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

32 3A2800B

FLUSH
CATALYST 3
CATALYST 4

FLUSH

CATALYST 1
CATALYST 2

MANIFOLD

MANIFOLD

+12VDC

COM

+12VDC

COM

+12VDC

COM

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

+12VDC

COM

+12VDC

COM

+12VDC

COM

UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

22

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

CATALYST

CHANGE

MODULE 6

(CATALYST

3 THRU 4)

J8

J15

J14

2

1

CABLE

5

4

CATALYST

CHANGE
MODULE 5
(CATALYST

1 THRU 2)

J8

J15

J14

2

1

6

345

2

3

6

J16

345

J9

J16

J10

1

J9

J10

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

(15V206)

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

+12VDC
COM
+12VDC
COM
+12VDC
COM

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

+12VDC
COM
+12VDC
COM
+12VDC
COM

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

MANIFOLD

MANIFOLD

Electrical Sche

DUMP
CATALYST 3
CATALYST 4

DUMP
CATALYST 1
CATALYST 2

matics

2

CABLE

1

CHANGE

MODULE 4

(COLORS

25 THRU 32)

2

345

COLOR

(15V206)

Figure 19 Electrical Schematic, Sheet 3, Alternate Configuration for Catalyst Change Control

INUED ON THE NEXT PAGE

CONT

3A2800B 33

Electrical Sche

matics

FROM CAN IS BOARD (24M485) ON PAGE 2

COLOR FLUSH

COLOR 1
COLOR 2

COLOR 3
COLOR 4
COLOR 5

COLOR 6
COLOR 7
COLOR 8

COLOR 13
COLOR 14
COLOR 15

COLOR 16
COLOR 17
COLOR 18

COLOR 19
COLOR 20
COLOR 21

MANIFOLD

MANIFOLD

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

+12VDC

COM

1
2
3
4

J8

5
6

1
2
3

J15

4
5
6

1
2
3
4

J14

5
6

1

1
2
3

J8

4
5
6

1
2
3

J15

4
5
6

1
2
3

J14

4
5
6

2

345

1

COLOR

CHANGE

MODULE 7

(COLORS

33 THRU 40)

7

2

345

1

CABLE

2

345

1

COLOR

CHANGE

MODULE 8

(COLORS

41 THRU 48)

7

5

2

3

4

J16

J10

J9

J16

J10

J9

(16V426)

1

NON-HAZARDOUS LOCATION

HAZARDOUS LOCATION

+12VDC
COM
+12VDC
COM
+12VDC
COM

+12VDC
COM
+12VDC
COM
+12VDC
COM

+12VDC
COM
+12VDC
COM
+12VDC
COM

+12VDC
COM
+12VDC
COM
+12VDC
COM

+12VDC
COM
+12VDC
COM
+12VDC
COM

MANIFOLD

MANIFOLD

1
2
3
4
5
6

1
2
3
4
5
6

1

+12VDC

2

COM

3

+12VDC

4

COM

5

+12VDC

6

COM

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

CATALYST FLUSH
CATALYST 1
CATALYST 2

CATALYST 3
CATALYST 4
COLOR 9

COLOR 10
COLOR 11
COLOR 12

COLOR 22
COLOR 23
COLOR 24

COLOR 25
COLOR 26
COLOR 27

COLOR 28
COLOR 29
COLOR 30

1

BOOTH CONTROL

re 20 Electrical Schematic, Sheet 3, Hazardous Location

Figu

CABLE

5

3

4

(24M731)

2

(16V426)

1

34 3A2800B

Electrical Sche

matics

Optional Cabl

NOTE: The total length of all cable used in the system must not exceed 150 ft (45 m). See the
Electrical Schematics, page 29.

M12 CAN Cables

NOTE: The total length of cable used in the

hazardous location must not exceed 120 ft (36 m).

Cable Part N

16V423

16V424

16V425

16V426

16V427

16V428

16V429

0

16V43

M12 CA

es and Modules

, for Hazardous Locations

o.

N Cables, for Non-Hazardous

Loca

Length ft (m

2.0 (0.6)

3.0 (1.0)

6.0 (2.0)

10.0 (3.0)

15.0 (5.0)

25.0 (8

50.0 (16.0)

100.0 (32.0)

tions Only

.0)

CAN Cables, fo

Locations On

Cable Part No. Length ft (m)

)

125306

123422

121000

121227

121001

121002

121003

120952

121201

04

1210

121228

r Non-Hazardous

ly

1.0 (0.3)

1.3 (0.4)

1.6 (0.5)

2.0 (0.6)

3.0 (1.0

5.0 (1.5)

10.0 (3.0)

13.0 (

20.0 (6.0)

25.0 (8.0)

50.0

)

4.0)

(15.0)

15U531

532

15U

15V205

15V206

V207

15

15V208

15U533

15V213

Alternates for Communication Module

24R910, for Non-Hazardous Locations Only

Module Part No. Module Part No.

15V759 15V761

15V760 15V762

2.0 (0.6)

3.0 (1.0)

(2.0)

6.0

10.0 (3.0)

15.0 (5.0)

5.0 (8.0)

2

50.0 (16.0)

100.0 (32.0)

25 Pin D-SUB Cables, for Non-Hazardous

Locations Only

659

16T

16V659

ternates for Color Change Modules

Al

Part Number (Factory Configuration), for

by

n-Hazardous Locations Only

No

Module Part No. Description

24T557 2 color/2 catalyst

4T558

2

24T559 6 color/6 catalyst

24T560 8 color/8 catalyst

Alternates for Color Change Modules

by Part Number (Factory Configuration), for

Hazardous Locations Only

24T571 2 color/2 catalyst

24T572 4 color/2 catalyst

2.5 (0.8)

0 (1.8)

6.

color/4 catalyst

4

24T573 6 color/2 catalyst

24T574 8 color/2 catalyst

3A2800B 35

Repair

Repair

Before Servicing

• Servicing the electrical control box exposes you
to high voltage. To avoid electric shock, turn off
power at the main circuit breaker before opening
the enclosure.

• All electrical wiring must be done by a qualified
electrician and comply with all local codes and
regulations.

• Do not substitute or modify system components
as this may impair intrinsic safety.

NOTICE

To avoid d
servicin
groundin
appropri

To avoid electrical component damage, remove all
system power before plugging any connectors.

amaging the circuit boards when

g the control box, wear Part No. 112190

g strap on your wrist and ground

ately.

1. Flush the system as explained in your

PD2K Operation Manual if service time
may exceed pot life time. Follow the
Pressure Relief Procedure, page 37 before
servicing fluid components.

2. Close the main air shutoff valve on the air supply

line.

3. Shut off the power switch (P) at the electrical

control box.

4. If servicing the electrical control box, shut off

power at the main circuit breaker before opening
the enclosure.

Figure 21 Control Box Power Switch

36 3A2800B

Repair

Pressure Reli

Follow the Pressure Relief Procedure
whenever you see this symbol.

This equipment stays pressurized until pressure
is manually relieved. To help prevent serious
injury from pressurized fluid, such as skin injection,
splashing fluid and moving parts, follow the
Pressure Relief Procedure whenyoustopspraying
and before cleaning, checking, or servicing the
equipment.

ef Procedure

Without Color Change

NOTE: The following procedure relieves all fluid and
air pressure in the system.

1. Turn off the supply pumps. Open the drain valve
on the supply line fluid filter to relieve pressure
in the supply line.

NOTE: If your system does not include a drain
valve on the supply line, set the mix manifold

With Color Change

NOTE: The following procedure relieves all fluid and
air pressure in the system.

1. Turn off the su
on the supply l
the supply li

NOTE: If your
valveonthes

SPRAY and pr
B dosing pum
pumps. Repe

If you are using a high pressure gun, engage
the trigger lock. Remove the spray tip and
clean it separately.

If using
electro

pply pumps. Open the drain valve
ine fluid filter to relieve pressure in

nes. Do this for each color.

system does not include a drain

upply line, set the mix manifold to

ess
ps a couple of times to drain the
at for each color.

an electrostatic gun, shut off the

statics before flushing the gun.

.CycletheAand

to SPRAY and press
and B dosing pumps a couple of times to drain
the pumps.

2. Press Standby
relieve pressure.

3. Set the mix manifold to FLUSH. Flush the mix
manifoldandgun. SeeFlushMixedMaterialin
the PD2K Operation Manual.

4. Shut off the solvent supply pump. To relieve

pressure, press Purge

the gun. Press Standby
pressure is relieved, to avoid getting a Purge
Incomplete alarm.

NOTE: If pressure remains in the solvent line
between the solvent supply pump and the solvent
valve,VERYSLOWLYloosenafittingtorelieve
pressure gradually.

.CycletheA

. Trigger the gun to

and trigger

when

2. Set the mix manifold to SPRAY. Trigger the gun
to relieve pressure. Repeat for each color.

3. Press Purge
Hold the gun trigger open after the solvent valve
shuts off to relieve all pressure.

4. Set the system to Recipe 0 to flush the system
from the pumps to the gun. When flushing is
complete the system will go to Standby.

5. Shut off the solvent supply pump. To relieve

pressure, press Purge

the gun. Press Standby
pressure is relieved, to avoid getting a Purge
Incomplete alarm.

NOTE: If pressure remains in the solvent line
between the solvent supply pump and the solvent
valve, VERY SLOWLY loosen a fitting to relieve
pressure gradually.

. Repeat for each color.

and trigger

when

3A2800B 37

Repair

Repairing the

To replace the Advanced Display Module, disconnect
the cable from the module and remove the module
from the bracket. Install the new module on the
bracket and attach the cable.

Advanced Display Module (ADM)

3. Insert and press token (T) firmly into slot.

NOTE: There is no preferred orientation of the
token.

Figure 24 Insert Token

4. Turn the power switch back on. The red indicator

light (L) will flash until the new firmware is
completely loaded.

5. Remove the token (T).

6. Replace the token access panel.

Replace the Battery

Figure 22 Replace the Advanced Display Module

Install Key Token or Upgrade Token

1. Shut off the PD2K power switch.

2. Remove the token access panel.

Figure 23 Remove Token Access Panel

A lithium battery maintains the ADM clock when the
power is not connected.

Sparking can occur when changing the battery.
Replace the battery only in a non-hazardous
location, away from flammable fluid or fumes.

1. Turn off the PD2K power switch.

2. Remove the rear access panel.

Figure 25 Remove Battery Panel

3. Remove the old battery and replace with a new

CR2032 battery.

4. Replace the rear access panel.

5. Turn the power switch on.

38 3A2800B

Repair

Servicing the

Control Box

Replacing the Isolation Board

NOTICE

To avoid damaging the circuit boards when
servicing the control box, wear Part No. 112190
grounding strap on your wrist and ground
appropriately.

To avoid electrical component damage, remove all
system power before plugging any connectors.

1. Follow the steps in Before Servicing, page 36.

2. Loosen the screws (124) and remove the

enclosure cover (117).

3. Note the position of the isolation board

cables. See the following table and
Electrical Schematics, page 29. Disconnect the
cables from the isolation board (111). Remove
the brackets (110).

Isolation Board
Connector

Cable De

stination

Figure 26 Replacing the Isolation Board

J1 (non-intrinsically
safe)

J2 (non
safe)

J3 (intrinsically safe)

J4 (intrinsically safe) Booth Control

4. Remo

boar
the i

5. Ins

(12

6. Ins

to t

7. Tu

8. Tu

at the two green LEDs (D7, D8) and two yellow

th
LE

einstall the cover (117) and tighten the screws

9.R

124).

(

-intrinsically

ve the screws (128) holding the isolation

d (111) to the barrier cover (107). Remove

solation board.

tall the new isolation board, using the screws

8).

tall the brackets (110). Reconnect the cables
he positions as noted above.

rn on power at the main circuit breaker.

rn on the control box power switch. Check

Ds (D6, D14) are on.

EFCM

al Color

Option

e Module

Chang

Barrier Board

gure 27 Detail of Isolation Board Cable

Fi

nnections

Co

3A2800B 39

Repair

Replacing the Barrier Board

NOTICE

To avoid damag
servicing the
grounding st
appropriate

To avoid electrical component damage, remove all
system power before plugging any connectors.

1. Follow the steps in Before Servicing, page 36.

2. Loosen the screws (124) and remove the

enclosure cover (117).

3. Loosen the screws (125) and remove the barrier

cover (107), leaving the isolation board (111)
attached to the cover.

4. Note the position of the barrier

board input and output cables. See
Electrical Schematics, page 29. Disconnect the
cables from the barrier board (106).

5. Remove the two screws (108), and the three

screws (109), spacers (105), and lockwashers
(104). Remove the barrier board (106).

6. Install the new barrier board, using the screws,

spacers, and lockwashers.

ing the circuit boards when

control box, wear Part No. 112190

rap on your wrist and ground

ly.

Figure 28 Replacing the Barrier Board

Replacing the Barrier Board Fuses

NOTICE

To avoid damaging the circuit boards when
servicing the control box, wear Part No. 112190
grounding strap on your wrist and ground
appropriately.

To avoid electrical component damage, remove all
system power before plugging any connectors.

7. Reconnect the cables to the barrier board, as

noted above.

8. Install the barrier cover (107) and isolation board

(111).

9. Turn on power at the main circuit breaker.

10. Turn on the control box power switch. Check that

the system is operating.

NOTE: The two green LEDs (D4, D5) on the
barrier board will light if the board has power.

11. Reinstall the cover (117) and tighten the screws

(124).

1. Follow steps 1–4 under

Replacing the Barrier Board, page 40.

2. Remove the fuse (F3 or F4) from its fuseholder.

3. Snap the new fuse into the fuseholder.

4. Follow steps 7–11 under

Replacing the Barrier Board, page 40.

40 3A2800B

Replacing the EFCM Control Module

Repair

NOTICE

To avoid damaging the circuit boards when
servicing the control box, wear Part No. 112190
grounding strap on your wrist and ground
appropriately.

To avoid electrical component damage, remove all
system power before plugging any connectors.

1. Follow the steps in Before Servicing, page 36.

2. Loosen the screws (124) and remove the

enclosure cover (117, not shown).

3. Note the position of the EFCM input and output

cables. See Electrical Schematics, page 29.
Disconnect the cables from the EFCM (139).

4. Loosen the screws (142) holding the EFCM to

the enclosure. Remove the module.

5. Install the new EFCM, using the screws (142).

6. Reconnect the cables to the positions as noted

above.

7. Turn on power at the main circuit breaker.

8. Load the softw

Install Key To

9. Turn on the con
the green is on
blinking, an

10. Reinstall th
(124).

Figure 29 Replacing the EFCM Control Module

are. See

ken or Upgrade Token, page 38.

trol box power switch. Check that

, the orange and yellow LEDs are

d the red LED is off.

e cover (117) and tighten the screws

3A2800B

41

Repair

Replacing the 24 Vdc Power Supply

NOTICE

To avoid damaging the circuit boards when
servicing the control box, wear Part No. 112190
grounding strap on your wrist and ground
appropriately.

To avoid electrical component damage, remove all
system power before plugging any connectors.

1. Follow the steps in Before Servicing, page 36.

2. Loosen the screws (124) and remove the

enclosure cover (117, not shown).

3. Note the position of the power supply input and

output wires. See Electrical Schematics, page 29.
Disconnect the wires from the power supply
(120).

4. Remove the screws (129) holding the power

supply to the side of the enclosure. Remove the
power supply.

5. Install the new power supply, using the screws

(129).

6. Reconnect the wires to the positions as noted

above.

8. Turn on power a

9. Turn on the con

NOTE: The gree
the green powe
and the 24V gr
control modu

Figure 30 Replacing the 24 Vdc Power Supply

t the main circuit breaker.

trol box power switch.

n LED on the barrier board (106),

r LED on the EFCM module (139),

een LED on each of the pump

les (132) will light when operating.

7. Reinstall the cover (117) and tighten the screws

(124).

2

4

3A2800B

Replacing the 48 Vdc Pump Power Supply

Repair

NOTICE

To avoid damaging the circuit boards when
servicing the control box, wear Part No. 112190
grounding strap on your wrist and ground
appropriately.

To avoid electrical component damage, remove all
system power before plugging any connectors.

1. Follow the steps in Before Servicing, page 36.

2. Loosen the screws (124) and remove the

enclosure cover (117).

3. Note the position of the power supply input and

output wires. See Electrical Schematics, page 29.
Disconnect the wires from the power supply
(103).

4. Remove the screws (128) holding the power

supply din rail to the enclosure. Remove the
entire assembly, mounted to the din rail.

5. Install the new power supply assembly, using the

screws (128).

6. Reconnect the wires to the positions as noted

above.

7. Reinstall the cover (117) and tighten the screws

(124).

8. Turn on power a

9. Turn on the con

to turn pump power on.

NOTE: The 48V green LED on each of the pump
control modules (132) will light when operating.

Figure 31 Replacing the 48 Vdc Power Supply

t the main circuit breaker.

trol box power switch. Press

3A2800B 43

Repair

Replacing a Pump Control Module

NOTICE

To avoid damaging the circuit boards when
servicing the control box, wear Part No. 112190
grounding strap on your wrist and ground
appropriately.

To avoid electrical component damage, remove all
system power before plugging any connectors.

1. Follow the steps in Before Servicing, page 36.

2. Loosen the screws (124) and remove the

enclosure cover (117).

3. Note the position of the pump control

module input and output cables. See
Electrical Schematics, page 29. Disconnect the
cables from the pump control module (132).

4. Remove the screws (143) holding the pump

control module to the enclosure. Remove the
pump control module.

5. Install the new pump control module, using the

screws (143).

6. Reconnect the cables to the positions as noted

above.

7. Turn on power at the main circuit breaker.

8. Turn on the con

the 48V green L
each of the pum

9. Reinstall the

(124).

Figure 32 Replacing a Pump Control Module

trol box power switch. Check that

ED and the 24V green LED on
p control modules (132) are on.

cover (117) and tighten the screws

4

4

3A2800B

Replacing the Line Filter

NOTICE

To avoid damaging the circuit boards when
servicing the control box, wear Part No. 112190
grounding strap on your wrist and ground
appropriately.

To avoid electrical component damage, remove all
system power before plugging any connectors.

1. Follow the steps in Before Servicing, page 36.

2. Loosen the screws (124) and remove the

enclosure cover (117).

3. Note the position of the line filter input and output

wires. See Electrical Schematics, page 29.
Disconnect the wires from the line filter (115).

Repair

4. Remove the screws (142) holding the line filter to

the enclosure. Remove the line filter.

5. Install the new line filter, using the screws (142).

6. Reconnect the wires to the positions as noted

above.

7. Reinstall the cover (117) and tighten the screws

(124).

8. Turn on power at the main circuit breaker.

Figure 33 Replacing the Line Filter

3A2800B 45

Repair

Replacing the Power Switch

NOTICE

To avoid damaging the circuit boards when
servicing the control box, wear Part No. 112190
grounding strap on your wrist and ground
appropriately.

To avoid electrical component damage, remove all
system power before plugging any connectors.

1. Follow the steps in Before Servicing, page 36.

2. Loosen the screws (124) and remove the

enclosure cover (117).

3. Note the position of the power switch input and

output wires. See Electrical Schematics, page 29.
Disconnect the wires from the power switch
(112).

4. Remove the switch terminal blocks, unscrew the

retaining nut, and remove the switch.

5. Install the new switch.

6. Reconnect the wires to the positions as noted

above.

7. Reinstall the

(124).

8. Turn on power a

Figure 34 Replacing the Power Switch

cover (117) and tighten the screws

t the main circuit breaker.

46 3A2800B

Replacing the Air Flow Switch

Repair

NOTICE

To avoid damaging the circuit boards when
servicing the control box, wear Part No. 112190
grounding strap on your wrist and ground
appropriately.

To avoid electrical component damage, remove all
system power before plugging any connectors.

1. Follow the steps in Before Servicing, page 36.

2. Loosen the screws (124) and remove the

enclosure cover (117).

3. Disconnect the air flow switch wires

from J6 pins 1–2 on the EFCM. See
Electrical Schematics, page 29.

4. Disconnect the air lines.

5. Remove the air flow switch (159) and attaching

hardware from the side of the control box.

6. Install a new air flow switch. Connect the wires

to J6 pins 1–2. Reconnect the air lines.

7. Reinstall the cover (117) and tighten the screws

(124).

8. Turn on power a

9. Turn on the con

Figure 3

5 Replacing the Air Flow Switch

t the main circuit breaker.

trol box power switch.

3A2800B

47

Repair

Servicing the

Fluid Section

RemovingaPump

1. Follow the steps in Before Servicing, page 36.

2. Remove the screws (56) holding the cover (8)

to the front of the unit.

3. Disconnect the cable from the pump driver (101).

4. Disconnect the air lines from the dosing valves

(V).

5. Disconnect the fluid inlet and outlet lines from the

pump manifolds (IN, OUT).

6. Remove the screws (15) and pump bracket (7).

7. Loosen the jam nuts holding the pump to the

mounting bracket (4). Remove the pump.

8. See manual 332339 to repair the pump.

Installing a Pump

1. Slide the pump into the mounting bracket (4).

Tighten the jam nuts to secure.

2. Install the pump bracket (7) and screws (15).

3. Connect the fluid inlet and outlet lines to the

pump manifolds (IN, OUT).

4. Connect the air lines to the dosing valves (V).

5. Connect the cable to the pump driver (101).

6. Install the cover (8) to the front of the unit with

the screws (56).

7. Open the main air shutoff valve on the air supply

line.

8. Restore power to the unit. Turn on the power

switch at the electrical control box.

re 36 Installing a Pump

Figu

48 3A2800B

Replacing a Solenoid

NOTICE

Repair

To avoid damag
servicing the
grounding st
appropriate

To avoid electrical component damage, remove all
system power before plugging any connectors.

1. Follow the steps in Before Servicing, page 36.

2. Remove the screws (56) holding the cover (8)

to the front of the unit.

3. Loosen the screws (124) and remove the

enclosure cover (117).

4. Disconnect the 2 solenoid wires from

J1 on the pump control module. See
Electrical Schematics, page 29.

5. Remove 2 screws (303) and the solenoid (305).

6. Install the new solenoid (305) with the screws

(303).

7. Connect the 2 solenoid wires to J1

on the pump control module. See
Electrical Schematics, page 29.

ing the circuit boards when

control box, wear Part No. 112190

rap on your wrist and ground

ly.

Figure 37

Solenoid Replacement

8. Replace the covers (8, 117).

3A2800B 49

Repair

Replacing a Fan

NOTICE

To avoid damag
servicing the
grounding st
appropriate

To avoid electrical component damage, remove all
system power before plugging any connectors.

1. Follow the steps in Before Servicing, page 36.

ing the circuit boards when

control box, wear Part No. 112190

rap on your wrist and ground

ly.

2. Remove the scr

to the front of

3. Loosen the scr

enclosure cov

4. Disconnect t

module. See E

5. Remove the 4 s

6. Install the

7. Connect the

module. See

8. Replace th

the unit.

er (117).

he 2 fan wires from the pump control

new fan and attaching hardware.

2 fan wires to the pump control

Electrical Schematics, page 29.

e covers (8, 117).

ews (56) holding the cover (8)

ews (124) and remove the

lectrical Schematics, page 29.

crews, nuts, and washers.

Figure 38 Replacing a Fan

50 3A2800B

Repair

Replacing the Solvent Flow Switch

1. Follow the steps in Before Servicing, page 36.

2. Remove the screws (56) holding the cover (8)

to the front of the unit.

3. Disconnect the solvent flow switch wires

from J6 pins 11–12 on the EFCM. See
Electrical Schematics, page 29.

4. Disconnect the solvent lines.

5. Unscrew the adapter (45) from the solvent flow

switch (19).

6. Unscrew the solvent flow switch from the elbow

(18).

7. Remove the solvent flow switch (159).

8. Screw the new solvent flow switch onto the elbow

(18).

9. Screw the adapter (45) into the solvent flow

switch (19).

10. Connect the wires to J6 pins 11–12. Reconnect

the solvent lines.

Replacing the Solvent Valve

1. Follow the steps in Before Servicing, page 36.

2. Disconnect the air lines from the solvent valve

(25).

3. Disconnect the solvent inlet and outlet lines.

4. Unscrew the solvent valve (25) from the adapter

(21).

5. Remove the seat (23) and o-rings (22, 24).

6. See manual 312782 to repair the valve.

7. Reassemble in the reverse order.

11. Install the cover (8) to the front of the unit with

the screws (56).

12. Open the main air shutoff valve on the air supply

line.

13. Restore power to the unit. Turn on the power

switch (P) at the electrical control box.

Figure 39 Solvent Valve and Solvent Flow Switch

3A2800B 51

Parts

Parts

Proportioner Parts

Part No. MC1000 Low Pressure Proportioner
Part No. MC2000 High Pressure Proportioner

52 3A2800B

Part No. MC1000 Low Pressure Proportioner

Parts

Part No. MC200

Part Description

Ref

———

1

———

2

———

3

———

4

5

24T790 PUMP, 70 cc, A side,

24T791 PUMP, 70 cc

6 24T788 PUMP, 35 cc, B side,

24T789 PUMP, 35 cc, B side,

———

7

8 24T771

9 24T770

10 277853

———

11

12 24U

0 High Pressure Proportioner

FRAME 1

CONTROL BOX,
electrical; see
Control Box Parts,
page 55
PANEL, fluid

BRACKET, mo

low pressure; for
Model MC1000; see
manual 332339

ure; for

2339

; includes (2)

m56

602

high press
Model MC2
manual 33

low pressure; for
Model MC1000; see
manual 332339

high pressure; for
Model MC2000; see
manual 332339
BRACKET,
mounting, pump
COVER
of ite
KIT, fan

BRACKET, mounting

SCREW, machine,
pan head; M5 x 0.8;
10 mm
MODULE, display,
advanced; includes
item 12a

unting

,Aside,

000; see

Qty

1

1

2

1

1

1

1

2

1

2

2

2

1

Part Description

Ref

12a 16X039

13 24M731

14 24T772

15

C19798 SCREW, cap, socket

16 16U655

17 104641

18 111763

19 24T78

21 15T717 ADAPTER, solvent

22 1114

23 15T

24 15Y627

25 15X303 VALVE, solvent; see

27

28

29

7

57

725

———

———

———

TOKEN; latest
version of software
for the Advanced
Display Module; not
shown
MODULE, boo
control
MANIFOLD,
solenoid; see
Solenoid Manifold
Parts, page 58

head; 1/4–20 x 3/8 in.
(10 mm)
BRACKET
mountin
FITTING, bulkhead

ELBOW; 1/4 npt
(mbe)
SWITCH, solvent
flow; 1/4 npt(f) ports

valve
O-RING; ptfe

RET
sol
O-RING; ptfe

manual 312782
GU

LE

PL

g, valve

AINER, seat,

vent valve

SSET

G, floor stand

UG, tube, square

th

,

Qty

1

1

2

8

1

1

1

1

1

1

1

1

1

4

2

6

3A2800B 53

Parts

Part Description

Ref

———

30

———

31

———

32

———

33

———

34

———

35

———

36

———

43

———

44 155541

45 15F74

50 115287

51

52

3

5

1

—

——

———

———

Qty

WASHER; 3/8

SCREW, cap, hex
head; 3/8–16 x 2.75
in. (70 mm)
SCREW, cap, h
head; 3/8–16
(22 mm)
NUT, lock; 3/8–16 10

SCREW, cap, hex
head; 3/8–16 x 3 in.
(76 mm)
WASHER, lock; 3/8

NUT, hex;

WIRE HARNESS; for
Model MC1000 (not
shown)
WIRE HAR
Model M
shown)
SWIVEL, 90°; 1/4
npt(m) x 1/4 npsm(f)
FITTING, adapter;
1/4 npt(m) x 1/4 npt(f)
FITT
1/4
tub
TUBE, polyethylene;
1/4 in. (6 mm) OD x
3ft
TUBE, nylon; 5/32 in.
(4 mm) OD x 3.5 ft

UBE, nylon, green;

T

or control air to turn

f

alves on; 5/32 in. (4

v

m) OD x 20 ft (cut

m

o length required)

t

C2000 (not

ING, Y-tube; for

in. (6 mm) OD

ing

ex

x7/8in.

3/8–16

NESS; for

40

4

10

8

8

8

2

2

1

1

1

A/R

A/R

A

/R

Part Description

Ref

———

54

55

223547
———

56

———

69

70 16V429

73 24T302

———

73a

73b 24U617

———

73c

———

73d

———

73e

74 166421 NIPPLE, pipe; 1/4

Items marked — — — are not available separately.

TUBE, nylon, re
for control air
valves off; 5/
mm) OD x 20 ft (c
to length requ
GROUND WIRE

SCREW, cap, socket
head; 1/4–20 x 3/4 in.
(19 mm)
GROMMET, cable

CABLE, CAN,
intrinsically safe, 5
pin; for booth control;
fbe; 50 ft (15 m)
KIT, cup,
includes
73a-73e
BRACKET

KIT, barbed fittings;
includes o-rings;
package of 12
TUBE, p
1/4 in.
10 ft (
fit
PLUG, screw; 10–32;
to replace unused
item 73b at TSL cup;
not shown
GASKET; for item
73d; not shown

npt

items

olyurethane;

(6 mm) OD;

3.05 m); cut to

d;

to turn

32 in. (4

ired)

TSL;

Qty

A/R

ut

1

2

1

1

2

1

1

1

4

4

1

54 3A2800B

Parts

Control Box Pa

Electrical Control Box

rts

3A2800B 55

Parts

Electrical Control Box (continued)

Part Description

Ref

———

101

———

102

103 24T769

———

104

———

105

106 255786

106a 15D979

———

107

———

8

10

——

—

109

ENCLOS

PANEL, back 1

POWER
Vdc; 1

WASH

SPAC

BOAR
item

FUS
act

COVER, barrier

SCREW, machine, pan
head; 6–32 x 1.5 in. (38
mm)

SCREW, machine, pan
head; 6–32 x 0.375 in.
(10 mm)

URE

SUPPLY; 48

0A;480W

ER, lock; no. 6

ER, standoff

D, barrier; includes

106a

E; 400 mA, quick

ing

Qty

1

1

3

3

1

2

1

2

3

Part Description

Ref

———

110

111 24M485

112 16U725

———

113

———

114

115 16V446 FILTER , line; 10A 1

———

116

———

117

———

118

———

119

120 16T660

BRACKE

BOARD

SWITC
posit

DUCT

COVE

BLO

COV

GRO

LIG

PO
Vd

T, board

,isolation,IS

H, selector, 2

ion

,wire

R, duct

CK, terminal

ER, enclosure

MMET

HT

WER SUPPLY; 24

c, 4 A, 96 W

Qty

2

1

1

1

2

1

1

2

4

1

56 3A2800B

Parts

Part Description

Ref

———

121

———

122

———

123

———

124

———

125

———

126

———

127

———

128

———

129

130 121003

———

131

132 24N527

133 16P243

———

134

135 121324 VALVE, solenoid; 3–way 1

———

136

———

137

———

138

139 24T773

———

140

———

141

CONNECTOR, bar
ground

SCREW, ground; M5 x

0.8
NUT, hex, flange head;

1/4–20
SCREW, flanged, hex

head; 1/4–20 x 0.75 in.
(19 mm)

SCREW, machine, pan
head; 10–24 x 0.375 in.
(10 mm)

SCREW, ma
head; 10
(19 mm)

FITTING, connector; 1/8
npt(m) x 1/4 in. (6 mm)
OD tube

SCREW, machine, pan
head; 8–32 x 0.25 in. (6
mm)

SCREW, machine,
binding head; 6–32 x

0.25 in. (6 mm)
CAB

MAN

MOD

CAB

MUFFLER 1

EL
np
OD

LUG, pipe; 1/8 npt(m)

P

TRAIN RELIEF, cord

S

ODULE, control,

M
enhanced fluid

SCREW, machine, pan
head; 1/4–20 x 0.5 in. (13
mm)

SCREW, cap, socket
head; 8–32 x 0.625 in.
(16 mm)

–32 x 0.75 in.

LE, CAN; fbe; 3.0 m

IFOLD, air

ULE, control, pump

LE, splitter

BOW, swivel; 1/8

t(m) x 5/32 in. (4 mm)

tube

,

chine, pan

Qty

1

3

4

4

2

3

1

8

4

1

1

2

1

1

3

4

1

2

2

Part Description

Ref

———

142

———

143

144▲ 172953 LABEL, ground symbol 1

———

145

147▲ 15W598 LABEL, warning 1

———

148

150 16T072

151 121227

———

152

———

153

154 16T659

———

155

159 15T63

159a 10464

159b 1117

159c 1130

163 16V4

168▲ 16U600 LABEL, isolation board 1

——

169

——

170

173▲ 15W776 LABEL, warning 1

Items marked — — — are not available separately.

SCREW, machine
head; 10–32 x 0
mm)

SCREW, machine, pan
head; 10–32 x 1.5 in. (38
mm)

CLAMP; for 3/8 in. (10
mm) OD cable

HARNESS, C
isolatio
shown)

ADAPTER, CAN cable,
IS to non-IS

CABLE, CAN; fbe; 0.6 m

HARNESS, 3–wire

HARNESS, 2–wire

CABLE, D-SUB, 25 pin,

2.5 ft
SCREW, self sealing

2

KIT, air flow switch;
includes items 159a-159c

1

FITTING, bulkhead

63

ELBOW; 1/4 npt (mbe)

29

NIPP

29

CABLE, CAN, I.S.; fbe;
50 ft. 15.25 m)

—

NUT, hex, self-locking;
1/4–20

—

SCREW, machine, pan
head; 8–32 x 0.312 in. (8
mm)

n, power (not

LE; 1/4 npt

,pan

.25 in. (6

AN

Qty

10

8

4

1

1

1

1

1

2

2

1

1

1

1

1

4

4

▲ Replacement Danger and Warning labels, tags, and cards are available at nocost.

3A2800B 57

Parts

Solenoid Mani

Part No. 24T772 Solenoid Manifold

fold Parts

Part Description

Ref

———

301

———

302

———

303

304 115671

305 16P812 VALVE, solenoid 2

307 114151

308 114263

309

C06061

Items marked — — — are not available separately.

PLATE 1

MANIFOLD

SCREW, cap, socket
head; 1/4–20 x 0.375
in. (10 mm)
CONNECTOR; 1/8
npt(m) x 1/4 in. (6
mm) OD tube

FITTING,
swivel; 1
5/32 in. (
tube
FITTING, straight;
1/8 npt(m) x 5/32 in.
(4 mm) OD tube
MUFFLE

elbow,

/8 npt(m) x

4 mm) OD

R

Qty

1

4

1

4

4

2

58 3A2800B

Technical Data

Technical Data

Positive Displ
Proportioner

Maximum fluid w
pressure:

MC1000 Air Sp

MC2000 Air-

Maximum working air
pressure:

Air supply: 85–100 psi

Air filter inlet size: 3/8 npt(f)

Air filtration for air logic
(user-supplied):

Air filtration for atomizing
air (user-supplied):

Mixing ratio range:

Fluids handled:

acement

orking

Systems

Assisted

Spray Syste

ray

ms

one or two component:

•solve

• polyu

nt and waterborne paints

rethanes

U.S.

300 psi 2.1 MPa, 21 bar

1500 psi 10.5 MPa, 105 bar

100 psi 0.7 MPa, 7.0 bar

5 micron (minimum) filtration required; clean and dry air

30 micron (minimum) filtration required; clean and dry air

0.1:1 — 50:1, ±1%

Metric

0.6–0.7 MPa, 6.0–7.0 bar)

• epox

•acid

•mois

cosity range of fluid:

Vis

id filtration

Flu

ser-supplied):

(u

ximum fluid flow:

Ma

Fluid outlet size:

External power supply
requirements:

Operating temperature
range:

Storage temperature
range:

Weight (approximate):

Sound data: Less than 75 dB(A)

Wetted parts:

ies

catalyzed varnishes

ture sensitive isocyanates

20–5000 centipoise

100meshminimum

0 cc/minute (depending on material viscosity)

80

/4 npt(m)

1

90 - 250 Vac, 50/60 Hz, 7 amps maximum draw

5 amp maximum circuit breaker required

1

8 to 14 AWG power supply wire gauge

36 to 122°F 2 to 50°C

—4 to 158°F —20 to 70°C

195 lb 88 kg

17–4PH, 303, 304 SST, Tungsten carbide (with nickel binder),

perfluoroelastomer; PTFE, PPS, UHMWPE

3A2800B 59

Graco Standard

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be
free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of
any special,
sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when
the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or
wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence,
accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or
wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied
by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories,
equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco
distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge
any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the
equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which
charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A
PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees
that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to
person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty
must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR
COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco
(such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will
provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying
equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to
a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and
legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in
English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous
documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou
indirectement, avec les procédures concernées.

extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of

Warranty

Graco Information

For the latest information about Graco products, visit www.graco.com.

To place an order, contact your Graco Distributor or call to identify the nearest distributor.

Phone: [phone] or Toll Free: 1-800-328-0211 Fax: [phone]

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents.

Original Instructions. This manual contains English. MM 3A2800

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2013, Graco Inc. All Graco manufacturing locations are registeredtoISO9001.

www.graco.com

Revised October 2013