Graco 3A2614F User Manual

Instructions-Parts

ProControl 1KE®

Management of F

Kits for

luid and

Air

Use to monitor and control flow rate and track material use. For professional use only.

Important Safety Instructions
Read all warnings and instructions in this manual. Save these
instructions.

See the G3
(308778)
manual (3
maximum

000 meter manual

or Coriolis meter

13599) for flow meter
working pressure.

3A2614F

EN

See page
includi

ng approvals.

3 for kit information,

PROVEN QUALITY. LEADING TECHNOLOGY.

Contents

ProControl 1KE Models and Kits.......................... 3

Warnings ........................................................... 5

Overview............................................................ 8

Installation.......................................................... 9

Non-Hazardous Locations ............................ 9

Hazardous Locations.................................... 10

Grounding ................................................... 12

Cable Connections....................................... 13

Electrical Connections.................................. 14

Air Connections ........................................... 15

Operation........................................................... 18

Pressure Relief Procedure............................ 18

Fluid Regulator Operation............................. 18

Flow Meter Operation................................... 18

Calibrate the Meter ...................................... 18

Set the Modbus Addresses........................... 19

Set the Flow Rate Percent............................ 19

Update the Software .................................... 19

Replace the Battery...................................... 20

Display M

odule................................................... 21

Display
Operati
Screen N

Icons...........................................................22

Information ...................................... 21

on Modes ......................................... 21

avigation and Editing ...................... 21

Run Screens ......................................................24

Password Screen ............................................... 25

Setup Screen

Setup Screen
Setup Screen
Setup Screen
Setup Scree
Setup Scree
Setup Scree
Setup Scree
Setup Scre
Setup Scre

Deviations and Advisories ................................... 31

Troubleshooting.................................................. 32

Parts.................................................................. 34

Accessories........................................................ 43

Mounting Dimensions ......................................... 44

Appendi

Appendix B - Advanced Web Interface................. 48

Technical Data ...................................................53

Graco S

s.................................................... 26

1............................................ 26

2............................................ 27

3............................................ 27

n 4 ............................................ 28

n 5 ............................................ 28

n 6 ............................................ 29

n 7 ............................................ 29

en 8 ............................................ 30

en 9 ............................................ 30

x A - Modbus Variable Map ..................... 45

tandard Warranty.................................... 54

2

3A2614F

ProControl 1KE M

odels and Kits

ProControl 1K

All Advanced Display Control Modules (ADCM) are base model number 24L097 (Ref. 1). Models 24L097 and
24N672 (ADCM with bracket) are not available for separate sale. See approval information in Manual 332013
and on this page. The small label (Ref. 2) on the back of the module shows the ProControl 1KE Kit number.
Available kits are described in the tables that follow.

E Models and Kits

Model No.

24L097

24N672

Intrinsically Safe Apparatus

Part of Intrinsically Safe System.

For use in Class I, Division 1, Group D T3 Hazardous Locations

See Manual 332013, Appendix A, Control Drawing 16M169 for entity parameters.

Series

A

A

Class I,Div. 1,

Group D T3

Ex ia [ia]

Ta=0°C to 50°C

Description

Advanced Display Control Module (ADCM), with no software loaded. See Manual

332013.

Advanced Display Control Module (ADCM) with bracket, with no software loaded.
See Manual 332013.

9902471

3A2614F 3

ProControl 1KE M

ProControl 1KE systems are not approved for use in hazardous locations unless all accessories and all
wiring meet local, state, and national codes.

Kit No.

24L083
24R261
24R262
24R263
24L085
24P593
24P595
24L087
24P597
24L089
24L091

Series

A
A
A
A
A
A
A
A
A
A
A

odels and Kits

Kits for Hazardous Locations

Configuration

ProControl
1KE Module
with bracket
(Manual

332013)*

✔✔
✔✔ ✔✔
✔✔ ✔✔✔
✔✔ ✔✔
✔✔✔✔
✔✔✔ ✔
✔✔✔✔
✔✔✔✔✔
✔✔✔✔✔
✔✔✔✔✔✔
✔✔✔

No
Power

* See component manuals for additional approval information.
** Must not be installed in Hazardous Location.

AC
Power
with
barrier**

G3000
Meter
(Manual

308778)*

I/P
Transducer

Fluid
Regulator
(Manual
3A0427)*

Pressure
Transducer
(Manual

407045)*

r Non-Hazardous Locations

Kits fo

Kit No.

84

24L0
24P592
24P594
24L086
24P596
24L088

L090

24

9902471
Conforms to/Certified to UL/CSA Standard 61010–1

Serie

A
A
A
A
A
A
A

s

ntrol 1KE

ProCo

ewithbracket

Modul

✔✔✔✔
✔✔✔ ✔
✔✔✔✔
✔✔✔✔✔
✔✔✔✔
✔✔✔✔✔✔
✔✔✔

AC
Power

Config

G3000
Meter

uration

I/P
Transducer

Fluid
Regulator

Pressure
Transducer

4

3A2614F

Warnings

Warnings

The following warnings are for the setup, use, grounding, maintenance and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific
risks. When these symbols appear in the body of this manual or on warning labels, refer back to these
Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout
the body of this manual where applicable.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help
prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and
plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable
fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless
they are antistatic or conductive.

• Stop operation immediately if static sparking occurs or you feel a shock. Do not use
equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

Static charge may build up on plastic parts during cleaning and could discharge and ignite
flammable vapors. To help prevent fire and explosion:

• Clean plastic parts only in a well ventilated area.

• Do not clean with a dry cloth.

ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can
cause electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before
servicing or installing equipment.

• Connect only to grounded power source or grounded electrical outlets.

• Use only 3–wire extension cords.

• Ensure ground prongs are intact on power and extension cords.

• Do not expose to rain. Store indoors.

• All electrical wiring must be done by a qualified electrician and comply with all local codes
and regulations.

3A2614F 5

Warnings

WARNING

INTRINSIC SAFETY

Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe
equipment will create a hazardous condition and can cause fire, explosion, or electric shock.
Follow local regulations and the following safety requirements.

• Be sure your installation complies with national, state, and local codes for the installation of
electrical apparatus in a Class I, Group D, Division 1 Hazardous Location, including all of the
local safety fire codes, NFPA 33, NEC 500 and 516, and OSHA 1910.107.

• Equipment that comes in contact with intrinsically safe terminals must meet the entity
parameter requirements specified in Control Drawing 16M169. See Appendix A in Manual

332013. This includes safety barriers, DC voltage meters, ohmmeters, cables, and
connections. Remove the unit from the hazardous area when servicing.

• If a printer, computer, or other electrical component is connected, it must be used in
conjunction with a safety barrier.

• Without the safety barrier, the equipment is no longer intrinsically safe and must not be
operated in hazardous locations, as defined in article 500 of the National Electrical Code
(USA) or your local electrical code.

• Do not install equipment approved only for non-hazardous location in a hazardous area. See
the ID label for the intrinsic safety rating for your model.

• Ground the power supply. A voltage limiting safety barrier must be properly grounded to be
effective. For proper grounding, use a 12 gauge minimum ground wire. The barrier’s ground
must be within 1 ohm of true earth ground.

• Do not operate the power supply module with the cover removed.

• Do not substitute system components as this may impair intrinsic safety.

SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may
look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.

• Engage trigger lock when not spraying.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking,
or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

6 3A2614F

Warnings

WARNING

EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated
system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data
in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete
information about your material, request MSDS from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals
and create safety hazards.

• Make sure all equipment is rated and approved for the environment in which youareusingit.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

TOXIC FLUID OR FUMES
Toxic fluids or fumes can cause serious injury or death if splashed in the eyesoronskin,
inhaled, or swallowed.

• Read MSDSs to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable
guidelines.

PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury,
including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective
equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent
manufacturer.

3A2614F

7

Overview

Overview

The ProControl 1KE Advanced Display Control
Module is an electronic flow control and fluid
monitoring system. The ProControl 1KE performs the
following functions:

• Manages fluid

• Manages the

•Showsreal-

•Displaysar

• Monitors a

•Alarmsift
the user-s

•Alarmswhe
the user-

•Displays

pressure or flow rate.

fan air.

time fluid flow rate.

esettable batch totalizer.

nd reports overall fluid use.

he flow rate is too fast or too slow for
et targets.

n the maintenance total is reached for

set target.

alogofthelast20alarms.

The ProControl 1KE is available in configurations for
installation in Hazardous Locations or Non-Hazardous
locations. The power supply for Hazardous Locations
comes with one barrier, to power one ProControl
1KE. Up to three additional barriers can be added
to the power supply to power three additional
ProControl 1KEs. See Accessories, page 43 ,to
order additional barriers. Order ProControl 1KE Kit
24R261, 24R262, or 24R263,, based on your choice
of the fluid management compononets. These kits do
not include a power supply.

8 3A2614F

Installation

Non-Hazardous Locations

Installation

NOTE: Kits su
Users in area
converter. S

pplied with an AC/DC Converter are shipped with a North American 120 VAC power cord (E).

s with another standard voltage must provide a power supply cord with an IEC 320–C13 female

ee Technical Data, page 53 for power requirements.

Key:

A

B

C Power Supply and Cable (6 ft., 2 m), to

D

E

M

Meter Fluid Inlet, 1/4 npt female

Flow

t/outlet.

inle

ProControl 1KE Module with Bracket

terminal 3. See Cable Connections, page 13.

ter Cable (50 ft., 15 m), to terminal 4. See

Me

ble Connections, page 13.

Ca

Power Cord (10 ft., 3 m), see NOTE above.

Ground wire and clamp. PN 244524 in
included with kits to ground the ProControl
1KE Module. PN 238909 is sold separately
to ground the meter and other components.

N

Fluid Regulator, 1/8 npt (f) outlet

R

Fluid Control Cable

Pressure Transducer

S

T

I/P Transducer (Current to Pressure). See

Air Connections, page 15.

U

Mounting Panel. See

Mounting Dimensions, page 44.

X

AA

AE

AF

ressure Transducer Fitting, 1/8 npt (f) inlet

P

nd outlet

a

Light Tower with Splitter (accessory)

Flow Meter Fluid Outlet, 1/4 npt (f)

Pressure Transducer Cable

3A2614F 9

Installation

Hazardous Locations

Do not substitute or modify system components
as this may impair intrinsic safety. For installation,
maintenance, or operation instructions, read
instruction manuals. Do not install equipment
approved only for non-hazardous location in a
hazardous location. See the identification label for
the intrinsic safety rating for your model.

Intrinsically safe equipment should not be used with a
power supply that has no barrier. Do not move units
from a non-IS setup to an IS setup. IS equipment
that has been used with a non-IS power supply must
not be returned to a hazardous location. Always use
an intrinsically safe power supply with IS equipment.

• Installation should be in accordance with ANSI/ISA
RP12.06.01, “Installation of Intrinsically Safe
Systems for Hazardous (Classified) Locations,”
and the National Electrical Code® (ANSI/NFPA

70).

• Installation in Canada should be in accordance
with the Canadian Electrical Code, CSA C22.1,
Part 1, Appendix F.

• For ATEX, install per EN 60079-14 and applicable
local and national codes.

• Multiple earthing of components is allowed only
if a high integrity equipotential system is realized
between the points of bonding.

• Do not remove any cover until power has been
removed.

• Install according to Control Drawing Number
16M169. See Appendix A in Manual 332013.

Nonhaza

rdous Location

Hazardo

us Location

10 3A2614F

Installation

Key:

A

Flow Meter, 1/4 npt female inlet/outlet

B

ProControl 1KE Module with Bracket

C Power Supply

D

Meter Cable (50 ft., 15 m), to terminal 4. See

Cable Connections, page 13.

E

Power Cord (not supplied)

F

Power Cabl

Cable Conn

M

Ground wire and clamp. PN 244524 is
included with kits to ground the ProControl
1KE Module. PN 238909 is sold separately
to ground the meter or other component.

with Barrier

e(50ft.,15m)toterminal3. See

ections, page 13.

N Fluid Regulato

R

Fluid Control Cable

Pressure Tran

S

T

I/P Transduc

Air Connecti

U

Mounting Panel. See

Mounting Dimensions, page 44.

X

Pressure Transducer Fitting, 1/8 npt (f) inlet
and outlet

AE

Flow Mete

AF

Pressure Transducer Cable

r

sducer

er (Current to Pressure). See

ons, page 15.

r Fluid Outlet, 1/4 npt (f)

3A2614F

11

Installation

Grounding

The equipment
risk of static
or static spar
explode. Imp
shock. Groun
electric cur

NOTE: The ProControl 1KE does not provide 500
VAC isolation through the coupling nuts on the
enclosure. The associated apparatus and the field
apparatus cable shields must not be connected to
the ProControl 1KE coupling nuts.

must be grounded to reduce the

sparking and electric shock. Electric

king can cause fumes to ignite or

roper grounding can cause electric

ding provides an escape wire for the

rent.

1. Power Supply 16M167: Connect the ground wire

from the power supply to a true earth ground.

2. ProControl 1KE Module: Connect a ground

wireandclamptothescrewonthetopofthe
bracket. Connect the other end to ground. In an
IS system, the ProControl 1KE also is grounded
by connection to the grounded power supply.

3. Flow Meter: Follow the instructions in manual

308778 (G3000) or manual 313599 (Coriolis) to
ground the flow meter and check its electrical
grounding continuity.

4. Fluid and Air Control: Ground through connection

to the mounting panel that also holds the
grounded flow meter.

5. Fluid Supply: Ground the fluid supply unit.

2

1

3A2614F

Installation

Cable Connect

Port Descripti

1

2

3 Power

4

Fiber Opt

Fiber Optic Transmitter Black Lead to RX on Fiber Optic Converter (PN 16K465) or to Port

Digita

ions

on

ic Receiver

l Input/Output

Connection

RedLeadf
Port6ona

5 on another ProControl 1KE (or Informer)

From Power Supply

To/Fro

rom TX on Fiber Optic Converter (PN 16K465) or from
nother ProControl 1KE (or Informer)

m Meter and Light Tower (Accessory)

5

6

7

8

9

10

Fiber Optic Reciever Black Lead from Port 2 on another ProControl 1KE (or Informer)

Fiber Optic Transmitter Red Lead to Port 1 on another ProControl 1KE (or Informer)

Analog Input

Flow Control To/From Flow Control Cable

Motor Control

gital Input/Output

Di

rom Pressure Transducer Cable

To/F

used.

Not

Not used.

3A2614F 13

Installation

Electrical Co

Install per Graco Control Drawing 16M169, in Manual

332013. See also Figure 1.

1. Connect main
supplied) th
N on the power
Note: Use ei
onthesizeo

2. Connect pow
terminal bl

3. Connect IS
table.

nnections

power supply cord (E, not

rough strain relief to terminals L and

supply unit.

ther strain relief (5) or (6), depending

fthecord.

er cord ground wire (W) to ground

ock (Y).

power cable (F) per the following

Table 1 Power Barrier Wiring Connections

Power Cable Le

Brown (power) Connector 1

Blue (common) Connector 2

Glossy Blac
ground blo

Table 2 I/
Cables 16P790 (non-IS) and 16V142 (IS)

Wiring Table
Wire Color

Gray Control A Connector 1

Blue

P Transducer Wiring Connections;

ads

k (ground) and Black (drain) connect to

ck.

Function

Common Connect

Barrier Conne

DIN Conne

ction

ctor

or 2

Figure 1

KEY

E

F

W

XBarrier

Y

5

6

4

1

Inbound AC Power Cord

ower Cable

P

Ground Wires

Ground Block

Strain Relief Fitting

Strain Relief Fitting

3A2614F

Installation

Air Connectio

ns

NOTICE

To avoid damage to the I/P transducer, use clean,
dry, oil-free air, filtered through at least a 40 micron
filter.

1. Connect incom
inlet (AB) on
regulator (S
tube fitting.

2. Kits with flu
is connecte
transducer
regulator (
Other Kits:

The I/P transducer exhausts a small amount of air
whenever air is connected, whether or not the system
is operating.

NOTE:

•Thetoppo

used for h
air sourc
side por

• Flushin

top port

igh-speed flushing with an independent

e. Set the air pressure higher than the

t (AD) air pressure.

g air pressure must be removed from the

(AH) to return to the previous flow setting.

ing air line (Q) to 1/4 in. npt (f)

I/P transducer (T). Kits with a fluid

ee Parts, page 34), include a 3/8

id regulator: Check that the air tube
dfrom5/32tubefitting(AC)onI/P
to 5/32 tube fitting (AD) on fluid

N).

The air outlet is 1/4 in npt (f).

rt (AH) on the fluid regulator can be

Commun

Graco Accessories are available to enable
communication with a Programmable Logic
Controller (PLC) or Personal Computer (PC).

• The Fiber Optic Converter (Graco Kit 24N978)
enables Modbus RTU communication with a
user-supplied PLC using a serial cable.

• A Modbus Gateway (Graco Kit 24N977) used
with a Fiber Optic Converter (Graco Kit 24N978)
enables Modbus TCP communication with a
user-suppled PLC.

ication Options

• A Modbus Gateway (Graco Kit 24N977)
canbeconnectedto(orinstalledin)
an Advanced Web Interface (Graco
Kit 15V377) to enable communication
with a PC using an ethernet cable. See

Appendix B - Advanced Web Interface, page 48,

for instructions.

These communication kits come with installation
and setup directions necessary for their use with the
ProControl 1KE.

3A2614F 15

Installation

Typical Installation

Non-Hazardous
Location

Hazardous Location

16 3A2614F

Installation

Key

A1 and A2

B1 and B2 ProControl 1K
C Power Supply a

D1 and D2 Meter Cable (50 ft., 15 m) Supplied in kits with meter
E

F
G Fiber Optic Cable (100 ft., 30 m)
H
J
K
L Personal computer Not supplied.
N1 and N2

P
Q1 and Q2
R1 and R2 Flow Con
S1 and S

T1 and T2 I/P Transducer (Current to Pressure) Supplied
U1 and U2
V1 and V2 Splitter to meter and light tower

W1 and W2 Pressure Transducer Cable. Supplied in some kits. See

2

Flow Meter

EModulewithBracket

nd Barrier

Power Cord (10 ft., 3 m), not shown Supplied in Non-Hazardous

Power Cable (50 ft., 15 m) Supplied

Serial Cable
Advanced Web Interface
Ethernet Cable

Fluid Regulator

Air Cont
Air Lines Not supplied

Pressure Transducer

Mounti

(non-hazardous installations) or IS cable
kit for hazardous location installations.

rol Module

trol Cable

ng Panel

Supplied in some kits. See

Parts, page 34.

Supplied
SuppliedinHa

Kits

Location Kits

Accessory
Accessory
Accessory
Accessory

Supplied in some kits. See

Parts, page 34.

Accessory

Supplie
Suppli

Parts,

Supplied
Acces

Parts, page 34.

d

ed in some kits. See

page 34.

sory

zardous Location

3A2614F

17

Operation

Operation

Pressure Relief Procedure

Follow the Pressure Relief Procedure
whenever you see this symbol.

For information on the G3000 Graco flow meter, see
manual 308778. For information on the Coriolis flow
meter, see manual 313599. Calibrate the meter as
instructed before using the meter for production.

NOTICE

The flow meter gears and bearings can be
damaged if they rotate at too high a speed. To
avoid high speed rotation, open the fluid valve
gradually. Do not over-speed the gear with air or
solvent. To prolong meter life, do not use the meter
above its maximum flow rate.

This equipment stays pressurized until pressure
is manually relieved. To help prevent serious
injury from pressurized fluid, such as skin injection,
splashing fluid and moving parts, follow the
Pressure Relief Procedure when you stop spraying
and before cleaning, checking, or servicing the
equipment.

1. Turn off the fluid supply to the mete

2. Set the Flow Rate Percent to at least 50 percent.

3. Follow the Pressure Relief Procedure for your
fluid system dispensing device.

4. Reduce the Flow Rate Percent to 0 percent.

r.

NOTICE

To avoid damage to the I/P transducer, always
set the Flow Rate Percent to 0 before reducing air
pressure to the system.

Fluid Regulator Operation

Follow instructions in the fluid regulato
up, flush, and adjust the fluid regulator p

Flow Meter Operation

r manual to set

rior to use.

Calibrate the Meter

NOTE: See Setup Screen 5 for further screen
information, if needed.

When to Calibrate

• The first time the system is operated.

• Whenever new materials are used in the system,
especially if the materials have viscosities that
differ significantly.

• As part of regular maintenance to retain meter
accuracy.

• Whenever a flow meter is serviced or replaced.

Read Before Calibration

• Meter k-factor on Setup Screen 5 is updated
automatically after the calibration procedure is
completed. You also may manually edit the
k-factor if desired.

• All values on this screen are in cc or cc/pulse,
regardless of the units set in the other Setup
screens.

• Before calibrating the meter, be sure the system
is primed with material.

• Disable alarms before calibration.

Calibration Steps

To reduce the risk of component rupture, which
could cause injury from splashing fluid, do not
exceed the maximum working pressure of your
meter or any component or accessory in your
system.

1. Press

2. Press

3. Press

4. Press

to enter Setup Mode.

to move to Setup Screen 5.

to enter the screen.

to begin the calibration.

18 3A2614F

Operation

5. Dispense about 300–500 cc of material into a
graduated cylinder. The amount the system
measures will display in the measured volume

field

6. Press

7. Press

the amount of material in the cylinder.

8. After the volume is entered, the system calculates

the new k-factor
Screen 5.

NOTE: To clear the counter and begin the

calibration again, press
another screen, then return to Setup Screen 4

and start over. If you press
the screen, the counter will continue from where
it is, without clearing.

9. Press

.

to end th

to get to the dispensed volume field

,thenpress to enter the field. Enter

to exit the screen.

e calibration.

and shows it on Setup

,movebrieflyto

without leaving

Set the Flow Ra

1. System Setup: See SetupScreen2,page27to
set the upper and lower limit within which the
operator can adjust the flow rate. The settable
range is 0 to 99.9 percent, but the I/P pressure
transducer requires a minimum of 22 to 25 flow
rate percent target to start flow. Therefore, the
operational range is about 22 to 99.9 percent.
See Table 1.

Table 3

Flow Rate
Target

0–about 20
percent

22%-25%

55% — 60%

99.9%

te Percent

I/P Current Effect

0–4.0 mA

4.4–5.0 mA

11–12 mA

20 mA

No flow

Lowest flow
rate

Middle fl
rate

Highest flow
rate

ow

10. Press

to exit Setup Mode.

Set the Modbus Addresses

etup Screen 7. By default, the Modbus is

See S

oOff

set t

us mode to SLAVE

Modb

ue is between 1 and 247. The modbus address

val

responds to the address of the ProControl 1KE.

cor

Appendix A for further information.

See

. If you need the Modbus, set the

. The address

2. Operator: See Run Screen 1, page 24 to adjust
the flow rate within the set limits.

Update the Software

Software updates are installed using a software token
(PN 16P892), which is sent automatically when a new
version of the software is released. Manual 3A1244
will accompany any necessary software updates.
Follow all instructions and warnings in Manual
3A1244 to update your ProControl 1KE software.

3A2614F 19

Operation

Replace the Battery

Replace the ba
after disconn

Sparking can o
Replace the b
location, aw

ttery only if the clock stops functioning

ecting power or a power failure.

ccur when changing the battery.

attery only in a non-hazardous

ay from flammable fluids or fumes.

NOTICE

To avoid damage to the circuit board, wear Part No.
112190 grounding strap, and ground appropriately.

1. Disconnect power.

2. Remove the module from the bracket.

3. Attach the grounding strap.

4. Remove 4 screws, and then remove the access
cover.

5. Use a flathead s
battery.

NOTE: Dispose of battery properly in an
approved container and according to applicable
local guidelines.

6. Replace with new battery. Ensure battery fits
under connector tabs before snapping other end
in place.

NOTE: Us
replace

7. Reassem

8. Snap th

ment.

ble access cover and screws.

e module back into the bracket.

crewdriver to pry out the old

e only Panasonic CR2032 batteries for

20 3A2614F

Display Module

Display Module

Display Information

The Display Module provides the interface f
to enter selections and view information r
setup and operation.

The screen backlight is factory set to remain on,
even without screen activity. See Setup Screen 4
to set the backlight timer to your preference. Press
any key to restore.

Keys are used to input numerical data, enter setup
screens, navigate within a screen, scroll through
screens, and select setup values.

or users

elated to

NOTICE

To prevent damage to the softkey buttons, do not
press the buttons with sharp objects such as pens,
plastic cards, or fingernails.

Operation Modes

The ProControl 1KE has two operation modes: Run
Mode and Setup Mode. For detailed information see

Run Screens, page 24, and SetupScreens,page26.

Press

to toggle between these two modes.

3. Use

change.

4. Press

Drop Down Field

1. Use

the dropdown menu.

2. Press

3. Press

Number Field

1. The first digit will be highlighted. Use

to change the number.

2. Press

3. When all digits are correct, press

accept.

4. Press

Check Box Field

A check box field is used to enable or disable features
in the software.

to highlight the data you wish to

to edit.

to highlight the correct choice from

to select.

to cancel.

to move to the next digit.

again to

to cancel.

Screen Navigation and Editing

Refer to this section if you have questions about
screen navigation or about how to enter information
and make selections.

All Screens

1. Use

2. Press
on the screen will highlight.

to move between screens.

to enter a screen. The first data field

1. Press
box.

2. The feature is enabled if a

Reset Field

The reset field is used for totalizers. Press
reset the field to zero.

When all data is correct, press

Then use
to move between Setup Mode and Run Mode.

to toggle between and an empty

is in the box.

to exit the screen.

to move to a new screen, or

to

3A2614F

21

Display Module

Icons

As you move through the ProControl 1KE screens, you will notice that most information is communicated
using icons rather than words to simplify global communication. The detailed screen descriptions in

Run Screens, page 24, and Setup Screens, page 26, explain what each icon represents. Icon reference tables

also are provided, on this page and the next. Softkeys are membrane buttons whose function correlates with
the screen content to the immediate left of the button.

Membrane Keys

Press to toggle between Run mode

and Setup Mode.

Error Reset:

has been fixed. Also used to cancel data

entered and return to original data.

Up/Down Arrows:

screens or fields on a screen, or to increment

or decrement the digits in a settable field.

Softkeys:

Use to clear alarm after cause

Usetomovebetween

Use varies by screen.

See column at right.

Softkeys

Enter Screen.

Also changes the function of the Up/Down

arrows so they move between data fields on the

screen, rather than between screens.

Enter.

Right.

Presstoactivateafieldforeditingortoaccept

the highlighted selection on a dropdown menu.

Move to the right when editing number fields. Press

again to accept the entry when all digits are correct.

Highlight data that can be edited.

Exit Screen.

Exit data editing.

Reset.

2

2

Reset totalizer to zero.

Start

Stop

3A2614F

Display Module

Screen Icons

Screen number.

The arrows indicate

more screens are

available to view.

Batch Totalizer Batch Units

Maintenance Totalizer

Grand Totalizer Set Grand Total Units

Lock icon indicates
the unit is in Setup.

Maintenance Target

Screen Icons

Set Pressure Units

Set Flow Rate Units

Flow Rate Alarm

Enable

Set Backlight Timer

Actual vo

dispense

lume

d

Set Maximum and

Minimum Flow Rates

Maintenance Totalizer

Alarm Enable

Set Alarm Auto Clear

(to clear alarm on ac-

cessories)

Volume measured

by the meter

K-Factor

Fluid Flow Percent

Target

Fluid Flow Rate

Set Modbus Address Set Serial Port Baudrate

SetSerialPortParity

Set Upper and Lower

Limits for Fluid Flow

Percent

Fluid Pressure

Set Mod

Modbus Functionality is
Off

ProControl 1KE is

bus Mode

Modbus Slave

Select Pressure

Transducer

Display or adjust pres-

sure transducer slope

MF

Maintenance Alarm

Select Correct Date Select Date Format

Set the Correct Time

Set Zero Offset

F3

Flow Rate High Alarm

F2

Flow Rate Low Alarm

Enter User-Set
Password

3A2614F 23

Run Screens

Run Screens

When in Run Mode, the ProControl 1KE displays the
flow rate percent target, actual fluid pressure, and
current flow rate on Screen 1. Screen 2 displays
the batch total and grand total for the flow meter to
which it is connected. Screens 3–6 display a log of
the last 20 alarms.

Run Screen 1

Use this screen to view or reset the flow rate percent
target, and to view the actual fluid pressure and flow
rate. Units are set on Setup Screen 1 and Setup
Screen 2.

Key

Enter the screen.

Flow Rate Percent Target — Operator
settable within the range defined on
SetupScreen2.

Displays current fluid pressure if
equipped and set up with a pressure
transducer. Otherwise, this field displays
just 3 dashes.

Displays current flow rate.

Run Screen 2

Use this screen to view or reset the batch totalizer
and to view the grand total flow for the system. The
grand total cannot be reset.

Key

Batch Totalizer - Displays the amount
of fluid measured since the last time the
field was reset to zero.

Reset Batch Totalizer - resets the batch
totalizer to zero.

Grand Totalizer - Displays the grand total
flow for the system. This value cannot
be reset.

Move between Run Screens.

Move between Run Screens.

4

2

3A2614F

Password Screen

Run Screens 3 —

Use Screens 3–6 to view the log of recent alarms.

Date on wh
Alarm occ

Time at which the Deviation or Advisory
Alarm occurred.

General
advisor
alarm. F
F3 is th

Deviat

more in

Move between Run Screens.

yalarm. MF is the maintenance

e flow rate high alarm. See

ions and Advisories, page 31,for

formation.

6

Key

ich the Deviation or Advisory

urred.

symbol indicating a deviation or

2 is the flow rate low alarm.

Enter password to enable entry to the Setup screens.
Set the password to 0000 to disable password
protection. See Setup Screen 9 to set or change
the password.

Key

Enter the

Press to activate a field for editing.

Move to the right when editing number
fields. Press again to accept the entry
when all digits are correct.

Enter the user-set password for the
system.

Increm
editin

screen to enter a password.

ent/decrement the digits when

g number fields.

Password Screen

assword has been set, the Password Screen

If a p

displays when

3A2614F 25

is pressed from any Run screen.

Setup Screens

Setup Screens

The Setup Mode is used to set up a password
(if desired) and to set parameters for controlling
andmonitoringfluidflowwiththeProControl1KE.
See Screen Navigation and Editing, page 21,for
information on how to make selections and enter
data.

Setup Scree

Use this screen to view and reset the maintenance
totalizer, set the maintenance target value, and set
the batch and grand totalizer units shown on the Run
Screens. Maintenance totalizer units, shown on this
Setup Screen, are always cc.

n1

Reset Mainten
maintenance t

Maintenance Totalizer - Displays the
current maintenance total in cubic
centimeters.

Set your desired maintenance total target
value in this field in cubic centimeters.
See SetupScreen4,page28,tosetor
disable the maintenance alarm.

Batch Totalizer Units - Select from the
following drop down options.

Cubic centimeters

Liters

Gallons

Grand Totalizer Units - Select from the
following drop down options.

Cubic c

Liters

ance Totalizer - resets the

otalizer to zero.

entimeters

Key

Enter the screen to set or change
preferences.

Press to activate a field for editing or
to accept the highlighted selection on a
dropdown menu.

to the right when editing number

Move

s. Press again to accept the entry

field

all digits are correct.

when

Gallons

Exit data editing.

Move between Setup Screens, fields on
a screen, or to increment/decrement the
digits when editing number fields.

26 3A2614F

Setup Screens

Setup Screen 2

Use this screen to set the upper and lower limits for
operator adjustment of flow rate percent and to select
your preferred pressure units.

Key

Enter the screen to set or change
preferences.

Press to activate a field for editing or to
accept the highlighted selection on a
dropdown menu.

Move to t
fields.
when al

Set you
and lo
perce
adjus
only w

Pres
foll

transducer.

he right when editing number

Press again to accept the entry

l digits are correct.

r desired upper (first data field)

wer (second data field) fluid flow

nt set limits. The Operator can

t the percentage on Run Screen 1

ithin these limits.

sure units — select from the

owingdropdownoptions.

Select if system has no pressure

SetupScreen3

Use this screen to set your flow rate maximum and
minimum values and to select your preferred flow
rate units.

Key

Enter the screen to set or change
preferences.

Presstoactivateafieldforeditingorto
accept the highlighted selection on a
dropdown menu.

Move to the right when editing number
fields. Press again to accept the entry
when all digits are correct.

Set your desired maximum (first data
field) and minimum (second data field)
flow rates. Flow rates outside of these
parameters will trigger an alarm. See

Setup Screen 4, page 28, to set or

disable the flow rate alarms.

Flow Rate Units - Select from the
following drop down options.

Select if system has no flow

meter.

3A2614F

it data editing.

Ex

Move between Setup Screens, fields on
a screen, or to increment/decrement the
digits when editing number fields.

Exit data editing.

Move between Setup Screens, fields on
a screen, or to increment/decrement the
digits when editing number fields.

27

Setup Screens

SetupScreen4

Use this screen to set your alarm preferences. Select

to enable the a

disable the a

Enter the
preferen

Press to t

Maintenance Totalizer Alarm Enable

Flow Rate Alarm Enable

Alarm Auto Clear Enable. If enabled,
whentheflowratereturnstowithinthe
flow limit set points, the flow rate alarm
will clear on the screen and on any
attached accessories, such as a the light
tower.

Set backlight timer. Enter “00” to set the
backlight to remain on.

Exit data editing.

Move between Setup Screens, fields on
a screen, or to increment/decrement the
digits when editing number fields.

larm, or leave the box empty to

larm.

Key

screen to set or change

ces.

oggle between

and blank.

Setup Screen 5

Use this screen to calibrate your meter and
to view or set your meter k-factor. See

Calibrate the Meter, page 18, for procedure.

Key

Enter the screen to set or change
preferences.

Press to activate a field for editing or
to accept the highlighted selection on a
dropdown menu.

Move to
fields.
when al

Start

Stop the calibration.

Displaysthevolumemeasuredbythe
system for the calibration test.

Enter the actual volume dispensed into
the cylinder for the calibration test.

Displays the meter k-factor. User can
set the k-factor manually. The system
automatically updates to the correct
k-factor when the meter is calibrated.

Ex

the right when editing number

Press again to accept the entry

l digits are correct.

the calibration.

it data editing.

Move between Setup Screens, fields on
a screen, or to increment/decrement the
digits when editing number fields.

28 3A2614F

Setup Screens

Setup Screen 6

Use this screen to specify your pressure transducer
and set its offset and slope.

Key

Enter the
preferen

Press to
to accep
dropdow

Move to the right when editing number
fields. Press again to accept the entry
when all digits are correct.

Select the correct pressure transducer.

Set the zero offset (the reading on
thegaugewhennopressureisonthe
system).

Pressure transducer slope. This number
is a constant representing millivolts
per bar. The default matches the
selected pressure transducer. Operator
adustable.

Exit data editing.

Move between Setup Screens, fields on
a screen, or to increment/decrement the
digits when editing number fields.

screen to set or change

ces.

activate a field for editing or
t the highlighted selection on a
n menu.

SetupScreen7

Use this screen to set your modbus preferences
for ports 1 and 2. Note that ports 5 and 6 are used
as modbus master devices for connecting to other
ProControl 1KE (or Informer) modules.

Key

Modbus mode. Select off or Slave from
the dropdown options.

Turn off Modbus functionality if

not used.

Use ProC

slave d

Enter or change the Modbus address.
Value is between 1 and 247.

Select serial port baudrate from the
dropdown options: 9600, 19200, 38400,
57600, or 115200.

Select serial port parity from the
dropdown options: NONE, ODD, or
EVEN.

Exit data editing.

Move between Setup Screens, fields on
a screen, or to increment/decrement the
digits when editing number fields.

evice.

ontrol 1KE as Modbus

3A2614F 29

Setup Screens

SetupScreen8

Use this screen to set your date format, date, and
time.

Key

Enter the screen to set or change
preferences.

Press to activate a field for editing or
to accept the highlighted selection on a
dropdown menu.

Move to the right when editing number
fields. Press again to accept the entry
when all digits are correct.

Select your preferred date format from
the dropdown menu.

MM/DD

DD/MM/YY

YY/MM/DD

Set the current date.

/YY

Setup Screen 9

Use this screen to enter a password that will be
required to access the Setup screens. This screen
also displays the software version.

Key

Enter the screen to set the password.

Press to activate the field for editing.

Move to the right when editing number
fields. Press again to accept the entry
when all digits are correct.

Enter desired password. Enter “0000” to
disable the password.

Exit data editing.

Move between Setup Screens, fields on
a screen, or to increment/decrement the
digits when editing number fields.

Set the current time.

Exit data editing.

Move between Setup Screens, fields on
a screen, or to increment/decrement the
digits when editing number fields.

30 3A2614F

Deviations and Advisories

Deviations and A

dvisories

Therearetwot
are indicated

Deviations, indicated by
not immediately.

Advisories, indicated by
attention.

If a deviation or advisory occurs, the system

continues running. The error code and the

or the flash on the screen. If multiple alarms
occur, F2 and F3 have higher priority than MF. They
will appear first and must be cleared first.

ypes of errors that can occur. Errors

on the display.

, require attention, but

, do not require

Deviations and Advisories

Icon

and

Code

Description

Alarm Log Logi
the system wil
example, if th
flow (F2) and n
only once, to
operator cor

If Alarm Auto Clear is not enabled, each alarm will
log only once if the operator corrects the condition
and then clears the alarm. The alarm will log twice
if the operator clears the alarm before correcting the
condition.

The following table explains the error type that is
associated with each error code and icon.

c: If Alarm Auto Clear is enabled,

l not log the same alarm twice. For

e system goes back forth between low

ormal, the system will log this error

keep the log from filling up before the

rects the condition.

How to Correct and Clear

MF

F2

F3

Advisory alarm. If enabled, the
maintenance totalizer alarm displays
when the user-set maintenance target
value is reached.

Deviation alarm. If enabled, the flow
rate low alarm displays when the
flow rate is lower than the user set
minimum.

Deviation alarm. If enabled, the flow
rate high alarm displays when the
flow rate is higher than the user set
maximum.

Reset Maintenance Totalizer to zero (see

SetupScreen1,page26). Perform maintenance.

Press
Maintenance Totalizer has been reset to zero.

Adjust flow rate, reset minimum flow target (see

SetupScreen3,page27), or disable alarm (see
Setup Screen 4, page 28).

Press
flow rate is still lower than the user set target.

Adjust flow rate, reset maximum flow target (see

SetupScreen3,page27), or disable alarm (see
Setup Screen 4, page 28).

Press
flow rate is still higher than the user set target.

to clear alarm. Alarm will not clear until

to clear screen. The alarm will not clear if the

to clear alarm. The alarm will not clear if the

3A2614F 31

Troubleshootin

g

Troubleshooting

Problem

ProControl 1KE is completely
dark.

ProControl
does not fun

Pressure or Flow Rate reads 0
when fluid is flowing.

Pressure o
—allthet

Inaccur

Inaccu

1KE has power but

ction.

r Flow Rate reads — —

ime.

ate flow reading

rate pressure range

Cause Solution

Power is not on

Loose or disconnected power
cable.

Hardware fa

Loose or disconnected flow
meter/pressure transducer cable.

Units in Setup are set to NONE,
indicating that the system has no
pressure transducer and/or fluid
meter.

Faulty fl

Meter needs calibration.

Wrong t

Offs

owmetersensorormeter.

ransducer is selected.

et or slope are set incorrectly.

.

ilure.

Turn power sup

Tighten or connect cable.

Replace Pro

Check the digital input/output
cable going to/from the meter.

Choose preferred units for
each device present. See

SetupScreen2,page27, for pres-

sure, SetupScreen3,page27,for
flow rate.

Replace sensor or meter.

Calibrate meter. See

Calibrate the Meter, page 18.

Choose the correct trans­ducer from the options in

SetupScreen6,page29.

Review and correct settings
for the pressure offset (mV)
and slope (mV/bar). See

SetupScreen6,page29.

ply on.

Control 1KE.

Display readout faulty.

Communication failure

Fluid is not flowing.

Low flow

ssive static discharge.

Exce

Ambient temperature too high. Lower ambient temperature.

orrect data addresses.

Inc

Incorrect communication
parameters.

Incorrect cabling.

Clogs in fluid line or in meter. Clean fluid line and/or meter. See

Gears worn or damaged. Service meter. See meter manual.

Inadequate air supply through the
I/P transducer.

Replace ProControl 1KE.

Check address configuration.

eck communication

Ch

rameters.

pa

Check cabling and wiring. See

Installation, page 9 .

meter manual.

Increase incoming air pressure.

32 3A2614F

Troubleshootin

g

Diagnostic In

The LEDs on the bottom of the ProControl 1KE give important information about system function.

formation

LED Signals

Signal

Green On ProControl

Yellow Internal communication in progress.

Red solid

Red flashing Software is updating.

Red flashing slowly Token error; remove token and upload software

Description

ProContro

token again.

l 1KE failure. See Troubleshooting.

1KE is powered up.

3A2614F 33

Parts

Parts

Kits for Hazardous Location 24L085, 24P593, 24P595, 24L087, 24P597, 24L089, 24L091

34 3A2614F

Table 4 Parts for Hazardous Location Kits

Parts

Ref.

116M167

Part Description

POWER SUPPLY; 90–264 VAC input, 15 VDC output.

Manual 332196. Not included in Kits 24R261, 24R262, and
24R263.

3 24L083

3a

3b 277853

3c▲ 16P265 LABEL, war

4 16V142

5

6 16K509

8 16V381

9 244524

insically safe cables are identified by the blue tags installed on the cables.

*Intr

▲

lacement Danger and Warning labels, tags, and cards are available at no cost.

Rep

———

———

MODULE, ProContol 1KE, includes 3a-3c

MODULE, Pro

BRACKET

CABLE, intrinsically safe*, fluid control, 16 m (52.5 ft)

See Fluid and Air Control Parts, page 38.

CABLE, p

CABLE, intrinsically safe*, pressure transducer; included in Kits
24L089, 24P593, and 24P597

GROUND WIRE, assembly with clamp

Control 1KE, with software

ning, not shown

ower, intrinsically safe*, 50 ft. (15 m)

See

Qty.

1

1

1

1

1

1

3A2614F 35

Parts

Kits for Non-H

azardous Location

24L084, 24L086, 24L088, 24L090, 24P592, 24P594, 24P596

36 3A2614F

Table 5 Parts for Non-Hazardous Location Kits

Parts

Ref.

2 16V680

3 24L083

3a

3b 277853

3c▲ 16P265 LABEL, war

4 16P790

5

7

8 16V380

9 244524

▲

Replacement Danger and Warning labels, tags, and cards are available at no cost.

Part Description

POWER SUPPLY, 90–264 VAC input, 15 VDC output

MODULE, ProContol 1KE, includes 3a-3c

———

———

245202

MODULE, Pro

BRACKET

CABLE, fluid control

See Fluid and Air Control Parts, page 38.

CORD, se

CABLE, pressure transducer; included in Kits 24L088, 24P592,
and 24P596

GROUND WIRE, assembly with clamp

Control 1KE, with software

ning, not shown

t, power, 10 ft (3 m), 13 Amp, 120 V

Qty.

1

1

1

1

1

1

1

3A2614F 37

Parts

Fluid and Air C

ontrol Parts

38 3A2614F

Table 6 Fluid and Air Control Parts, Models 24L084, 24L085, 24L086, 24L087

Parts

Ref.

201 16E841 PANEL, mounting 1

202 16P784

4

204 121141

205 15T937

206 104371

207 104116

208

209 289813

210 501867 VALVE, c

211 15U749

212 114182

213 114339

214

Part Description

TRANSDUCER, I/P; includes

ref. 208

16P790

16V142

–——

-——

CABLE, fluid control

CABLE, fluid control, IS

SWIVEL, elbow

SWIVEL, elbow

SCREW, #10

WASHER, #10

BRACKET, transducer

METER, G3000

BRACKET, meter

SCREW, M6`

SWIVEL, union

NUT, hex, 1–12 unf

heck

Qty. 24L084,

24R263

✔✔ ✔✔

1

1

1

1

1

2or6

2or6

1

1

1

1

2

1

1

✔✔ ✔✔

✔✔

✔✔ ✔✔

✔✔ ✔✔

✔✔ ✔✔

✔✔ ✔✔

✔✔ ✔✔

✔✔ ✔✔

24L085 24L086 24L087,

24R262

✔✔

✔✔

✔✔

✔✔

✔✔

✔✔

215

216

217 112310

218 100079

219 109466

220

221 24P600

222

2

224

225 113116

24C375 REGULATOR, fluid; includes

———

——

——

–

23

24843

1

16K483

16V074

refs. 214, 216, and 217

KET, regulator

BRAC

W, #8

SCRE

HER, lock, #8

WAS

,#8

NUT

TUBE, air 1

ANSDUCER, pressure,

TR

cludes fitting (ref. 222) and

in

ring (ref. 225)

o-

FITTING, pressure transducer

FITTING

CABLE, meter

CABLE, meter, IS

O-RING

1

1

2

2

2

1

1

1

1

1

1

✔✔ ✔✔

✔✔ ✔✔

✔✔ ✔✔

✔✔ ✔✔

✔✔ ✔✔

✔✔ ✔✔

✔

✔

3A2614F 39

Parts

Table 7 Fluid and Air Control Parts, Models 24L088, 24L089, 24L090, 24L091

Ref.

201 16E841 PANEL, mounting 1

202 16P784

4

204 121141

205 15T937

206 104371

207 104116

208

209 289813

210 501867 VALVE, c

211 15U749

212 114182

213 114339

214

Part Description

TRANSDUCER, I/P; includes ref.
208

16P790

16V142

–——

———

CABLE, fluid control

CABLE, fluid control, IS

SWIVEL, elbow

SWIVEL, elbow

SCREW, #10

WASHER, #10

BRACKET, transducer

METER, G3000

BRACKET, meter

SCREW, M6`

SWIVEL, union

NUT, hex1–12 unf

heck

Qty. 24L088 24L089 24L090 24L091

✔✔

1

1

1

1

1

6

6

1

1

1

1

2

1

1

✔✔✔✔

✔✔

✔✔

✔✔

✔✔

✔✔

✔✔

✔✔✔✔

✔✔

✔✔

✔✔

✔✔

✔✔

✔✔

215

216

217 112310

218 100079

219 109466

220

221 16H282

222 24P600

223

224

225 111316

24C375 REGULATOR, fluid; includes

———

——

——

–

16K483

16V074

refs. 214, 216, and 217

KET, regulator

BRAC

W, #8

SCRE

HER, lock, #8

WAS

,#8

NUT

TUBE, air 1

ANSDUCER, pressure

TR

ANSDUCER, pressure,

TR

cludes fitting (ref. 222) and

in

ring (ref. 225)

o-

FITTING, pressure transducer

CABLE, meter

CABLE, meter, IS

O-RING

1

1

2

2

2

1

1

1

1

1

1

✔✔

✔✔

✔✔

✔✔

✔✔

✔✔

✔✔

✔✔

✔✔

✔

✔

✔✔

40 3A2614F

Table 8 Fluid and Air Control Parts, Models 24P592, 24P593, 24P594

Parts

Ref.

201 16E841 PANEL, mounting 1

202 16P784

4

204 121141

205 15T937

206 104371

207 104116

208

209 289813

210 501867 VALVE, check 1

211 15U749

212 114182

213 114339

214

215

216

Part Description

TRANSDUCER, I/P; includes ref. 208

16P790

16V142

–——

———

24C375 REGULATOR, fluid; includes refs.

———

CABLE, fluid control

CABLE, fluid control, IS

SWIVEL, elbow

SWIVEL, elbow

SCREW, #10

WASHER, #

BRACKET,

METER, G

BRACKET

SCREW,

SWIVEL

NUT, hex1–12 unf

214, 216, and 217

BRAC

10

transducer

3000

, meter

M6`

, union

KET, regulator

Qty. 24P592 24P593 24P594

✔

1

1

1

1

1

6

6

1

1

1

2

1

1

1

1

✔✔✔

✔✔

✔

✔

✔

✔✔✔

✔

✔

✔

✔

217 112310

218 100

219 109466

220

221 24P600

222

223 124843

224

225 111316

079

—

—

–——

16K483

16V074

SCREW, #8

WASHER, lock, #8

T, #8

NU

TUBE, air 1

RANSDUCER, pressure, includes

T

tting (ref. 222) and o-ring (ref. 225)

fi

FITTING, pressure transducer

FITTING

CABLE, meter

CABLE, meter, IS

O-RING

2

2

2

1

1

1

1

1

1

✔✔

✔✔

✔

✔✔

3A2614F

41

Parts

Table 9 Fluid and Air Control Parts, Models 24P595, 24P596, 24P597

Ref.

201 16E841 PANEL, mounting 1

202 16P784

4

204 121141

205 15T937

206 104371

207 104116

208

209 289813

210 501867 VALVE, check 1

211 15U749

212 114182

213 114339

214

Part Description

TRANSDUCER, I/P; includes ref. 208

16P790

16V142

–——

———

CABLE, fluid control

CABLE, fluid control, IS

SWIVEL, elbow

SWIVEL, elbow

SCREW, #10

WASHER, #10

BRACKET, transducer

METER, G3000

BRACKET, meter

SCREW, M6`

SWIVEL, union

NUT, hex1–12 unf

Qty. 24P595,

24R261

✔✔✔

1

1

1

1

1

6

6

1

1

1

2

1

1

✔✔✔

✔✔

✔✔✔

✔✔✔

✔✔✔

✔

✔

✔

✔

24P596 24P597

✔

✔✔

✔✔

✔✔

215

216

217 112310

218 100079

219 109466

220

221 24P600

222

223 124843

225 111316

Table 10 I/P Transducer Connection Points

Pin
(Ref. 4, F/C Cable)

24C375 REGULATOR, fluid; includes refs.

214, 216, and 217

———

——

—

–—

16K483

6V074

1

KET, regulator

BRAC

W, #8

SCRE

HER, lock, #8

WAS

,#8

NUT

TUBE, air 1

ANSDUCER, pressure, includes

TR

ting (ref. 222) and o-ring (ref. 225)

fit

FITTING, pressure transducer

FITTING

CABLE, meter

CABLE, meter, IS

O-RING

Wire Color

1

1

2

2

2

1

1

1

1224

1

1

Function Pin

✔

(Ref. 202, Transducer)

✔✔

✔✔

✔✔

✔✔

✔✔

✔✔

✔✔

✔✔

✔✔

✔✔

5

7

2

4

Gray Control A

Blue

Common

1

2

3A2614F

Accessories

Accessories

Not all accessories and kits are approved for
use in hazardous locations. Refer to the specific
accessory and kit manuals for approval details.

Accessories for Hazardous Locations

Part No. Description

16V077

16K615

16K509

16M172

16M173

16V381

289814

Cable Extension, 50 ft (15 m), for meter

Power Cable, 100 ft (30 m), for power
supply

Power Cab
supply

Fiber Optic Cable, 50 ft (15 m)

Fiber Optic Cable, 100 ft (30 m)

Cable,

G3000HR Meter, Positive displacement,
gear flow meter, 0.01 to 0.5 gpm (38
to 1900 cc/min.), for low to medium
viscosity materials

le, 50 ft (15 m), for power

M12, reverse key, 5–pin

570122 Air Filter and R

includes moun

24P600

24R906

*Ifusingt
Non-Hazar
instead.

Pressure Transducer (low pressure).
Also purchase Hazardous Location
Cable 16V381* to connect the
transducer to the ProControl 1KE

Pressure Transducer (high-pressure),
includes transducer, o-ring, and
fitting. Also purchase Hazardous
Location Cable 16V381* to connect the
transducer to the ProControl 1KE

he pressure transducer in a
dous location, purchase Cable 16V380

egulator assembly,

ting bracket

Accessories for Non-Hazardous Locations

Part No.Descri

16P467 Power Barrier Kit, includes power

16K484

ption

barrier, terminal blocks, wiring, and
power cable. Add to the power supply
to power an additional ProControl 1KE
(or Informer).

Extension, 50 ft (15 m), for meter

Cable

0

28056

258718

24N525

24C471 Fluid Regulator, 1:2, low flow

4C472Fluid Regulator, 1:3, low flow

2

HG6000 Meter, Positive displacement,
helical gear flow meter, 0.013 to 6.0
gpm (50 to 22,712 cc/min.), for high
flow, high viscosity materials

00 Solvent Meter, Positive

S30

placement, gear flow meter, 0.01 to

dis

gpm (38 to 1900 cc/min.), for light

0.5
cosity materials

vis

Coriolis Meter, Non-intrusive mass flow
meter, for abrasive and filled materials,
range of flow rates and materials

16K465

15V

24N807 Light Tower Kit, includes tower and

V380

16

24P006

Fiber Optic to Serial Converter, use to
communicate from the ProControl 1KE
toaPLC.

337

Advanced Web Interface Module, use to
communicate from the ProControl 1KE
toaPLCviaethernet.

splitter cable

Cable, M12, reverse key, 5–pin

igital IO Accessory Cable Kit, includes

D

able and splitter cable for connecting

c

light tower or other accessory to the

a

roControl 1KE system.

P

3A2614F 43

Mounting Dimens

ions

Mounting Dimensions

Power Supply 16M167

Fluid and Air Controls Mounting Panel

A

Overall

Width

Component

Fluid and

Air Controls

Mounting

Panel

Power

Supply

16M167

in. (mm)

9.5 (241.3) 9.0 (228.6) 0.5 (12.7) 8.5 x adjustable from 5.0–8.0

16.6 (420.9) 8.7 (221.2) 4.5 (114.8)

B

Overall

Height

in. (mm)

Overall

Depth

in. (mm)

ProControl 1KE Module

Mounting Dimensions

Width (C) x Height (D)

in. (mm)

(212.5 x 127.0–203.2)

15.1 x 6.7

(382.8 x 170.2))

E

Mounting

Hole Size

in. (mm)

0.5 (12.7)

0.31 (7.9)

ProControl

1KE

4

4

7.2 (183) 6.0 (152) 2.8 (71)

2.5 x 3.0
(64 x 76)

0.28 (7)

3A2614F

Appendix A - Modb

Appendix A - Modbus Variable Map

Table 11 Device Identification Registers

us Variable Map

Register
Permissions

Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only

Table 12 Run Registers

Register
Permissions

Read/Write 402000 Date, Year 16 Bit YY 1 99
Read/Write 402001 Date, Month 16 Bit MM 1 12
Read/Write 402002 Date, Day 16 Bit DD 1 31
Read/Write 402003 Time, Hour 16 Bit HH 0 23
Read/Write 402004 Time, Minute 16 Bit MM 0 60
Read/Write 402005
Read/Write 402006 Alarms Needing

Informer
Modbus
Register

401040
401042
401044
401072
401074
401076
401078
401080
401082
401084
401086

Informer
Modbus
Register

Description

Software Version Major
Software Version Minor
Software Version Build
Serial Number String - Bytes 0-3
Serial Number String - Bytes 4-7
Serial Number String - Bytes 8-11
Serial Number String - Bytes 12-15
Serial Number String - Bytes 16-19
Serial Number String - Bytes 20-23
Serial Number String - Bytes 24-27
Serial Number String - Bytes 28-31

Description

Time, Second

Acknowledgment

Size

16 Bit
32 Bit

Size

32 Bit
32 Bit
32 Bit
32 Bit
32 Bit
32 Bit
32 Bit
32 Bit
32 Bit
32 Bit
32 Bit

Units Low

Limit

SS
Bitfield

alarms

060
0 0 0b0001–

Units

String, 4 Bytes
String, 4 Bytes
String, 4 Bytes
String, 4 Bytes
String, 4 Bytes
String, 4 Bytes
String, 4 Bytes
String, 4 Bytes
String, 4 Bytes
String, 4 Bytes
String, 4 Bytes

High Limit Notes

High flow
alarm;
0b0010 —
Low Flow
alarm;
0b0100 —
Maint. Tar­get

Set bit to 0
to reset

Read Only
Read/Write 402010

Read/Write 402012

402008

Current Grand Total
Current Batch Total

Current Maintenance Total

32 Bit
32 Bit

32 Bit

cc
cc

cc

032-bit
0 999999 Write 0 to

reset

0 999999 Write 0 to

reset

3A2614F 45

Appendix A - Modb

us Variable Map

Register
Permissions

Read Only
Read Only
Read 402018

Read/Write 402019
Read/Write 402020
Read/Write 402022

Table 13 Setup Registers

Register
Permis­sions

Read/Write 403000
Read/Write 403001
Read/Write 403003

Read/Write 403004

Read/Write 403005

Read/Write 403006 Display, Date Format 16 Bit 0=mm/dd/yy,

Read/Write 403007 Display, Backlight Timer 16 Bit min 0 99
Read/Write 403008 Display, Maintenance Totalizer

Read/Write 403009 Display, Flow Rate Alarm Enable 16 Bit
Read/Write 403010
Read/Write 403011 Flow Meter Enable 16 Bit
Read/Write 403012 Pressure Transducer Enable 16 bit
Read/Write 403013 Units, Flow Rate 16 Bit 0=cc/min,

Read/write 403014 Units, Pressure 16 Bit 0=psi, 1=bar,

Read/Write 403015 Units, Batch Volume 16 Bit 0=cc, 1=l,

Read/Write 403016

Read/Write 403017

Informer
Modbus
Register

402014
402016

Informer
Modbus
Register

Description

Current Flow R
Current Press
Current Pres

Calibration
Calibratio
Calibratio

Volume

Descripti

Communication, Modbus Mode
Communication, Modbus Address
Communication, Modbus Baud

Rate

Communication, Modbus Parity

Communication, Modbus
StopBits

Alarm Enable

Dis

nits, Grand Volume

U

System, Maintenance Target

on

play, Alarm Auto Clear

ate

ure

sure Target

Mode
n, Measured Volume
n, Actual Dispensed

Size

32 Bit cc/min 0 65536
32 Bit bar 0 65536 x 1000
16 Bit

16 Bit
32 Bit pulses 0 32-bit
32 Bit

Units Low

Limit

percent

0-off, 1=on

cc

Size

16 Bit
32 Bit 1-247 1 247
16 Bit 0=9600,

16 Bit 0=None,

16 Bit

16 Bit

16 Bit

16 Bit 0=cc, 1=l,

32 Bit

Units Low

0=off, 1=on

1=19200,
2=38400,
3=578600,
4=115200

1=Odd,
2=Even
none

1=dd/mm/yy,
2=yy/mm/dd

f, 1=on

0=of

ff, 1=on

0=o

ff, 1=on

0=o

ff, 1=on

0=o

ff, 1=on

0=o

1=l/min,
2=gal/min

2=MPa

2=gal

2=gal
cc

0999 0to99.9

01

0 32-bit

Limit

01

04

02

12

02

01

01
01
01
01
02

02

02

02

0 999999

High Limit Notes

percent

High
Limit

(/1000)

Notes

46 3A2614F

Appendix A - Modb

us Variable Map

Register
Permis­sions

Read/Write 403019

Read/Write 403020

Read/Write 403021
Read/Write 403023
Read/Write 403025

Read/Write 403026

Read/Write 403027

Read/Write 403029

Informer
Modbus
Register

Description

System, Fluid
Maximum Set Po

System, Flow Percent Minimum
Set Point

System, Flow Rate Maximum
System, Flow Rate Minimum
System, Meter K-Factor

System, Pressure Transducer
Type

System, Pressure Transducer
Offset

System,
Scale

Flow Percent

int

Pressure Transducer

Size

16 Bit

16 Bit

32 Bit
32 Bit
16 Bit

16 Bit 0=Type 1,

32 Bit mV 0 999999 0 to 9999.99

32 Bit mV/Bar 0 999999 0 to 9.99999

Units Low

percent

percent

cc
cc
cc

1=Type 2

High

Limit

Limit

0 999 0 to 99.9

0 999 0 to 99.9

0 999000
0 999000
10 5000 0.010 to

0 1 Type 1. 100

Notes

percent

percent

5.000 cc

psi
Type 2. 7500
psi

mV

mV/Bar

3A2614F

47

Appendix B - Adva

nced Web Interface

Appendix B - Ad

vanced Web Interface

Overview

The Advanced Web Interface (AWI) is Graco PN
15V337. It is an accessory that works with many
Graco devices to enable communication with a PC
via ethernet. The kit includes Manual 332459, which
contains installation and setup information common
to all devices. It includes sections on how to configure
your computer, initialize the system, configure the
main system settings, and set up your network. Refer
to Manual 332459 first, then return to this Appendix
for information specific to the ProControl 1KE.

NOTE: Amod
separatel
(Graco PN
enable th
AWI.

bus gateway (Graco PN 24N977, sold

y) and a Fiber Optic to Serial Converter

24N978, sold separately) are required to

e ProControl 1KE to communicate with the

NOTE: The AWI m

ust be version 3.01.001 or greater.

Network Tab

When you hav
directed in
It should sh
list of netw
ProContro

NOTE: If you still need to search for or manually
add ProControl 1KE systems, see the Network Tab
instructions in Manual 332459.

e finished setting up the system as

Manual 332459, select the Network Tab.

ow at least one ProControl 1KE on the

orked devices. Click on the icon for the

l1KEyoudesire.

48 3A2614F

Monitor Tab

Appendix B - Adva

nced Web Interface

Use this tab to
The only chang
reset the batc
total immedia

tely to zero.

monitor the current device in real time.

e that can be made on this tab is to

h total. Click Reset to change the batch

3A2614F 49

Appendix B - Adva

Setup Tab

nced Web Interface

Click on Setup. Use this tab to view or change your
ProControl 1KE settings. For items with a field, type
the desired number in the field and press Enter on
your keyboard. The change takes place when you

press Enter. For drop-down menus, click on the
desired option. The change is immediate.

50 3A2614F

Appendix B - Adva

nced Web Interface

Target

In this screen
maintenance t
foroperatora
maximum and mi
desired numb
upper and low
next time the
ProControl 1

Units

In this screen section, view or adjust the desired
units for pressure, flow rate, batch total, and grand
total. Also enable or disable the pressure sensor
and flow meter. Use the dropdown menu for each to
select different units, or to toggle between Enable
and Disable, if desired.

section, view or adjust your

arget, the upper and lower limits

djustment of flow rate percent, and

nimum flow rate values. Type the

er in the field. Changes made to the

er flow rate targets will take effect the

operator enters a new flow rate on the

KE Module.

Device Name

In this screen
you different
using more tha

Events

In this screen section, view or adjust the alarm
settings and backlight timer. Use the dropdown
menus to toggle between On and Off for the
maintenance alarm, flow alarm, and auto clear. For
the backlight timer, type a number in the field to
correspond to the number of minutes the display can
be idle before it turns off the backlight to save power.

Modbus

section, type a name in the field to help

iate among ProControl1KEs, if you are

n one.

K-Factor

In this screen section, view or adjust the k-factor for
the system’s meter. See Calibrate the Meter, page 18.

s screen section, view the modbus mode,

In thi

ss, baud rate, and parity. Modbus information

addre
must b
to adj
disru

e adjusted on the ProControl 1KE. If you were

ust it on your PC, the change would cause a

ption in your connection.

3A2614F 51

Appendix B - Adva

Date and Time

nced Web Interface

In this screen
date, or time.
new date forma
the correct in

formationinthefield.

section, view or adjust the date format,

Use the dropdown menu to select a

t, if desired. For date and time, type

52 3A2614F

Technical Data

Technical Data

US

Maximum Pressures:

Maximum inlet air pressure I/P transducer 130 psig 10.3 bar

Maximum fluid working pressure

289813 G300

24C375 Fluid Regulator

Maximum fluid inlet pressure

24C375 Fl

Power In Requirements:

Voltage:

Frequency: 50-60 Hz

Phase: 1

Amps: 1.25A m

Power Out Requirements:

Power Supply 16V680 15 VDC, 1.2 A maximum

r Supply 16M167

Powe

Environmental

0 Meter

uid Regulator

4000 psi 28 MPa, 276 bar

100 psi 0.7 MPa, 7 bar

300psi 2.1MPa,21bar

90–264 V

C, 160mA maximum

15 VD

AC

aximum

Metric

rating Temperature

Ope

Storage Temperature –22°-140°F –30°-60°C

midity

Hu

Display housing is solvent resistant.

Wetted Parts

eter

M

Fluid Regulator

Fittings

Weight

ProControl 1KE

Mounting Bracket 1 lb 0.45 kg

Power Supply 16M167

Fluid Plate (fully populated)

See G3000 meter manual (308778) or Coriolis

-122°F

32°

o 95 percent, non-condensing

0t

meter manual (313599)

See Fluid Regulator Manual (3A0427)

Stainless Steel

1.5 lb 0.68 kg

9lb 4.1kg

10.5 lb 4.76 kg

0°-

50°C

3A2614F 53

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its
name to be free from defects in material and workmanship on the date of sale to the original purchaser for
use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a
period of twelve months from the date of sale, repair or replace any part of the equipment determined
by Graco to be defective. This warranty applies only when the equipment is installed, operated and
maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction,
damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper
maintenance, negl
Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment
with structures, accessories, equipment or materials not supplied by Graco, or the improper design,
manufacture, in
not supplied by

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an
authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco
will repair or replace free of charge any defective parts. The equipment will be returned to the original
purchaser transportation prepaid. If inspection of the equipme
or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of
parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY
OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above.
The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages
for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall
be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH
ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY
GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.),
are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable
assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from
Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other
goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or
otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents,
notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or
indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du
présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés,
donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures
concernées.

igence, accident, tampering, or substitution of non-Graco component parts. Nor shall

stallation, operation or maintenance of structures, accessories, equipment or materials

Graco.

nt does not disclose any defect in material

Graco Information

For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.

To place an order, contact your Graco Distributor or call to identify the nearest distributor.

Phone: [phone] or Toll Free: 1-800-328-0211 Fax: [phone]

All written and visual data contained in this document reflects the latest product information available at the time of publication.

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2013, Graco, Inc. All Graco manufacturing locations are registered to ISO 9001.

Graco reserves the right to make changes at any time without notice.

Original Instructions. This manual contains English. MM 3A2614

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

www.graco.com

Revision F, March 2014