Graco 3A2598EN-E User Manual

Parts

ti17520a

ti24910a

LineLazer IV 250SPS
Self-Propelled Line Striper

3A2598E

For the application of line striping materials. For professional use only. For outdoor use

only. Not for use in hazardous locations or explosive atmospheres.

Maximum Operating Speed: 10 mph (16 kph)
Maximum Operating Pressure: 3300 psi (22.8 MPa, 228 bar)

IMPORTANT SAFETY INSTRUCTIONS

Read all warnings and instructions in this manual and the engine manual.
Be familiar with the controls and the proper usage of the equipment.
Save these instructions.

Related Manuals

3A2593 Repair

3A2090 Operation

311254 Gun

309277 Pump

312307 Auto-Layout Application Methods

332230 Pressurized Bead System (PBS)

EN

332226 Bead Gun Kit (PBS)

ti24959a

Page 4

Page 6

Page 10

Page 14

Page 16

Page 17

Page 18

Table of Contents

2 3A2598E Parts

Models

Models

Model Guns Series Pressurized Bead System Description

24F307 2 A, B, C No LLIV 250SPS (North America, Latin America, Asia Pacific)

24K960 1 A, B, C No LLIV 250SPS (Latin America, Asia Pacific)

24K961 1 A, B, C No LLIV 250SPS (Europe)

24K962 2 A, B, C No LLIV 250SPS (Europe)

24M608 1 A, B, C No FieldLazer G400 (North America)

16V470 1 A, B Yes, 1 Tank LLIV 250 SPS (Latin America, Asia Pacific)

16V471 1 A, B Yes, 1 Tank LLIV 250 SPS (Europe)

16V473 2 A, B Yes, 1 Tank LLIV 250 SPS (North America, Latin America, Asia Pacific)

16V474 2 A, B Yes, 1 Tank LLIV 250 SPS (Europe)

24U561 2 A, B Yes, 2 Tanks LLIV 250 SPS (North America, Latin America, Asia Pacific)

3A2598E Parts 3

Parts

ti19073b

235235

151

150

188

237

161

238

239

273

222

187

274

116

264

265

208

209

210

179

189

334

236

190

199

6

191

191

192

194

193

261

100

55

8

144

145

200

101

33

149

248

73

74

85

179

52

185

278

226

204

122

186

55

223

179

167

80

189a

189b

189c

335

336

ti24960a

Parts

4 3A2598E Parts

Parts List

Parts

Ref. Part Description

6 260212 SCREW, hex washer hd, thd form 13
8 100101 SCREW, cap, hex hd 4
33 101566 NUT, lock 16
52 111145 KNOB, pronged 4
55 100023 WASHER, flat 25
73* 16N100 TUBE, remote start, LL250 1
74* 16N101 BRACKET, support, recoil, engine 1
80 120721 SCREW, cap, 3/8-16, hexhd 9
85 107257 SCREW, thd forming 11
100 16M717 BRACKET, mount, pump, LL250,

paint
101 111801 SCREW, cap, hex hd 4
116 102040 NUT, lock, hex 2
122 124884 HOSE, coupled, 3/8 in. x 20 ft 1
144 116942 SCREW, shoulder, skt hd 2
145 24L909 FRAME, platform, painted, LL250 1
149 278421 PAD, foam 1
150 115753 BATTERY, 33 AH, sealed 1
151 801972 PAD, battery 1
161 118444 SCREW, mach, slot hex wash hd 7
167 24D618 PIN, handle, Grindlazer 1
179 111192 SCREW, cap flang hd 8
185 290159 LABEL, reflective 7
186 114271 STRAP, retaining 2
187 237686 WIRE, ground assembly w/ clamp 1
188 126071 STRAP, battery 1
189 17C925 MANIFOLD, hydraulic, two piston 1
189a 24N577 KIT, repair, coil, hydraulic manifold 1
189b 24N490 KIT, repair, solenoid

(includes 189a)
189c KIT, repair, actuator, piston

(includes 235, 236, 334, 335, 336)

24N491 For 16N513 MANIFOLD number

found on manifold

24V560 For 17C925 MANIFOLD number

found on manifold

Qty.

Ref. Part Description

190 16N102 BRACKET, manifold, hydraulic,

gun
191 116829 FITTING, 90 degree 2
192 15C753 SCREW, mach, hex wash hd 2
193 24M625 TUBE, supply, hydraulic 1
194 24M626 TUBE, supply, hydraulic 1
199 24N492 KIT, repair, gun cable

(includes 236)
200 16N380 BRACKET, pin ramp 1
204 196177 ADAPTER, nipple 2

1

208 16N595 BRACKET, tool holder 1
209 119293 JAR, 6 oz 1
210 119316 LID, 6 oz 1
222 16N541 WIRE, negative battery 1
223 16N540 HARNESS, light connection 2
226 245798 KIT, repair, hose 1
235 16W760 ADAPTER, manifold, cable, gun 2
236 126111 RETAINER, circlip, external, 8mm 6
237 126095 HOLDER, fuse 1
238 126096 FUSE, 30A 1
239 126097 COVER, fuse holder 1
248 110963 SCREW, cap, flange head 4
261 16P145 LABEL, gun indicator 1
264 801958 PROTECTOR, terminal, red 1
265 801959 TERMINAL, protector, black 1
273 WASHER, 1/4 external tooth lock 1
274 110755 WASHER, plain 1
278 16P138 LABEL, energy source 2
334 16P450 BELLOWS, constant volume 1

1

335 105510 WASHER, lock, spring, (hi collar) 1
336 126242 SCREW, cap, sch 1

1

* For Series A, B of 24F307, 24K960, 24K961, 24K962,

24M608 and Series A of 16V470, 16V471, 16V473,
16V474, 24U561

Qty.

1

1

3A2598E Parts 5

Parts

156

157

159

158

141

168

169

178

262

263

85

161

160

161

83

184

86

89

89

90

36

36

87

39

88

207

135

99

135

136

98

97

137

138

206

3

40

3

131

48

205

90

154

275275

214

283

284

212

40

37

148

153

152

ti24961a

285

See page 8

Parts

6 3A2598E Parts

Parts List

Parts

Ref. Part Description

3 102393 NUT, lock 6
36 193658 SPACER, seal 2
37 113471 SCREW, cap, hex hd 1
39 112405 NUT, lock 1
40 125792 BALL, joint, rod end 6
48 16M273 CABLE, steering push/pull, LL250 2
83 113677 BUSHING, nylon 3
85 107257 SCREW, thd forming 7
86 24N494 KIT, repair, support, steering

(includes 89, 90)
87 24L900 BAR, handle, LL250 1
88 120151 RETAINER, caplug 2
89 113485 BEARING, cup/cone 2
90 115503 SEAL, grease 2
97 119569 BUSHING, strain relief 1
98 119554 NUT, lock, nylon, thin pattern 1
99 24M196 HANDLE, control, forward/reverse 1
131 112798 SCREW, thread forming, hex hd 1
135 119532 BEARING, flanged 2
136 15E780 PIN, fork 1
137 15K162 BLOCK 1
138 15K283 SWITCH, push button 1
141 16M702 FRAME, upright, LL250, paint 1
148 16M274 CABLE, forward/reverse, push/pull 1
152 16Y411 BUSHING, mount, panel 1
153 119775 NUT, panel 1
154 24V563 KIT, repair, shaft, flexible 1
155 176754 GLAND, packing, male 1
156 115999 RING, retaining 1
157 16Y408 KNOB, pressure control 1
158 101962 SCREW, set, sch, 1/4-20 1

Qty.

Ref. Part Description

159 15A464 LABEL, control 1
160 16N003 COVER, display, LL250, painted 1
161 118444 SCREW, mach, slot hex wash hd 7
168 24N496 KIT, repair, shield, paint

(includes 169)
169 114225 TRIM, edge protection 1
178 107439 SCREW, mach, hex hd 6
184 127372 BUSHING, strain relief 1
205 178342 CLIP, spring 1

1

206 C20004 SCREW, cap 1
207 114659 GRIP, handle 2
212 16N519 LABEL, brand, LineLazer, SPS, top 1

16N517 LABEL, brand, FieldLazer, G400,

top (Model 24M608 only)
214 24M235* KIT, repair, control panel 1

24X059**KIT, repair, control panel (see Page

8 for parts)
262 16N547 GASKET, display 1
263 16N548 GASKET, control 1
275 126215 TRIM, edge, protection 1
283 16P554 PLATE, cover, control board 1
284 122667 SCREW, drill, hex washer head 2
285 127373 PLUG, hole 1

* For Series A, B of 24F307, 24K960, 24K961, 24K962,

24M608 and Series A of 16V470, 16V471, 16V473,
16V474, 24U561

* *For Series C of 24F307, 24K960, 24K961, 24K962,
24M608 and Series B of 16V470, 16V471, 16V473,
16V474, 24U561

Qty.

1

1

1

3A2598E Parts 7

Parts (Control Panel)

214m

214n

214k

214p

214u

214c

214e

214h

214j

214d

214s

214r

214b

214q

214f

214t

214g

214a

214f

214v

ti25664a

214v

152

154

214w

159

157

158

156

153

214v

Parts (Control Panel)

8 3A2598E Parts

Parts List (Control Panel)

Parts (Control Panel)

Ref. Part Description

214a 16M781* PLATE, control, LL250 1

17D218**PLATE, control, LL250

214b 24N565 KIT, repair, control board

(includes 214q)

214c 24N564 KIT, repair, display board

(includes 214p)

214d 16N439* LABEL, control 1

17D217**LABEL, control 1
214e 16N374 SWITCH, membrane 1
214f 24N566 BOARD, switch 1
214g 16G332 SPACER, switch, toggle 2
214h 126078* SWITCH, rocker, dpdt 1

17C063**SWITCH, rocker, spst
214j 16M508 CABLE, choke 1
214k 16M509 CONTROL, throttle 1
214m 16N549 GASKET, throttle 1

Qty.

Ref. Part Description

214n 109466 NUT, lock, hex 2
214p 120743 SCREW, mach, pnh, sems 5
214q 111839 SCREW, mach, pnh, sems 8

1

214r 114225 TRIM, edge protection 1
214s 15M509 GASKET, board, LineLazer 1

1

214t 16P019 HARNESS, switch board 1
214u 119736 CLAMP, cable 1
214v** 16X075 SWITCH, ignition 1
214w** 17C064 WIRE, positive 1

* For Series A, B of 24F307, 24K960, 24K961, 24K962,

24M608 and Series A of 16V470, 16V471, 16V473,
16V474, 24U561

* *For Series C of 24F307, 24K960, 24K961, 24K962,
24M608 and Series B of 16V470, 16V471, 16V473,
16V474, 24U561

Qty.

3A2598E Parts 9

Parts

ti19069a

80

55

82

55

1

22

125

53

51

55

56

57

58

59

60

61

62

63

64

65

66

67

68

70

158

55

81

9

55

75

76

77

78

79

55

80

81

55

6

82

82

71

84

83

6

242

126

127

128

166

166

139

140

140

124

80

33

6

6

73

5

85

219

213

241

201

5

85

40

3

275

242

54

77

54a

282

282

ti24962a

Parts

10 3A2598E Parts

Parts List

Parts

Ref. Part Description

1 24L896 FRAME, painted, LL250 1
3 102393 NUT, lock 6
5 108868 CLAMP, wire 4
6 260212 SCREW, hex washer hd, thd form 13
9 111040 NUT, lock, insert, nylock, 5/16 2
22 16M271 HOSE, coupled, assembly, LL250 2
33 101566 NUT, lock 16
40 125792 BALL, joint, rod end 6
51 114982 SCREW, cap, flng hd 6
53 16M072 FRAME, mount, engine, paint 1
54 24N501* KIT, repair, engine, GX270

(includes 54a, 201, 202, 241, 247)

24V562** KIT, repair, engine GX390

(includes 54a, 60, 202, 241)
54a 24N502 KIT, repair, rectifier, voltage 1
55 100023 WASHER, flat 25
56 16M075 SPACER, clutch, 1.00 id x .5 thk 1
57 125877 CLUTCH, electric, LL250 1
58 16M076 WASHER, 7/16 id x .25 thk 1
59 116645 SCREW, cap, hex head 1
60 125919 KEY, parallel, square, 1/4 1
61 16M077 PULLEY, double 1
62 24N499 KIT, repair, bracket, hydro pump

(includes 75, 76, 77, 242)
63 247930 KIT, repair, hydraulic pump 1
64 16M078 PULLEY, 5 o.d. x 15mm 1
65 125793 BELT, vee, tri-power, AX44 1
66 125876 BELT, vee, tri-power, AX26 1
67 117222 KEY, square 1
68 16M084 TRAY, hyd reservoir, LL250, paint 1
70 16U205 PULLEY, fan 1
71 120087 SCREW, set, 1/4 in. x 1/2 in. 2
73* 16N100 TUBE, remote start, LL250 1
75 100678 SCREW, cap hex hd 1
76 100521 SCREW, cap hex hd 1
77 110996 NUT, hex, flange head 4
78 16M082 BRACKET, clutch, anti-rotation 1
79 112406 SCREW, cap, hex hd 2
80 120721 SCREW, cap, 3/8-16, hexhd 9

Qty.

Ref. Part Description

81 108481 SCREW, cap, hex hd 5
82 100004 SCREW, cap, hex hd 8
83 113677 BUSHING, nylon 3
84 16M715 BRACKET, mount, belt guard,

LL250
85 107257 SCREW, thd forming 7
124 108851 WASHER, plain 6
125 119695 DAMPENER, engine mount 4
126 24N498 KIT, repair, guard, belt

(includes 85, 127, 128, 242)
127 117284 GRILL, fan guard 1

1

128 123035 RIVET, blind 4
139 15R309 ROD, standoff, 1/4 in. od x 2.75 in. LG1

1

140 111006 SCREW, cap 2
158

101962 SCREW, set 1/4-20 x 0.38 2
166 16M276 HOSE, coupled, feed line, LL250 2
201* 16N154 LABEL, GX270 1
202 126072 KIT, Honda remote choke

(not shown)

213 16N518 LABEL, brand, FieldLazer, G400,

side (Model 24M608 only)

1

16N520 LABEL, brand, LineLazer, SPS,

side

219 189892 LABEL, Graco logo 1
241 194126 LABEL, warning 1
242 16M768 LABEL, pinch hazard iso 1
275 126215 TRIM, edge, protection 1
282 16P547 PLATE, backer, belt guard, paint 2



Replacement warning labels may be ordered free of charge.

* For Series A, B of 24F307, 24K960, 24K961, 24K962,
24M608 and Series A of 16V470, 16V471, 16V473,
16V474, 24U561

* *For Series C of 24F307, 24K960, 24K961, 24K962,
24M608 and Series B of 16V470, 16V471, 16V473,
16V474, 24U561

Qty.

1

1

1

1

1

3A2598E Parts 11

Parts

326

329

309

191

191

72

163

164

166

165

147

218

217

254

162

301

303

315

316

317

314

311

327

310

332

320

308

307

302

333

313

308

321

325

305

312

306306

281

285

287

292

283

245

247

121

290

282

154 320

162

246

175

174

284

ti2496

Parts

12 3A2598E Parts

Parts List

Parts

Ref. Part Description

72 125794 SCREW, taptite, hex washer hd 2
121 181072 KIT, repair, strainer 1
147 126061 FITTING, #8 jic tee, swivel 1
154 24V563 KIT, repair, shaft, flexible

(includes 162)
162 112303 SCREW, set, sch 2
163 15C958 GUARD, control, pressure 1
164 112166 SCREW, cap, sch 1
165 16M275 HOSE, coupled, return line, LL250 1
166 16M276 HOSE, coupled, feed line, LL250 1
191 116829 FITTING, 90 degree 2
217 15K440 LABEL, brand, GH/EH cooling 1
218 16P142 LABEL, hydraulic only icon 1
245 114967 COUPLING, pipe, 1 in. 1
246 189674 TUBE, intake 1
254 189285 LABEL, caution 1
281 15F149 TUBE, suction 1
282 194306 HOSE, fluid 1
283 198119 FITTING, elbow, barbed 1
284 101818 CLAMP, hose 2
285 278722 GASKET, pail 1
287 16X071 DRAIN tube 1
290 248008 HOSE, cpld, 1/4 in. x 44 in. 1
292 196180 BUSHING 1
301 15J513 TANK, reservoir, blue 1
302 101754 PLUG, pipe 1
303 120604 GASKET, reservoir 1
305 24K967 TUBE, supply, hydraulic 1

Qty.

Ref. Part Description

306 116919 FILTER 2
307 15E587 TUBE, suction 1
308 154594 PACKING, o-ring 2
309 16M160 COVER, reservoir, LL250, painted 1

1

310 107188 PACKING, o-ring 4
311 156401 PACKING, o-ring 1
312 16M112 TUBE, suction, hydraulic, LL250 1
313 119426 SCREW, mach, hex washer hd 8
314 120726 CAP, breather, filler 1
315 198841 RETAINER, ball, pressure bypass 1
316 100084 BALL, metallic 1
317 116967 SPRING, compression 1
320 16X083 KIT, repair, pump, 200HS

(includes 310, 311, 332)
321 110792 FITTING, elbow, male, 90 deg 1
325 246167 KIT, repair, case drain

(includes 308)
326 17A582 TUBE, hydraulic, case drain 1
327 246173 KIT, repair, oil filter 1
329 127686 FITTING, tee 1
332 117471 SCREW, mach, hex flat head 4
333 120184 FITTING, hydraulic 1
174 278720 RESERVOIR, 15 gallon 1
175 24U687 KIT, pail lid assembly 1
247 127375 PLUG, 3.0” hole 1


Replacement warning labels may be ordered free of charge.

Qty.

1

1

3A2598E Parts 13

Parts

1

30

3232

243

31

43

44

34

414241

42

43

4545

46

47

35

37

36

36

39

15

40

142

29

3

257

258

185

55

ti19066a

Parts

14 3A2598E Parts

Parts List

Parts

Ref. Part Description

1 24L896 FRAME, painted, LL250 1
3 102393 NUT, lock 6
15 15V264 SPRING, extension 2
29 113743 SCREW, cap, hex hd 2
30 24L902 ADJUSTER, caster, weldment,

LL250
31 126204 SCREW, cap, hex hd 1
32 100731 WASHER 2
34 24L897 CASTER, painted, LL250 1
35 113479 WHEEL, pneumatic (G400) 1

16W284 WHEEL, foam filled (LL250 SPS) 1
36 193658 SPACER, seal 2
37 113471 SCREW, cap, hex hd 1
39 112405 NUT, lock 1

Qty.

Ref. Part Description

40 125792 BALL, joint, rod end 6
41 125893 WASHER, thrust, 1-1/2 in. id 2
42 16M267 LEVER, self centering, LL250 2
43 126112 BEARING, tappered 1 1/4, cone 2
44 125892 SEAL, bearing, 1-1/4 shaft 1

1

45 126064 SHIM, caster 2
46 125890 NUT, 1 1/4-12 unf 1
47 126063 CAP, dust 1
55 100023 WASHER, flat 1
142 100133 WASHER, lock, 3/8 2
185 290159 LABEL, reflective 1
243 101714 NUT, lock 1
257 16P143 LABEL, release hydraulic drive 1
258 16P144 LABEL, caster wheel adjustment 1

Qty.

3A2598E Parts 15

Parts

51

52

170

171

172

173

199

227

236

50

33

228

229

52

49

226

116116

172c

172b

172d

172a

172f

172k

172h

172m

172g

172j

116

ti19070a

Parts

Parts List

Ref. Part Description

33 101566 NUT, lock 16
49 24N350 BRACKET, gun arm 1
50 16P136 LABEL, injection read manual iso 1
51 114982 SCREW, cap, flng hd 6
52 111145 KNOB, pronged 4
116 102040 NUT, lock, hex 6
170 224052 BRACKET, support gun 1
171 287566 KIT, clamp 2
172 24M638 BAR, gun holder, LLIV 250 SPS 2
172a 287569 KIT, repair, gun holder 1
172b 16M850 BRACKET, cable, gun, 1
172c 16P047 ARM, holder, gun 1
172d 119647 SCREW, cap, socket, flthd 2
172f 15F750 KNOB, holder, gun 1

16 3A2598E Parts

Qty.

Ref. Part Description

172g 15F209 STUD, pull, trigger 1
172h 15F210 STUD 1
172j 16N788 STUD, cable, gun, circlip 1
172k 119664 BEARING, sleeve
172m 15F214 LEVER, actuator
173 248157 KIT, accessory, gun, flex 2
199 16M671 CABLE, gun, solenoid 2
226 245798 KIT, repair, hose 2
227 188135 GUIDE, cable 2
228 224096 BRACKET, support, extension 1
229 224136 CLAMP, extension 1
236 126111 RETAINER, circlip, external, 8mm 6



Replacement warning labels may be ordered free of charge.

Qty.

Parts

12

10

14

16

17

12

1212

1313

13

15

255

2

19

20

21

25

4

5

6

26

25

28

7

124

8

25922146

2 ref

13

ti19068a

Parts

Parts List

Ref. Part Description Qty.

2 125929 MOTOR, wheel 2
4 15K357 SENSOR, distance 1
5 108868 CLAMP, wire 4
6 260212 SCREW, hex washer hd, thd form 13
7 16M279 BUMPER, platform, LL250 1
8 100101 SCREW, cap, hex hd 4
10 24M214 BRACKET, plate, pivot, brake, LL250 1
12 16M656 PIN, brake 4
13 126073 RING, retaining, e ring, 1/2 dia 4
14 24M215 BRACKET, lock, brake, LL250 1
15 15V264 SPRING, extension 2
16 16M743 PEDAL, brake, LL250 1
17 112785 SCREW, hex hd, flanged 1
19 16M753 FENDER, wheel, right, LL250, paint 1
20 114766 BOLT, cap hex head 8
21 801020 NUT, lock, hex 8

Ref. Part Description Qty.

22 16M271 HOSE, coupled, assembly, LL250 2
25 24N508 KIT, repair, hub and gear assy 2
26 245340 KIT, repair, tire 1

249083 KIT, turf tire, LineDriver

(Model 24M608 only)
28 100104 PIN, cotter 2
124 108851 WASHER, plain 6
146 16N394 FENDER, wheel, left, LL250, paint 1
255 16P141 LABEL, parking brake icon 1

16P139 LABEL, multiple hazard iso



259

(Models 24K960, 24F307, 24M608)

16P137 LABEL, multiple hazard iso

(Models 24K961, 24K962)

 Replacement warning labels may be ordered free of charge.

1

1

1

3A2598E Parts 17

Parts

100

101

376

377

380

378

379

94

95

384

385

386

387

388

389

390

391

95

392

381

366

366

372

371

370

371

106

107

108

109

197

110

95

112

113

105

104

103

119

393

114

115

116

118

123

196

111

198

102

122

123

194

193

179

94

204

226

117

363

364

346

346

369

368

367

356

353

354

347

343

344

345

370

120

ti19074a

Parts

18 3A2598E Parts

Parts List

Parts

Ref. Part Description

94 196179 FITTING, elbow, street 1
95 196178 ADAPTER, nipple 2
100 16M717 BRACKET, mount, pump, LL250,

paint
101 111801 SCREW, cap, hex hd 4
102 107210 SCREW 4
103 287186 KIT, repair, magnet 1
104 116551 RING, retaining 1
105 197443 PIN, pump 1
106 193394 NUT, retaining 1
107 277068 KIT, repair, pump 200HS

(includes 95, 103, 104, 105)
108 117328 FITTING, nipple, straight 1
109 117441 VALVE, ball 1
110 287175 KIT, repair, hose, hydraulic, s 1
111 287176 KIT, repair, hose, hydraulic, r 1
112 119720 SWITCH, reed w/connector 1
113 114528 SCREW, mach, phillips, pnhd 2
114 15F911 GUARD, pump rod 1
115 100058 SCREW, cap, hex hd 1
116 102040 NUT, lock, hex 2
117 15H108 LABEL, pinch point 1
118 15B804 LABEL, Graco logo 1
119 15B063 LABEL 1
120 287206 KIT, repair, suction hose 1
122 124884 HOSE, coupled, 3/8 in. x 20 ft 1
123 245797 KIT, repair, hose 1
179 111192 SCREW, cap flang hd 8
193 24M625 TUBE, supply, hydraulic 1
194 24M626 TUBE, supply, hydraulic 1
196 126082 FITTING, tee, #8 x #8 x #6 jic 1
197 126080 FITTING, tee, street 1
198 126081 FITTING, nipple, 3/8-18 x #6 jic 1
204 196177 ADAPTER, nipple 2
226 245798 KIT, repair, hose 2
343 117739 WIPER, rod 1
344 15A726 NUT, jam 1
345 112561 PACKING, block 1

Qty.

Ref. Part Description

346 117283 PACKING, o-ring 1
347 288754 KIT, repair, trip rod/piston 1
353 108014 PACKING, o-ring 1

1

354 178226 SEAL, piston 1
356 178207 BEARING, piston 1
363 246176 SLEEVE, hydraulic, cylinder

(includes 346)
364 15A726 NUT, jam 1
366 117607 FITTING, elbow std thd 2
367 106276 SCREW, cap, hex head 1
368 155685 PACKING, o-ring 1

1

369 178179 WASHER, sealing 1
370 100139 PLUG, pipe 2
371 15F519 TUBE, hydraulic, supply 2
372 119841 FITTING, tee, branch 1
376* 15H561 MANIFOLD 1
377* 244067 FILTER, 60 mesh, ultra 1
378* 15C766 TUBE, diffusion 1
379* 117285 PACKING, o-ring 1
380* 287285 KIT, repair, filter cap

(includes 378, 379)
381 15G331 PLUG, pipe 1
384 193710 SEAL, seat, valve 1
385 193709 SEAT, valve 1
386* 245103 KIT, repair, drain valve

(includes 384, 385, 387, 388, 389)
387 114708 SPRING, compression 1
388* 15G563 HANDLE, valve 1
389 116424 NUT, cap 1
390* 111457 PACKING, o-ring 1
391* 24N516 KIT, repair, transducer

(includes 390)
392 196181 FITTING, nipple 1
393 15A728 MANIFOLD, adapter 1

* Included in Filter Repair Kit 24N517



Replacement warning labels may be ordered free of charge.

Qty.

1

1

1

1

3A2598E Parts 19

Parts

196

189

2

2

22

63

191

166

166

350

327

110

111

366

108

109

198

197

190

333

350

193

194

189C

371

189A

189B

3YY

370

366

372

309

320

ti24964a

Hydraulic Diagram

20 3A2598E Parts

Hydraulic Parts List

Parts

Ref. Part Description

2 125929 MOTOR, wheel 2
22 16M271 HOSE, coupled, assembly, LL250 2
63 247930 KIT, repair, hydraulic pump 1
108 117328 FITTING, nipple, straight 1
109 117441 VALVE, ball 1
110 287175 KIT, repair, hose, hydraulic s 1
111 287176 KIT, repair, hose, hydraulic r 1
166 16M276 HOSE, coupled, feed line, LL250 2
189 17C925 MANIFOLD, hydraulic, two piston 1
191 116829 FITTING, 90 degree, w/adjustable 2
193 24M625 TUBE, supply, hydraulic 1
194 24M626 TUBE, supply, hydraulic 1

Qty.

Ref. Part Description

196 126082 FITTING, tee, #8 x #8 x #6 JIC 1
197 126080 FITTING, tee, street 1
198 126081 FITTING, nipple, 3/8-18 x #6 JIC 1
309 16M160 COVER, reservoir, LL250, painted 1
320 16X083 KIT, repair, pump, 250SPS 1
333 122970 FITTING, hydraulic 1
350 116829 FITTING, 90° w/ adjustable o-ring 2
366 117607 FITTING, elbow std thd 2
370 100139 PLUG, pipe 2
371 15F519 TUBE, hydraulic, supply 2
372 119841 FITTING, tee, branch 1

Qty.

3A2598E Parts 21

Parts

TO ENGINE

YELLOW

RED

BLACK

TO GROUND LUG

TO GROUND LUG

TO GROUND LUG

GUN 2

GUN 1

TO GROUND LUG

WHITE

RED

RED

BLACK

BLACK

RED

BLACK

RED

BLACK

RED

RED

YELLOW

BLACK

YELLOW

WHITE

BLACK

RED

BLACK

214e

214c

391

224

225

189

4

112

223

187

238 237 221

150

222

253

54a

57

220

214h

214t

214f

214b

134

54

NOTE: For Series A, B of 24F307,

24K960, 24K961, 24K962, 24M608

and Series A of 16V470, 16V471,

16V473, 16V474, 24U561

Wiring Diagram

22 3A2598E Parts

Wiring Parts List

Parts

NOTE: For Series A, B of 24F307, 24K960, 24K961,
24K962, 24M608 and Series A of 16V470, 16V471,
16V473, 16V474, 24U561

Ref. Part Description

54 24N501 KIT, repair, engine, GX270

(includes 54a)
54a 24N502 KIT, repair, rectifier, voltage 1
57 125877 CLUTCH, electric, LL250 1
112 119720 SWITCH, reed w/connector 1
134 24L904 CONTROL, handlebar 1
150 115753 BATTERY, 33 AH, sealed 1
187 237686 WIRE, ground assembly w/ clamp 1
189 17C925 MANIFOLD, hydraulic, two piston 1
214b 24N565 KIT, repair, control board 1
214c 24N564 KIT, repair, display board 1

Qty.

Ref. Part Description

214e 16N374 SWITCH, membrane 1
214f 24N566 KIT, repair, switch board 1
214h 126078 SWITCH, rocker, dpdt 1
214t 16P019 HARNESS, switch board 1

1

220 16N407 HARNESS, wire, LL250 1
221 16N542 WIRE, positive battery 1
222 16N541 WIRE, negative battery 1
223 16N540 HARNESS, light connection 1
224 16N539 HARNESS, sensor adapter 1
225 16N543 HARNESS, wire, hydraulic actuator 2
237 126095 HOLDER, fuse 1
238 126096 FUSE, 30A 1
253 114956 TERMINAL, wire tap, insulated 1
391 24N516 KIT, repair, transducer 1

Qty.

3A2598E Parts 23

Parts

54

STARTER

SOLENOID

BLACK

RED

ENGINE GROUND

STARTER SOLENOID

RED

BLACK

GUN 2

GUN 1

214e

214c

DISPLAY BOARD

DISPLAY LABEL

69

189

4

112

223

RED

BLACK

TO GROUND LUG

TO GROUND LUG

187

238 237 221 150

RED

BLACK

TO GROUND LUG

222

(GRAY)

TO ENGINE

57

214t

214f

214b

134

CONTROL BOARD

SWITCH BOARD

SWITCH

HARNESS

214h

CLUTCH SWITCH

RED

BLACK

BLACK

RED

BLACK

TO GROUND LUG

220

WHITE

RED

RED

BLUE

WHITE

BLACK

RED

BLACK

224

225

54

BLACK

RED

92

91

KEY SWITCH

ti25644a

NOTE: For Series C of 24F307,

24K960, 24K961, 24K962, 24M608

and Series B of 16V470, 16V471,

16V473, 16V474, 24U561

Wiring Diagram

24 3A2598E Parts

Wiring Parts List

Parts

NOTE: For Series C of 24F307, 24K960, 24K961,
24K962, 24M608 and Series B of 16V470, 16V471,
16V473, 16V474, 24U561

Ref. Part Description

54 24V562 KIT, repair, engine GX390 1
54a 24N502 KIT, repair, rectifier, voltage 1
57 125877 CLUTCH, electric, LL250 1
91 16X079 CABLE, electric, battery, positive 1
92 16X080 CABLE, electric, battery, negative 1
112 119720 SWITCH, reed w/connector 1
134 24L904 CONTROL, handlebar 1
150 115753 BATTERY, 33 AH, sealed 1
187 237686 WIRE, ground assembly w/ clamp 1
189 17C925 MANIFOLD, hydraulic, two piston 1
214b 24N565 KIT, repair, control board 1
214c 24N564 KIT, repair, display board 1

Qty.

Ref. Part Description

214e 16N374 SWITCH, membrane 1
214f 24N566 KIT, repair, switch board 1
214h 17C063 SWITCH, rocker, spst 1
214j 16X075 SWITCH, key, switch 1
214t 16P019 HARNESS, switch board 1
220 16X078 HARNESS, wiring, LL250DC 1
221 16N542 WIRE, positive battery 1
222 16N541 WIRE, negative battery 1
223 16N540 HARNESS, light connection 1
224 16N539 HARNESS, sensor adapter 1
225 16N543 HARNESS, wire, hydraulic actuator 2
237 126095 HOLDER, fuse 1
238 126096 FUSE, 30A 1
391 24N516 KIT, repair, transducer 1

Qty.

3A2598E Parts 25

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.

Graco Information

For the latest information about Graco products, visit www.graco.com.

For patent information, see www.graco.com/patents.

TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents.

Original instructions. This manual contains English. MM 3A2598

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441

Copyright 2010, Graco Inc. is registered to ISO 9001

www.graco.com

Revised D, January 215