- For portable spray applications of architectural paints and coatings only -
- Not approved for use in explosive atmosphere locations -
IMPORTANT SAFETY INSTRUCTIONS
Read all warnings and instructions in this
manual. Save these instructions.
All Models:
Maximum Working Pressure 2000 psi (14 MPa, 138 bar)
ModelVoltageDescription
16N658120VFixed Pressure
16N659
16N673
17C810
120VAdjustable Pressure
3A2587H
EN
Use only water-based or oil-based (mineral spirit-type) materials with flash point greater than 100° F
(38° C). Do not use materials which state “FLAMMABLE” on the packaging. For more information about
your material, request MSDS from distributor or retailer.
Use oil-based materials outdoors or in a well-ventilated indoor area with a flow of fresh air.
Table of Contents
Table of Contents
Important User Information . . . . . . . . . . . . . . . . . . 2
Before using your sprayer read this Operation Manual for complete instructions on proper use and safety warnings.
DO NOT RETURN THIS SPRAYER TO THE STORE!
If you experience problems, contact Graco Product Support at 1-888-541-9788 or visit www.graco.com.
Congratulations! You have purchased a high-quality paint sprayer made by Graco Inc. This sprayer is designed to provide
superior spray performance with all architectural paints and coatings. This user information is intended to help you
understand the types of materials that can be used with your sprayer.
Before using this equipment, be sure to read and follow the information on your container label and ask for a Material Safety
Data Sheet (MSDS) from your supplier. The container label and MSDS will explain the contents of the material and the
specific precautions related to it.
Paints, coatings and clean-up materials generally fit into one of the following 3 basic categories:
WATER-BASED: The container label should indicate that the material can be cleaned up with soap and water.
Your sprayer is compatible with this type of material. Your sprayer is NOT compatible with harsh cleaners such as
chlorine bleach.
OIL-BASED: The container label should indicate that the material is combustible and can be cleaned up with
mineral spirits or paint thinner. The MSDS must indicate that the flash point of the material is above 100° F. Your
sprayer is compatible with this type of material. Use oil-based material outdoors or in a well-ventilated indoor area
with a flow of fresh air. See the safety warnings in this manual.
FLAMMABLE: This type of material contains flammable solvents such as xylene, toluene, naphtha, MEK, lacquer
thinner, acetone, denatured alcohol, and turpentine. The container label should indicate that this material is FLAMMABLE. This type of material is NOT compatible with your sprayer and CANNOT be used.
23A2587H
Warnings
WARNINGWARNINGWARNING
WARNING
Ground
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Warnings
The following warnings are for the setup, use, maintenance, and repair of this equipment. The exclamation point
symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard
symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
GROUNDING
This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of
electric shock by providing an escape wire for the electric current. This product is equipped with a cord
having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet
that is properly installed and grounded in accordance with all local codes and ordinances.
• Improper installation of the grounding plug is able to result in a risk of electric shock.
• When repair or replacement of the cord or plug is required, do not connect the grounding wire to
either flat blade terminal.
• The wire with insulation having an outer surface that is green with or without yellow stripes is the
grounding wire.
• Check with a qualified electrician or serviceman when the grounding instructions are not completely
understood, or when in doubt as to whether the product is properly grounded.
• Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a
qualified electrician.
• This product is for use on a nominal 120 V circuit and has a grounding plug similar to the plug
illustrated in the figure below.
• Only connect the product to an outlet having the same configuration as the plug.
• Do not use an adapter with this product.
Extension Cords:
• Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that
accepts the plug on the product.
• Make sure your extension cord is not damaged. When using an extension cord, be sure to use a
cord heavy enough to carry the current that your sprayer draws. See chart for appropriate sizes and
lengths:
Extension Cord Gauge
(AWG Minimum)
1850 ft (15 m)
16100 ft (30 m)
14200 ft (61 m)
• An undersized extension cord will result in a drop in line voltage and loss of power, overheating, and
possible damage to equipment.
3A2587H3
Extension Cord Length
(Maximum)
Warnings
WARNINGWARNINGWARNING
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
•Sprayer generates sparks. Do not spray or flush with flammable liquids.
•Use only water-based or oil-based (mineral spirit-type) materials with a flash point greater than
100° F (38° C).
•Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area.
•Use oil-based material outdoors or in a well-ventilated indoor area with a flow of fresh air.
•Do not spray or flush with combustible materials near an open flame or sources of ignition.
•Paint or solvent flowing through the equipment is able to result in static electricity. Static electricity
creates a risk of fire or explosion in the presence of paint or solvent fumes. Keep sprayer at least
10 in. (25 cm) away from objects while spraying or flushing.
•Do not smoke in the spray area.
•Do not operate light switches, engines, or similar spark producing products in the spray area.
•Keep area clean and free of paint or solvent containers, rags, and other flammable materials.
•Know the contents of the paints and solvents being sprayed. Read all Material Safety Data Sheets
(MSDS) and container labels provided with the paints and solvents. Follow the paint and solvents
manufacturer’s safety instructions.
•Fire extinguisher equipment shall be present and working.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric
shock.
•Turn off and disconnect power cord before servicing equipment.
•Connect only to grounded electrical outlets.
•Use only 3-wire extension cords.
•Ensure ground prongs are intact on power and extension cords.
•Do not expose to rain. Store indoors.
SKIN INJECTION HAZARD
High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that
injection occurs, get immediate surgical treatment.
•Do not aim the sprayer at, or spray any person or animal.
•Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with
any part of the body.
•Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.
•Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.
•Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while
spraying, follow the Pressure Relief Procedure for relieving the pressure before removing the
nozzle tip to clean.
•Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn
off the unit and follow the Pressure Relief Procedure for turning off the unit.
•Check parts for signs of damage. Replace any damaged parts.
•This system is capable of producing 2000 psi. Use replacement parts or accessories that are rated a
minimum of 2000 psi.
•Do not carry the tool with a finger on the trigger.
•Verify that all connections are secure before operating the unit.
•Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls.
43A2587H
Warnings
WARNINGWARNINGWARNING
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•Always wear appropriate gloves, eye protection, and a respirator or mask when painting.
•Do not operate or spray near children. Keep children away from equipment at all times.
•Do not overreach or stand on an unstable support. Keep effective footing and balance at all times.
•Stay alert and watch what you are doing.
•Do not operate the unit when fatigued or under the influence of drugs or alcohol.
•Use only in dry locations. Do not expose to water or rain.
•Use in well-lit areas.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical
reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or
property damage.
•Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or
fluids containing such solvents.
•Many other fluids may contain chemicals that can react with aluminum. Contact your material
supplier for compatibility.
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
•Keep clear of moving parts.
•Do not operate equipment with protective guards or covers removed.
•Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
•Read MSDS’s to know the specific hazards of the fluids you are using.
•Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is
not limited to:
•Protective eyewear, and hearing protection.
•Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
CALIFORNIA PROPOSITION 65
This product contains a chemical known to the State of California to cause cancer, birth defects or other
reproductive harm. Wash hands after handling.
3A2587H5
Component Identification
H
C
*B
F
A
K
D
M
N
J
E
R
P
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G
L
S
T
Component Identification
ASpray Tip/Guard Assembly
*BSpray Tip Filter (Reverse Threaded)
CAir Vent Valve
DFlexible Suction Tube
EPump Armor Storage/Startup Tool
FMaterial Cup Cover and Seal
Pressure Adjustment Knob
G
(Not available on all units)
HMaterial Cup Liners (5 included)
JPrime/Spray Valve
KSprayer Case
LCircuit Reset Button
MPower Cord
NSprayer Trigger
PSprayer Trigger Lock
ROutlet Valve Fitting Access
SSprayer Hook
TPart Number = Model Number
*NOTE: Spray tip filter is reverse-threaded. Turn left (or counter-clockwise) to tighten, turn right (or clockwise) to
loosen.
63A2587H
Using Electrical Cords
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Using Electrical Cords
Grounding and Electrical
Requirements
Sprayer must be grounded. Grounding reduces the risk
of static and electric shock by providing an escape wire
for electrical current due to static build up or in the
event of a short circuit.
This 120 Vac sprayer requires a 120 Vac, 60 Hz, 15A
circuit with a grounding receptacle.
Never use an outlet that is not grounded or an adapter.
Extension Cord Requirements
Only use an extension cord with an undamaged
3-prong plug for 120 V.
When operating sprayer outdoors, use an extension
cord suitable for outdoor use.
NOTE: When using an extension cord, always use a
cord coupler or an extension cord with locking plugs to
ensure that your sprayer maintains power during operation.
Your extension cord must have an adequate wire size
(AWG or American Wire Gauge) to be able to carry the
current that your sprayer draws. A smaller gauge number has a greater capacity than a large one. For example, 14 gauge wire has a greater capacity than 16 gauge
wire. An undersized extension cord will result in a drop
in line voltage and loss of power, overheating, and possible damage to equipment.
When using more than one extension cord, make sure
each individual cord contains at least the minimum wire
size needed. The table below shows the correct size to
use depending on extension cord size and gauge. If you
are unsure, it is better to use a heavier gauge than
needed. Remember, a smaller number indicates a
larger gauge wire.
Do not use the sprayer if the electrical cord has a damaged ground prong.
Power Cord
•Damaged or entangled cords increase the risk of
electric shock.
•Do not abuse the sprayer cord.
•Do NOT use the cord for carrying, pulling, or
unplugging the sprayer.
•Keep the cord away from heat, oil, sharp edges,
and moving parts.
•Do not operate the sprayer with a damaged cord.
3A2587H7
Extension Cord Gauge
(AWG Minimum)
1850 ft (15 m)
16100 ft (30 m)
14200 ft (61 m)
Extension Cord Length
(Maximum)
Common Procedures
Trigger Locked
Trigger Unlocked
(red ring is visible)
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UP position
(For priming and releasing
DOWN position
(Ready to spray)
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pump pressure)
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Common Procedures
Trigger Lock
Always engage the trigger lock when you stop spraying
to prevent the sprayer from being triggered accidentally
by hand, or if dropped or bumped.
Follow the Pressure Relief Procedure
whenever you see this symbol.
Pressure Relief Procedure
Do not operate or spray near children. Do not aim the
sprayer at, or spray any person or animal. Keep hands
and other body parts away from the discharge. For
example, do not try to stop the paint flow with any part
of the body.
This sprayer builds up an internal pressure of 2000 psi
(14 MPa, 138 bar) during use. Follow this Pressure Relief Procedure whenever you stop spraying and
before cleaning, checking, servicing, or transporting
equipment to prevent serious injury.
1. Engage trigger lock.
2. Put prime/spray valve UP to release pressure.
Prime/Spray Valve
83A2587H
Common Procedures
Spray Tip Forward
(SPRAY position)
Spray Tip Reversed
(UNCLOG position)
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Minimum Pressure Setting
Maximum Pressure Setting
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Reversible Spray Tip
Always perform Pressure Relief Procedure before
adjusting spray tip position.
In the event that particles or debris clog the spray tip,
this sprayer is designed with a reversible spray tip that
can be used to quickly and easily clear the particles and
resume spraying as quickly as possible.
•Always point the reversible spray tip
forward when spraying.
•When particles or debris get caught in the spray tip,
it can be reversed to quickly clean the spray tip.
•See Unclogging Spray/Tip Guard Assembly
(page 14) for detailed instructions.
•Thin materials sprayed at high pressure settings
may cause the sprayer to enter an operational mode
designed to protect it from overheating. This mode
is noticeable by the sprayer sounding like it is slowing down and will result in a poor spray pattern.
To exit this mode, turn pressure control knob
down to lowest pressure setting that results in
an acceptable spray pattern.
•If spraying in low pressure range, there may not be
enough pressure to clear the plug. Turn pressure
control knob up to clear the plug.
NOTICE
See Choosing Pressure Control Knob Setting on
page 12 for recommendations on the setting for your
job.
Flexible Suction Tube
This sprayer comes with a flexible suction tube for
multi-directional spraying without adjustment.
To ensure proper function of flexible suction tube, orient
flexible suction tube screen end forward (away from trigger) as shown below and push firmly into place.
Pressure Control Knob
(Not available on all units)
NOTE: If the sprayer is angled or tilted too far, the
flexible suction tube will lose contact with the material
and the sprayer will stop spraying.
•To reduce overspray, always spray at lowest pressure that results in an acceptable spray pattern.
•Spray test pattern and adjust pressure to get
desired coverage.
•With some materials, if pressure is set too low, no
material may spray out. Turn pressure control knob
up.
3A2587H9
Overheating Protection
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Overheating Protection
The motor has a built-in feature to protect itself from
overuse. If the motor stops, the thermal switch has
tripped. Do not return sprayer to store. The motor will
operate normally after cooling for 20-30 minutes.
For best results, do not spray more than one cup of
water through the tip while cleaning. If more flushing
is needed, remove the tip from the sprayer.
Sprayer Setup
Use only water-based or oil-based (mineral
spirit-type) materials with flash point greater than
100° F (38° C). Do not use materials which state
“FLAMMABLE” on the packaging. For more information
about your material, request MSDS from distributor or
retailer.
Use oil-based material outdoors or in a well-ventilated
indoor area with a flow of fresh air.
Keep spray area well-ventilated. Keep a good supply
of fresh air moving through the area.
2. Put prime/spray valve to UP position, then hold trigger in for 10 seconds.
3. Put prime/spray valve DOWN to spray position.
4. Reverse spray tip to UNCLOG position and trigger
sprayer into a waste area for 10 seconds.
5. Engage trigger lock and put prime/spray valve UP to
release pressure.
NOTICE
Your sprayer is NOT compatible with harsh cleaners
such as chlorine bleach. Using these cleaners will
cause damage to the sprayer.
This sprayer arrives from the factory with a small
amount of test material in the system. It is important
that you flush this material from the sprayer before
using it for the first time:
1. Fill material cup with water or compatible solvent,
thread onto sprayer and hand tighten.
6. Unscrew and remove material cup.
7. Disengage trigger lock, hold sprayer slightly above
material cup, and pull trigger to discharge fluid from
pump.
8. Discard material in cup.
103A2587H
Starting a New Job (or Refilling the Material Cup)
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Starting a New Job
(or Refilling the Material Cup)
1. Engage trigger lock and put prime/spray valve UP to
release pressure.
2. Install material cup liner, fill with material, and
thread onto sprayer.
3. To fill sprayer with fluid, disengage trigger lock and
trigger sprayer for 10 seconds. Then release trigger
and put prime/spray valve DOWN to spray position.
If sprayer fails to prime, try one of the steps
below:
1. Use the Pump Armor storage/startup tool to clean
the inlet valve fitting. See Storage, page 17.
2. Clean air vent holes. See Shutdown and Cleaning,
page 15.
Use a soft brush to clean the black rubber inlet seal.
If air vent holes become clogged, use a paper clip to
clean the holes.
4. Reverse spray tip to UNCLOG position. Pull trigger
and release.
5. Put prime/spray valve UP to release pressure. Then
rotate spray tip back to spray position.
NOTE: Failure to perform this operation could result
in poor spray pattern.
3A2587H11
Choosing the Correct Tip
First digit when doubled = approximate fan width
515 tip has
10 - 12 in.
fan width
515 tip has
a 0.015 in.
hole size
Last two digits = tip hole size in thousands of an inch
CoatingsThinnerThicker
10
Choosing the Correct Tip
Understanding Tip Number
The last three digits of tip number (i.e.: XXX515) contains information about hole size and fan width on surface when gun is held 12 in. (30.5 cm) from surface
being sprayed.
Example: For a 10 - 12 in. (254 - 305 mm) fan width and
a 0.015 in (0.38 mm) hole size, order part number
XWD515.
Selecting Tip Hole Size
•Tips come in a variety of hole sizes for spraying a
range of fluids. The sprayer includes a 0.015 in.
(0.38 mm) tip for use in most spraying applications.
Use the table below to determine the range of recommended tip hole sizes for each fluid type.
•Consider coating and surface to be sprayed. Make
sure to use the best tip hole size for the coating and
best fan width for that surface.
•Tip hole size controls flow rate - the amount of paint
that comes out of the gun.
HINTS:
•As you spray, the tip wears and enlarges. Starting
with a tip hole size smaller than the maximum will
allow you to spray within the rated flow capacity of
the sprayer.
•Tips wear with use and abrasive paint and need
periodic replacement.
•Do not spray with worn spray tips. Poor spray pattern quality will result.
Choosing Pressure Control Knob Setting
Recommendations of a starting point for determining the best set point for your sprayer and particular coating are
shown in the table below.
Tip Hole Size
0.011 in. (0.28 mm)
0.015 in. (0.38 mm)
0.017 in. (0.43 mm)
Pressure Control Knob
Setting Number
NOTE: Spraying with the 0.011 tip at high pressure settings may cause the motor to overheat. Shut down sprayer
Install Spray Tip/Guard Assembly (if not installed)
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10 in.
(25 cm)
even
finish
thick
thin
uneven
finish
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even finishthinthickthin
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Start Moving
Pull Trigger
Release Trigger
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Install Spray Tip/Guard
Assembly (if not installed)
This equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury from
pressurized fluid, such as skin injection, splashing fluid
and moving parts, follow the Pressure Relief Procedure when you stop spraying and before
cleaning, checking, or servicing the equipment.
1. Engage trigger lock and put prime/spray valve UP to
release pressure.
2. Install spray tip filter to spray tip/guard assembly.
NOTE: Spray tip filter is reverse-threaded.
Turn left (or counter-clockwise) to install.
Turn right (or clockwise) to remove.
Getting Started with Basic
Techniques
Use a piece of scrap cardboard to practice these basic
spraying techniques before you begin spraying the surface.
•Hold sprayer 10 in. (25 cm) from surface and aim
straight at surface. Tilting sprayer to direct spray angle
causes an uneven finish.
•Flex wrist to keep sprayer pointed straight. Fanning
sprayer to direct spray at angle causes uneven
finish.
NOTE: How fast you move the sprayer will affect spray
application. If material is pulsating, you are moving too fast.
If material drips, you are moving too slow. See Trouble-shooting, page 24.
NOTICE
Make sure spray tip filter is completely screwed into the
spray tip/guard assembly to avoid damage to the filter.
Do not use a damaged spray tip filter or poor sprayer
performance may result.
Do NOT place hands in front of tip.
3. Screw spray tip/guard assembly onto sprayer. Tighten
retaining nut until completely engaged with sprayer. Do
not overtighten nut.
NOTICE
The spray tip is a permanently attached to the spray
tip/guard assembly. Removal will result in damage.
3A2587H13
Triggering Sprayer
Pull trigger after starting stroke. Release trigger before end
of stroke. Sprayer must be moving when trigger is pulled
and released.
Unclogging Spray Tip/Guard Assembly
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BAD PATTERN
GOOD PATTERN
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Aiming Sprayer
Aim spray tip of sprayer at bottom edge of previous stroke,
overlapping each stroke by half.
Spray Pattern Quality
A good spray pattern is evenly distributed as it hits the surface. Adjust pressure control knob so pressure is just high
enough to spray without “tails”. If tails persist at highest
pressure setting, a smaller spray tip is needed to spray the
material or material may need to be thinned.
3. Aim sprayer at waste area, disengage trigger lock, and
put prime/spray valve DOWN to spray position. Pull
trigger to clear clog.
4. Engage trigger lock. Put prime/spray valve UP to
release pressure and rotate spray tip back to SPRAY
position.
5. Disengage trigger lock, put prime/spray valve DOWN
to spray position, and resume spraying.
Unclogging Spray Tip/Guard
Assembly
This equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury from
pressurized fluid, such as skin injection, splashing fluid
and moving parts, follow the Pressure Relief Procedure when you stop spraying and before
cleaning, checking, or servicing the equipment.
1. To unclog spray tip clog, engage trigger lock and put
prime/spray valve UP to release pressure.
2. Reverse spray tip to UNCLOG position. Turn pressure
control knob to maximum pressure setting.
6. If spray tip is still clogged, you may have to repeat
steps 1 - 5 and rotate the spray tip from SPRAY to
UNCLOG several times. Repeat step 1 to release
pressure, remove and clean spray tip filter, or replace
with new spray tip assembly.
NOTE: Spray tip filter assembly is reverse-threaded:
Turn left (or counter-clockwise) to install.
Turn right (or clockwise) to remove.
NOTICE
Make sure spray tip filter is completely screwed into the
spray tip/guard assembly to avoid damage to the filter.
Do not use a damaged spray tip filter or poor sprayer
performance may result.
7. When obstruction is cleared, engage trigger lock and
rotate spray tip back to SPRAY position.
143A2587H
Shutdown and Cleaning
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Shutdown and Cleaning
The motor has a built-in feature to protect itself from
overuse. If the motor stops, the thermal switch has tripped. Do not return sprayer to store. The motor will operate normally
after cooling for 20-30 minutes.
For best results, do not spray more than one cup of water
through the tip while cleaning. If more flushing is needed,
remove the tip from the sprayer.
NOTICE
Failure to properly clean sprayer after each use will result in
hardened materials, damage to the sprayer, and the warranty will no longer be valid. Do not store solvents other
than mineral spirits in sprayer. Always flush with Graco
Pump Armor prior to storage.
Flushing Sprayer
Use only water-based or mineral spirit-type materials
with flash point greater than 100° F (38° C). Do not use
materials which state “FLAMMABLE” on the packaging. For
more information about your material, request MSDS from
distributor or retailer.
Use oil-based material outdoors or in a well-ventilated indoor
area with a flow of fresh air.
Keep spray area well-ventilated. Keep a good supply of
fresh air moving through the area.
3.Remove flexible suction tube as shown below.
NOTICE
When removing flexible suction tube from sprayer, make
sure to pull directly on top fitting of flexible suction tube. The
tube will become damaged if pulled from bottom or on flexible portion.
4.Use screwdriver to pry flexible suction tube strainer from
flexible suction tube.
5.Clean flexible suction tube and suction tube strainer with
water (or flushing fluid) and a brush every time you flush
the sprayer. Reconnect flexible suction tube and suction
tube strainer and orient as shown.
NOTICE
Protect the internal parts of this sprayer from water. Do
not submerge the sprayer in cleaning fluid. Openings in
shroud allow cooling of mechanical parts and electronics
inside. If water or cleaning fluid gets into these openings,
the sprayer could malfunction or become permanently damaged.
1.Engage trigger lock and pull prime/spray valve UP to
release pressure.
6.Clean material cup if not using a liner, and fill with water or
appropriate flushing fluid.
7.Reconnect material cup and shake sprayer to move clean
water around and clean all areas inside of cup.
2. Remove material cup and return excess material to
proper container. If used, properly dispose the material
cup liner.
3A2587H15
Shutdown and Cleaning
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8. Disconnect trigger lock and trigger sprayer for approximately 15 seconds. Engage trigger lock.
9. Discard contaminated fluid and refill with appropriate
flushing fluid.
10. Disengage trigger lock, reverse spray tip to UNCLOG
position, and pull trigger for 5 seconds to prime
sprayer.
11. Put prime/spray valve DOWN to spray position. Trigger
sprayer into waste area until no paint appears in water
or flushing fluid.
13. Engage trigger lock and put prime/spray valve UP to
release pressure.
NOTE: Air vent holes or the air vent valve (as your
model is equipped) allow air to flow into the material
cup while spraying to prevent loss of fluid flow.
14. Remove material cup and discard used fluid. Use a
soft brush to clean the black rubber inlet seal. If vent
holes become clogged, use a paper clip to clear the
holes.
15. Remove spray tip/guard assembly and clean with
water or flushing fluid. A soft brush can be used to
loosen and remove dried material if needed.
IMPORTANT! For best results, do not spray more
than one cup of water through the tip while cleaning.
If more flushing is needed, remove the tip from the
sprayer.
12. If sprayer is not completely clean, repeat steps 4-9.
To avoid serious injury or damage to equipment, do not
expose the sprayer electronics to flushing solvents. Keep
sprayer at least 10 in. (25 cm) above the rim of the container when flushing.
Keep spray area well-ventilated. Keep a good supply of
fresh air moving through the area. When flushing with solvents, always ground the sprayer and waste container.
NOTICE
The spray tip is permanently attached to the guard.
Removing the spray tip from the guard will result in damage to the spray tip/guard assembly. Do not store spray
tip/guard assembly or flexible suction tube in solvent
other than mineral spirits. Damage to parts may occur.
163A2587H
Storage
ti18922a
ti16700a
ti18916a
ti19034a
ti18067a
ti19424a
ti18066a
ti16700a
ti18069a
ti16701a
ti19423a
ti18915a
ti18921a
Cleaning Sprayer Exterior
•Wipe paint off outside of sprayer using a soft cloth
moistened with water or flushing fluid. Do NOT
submerge the sprayer. Do NOT use solvents with a
flash point greater than 100° F (38° C).
Storage
3. Hold sprayer upside-down over a waste container.
4. Insert Pump Armor nozzle over material inlet and
push firmly until it stops. Squeeze cleaning bottle
until Pump Armor flows out drain tube.
5. Remove Pump Armor nozzle and replace
child-resistent cap and tighten securely for storage.
NOTICE
Failure to store sprayer with Pump Armor will result in
operational problems the next time you spray. Always
circulate Pump Armor through the sprayer after cleaning. Water or solvents other than mineral spirits
left in the sprayer will corrode and damage the
pump.
1. Lift valve UP to the prime position. Remove material
cup and flexible suction tube.
2. Remove child-resistent cap. Thread nozzle onto
Pump Armor bottle.
NOTE: For best results, make sure bottle is full.
6. Attach flexible suction tube and material cup. Push
valve DOWN to spray position.
7. Store sprayer indoors in a cool, dry place. Store in
an upright position only. Never store sprayer with
material in the cup.
3A2587H17
Replacement Parts
ti19438c
3
51
52
53
23
22
21
20
1
2
54
55
17
16
15
14
13
12
11
19
18
5
6
7
8
9
10
24
25
32
34
50
31
58
30
29
28
27
26
37
33
36
35
40
41
59
32
38
47
42
43
44
45
49
48
45
44
7
60
34
61
ti19438a
23
23
Replacement Parts
Models 16N658, 16N659, 16N673, 17C810
183A2587H
Parts List - Models 16N658, 16N659, 16N673, 17C810
Replacement Parts
Ref.
If you have this model sprayer
(model number is the same as the part number,
1All models243103Pump Armor (32 oz)
2All models16M816Startup/Storage Kit
3Model 16N673, 17C81024F078Storage Case (Not included with all models)
5All modelsNAR311311 Spray Tip/Guard Assembly
All modelsNAR315315 Spray Tip/Guard Assembly
All modelsXWD515515 Spray Tip/Guard Assembly (included with all models)
All modelsXWD517517 Spray Tip/Guard Assembly
6All models24E3761 pack Spray Tip Filter
All models24F0393 pack Spray Tip Filter
7All models108195Needle Assembly O-ring
Models 16N658, 16N65924P185Needle Assembly Kit: includes parts 7 (qty. 2), 8
8
Model 16N673, 17C810262438Needle Assembly Kit: includes parts 7 (qty. 2), 8
Model 16N673, 17C81016T446Enclosure Replacement Kit:
20All models16E403Sprayer Cup Seal
21All models16P121Flexible Suction Tube Kit: includes parts 17 (qty. 2), 21, 22
22All models16N522Flexible Suction Tube Strainer
23Models 16N658, 16N65924E37432 oz Material Cup: includes parts 23, 51, 52
Model 16N673, 17C81016D56032 oz Material Cup: includes parts 23, 51, 52
24All models16P151Inlet/Outlet Valve Repair Kit: includes parts 11-17, 24
25Models 16N659, 16N673, 17C81016M873Adjustable Prime/Spray Valve Repair Kit: includes 25, 42-45
26Models 16N659, 16N673, 17C81016M867Complete Pump Assembly w/Adjustable Prime/Spray Valve:
Model 16N65816M916Complete Pump Assembly w/Fixed Prime/Spray Valve:
Model 16N65816M870Pump Housing Only: includes parts 10, 20, 26, 27, 44, 55
Models 16N659, 16N673, 17C81016T477Pump Housing Only: includes parts 10, 20, 26, 27, 44, 55
Model 16N673, 17C81016T446Enclosure Replacement Kit:
Model 16N673, 17C81016T446Enclosure Replacement Kit:
Model 16N673, 17C81016T446Enclosure Replacement Kit:
Model 16N65916N558Side Brand Label
Model 16N67316T307Side Brand Label
Model 17C81017C876Side Brand Label
Model 16N659, 16N673, 17C81016P162Front Brand Label
Model 16N673, 17C81016T444Motor/Control Board Kit with 15 ft (4.5 m) cord:
Model 17C810PST213213 Spray Tip/Guard Assembly
Model 17C810PST315315 Spray Tip/Guard Assembly
Model 17C810PST411411 Spray Tip/Guard Assembly
Model 17C810PST413413 Spray Tip/Guard Assembly (Included w/ model 17C810)
Model 17C810PST515515 Spray Tip/ Guard Assembly
Model 17C810PST517517 Spray Tip/Guard Assembly
If you have this model sprayer
Order Part
Number:
Description
includes parts 9 (qty. 4), 20, 29 (qty. 2), 30, 44, 55, 58
includes parts 20, 29 (qty. 2), 31, 33, 34, 44, 50, 55, 58
includes parts 20, 29 (qty. 2), 31, 33, 34, 44, 50, 55, 58
includes parts 18-20, 32, 34-37, 38 (qty. 10), 44
includes parts 18-20, 32, 34-37, 38 (qty. 10), 44
includes parts 18-20, 32, 34-37, 38 (qty. 10), 44
includes parts 18-20, 32, 34-37, 38 (qty. 10), 44
includes parts 18-20, 32, 34-37, 38 (qty. 10), 44
includes parts 18-20, 32, 34-37, 38 (qty. 10), 44
includes parts 20, 29 (qty. 2), 31, 33, 34, 44, 50, 55, 58
includes parts 20, 29 (qty. 2), 31, 33, 34, 44, 50, 55, 58
Inlet Valve Fitting Removal/Service
ti18912a
ti16700a
ti18930a
ti15505b
ti18929a
c
b
a
d
ti15502b
ti15500a
ti15537b
Inlet Valve Fitting
Removal/Service
This equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury from
pressurized fluid, such as skin injection, splashing fluid
and moving parts, follow the Pressure Relief Procedure when you stop spraying and before
cleaning, checking, or servicing the equipment.
Move sprayer to a non-hazardous area before servicing.
1. Engage trigger lock and pull prime/spray valve UP to
release pressure.
4. Clean as much excess material from inlet cavity as
possible. Make sure you also clean spring (a), inlet
valve (b), o-ring (c), and top of inlet valve fitting (d).
5. Use a thin wire less than 1/16 in. (such as a paper clip)
to check that the outlet valve fitting moves freely. If
valve does not move freely, perform Outlet Valve
Fitting Repair, page 22.
Installation
NOTE: Before installing, make sure o-ring (c) is installed
on poppet valve (b). A needle-nose pliers may also be used
to install parts A - C.
1. Place poppet valve (b) with spring (a) on top of inlet
valve fitting (d). Push inlet fitting up into pump cavity.
2. Remove material cup, flexible suction tube, and
unplug.
NOTICE
When removing flexible suction tube from sprayer, make
sure to pull directly on top fitting of flexible suction tube.
Flexible suction tube will become damaged if pulled from
bottom or on flexible portion.
3. Hold sprayer upside-down and use wrench to loosen
and remove inlet valve fitting, inlet valve, and spring.
2. Hold inlet in place and turn sprayer upside-down.
Remove inlet valve fitting and visually check to see
that inlet valve has seated correctly.
3. Replace inlet fitting and use wrench to tighten to
10 ft-lb (14 N•m).
NOTICE
Do NOT over-tighten inlet valve fitting. Damage to the
equipment will occur.
4. Use a pencil or thin rod to lightly push on inlet valve to
make sure it moves up and down freely. Perform Start-
ing New Job procedure, page 11.
NOTE: Make sure the spring also comes out. Use nee-
dle-nose pliers to remove if needed. Inlet cavity should
be completely empty (as shown below).
3A2587H21
Outlet Valve Fitting Repair
ti18912ati16700a
ti15503a
ti15506a
ti15506b
ti15508a
ti15508b
ti15507a
Outlet Valve Fitting Repair
This equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury from
pressurized fluid, such as skin injection, splashing fluid
and moving parts, follow the Pressure Relief Procedure when you stop spraying and before
cleaning, checking, or servicing the equipment.
Move sprayer to a non-hazardous area before
servicing.
NOTE: Before doing any repair to pump, perform
Flushing Sprayer procedure, page 15.
4. Use tool (supplied) to loosen and remove outlet
valve fitting. Make sure old o-ring, seat, outlet valve,
and spring are out of pump outlet cavity.
Installation
Removal
1. Engage trigger lock and pull prime/spray valve UP
to release pressure.
2. Unplug sprayer.
3. Remove outlet valve fitting access plug.
1. Screw outlet valve fitting into threads. Use tool
(supplied) and tighten to 8 ft-lb (11 N•m).
2. Press outlet valve fitting access plug.
223A2587H
General Service
ti19763a
120 Vac Corded Models
ti17036a
1/8 in. (.30 cm)
10
ti19716a
ti19717a
ti19713a
ti19712a
See manual 3A1884 (available at www.graco.com) for
complete instructions on properly servicing your sprayer.
If you have opened the sprayer clamshell and do not have
access to manual 3A1884, follow the instructions below to
reduce the risk of errors when assembling the sprayer
clamshell.
General Service
4.Position pressure control knob in fully clockwise position
and press firmly onto retainer.
NOTE: You may have to rotate pressure control knob
slightly counter-clockwise to fully engage pressure control
knob with retainer.
Wiring
Align switch in enclosure, install control board, and route wires
as shown below. NOTE: Make sure wires will not be pinched
when enclosure halves are put together.
Pressure Control Knob
NOTE: Do not disassemble retainer from prime valve housing.
If you have done so, refer to the Parts List (page 19) to
purchase the appropriate valve kit.
1.Use the pressure control knob as a tool to rotate retainer
fully clockwise (there should be no gap between retainer
teeth and metal valve housing).
NOTE: You may occasionally have to remove, rotate, and
reposition pressure control knob due to stop feature
molded into back of knob.
2.Rotate retainer back (counter-clockwise) until the first
instance that the line and mark are aligned.
3.The valve retainer should now protrude approximately 1/8
in. (.30 cm) out from metal valve housing. Your
prime/spray valve is now calibrated.
5.Install washer onto pressure control knob.
6.Install valve handle onto stem.
7.Insert pin into valve handle. Use pliers to press pin into
hole.
NOTE: If pin does not assemble, repeat steps 3 - 6 to ensure
pressure control knob is fully engaged with retainer.
IMPORTANT!
After assembly is complete, perform the following steps to
verify proper operation. If sprayer fails one of the steps, repeat
Pressure Control Knob procedure.
•Verify proper trigger lock operation. Slide trigger lock into
“locked” and “unlocked” position and pull trigger. Trigger
should not move in locked position and sprayer should
run in unlocked position.
•Visually inspect for gaps between enclosure halves. A
gap larger than 1/32 in. could be caused by a pinched
wire. If disassembly and inspection indicates that no wire
has been pinched, carefully reassemble and repeat
verification steps.
•Cordless Sprayers: Verify that battery freely slides onto
sprayer terminals and is locked when fully engaged.
•Verify belt hook operation (if applicable) by sliding hook
completely out and back inside.
•Fill material cup with water and verify unit primes and
sprays. Follow setup instructions in sprayer operation
manual for proper priming and spraying procedure.
•Rotate pressure control knob to make sure it can rotate
fully in both directions.
3A2587H23
Troubleshooting
Troubleshooting
This equipment stays pressurized until pressure is manually
relieved. To help prevent serious injury from pressurized
fluid, such as skin injection, splashing fluid and moving
parts, follow the Pressure Relief Procedure when you stop
spraying and before cleaning, checking, or servicing the
equipment.
ProblemCauseSolution
Sprayer makes no sound when
trigger is pulled
Sprayer makes sound but no material is
sprayed when trigger is pulled
Trigger is locked.Disengage trigger lock. See page 8.
Power supply.Verify power to sprayer.
Motor has overheated.Wait 20-30 minutes for motor to cool.
Sprayer circuit breaker has interrupted power. Push and hold Circuit Reset Button (page 6)
Sprayer is not primed.Prime the pump. See Starting a New Job
Prime/spray valve is in UP position.Put valve DOWN to spray position.
Flexible suction tube is missing or improperly
installed.
Flexible suction tube strainer or vent valve or
vent holes are clogged.
Flexible suction tube o-rings are damaged or
missing.
Electrical Power Requirement120 Vac, 60 Hz, 15A, 1 phase
Less than 2.2 feet/s
2
Less than 0.67 m/s2††
0% to 95% relative humidity,
non-condensing
2
1.0 mm
, 3-wire, 46 cm
Pump damage will occur if fluid freezes in pump.
Damage to plastic parts may result if impact occurs in low temperature conditions.
Changes in paint viscosity at very low or very high temperatures can affect sprayer performance.
† per ISO 3744 measured at 3.3 feet (1m)
†† per ISO 5349, no load condition
283A2587H
Hand-Held Sprayer (Model: 16N658)
U.S.Metric
Fixed Pressure1300 psi 9.9 MPa, 89.6 bar
Maximum Amperage4 Amps4 Amps
Weight6.86 lb (15 ft cord)3.11 kg (4.6 m cord)
Dimensions:
Length12.75 in. 32.4 cm
Width5.5 in. 14.0 cm
Height10.75 in. 27.3 cm
Storage Temperature Range 32° to 113° F0° to 45° C
Operating Temperature Range 40° to 90° F 4° to 32° C
Storage Humidity Range0% to 95% relative humidity,
Electrical Power Requirement120 Vac, 60 Hz, 15A, 1 phase
Technical Data
Pump damage will occur if fluid freezes in pump.
Damage to plastic parts may result if impact occurs in low temperature conditions.
Changes in paint viscosity at very low or very high temperatures can affect sprayer performance.
† per ISO 3744 measured at 3.3 feet (1m)
†† per ISO 5349, no load condition
3A2587H29
Preferred Material Settings Log
EXAMPLE
Preferred Material Settings Log
Date
03/24/2011Crown moldingWater-basedXWD 515
Item
Sprayed
Material
Sprayed
Spray
Tip
Pressure Setting
(Mark Dial)
303A2587H
Notes
Notes
3A2587H31
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2012, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original instructions. This manual contains English. MM 3A2587
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
www.graco.com
Revision H September 2014
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