Page 1
Operation
Husky™ 2200 Air
Diaphragm Pum
Polypropylene and PVDF pumps for fluid transfer applications, including high viscosity materials. For
professional use only.
Not for use in European explosive atmosphere locations.
Important Safety Instructions
Read all warnings and instructions in this manual and in your
Repair/Parts manual.
Save these instructions.
Maximum W
(0.86 MPa, 8.6 bar)
orking Pressure: 125 psi
-Operated
p
3A2578B
EN
PROVEN QUALITY. LEADING TECHNOLOGY.
Page 2
Contents
Warnings ........................................................... 3
Ordering Information........................................... 6
Related Manu
Configuration Number Matrix............................... 7
Installation.......................................................... 8
General Information ..................................... 8
Tighten Fasteners........................................ 8
Tips to Reduce Cavitation............................. 8
Mount The Pump ......................................... 8
Ground The System..................................... 10
Air Lines...................................................... 10
Air Exhaust Ventilation ................................. 11
Fluid Supply Line ......................................... 12
Fluid Outlet Line........................................... 12
Flange Connections ..................................... 13
Operatio
Pressure
als ................................................ 6
n........................................................... 14
Relief Procedure............................ 14
Tighten Fasteners........................................ 14
Flush the Pump Before First Use .................. 14
Start and Adjust the Pump............................ 14
Pump Shutdown .......................................... 14
Maintenance ...................................................... 15
Maintenance Schedule................................. 15
Lubrication................................................... 15
Tighten Threaded Connections ..................... 15
Flushing and Storage................................... 15
Torque Inst
Notes................................................................. 17
Dimensions ........................................................ 18
Performan
Technical Data ...................................................22
Graco Standard Husky Pump Warranty................ 24
ructions ............................................. 16
ce Charts............................................ 20
2
3A2578B
Page 3
Warnings
Warnings
The following
exclamation p
risks. When th
Warnings. Pr
the body of th
warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
oint symbol alerts you to a general warning and the hazard symbols refer to procedure-specific
ese symbols appear in the body of this manual or on warning labels, refer backtothese
oduct-specific hazard symbols and warnings not covered in this section may appear throughout
is manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable
prevent fir
• Use equipment only in well ventilated area.
• Eliminate
plastic d
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable
fumes are present.
•Grounda
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless
they are antistatic or conductive.
• Stop op
equipm
• Keep a working fire extinguisher in the work area.
• Route exhaust away from all ignition sources. If diaphragm ruptures, fluid may be exhausted
with air.
fumes, such as solvent and paint fumes, in work area can ignite or explode. To help
e and explosion:
all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and
rop cloths (potential static arc).
ll equipment in the work area. See Grounding instructions.
eration immediately if static sparking occurs or you feel a shock. Do not use
ent until you identify and correct the problem.
Static charge may build up on plastic parts during cleaning and could discharge and ignite
flammable vapors. To help prevent fire and explosion:
• Clean
• Do not clean with a dry cloth.
• Do not operate electrostatic guns in equipment work area.
PRESSURIZED EQUIPMENT HAZARD
Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin
and cause serious injury.
•Fol
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
3A2578B 3
plastic parts only in well ventilated area.
low the Pressure Relief Procedure when you stop spraying/dispensing and before
aning, checking, or servicing equipment.
cle
Page 4
Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cau
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed
system compo
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data
in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete
information about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
•Turnoffal
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals
and create safety hazards.
•Makesure
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kin
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
THERMA
Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure
due to the thermal expansion. Over-pressurization can result in equipment rupture and serious
injury.
se death or serious injury.
the maximum working pressure or temperature rating of the lowest rated
nent. See Technical Data in all equipment manuals.
l equipment and follow the Pressure Relief Procedure when equipment is not in use.
all equipment is rated and approved for the environment in which you are using it.
k or over bend hoses or use hoses to pull equipment.
L EXPANSION HAZARD
• Open a valve to relieve the fluid expansion during heating.
• Replace hoses proactively at regular intervals based on your operating conditions.
PLASTIC PARTS CLEANING SOLVENT HAZARD
solvents can degrade plastic parts and cause them to fail, which could cause serious
Many
ry or property damage.
inju
• Use only compatible water-based solvents to clean plastic structural or pressure-containing
parts.
•See
4
Technical Data in this and all other equipment instruction manuals. Read fluid and
vent manufacturer’s MSDSs and recommendations.
sol
3A2578B
Page 5
WARNING
TOXIC FLUID OR FUMES HAZARD
Warnings
Toxic fluids or
inhaled, or s
• Read MSDSs to know the specific hazards of the fluids you are using.
• Route exhaus
the air.
• Store hazardous fluid in approved containers, and dispose of it according to applicable
guidelines.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid
severe burns:
• Do not touch hot fluid or equipment.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury,
including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective
equipment includes but is not limited to:
•Protect
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent
manufacturer.
fumes can cause serious injury or death if splashed in the eyes or on skin,
wallowed.
t away from work area. If diaphragm ruptures, fluid may be exhausted into
ive eyewear, and hearing protection.
3A2578B 5
Page 6
Ordering Inform
ation
Ordering Info
To Find Your Ne
1. Visit www.graco.com.
2. Click on Where to Buy and use the Distributor
Locator.
rmation
arest Distributor
To Specify the Configuration of a New
Pump
Please call your distributor.
OR
Use the On
Equipmen
line Husky Selector Tool on the Process
t page at www.graco.com.
To Order Replacement Parts
Please call your distributor.
Distributor N
1. To find part numbers for new pumps or kits, use
the Online Husky Selector Tool.
2. To find part numbers for replacement parts:
a. Use the 20–d
the pump. If
part number
correspon
b. Use the Con
next page t
described
c. Use the Re
to the mai
Parts/Ki
referenc
ordering
3. Please c
ote
igit number from the ID plate on
you only have the Graco 6–digit
, use the selector tool to find the
ding 20–digit number.
figuration Number Matrix on the
o understand which parts are
by each digit.
pair/Parts Manual 3A2714. Refer
n Parts illustration and to the
ts Quick Reference. Follow the page
es on these two pages for further
information, as needed.
all Graco Customer Service to order.
Relat
Manual
Number
3A2714
ed Manuals
Title
y 2200 Air-Operated Diaphragm
Husk
, Repair/Parts
Pump
6 3A2578B
Page 7
Configuration Nu
mber Matrix
Configuration
Check the identification plate (ID) for the Configuration Number of your pump. Use the following matrix to
define the components of your pump.
CONFIGURATION NO.PART NO. SERIAL NO.
SERIESDATE CODE
Graco Inc., P.O. Box 1441
Mpls, MN 55440 USA
Sample Configuration Number: 2200P-P01AP1PPPTFKPT
2200P P01A P1
Pump Model
Center Section and Air
Valve
Number Matrix
MAX WPR PSI-bar
MADE IN
Fluid Covers and
Manifolds
PP PT FK PT
Seats
Balls Diaphragms
Manifold and Seat
Seals
Pump
2200P
Polypropylene
2200F
PVDF
Seat Material
Polypropylene
PP
PVDF
PV
Santoprene
SP
Stainless Steel
SS
Center Section and Air
Valve Material
P01A
P01G
Ball Material Diaphragm Material
FK
PT
SP
Polypropylene
Polypropylene
FKM
PTFE
Santoprene
For Use With
Standard
Diaphragms
Overmolded
Diaphragms
FK
PO
PT
SP
FKM
PTFE/EPDM Overmolded
PTFE/Santoprene 2–Piece
Santoprene
Fluid Covers and Manifolds
P1
P2
F2
Polypropylene, Center Flange,
ANSI/DIN
Polypropylene, End Flange,
ANSI/DIN
PVDF, End Flange, ANSI/DIN
Manifold and Seat
Seal Material
PT
PTFE
3A2578B
7
Page 8
Installation
Installation
General Information
The Typical Installation shown is only a guide for
selecting and installing system components. Contact
your Graco distributor for assistance in planning a
system to suit your needs. Always use Genuine
Graco Parts and accessories. Be sure all accessories
are adequately sized and pressure rated to meet the
system’s requirements.
Reference letters in the text, for example (A), refer to
the callouts in the figures.
Variations in color between the plastic components
of this pump are normal. Color variation does not
affect the performance of the pump.
Tighten Fasteners
Before mounting and using the pump for the first time,
check and retorque all external fasteners. Follow
Torque Instructions, page 16, or see the torque
tag on your pump. After the first day of operation,
retorque the fasteners.
Tips to Reduce Cavitation
c. Increase the size of the suction piping.
NOTE: Be sure the inlet fluid pressure does not
exceed 25 % of the outlet working pressure.
3. Reduce liquid velocity: Slow the cyclic rate of
the pump.
Pumped liqu
normally is
dependent a
cavitatio
and more pr
Graco recommends taking all the above factors
into account in system design. To maintain pump
efficiency, supply only enough air pressure to the
pump to achieve the required flow.
Graco distributors can supply site specific
suggestions to improve pump performance and
reduce operating costs.
id viscosity is also very important but
controlled by factors that are process
nd cannot be changed to reduce
n. Viscous liquids are more difficult to pump
one to cavitation.
Mount The Pump
Cavitation in an AODD pump is the formation and
collapse of bubbles in the pumped liquid. Frequent
or excessive cavitation can cause serious damage,
including pitting and early wear of fluid chambers,
balls, and seats. It may result in reduced efficiency of
the pump. Cavitation damage and reduced efficiency
both result in increased operating costs.
Cavitation depends on the vapor pressure of the
pumped liquid, the system suction pressure, and the
velocity pressure. It can be reduced by changing any
of these factors.
1. Reduce vapor pressure: Decrease the
temperature of the pumped liquid.
2. Increase suction pressure:
a. Lower the installed position of the pump
relative to the liquid level in the supply.
b. Red
uce the friction length of the suction
ing. Remember that fittings add friction
pip
gth to the piping. Reduce the number of
len
ings to reduce the friction length.
fitt
To avoid serious injury or death from toxic fluid or
fumes:
•Venti
• Never
1. Be su
2. For
3. Ma
4. Fo
late to a remote area. The pump
st air may contain contaminants. See
exhau
haust Ventilation, page 11.
Air Ex
move or lift a pump under pressure. If
ped, the fluid section may rupture. Always
drop
ow the Pressure Relief Procedure, page 14,
foll
re moving or lifting the pump.
befo
re the mounting surface can support the
ght of the pump, hoses, and accessories, as
wei
l as the stress caused during operation.
wel
all mountings, be sure the pump is secured
h screws through the mounting feet.
wit
ke sure the surface is flat and that the pump
esn’t wobble.
do
r ease of operation and service, mount the
mp so air valve, air inlet, fluid inlet and fluid
pu
tlet ports are easily accessible.
ou
8 3A2578B
Page 9
Installation
Accessories/Components Not Supplied System Components
A Air supply line J
B
C Air filter/regulator assembly
D
E
F
G Fluid shutoff valve
H
Bleed-type master air valve (may be
required for your pump)
Master air valve (to isolate the
filter/regulator for service)
Grounded flexible fluid supply line
Fluid drain valve (may be required for
your pump)
Grounded, flexible fluid outlet line
K
L Fluid inlet port
M Fluid outlet port
N
Air inlet port (not visible)
Air exhaust port and muffler
Mounting feet
3A2578B 9
Page 10
Installation
Ground The Sys
The equipmen
risk of stati
fumes to igni
escape wire f
• Always ground the entire fluid system as
described below.
• Polypropylene and PVDF pumps are not
conductive and are not for use with flammable
fluids.
• Follow your local fire codes.
Before operating the pump, ground the system as
explained below.
• Pump: Always ground the entire fluid system by
making sure the fluid has an electrical path to a
true earth ground.
• Air and fluid hoses: Use only grounded hoses
with a maximum of 500 ft (150 m) combined hose
length to ensure grounding continuity.
• Air compressor: Follow manufacturer’s
recommendations.
t must be grounded to reduce the
c sparking. Static sparking can cause
te or explode. Grounding provides an
or the electrical current.
tem
Air Lines
1. Install an air
the fluid press
thesameasthe
2. Locate a bleed
the pump and u
sure the valv
and located d
Trapped air can cause the pump to cycle
unexpectedly, which could result in serious
injury from splashing.
3. Locate another master air valve (D) upstream
from all air line accessories and use it to isolate
them during cleaning and repair.
4. An air line filter (C) removes harmful dirt and
moisture from the compressed air supply.
5. Install a grounded, flexible air hose (A) between
the accessories and the 3/4 npt(f) pump air inlet.
regulator and gauge (C) to control
ure. The fluid stall pressure will be
setting of the air regulator.
-typemasterairvalve(B)closeto
se it to relieve trapped air. Be
e is easily accessible from the pump
ownstream from the regulator.
• Fluid supply container: Follow local code.
• Solvent pails used when flushing: Follow local
code. Use only conductive metal pails, placed
on a grounded surface. Do not place the pail
on a nonconductive surface, such as paper or
cardboard, which interrupts grounding continuity.
Check
init
for c
is ma
your system electrical continuity after the
ial installation, and then set up a regular schedule
hecking continuity to be sure proper grounding
intained.
10 3A2578B
Page 11
Air Exhaust Ventilation
If pumping tox
away from peo
and all sourc
codes.
ic fluids, you must vent the exhaust
ple, animals, food handling areas,
es of ignition. Follow all applicable
NOTICE
The air exhaust port is 1 in. npt(f). Do not restrict
the air exhaust port. Excessive exhaust restriction
can cause erratic pump operation.
Installation
To provide a remote exhaust:
1. Removethemuffler(U)fromthepumpair
exhaust port (K).
2. Install a grounded air exhaust hose (S) and
connect the muffler to the other end of the hose.
The minimum size for the air exhaust hose is 1
in. (26 mm) ID. If a hose longer than 15 ft (4.57
m) is required, use a larger diameter hose. Avoid
sharp bends or kinks in the hose.
3. Place a container (T) at the end of the air exhaust
line to catch fluid in case a diaphragm ruptures.
If the diaphragm ruptures, the fluid being pumped
will exhaust with the air.
AAirs
B
C Air filter/regulator assembly
D
J
upply line
Bleed-type master air valve (may be
required for your pump installation)
ster air valve (for accessories)
Ma
Air inlet port (not visible)
3A2578B
KAire
S Grounded air exhaust hose
T
U
xhaust port
Container for remote air exhaust
ffler
Mu
11
Page 12
Installation
Fluid Supply L
1. Use grounded, flexible fluid hoses (E). See
Ground The System, page 10.
2. If the inlet fluid pressure to the pump is more
than 25% of the outlet working pressure, the
ball check valves will not close fast enough,
resulting in inefficient pump operation. Excessive
inlet fluid pressure also will shorten diaphragm
life. Approximately 3–5 psi (0.02–0.03 MPa,
0.21–0.34 bar) should be adequate for most
materials.
ine
3. For maximum suction lift (wet and dry), see
Technical Data, page 22. For best results, always
install the pump as close as possible to the
material source. Minimize suction requirements
to maximize pump performance.
Fluid Outlet Line
1. Use grounded, flexible fluid hoses. See
Ground The System, page 10,
2. Install a fluid drain valve (F) near the fluid outlet.
3. Install a shutoff valve (G) in the fluid outlet line.
2
1
3A2578B
Page 13
Installation
Flange Connec
The fluid inlet and outlet ports are 2 in. (50 mm)
raised face, ANSI/DIN PN 10 flanges. Connect 2 in.
(50 mm) plastic pipe flange to the pump as follows.
You will need:
• Torque wrenc
• Adjustable w
• 6 in. (152 mm
PTFE gasket
holes on a 4.
anda2in.(
• Four 5/8 in
• Four 5/8 in
• Eight 5/8 i
• Four 5/8 i
1. Place a flat washer (K) on each bolt (H).
2. Align the holes in the gasket (G) and the pipe
flange (F) with the holes in the pump outlet flange
(E).
3. Lubricate the threads of the four bolts. Install
the bolts through the holes and secure with the
washers (K), lock washers (J), and nuts (L).
50 mm) diameter center
(17 mm) x 3 in (76 mm) long bolts
.(17 mm) spring lock washers
n. (17 mm) flat washers
n. (17 mm) nuts
tions
h
rench
) diameter, 1/8 in (32 mm) thick
,withfour0.75in(19mm).diameter
75 in. (121 mmm) diameter bolt circle,
Figure 1
D
E
F
G
HBolt
J Lock washer
K Flat washer
LNut
2 in. (50 mm) fluid inlet flange
2 in. (50 mm) fluid outlet flange
Plastic pipe flange
PTFE gasket
4. Holdthenutswithawrench. Refertothe
tightening sequence in the figure and torque
theboltsto20to30ft-lb(27to41Nm). Do not
overtorque.
5. Repeat for the pump inlet flange.
Lubricate threads. torque to 20 to 30 ft-lb
(27to41Nm). Do not overtorque.
3A2578B 13
Page 14
Operation
Operation
Pressure Reli
Follow the Pressure Relief Procedure
whenever you see this symbol.
This equipment stays pressurized until pressure
is relieved manually. To help prevent serious
injury from pressurized fluid, such as splashing
in the eyes or on skin, follow the Pressure Relief
Procedure when you stop pumping and before you
clean, check, or service the equipment.
1. Shut off the air supply to the pump.
2. Open the dispensing valve, if used.
3. Open the fluid drain valve to relieve fluid
pressure. Have a container ready to catch the
drainage.
ef Procedure
Tighten Fasteners
Before mounting and using the pump for the first time,
check and retorque all external fasteners. Follow
Torque Instructions, page 16, or see the torque
tag on your pump. After the first day of operation,
retorque the fasteners.
3. Place the suct
pumped.
NOTE: If fluid inlet pressure to the pump is more
than 25% of outlet working pressure, the ball
check valves will not close fast enough, resulting
in inefficient pump operation.
ion tube (if used) in fluid to be
NOTICE
Excessive fluid inlet pressure can reduce
diaphragm life.
4. Place the end of the fluid hose into an appropriate
container.
5. Close the fluid drain valve.
6. Turn the air regulator knob to 0. Open all
bleed-type master air valves.
7. If the fluid hose has a dispensing device, hold
it open.
8. Slowly increase air pressure with the air regulator
until the pump just starts to cycle. Allow the
pump to cycle slowly until all air is pushed out of
the lines and the pump is primed.
NOTE: Use lowest possible air pressure to prime,
just enough to cycle the pump. If the pump does
not prime as expected, turn air pressure DOWN.
Flush the Pump Before First Use
The pump was tested in water. If water could
contaminate the fluid you are pumping, flush the
pump thoroughly with a compatible solvent. See
Flushing and Storage, page 15.
Start and Adjust the Pump
1. Be sure the pump is properly grounded. See
Ground The System, page 10.
heckfittingstobesuretheyaretight. Usea
2.C
ompatible liquid thread sealant on male threads.
c
ighten fluid inlet and outlet fittings securely
T
4
1
9. If you are flushing, run the pump long enough to
thoroughly clean the pump and hoses.
10. Close the bleed-type master air valve.
Pump Shutdown
the end of the work shift and before you check,
At
just, clean, or repair the system, follow the
ad
essure Relief Procedure, page 14.
Pr
3A2578B
Page 15
Maintenance
Maintenance
Maintenance Schedule
Establish a p
based on the p
maintenance
or leakage d
reventive maintenance schedule
ump’s service history. Scheduled
is especially important to prevent spills
ue to diaphragm failure.
Lubrication
The pump is lubricated at the factory. It is designed
to require no further lubrication for the life of the
packings. There is no need to add an inline lubricator
under normal operating conditions.
Tighten T
Before each use, check all hoses for wear or damage
and replace as necessary. Check to be sure all
threaded connections are tight and leak-free. Check
mounting bolts. Check fasteners. Tighten or retorque
as necessary. Although pump use varies, a general
guideline is to retorque fasteners every two months.
See Torque Instructions, page 16.
hreaded Connections
Flushing and Storage
• Flush before fluid can dry in the equipment, at the
end of the day, before storing, and before repairing
equipment.
• Flush at the lowest pressure possible. Check
connectors for leaks and tighten as necessary.
• Use solvent that is compatible with the equipment
wetted parts and the material being dispensed.
• Always flush the pump and relieve the pressure
before storing it for any length of time.
NOTICE
Flush the pump often enough to prevent the fluid
you are pumping from drying or freezing in the
pump and damaging it.
3A2578B 15
Page 16
Torque Instruct
ions
Torque Instructions
If fluid cover or manifold fasteners have been
loosened, it is important to torque them using the
following procedure to improve sealing.
NOTE: Fluid cover and manifold fasteners have a
thread-locking adhesive patch applied to the threads.
If this patch is excessively worn, the fasteners may
loosen during operation. Replace screws with new
ones or apply medium-strength (blue) Loctite or
equivalent to the threads.
NOTE: Always completely torque fluid covers before
torquing manifolds.
1. Start all fluid cover screws a few turns. Then, turn
down each screw just until head contacts cover.
2. Turn each screw by 1/2 turn or less working in a
crisscross pattern to specified torque.
3. Repeat for manifolds.
Fluid cover and manifold fasteners: 190to220
in-lb (21 to 25 Nm)
4. Reto
rque the air valve fasteners in a crisscross
ern to the specified torque.
patt
Inlet and Outlet Manifold Screws
Air Valve Screws and Pilot Valves
Air valve fasteners: 45to55in-lb(5to6Nm)
5. Retorque the pilot valves to the specified torque.
Do not overtorque.
Pilot valves: 20to25in-lb(2to3Nm)
d Cover Screws
Flui
16 3A2578B
Page 17
Notes
Notes
3A2578B
17
Page 18
Dimensions
Dimensions
End Flange Models, Polypropylene
and PVDF
Polypropylene PVDF
A 25.1 in. 63.8 cm 25.2 in. 64.0 cm
B 28.7 in. 72.9 cm 28.8 in. 73.2 cm
C
D 3.6 in. 9.1 cm 3.6 in. 9.1 cm
E 12.0 in. 30.5 cm 11.7 in. 29.7 cm
F 25.6 in. 65.0 cm 25.3 in. 64.3 cm
18 3A2578B
31.7 in. 80.5 cm 31.8 in. 80.8 cm
G
H 7.0 in. 17.8 cm 7.0 in. 17.8 cm
J 13.9 in. 35.3 cm 13.9 in. 35.3 cm
K 16.3 in. 41.4 cm 16.3 in. 41.4 cm
L 8.2 in. 20.8 cm 8.2 in. 20.8 cm
Polypropylene PVDF
19.8 in. 50.3 cm 19.8 in. 50.3 cm
Page 19
Dimensions
Center Flange
Only
Models, Polypropylene
Polypropylene
A 24.1 in. 61.2 cm
B 27.2 in. 69.1 cm
C
D 3.1 in. 7.9 cm
E 12.8 in. 32.5 cm
F 26.3 in. 66.8 cm
3A2578B 19
30.3 in. 77.0 cm
G
H 7.0 in. 17.8 cm
J 13.9 in. 35.3 cm
K 16.3 in. 41.4 cm
L 8.2 in. 20.8 cm
18.5 in. 47.0 cm
Polypropylene
Page 20
Performance Cha
rts
Performance C
harts
Bolt-through Diaphragms
Operating Air Pressure
A
125 psi (0.86 MPa, 8.6 bar)
B
100 psi (0.7 MPa, 7.0 bar)
C
70 psi (0.48 MPa, 4.8 bar)
D
40 psi (0.28 MPa, 2.8 bar)
PSI
(MPa, bar)
125
(0.86, 8.6)
100
(0.70, 7.0)
(0.52, 5.2)
(0.34, 3.4)
(0.17, 1.7)
Fluid Pressure
Approximate Cycles per Minute
25 50 75 100 125
A
75
50
25
0
040
B
C
D
(151)
Fluid Flow — gpm (lpm)
80
(303)
120
(454)
160
(606)
200
(757)
HowtoReadtheCharts
1. Locate fluid flow rate along
bottom of chart.
2. Follow vertical line up to
intersection with selected
operating air pressure
curve.
3. Follow left to scale to read
fluid outlet pressure (top
chart) or air consumption
(bottom chart)
(Nm
scfm
3
/min.)
175
25 50 75 100 125
(5.0)
140
(4.0)
105
(3.0)
70
(2.0)
35
(1.0)
0
040
(151)
Air Consumption
Approximate Cycles per Minute
A
B
C
D
80
(303)
Fluid Flow — gpm (lpm)
120
(454)
160
(606)
200
(757)
20 3A2578B
Page 21
Performance Cha
rts
Overmolded Di
aphragms
Operating Air Pressure
A
125 psi (0.86 MPa, 8.6 bar)
B
100 psi (0.7 MPa, 7.0 bar)
C
70 psi (0.48 MPa, 4.8 bar)
D
40 psi (0.28 MPa, 2.8 bar)
PSI
(MPa, bar)
125
(0.86, 8.6)
100
(0.70, 7.0)
(0.52, 5.2)
(0.34, 3.4)
(0.17, 1.7)
Fluid Pressure
Approximate Cycles per Minute
31 62 93 124 155
A
B
75
50
25
0
040
C
D
(151)
Fluid Flow — gpm (lpm)
80
(303)
120
(454)
160
(606)
200
(757)
How to Read the Charts
1. Locate fluid flow rate along
bottom of chart.
2. Follow vertical line up to
intersection with selected
operating air pressure
curve.
3. Follow left to scale to read
fluid outlet pressure (top
chart) or air consumption
(bottom chart)
(Nm
scfm
3
/min.)
31 62 93 124 155
175
(5.0)
140
(4.0)
105
(3.0)
70
(2.0)
35
(1.0)
0
040
(151)
Air Consumption
Approximate Cycles per Minute
A
B
C
D
80
(303)
Fluid Flow — gpm (lpm)
120
(454)
160
(606)
200
(757)
3A2578B
21
Page 22
Technical Data
Technical Data
Husky 2200 Diaphragm Pump
US
Maximum fluid working pressure
Air pressure
Air inlet siz
Air exhaust s
operating range
e
ize
Fluid inlet and outlet size (ANSI/DIN
125 psi 0.86 MPa, 8.6 b
20 to 125 psi 0.14 to 0.86 M
3/4 in. npt(f)
1 in. npt(f)
2in 50mm
flange)
Maximum suction lift (reduced
if balls don’t seat well due to
Wet: 31 ft
Dry: 16 ft
damaged balls or seats, lightweight
balls, or extreme speed of cycling)
Maximum size pumpable solids 1/4 in. 6.3 mm
Minimum ambient air temperature
32° F 0° C
for operation and storage.
NOTE: Exposure to extreme low
temperatures may result in damage
to plastic parts.
Metric
Pa, 1.4 to 8.6 bar
Wet: 9.4 m
Dry: 4.9 m
ar
Air consumption
Standa
rd diaphragms
70 scfm
at 70 psi; 100 gpm
2.0 m
/min at 0.48 MPa, 4.8
3
bar, 379 lpm
Overmo
lded diaphragms
75 scfm
at 70 psi, 100 gpm
2.1 m
/min at 0.48 MPa, 4.8
3
bar, 379 lpm
Maximum air consumption
ard diaphragms
Stand
olded diaphragms
Overm
e (dBa)
Nois
d power measured per ISO-9614–2. Sound pressure was tested 3.28 ft (1 m) from equipment.
Soun
Sound Power
95.2
140 sc
157 sc
at 70 psi and 50 cpm
fm
fm
95.2
4.0 m
4.4 m
at 4.8 bar and 50 cpm
101.8 at 100 psi and full flow 101.8 at 7.0 bar and full flow
Sound Pressure
at 70 psi and 50 cpm
87.3
at 4.8 bar and 50 cpm
87.3
94.7 at 100 psi and full flow 94.7 at 7.0 bar and full flow
Fluid flow per cycle
Standard diaphragms
Overmolded diaphragms
1.6
1.3
gallons
6.1
4.9
gallons
Maximum free-flow delivery
0gpm
Standard diaphragms
Overmolded diaphragms
20
0gpm
20
75
75
3
/min
3
/min
liters
liters
7lpm
7lpm
2
2
3A2578B
Page 23
Technical Data
Maximum pump speed
Standard diaphragms
Overmolded diaphragms
Weight
Polypropylene 80 lb 36.3 kg
PVDF 106 lb 48.1 kg
Wetted Parts
Wetted parts include material(s) chosen for seat, ball, and diaphragm options, plus the pump’s material of
construction: Polypropylene or PVDF
Non-wetted external parts stainless steel, polypropylene
Fluid Temperature Range
125 cycles per minute
155 cycles per minute
6°
Metric
PVDF Pump
0° to 1
07°
0°
150°
US
PVDF Pump Polypropylene
32° to 15
32° to
0°
225°
Pump
0° to 66° 0° to 66°
0° to 6
Diaphragm/Ball/Seat Material
Polypropylene
Pump
FKM Fluor
Polypropylene
PTFE overmolded diaphragm
PTFE ch
PVDF
Santoprene 32° to 150° 32° to 180° 0° to 66° 0° to 82°
2–piece PTFE/Santoprene
diaphragm
oelastomer
eck balls
32° to 150° 32° to 225° 0° to 66° 0° to 107°
32° to 15
40° to 150° 40° to 180° 4° to 66° 4° to 82°
40° to 150° 40° to 220° 4° to 66° 4° to 104°
32° to
40° to 150° 40° to 180° 4° to 66° 4° to 82°
3A2578B 23
Page 24
Graco Standard Husky Pump Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its
name to be free from defects in material and workmanship on the date of sale to the original purchaser for
use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a
period of five years from the date of sale, repair or replace any part of the equipment determined by Graco
to be defective. This warranty applies only when the equipment is installed, operated and maintained in
accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction,
damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper
maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall
Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment
with structures, accessories, equipment or materials not supplied by Graco, or the improper design,
manufacture, installation, operation or maintenance of structures, accessories, equipment or materials
not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an
authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco
will repair or replace free of charge any defective parts. The equipment will be returned to the original
purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material
or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of
parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY
OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above.
The buyer agrees that no other remedy (including, but not limited to, incidental or conseq
for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall
be available. Any action for breach of warranty must be brought within six (6) years of the date of sale..
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH
ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY
GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.),
are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable
assistance in making any claim for breach of these warranties..
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from
Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other
goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or
otherwise.
FOR GRACO CA
The Parties acknowledge that they have required that the present document, as well as all documents,
notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or
indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du
présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés,
donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures
concernées.
NADA CUSTOMERS
uential damages
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
To place an order, contact your Graco Distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original Instructions. This manual contains English. MM 3A2578
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2014, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Graco Headquarters: Minneapolis
www.graco.com
Revision B, June 2014
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