Graco 3A2526F User Manual

Instructions-Parts

3A2526F

E-Flo®

E-Flo® E-Flo®

DC

DC DC

Motor

Motor Motor

EN

Electric

Electric Electric
For

For For

See page 3 for model part numbers and
approvals information.

drive

for

low

to

drive drive

for for

low low

professional

professional professional

Important

Important Important
Readallwarningsandinstructionsinthismanual.
Save

Save Save

use

use use

Safety

Safety Safety

these

these these

medium

to to

medium medium

only.

only. only.

Instructions

Instructions Instructions

instructions.

instructions. instructions.

volume

volume volume

paint

circulation

paint paint

circulation circulation

pumps.

pumps. pumps.

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents

Contents Contents

Models...............................................................3

BasicModels...............................................3

BasicModelswithRegion-Speci󰘰c

Approvals.......................................4

AdvancedModels........................................5

AdvancedModelswithRegion-Speci󰘰c

Approvals.......................................6

Warnings...........................................................7

Installation..........................................................10

FillWithOilBeforeUsingEquipment.............10

PowerSupplyRequirements.........................10

ConnectthePowerSupply...........................11

Grounding...................................................12

IntrinsicallySafeInstallationRequirements

forAdvancedMotors.......................12

Operation...........................................................13

Startup........................................................13

Shutdown....................................................13

PressureReliefProcedure............................13

AdvancedMotorOperation...........................13

BasicMotorOperation..................................14

Maintenance......................................................16

PreventiveMaintenanceSchedule................16

ChangetheOil.............................................16

CheckOilLevel...........................................16

BearingPre-Load.........................................16

ErrorCodeTroubleshooting................................17

Repair................................................................19

ReplaceOutputSealCartridge.....................19

Parts..................................................................20

BasicMotorAssembly..................................20

AdvancedMotorAssembly...........................22

Notes................................................................24

RepairKits,RelatedManuals,and

Accessories..........................................25

ControlBoardReplacementKits24U934,

24U936,24U935,24U937.....................27

Overview.....................................................27

ToolsRequired............................................27

ReplacementInstructions.............................27

EncoderReplacementKit24U938.......................29

Overview.....................................................29

ToolsRequired............................................29

ReplacementInstructions.............................29

PositionSensorReplacementKit16U705............32

Overview.....................................................32

ToolsRequired............................................32

ReplacementInstructions.............................32

AdvancedPowerBoardReplacementKit

24U939................................................34

ToolsRequired............................................34

ReplacementInstructions.............................34

PrepareMotor..............................................34

DisconnectPowerWires...............................34

RemoveControlModuleBracket...................34

RemoveElectronicsCover...........................34

DisconnectPowerBarrierBoard...................35

InstallNewPowerBarrierBoard...................35

ReinstallElectronicsCover...........................35

ReinstallWiringBoxCover...........................35

AttachControlModuleBracket......................36

PowerUnit...................................................36

ReattachPumpLower..................................36

AppendixA-SystemControlDrawing

24N637................................................37

MountingHolePattern........................................42

TechnicalData...................................................43

GracoStandardWarranty....................................44

2

3A2526F

Models

Models

Models Models

Basic

Basic Basic

Motor

Motor Motor

EM0011A1

EM0021A2

Models

Models Models

Part

No.

Part Part

No. No.

0359

0359 0359

Series

Series Series

ExdbIIAT60°C≤Ta≤40°C
FM12ATEX0067X
IECExFMG12.0028X

Horsepower

Horsepower Horsepower

II2G

Maximum

Maximum Maximum

1400(6227)

2800(12455)

ForClassI,Div.1,GroupDT6.
Class1,Zone1,AExdbIIAT60°C≤Ta≤40°C
ExdIIAT6Gb0°C≤Ta≤40°C

Force,

Force, Force,

lbf

(N)

lbf lbf

(N) (N)

Figure1BasicMotorIdenti󰘰cationLabel

List

List List

•IEC60079–0:2011(Ed.6)

•IEC60079–1:2007w/Corr1(Ed6)

•EN60079–0:2012

•EN60079–1:2007

•ANSI/ISA60079–0:2009

•ANSI/ISA60079–1:2009

•FM3615:2006

Speci󰘰c

Speci󰘰c Speci󰘰c

1.Consultthemanufacturerifdimensional

2.Consultthemanufacturerforgenuine

Standards

of ofofStandards Standards

Conditions

Conditions Conditions

informationonthe󰘱ameproofjointisnecessary.

replacementfasteners.M8x30socket-head
capscrewsofClass12.9steelorbetterwitha
minimumyieldstrengthof1100MPa(160,000
psi)areacceptablealternatives.

Use:

of ofofUse: Use:

•CSAC22.2No.0.4:2004(R2009)

•CSAC22.2No.0.5:82(R2008)

•CSAC22.2No.30:M86(R2007)

•CAN/CSA-E60079–0:2011

•CAN/CSA-E60079–1:2011

•CAN/CSAC22.2No.1010.1:2004

3A2526F 3

Models

Basic

Basic Basic

Motor

Motor Motor

EM0013A1

EM0023A2

Models

Models Models

Part

No.

Part Part

No. No.

0359

0359 0359

with

Region

with with

Region Region

Series

Series Series

ExdIIAT60°C≤Ta≤40°C
FM12ATEX0067X
IECExFMG12.0028X

Speci󰘰c

- --Speci󰘰c Speci󰘰c

Horsepower

Horsepower Horsepower

II2G

Approvals

Approvals Approvals

Maximum

Maximum Maximum

1400(6227)

2800(12455)

Force,

Force, Force,

lbf

(N)

lbf lbf

(N) (N)

Figure2BasicMotorwithRegion-Speci󰘰cApprovals
Identi󰘰cationLabel

List

List List

•IEC60079–0:2011(Ed.6)

•IEC60079–1:2007w/Corr1(Ed6)

Speci󰘰c

Speci󰘰c Speci󰘰c

1.Consultthemanufacturerifdimensional

2.Consultthemanufacturerforgenuine

Standards

of ofofStandards Standards

Conditions

Conditions Conditions

informationonthe󰘱ameproofjointisnecessary.

replacementfasteners.M8x30socket-head
capscrewsofClass12.9steelorbetterwitha
minimumyieldstrengthof1100MPa(160,000
psi)areacceptablealternatives.

Use:

of ofofUse: Use:

•EN60079–0:2012

•EN60079–1:2007

4

3A2526F

Models

Advanced

Advanced Advanced

Motor

Part

Motor Motor

Part Part

EM0012A1

EM0022A2

EM0025A2

Models

Models Models

No.

No. No.

0359

0359 0359

Series

Series Series

Exdb[ia]IIAT60°C≤Ta≤40°C
FM12ATEX0067X
IECExFMG12.0028X

Horsepower

Horsepower Horsepower

II2(1)G

Maximum

Maximum Maximum

1400(6227)

2800(12455)

2800(12455)

Class1,Zone1,AExdb[ia]IIAT60°C≤Ta≤40°C
Exdb[ia]IIAT60°C≤Ta≤40°C

Force,

Force, Force,

ForClassI,Div.1,GroupDT6.

lbf

(N)

lbf lbf

(N) (N)

Figure3AdvancedMotorIdenti󰘰cationLabel

List

List List

•IEC60079–0:2011(Ed.6)

•IEC60079–1:2007w/Corr1(Ed.6)

•IEC60079–11:2011(Ed.6)

•EN60079–0:2012

•EN60079–1:2007

•EN60079–11:2012

•FM3600:2011

•FM3610:2010

•FM3615:2006

•FM3810:2005

•CSAC22.2No.0.4:2004(R2009)

Speci󰘰c

Speci󰘰c Speci󰘰c

1.Consultthemanufacturerifdimensional

2.Consultthemanufacturerforgenuine

Standards

of ofofStandards Standards

Conditions

Conditions Conditions

informationonthe󰘱ameproofjointisnecessary.

replacementfasteners.M8x30socket-head
capscrewsofClass12.9steelorbetterwitha
minimumyieldstrengthof1100MPa(160,000
psi)areacceptablealternatives.

Use:

of ofofUse: Use:

•CSAC22.2No.0.5:82(R2008)

•CSAC22.2No.30:M86(R2007)

•CSAC22.2No.157–92(R2006)

•CAN/CSA-E60079–0:2011

•CAN/CSA-E60079–1:2011

•CAN/CSAC22.2No.1010.1:2004

•CAN/CSA-E60079–11:2011

•ANSI/ISA60079–0:2009

•ANSI/ISA60079–1:2009

•ANSI/ISA60079–11:2011

3A2526F 5

Models

Advanced

Advanced Advanced

Motor

Part

Motor Motor

Part Part

EM0014A1

EM0024A2

EM0026A2

Models

Models Models

No.

No. No.

0359

0359 0359

with

with with

Series

Series Series

Exd[ia]IIAT60°C≤Ta≤40°C
FM12ATEX0067X
IECExFMG12.0028X

Region

Region Region

Horsepower

Horsepower Horsepower

II2(1)G

Speci󰘰c

- --Speci󰘰c Speci󰘰c

Approvals

Approvals Approvals

Maximum

Maximum Maximum

1400(6227)

2800(12455)

2800(12455)

Force,

Force, Force,

lbf

(N)

lbf lbf

(N) (N)

Figure4AdvancedMotorwithRegion-Speci󰘰c
ApprovalsIdenti󰘰cationLabel

List

List List

•IEC60079–0:2011(Ed.6)

•IEC60079–1:2007w/Corr1(Ed.6)

•IEC60079–11:2011(Ed.6)

Speci󰘰c

Speci󰘰c Speci󰘰c

1.Consultthemanufacturerifdimensional

2.Consultthemanufacturerforgenuine

Standards

of ofofStandards Standards

Conditions

Conditions Conditions

informationonthe󰘱ameproofjointisnecessary.

replacementfasteners.M8x30socket-head
capscrewsofClass12.9steelorbetterwitha
minimumyieldstrengthof1100MPa(160,000
psi)areacceptablealternatives.

Use:

of ofofUse: Use:

•EN60079–0:2012

•EN60079–1:2007

•EN60079–11:2012

6 3A2526F

Warnings

Warnings Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.

WARNING

WARNING WARNING

FIRE

AND

FIRE FIRE

Flammablefumes,suchassolventandpaintfumes,inwork work
prevent󰘰reandexplosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticarc).

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.

•Groundallequipmentintheworkarea.SeeGrounding Grounding

•Useonlygroundedhoses.

•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunless
theyareantistaticorconductive.

Stop

•Stop Stop
equipmentuntilyouidentifyandcorrecttheproblem.

•Keepaworking󰘰reextinguisherintheworkarea.

EXPLOSION

AND AND

EXPLOSION EXPLOSION

operation

operation operation

immediately

immediately immediately

HAZARD

HAZARD HAZARD

work

area

area area

canigniteorexplode.Tohelp

Grounding

ifstaticsparkingoccursoryoufeelashock,Donotuse

instructions.

Warnings

Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite
󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:

•Cleanplasticpartsonlyinwellventilatedarea.

•Donotcleanwithadrycloth.

•Donotoperateelectrostaticgunsinequipmentworkarea.

SPECIAL

SPECIAL SPECIAL

•Topreventtheriskofelectrostaticsparking,theequipment’snon-metallicpartsshouldbe
cleanedonlywithadampcloth.

•Thealuminumhousingmaysparkuponimpactorcontactwithmovingparts,whichmay
cause󰘰reorexplosion.Takeprecautionstoavoidsuchimpactorcontact.

•All󰘱ameproofjointsarecriticaltotheintegrityofthemotorasapprovedforhazardous
locationsandarenotrepairableifdamaged.Damagedpartsmustbereplacedonlywith
genuineGracopartswithnosubstitutions.

CONDITIONS

CONDITIONS CONDITIONS

FOR

SAFE

FOR FOR

USE

SAFE SAFE

USE USE

3A2526F

7

Warnings

WARNING

WARNING WARNING

ELECTRIC

ELECTRIC ELECTRIC
Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan
causeelectricshock.

•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesandbefore
servicingorinstallingequipment.

•Connectonlytogroundedpowersource.

•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodes
andregulations.

INTRINSIC

INTRINSIC INTRINSIC
Intrinsicallysafeequipmentthatisinstalledimproperlyorconnectedtonon-intrinsicallysafe
equipmentwillcreateahazardousconditionandcancause󰘰re,explosion,orelectricshock.
Followlocalregulationsandthefollowingsafetyrequirements.

•Besureyourinstallationcomplieswithnational,state,andlocalcodesfortheinstallationof
electricalapparatusinaClassI,GroupD,Division1HazardousLocation,includingallofthe
localsafety󰘰recodes,NFPA33,NEC500and516,andOSHA1910.107.

•Equipmentthatcomesincontactwiththeequipment’sintrinsicallysafeterminalsmust
meettheentityparameterrequirementsspeci󰘰edinControlDrawing24N637.See

IntrinsicallySafeInstallationRequirementsforAdvancedMotors,page12.Thisincludes

safetybarriers,DCvoltagemeters,ohmmeters,cables,andconnections.Removetheunit
fromthehazardousareawhentroubleshooting.

SHOCK

SHOCK SHOCK

SAFETY

SAFETY SAFETY

HAZARD

HAZARD HAZARD

•Donotinstallanyequipmentapprovedonlyforanon-hazardouslocationinahazardous
area,asde󰘰nedinArticle500oftheNationalElectricalCode(USA)oryourlocalelectrical
code.SeetheIDlabelfortheintrinsicsafetyratingforyourequipment.

•Groundthemotor.Usea12gaugeminimumgroundwire,connectedtoatrueearthground.
SeeGrounding,page12.

•Donotoperatethemotorwithanycoverremoved.

•Donotsubstitutesystemcomponents,asthismayimpairintrinsicsafety.

BURN

BURN BURN
Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:

•Donottouchhot󰘱uidorequipment.

MOVING

MOVING MOVING
Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.

•Keepclearofmovingparts.

•Donotoperateequipmentwithprotectiveguardsorcoversremoved.

•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing

HAZARD

HAZARD HAZARD

PARTS

PARTS PARTS

equipment,followthePressure Pressure

HAZARD

HAZARD HAZARD

Pressure

Relief

Procedure

Relief Relief

Procedure Procedure

anddisconnectallpowersources.

8 3A2526F

WARNING

WARNING WARNING

PRESSURIZED

PRESSURIZED PRESSURIZED
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin
andcauseseriousinjury.

EQUIPMENT

EQUIPMENT EQUIPMENT

HAZARD

HAZARD HAZARD

Warnings

•FollowthePressure Pressure
cleaning,checking,orservicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.

TOXIC

TOXIC TOXIC
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.

•ReadMSDSstoknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.

•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.

PERSONAL

PERSONAL PERSONAL
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisequipmentincludes
butisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.

EQUIPMENT

EQUIPMENT EQUIPMENT
Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestMSDSfromdistributororretailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.

•TurnoffallequipmentandfollowthePressure Pressure

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

Pressure

FLUID

FLUID FLUID

OR

OR OR

PROTECTIVE

PROTECTIVE PROTECTIVE

MISUSE

MISUSE MISUSE

Relief

Procedure

Relief Relief

Procedure Procedure

FUMES

FUMES FUMES

EQUIPMENT

EQUIPMENT EQUIPMENT

HAZARD

HAZARD HAZARD

Technical

whenyoustopspraying/dispensingandbefore

Data

Data Data

inallequipmentmanuals.

Pressure

Relief

Procedure

Relief Relief

Procedure Procedure

whenequipmentisnotinuse.

Technical

Data

Data Data

3A2526F 9

Installation

Installation

Installation Installation

Installationofthisequipmentinvolvespotentially
hazardousprocedures.Onlytrainedandquali󰘰ed
personnelwhohavereadandwhounderstand
theinformationinthismanualshouldinstallthis
equipment.

NOTE:

NOTE: NOTE:

IntrinsicallySafeInstallationRequirementsfor
AdvancedMotors,page12.

Fill

Fill Fill

Beforeusingtheequipment,openthe󰘰llcap(P)and
addGracoPartNo.16W645ISO220silicone-free
syntheticgearoil.Checktheoillevelinthesightglass
(K).Filluntiltheoillevelisnearthehalfwaypointof
thesightglass.Theoilcapacityisapproximately1.5
quarts(1.4liters).Do Do

NOTE:

NOTE: NOTE:
suppliedwiththeequipment.

Toinstallanadvancedmotor,alsosee

With

With With

Oil

Before

Oil Oil

Before Before

Do

Two1quart(0.95liter)bottlesofoilare

Using

Using Using

not

over󰘰ll.

not not

over󰘰ll. over󰘰ll.

Equipment

Equipment Equipment

Power

Power Power

Improperwiringmaycauseelectricshockorother
seriousinjuryifworkisnotperformedproperly.
Haveaquali󰘰edelectricianperformanyelectrical
work.Besureyourinstallationcomplieswithall
National,StateandLocalsafetyand󰘰recodes.

SeeTable1forpowersupplyrequirements.The
systemrequiresadedicatedcircuitprotectedwitha
circuitbreaker.

Table

Table Table

Model*

Model* Model*

EM001x100–130

EM002x200–240

*ThelastdigitoftheModelNo.varies.Seethe
Models

Models Models

Supply

Supply Supply

Power

1 11. ..Power Power

Voltage

Voltage Voltage

/200–240
Vac

Vac

tablesonpages3–6.

Requirements

Requirements Requirements

Supply

Supply Supply

Speci󰘰cations

Speci󰘰cations Speci󰘰cations

Phase

Phase Phase

150/601.4

150/602.9

Hz

Hz Hz

kVA

kVA kVA

Figure5SightglassandOilFillCap

Hazardous

Hazardous Hazardous
Requirements

Requirements Requirements

Explosion

Explosion Explosion

Allelectricalwiringinthehazardousareamustbe
encasedinClassI,DivisionI,GroupDapproved
explosion-proofconduit.FollowallNational,State,
andLocalelectriccodes.

Aconduitseal(D)isrequiredwithin18in.(457mm)
ofthemotorfortheUSandCanada.

Allcablesmustberatedat70°C.

Flame

Flame Flame

Useappropriateconduit,connectors,andcable
glandsratedforATEXII2G.FollowallNational,
State,andLocalelectriccodes.

Allcableglandsandcablesmustberatedat70°C.

Area

Cabling

Area Area

Cabling Cabling

Proof

Proof Proof

Proof

Proof Proof

(ATEX)

(ATEX) (ATEX)

and

Conduit

and and

Conduit Conduit

10 3A2526F

Installation

Connect

Connect Connect

Improperwiringmaycauseelectricshockorother
seriousinjuryifworkisnotperformedproperly.
Haveaquali󰘰edelectricianperformanyelectrical
work.Besureyourinstallationcomplieswithall
National,StateandLocalsafetyand󰘰recodes.

1.Ensurethatthefusedsafetyswitch(B)isshut
offandlockedout.

the

Power

the the

Power Power

Supply

Supply Supply

4.Bringthepowerwiresintotheelectrical
compartmentthroughthe3/4–14npt(f)inletport.
Connectthewirestotheterminals,asshown.
Torquetheterminalnutsto25in-lb(2.8N•m)

Do

not

maximum.Do Do

5.Closetheelectricalcompartment.Torquethe
coverscrews(J)to15ft-lb(20.3N•m).

over-torque.

not not

over-torque. over-torque.

Figure6LockedOutFusedSafetySwitch

2.Installastart/stopcontrol(C)intheelectrical
supplyline(A),withineasyreachofthe
equipment.Thestart/stopcontrolmustbe
approvedforuseinhazardouslocations.

3.Opentheelectricalcompartment(S)onthe
motor.

Figure7ConnectthePowerWires

Notes

for

Fig.

Notes Notes

for for

Tightenallterminalnutsto25in-lb(2.8N•m)
maximum.Do Do

Tightencoverscrewsto15ft-lb(20.3N•m).

Aconduitseal(D)isrequiredwithin18
in.(457mm)ofthemotorfortheUSand
Canada.

7

Fig. Fig.

7 7

Do

not

over

not not

torque.

over over

- --torque. torque.

3A2526F

11

Installation

Grounding

Grounding Grounding

Thisequipmentmustbegroundedtoreducethe
riskofstaticsparkingandelectricshock.Electric
orstaticsparkingcancausefumestoigniteor
explode.Impropergroundingcancauseelectric
shock.Groundingprovidesanescapewireforthe
electriccurrent.

NOTE:

NOTE: NOTE:
EM0022,allmotorsmustbebondedtothe
samehighintegrityequipotentialsystem.See

IntrinsicallySafeInstallationRequirementsfor
AdvancedMotors,page12.

Loosenthegroundscrewandattachagroundwire
(Y).Tightenthegroundscrewsecurely.Connectthe
otherendofthegroundwiretoatrueearthground.

ForadvancedmotorsEM0012and

Intrinsically

Intrinsically Intrinsically
Requirements

Requirements Requirements

Donotsubstituteormodifysystemcomponents
asthismayimpairintrinsicsafety.Forinstallation,
maintenance,oroperationinstructions,read
instructionmanuals.Donotinstallequipment
approvedonlyfornon-hazardouslocationina
hazardouslocation.Seetheidenti󰘰cationlabelfor
theintrinsicsafetyratingforyourmodel.

SeeAppendixA-SystemControlDrawing24N637,

page37,forinstallationrequirementsandentity

parameters.Followallinstallationinstructionsinyour
systemmanual.

Safe

Safe Safe

Installation

Installation Installation

for

Advanced

for for

Advanced Advanced

Motors

Motors Motors

Figure8GroundWire

12

3A2526F

Operation

Operation

Operation Operation

Startup

Startup Startup

1.Unlockthefusedsafetyswitch(B)andturniton.
SeeConnectthePowerSupply,page11

2.Pressthestartpushbutton(C).

3.Checkthatthepowerindicator(L)islit(steady
on).

4.SeeAdvancedMotorOperation,page13or

BasicMotorOperation,page14forfurther

instructions.

Pressure

Pressure Pressure

Thisequipmentstayspressurizeduntilpressureis
manuallyrelieved.Tohelppreventseriousinjury
fromsplashing󰘱uidandmovingparts,followthe
PressureReliefProcedurewhenyoustopspraying
andbeforecleaning,checking,orservicingthe
equipment.

1.Disengagethestart/stopcontrol(C).See

ConnectthePowerSupply,page11

2.Shutoffandlockoutthefusedsafetyswitch(B).

3.Relieveall󰘱uidpressureasexplainedinyour
separateE-FloDCpumpmanual.

Advanced

Advanced Advanced

TheAdvancedE-FloDCmotorsrequireinstallationof
the24P822ControlModuleAccessoryKittoprovide
theinterfaceforuserstoenterselectionsandview
informationrelatedtosetupandoperation.Seethe
ControlModuleAccessoryKitmanualforinstallation
andoperationinformation.

Relief

Relief Relief

Motor

Motor Motor

Procedure

Procedure Procedure

Operation

Operation Operation

Figure9PowerIndicator

Shutdown

Shutdown Shutdown

FollowthePressureReliefProcedure,page13.

NOTICE

NOTICE NOTICE

Topreventdamagetothesoftkeybuttons,donot
pressthebuttonswithsharpobjectssuchaspens,
plasticcards,or󰘰ngernails.

Figure10ControlModuleAccessory

3A2526F 13

Operation

Basic

Basic Basic

Thebasicmotorhasthreeoperatingmodes:

•PressureMode

•PressureModewithIntegratedRunaway

•FlowMode

NOTE:

NOTE: NOTE:
turntheControlKnob(N)fullycounterclockwiseto0.

Pressure

Pressure Pressure

Wheninpressuremode,themotorwilladjustthe
speedtomaintainaconstant󰘱uidpressure.

1.TurntheControlKnob(N)fullycounterclockwise

2.PulltheModeSelectswitch(M)outtoset.Turn

3.PulltheControlKnob(N)outtoset.Turnthe

Motor

Motor Motor

Protection

Beforechangingfromonemodetoanother,

to0.

theswitchtoPressure
tolock.

knobclockwisetoincreasethepressure,or
counterclockwisetodecreasethepressure.
Pushtheknobintolock.

Operation

Operation Operation

Mode

Mode Mode

.Pushtheswitchin

Pressure

Pressure Pressure
Protection

Protection Protection

Inpressuremodewithintegratedrunawayprotection,
themotorwilladjustthespeedtomaintainaconstant
󰘱uidpressure,butwillshutdownifitexceedsa
user-setspeed.

1.TurntheControlKnob(N)fullycounterclockwise
to0.

2.PulltheModeSelectswitch(M)outtoset.In

theRunaway
desiredshutdownspeedincyclesperminute(5,
10,15,20,or25).Pushtheswitchintolock.

3.PulltheControlKnob(N)outtoset.Turnthe
knobclockwisetoincreasethepressure,or
counterclockwisetodecreasethepressure.
Pushtheknobintolock.

NOTE:

NOTE: NOTE:
speedisexceededfor5cycles.Toreset,turnthe
ControlKnob(N)fullycounterclockwiseto0,then
turntothedesiredpressure.

Mode

Mode Mode

Themotorwillshutdowniftheselected

with

Integrated

with with

Integrated Integrated

range,turntheswitchtothe

Runaway

Runaway Runaway

Figure11PressureMode

14

Figure12PressureModewithIntegratedRunaway
Protection

3A2526F