Graco 3A2498A User Manual

Instructions - Parts
24N318 Round S
To convert a P Electrostat
Important Safety Instructions Read all warnings and instructions in this manual and in your Pro Xp Electrostatic Air Spray Gun manual. Save these instructions.
100 psi (0 Fluid Wor
100 psi ( Air Work
See pag not inc
luded.
ro Xp™
.7 MPa, 7.0 bar) Maximum
king Pressure
0.7 MPa, 7.0 bar) Maximum ing Pressure
e 4 for part numbers. Gun is
pray Kit
3A2498A
EN
PROVEN QUALITY. LEADING TECHNOLOGY.
Installation
To reduce the risk of injury, follow the Pressure Relief Procedure in your Pro Xp manual before installing this kit.
1. Flush the gun as instructed in your gun manual. Relieve the pressure.
2. Remove the retaining ring and air cap.
NOTICE
Trigger the gun while removing the nozzle to help drain the gun and prevent any paint or solvent left in the gun from entering the air passages.
3. Trigger the gun while removing the fluid nozzle.
NOTICE
Use non-silicone grease, Part No. 111265, on the small o-ring (4b). Do not over-lubricate. Do not lubricate the conductive contact ring (4a).
4. Make sure the conductive contact ring (4a) and the small o-ring (4b) are in place on the round spray nozzle (4). Lightly lubricate the small o-ring (4b).
5. Make sure the e
6. Trigger the gu with the multi until the fluid to1/4turnpa
7. Install the r (5). Reinsta
NOTE: Items reference a
Figure 1 Round Spray Air Cap, Diffuser, and Nozzle
lectrode needle is finger-tight.
n while installing the fluid nozzle (4)
-tool provided with the gun. Tighten nozzle seats in the gun barrel (1/8 st hand-tight).
ound spray diffuser (49) and air cap
ll the retaining ring (6).
markedwitha★areshownfor
nd are not included in the kit.
2
3A2498A
Installation
8. Place a wrench on the flats of the air adjustment valve housing and unscrew the valve from the gun.
9. Screw the new air adjustment valve (30) into the gun, using a wrench on the flats of the valve housing. Torque to 15 in-lb (1.7 N•m).
Figure 2 Fan Air Adjustment Valve
10. Place a wrench on the flats of the atomizing air restrictor valve housing and unscrew the valve from the gun.
11. Screw the new atomizing air restrictor valve (29) intothegun,usingawrenchontheflatsofthe valve housing. Torque to 15 in-lb (1.7 N•m).
Figure 3 Atomizing Air Restrictor Valve
12. Test the gun resistance as instructed in your gun manual.
3A2498A 3
Parts
Parts
NOTE: Items marked with a ★ are shown for reference and are not included in the kit.
Ref. No. 4 24N729
4a 24N645
4b 111507
5
29 24N733
30 24N732
49 24N730
Part No. Description
24N731
NOZZLE, round
O-RING, cond
O-RING; fluor
AIR CAP, roun
ATOMIZING A RESTRICTOR round spray FAN AIR ADJ VALVE, rou DIFFUSER
oelastomer
USTMENT
nd spray
, round spray
spray
uctive
d spray
IR
VALVE,
Qty
1
1
1
1
1
1
1
4
3A2498A
Performance Cha
rt
Performance Chart
Key
Heavy viscosi #3 Zahn
Medium viscosity; 30 sec, #2 Zahn
Light viscosity; 18 sec, #2 Zahn
FLUID
PRES-
SURE:
psi
(bar,
MPa)
ty; 30 sec,
40 (2.8, 0.28)
35 (2.5, 0.25)
30 (2.1, 0.21)
25 (1.8, 0.18)
20 (1.4, 0.14)
15 (1.05, 0.1)
10 (0.7, 0.07)
5 (0.35, 0.04)
0
01234567
0 30 60 90 120 150 180 210
FLUID FLOW:
oz/min, c
c/min
Air Flow Adjustment
In most applications using the round spray kit, it is desirable to use a very low air flow through the air cap while maintaining enough pressure at the gun inlet for full electrostatic power (about 40 psi [0.3 MPa, 2.8 bar]). Use the gun’s atomizing air restrictor valve to restrict the air cap air. The fan air adjustment valve can be used to adjust the pattern size from 4 to 8 in. (102 to 204 mm).
NOTE: The ro flow rates gr
und spray kit is not recommended for
eater than 7 oz/min (210 cc/min).
3A2498A 5
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth abov The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of s
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, a donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
vis et procédures judiciaires exécutés,
e.
ale.
Graco Information
For the latest information about Graco products, see www.graco.com.
To place an order, contact your Graco Distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original Instructions. This manual contains English, MM 3A2498
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS, MN 55440-1441 • USA
Copyright 2012, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
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