Graco 3A2496D User Manual

Download

Instructions-Parts

WB100

WB100 WB100

Pro

Pro Pro

Air

Air Air one

one one For

For For

100 psi (0.7 MPa, 7.0 bar) Maximum Fluid Working Pressure 100 psi (0.7 MPa, 7.0 bar) Maximum Air Working Pressure

Xp™

Xp™ Xp™

spray

system

spray spray

system system

the

of of

professional

professional professional

conditions

the the

conditions conditions

Important

Important Important Readallwarningsandinstructionsinthismanual. Save

Save Save

Isolation

Isolation Isolation

60 60

for

use

for for

use use

for

for for

use

only.

use use

only. only.

Safety

Safety Safety

these

instructions.

these these

instructions. instructions.

WB WB

when

when when non

󰘱ammability

non non

- --󰘱ammability 󰘱ammability

Instructions

Instructions Instructions

System

System System

and

and and

3A2496D

Gun

Gun Gun

electrostatically

electrostatically electrostatically

spraying

spraying spraying

listed

listed listed

on on

conductive,

conductive, conductive,

page

page page

3. 3.

waterborne

waterborne waterborne

󰘱uids

that

󰘱uids 󰘱uids

meet

that that

meet meet

least

at at

least least

See

pages

See See

pages pages

part

numbers

part part

numbers numbers

information.

information. information.

and

3 33and and

and

and and

for

model

4 44for for

model model

approval

approval approval

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents

Contents Contents

Models...............................................................3

ModelswithFMApprovalOnly......................3

ModelswhichareFMApprovedand

CompliantwithEN50059.................4

Warnings...........................................................5

GunOverview....................................................8

HowtheElectrostaticSprayGun

Works............................................8

SprayingWaterborneFluids

Electrostatically..............................8

Controls,Indicators,andComponents...........8

SmartGuns.................................................10

Installation..........................................................16

SystemRequirements..................................16

WarningSign...............................................16

InstalltheSystem.........................................16

VentilatetheSprayBooth.............................16

AirSupplyLine............................................17

GroundtheCabinet......................................17

ConnecttheWaterborneFluidHose..............18

AgitatorKitAccessory..................................24

FluidRegulatorKitAccessory.......................25

GunSetup..........................................................26

SelectaFluidNozzleandAirCap.................26

Grounding...................................................26

CheckGunElectricalGrounding...................28

FlushBeforeUsingEquipment......................29

Operation...........................................................30

OperatingChecklist......................................30

FluidVoltageDischargeandGrounding

Procedure......................................30

PressureReliefProcedure............................31

FilltheFluidSupply......................................31

AdjusttheSprayPattern...............................32

Shutdown....................................................35

Maintenance......................................................36

Flushing......................................................36

CleantheGunDaily.....................................37

DailySystemCare.......................................38

ElectricalTests...................................................39

TestGunResistance....................................39

TestPowerSupplyResistance.....................40

TestElectrodeResistance............................41

TestGroundStripResistance.......................42

TestCylinderResistance..............................42

Troubleshooting..................................................43

VoltageLossTroubleshooting.......................43

SprayPatternTroubleshooting......................46

GunOperationTroubleshooting....................47

ElectricalTroubleshooting............................48

Repair................................................................50

PreparetheGunforService.........................50

AirCapandNozzleReplacement..................51

AirCap,SprayTip,andNozzle

Replacement(Model

L60M19)........................................52

ElectrodeReplacement................................54

NeedleReplacement(ModelL60M19)...........55

FluidPackingRodRemoval..........................56

PackingRodRepair.....................................57

BarrelRemoval............................................58

BarrelInstallation.........................................58

PowerSupplyRemovaland

Replacement..................................59

AlternatorRemovalandReplacement...........60

FanAirAdjustmentValveRepair..................62

AtomizingAirRestrictorValveRepair............63

ESOn-OffandFluidAdjustmentValve

Repair............................................64

AirValveRepair...........................................65

SmartModuleReplacement..........................66

AirSwivelandExhaustValve

Replacement..................................67

Parts..................................................................68

StandardWaterborneAirSprayGun

Assembly.......................................68

SmartWaterborneAirSprayGun

Assembly.......................................70

MoldReleaseSmartAirSprayGun

Assembly.......................................72

IsolationEnclosure.......................................74

TubingandWiring.......................................77

PackingRodAssembly.................................79

AlternatorAssembly.....................................80

ESOn-OffandFluidAdjustmentValve...........81

FanAirAdjustmentValveAssembly..............82

AtomizingAirRestrictorValve

Assembly.......................................82

AirCapAssembly........................................83

SmartModuleAssembly...............................84

AirCapsandFluidNozzles.................................85

SprayTipSelectionChart(ModelL60M19MRG

GunOnly).............................................90

RepairKits,RelatedManuals,and

Accessories..........................................92

Dimensions........................................................96

TechnicalData...................................................97

GracoProXpWarranty.......................................98

3A2496D

Models

Models Models

Models

Models Models

Part

Part Part

24N580WB100WaterborneIsolationEnclosure233825withstandardelectrostatic

24P629WB100WaterborneIsolationEnclosure233825withsmartelectrostatic

233825WB100

L60T17ProXp60WB

L60M17ProXp60WB

24M732

with

with with

No.

No. No.

Approval

FM FM

Approval Approval

Material

• ••Material Material

Model

Model Model

-——

Only

Only Only

approved

FM FM

approved approved

does

not

does does

not not

for

use

with

󰘱uids

that

meet

the

for for

use use

with with

󰘱uids 󰘱uids

that that

meet meet

sustain

sustain sustain

Sustained

Sustained Sustained

burning

burning burning

Burning

Burning Burning

Description

Description Description

airspraygunL60T17,groundedairhose235070,andshielded waterborne󰘱uidhose24M732.

airspraygunL60M17,groundedairhose235070,andshielded waterborne󰘱uidhose24M732.

WaterborneIsolationEnclosureforshieldedhoses.Doesnot includehosesandgun.

StandardElectrostaticAirSprayGun,forwaterbornecoatings.

SmartElectrostaticAirSprayGun,forwaterbornecoatings.

ShieldedWaterborneFluidHoseAssembly,25ft(7.6m).

accordance

in ininaccordance accordance

Liquid

of ofofLiquid Liquid

with

with with

Mixtures,

Mixtures, Mixtures,

following

the the

following following

the

Standard

the the

Standard Standard

ASTM

ASTM ASTM

condition:

condition: condition:

Test

Method

Test Test

Method Method

D4206.

D4206. D4206.

for

for for

3A2496D 3

Models

Models Models Compliant

Compliant Compliant

FM12ATEX0080

FM12ATEX0080 FM12ATEX0080

Part

Part Part

24P630WB100WaterborneIsolationEnclosure246511withstandard

24P631WB100WaterborneIsolationEnclosure246511withsmartelectrostatic

24P734WB100

which

which which

0.35

0.35 0.35

J, J,J,with with

24M733

24M733 24M733

50059

EN EN

50059 50059

0°C

Ta Ta

0°C 0°C

– ––50°C 50°C

No.

No. No.

are

are are

with

EN50059

with with

EN50059 EN50059

with

Hose

Hose Hose

50°C

Approved

FM FM

Approved Approved

approved

FM FM

approved approved

Material

• ••Material Material

Materials

• ••Materials Materials

does

does does

which

which which

Model

Model Model

and

and and

for

use

with

󰘱uids

that

meet

for for

use use

with with

󰘱uids 󰘱uids

that that

not

sustain

not not

sustain sustain

for

Sustained

for for

Sustained Sustained

Models

Models Models

with

with with

cannot

cannot cannot

Description

Description Description

electrostaticairspraygunL60T18,groundedairhose235070, andunshieldedwaterborne󰘱uidhose24M733.

airspraygunL60M18,groundedairhose235070,and unshieldedwaterborne󰘱uidhose24M733.

WaterborneIsolationEnclosure246511withMRGsmart electrostaticairspraygunL60M19,groundedairhose235070, andunshieldedwaterborne󰘱uidhose24M733.

burning

burning burning

Burning

Burning Burning

Compliant

Compliant Compliant

󰘱uids

that

󰘱uids 󰘱uids

that that

ignited,

be be

ignited, ignited,

accordance

in ininaccordance accordance

Liquid

of ofofLiquid Liquid

with

with with

EN EN

meet

the

meet meet

the the

any

in ininany any

less

of ofofless less

mixture

mixture mixture

than

than than

the

meet meet

the the

with

with with

Mixtures,

Mixtures, Mixtures,

50059

50059 50059

following

following following

500

500 500

when

when when

with

with with

mJ.

mJ. mJ.

following

following following

the

the the

ASTM

ASTM ASTM

criteria:

criteria: criteria:

air,

air, air,

condition:

condition: condition:

Standard

Standard Standard

used

used used

by by

Test

Method

Test Test

Method Method

D4206.

D4206. D4206.

energy

an an

energy energy

source

source source

246511WB100

L60T18ProXp60WB

L60M18ProXp60WB

L60M19ProXp60WB

MRG

24M733

-——

WaterborneIsolationEnclosureforunshieldedhoses.Doesnot includehosesandgun.

StandardElectrostaticAirSprayGun,forwaterbornecoatings.

SmartElectrostaticAirSprayGun,forwaterbornecoatings.

SmartElectrostaticAirSprayGun,formoldrelease applications.

UnshieldedWaterborneFluidHoseAssembly,25ft(7.6m).

3A2496D

Warnings

Warnings Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout thebodyofthismanualwhereapplicable.

WARNING

WARNING WARNING

ELECTRIC

ELECTRIC ELECTRIC

Impropergrounding,setup,orusageofanisolatedwaterbornesystemcanresultinelectric shock.Tohelppreventelectricshock:

•Groundallequipment,personnel,objectbeingsprayed,andconductiveobjectsinorclose tosprayarea.SeeGrounding Grounding

•Connecttheelectrostaticguntoavoltageisolationsystemthatwilldischargethesystem voltagewhennotinuse.

•Allcomponentsoftheisolationsystemthatarechargedtohighvoltagemustbecontained withinanisolationenclosurethatpreventspersonnelfrommakingcontactwiththehigh voltagecomponentsbeforethesystemvoltageisdischarged.

•FollowtheFluid Fluid thevoltage;beforecleaning,󰘱ushing,orservicingthesystem;beforeapproachingthefrontof thegun;andbeforeopeningtheisolationenclosurefortheisolated󰘱uidsupply.

•Donotenterahighvoltageorhazardousareauntilallhighvoltageequipmenthasbeen discharged.

•Donottouchthegunnozzleorelectrode,orcomewithin4in.(102mm)oftheelectrode duringgunoperation.FollowtheFluid Fluid

•Interlockthegunairsupplywiththevoltageisolationsystemtoshutofftheairsupplyanytime theisolationsystemenclosureisopened.

•Onlyusethered-coloredGracoelectricallyconductivegunairhosewiththisgun.Donot useblackorgray-coloredGracoairhoses.

•Donotsplicehosestogether.InstallonlyonecontinuousGracowaterborne󰘱uidhose betweentheisolated󰘱uidsupplyandthespraygun.

SHOCK

SHOCK SHOCK

Fluid

HAZARD

HAZARD HAZARD

Grounding

Voltage

Voltage Voltage

instructions.

Discharge

Discharge Discharge

and

Grounding

and and

Grounding Grounding

Fluid

Voltage

Voltage Voltage

Procedure

Procedure Procedure

Discharge

Discharge Discharge

and

and and

wheninstructedtodischarge

Grounding

Grounding Grounding

Procedure

Procedure Procedure

Warnings

3A2496D 5

Warnings

WARNING

WARNING WARNING

FIRE

AND

FIRE FIRE

Combustibledustinwork work

•Fluidsusedmustmeetthefollowing󰘱ammabilityrequirements:

Stop

•Stop Stop equipmentuntilyouidentifyandcorrecttheproblem.

•Checkgunresistance,hoseresistance,andelectricalgroundingdaily.

•Useandcleanequipmentonlyinwellventilatedarea.

•Interlockthegunairsupplytopreventoperationunlessventilatingfansareon.

•Onlyusenon-󰘱ammablesolventswhen󰘱ushingorcleaningequipment.

•Alwaysturntheelectrostaticsoffwhen󰘱ushing,cleaningorservicingequipment.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and plasticdropcloths(potentialstaticarc).

•Donotplugorunplugpowercordsorturnlightsonoroffwhen󰘱ammablefumesarepresent.

•Keepsprayareafreeofdebris,includingsolvent,ragsandgasoline.

•Keepaworking󰘰reextinguisherintheworkarea.

PRESSURIZED

PRESSURIZED PRESSURIZED Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin andcauseseriousinjury.

EXPLOSION

AND AND

EXPLOSION EXPLOSION

FM,

FMc

•FM, FM, MaterialdoesnotsustainburninginaccordancewiththeStandardTestMethodfor SustainedBurningofLiquidMixtures,ASTMD4206.

•CE CE Materialswhichcannotbeignited,inanymixturewithair,byanenergysourceof lessthan500mJ.

operation

operation operation

Approved:

FMc FMc

Approved: Approved:

50059

- --EN EN

50059 50059

immediately

immediately immediately

EQUIPMENT

EQUIPMENT EQUIPMENT

HAZARD

HAZARD HAZARD

work

area

area area

canigniteorexplode.Tohelpprevent󰘰reandexplosion:

Compliant:

Compliant: Compliant:

ifstaticsparkingoccursoryoufeelashock.Donotuse

HAZARD

HAZARD HAZARD

•FollowthePressure Pressure cleaning,checking,orservicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.

PLASTIC

PLASTIC PLASTIC Manysolventscandegradeplasticpartsandcausethemtofail,whichcouldcauseserious injuryorpropertydamage.

•Useonlycompatiblewater-basedsolventstocleanplasticstructuralorpressure-containing parts.

•SeeTechnical Technical solventmanufacturer’sMSDSsandrecommendations.

TOXIC

TOXIC TOXIC Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin, inhaled,orswallowed.

•ReadMSDSstoknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.

•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable guidelines.

Pressure

PARTS

PARTS PARTS

Technical

FLUID

FLUID FLUID

OR OR

Relief

Procedure

Relief Relief

Procedure Procedure

CLEANING

CLEANING CLEANING

Data

Data Data

inthisandallotherequipmentinstructionmanuals.Read󰘱uidand

FUMES

FUMES FUMES

SOLVENT

SOLVENT SOLVENT

whenyoustopspraying/dispensingandbefore

HAZARD

HAZARD HAZARD

6 3A2496D

Warnings

WARNING

WARNING WARNING

PERSONAL

PERSONAL PERSONAL Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury, includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective equipmentincludesbutisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent manufacturer.

EQUIPMENT

EQUIPMENT EQUIPMENT Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated systemcomponent.SeeTechnical Technical

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete informationaboutyourmaterial,requestMSDSfromdistributororretailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.

•TurnoffallequipmentandfollowthePressure Pressure

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

PROTECTIVE

PROTECTIVE PROTECTIVE

MISUSE

MISUSE MISUSE

EQUIPMENT

EQUIPMENT EQUIPMENT

HAZARD

HAZARD HAZARD

Technical

Data

Data Data

Pressure

inallequipmentmanuals.

Relief

Relief Relief

Technical

Procedure

Procedure Procedure

whenequipmentisnotinuse.

Data

Data Data

3A2496D

GunOverview

Gun

Gun Gun

How

How How Works

Works Works

Theairhosesuppliesairtothespraygun.Partof theairoperatesthealternatorturbineandtherest oftheairatomizesthe󰘱uidbeingsprayed.The alternatorgeneratespower,whichisconvertedby thepowercartridgetosupplyhighvoltagetothe gun’selectrode.

Thepumpsupplies󰘱uidtothe󰘱uidhoseandgun, wherethe󰘱uidiselectrostaticallychargedasit passestheelectrode.Thecharged󰘱uidisattracted tothegroundedworkpiece,wrappingaroundand evenlycoatingallsurfaces.

Spraying

Spraying Spraying Electrostatically

Electrostatically Electrostatically

Thiselectrostaticairspraygunisdesignedtospray only

only only 󰘱ammabilityrequirements:

FM,

•FM, FM, Materialdoesnotsustainburninginaccordance withtheStandardTestMethodforSustained BurningofLiquidMixtures,ASTMD4206.

CE-EN

•CE-EN CE-EN Materialswhichcannotbeignited,inanymixture withair,byanenergysourceoflessthan500mJ.

Whenconnectedtoavoltageisolationsystem, allofthe󰘱uidinthespraygun,󰘱uidhose,and

Overview

Overview Overview

the

Electrostatic

the the

Electrostatic Electrostatic

Waterborne

Waterborne Waterborne

waterborne󰘱uidswhichmeetthefollowing

FMc

Approved:

FMc FMc

Approved: Approved:

50059

Compliant:

50059 50059

Compliant: Compliant:

Spray

Spray Spray

Fluids

Fluids Fluids

Gun

Gun Gun

isolated󰘱uidsupplyischargedtohighvoltage, whichmeansthatthesystemhasmoreelectrical energythanasolvent-basedsystem.Therefore, onlynon-󰘱ammable󰘱uids(asde󰘰nedunder

Models,page3)canbesprayedwiththesystemor

beusedtoclean,󰘱ush,orpurgethesystem.

Precautionsmustbetakenwhenusingelectrostatic waterborneequipmenttoavoidpotentialshock hazards.Whenthespraygunchargestheisolated 󰘱uidtohighvoltage,itissimilartocharginga capacitororabattery.Thesystemwillstoresomeof theenergywhilesprayingandretainsomeofthat energyafterthespraygunisshutoff.Donottouch thegunnozzleorcomewithin4in.(102mm)of theelectrodeuntilthestoredenergyisdischarged. Theamountoftimeittakestodischargethe energydependsonthesystemdesign.Followthe

FluidVoltageDischargeandGroundingProcedure, page30,beforeapproachingthefrontofthegun.

NOTE:

NOTE: NOTE: voidiftheelectrostaticspraygunisconnectedtoa non-Gracovoltageisolationsystemorifthegunis operatedabove60kV.

Controls,

Controls, Controls,

Theelectrostaticgunincludesthefollowing controls,indicators,andcomponents(seeFig.

1).ForinformationonSmartguns,alsosee

SmartGuns,page10.

TheGracowarrantyandapprovalsare

Indicators,

Indicators, Indicators,

and

Components

and and

Components Components

8 3A2496D

Figure1GunOverview

GunOverview

Item

Item Item

BFluidInlet

EElectrodeNeedle

FFanAirAdjustment

Description

Description Description

AirSwivelInlet1/4npsm(m)

TurbineAirExhaust

AirCapandNozzleSee

Valve

Purpose

Purpose Purpose

left-handthread,for Gracored-colored groundedairsupply hose.

Gracowaterborne 󰘱uidsupplyhose

Barbed󰘰tting,for suppliedexhaust tube.

AirCapsandFluid Nozzles,page85,

foravailablesizes.

Supplies electrostaticcharge tothe󰘱uid.

Adjustsfansizeand shape.Canbeused todecreasepattern width.

Item

Item Item

HFluidAdjustment

Description

Description Description

AtomizingAir RestrictorValve

Knob

ESOn-OffValve

ESIndicator(standardgunonly;for Smartgunindicator,seeOperating

Mode,page10)

Purpose

Purpose Purpose

Restrictsaircapair 󰘱ow.Replacewith plug(included)if desired.

Adjusts󰘱uid󰘱owby limiting󰘱uidneedle travel.Useonlyin low󰘱owconditions, toreducewear.

Turnselectrostatics ON(I)orOFF(O).

LitwhenESis ON(I).Color indicatesalternator frequency.Seethe LEDindicatortable onpage36.

3A2496D 9

GunOverview

Smart

Smart Smart

TheSmartGunmoduledisplayssprayingvoltage, current,alternatorspeed,andthevoltagesetting(low orhigh).Italsoallowstheusertochangetoalower sprayingvoltage.Themodulehastwomodes:

•OperatingMode

•DiagnosticMode

Operating

Operating Operating

Bar

Bar Bar

SeeFig.2,andTable1onpage12.TheOperating Modedisplaysgundataduringnormalspraying.The displayusesabargraphtoshowthevoltagelevelin kiloVolts(kV)andthecurrentlevelinmicroAmperes (uA).Thebargraphrangeisfrom0to100%foreach value.

IfthebargraphLEDsareblue,thegunisreadyto spray.IftheLEDsareyelloworred,thecurrentis toohigh.The󰘱uidmaybetooconductive,orsee

ElectricalTroubleshooting,page48forotherpossible

causes.

Guns

Guns Guns

Mode

Mode Mode

Graph

Graph Graph

Voltage

Voltage Voltage

Thevoltageadjustmentswitch(VA)allowsthe operatortochangefromlowtohighvoltage.

•Thehighvoltagesettingisdeterminedbythe maximumvoltageofthegunandisnotadjustable.

•Thelowvoltageindicator(LO)lights whentheswitchissettoLO.Thelow voltagesettingisuseradjustable.See

AdjustingtheLowVoltageSetting,page11.

NOTE:

NOTE: NOTE: haslostcommunicationwiththepowersupply.See

ErrorDisplay,page11forfurtherinformation.

Adjustment

Adjustment Adjustment

IftheErrordisplayappears,theSmartmodule

Switch

Switch Switch

Indicator

Hz Hz

Indicator Indicator

TheHzindicatorfunctionsthesameastheES indicatoronstandardguns.Theindicatorlightsto showthealternatorspeedstatus,andhasthree colors:

•Greenindicatesthealternatorspeediscorrect.

•Iftheindicatorchangestoamberafter1second, increasetheairpressure.

•Iftheindicatorchangestoredafter1second, reducetheairpressure.

Figure2SmartGunModuleinOperatingMode

10 3A2496D

GunOverview

Error

Error Error

IftheSmartmodulelosescommunicationwith thepowersupply,theErrordisplayappears,the Hzindicatorturnsred,andtheSmartmoduleis disabled.SeeFig.3,andTable1onpage12. ThiscanoccurinOperatingModeorDiagnostic Mode.SeeElectricalTroubleshooting,page48. CommunicationmustberestoredtomaketheSmart modulefunctional.

NOTE:

NOTE: NOTE: appear.Ifthegunhasbeendisassembled,wait8 secondsbeforesprayingtoensurethatanError conditionhasnotoccurred.

NOTE:

NOTE: NOTE: displaywillnotappear.

Display

Display Display

Ittakes8secondsfortheErrordisplayto

Ifthereisnopowertothegun,theError

NOTE:

NOTE: NOTE: returntotheOperatingScreen.

NOTE:

NOTE: NOTE:

LockSymbol,page11.

Figure4LowVoltageSettingScreen(Unlocked)

Lock

Lock Lock

Thelowvoltagesettingmaybelocked.Whenlocked, animage(LK)appearsonthescreen.SeeFig.5, andTable1onpage12.

After2secondsofinactivitythedisplaywill

Thelowvoltagesettingmaybelocked.See

Symbol

Symbol Symbol

Figure3ErrorDisplay

Adjusting

Adjusting Adjusting

Thelowvoltagesettingisuseradjustable.Toaccess thelowvoltagesettingscreenwheninOperating Mode,presstheLOSETbutton(LS)momentarily. Thescreenwilldisplaythecurrentlowvoltage setting.SeeFig.4,andTable1onpage12.The rangeis30–60kV.

SettheVoltageAdjustmentswitch(VA)toLO.Press theLOSETbuttonrepeatedlytoincreasethesetting inincrementsof5.Whenthedisplayreachesthe maximumsetting(60kV)itwillreturntotheminimum setting(30kV).Continuepressingthebuttonuntil youreachthedesiredsetting.

the

Low

the the

Voltage

Low Low

Voltage Voltage

Setting

Setting Setting

•WheninHImode,thelowvoltagesettingisalways always locked.ThelocksymbolwillappearwhentheLO SETbuttonispressed.

•WheninLOmode,thelocksymbolwill only

only only

appearifthelockisenabled.See

LowVoltageLockScreen,page15,tolockor

unlockthelowvoltagesetting.

Figure5LowVoltageSettingScreen(Locked)

always

3A2496D

GunOverview

Table

Table Table

Item

Item Item

LSLOSETbutton

Key

for

Figs.

1 11. ..Key Key

for for

2–9.

Figs. Figs.

2–9. 2–9.

Description

Description Description

VoltageAdjustmentSwitch

LowVoltageModeIndicator

Voltage(kV)Display

Current(uA)Display

Purpose

Purpose Purpose

Two-positionswitchsetssmart gunvoltagetolowsetting(LO)or highsetting(HI).Thisswitchis functionalinOperatingModeand inDiagnosticMode.

Lights(blue)whenthesmartgun issettoLowVoltage.

Displaysactualsprayingvoltage ofthegun,inkV.InOperating Mode,displayisabargraph. InDiagnosticMode,voltageis displayedasanumber.

Displaysactualsprayingcurrent ofthegun,inuA.InOperating Mode,displayisabargraph. InDiagnosticMode,currentis displayedasanumber.

Pressmomentarilytoenterthe LowVoltageSettingscreen.

Pressandholdforapproximately5 secondstoenterorexitDiagnostic Mode.

WhileinDiagnosticMode,press momentarilytoadvancethrough screens.

WhileontheLowVoltageLock Screen(inDiagnosticMode), pressandholdtoturnthelockon oroff.

LVLowVoltageDisplayDisplaysthelowvoltagesetting

asanumber.Thesettingcanbe changed.SeeFig.4.

LKLowVoltageLocked

ERErrorDisplay

VIVoltageIndicatorInDiagnosticMode,thetwotop

LODisplay

Appearsifthelowvoltagesetting islocked.SeeFig.5andFig.9.

AppearsontheLowVoltageLock Screen.SeeFig.9.

AppearsiftheSmartmoduleloses communicationwiththepower supply.SeeFig.3.

rightLEDsofthescreenlight, indicatingthatthevaluedisplayed isinkV.SeeFig.6.

3A2496D

GunOverview

Item

Item Item

CICurrentIndicator

ASAlternatorSpeedDisplay

Description

Description Description

AlternatorSpeedIndicatorInOperatingMode,indicatorcolor

Purpose

Purpose Purpose

InDiagnosticMode,thetwo bottomrightLEDsofthescreen light,indicatingthatthevalue displayedisinuA.SeeFig.7.

InDiagnosticMode,Hzlevelis displayedasanumber.SeeFig.

variestoshowthealternator speedstatus:

•greenindicatesthealternator speedisatthecorrectlevel.

•Iftheindicatorchangestoamber after1second,thealternator speedistoolow.

•Iftheindicatorchangestored after1second,thealternator speedistoohigh.Theindicator willalsoturnrediftheError displayappears.

InDiagnosticMode,theindicator isgreenwhenintheAlternator Speed(Hertz)screen.

3A2496D 13

GunOverview

Diagnostic

Diagnostic Diagnostic

DiagnosticModeincludesfourscreenswhichdisplay gundata:

•Voltage(kiloVolts)Screen

•Current(microAmperes)Screen

•AlternatorSpeed(Hertz)Screen

•LowVoltageLockScreen

NOTE:

NOTE: NOTE: lowvoltagesetting;thesettingisnotadjustablein DiagnosticMode.However,thevoltageadjustment switch(VA)canbesettoHIorLOinOperatingMode andDiagnosticMode.

ToenterDiagnosticMode,pressandholdtheLOSET (LS)buttonforapproximately5seconds.Thedisplay willgototheVoltage(kiloVolts)Screen,page14.

Toadvancetothenextscreen,presstheLOSET buttonagain.

ToexitDiagnosticMode,pressandholdtheLOSET buttonforapproximately5seconds.Thescreenwill returntoOperatingMode.

NOTE:

NOTE: NOTE: Mode,thelastscreenviewedwillbedisplayedwhen thegunisretriggered.

NOTE:

NOTE: NOTE: fromtheLowVoltageLockScreen.See

LowVoltageLockScreen,page15fordetails.

Voltage

Voltage Voltage

Mode

Mode Mode

YoumustbeinOperatingModetoadjustthe

IfthegunisdetriggeredwhileinDiagnostic

DiagnosticModecannotbeexited

(kiloVolts)

(kiloVolts) (kiloVolts)

Screen

Screen Screen

Figure6Voltage(kiloVolts)Screen

Current

Current Current

TheCurrent(microAmperes)Screenisthesecond screenintheDiagnosticMode.SeeFig.7,andTable 1onpage12.Toenterthisscreen,presstheLO SETbuttonwhileintheVoltage(kiloVolts)Screen.

Thisscreendisplaysthesprayingcurrentofthegun asanumber(uA),roundedtothenearest5uA.The twobottomrightLEDs(CI)ofthedisplaypanellight, indicatingthattheCurrent(microAmperes)Screen isdisplayed.Thedisplayisareadoutandcannot bechanged.

PresstheLOSETbuttontoadvancetothe

AlternatorSpeed(Hertz)Screen,page15.Press

andholdforapproximately5secondstoreturnto OperatingMode.

(microAmperes)

(microAmperes) (microAmperes)

Screen

Screen Screen

TheVoltage(kiloVolts)Screenisthe󰘰rstscreento appearafterenteringDiagnosticMode.SeeFig.6, andTable1onpage12.Toenterthisscreen,press andholdtheLOSETbuttonforapproximately5 secondswhileintheOperatingMode.

Thisscreendisplaysthesprayingvoltageofthe gunasanumber(kV),roundedtothenearest5kV. ThetwotoprightLEDs(VI)ofthedisplaypanel light,indicatingthattheVoltage(kiloVolts)Screen isdisplayed.Thedisplayisareadoutandcannot bechanged.

PresstheLOSETbuttontoadvancetothe

Current(microAmperes)Screen,page14.Press

andholdforapproximately5secondstoreturnto OperatingMode.

Figure7Current(microAmperes)Screen

3A2496D

GunOverview

Alternator

Alternator Alternator

TheAlternatorSpeed(Hertz)Screenisthethird screenintheDiagnosticMode.SeeFig.8,andTable 1onpage12.Toenterthisscreen,presstheLOSET buttonwhileintheCurrent(microAmperes)Screen.

Thisscreendisplaysthealternatorspeedasa3 digitnumber(AS),roundedtothenearest5Hz.The displayisareadoutandcannotbechanged.Ifthe alternatorspeedisgreaterthan999Hz,thedisplay willshow999.

TheHzindicatorlightsgreentoshowthatyouare viewingtheAlternatorSpeed(Hertz)Screen.

PresstheLOSETbuttontoadvancetothe

LowVoltageLockScreen,page15.Pressandhold

forapproximately5secondstoreturntoOperating Mode.

Speed

Speed Speed

(Hertz)

(Hertz) (Hertz)

Screen

Screen Screen

Low

Voltage

Low Low

Voltage Voltage

TheLowVoltageLockScreenisthefourthscreenin theDiagnosticMode.SeeFig.9,andTable1on page12.Toenterthisscreen,presstheLOSET buttonwhileintheAlternatorSpeed(Hertz)Screen.

ThisscreendisplaysthestatusoftheLowVoltage Lock.Ifthesettingislocked,thelockimage(LK) appearstotheleftoftheLodisplay(LD).Ifthesetting isunlocked,thelockimagedoesnotappear.

Tochangethelockstatus,pressandholdthe LOSETbuttonuntilthelockimageappearsor disappears.Ifthelockisset,theimagewillalso appearontheLowVoltageSettingScreenwhenin lowvoltagemode(seeFig.4).

NOTE:

NOTE: NOTE: screen,becausepressingandholdingtheLOSET buttonisusedtoturnthelockonoroff.Toexit, pressLOSETmomentarilytoreturntotheVoltage (kiloVolts)Screen,thenexitDiagnosticModefrom there.

DiagnosticModecannotbeexitedfromthis

Lock

Screen

Lock Lock

Screen Screen

Figure8AlternatorSpeed(Hertz)Screen

Figure9LowVoltageLockScreen

3A2496D 15

Installation

Installation Installation

System

System System

AGracovoltageisolationsystemmusthavethe followingfeatures:

•Anisolationenclosurethatpreventspersonsfrom makingcontactwiththehighvoltagecomponents beforethesystemvoltageisdischarged.All componentsoftheisolationsystemthatare chargedtohighvoltagemustbecontainedwithin theenclosure.

•Ableedresistortodrainoffthesystemvoltage whenthespraygunisnotinuse.Ametalpartof the󰘱uidsupplyunitmustbeelectricallyconnected tothebleedresistor.

•Asafetyinterlockthatautomaticallydischargesthe systemvoltagewhenanyoneopenstheisolation enclosure.

Thesystemshouldnothaveanyseverearcing occurringwhentheisolationmechanismopens andcloses.Severearcingwillshortenthelifeof thesystemcomponents.

Requirements

Requirements Requirements

NOTICE

NOTICE NOTICE

Install

Install Install

Installingandservicingthisequipmentrequires accesstopartswhichmaycauseelectricshock orotherseriousinjuryifworkisnotperformed properly.

•Donotinstallorservicethisequipmentunless

•Besureyourinstallationcomplieswithlocal,

Fig.19showsatypicalelectrostaticairspraysystem. Itisnotanactualsystemdesign.Forassistance indesigningasystemtosuityourparticularneeds, contactyourGracodistributor.

Ventilate

Ventilate Ventilate

the

System

the the

System System

youaretrainedandquali󰘰ed.

state,andnationalsafetyand󰘰recodes,NFPA 33,NEC504and516,andOSHAstandard

1910.107.

the

Spray

the the

Spray Spray

Booth

Booth Booth

NOTE:

NOTE: NOTE: voidiftheelectrostaticspraygunisconnectedtoa non-Gracovoltageisolationsystemorifthegunis operatedabove60kV.

Warning

Warning Warning

Mountwarningsignsinthesprayareawherethey caneasilybeseenandreadbyalloperators.An EnglishWarningSignisprovidedwiththegun.

TheGracowarrantyandapprovalsare

Sign

Sign Sign

Providefreshairventilationtoreducetheriskof󰘰re orexplosioncausedbythebuildupof󰘱ammableor toxicvaporswhenspraying,󰘱ushing,orcleaning thegun.Donotoperatethegununlessventilation fansareoperating.

Checkandfollowalllocal,state,andnationalcodes regardingairexhaustvelocityrequirements.

Highvelocityairexhaustwilldecreasetheoperating ef󰘰ciencyoftheelectrostaticsystem.Theminimum allowableairexhaustvelocityis60linearft/min(18.3 linearmeters/minute).

16 3A2496D

Air

Supply

Air Air

Supply Supply

1.SeeFig.19.Installanairline󰘰lter/water separator(M)onthemainairsupplylineto ensureadry,cleanairsupplytothegun.Dirtand moisturecanruintheappearanceofyour󰘰nished workpieceandcancausetheguntomalfunction.

2.TheWB100systemincludesableed-typeair regulator(N)onthegunairsupplyline(P),to controlairpressuretothegun.

Toreducetheriskofelectricshockorother seriousinjury,youmustusethered-colored GracoElectricallyConductiveAirHoseforthe gunairsupply,andyoumustconnectthehose groundwiretoatrueearthground.Donotuse theblackorgray-coloredGracoairhoses.

3.Connectthered-coloredGracoElectrically ConductiveAirHose(P)betweenthegunair regulator(N)andthegun’sairinlet.Thegunair inlet󰘰ttinghasaleft-handthread.Connectthe airsupplyhosegroundwire(Q)toatrueearth ground.

Line

Line Line

Installation

Trappedaircancausethe󰘱uidsupplyunitto cycleunexpectedly,whichcanresultinserious injury,includingsplashing󰘱uidintheeyesor ontheskin.Donotoperatetheequipment withoutthebleed-typeairvalve(B)installed.

4.TheWB100systemincludesableed-typeair valve(B).Thebleed-typeairvalveisrequired toshutoffallairtothesystemandrelieveair trappedbetweenthevalveandthe󰘱uidsupply unitaftertheairregulatorisshutoff.Connectthe mainairsupplyline(A)tothebleedvalve.

5.Installanadditionalbleed-typeairvalve(CC) upstreamoftheair󰘰lter(M)toisolatethe󰘰lter forservicing.

Ground

Ground Ground

Connectthemaingroundwire(V)toatrueearth ground.

the

Cabinet

the the

Cabinet Cabinet

3A2496D

Installation

Connect

Connect Connect

AlwaysuseaGracowaterborne󰘱uidhosebetween thevoltageisolationsystem󰘱uidoutletandthegun 󰘱uidinlet.Thewaterborne󰘱uidhose(101)consists ofaninnerPTFEtube(T)andanabrasion-resistant outerjacket(J).Shieldedhose24M732alsohas aconductivelayer(C),Theconductivelayeris connectedtogroundatthegun󰘰ttingbracket(104).

Beforeconnectingthewaterborne󰘱uidhosetothe gun,blowitoutwithairand󰘱ushwithwaterto removecontaminants.Flushthegunbeforeusingit.

Toreducetheriskofelectricshock,installonly onecontinuousGracowaterbornehosebetween theisolated󰘱uidsupplyandthegun.Donotsplice hosestogether.

1.Removethegunairinlet󰘰tting(21).

NOTE:

NOTE: NOTE: failureoccurswherehighvoltagearcsthrough theinnertube,voltagewillbedischargedto groundthroughtheconductivehoselayer.When properlyinstalled,theconductivehoselayeris groundedthroughitsconnectiontothegrounded enclosure.

the

Waterborne

the the

Waterborne Waterborne

Inashieldedhosesystem,ifahose

Fluid

Fluid Fluid

Hose

Hose Hose

Figure10ConnecttheFluidHose

Usingunshielded󰘱uidhosesminimizesthe systemcapacitance,resultinginfasterresponse timesandalargereductionintheenergystored inthesystem,ascomparedtoshieldedhoses. However,withoutthegroundshield,aweak staticchargecanoccasionallybuilduponthe outersurfaceofthehose.Tominimizeany staticchargefeltonthehosesurface,bundle theairand󰘱uidhosetogether,andwrapwitha protectivecover,asshown.

Figure11BundlingtheAirandFluidHoses

18 3A2496D

2.Forthe󰘱uidhoseto󰘰tproperly,itmustbe strippedandassembledtothedimensionsshown inFig.12.Applydielectricgreasetotheinner tube(T)ofthehose.Slidethe󰘰tting(F)onto thetube(T).Pressthebarbed󰘰tting(G)intothe tubeuntilitsshoulderbottomsonthetube.A newGracowaterborne󰘱uidhosecomesfully assembledtothesedimensions.

NOTICE

NOTICE NOTICE

Becarefulnottocutintotheinnertube(T)of thehosewhenstrippingthehose.Nicksor cutsinthePTFEtubewillcausepremature hosefailure.

Installation

Figure13UnshieldedHose24M733Dimensions atGun

3.Generouslyapplydielectricgrease(44)tothe o-ring(107)andthethreadsofthe󰘰tting(106). Pullthe󰘰ttingback1-1/2in.(38mm)andapply greasetotheexposedPTFEhoseto󰘰llthearea betweenthehoseandthe󰘰tting.Makesurethe barrelinletiscleananddry,thenscrewthe󰘰tting intothe󰘱uidinletofthegunbarrel(1).

Figure12ShieldedHose24M732Dimensions atGun

4.Loosenthestrainreliefnut(102)sothebracket canmovefreelyonthehose.

5.Alignthebracket(104)holeswiththeairinletand exhaustoutlet.Securewiththeairinlet󰘰tting (21).Tightenthestrainreliefnut(102)tosecure thehose.

6.Checkthatthenut(105)istightenedsecurelyto theferrulehousing(103).

7.Presstheexhausttube(36)ontotheexhaust valvebarb(C).Securewiththeclamp(43).

3A2496D 19

Installation

8.Connecttheotherendofthehosetotheisolated 󰘱uidsupplyasfollows:

Graco WB100 Enclosure:

thestrainrelief󰘰tting(W).Ensureconductive layer(C)haspassedthrough󰘰tting.Tighten to55in-lb(6.2N•m).Pullbackonhose tocheckitissecure.Complywiththe requirementsintheWarning Warning

For

Shielded

For For

Shielded Shielded

Conductivehoselayer(C)mustbe groundedthroughitsconnectiontothe isolationsystem’sgroundedenclosure(L) orgroundedfence.Tomaintaingrounding continuity,theconductivehoselayer(C) mustbeengagedintheferrulewhenthe strainreliefnutistightened.Failureto properlyinstallthehoseinthestrainrelief couldresultinanelectricshock.

Warning

Hose

Systems:

Hose Hose

Systems: Systems:

Slidehosethrough

below.

Figure15ShieldedHose24M732 ConnectionatWB100Enclosure

Figure14ShieldedHose24M732 DimensionsatWB100Enclosure

Figure16UnshieldedHose24M733 DimensionsatWB100Enclosure

Figure17UnshieldedHose24M733 ConnectionatWB100Enclosure

20 3A2496D

Non-Graco Isolated Enclosure:

hoseasinstructedintheisolationsystem manual,andcomplywiththerequirements

Warning

intheWarning Warning

For

Shielded

For For

Shielded Shielded

below.

Hose

Systems:

Hose Hose

Systems: Systems:

Installation

Connect

Figure18ShieldedFluidHoseConnection atNon-GracoIsolationEnclosure

c.Connecttheendofthetube(T)tothepump

󰘱uidoutlet󰘰tting(Z).

NOTE:

NOTE: NOTE: voidiftheelectrostaticspraygunisconnected toanon-Gracovoltageisolationsystemorifthe gunisoperatedabove60kV.

TheGracowarrantyandapprovalsare

3A2496D

Installation

Figure19TypicalInstallation,ProXpWB100 WaterborneSystem

3A2496D

Installation

Typical

Typical Typical

Installation

Installation Installation

Item

Item Item

B*Bleed-TypeAirShutoff

DPumpAirPressure

EkVMeter

FPump

GPumpSuctionHose

K*EnclosureSafety

LIsolatedEnclosure

P*GracoRedGrounded

Q*GunAirHoseGround

Key

Key Key

Description

Description Description

MainAirSupplyLine

Valve

PumpAirPressure Gauge

Regulator

PaintContainer

BleedResistor

Interlock

GunAirLineFilter

GunAirPressure Regulator

AirHose(left-hand threads)

Wire

Item

Item Item

V*MainGroundWire

AAIsolatedEnclosureDoor

BBEnclosureT-Handle

*Theseitemsarerequiredforsafeoperation.They areincludedwiththeWB100system.

Description

Description Description

Waterborne ElectrostaticAirSpray Gun

GroundingRod

GroundTerminal

StrainReliefFitting

PumpAirSupplyLine

GroundingCylinder

PumpFluidOutlet Fitting

(notshown,toillustrate internalcomponents. Doormustbeclosed andlockedtooperate system).

LockingScrew(partof doorassembly)

AccessoryBleed-Type AirShutoffValve

GracoWaterborneFluid Hose

3A2496D 23

Installation

Agitator

Agitator Agitator

ToaddanagitatortotheGracoisolationsystem,order PartNo.245895.See245895AgitatorKit,page94, forthekitpartslist.

1.Dischargethesystemvoltage(seeFluidVoltage

DischargeandGroundingProcedure,page30).

2.Relievethepressure(see

PressureReliefProcedure,page31).

3.Opentheisolatedenclosuredoor.

4.Removethebackofthecontrolbox(258).

5.Removetube(A2)fromelbow(282)attheair manifold;seeTubingandWiring,page77. InstalltheY󰘰tting(402)intotheelbow.Install tubes(A2)and(407)intotheY󰘰tting.Routethe agitatortube(407)intothecabinet.

6.Replacethebackofthecontrolbox(258).

7.Assembletheotherpartsofthekitasshown. Securetheagitatorwiththesetscrew(408).

8.Returnthesystemtoservice.

Kit

Accessory

Kit Kit

Accessory Accessory

Figure20245895AgitatorKit

3A2496D

Installation

Fluid

Fluid Fluid

Toadda󰘱uidregulatortotheGracoisolation system,orderPartNo.245944.See

245944FluidRegulatorKit,page95forthe

kitpartslist.

1.Dischargethesystemvoltage(seeFluidVoltage

2.Relievethepressure(see

3.Opentheisolatedenclosuredoor.

4.Removethe1/4in.(6mm)ODtube(A1)fromthe

5.Removethewaterborne󰘱uidhosefromthepump

6.Unscrewthetwopumpmountingscrews(S)and

7.Removethebackofthecontrolbox(258).

8.Removetube(A2)fromelbow(282)attheair

Regulator

Regulator Regulator

DischargeandGroundingProcedure,page30).

PressureReliefProcedure,page31).

pumpairinlet;seeTubingandWiring,page77.

󰘱uidoutlet󰘰tting(231)andremovethe󰘰tting.

removethepumpfromtheisolationenclosure.

manifold;seeTubingandWiring,page77. InstalltheY󰘰tting(506)intheelbow.Install tubes(A2)and(507)intotheY󰘰tting.Routethe tube(507)intothecabinet.

Kit

Accessory

Kit Kit

Accessory Accessory

holesusedpreviously,toallowclearanceforthe 󰘱uidregulator.

12.Connecttube(A1)totheairinletof󰘱uidregulator (504).Connecttube(507)tothepumpairinlet.

13.Connectthewaterborne󰘱uidhosetothe󰘱uid regulatoroutlet󰘰tting(501).

14.Returnthesystemtoservice.

NOTE:

NOTE: NOTE:

217)willnowoperatetheairpiloted󰘱uidregulator

(504).Thepumpwillnowoperateattheinletair pressure.

Thecabinetairregulatorandgauge(216,

9.Replacethebackofthecontrolbox(258).

10.Assemblethe󰘱uidregulatorkitasshown.

11.Reinstallthepumpintheisolationenclosure. Usethetwomountingholestotheleftofthe

Figure21245944FluidRegulatorKit

3A2496D 25

GunSetup

Gun

Gun Gun

Select

Select Select

Toreducetheriskofseriousinjury,including splashing󰘱uidintheeyesorontheskin,follow thePressureReliefProcedure,page31,before removingorinstallinga󰘱uidnozzleand/oraircap.

NOTE:

NOTE: NOTE: aresuppliedwithPartNo.24N616Nozzle and24N477AirCap.Ifyourequireadifferent size,seeAirCapsandFluidNozzles,page85, orconsultwithyourGracodistributor.See

AirCapandNozzleReplacement,page51.

ModelL60M19MoldReleaseGunissuppliedwith PartNo.24N748Nozzle,24N727AirCap,anda spraytipofchoice.Ifyourequireadifferentsize spraytip,seeSprayTipSelectionChart(Model

L60M19MRGGunOnly),page90,orconsultwith

yourGracodistributor.SeeAirCap,SprayTip,and

NozzleReplacement(ModelL60M19),page52.

Setup

Setup Setup

Fluid

a aaFluid Fluid

StandardandSmartAirSprayGuns

Nozzle

Nozzle Nozzle

and

and and

Air

Cap

Air Air

Cap Cap

Thefollowingareminimumgroundingrequirements forabasicelectrostaticwaterbornesystem.Your systemmayincludeotherequipmentorobjectswhich mustbegrounded.Checkyourlocalelectricalcode fordetailedgroundinginstructions.Yoursystemmust beconnectedtoatrueearthground.

Voltage Isolation System:

• voltageisolationsystemtoatrueearthground. SeeGroundtheCabinet,page17.

•

Electrostatic Air Spray Gun:

connectingthered-coloredGracoGrounded AirHosetothegun,andconnectingtheair hosegroundwiretoatrueearthground.See

CheckGunElectricalGrounding,page28.

Electricallyconnectthe

groundthegunby

Grounding

Grounding Grounding

Whenoperatingtheelectrostaticgun,any ungroundedobjectsinthesprayarea(people, containers,tools,etc.)canbecomeelectrically charged.Impropergroundingcanresultinstatic sparking,whichcancausea󰘰re,explosion,or electricshock.Groundallequipment,personnel, objectbeingsprayed,andconductiveobjects inorclosetothesprayarea.Resistancemust notexceed1megohm.Followthegrounding instructionsbelow.

•

Graco Shielded Waterborne Fluid Hose (24M732):

conductivelayer.Installasinstructedunder

ConnecttheWaterborneFluidHose,page18.

thehoseisgroundedthroughthe

26 3A2496D

•

Object being sprayed:

cleanandgroundedatalltimes.

•

All electrically conductive objects or devices in the spray area:

•

Fluid and waste containers:

wastecontainersinthesprayarea.Donotusepail linersunlesstheyareconductiveandgrounded. When󰘱ushingthespraygun,thecontainerused tocatchtheexcess󰘱uidmustbeelectrically conductiveandgrounded.

mustbeproperlygrounded.

keeptheworkpiecehangers

groundall󰘱uidand

GunSetup

•

All solvent pails:

metalcontainers,whichareconductive.Donot useplasticcontainers.Useonlynon-󰘱ammable solvents.Donotstoremorethanthequantity neededforoneshift.

•

All persons entering the spray area:

shoeshavingconductivesolessuchasleather, orwearpersonalgroundingstraps.Donot wearshoeswithnon-conductivesolessuchas rubberorplastic.Ifglovesarenecessary,wear theconductiveglovessuppliedwiththegun.If non-Gracoglovesareworn,cutoff󰘰ngersorpalm areaofglovestoensureyourhandcontactsthe groundedgunhandle.

useonlyapproved,grounded

mustwear

•

Air compressors:

tothemanufacturer'srecommendations.

All air lines

• groundedhoseswithamaximumof100feet(30.5 m)combinedhoselengthtoensuregrounding continuity.

•

The 󰘱oor of the spray area:

conductiveandgrounded.Donotcoverthe󰘱oor withcardboardoranynon-conductivematerial whichwouldinterruptgroundingcontinuity.

groundtheequipmentaccording

mustbeproperlygrounded.Useonly

mustbeelectrically

3A2496D

GunSetup

Check

Check Check

MegohmmeterPartNo.241079(AA-seeFig.

21)isnotapprovedforuseinahazardousarea. Toreducetheriskofsparking,donotusethe megohmmetertocheckelectricalgrounding unless:

•Thegunhasbeenremovedfromthehazardous

•Orallsprayingdevicesinthehazardousarea

Failuretofollowthiswarningcouldcause󰘰re, explosion,andelectricshockandresultinserious injuryandpropertydamage.

GracoPartNo.241079Megohmmeterisavailable asanaccessorytocheckthatthegunisproperly grounded.

Gun

Gun Gun

area;

areturnedoff,ventilationfansinthehazardous areaareoperating,andthereareno󰘱ammable vaporsinthearea(suchasopensolvent containersorfumesfromspraying).

Electrical

Electrical Electrical

Grounding

Grounding Grounding

5.Makesurethered-coloredgroundedairhose (AH)isconnectedandthehosegroundwireis connectedtoatrueearthground.

6.Measuretheresistancebetweenthegunhandle (BB)andatrueearthground(CC).Usean appliedvoltageof500minimumto1000volts maximum.Theresistanceshouldnotexceed 100ohms.SeeFig.22.

7.Iftheresistanceisgreaterthan100ohms,check thetightnessofthegroundconnectionsandbe suretheairhosegroundwireisconnectedtoa trueearthground.Iftheresistanceisstilltoo high,replacetheairhose.

1.Haveaquali󰘰edelectricianchecktheelectrical groundingcontinuityofthespraygunandair hose.

2.TurnOFF(O)theESOn-Offswitch.

3.Turnofftheairand󰘱uidsupplytothegun.Follow thePressureReliefProcedure,page31.The 󰘱uidhosemustnothaveany󰘱uidinit.

4.Disconnectthe󰘱uidhose.

Figure22CheckGunElectricalGrounding

28 3A2496D

8.Usinganohmmeter(AA)measuretheresistance

betweenthecabinetgroundlug(214)andatrue earthground(CC).Theresistancemustbeless than100ohms.

GunSetup

Figure23CheckCabinetGrounding

Flush

Flush Flush

Theequipmentwastestedin󰘱uidatthefactory.To avoidcontaminatingyour󰘱uid,󰘱ushtheequipment withacompatiblesolventbeforeusingtheequipment.

Before

Before Before

Using

Using Using

Equipment

Equipment Equipment

3A2496D 29

Operation

Operation Operation

Operating

Operating Operating

Checkthefollowinglistdaily,beforestartingthe system.



Alloperatorsareproperlytrainedtosafely operateanelectrostaticwaterborneairspray systemasinstructedinthismanual.



Alloperatorsaretrainedinthe

PressureReliefProcedure,page31.



Theelectrostaticsareturnedoffandsystem voltageisdischargedaccordingtothe

FluidVoltageDischargeandGrounding Procedure,page30,beforeanypersonen-

terstheisolationenclosure,beforecleaning, andbeforeperforminganymaintenanceor repair.



Thesystemisgroundedaccordingtothe instructionsinGrounding,page26.

Checklist

Checklist Checklist

Fluid

Fluid Fluid Grounding

Grounding Grounding

The󰘱uidsupplyischargedwithhighvoltageuntil thevoltageisdischarged.Contactwiththecharged componentsofthevoltageisolationsystemor spraygunelectrodewillcauseanelectricshock. Toavoidanelectricshock,followtheFluid Fluid Discharge

Discharge Discharge

•wheneveryouareinstructedtodischargethe

•beforecleaning,󰘱ushing,orservicingthesystem

•beforeapproachingthefrontofthegun

•orbeforeopeningtheisolationenclosureforthe

1.TurntheESON/OFFvalveOFFandwait30

voltage

equipment

isolated󰘱uidsupply.

seconds.

Voltage

Voltage Voltage

and

and and

Discharge

Discharge Discharge

Procedure

Procedure Procedure

Grounding

Grounding Grounding

Procedure:

Procedure: Procedure:

and

and and

Fluid

Voltage

Voltage Voltage



TheGracowaterborne󰘱uidhoseisingood conditionwithnocutsorabrasionsofthe PTFElayer.Replacehoseifdamaged.



Ventilationfansareoperatingproperly.



Alldebris,including󰘱ammable󰘱uidsand rags,isremovedfromthesprayarea.



Fluidsusedmustmeetthefollowing 󰘱ammabilityrequirements:

FM,

FMc

•FM, FM, Materialdoesnotsustainburningin accordancewiththeStandardTestMethod forSustainedBurningofLiquidMixtures, ASTMD4206.

•CE CE Materialswhichcannotbeignited,inany mixturewithair,byanenergysourceof lessthan500mJ.

Approved:

FMc FMc

Approved: Approved:

50059

- --EN EN

50059 50059

Compliant:

Compliant: Compliant:

2.FullyunscrewthedoorT-handlelockingscrew. Thiswillshutofftheairtothegunandtriggerthe groundingcylindertodischargeanyremaining electricalcharge.

3.Usethegroundingrodtotouchthepump andsupplypail.Ifyouseeanyarcs,see

ElectricalTroubleshooting,page48.

30 3A2496D

Operation

Pressure

Pressure Pressure

1.TurnOFF(O)theESOn/Offswitch.

2.FollowtheFluidVoltageDischargeand

GroundingProcedure,page30.

3.Turnofftheairbleedvalvestothe󰘱uidsource andtothegun.

Relief

Relief Relief

Procedure

Procedure Procedure

Fill

the

Fill Fill

1.FollowtheFluidVoltageDischargeand

2.FollowthePressureReliefProcedure,page31.

3.Opentheisolatedenclosuredoor.

4.Removethepailcoverfromthepail,holdingarag

5.Removethesupplypailfromtheenclosure.

6.Cleanupany󰘱uidspillsintheenclosure,using

7.Fillthesupplypailwith󰘱uidandreturnittothe

Fluid

the the

Fluid Fluid

GroundingProcedure,page30.

overthesuctiontubestrainertopreventany󰘱uid fromdrippingintotheisolatedenclosure.Place thecoverandsuctiontubeoutsidetheenclosure.

Besuretowipeupall󰘱uidspillsintheisolated enclosure.Fluidcancreateaconductivepath andcausethesystemtoshortout.

asoftclothandanon-󰘱ammable,compatible solvent.

enclosure.Cleanupanyspills.

Supply

Supply Supply

NOTICE

NOTICE NOTICE

4.Triggerthegunintoagroundedmetalwaste containertorelievethe󰘱uidpressure.

5.Relieve󰘱uidpressureinthe󰘱uidsupplyunitas instructedinyour󰘱uidsupplyunitmanual.

8.Reinstallthepailcover,holdingaragoverthe suctiontubestrainertoprevent󰘱uidspillswhile youplacethepumpsuctiontubeinthepail.

9.Closetheisolatedenclosuredoorandfasten securelywiththeT-handlelockingscrew.

3A2496D 31

Operation

Adjust

Adjust Adjust

Toreducetheriskof󰘰reandexplosion,󰘱uidsused mustmeetthefollowing󰘱ammabilityrequirements:

•FM, FM,

•CE CE

Contactwiththechargedcomponentsofthespray gunwillcauseanelectricshock.Donottouchthe gunnozzleorelectrodeorcomewithin4in.(102 mm)ofthefrontofthegunduringoperationor untilperformingtheFluidVoltageDischargeand

GroundingProcedure,page30.

FollowtheFluidVoltageDischargeandGrounding

Procedure,page30whenyoustopsprayingand

wheneveryouareinstructedtodischargethe voltage.

Toreducetheriskofcomponentrupture,which cancauseseriousinjury,donotexceedthe maximumworkingpressureofthelowestrated systemcomponent.Thisequipmenthasa100psi (0.7MPa,7bar)maximumworkingairand󰘱uid pressure.

the

Spray

the the

Spray Spray

FM,

FMc

Approved:

FMc FMc

Approved: Approved: Materialdoesnotsustainburninginaccordance withtheStandardTestMethodforSustained BurningofLiquidMixtures,ASTMD4206.

50059

- --EN EN

50059 50059 Materialswhichcannotbeignited,inanymixture withair,byanenergysourceoflessthan500mJ.

Pattern

Pattern Pattern

Compliant:

Compliant: Compliant:

Followthestepsbelowtoestablishthecorrect 󰘱uid󰘱owandair󰘱ow.SeeFig.24tolocatethe electrostaticguncontrols.

Figure24ElectrostaticGunControls

1.Thegunisshippedwiththe󰘱uidnozzleandair capinstalled.Checkthattheretainingringis tight.

NOTE:

NOTE: NOTE: oraircap,seeFluidNozzleSelectionChart,

page85andAirCapSelectionChart,page87.

Toinstallthenozzleandaircap,see

AirCapandNozzleReplacement,page51.Model

L60M19MoldReleaseGunissuppliedwithPart No.24N748Nozzle,24N727AirCap,anda spraytipofchoice.Ifyourequireadifferentsize spraytip,seeSprayTipSelectionChart(Model

L60M19MRGGunOnly),page90,orconsult

withyourGracodistributor.Toinstallthetip,see

AirCap,SprayTip,andNozzleReplacement (ModelL60M19),page52.

2.TurnOFF(O)theESOn-Offswitch(J).

Toselectadifferentsize󰘱uidnozzle

Toreducetheriskofaninjury,followthe

PressureReliefProcedure,page31wheneveryou

areinstructedtorelievethepressure.

3.Turnonthemasterairbleedvalvetothegun.

32 3A2496D

Operation

4.Positiontheaircapbylooseningtheaircap retainingring,androtatingtheaircapfora verticalorhorizontalspraypattern.Tightenthe retainingringuntiltheaircapisheld󰘰rmlyin place;youshouldnotbeabletorotatetheair caphornsbyhand.

5.Fullyopenthefanairadjustmentvalve(F) counterclockwise.

6.Fullyopenthe󰘱uidadjustmentvalve(H) counterclockwise.

8.MakesuretheESOn-Offswitch(J)isOFF(O).

9.Adjustthepumpairregulatortostartthe󰘱uid supplyunit.Adjustthe󰘱uid󰘱owwiththeair pressureregulatoruntilthestreamfromthegun travels8-12in.(200-300mm)beforefallingoff. Typically,if󰘱uidpressureisbelow5psi(.04 MPa,0.4bar)orabove30psi(0.21MPa,2.1 bar),achangeofnozzlesizeisrecommended.

10.Setthegunairregulatortodeliveraminimum 45psi(0.32MPa,3.2bar)atthegunwhen triggered,toensurefullsprayingvoltage.See thetablebelow.

7.Fullyopentheatomizingairrestrictorvalve(G) clockwise.

Table

Table Table

mm]

mm] mm]

Pressure

2 22. ..Pressure Pressure

Air

Hose

Air Air

Hose Hose

Length

Length Length

(using

(using (using

in ininft ftft(m) (m)

5/16

5/16 5/16

diameter

diameter diameter

15(4.6)55(0.38,3.8)

25(7.6)65(0.45,4.5)

50(15.3)80(0.56,5.6)

Drop

Drop Drop

(m)

in.

in. in.

[8 [8

hose)

hose) hose)

Air

Regulator

Air Air

Regulator Regulator

psi

in ininpsi psi

[with

gun

[with [with

gun gun

Setting

Setting Setting

(MPa,

(MPa, (MPa,

bar)

bar) bar)

triggered]

triggered] triggered]

3A2496D 33

Operation

11.Sprayatestpattern.Checktheatomization.If over-atomizationoccursatminimumpressure, adjusttherestrictorvalve.Ifatomizationis inadequate,increaseairpressureordecrease 󰘱uid󰘱ow.

12.Adjustthefanairadjustmentvalve:clockwisefor anarrowerpattern,counterclockwiseforawider pattern.

14.CheckthattheESindicator(Hzindicatoron Smartguns)islit,orcheckthatthekVindicator ontheisolatedenclosurereads45–55kV.See thefollowingtable.

Table

Table Table

LED

3 33. ..LED LED

Indicator

Indicator Indicator

Indicator

Indicator Indicator

Color

Color Color

Green

Amber

Red

Colors

Colors Colors

Description

Description Description

Whenspraying,the indicatorshould remaingreen, indicatingsuf󰘰cient airpressuretothe alternatorturbine.

Iftheindicatorturns amberafter1sec,the airpressureistoolow. Increaseairpressure untiltheindicatoris green.

Iftheindicatorturns redafter1sec,theair pressureistoohigh. Decreaseairpressure untiltheindicatoris green.

WhentheESOn-OffswitchisturnedON(I), the󰘱uidsupplyischargedwithhighvoltage untilthevoltageisdischarged.Contactwith thechargedcomponentsofthespraygunwill causeanelectricshock.Donottouchthegun nozzleorelectrodeorcomewithin4in.(102 mm)ofthefrontofthegunduringoperation.

13.TurnON(I)theESOn-Offswitch(J).

15.CheckthekVmeterontheisolatedenclosure; 45–55kVisnormal.

16.Sprayatestpiece.Examinetheedges forcoverage.Ifwrapispoor,see

SprayPatternTroubleshooting,page46.

17.Whenyou󰘰nishspraying,perform

Shutdown,page35.

34 3A2496D

Operation

Shutdown

Shutdown Shutdown

1.Dischargethesystemvoltage,seeFluidVoltage

DischargeandGroundingProcedure,page30.

2.Flushthegun,seeFlushing,page36

3.FollowthePressureReliefProcedure,page31.

4.Hangthegunfromitshook,withthenozzle pointingdown.Besuretokeepthegunfrom groundingout.

3A2496D 35

Maintenance

Maintenance Maintenance

Flushing

Flushing Flushing

•Flushbeforechanging󰘱uids,before󰘱uidcandry intheequipment,attheendoftheday,before storing,andbeforerepairingequipment.

•Flushatthelowestpressurepossible.Check connectorsforleaksandtightenasnecessary.

Toreducetheriskof󰘰re,explosion,orelectric shock,turnOFF(O)theESOn-Offswitchbefore 󰘱ushingthegun.

FollowtheFluidVoltageDischargeandGrounding

Procedure,page30,before󰘱ushing.

Only󰘱ush,purge,orcleanthegunwith󰘱uidsthat meetthefollowing󰘱ammabilityrequirements:

FM,

FMc

•FM, FM, Materialdoesnotsustainburninginaccordance withtheStandardTestMethodforSustained BurningofLiquidMixtures,ASTMD4206.

•CE CE Materialswhichcannotbeignited,inanymixture withair,byanenergysourceoflessthan500mJ.

Approved:

FMc FMc

Approved: Approved:

50059

- --EN EN

50059 50059

Compliant:

Compliant: Compliant:

3.FollowthePressureReliefProcedure,page31.

4.Changethe󰘱uidsourcetosolvent.

NOTE:

NOTE: NOTE: removethespraytipbefore󰘱ushing.See

AirCap,SprayTip,andNozzleReplacement (ModelL60M19),page52.

5.Pointthegunintoagroundedmetalpail.Flush untilcleansolvent󰘱owsfromthegun.

6.FollowthePressureReliefProcedure,page31.

ForModelL60M19MoldReleaseGun,

NOTICE

NOTICE NOTICE

Donotusemethylenechlorideasa󰘱ushingor cleaningsolventwiththisgunasitwilldamage nyloncomponents.

1.TurnOFF(O)theESOn-Offswitch.Wait30 secondsforthevoltagetobleedoff.

2.Dischargethesystemvoltage.SeeFluidVoltage

DischargeandGroundingProcedure,page30.

36 3A2496D

7.Opentheisolatedenclosuredoor.Leavethe 󰘱ushing󰘱uidinthesystemuntilyouareready tosprayagain.

8.Hangthegunfromitshook,withthenozzle pointingdown.Besuretokeepthegunfrom groundingout.

9.Beforeusingthesystemelectrostaticallyagain, makesureno󰘱ammablevaporsarepresent.

Maintenance

Clean

Clean Clean

1.TurnOFF(O)theESOn-Offswitch.

2.Flushthegun.SeeFlushing,page36.

3.FollowthePressureReliefProcedure,page31.

4.Cleantheoutsideofthegunwithanon-󰘱ammable

the

Gun

the the

Gun Gun

solvent,asde󰘰nedunderFlushing,page36. Useasoftcloth.Pointthegundowntoprevent solventfromenteringthegunpassages.Donot immersethegun.

Daily

Daily Daily

5.Removetheaircap.

6.Cleantheaircap,retainingring,andnozzlewith

asoftbrushandnon-󰘱ammablesolvent.

7.Ifnecessary,useatoothpickorothersofttoolto

cleantheaircapholes.Donotusemetaltools.

8.Reinstalltheaircap.Tightensecurely.

3A2496D 37

Maintenance

Daily

Daily Daily

1.FollowthePressureReliefProcedure,page31.

2.Cleanthe󰘱uidandair󰘰lters.

3.Checkfor󰘱uidleaks.Tightenall󰘰ttings.

4.Cleanworkpiecehangers.Usenon-sparking

System

System System

tools.

Care

Care Care

8.Cleanthecabinet:

•Inspectthecabinetandcleanupanyspilled

paint.Conductivepaintresidueallowedto contactgroundedpartsmayshortoutthe electrostatics.

•Keeptheinsideofthecabinetclean,forproper

operation.

•InspectthedoorT-handlelockingscrew

regularly,toensurethethreadsarewell greased.Applysilicone-freegreasetothe threadswhennecessary.

•Visuallyinspectthegroundstrip(240)

fordamage.Replaceifneeded. Measuretheresistanceweekly.See

TestGroundStripResistance,page42.

5.Checkthemovementofthetriggerandvalves. Lubricateifnecessary.

6.CheckGunElectricalGrounding,page28.

7.Hangthegunfromitshook,withthenozzle pointingdown.Besuretokeepthegunfrom groundingout.

38 3A2496D

ElectricalTests

Electrical

Electrical Electrical

Usethefollowingprocedurestotestthecondition ofthepowersupplyandgunbody,andelectrical continuitybetweencomponents.

PowerSupplyRemovalandReplacement,page59.

UsemegohmmeterPartNo.241079(AA)andan appliedvoltageof500V.Connecttheleadsas shown.

MegohmmeterPartNo.241079(AA-seeFig.

25)isnotapprovedforuseinahazardousarea. Toreducetheriskofsparking,donotusethe megohmmetertocheckelectricalgrounding unless:

•Thegunhasbeenremovedfromthehazardous area;

•Orallsprayingdevicesinthehazardousarea areturnedoff,ventilationfansinthehazardous areaareoperating,andthereareno󰘱ammable vaporsinthearea(suchasopensolvent containersorfumesfromspraying).

Tests

Tests Tests

Test

Test Test

1.Followthestepsunder

2.Triggerthegunandmeasureresistance

Gun

Gun Gun

PreparetheGunforService,page50.

betweentheelectrodeneedletip(3)andthe airswivel(21).Theresistanceshouldbe 104–150megohms(90–120megohmsfor ModelL60M19).Ifoutsidethisrange,goto

TestPowerSupplyResistance,page40.

Ifinrange,see

VoltageLossTroubleshooting,page43forother

possiblecausesofpoorperformance,orcontact yourGracodistributor.

Resistance

Resistance Resistance

Failuretofollowthiswarningcouldcause󰘰re, explosion,andelectricshockandresultinserious injuryandpropertydamage.

Figure25TestGunResistance

3A2496D 39

ElectricalTests

Test

Test Test

1.Followthestepsunder

2.Removethepowersupply(11).

3.Removetheturbinealternator(15)fromthe

4.Measureresistancefromthepowersupply's

5.Besurethespring(11a)isinplacebefore

Power

Power Power

PreparetheGunforService,page50.

powersupply.

groundstrips(EE)tothespring(11a).The resistanceshouldbe90–115megohms.If outsidethisrange,replacethepowersupply.Ifin range,gotoTestElectrodeResistance,page41.

reinstallingthepowersupply.

Supply

Supply Supply

Resistance

Resistance Resistance

Figure26TestPowerSupplyResistance

40 3A2496D

ElectricalTests

Test

Test Test

1.Followthestepsunder

2.Insertaconductiverod(FF)intothegunbarrel

3.Measuretheresistancebetweentheconductive

4.Ifinrange,goto

5.Removetheelectrode(3),see

Electrode

Electrode Electrode

PreparetheGunforService,page50.

(whichwasremovedforthepowersupplytest) andagainstthemetalcontact(DD)inthefront ofthebarrel.

rod(FF)andtheelectrode(3).Theresistance shouldbe10–30megohms(lessthan5megohms forModelL60M19).

ElectricalTroubleshooting,page48,forother

possiblecausesofpoorperformance,orcontact yourGracodistributor.

ElectrodeReplacement,page54.Measurethe

resistancebetweenthecontact(HH)andthe electrodewire(GG).Theresistanceshouldbe 10-30megohms.Ifoutofrange,replacethe electrode.

Resistance

Resistance Resistance

Figure27TestElectrodeResistance

6.Makesurethemetalcontactring(DD)in thebarrel,thenozzlecontactring(4a),and theelectrodecontact(HH)arecleanand undamaged.

Figure28Electrode

Figure29NozzleConductiveO-Ring

3A2496D

ElectricalTests

Test

Test Test

Usinganohmmeter,measuretheresistancebetween thelatchhousing(206)andthegroundlug(214). Thegroundstripisgroundedthroughthecartback tothegroundlug.Resistancemustbelessthan100 ohms.Ifgreaterthan100ohms,replacetheground strip(240).

Ground

Ground Ground

Strip

Strip Strip

Resistance

Resistance Resistance

Test

Test Test

Removetheenclosuredoor.Usinganohmmeter, measuretheresistancefromthepump(209)tothe groundlug(214).Resistancemustbelessthan 100ohms.Ifgreaterthan100ohms,replacethe groundingcylinder(227).

Cylinder

Cylinder Cylinder

Resistance

Resistance Resistance

Figure30TestGroundStripResistance

Figure31TestCylinderResistance

3A2496D

Troubleshooting

Troubleshooting Troubleshooting

areelectricallyconnectedthroughtheconductive, waterborne󰘱uid.

Installingandservicingthisequipmentrequires accesstopartswhichmaycauseanelectricshock orotherseriousinjuryiftheworkisnotperformed properly.Donotinstallorrepairthisequipment unlessyouaretrainedandquali󰘰ed.

FollowtheFluidVoltageDischargeandGrounding

Procedure,page30beforecheckingorservicing

thesystemandwheneveryouareinstructedto dischargethevoltage.

Toreducetheriskofaninjury,followthe

PressureReliefProcedure,page31,whenever

youareinstructedtorelievethepressure.

Voltage

Voltage Voltage

Normalsprayingvoltageforasystemusingthe waterbornegunis45-55kV.Thesystemvoltageis lowerduetosprayingcurrentdemandsandvoltage isolationsystemlosses.

Loss

Loss Loss

Troubleshooting

Troubleshooting Troubleshooting

Beforetroubleshootingorservicingthevoltage isolationsystemitself,youneedtodeterminewhich componentinthesystemismostlikelycausinga problem.Possiblecausesincludethefollowing:

Spray

Spray Spray

•Fluidleakage

•Dielectricbreakdownatthe󰘱uidhoseconnection

•Notenoughairpressureforthealternatorturbine

•Faultypowersupply

•Excessiveoversprayongunsurfaces

•Fluidintheairpassages

Waterborne

Waterborne Waterborne

•Dielectricfailureofthehose(pin-holeleakinthe

•Airgapinthe󰘱uidcolumnbetweenthegunandthe

Voltage

Voltage Voltage

Gun

Gun Gun

or󰘱uidpackings

Fluid

Hose

Fluid Fluid

Hose Hose

PTFElayer)

isolated󰘱uidsupply,causingalowvoltagereading ontheisolationsystemvoltagemeter.

Isolation

Isolation Isolation

System

System System

Alossofsprayingvoltagecanbecausedbya problemwiththespraygun,󰘱uidhose,orvoltage isolationsystem,sinceallofthesystemcomponents

•Fluidleakage

•Dirtyinterior

3A2496D 43

Troubleshooting

Visual

Visual Visual

First,checkthesystemforanyvisiblefaultsorerrors tohelpisolatewhetherthespraygun,󰘱uidhoseor voltageisolationsystemhasfailed.Avoltageprobe andmeter,partno.245277,ishelpfulfordiagnosing voltageproblemsandisrequiredforsomeofthe troubleshootingteststhatfollow.

1.Checkthatalloftheairand󰘱uidtubesandhoses

2.Checkthatthevoltageisolationsystemvalves

3.Checkthattheinterioroftheisolatedenclosure

4.Checkthatthespraygunandvoltageisolation

5.CheckthatthegunESON/OFFvalveisinthe

6.Checkthatthevoltageisolationsystem's

Checks

Checks Checks

areproperlyconnected.

andcontrolsareproperlysetforoperation.

isclean.

systemhavesuf󰘰cientairpressure.

ONpositionandthatthegunESindicatorlight ison.IftheESindicatorlightisnoton,remove thespraygunforserviceandcompletethe

ElectricalTests,page39.

enclosuredoorisclosedandthatanysafety interlocksareengagedandworkingproperly.

7.Makesurethevoltageisolationsystemisin the“isolate”mode,whereitisisolatingthe󰘱uid voltagefromground.

8.Toeliminateairgapsinthe󰘱uidcolumn,spray enough󰘱uidtopurgetheairoutbetweenthe voltageisolationsystemandthespraygun.An airgapinthe󰘱uidhosecanbreaktheelectrical continuitybetweenthespraygunandtheisolated 󰘱uidsupplyandcausealowvoltagereadingon avoltagemeterconnectedtotheisolated󰘱uid supply.

9.Checkthesprayguncoverandbarrelfor accumulatedoverspray.Excessiveoverspray cancreateaconductivepathbacktothe groundedgunhandle.Installanewguncover andcleantheexteriorofthegun.

10.Inspecttheentiresystemforanyvisible󰘱uid leakageandrepairany󰘱uidleaksthatarefound. Payspecialattentiontothefollowingareas:

•Packingareaofthespraygun.

•Fluidhose:checkforleakageoranybulgesin

theoutercover,whichmayindicateaninternal leak.

•Internalvoltageisolationsystemcomponents

3A2496D

Troubleshooting

Tests

Tests Tests

Ifyoustillhavenovoltage,separatethespraygun andhosefromthevoltageisolationsystemand checkwhetherthegunandhosealonewillhold voltagewiththefollowingtest.

1.Flushthesystemwithwaterandleavethelines 󰘰lledwithwater.

2.Dischargethesystemvoltage(seeFluidVoltage

DischargeandGroundingProcedure,page30).

3.FollowthePressureReliefProcedure,page31.

4.Disconnectthe󰘱uidhosefromthevoltage isolationsystem.

Avoidallowinganywatertoleakoutofthe󰘱uid hoseasthatcouldcauseasigni󰘰cantairgapin the󰘱uidcolumnuptothegunelectrode,which canbreaktheconductivitypathandconceala potentialfailurearea.

5.Positiontheendofthehoseasfaraspossible awayfromanygroundedsurface.Theendof thehosemustbeatleast1ft.(0.3m)fromany ground.Makesurethatnooneiswithin3ft.(0.9 m)oftheendofthehose.

6.TurntheESON/OFFvalvetoONandtrigger thegunjustenoughtoturnontheairtothegun butnotthe󰘱uid.Measurethevoltageatthegun electrodewithavoltageprobeandmeter.

7.Dischargethesystemvoltagebywaiting30 secondsandthentouchingthegunelectrode withagroundedrod.

8.Checkthemeterreading:

•Ifthemeterreadingis45to55kV,thegunand

󰘱uidhoseareokay,andtheproblemisinthe voltageisolationsystem.

•Ifthemeterreadingisbelow45kV,the

problemisinthegunor󰘱uidhose.

9.Flushthe󰘱uidhoseandgunwithenoughairto dryoutthe󰘱uidpassages.

10.TurntheESON/OFFvalvetoONandtriggerthe gun.Measurethevoltageatthegunelectrode withavoltageprobeandmeter.

•Ifthemeterreadingis45-55kV,thegun

powersupplyisokay,andthereisprobablya dielectricbreakdownsomewhereinthe󰘱uid hoseorgun.Continuewithstep11.

•Ifthemeterreadingisbelow45kV,dothe

ElectricalTests,page39,tocheckthegunand

powersupplyresistance.Ifthosetestsshow thegunandpowersupplyareokay,continue withstep11.

11.Adielectricbreakdownismostlikelyinoneof thefollowingthreeareas.Repairorreplacethe componentthatisfailing.

a.Fluidhose:

•Checkforleakageoranybulgesinthe outercover,whichmayindicateapin-hole leakthroughthePTFElayer.Disconnect the󰘱uidhosefromthegun,andlookfor signsof󰘱uidcontaminationontheoutside ofthePTFEportionofthe󰘱uidtube.

•Inspecttheendofthehoseconnectedto thevoltageisolationsystem.Lookforcuts ornicks.

•Makesurethehoseisproperlystripped (seeConnecttheWaterborneFluidHose,

page18).Restriporreplacethehose.

b.Fluidpackings:

Removethepackingassemblyfromthegun (seeFluidPackingRodRemoval,page56), andlookforsignsof󰘱uidleakageorany blackenedareas,whichwouldindicatearcing isoccurringalongthepackingrod.

c.Fluidhoseconnectiontothespraygun:

Abreakdownatthe󰘱uidhoseconnection jointwouldbecausedby󰘱uidleakingpast theo-ringsealsontheendofthehose. Removethehoseatthegunconnectionand lookforsignsof󰘱uidleakagealongthePTFE tube.

12.Beforereassemblingthegun,cleananddrythe gun󰘱uidinlettube.Repacktheinnerspacerof the󰘱uidpackingrodwithdielectricgreaseand reassemblethegun.

13.Reconnectthe󰘱uidhose.

14.Checkthegunvoltagewiththevoltageprobe andmeterbefore󰘰llingthegunwith󰘱uid.

3A2496D 45

Troubleshooting

Spray

Spray Spray

CheckallpossibleremediesintheTroubleshooting Chartbeforedisassemblingthegun.

Problem

Problem Problem

Flutteringorspittingspray.

Improperspraypattern.Damagedordirtynozzleoraircap.

Pattern

Pattern Pattern

Troubleshooting

Troubleshooting Troubleshooting

Somespraypatternproblemsarecausedbythe improperbalancebetweenairand󰘱uid.

Cause

Cause Cause

No󰘱uid.Re󰘰llsupply.

Loose,dirty,damaged nozzle/seat.

Airin󰘱uidsupply.Check󰘱uidsource.Re󰘰ll.

Fluidbuilduponaircapornozzle.

Fanairpressuretoohigh.Decrease.

Fluidtoothin.Increaseviscosity.

Fluidpressuretoolow.Increase.

Solution

Solution Solution

Cleanorreplacenozzle,see

CleantheGunDaily,page37,or AirCapandNozzleReplacement, page51.

Cleanorreplace.SeeAirCapand

NozzleReplacement,page51.

Clean.See

CleantheGunDaily,page37.

Fanairpressuretoolow.Increase.

Fluidtoothick.Reduceviscosity.

Toomuch󰘱uid.Decrease󰘱ow.

Didnotapply50%overlap.Overlapstrokes50%. Streaks.

Dirtyordamagedaircap.

Cleanorreplaceaircap.See

CleantheGunDaily,page37,or AirCapandNozzleReplacement, page51.

46 3A2496D

Troubleshooting

Gun

Gun Gun

Operation

Operation Operation

Problem

Problem Problem

Excessivesprayfog.

“OrangePeel”󰘰nish.

Fluidleaksfromthe󰘱uidpacking area.

Airleaksfromthefrontofthegun.

Fluidleakagefromthefrontofthe gun.

Troubleshooting

Troubleshooting Troubleshooting

Cause

Cause Cause

Atomizingairpressuretoohigh.

Fluidtoothin,or󰘱uid󰘱owistoo low.

Atomizingairpressuretoolow.

Poorlymixedor󰘰ltered󰘱uid.Remixorre󰘰lter󰘱uid.

Fluidtoothick.Reduceviscosity.

Wornpackingsorrod.

Airvalveisnotseatingproperly.

Wornelectrode.

Worn󰘱uidnozzleseat.Replacenozzle(4).See

Solution

Solution Solution

Closerestrictorvalvepartway,or decreaseairpressureaslowas possible;minimum45psi(0.32 MPa,3.2bar)neededatgunfor fullvoltage.

Increaseviscosityorincrease󰘱uid 󰘱owrate.

Openatomizingairvalvemoreor increasegunairinletpressure; uselowestairpressurenecessary.

SeePackingRodRepair,page57.

SeeAirValveRepair,page65.

See

ElectrodeReplacement,page54.

AirCapandNozzleReplacement, page51.

Gundoesnotspray.

Dirtyaircap.

Excessivepaintwrapbackto operator.

Loose󰘱uidnozzle.

Damagednozzleo-ring.

Low󰘱uidsupply.Add󰘱uidifnecessary.

Dirtyorclogged󰘱uidnozzle.Clean.See

Closedordamaged󰘱uid adjustmentvalve.

Misalignedaircapand󰘱uidnozzle.Clean󰘱uidbuildupoffaircap

Poorgrounding.

Incorrectdistancefromguntopart.Shouldbe8–12in.(200–300mm).

Tighten.

SeeAirCapandNozzle

Replacement,page51.

CleantheGunDaily,page37.

Openvalve,orsee

ESOn-OffandFluidAdjustment ValveRepair,page64.

and󰘱uidnozzleseat.See

CleantheGunDaily,page37.

SeeGrounding,page26.

3A2496D

Troubleshooting

Electrical

Electrical Electrical

Problem

Problem Problem

Voltagestillpresentat gunafterfollowingthe

FluidVoltageDischargeand GroundingProcedure,page30.

Poorwrap.

Troubleshooting

Troubleshooting Troubleshooting

Cause

Cause Cause

ESOn/Offswitchisnotturned OFF(O).

Didnotwaitlongenoughfor voltagetodischarge.

Airpocketin󰘱uidlineleaves󰘱uid neargunisolated.

Voltageisolationsystemfailed.Servicevoltageisolationsystem.

Groundingcylindernotoperating.See

ESOn/OffswitchisOFF(O).TurnON(I).

Gunairpressuretoolow(ES indicatorisamber).

Atomizingairpressuretoohigh.Decrease.

Fluidpressuretoohigh.Decrease.

Solution

Solution Solution

TurnOFF(O).

Waitlongerbeforetouching electrodewithgroundingrod. Checkforbleedresistorfailure.

Determinecauseandcorrect. Purgeairfrom󰘱uidline.

TestCylinderResistance,page42.

Replaceifneeded.

Checkairpressuretogun; minimum45psi(0.32MPa,3.2 bar)neededatgunforfullvoltage.

Incorrectdistancefromguntopart.Shouldbe8-12in.(200-300mm).

Poorlygroundedparts.Resistancemustbe1megohmor

less.Cleanworkpiecehangers.

Faultygunresistance.

Fluidleaksfromthepacking(2c) andcausesashort.

Faultyalternator.

ESHI/LOswitchisonLO(Smart gunsonly)

Spilledpaint,driedpaint,orother contaminantsinsidetheWB100 Enclosure,causingashortcircuit.

ESOn/OffswitchisOFF(O).TurnON(I). ESorHzindicatorisnotlit.

Nopower.

See

TestGunResistance,page39.

Cleanthepackingrodcavity,or replacethepackingrod.See

PackingRodRepair,page57.

SeeAlternatorRemovaland

Replacement,page60.

Checkswitchactuation;replaceif needed.

Cleaninteriorofenclosure.

Checkpowersupply,alternator, andalternatorribboncable.See

PowerSupplyRemovaland Replacement,page59.

48 3A2496D

Troubleshooting

Problem

Problem Problem

Operatorgetsmildshock.

Operatorgetsshockfrom workpiece.

Voltage/currentdisplaystaysred (smartgunsonly).

ESorHzindicatorisamber.

Cause

Cause Cause

Operatornotgroundedorisnear ungroundedobject.

Gunnotgrounded.SeeCheckGunElectrical

Aweakstaticchargehasbuiltup onthesurfaceofanunshielded 󰘱uidhose.Thisisachargeonthe hosesurface,notafailureofthe hoseinsulation.

Workpiecenotgrounded.Resistancemustbe1megohmor

Gunistooclosetothepartbeing sprayed.

Dirtygun.

Alternatorspeedistoolow.Increaseairpressureuntil

Solution

Solution Solution

SeeGrounding,page26.

Grounding,page28,and TestGunResistance,page39.

Bundleandwraptheairand󰘱uid hosestogether.SeeConnectthe

WaterborneFluidHose,page18.

less.Cleanworkpiecehangers.

Gunshouldbe8–12in.(200–300 mm)fromthepart.

SeeCleantheGunDaily,page37.

indicatorisgreen.Toavoid over-atomization,usethe atomizingairrestrictorvalveto reducetheatomizingairtotheair cap.

ESorHzindicatorisred.

ErrordisplayappearsandHz indicatorisred(Smartgunsonly).

Alternatorspeedistoohigh.Decreaseairpressureuntil

indicatorisgreen.

Smartmodulehaslost communicationwiththepower supply.

CheckforgoodconnectionsbetweentheSmartModuleandthe powersupply.SeeSmartModule

Replacement,page66and PowerSupplyRemovaland Replacement,page59.

3A2496D 49

Repair

Repair Repair

Prepare

Prepare Prepare

Toreducetheriskof󰘰re,explosion,orelectric shock:,before󰘱ushingthegun.

•FollowtheFluidVoltageDischargeand

GroundingProcedure,page30,andturnOFF

(O)theESOn-Offswitchbefore󰘱ushing, checking,orservicingthesystemandwhenever youareinstructedtodischargethevoltage.

•Cleanallpartswithanon-󰘱ammable󰘱uidas de󰘰nedunderModels,page3.

•Donotservicethisequipmentunlessyouare trainedandquali󰘰ed.

•Donottouchthegunnozzleorcomewithin4in. (102mm)ofthenozzleduringgunoperationor untilyouperformtheFluidVoltageDischarge

andGroundingProcedure,page30.

•Checkallpossibleremedies inTroubleshooting,page43beforedisassembling thegun.

•Useavisewithpaddedjawstopreventdamage toplasticparts.

the

Gun

the the

Gun Gun

for

Service

for for

Service Service

•Lightlylubricateo-ringsandsealswithnon-silicone grease.OrderPartNo.111265Lubricant.Donot over-lubricate.

•OnlyusegenuineGracoparts.Donotmixoruse partsfromotherProGunmodels.

•AirSealRepairKit24N789isavailable.The kitmustbepurchasedseparately.Kitpartsare markedwithanasterisk,forexample(6a*).

•FluidSealRepairKit24N790isavailable.The kitmustbepurchasedseparately.Kitpartsare markedwithasymbol,forexample(2a‡).

1.FollowtheFluidVoltageDischargeand

GroundingProcedure,page30.

2.Flushthegun.SeeFlushing,page36.

3.Blowthe󰘱uidlinesdrywithair.

4.Relievethepressure.See

PressureReliefProcedure,page31.

5.Disconnectthegunairand󰘱uidlinesatthe

isolationsystem.

6.Removethegunfromtheworksite.Repairarea

mustbeclean.

•Lubricatesomepackingrodparts(2)andcertain 󰘱uid󰘰ttingswithdielectricgrease(44),asspeci󰘰ed inthetext.

50 3A2496D

Repair

Air

Cap

and

Air Air

Cap Cap

Nozzle

and and

Nozzle Nozzle

Replacement

Replacement Replacement

NOTICE

NOTICE NOTICE

Triggerthegunwhileremovingthenozzletohelp drainthegunandpreventanypaintorsolventleft inthegunfromenteringtheairpassages.

1.SeePreparetheGunforService,page50.

2.Removetheretainingring(6)andaircap(5).

3.Triggerthegunwhileremovingthe󰘱uidnozzle (4)assemblywiththemulti-tool(41).

NOTICE

NOTICE NOTICE

Thenozzlecontactring(4a)isaconductive contactring,notasealingo-ring.Forbest performanceandtoavoidpotentialdamage tothespraygun,donotremovethenozzle contactring(4a)excepttoreplaceitandnever operatethegunwithoutthecontactringin place.Donotreplacethecontactringwith anythingbutagenuineGracopart.

NOTICE

NOTICE NOTICE

Usenon-siliconegrease,PartNo.111265,on thesmallo-ring(4b).Donotover-lubricate.Do notlubricatetheconductivecontactring(4a).

7.Installtheaircap(5)andretainingring(6).Make suretheu-cup(6a*)isinplacewiththelipsfacing forward.

8.SeeTestGunResistance,page39.

4.Makesuretheconductivecontactring(4a)and thesmallo-ring(4b)areinplaceonthenozzle (4).Lightlylubricatethesmallo-ring(4b).

5.Makesuretheelectrodeneedle(3)is󰘰nger-tight.

6.Triggerthegunwhileinstallingthe󰘱uidnozzle (4)withthemulti-tool(41).Tightenuntilthe󰘱uid nozzleseatsinthegunbarrel(1/8to1/4turn pasthand-tight).

Figure32AirCapandNozzleReplacement

3A2496D 51

Repair

Air

Cap,

Air Air

Cap, Cap,

Spray

Spray Spray

Tip,

and

Tip, Tip,

Nozzle

and and

Nozzle Nozzle

Replacement

Replacement Replacement

(Model

(Model (Model

L60M19)

L60M19) L60M19)

1.SeePreparetheGunforService,page50.

2.Removetheretainerring(6)andaircap/tipguard assembly(5).

Figure33RemoveAirCap

3.Disassembletheaircapassembly.Checkthe conditionoftheu-cup(6a),electrode(5a),o-ring (5b),andtipgasket(10a).Replaceanydamaged parts.

4.Toreplacetheelectrode(5a),pulltheitoutofthe backoftheaircap,usinganeedle-nosepliers. Pushthenewelectrodethroughtheaircap hole.Makesuretheshortendoftheelectrode engagestheholeinthebackoftheaircap.Press theelectrodeinplace󰘰rmlywithyour󰘰ngers.

NOTICE

NOTICE NOTICE

Theconductivering(4c)isaconductivemetal contactring,notasealingo-ring.Forbest performanceandtoavoidpotentialdamageto thespraygun,donotremovetheconductive ring(4c)excepttoreplaceitandneveroperate thegunwithouttheconductiveringinplace. Donotreplacetheconductiveringwith anythingbutagenuineGracopart.

5.Triggerthegunandremovethenozzle(4),using anadjustablewrench.

Figure36ReplaceNozzle

Figure34DisassembleAirCapAssembly

Figure35TipGasket

52 3A2496D

Repair

NOTICE

NOTICE NOTICE

Donotovertightenthenozzle(4). Overtighteningmaydamagethehousingand thegunbarrel,resultinginimproper󰘱uid shutoff.

6.Ensurethattheo-rings(4a,4b,and9)arein placeonthenozzle.Triggerthegunandinstall thenozzle(4).Tightenuntilsnug,then1/4turn more.

7.Checkthatthespraytipgasket(10a)isinplace. Alignthespraytiptabwiththegrooveintheair cap(5).Installthespraytip(10)intheaircap.

8.Makesurethattheelectrode(5a)isinstalled correctlyintheaircap.

9.Checkthattheaircapo-ring(5b)isinplace.

10.Checkthattheu-cup(6a)isinplaceonthe retainingring(6).Thelipsoftheu-cupmustface forward.

NOTICE

NOTICE NOTICE

Toavoiddamagingthetipguard,orientthe aircapassembly(5)beforetighteningthe retainingring(6).Donotturntheaircapwhen theretainingringistight.

11.Orientatetheaircapandtightentheretaining ringsecurely.

12.SeeTestGunResistance,page39.

3A2496D 53

Repair

Electrode

Electrode Electrode

1.SeePreparetheGunforService,page50.

2.Removetheaircapandnozzle.See

AirCapandNozzleReplacement,page51.

3.Unscrewtheelectrode(3)withthemulti-tool(41).

Toavoiddamagingtheplasticthreads,bevery carefulwheninstallingtheelectrode.

4.Applylow-strength(purple)Loctite®orequivalent threadsealanttotheelectrodeandpackingrod threads.Installtheelectrode󰘰nger-tight.Donot overtighten.

5.Installthe󰘱uidnozzleandaircap.See

AirCapandNozzleReplacement,page51.

6.SeeTestGunResistance,page39.

Replacement

Replacement Replacement

NOTICE

NOTICE NOTICE

Figure37ElectrodeReplacement

54 3A2496D

Repair

Needle

Needle Needle

1.SeePreparetheGunforService,page50.

2.Removetheaircapandnozzle.See

AirCap,SprayTip,andNozzleReplacement (ModelL60M19),page52.

3.Unscrewtheneedle(3).

4.Applylow-strength(purple)Loctite®orequivalent

threadsealanttotheneedleandpackingrod threads.Installtheneedle󰘰nger-tight.Donot overtighten.

5.Installthe󰘱uidnozzleandaircap.See

AirCap,SprayTip,andNozzleReplacement (ModelL60M19),page52.

6.SeeTestGunResistance,page39.

Replacement

Replacement Replacement

(Model

(Model (Model

L60M19)

L60M19) L60M19)

Figure38ElectrodeReplacement

3A2496D 55

Repair

Fluid

Fluid Fluid

1.SeePreparetheGunforService,page50.

2.Removetheaircapand󰘱uidnozzle.See

3.Removetheelectrode.See

4.Loosenthetriggerscrews(13)andremovethe

5.Removethepackingrod(2),usingthemulti-tool

6.Checkallpartsforwearordamageandreplace

Packing

Packing Packing

AirCapandNozzleReplacement,page51.

ElectrodeReplacement,page54.

trigger(12).

(41).Removethespring(17).

ifnecessary.

Rod

Rod Rod

Removal

Removal Removal

Figure39FluidPackingRodRemoval

56 3A2496D

Repair

Packing

Packing Packing

NOTE:

NOTE: NOTE: partsorasanassembly.

NOTE:

NOTE: NOTE: gunbarrel,makesuretheinternalsurfacesofthe barrelareclean.Removeanyresiduewithasoft brushorcloth.Checktheinsideofthebarrelfor marksfromhighvoltagearcing.Ifmarksarepresent, replacethebarrel.

1.Placethepackingnut(2f)andseal(2b‡)onthe

󰘱uidrod(2e).Flatsonthepackingnutmustface thebackofthe󰘱uidrod.Thesealo-ringmust faceawayfromthepackingnut.

2.Filltheinnercavityofthespacer(2h‡)with

dielectricgrease(44).Placethespaceronthe 󰘱uidrod(2e)inthedirectionshown.Generously applydielectricgreasetotheoutsideofthe spacer.

3.Placethe󰘱uidpacking(2c‡)onthepackingrod

(2e)withitslipsfacingthefrontoftherod.Install theneedlepacking(2d‡)withthemaleend towardthe󰘱uidpacking,theninstallthehousing (2g).

Rod

Rod Rod

Youmayreplacethepackingrodasindividual

Beforeinstallingthe󰘱uidpackingrodintothe

Repair

Repair Repair

4.Lightlytightenthepackingnut(2f).Thepacking nutisproperlytightenedwhenthereis3lb(13.3 N)ofdragforcewhenslidingthepackinghousing (2g)assemblyalongtherod.Tightenorloosen thepackingnutasneeded.

5.Installtheo-ring(2a‡)ontheoutsideofhousing (2g).Lubricatetheo-ringwithnon-silicone grease,PartNo.111265.Donotover-lubricate.

6.Installthespring(17)againstthenut(2j)as shown.

7.Installthepackingrodassembly(2)intothe gunbarrel.Usingthemulti-tool(41),tightenthe assemblyuntiljustsnug.

8.Installtheelectrode.See

ElectrodeReplacement,page54.

9.Installthenozzleandaircap.See

AirCapandNozzleReplacement,page51.

10.Installthetrigger(12)andscrews(13).

11.SeeTestGunResistance,page39.

Figure40PackingRod

3A2496D 57

Repair

Barrel

Barrel Barrel

1.SeePreparetheGunforService,page50.

2.Removetheairinlet󰘰tting(21)andtakethe

3.Loosenthetwoscrews(27).

4.Holdthegunhandle(16)withonehandandpull

NOTE:

NOTE: NOTE: removethealternator/powersupplyassemblyfrom thebarrel.

Removal

Removal Removal

bracket(104)offthegunhandle(16).

NOTICE

NOTICE NOTICE

Toavoiddamagingthepowersupply(11),pull thegunbarrel(1)straightawayfromthegun handle(16).Ifnecessary,gentlymovethegun barrelfromsidetosidetofreeitfromthegun handle.

thebarrel(1)straightoffthehandle.

Ifthepowersupplyremainsinthebarrel,

Barrel

Barrel Barrel

1.Besurethegasket(28*)andgroundingspring

2.Makesurethespring(11a)isinplaceonthetipof

3.Tightenthetwoscrews(27)oppositelyand

4.Positionthebracket(104)onthegunhandle(16)

5.Applydielectricgrease(44)totheexposedinner

6.Checkthatthenut(105)istightontheferrule

7.SeeTestGunResistance,page39.

Installation

Installation Installation

(18)areinplace.Makesurethegasketair holesarealignedproperly.Replacethegasketif damaged.

thepowersupply(11).Liberally Liberally grease(44)tothetipofthepowersupply.Place thebarrel(1)overthepowersupplyandontothe gunhandle(16).

evenly(aboutahalfturnpastsnug).Donot over-tightenthescrews(27).

andsecurewiththeairinlet󰘰tting(21).

tubeofthe󰘱uidhose(101).

housing(103).

Liberally

applydielectric

Figure41BarrelRemoval

Figure42BarrelInstallation

58 3A2496D

Repair

Power

Power Power

•Inspectthegunhandlepowersupplycavityfordirt ormoisture.Cleanwithaclean,dryrag.

•Donotexposegasket(28)tosolvents.

1.SeePreparetheGunforService,page50.

2.SeeBarrelRemoval,page58.

3.Graspthepowersupply(11)withyourhand.

4.Inspectthepowersupplyandalternatorfor

5.Toseparatethepowersupply(11)fromthe

6.SeeTestPowerSupplyResistance,page40.

Supply

Supply Supply

Becarefulwhenhandlingthepowersupply (11)toavoiddamagingit.

Withagentlesidetosidemotion,freethepower supply/alternatorassemblyfromthegunhandle (16),thencarefullypullitstraightout.

Models only,

fromthesocketatthetopofthehandle.

damage.

alternator(15),disconnectthe3-wireribbon connector(PC)fromthepowersupply.

Models only,

(24)fromthepowersupply.Slidethealternator upandoffthepowersupply.

Replacethepowersupplyifnecessary. Torepairthealternator,see

AlternatorRemovalandReplacement,page60.

Removal

Removal Removal

NOTICE

NOTICE NOTICE

disconnectthe󰘱exiblecircuit(24)

disconnectthe6–pin󰘱exiblecircuit

and

Replacement

and and

Replacement Replacement

On Smart

(EE)makecontactwiththehandle.OnSmart models,aligntheconnectorofthe6–pin󰘱exible circuit(24)withthesocket(CS)atthetopofthe handle.Pushtheconnectorsecurelyintothe socketasyouslidethepowersupply/alternator assemblyintothehandle.

Figure43ConnectFlexibleCircuit

10.Makesurethegasket(28*),groundspring(18), andpowersupplyspring(11a)areinplace. Assemblethebarrel(1)tothehandle(16).See

BarrelInstallation,page58.

11.SeeTestGunResistance,page39.

Topreventdamagetothecableandpossible interruptionofthegroundcontinuity,bendthe alternator’s3–wireribboncable(PC)upward andback,sothebendfacesthepowersupply andtheconnectorisatthetop.

Smart models only:

circuit(24)tothepowersupply.

8.Connectthe3-wireribbonconnector(PC)tothe powersupply.Tucktheribbonforward,under thepowersupply.Slidethealternator(15)down ontothepowersupply(11).

9.Insertthepowersupply/alternatorassemblyin thegunhandle(16).Makesurethegroundstrips

3A2496D 59

connectthe6–pin󰘱exible

Figure44PowerSupply

Repair

Alternator

Alternator Alternator

NOTE:

NOTE: NOTE: ofoperation.OrderPartNo.24N706BearingKit. Partsincludedinthekitaremarkedwithasymbol(♦).

1.SeePreparetheGunforService,page50.

2.Removethepowersupply/alternatorassembly

3.Measureresistancebetweenthetwoouter

4.Usinga󰘱atbladescrewdriver,prytheclip(15h)

5.Ifnecessary,rotatethefan(15e)soitsblades

Replacealternatorbearingsafter2000hours

anddisconnectthealternator.SeePowerSupply

RemovalandReplacement,page59.

terminalsofthe3-wireconnector(PC);itshould be2.0–6.0ohms.Ifoutsidethisrange,replace thealternatorcoil(15a).

offthehousing(15d).Removethecap(15f), usingathinbladeorscrewdriver.

clearthefourbearingtabs(T)ofthehousing (15d).

Removal

Removal Removal

and

Replacement

and and

Replacement Replacement

Figure46AlternatorCross-Section

NOTICE

NOTICE NOTICE

Donotscratchordamagethemagnet(M)or shaft(S).Donotpinchordamagethe3–wire connector(PC)whendisassemblingand reassemblingthebearings.

Figure45FanOrientation

6.Pushthefanandcoilassembly(15a)outthe frontofthehousing(15d).

7.Holdthecoilassembly(15a)onaworkbench withthefanendfacingup.Usingawideblade screwdriver,prythefan(15e)offtheshaft(S).

8.Removethetopbearing(15b2).

9.Removethebottombearing(15b1).

10.Installthenewbottombearing(15b1♦)onthe longendoftheshaft(S).The󰘱attersideofthe bearingmustfaceawayfromthemagnet(M). Installinthecoil(15a)sothebearingbladesare 󰘱ushwiththesurfaceofthecoil.

11.Pressthenewtopbearing(15b2♦)ontotheshort endoftheshaftsothebearingbladesare󰘱ush withthesurfaceofthecoil(15a).The󰘱atterside ofthebearingmustfaceawayfromthecoil.

60 3A2496D

Repair

12.Holdthecoilassembly(15a)onaworkbench withthefanendfacingup.Pressthefan(15e♦) ontothelongendoftheshaft(S).Thefanblades mustbeorientedasshown.

13.Carefullypressthecoilassembly(15a)into thefrontofthehousing(15d♦).The3–wire connector(PC)mustbepositionedbelowthe widernotch(W)ofthehousingtabs,asshownin Fig.46.Besurethecoilalignmentpins(P)are positionedasshowninFig.45.

14.Rotatethefan(15e)soitsbladesclearthefour bearingtabs(T)atthebackofthehousing.

Ensurethatthebladesofthebottombearing (15b1♦)alignwiththetabs.

15.Seatthecoilfullyintothehousing(15d♦).Secure withtheclip(15h♦),ensuringthatitstabsengage theslotsinthehousing.

16.Ensurethattheo-ring(15g)isinplace.Install thecap(15f).

17.Installthealternatoronthepowersupply,and installbothpartsinthehandle.SeePower

SupplyRemovalandReplacement,page59.

Figure47Alternator

3A2496D 61

Repair

Fan

Air

Fan Fan

Adjustment

Air Air

Adjustment Adjustment

Valve

Valve Valve

Repair

Repair Repair

1.SeePreparetheGunforService,page50.

2.Placeawrenchonthe󰘱atsofthevalvehousing (30a)andunscrewthevalvefromthehandle (16).

NOTE:

NOTE: NOTE: assembly(gotostep9)orreplaceonlytheo-ring (steps3–9).

3.Removetheretainingring(30d).

4.Turnthevalveshaft(30b)counterclockwiseuntil itcomesfreefromthevalvehousing(30a).

5.Inspecttheo-ring(30c).Removeifdamaged.

6.Cleanallpartsandinspectforwearordamage.

NOTE:

NOTE: NOTE:

111265.Donotover-lubricate.

7.Whenreassemblingthefanairvalve(30),lightly lubricatethevalvethreadsandscrewtheshaft (30b)fullyintothehousing(30a)untilbottomed. Installtheo-ring(30c*),lubricate,andunscrew thevalvestemuntiltheo-ringentersthehousing.

Youmayreplacethevalveasan

Usenon-siliconegrease,PartNo.

8.Reassembletheretainingring(30d).Unscrew thevalvestemfromthehousinguntilitisstopped bytheretainingring.

9.Screwthevalveassembly(30)intothegun handle(16),usingawrenchonthe󰘱atsofthe housing.Torqueto15in-lb(1.7N•m).

Figure48FanAirAdjustmentValve

62 3A2496D

Repair

Atomizing

Atomizing Atomizing

1.SeePreparetheGunforService,page50.

2.Placeawrenchonthe󰘱atsofthevalvehousing (29a)andunscrewthevalvefromthehandle (16).

NOTE:

NOTE: NOTE: assembly(gotostep9)orreplaceonlytheo-ring (steps3–9).

3.Unscrewthevalvestem(29e).Removethe retainingring(29d).

4.Turnthevalvebody(29b)counterclockwiseuntil itcomesfreefromthevalvehousing(29a).

5.Inspecttheo-ring(29c).Removeifdamaged.

6.Cleanallpartsandinspectforwearordamage.

NOTE:

NOTE: NOTE:

111265.Donotover-lubricate.

7.Whenreassemblingtheatomizingairrestrictor valve(29),lightlylubricatetheo-ring(29c)and pushthevalvebody(29b)fullyintothehousing (29a)untilbottomed.

Air

Restrictor

Air Air

Restrictor Restrictor

Youmayreplacethevalveasan

Usenon-siliconegrease,PartNo.

Valve

Valve Valve

Repair

Repair Repair

Figure49AtomizingAirRestrictorValve

8.Reassembletheretainingring(29d).Threadthe valvestem(29e)halfwayintothevalvebody (29b).

9.Aligntheslot(S)inthevalvestemwiththerib(R) inthegunhandle.Screwthevalveassembly(29) intothegunhandle(16),usingawrenchonthe 󰘱atsofthehousing.Torqueto15in-lb(1.7N•m).

NOTE:

NOTE: NOTE: desired,installthesuppliedplug(42).

Iftheatomizingairrestrictorvalveisnot

Figure50AlignValveStem

3A2496D 63

Repair

Off

and

ES ES

On On

- --Off Off

Fluid

and and

Fluid Fluid

Adjustment

Adjustment Adjustment

Valve

Valve Valve

Repair

Repair Repair

1.SeePreparetheGunforService,page50.

2.Loosenthecaptivescrew(26p).Removethe valve(26)fromthehandle.

3.Lubricatetheo-rings(26b*and26m*)with non-siliconegrease,PartNo.111265.Donot over-lubricate.

NOTE:

NOTE: NOTE: lubricantontheo-ringscanbepushedintothe

Donotover-lubricateparts.Excessive

gunairpassageandblemishthe󰘰nishonthe workpiece.

4.Cleanandinspectpartsfordamage.Replace ifnecessary.

NOTE:

NOTE: NOTE: mustpointupward.

5.Reinstallthevalve.Torquethescrew(27)to 15-25in-lb(1.7-2.8N•m).

Theprotrusionontheretainerplate(26h)

Figure51ESOn-OffandFluidAdjustmentValve

64 3A2496D

Repair

Air

Valve

Air Air

Valve Valve

Repair

Repair Repair

1.SeePreparetheGunforService,page50.

2.SeeBarrelRemoval,page58.

3.Removethescrews(13)andtrigger(12).

4.RemovetheESOn-OffValve.SeeESOn-Off

andFluidAdjustmentValveRepair,page64.

5.Removethespring(34).

6.Pushonthefrontoftheairvalveshafttoforceit outthebackofthehandle.Inspecttherubber seal(23a*)andreplaceifdamaged.

7.Inspecttheu-cup(35).Donotremovetheu-cup unlessdamaged.Ifremoved,installthenewone withitslipsfacingintothegunhandle(16).Place theu-cupontheshaftoftheairvalvetohelpseat itinthegunhandle.

8.Installtheairvalve(23)andspring(34)intothe gunhandle(16).

9.InstalltheESOn-OffValve.SeeESOn-Offand

FluidAdjustmentValveRepair,page64.

10.Installthetrigger(12)andscrews(13).

11.SeeBarrelInstallation,page58.

Figure53AirValve

Figure52InstallU-Cup

3A2496D 65

Repair

Smart

Smart Smart

IftheErrordisplayappears,theSmartModulehas lostcommunicationwiththepowersupply.Checkfor goodconnectionsbetweentheSmartModuleand thepowersupply.

Ifthemodule’sLEDsarenotlighting,replacethe module.

1.SeePreparetheGunforService,page50.

2.Removethepivotscrew(31e),o-ring(31f),and

3.Removetheremainingthreescrews(31d)from

4.PulltheSmartModuleoutthebackofthegun.

5.Removethegasket(31b).

6.Installanewgasket(31b)onthenewcartridge

Module

Module Module

ESHI/LOswitch(31c)atthebottomleftcornerof theSmartModulecartridge(31a).

thecartridge.

Disconnecttheribboncable(RC)fromthe connector(GC)inthegunhandle.

(31a).Makesurethenotchedcornersofthe gasketareatthetop.

Replacement

Replacement Replacement

Figure54SmartModule

7.Alignthemodule’sribboncable(RC)with thegun’scable(GC)andslidethemsecurely together,asshown.Tucktheconnectedcables intotherecessofthegunhandle.Installthe module󰘱ushtothebackofthegunhandle.

8.Installthepivotscrew(31e),o-ring(31f),and ESHI/LOswitchinthebottomleftcornerofthe cartridge(31a).

9.Installthethreeremainingscrews(31d).Torque to7–9in-lb(0.8–1.0N•m).

Figure55AlignRibbonCables

66 3A2496D

Air

Swivel

Air Air

Swivel Swivel

Replacement

Replacement Replacement

1.SeePreparetheGunforService,page50.

2.Toreplacetheairexhaustvalve:

a.Removetheclamp(43)andtheexhausttube

(36).

b.Unscrewtheswivel(21)fromthegunhandle

(16).Theswivelisaleft-handthread. Removethebracket(104).

c.Pulltheexhaustvalve(19)fromthehandle

(16).Inspecttheo-ring(19a)andreplaceif necessary.

d.Installtheo-ring(19a*)ontheexhaustvalve

(19).Lubricatetheo-ringwithalightcoating ofnon-siliconegrease.

e.Installtheexhaustvalve(19)inthehandle

(16).

f.Applythreadsealanttothetopthreadsofthe

swivel(21).Positionthebracket(104)and screwtheswivelintothegunhandle(16). Torqueto75–85in-lb(8.4–9.6N•m).

g.Checkthatthenuts(102,105)aretight.

h.Installthetube(36)andclamp(43).

3.Toreplacetheairinletswivel:

and

Exhaust

and and

Exhaust Exhaust

Valve

Valve Valve

Repair

a.Unscrewtheswivel(21)fromthegunhandle

(16).Theswivelisaleft-handthread.

b.Applythreadsealanttothetopthreadsofthe

swivel.Screwtheswivelintothegunhandle. Torqueto75–85in-lb(8.4–9.6N•m).

Figure56AirInletFittingandAirExhaustValve

3A2496D 67

Parts

Parts Parts

Standard

Standard Standard

Part

No.

Part Part

No. No.

Part

No.

Part Part

No. No.

Part

No.

Part Part

No. No.

Part

No.

Part Part

No. No.

Waterborne

Waterborne Waterborne

L60T17

L60T17 L60T17

L60T18

L60T18 L60T18

24M732

24M732 24M732

24M733

24M733 24M733

Electrostatic

60 60

kV kV

Electrostatic Electrostatic

Electrostatic

60 60

kV kV

Electrostatic Electrostatic

Shielded

Shielded Shielded

Unshielded

Unshielded Unshielded

Air

Spray

Air Air

Spray Spray

Waterborne

Waterborne Waterborne

Waterborne

Waterborne Waterborne

Waterborne

Waterborne Waterborne

Waterborne

Waterborne Waterborne

Gun

Assembly

Gun Gun

Assembly Assembly

Air

Spray

Gun,

Air Air

Spray Spray

Air

Spray

Air Air

Spray Spray

Fluid

Hose

(101),

Fluid Fluid

Hose Hose

Fluid

Hose

Fluid Fluid

Hose Hose

sold

(101), (101),

sold sold

(101),

(101), (101),

Series

Gun, Gun,

Series Series

Gun,

Series

Gun, Gun,

Series Series

separately

separately separately

sold

separately

sold sold

separately separately

A AAincludesitems1–48

for

gun

for for

model

gun gun

model model

for

gun

for for

gun gun

L60T17

L60T17 L60T17

model

L60T18,

model model

L60T18, L60T18,

68 3A2496D

Part

No.

Part Part

Part

Part Part

Part

Part Part

Part

Part Part

Ref.

Ref. Ref. No.

No. No. 124N667

224N655

L60T17

No. No.

L60T17 L60T17

No.

L60T18

No. No.

L60T18 L60T18

No.

24M732

No. No.

24M732 24M732

No.

24M733

No. No.

24M733 24M733

Part

Part Part

Electrostatic

60 60

kV kV

Electrostatic Electrostatic

Electrostatic

60 60

kV kV

Electrostatic Electrostatic

Shielded

Shielded Shielded

Unshielded

Unshielded Unshielded

No.

Description

No. No.

Description Description

BODY,gun

Waterborne

Waterborne Waterborne

Waterborne

Waterborne Waterborne

SeePackingRodAssembly,

Waterborne

Waterborne Waterborne

Waterborne

Waterborne Waterborne

Fluid

Fluid Fluid

Fluid

Fluid Fluid

page79

324N652NEEDLE,electrode,black1

424N616

4a24N645

4b111507

24N477

624P892

198307

6a*

1124N662

11a24N979

1224N663

1324A445

1524N664

24P744

24P743

17185111

18197624

1924P036VALVE,exhaust1

112085

19a*

2124N626

2324N633VALVE,air1

276733

23a*

2624N630

2724N740

24N699

28*

2924T304

3024N634

NOZZLE,1.5mm;includes4a and4b O-RING,conductive

O-RING;󰘱uoroelastomer

AIRCAP

RING,retainer;includes6a

PACKING,u-cup;UHMWPE

POWERSUPPLY,60kVgun

SPRING

TRIGGER

SCREW,trigger;packageof2

See

AlternatorAssembly,page80

HANDLE;forgunmodelL60T17

HANDLE;forgunmodelL60T18

SPRING,compression

O-RING

SWIVEL,airinlet;M12x1/4 npsm(m);left-handthread

SEAL,airvalve

SeeESOn-OffandFluid

AdjustmentValve,page81

SCREW,hexsocket;10–24x

0.53in.;sst; packageof2

GASKET,barrel

SeeAtomizingAirRestrictor

ValveAssembly,page82

SeeFanAirAdjustmentValve

Assembly,page82

Parts

Air

Spray

Gun,

Air Air

Spray Spray

Air

Spray

Air Air

Spray Spray

Hose

(101),

Hose Hose

Hose

Hose Hose

Qty

Qty Qty

1 16

sold

(101), (101),

sold sold

(101),

(101), (101),

Ref.

Ref. Ref. No.

No. No. 34185116

35*

36185103

40107460

41276741

4224N786

43110231

44116553

45117824

48▲186118

5024N783

104197954

105185548NUT1

10616N953

107102982

10816N916

Series

Gun, Gun,

Series Series

Gun,

Series

Gun, Gun,

Series Series

separately

separately separately

sold

sold sold

Part

Part Part

188749

24N604

24M732

24M733

198663

190863

185547

15B932

separately

separately separately

A AAincludesitems1–48

for

gun

for for

No.

Description

No. No.

Description Description

SPRING,compression

PACKING,u-cup

TUBE,exhaust;1/4in.(6mm) ID(shippedloose)

TOOL,wrench,ballend;4mm (shippedloose)

MULTI-TOOL(shippedloose)

PLUG,restrictor(shippedloose; foruseinsteadofitem29)

CLAMP,exhausttube(shipped loose)

GREASE,dielectric;1oz(30 ml)tube(notshown)

GLOVE,conductive,medium; packageof12;alsoavailable insmall(117823)andlarge (117825)

COVER,gun;packageof10

SIGN,warning(notshown)

HOOK;includesscrew

HOSE,shielded,waterborne 󰘱uid;forgunmodelL60T17; includes102–108 HOSE,unshielded,waterborne 󰘱uid;forgunmodelL60T18; includes102–108 FERRULE,forshieldedhose 24M732 FERRULE,forunshieldedhose 24M733 HOUSING,ferrule,forshielded hose24M732 HOUSING,ferrule,for unshieldedhose24M733 BRACKET,󰘱uid󰘰tting

FITTING,barrel

O-RING

FITTING,seal

model

gun gun

model model

for

gun

for for

gun gun

L60T17,

L60T17, L60T17,

model

model model

L60T18,

L60T18, L60T18,

Qty

Qty Qty

1 101

1 102

1 103

▲ReplacementDangerandWarninglabels,tags, andcardsareavailableatnocost.

*ThesepartsareincludedinAirSealRepairKit 24N789(purchaseseparately).

3A2496D 69

Parts

Smart

Smart Smart

Part

Part Part

Part

Part Part

Part

Part Part

Part

Part Part

Waterborne

Waterborne Waterborne

No.

L60M17

No. No.

L60M17 L60M17

No.

L60M18

No. No.

L60M18 L60M18

No.

24M732

No. No.

24M732 24M732

No.

24M733

No. No.

24M733 24M733

60 60

Shielded

Shielded Shielded

Unshielded

Unshielded Unshielded

Air

Spray

Air Air

Spray Spray

Electrostatic

kV kV

Electrostatic Electrostatic

Electrostatic

kV kV

Electrostatic Electrostatic

Waterborne

Waterborne Waterborne

Waterborne

Waterborne Waterborne

Gun

Gun Gun

Waterborne

Waterborne Waterborne

Waterborne

Waterborne Waterborne

Fluid

Fluid Fluid

Assembly

Assembly Assembly

Air

Spray

Gun,

Air Air

Spray Spray

Air

Spray

Air Air

Spray Spray

Hose

(101),

Hose Hose

Fluid

Hose

Fluid Fluid

Hose Hose

sold

(101), (101),

sold sold

(101),

(101), (101),

Series

Gun, Gun,

Series Series

Gun,

Series

Gun, Gun,

Series Series

separately

separately separately

sold

separately

sold sold

separately separately

A A

for

gun

model

for for

gun gun

for

gun

for for

gun gun

L60M17,

model model

L60M17, L60M17,

model

L60M18,

model model

L60M18, L60M18,

70 3A2496D

Part

No.

Part Part

Part

Part Part

Part

Part Part

Part

Part Part

Ref.

Ref. Ref. No.

No. No. 124N667

224N655

L60M17

No. No.

L60M17 L60M17

No.

L60M18

No. No.

L60M18 L60M18

No.

24M732

No. No.

24M732 24M732

No.

24M733

No. No.

24M733 24M733

Part

Part Part

Electrostatic

60 60

kV kV

Electrostatic Electrostatic

Electrostatic

60 60

kV kV

Electrostatic Electrostatic

Shielded

Shielded Shielded

Unshielded

Unshielded Unshielded

No.

Description

No. No.

Description Description

BODY,gun

Waterborne

Waterborne Waterborne

Waterborne

Waterborne Waterborne

SeePackingRodAssembly,

Waterborne

Waterborne Waterborne

Waterborne

Waterborne Waterborne

Fluid

Fluid Fluid

Fluid

Fluid Fluid

page79

324N652NEEDLE,electrode,black1

424N616

4a24N645

4b111507

624P892

6a*

1124N662

11a24N979

1224N663

1324A445

1524N664

17185111

18197624

1924P036VALVE,exhaust1

19a*

2124N626

2324N633VALVE,air1

23a*

24245265

2624N630

2724N740

28*

2924T304

3024N634

24N477

198307

24P742

24P741

112085

276733

24N699

NOZZLE,1.5mm;includes4a and4b O-RING,conductive

O-RING;󰘱uoroelastomer

AIRCAP

RING,retainer;includes6a

PACKING,u-cup;UHMWPE

POWERSUPPLY,60kVgun

SPRING

TRIGGER

SCREW,trigger;packageof2

See

AlternatorAssembly,page80

HANDLE,smart;forgunmodel L60M17 HANDLE,smart;forgunmodel L60M18 SPRING,compression

SPRING,compression

O-RING

SWIVEL,airinlet;M12x1/4 npsm(m);left-handthread

SEAL,airvalve

CIRCUIT,󰘱exible

SeeESOn-OffandFluid

AdjustmentValve,page81

SCREW,hexsocket;10–24x

0.53in.;sst; packageof2

GASKET,barrel

SeeAtomizingAirRestrictor

ValveAssembly,page82

SeeFanAirAdjustmentValve

Assembly,page82

Parts

Air

Spray

Gun,

Air Air

Spray Spray

Air

Spray

Air Air

Spray Spray

Hose

(101),

Hose Hose

Hose

Hose Hose

Qty

Qty Qty

sold

(101), (101),

sold sold

(101),

(101), (101),

Ref.

Ref. Ref. No.

No. No. 3124N756

34185116

35*

36185103

40107460

41276741

4224N786

43110231

44116553

45117824

48▲186118

5024N783

104197954

105185548NUT1

10616N953

107102982

10816N916

Series

Gun, Gun,

Series Series

Gun,

Series

Gun, Gun,

Series Series

separately

separately separately

sold

separately

sold sold

separately separately

Part

Part Part

188749

24N604

24M732

24M733

198663

190863

185547

15B932

A A

for

gun

for for

No.

Description

No. No.

Description Description

SeeSmartModuleAssembly,

page84

SPRING,compression

PACKING,u-cup

TUBE,exhaust;1/4in.(6mm) ID(shippedloose)

TOOL,wrench,ballend;4mm (shippedloose)

MULTI-TOOL(shippedloose)

PLUG,restrictor(shippedloose; foruseinsteadofitem29)

CLAMP,exhausttube(shipped loose)

GREASE,dielectric;1oz(30 ml)tube(notshown)

GLOVE,conductive,medium; packageof12;alsoavailable insmall(117823)andlarge (117825)

COVER,gun;packageof10

SIGN,warning(notshown)

HOOK;includesscrew

HOSE,shielded,waterborne 󰘱uid;forgunmodelL60M17; includes102–108 HOSE,unshielded,waterborne 󰘱uid;forgunmodelL60M18; includes102–108 FERRULE,forshieldedhose

FERRULE,forunshieldedhose

HOUSING,ferrule,forshielded hose HOUSING,ferrule,for unshieldedhose BRACKET,󰘱uid󰘰tting

FITTING,barrel

O-RING

FITTING,seal

model

gun gun

model model

for

gun

for for

model

gun gun

model model

L60M17,

L60M17, L60M17,

L60M18,

L60M18, L60M18,

Qty

Qty Qty

1 101

1 102

1 103

▲ReplacementDangerandWarninglabels,tags, andcardsareavailableatnocost.

3A2496D

*ThesepartsareincludedinAirSealRepairKit 24N789(purchaseseparately).

Parts

Mold

Mold Mold Assembly

Assembly Assembly

Part

Part Part

Part

Part Part

Release

Release Release

No.

L60M19

No. No.

L60M19 L60M19

No.

24M733

No. No.

24M733 24M733

Smart

Smart Smart

60 60

kV kV

Unshielded

Unshielded Unshielded

Air

Spray

Air Air

Spray Spray

Electrostatic

Electrostatic Electrostatic

Waterborne

Waterborne Waterborne

Gun

Gun Gun

Mold

Release

Mold Mold

Release Release

Fluid

Fluid Fluid

Air

Spray

Gun,

Air Air

Spray Spray

Hose

(101),

Hose Hose

sold

(101), (101),

sold sold

Series

Gun, Gun,

Series Series

separately,

separately, separately,

A A

3A2496D

Part

No.

Part Part

Part

Part Part

Ref.

Ref. Ref. No.

No. No. 124N667

224N655

L60M19

No. No.

L60M19 L60M19

No.

24M733

No. No.

24M733 24M733

Part

Part Part

Electrostatic

60 60

kV kV

Electrostatic Electrostatic

Unshielded

Unshielded Unshielded

No.

Description

No. No.

Description Description

BODY,gun

Waterborne

Waterborne Waterborne

SeePackingRodAssembly,

Mold

Mold Mold

Fluid

Fluid Fluid

page79

324N749NEEDLE1

424N748

4a24N645

4b111507

4c24P893

6245790

6a*

10AEMxxx

10a183459

1124N662

11a24N979

1224N663

1324A445

1524N664

17185111

18197624

1924P036VALVE,exhaust1

19a*

2124N626

2324N633VALVE,air1

23a*

24245265

2624N630

2724N740

24N727

24N643

198307

AEFxxx

24P741HANDLE,smart1

112085

276733

NOZZLE,seat;includes4a-4c

O-RING,conductive

O-RING;󰘱uoroelastomer

RING,conductive

SeeAirCapAssembly,page83

ELECTRODE;packageof5

RING,retainer;includes6a

PACKING,u-cup;UHMWPE

TIPASSEMBLY;customer’s choice;includesitem27a GASKET,tip

POWERSUPPLY,60kVgun

SPRING

TRIGGER

SCREW,trigger;packageof2

See

AlternatorAssembly,page80

SPRING,compression

O-RING

SWIVEL,airinlet;M12x1/4 npsm(m);left-handthread

SEAL,airvalve

CIRCUIT,󰘱exible

SeeESOn-OffandFluid

AdjustmentValve,page81

SCREW,hexsocket;10–24x

0.53in.;sst;packageof2

Parts

Release

Release Release

Air

Spray

Gun,

Air Air

Spray Spray

Hose

(101),

Hose Hose

Qty

Qty Qty

sold

(101), (101),

sold sold

Ref.

Ref. Ref. No.

No. No. 28*

2924N792

3024N634

3124N756

34185116

35*

36185103

40107460

41276741

4224N786

43110231

44116553

45117824

48▲186118

5024N783

101

102

103

104197954

105185548NUT1

10616N953

107102982

10816N916

Series

Gun, Gun,

Series Series

separately,

separately, separately,

Part

Part Part

24N699

188749

24N604

24M733

190863FERRULE1

15B932

A A

No.

Description

No. No.

Description Description

GASKET,barrel

ATOMIZINGAIR ADJUSTMENTVALVE SeeFanAirAdjustmentValve

Assembly,page82

SeeSmartModuleAssembly,

page84

SPRING,compression

PACKING,u-cup

TUBE,exhaust;1/4in.(6mm) ID(shippedloose)

TOOL,wrench,ballend;4mm (shippedloose)

MULTI-TOOL(shippedloose)

PLUG,restrictor(shippedloose; foruseinsteadofitem29)

CLAMP,exhausttube(shipped loose)

GREASE,dielectric;1oz(30 ml)tube(notshown)

GLOVE,conductive,medium; packageof12;alsoavailable insmall(117823)andlarge (117825)

COVER,gun;packageof10

SIGN,warning(notshown)

HOOK;includesscrew

HOSE,unshielded,waterborne 󰘱uid;includes102–108

HOUSING,ferrule

BRACKET,󰘱uid󰘰tting

FITTING,barrel

O-RING

FITTING,seal

Qty

Qty Qty

▲ReplacementDangerandWarninglabels,tags, andcardsareavailableatnocost.

*ThesepartsareincludedinAirSealRepairKit 24N789(purchaseseparately).

3A2496D 73

Parts

Isolation

Isolation Isolation

Part

No.

Part Part

No. No.

Part

No.

Part Part

No. No.

Enclosure

Enclosure Enclosure

233825

233825 233825

246511

246511 246511

Waterborne

Waterborne Waterborne

Waterborne

Waterborne Waterborne

Isolation

Isolation Isolation

Isolation

Isolation Isolation

Enclosure,

Enclosure, Enclosure,

Enclosure,

Enclosure, Enclosure,

forusewithshieldedwaterborne󰘱uidhose

forusewithunshieldedwaterborne󰘱uidhose

3A2496D

Part

No.

Ref.

Part Part

Ref. Ref. No.

No. No.

———

201

201a15A947

202116993

20315A660PLATE1

20415A551T-HANDLE,latch1

20515A545

20615A524

207113061

———

208

209233501PUMP,diaphragm;sst;see

———

210

———

211

———

212

213241005

214104029

215116989VALVE,air1

216111804

217113060

218116473NIPPLE;1/4nptx1/4npsm1

185547

221

15B932

198663

190863

223101390

224154636

225185548NUT1

226190410

227116988

22815A518

229104267

———

230

231114456

232116315

235▲15A682LABEL,warning1

236116316

237218798

Description

No. No.

Description Description

CABINET,enclosure;includes 201a DOOR,cabinet

CASTER,brake

STEM,handle,door

HOUSING,latch

SWITCH,push,air

TUBE;1/2in.(13mm)OD; polyethylene

309303 SCREW,hexhdcap;5/16–18x

5.5in.(140mm) WASHER,plain;0.344in.ID

NUT,lock;5/16–182

COVER,pail

LUG,ground

REGULATOR,air

GAUGE,air;1/8npt

FERRULE,housing;for24N580, 24P629,and233825 FERRULE,housing;for24P630, 24P631,and246511 FERRULE;for24N580,24P629, and233825

FERRULE;for24P630,24P631, and246511

WASHER,lock,internaltooth

WASHER,plain;0.625in.ID

RESISTOR,bleed

CYLINDERROD

HOUSING,cylinderrod

REGULATOR,air

BUSHING;plastic;3/4x1/2npt

ELBOW,tube;3/8nptx3/8in. (10mm)ODtube

ELBOW,tube;3/8nptx1/2in. (13mm)ODtube

FITTING,tube;1/2nptx1/2in. (13mm)ODtube

STRAINER,16mesh;sst

Parts

Part

No.

Qty

Qty Qty

A/R

1 222

Ref.

Ref. Ref. No.

No. No. 238114958

239222011

240234018

241110209NUT,regulator11

242114051

243210084

244

245

246

247107257

248

249160430

251

252

253

256162449NIPPLE,reducing;1/2nptx1/4

257101874TERMINAL,ring

258116990

259113983

260237933METER,0–90kV1

261113336ADAPTER;1/4npt1

262

263

264

265

266

267

268

270116991

271203953

272

273

274155541

275114261TERMINAL,ring;no.101

27615A780

278117314

Part Part

———

Description

No. No.

Description Description

STRAP,tie

GROUNDWIRE;25ft(7.6m)

STRIP,grounding;aluminum

WASHER,shim,;atch

ROD,ground

SCREW,hexhd;1/4–20x5/8 in.(16mm)

WASHER,plain;1/4in.(6mm)

NUT,hex;1/4–2016

SCREW,thread-forming

TUBE;1/4in.(6mm)OD;nylon

GAUGE,air

WIRE,10gauge;greenwith yellowstripe

CONNECTOR,swiveltee;1/8 nptx5/32in.(4mm)tube

NUT,hex;10–321

npt

BOX,control

RING,retaining;1/2in.(13mm)

SCREW,panhd;10–32x5/8in. (16mm)

SCREW,panhd;10–32x1/4in. (6mm)

HOLDER,tie

SCREW,buttonhd;10–24x1.5 in.(38mm)

SCREW,buttonhd;10–32x1.0 in.(25mm)

NUT,hex;M5x0.82

WASHER,lock;no.10

TEE,run,manifold

SCREW,hexhdcapwithpatch; 10–24x3/8in.(10mm)

WIRE,14gauge;redA/R

WIRE,ground,14gauge;green withyellowstripe

UNION,swivel;1/4npt

PLUG,hexhd

BULKHEADCONNECTOR;1/4 npt

Qty

Qty Qty

A/R

3A2496D 75

Parts

Part

No.

Ref.

Part Part

Ref. Ref. No.

No. No. 279113319

———

280

———

281

———

282

———

283

285112791

———

286

Description

No. No.

Description Description

CONNECTOR,tube;1/4nptx 3/8in.(10mm)ODtube

ELBOW,tube

FITTING,tube;1/8nptx5/32in. (4mm)ODtube

SWIVEL,tube;1/4nptx1/4in. (6mm)ODtube

SWIVEL,tube;1/8nptx5/32in. (4mm)ODtube

CLAMP

TUBE;3/8in.(10mm)OD

Qty

Qty Qty

A/R

Part

No.

Ref.

Part Part

Ref. Ref. No.

No. No. 300★235070

L60T17

301★

L60T18

L60M19 L60M18

L60M19

Description

No. No.

Description Description

HOSE,air,grounded;0.315in. (8mm)ID;1/4npsm(f)x1/4 npsm(f)left-handthread;red coverwithstainlesssteelbraid groundpath;25ft(7.6m)long

GUN;seeStandardWaterborne

AirSprayGunAssembly,page 68

GUN;seeSmartWaterborneAir

SprayGunAssembly,page70

GUN;seeMoldReleaseSmart

AirSprayGunAssembly,page 72

Qty

Qty Qty

▲ReplacementDangerandWarninglabels,tags, andcardsareavailableatnocost.

★Theairhose(300)andgun(301)arenotincluded with233825and246511IsolationEnclosures.They areshownforillustrativepurposesonly.Seepages3

and4forlistingsofmodelswhichincludeanairhose andgun. Thepailisshownforillustrativepurposesbutisnot included.

76 3A2496D

Parts

Tubing

Tubing Tubing

Detail

Detail Detail

and

Wiring

and and

Wiring Wiring

Detail

Views

Views Views

Control

of ofofControl Control

Box

Box Box

View

Detail Detail

View View

Door

of ofofDoor Door

Interlock

Interlock Interlock

Switch

Switch Switch

3A2496D

Parts

Tubing

Tubing Tubing

and

Wiring

and and

Wiring Wiring

Chart

Chart Chart

Usethediagramsto󰘰ndtheconnectionpointsfor thetubingandwiringlistedbelow.

Code

Code Code

A1248

A2248

B2249

B3249

B4249

B5249

Ref.

Ref. Ref.

272

251

273

Length

No.

Length Length

No. No.

in.

(mm)

in. in.

(mm) (mm)

20(508)1/4ODtube,regulator

9(229)1/4ODtube,regulator

17(432)5/32ODtube,manifoldair

20(508)5/32ODtube,valveteeto

5(127)5/32ODtube,regulator

22(559)5/32ODtube,valveteeto

9(229)red14gaugewirefromtop

8(204)

34(864)

Description

Description Description

(216)topump

(216)tomanifold

todoorinterlockswitch

cylinder

(216)togauge(217)

doorinterlockswitch

ofbleedresistortometer green/yellow14gaugewire frominternalboxground lugtocylindercap green/yellow10gaugewire fromexternalgroundlugto cart

Code

Ref.

Code Code

Ref. Ref.

239n/a

243n/agreen/yellow10gaugewire

226n/a

272

251n/agreen/yellow10gaugewire

E1286

Length

No.

Length Length

No. No.

in.

(mm)

in. in.

(mm) (mm)

16(407)red14gaugewirefrom

12(305)red14gaugewirefrom

4(102)3/8ODtube,bulkheadto

Description

Description Description

green/yellow25ft(7.6m) groundwirewithclamp, fromexternalgroundlugto trueearthground

fromexternalgroundlugto groundprobe

redwirefrombleedresistor topump

pumptopailcoverwith clamp

pump(209)togroundon cylinderbracket

frommeter(+)tointernal boxgroundlug

manifold

78 3A2496D

Parts

Packing

Packing Packing

Part

No.

Part Part

No. No.

Includesitems2a-2k

Rod

Rod Rod

24N655

24N655 24N655

Assembly

Assembly Assembly

Packing

Packing Packing

Rod

Assembly

Rod Rod

Assembly Assembly

Part

No.

Ref.

Part Part

Ref. Ref. No.

No. No.

2a‡111316

2b‡116905

2c‡178409

2d‡178763

24N703

Description

No. No.

Description Description

O-RING

SEAL

PACKING,󰘱uid

PACKING,needle

ROD,packing(includes items2jand2k)

197641NUT,packing1

‡ThesepartsareincludedinFluidSealRepairKit 24N790(purchaseseparately).

◆ThesepartsareincludedinTriggerAdjustmentNut Kit24N700(purchaseseparately).

Part

No.

Qty

Qty Qty

Ref.

Ref. Ref. No. No.

2g185495

2h‡186069

2j◆

2k◆

Part Part

No.

———

Description

No. No.

Description Description

HOUSING,packing

SPACER,packing

NUT,triggeradjustment(part ofitem2e)

Qty

Qty Qty

Partslabeled———arenotavailableseparately.

3A2496D 79

Parts

Alternator

Alternator Alternator

Part

No.

Part Part

No. No.

Assembly

Assembly Assembly

24N664

24N664 24N664

Alternator

Alternator Alternator

Assembly

Assembly Assembly

Ref.

Ref. Ref. No.

No. No.

15a24N705

15b♦24N706

15d♦24N707

15e♦

Part

Part Part No.

No. No.

———

Description

Description Description

COIL,alternator

BEARINGKIT(includestwo bearings,item15efan,and oneitem15hclip)

HOUSING;includesitem15f

FAN;partofitem15b

*ThesepartsareincludedinAirSealRepairKit 24N789(purchaseseparately).

♦ThesepartsareincludedinBearingKit24N706 (purchaseseparately).

Qty

Qty Qty

Ref.

Ref. Ref. No.

No. No.

15f

15g*

15h♦24N709

Part

Part Part No.

No. No.

———

110073

Description

Description Description

CAP,housing;partofitem 15d

O-RING

CLIP;packageof5(oneclip includedwithitem15b)

Qty

Qty Qty

Partslabeled———arenotavailableseparately.

80 3A2496D

Parts

Off

and

ES ES

On On

- --Off Off

Part

No.

Part Part

24N630

No. No.

24N630 24N630

Fluid

and and

Fluid Fluid

On-Off

ES ES

On-Off On-Off

Adjustment

Adjustment Adjustment

and

Fluid

and and

Adjustment

Fluid Fluid

Adjustment Adjustment

Valve

Valve Valve

Valve

Valve Valve

Part

No.

Ref.

Ref. Ref. No.

No. No.

26a

26b*

26c

26f

26g

*ThesepartsareincludedinAirSealRepairKit 24N789(purchaseseparately).

Part Part

———

15D371

———

24N649

———

Description

No. No.

Description Description

HOUSING,valve

O-RING

PISTON,valve

LEVER,ESon-off

SCREW,set,sockethead

Part

No.

Qty

Qty Qty

Ref.

Ref. Ref.

No.

No. No.

26h24N631PLATE,retaining1

26j24N648

26m*

26p

Partslabeled———arenotavailableseparately.

Part Part

113746

———

Description

No. No.

Description Description

KNOB,adjustment,󰘱uid

O-RING

SCREW,captive

Qty

Qty Qty

3A2496D 81

Parts

Fan

Air

Fan Fan

Part

Part Part (shown)

(shown) (shown)

Ref.

Ref. Ref. No.

No. No.

30a

30b

30c*

30d24N646

*ThesepartsareincludedinAirSealRepairKit 24N789(purchaseseparately).

Partslabeled———arenotavailableseparately.

Adjustment

Air Air

Adjustment Adjustment

No.

24N634

No. No.

24N634 24N634

Part

Part Part

———

111504

Fan

Fan Fan

No.

Description

No. No.

Description Description

NUT,valve1

STEM,valve

O-RING

RING,retaining;packageof6

Valve

Valve Valve

Air

Adjustment

Air Air

Adjustment Adjustment

Assembly

Assembly Assembly

Valve

Valve Valve

Atomizing

Atomizing Atomizing Assembly

Assembly Assembly

Assembly

Assembly Assembly

Part

No.

Part Part

No. No.

Assembly

Assembly Assembly

Qty

Qty Qty

Ref.

Ref. Ref. No.

No. No.

29a

29b

29c*

29d118907

29e

29f

29g

Part

Part Part

———

111516

———

Air

Restrictor

Air Air

Restrictor Restrictor

24T304

24T304 24T304

(shown)

(shown) (shown)

Atomizing

Atomizing Atomizing

No.

Description

No. No.

Description Description

HOUSING,valve

BODY,valve

BODY,valve;roundsprayonly

O-RING

RING,retaining

STEM,valve

KNOB,shaft;roundsprayonly

SETSCREW,knob;round sprayonly

Valve

Valve Valve

Air

Restrictor

Air Air

Restrictor Restrictor

Valve

Valve Valve

Qty

Qty Qty

*ThesepartsareincludedinAirSealRepairKit 24N789(purchaseseparately).

Partslabeled———arenotavailableseparately.

82 3A2496D

Parts

Air

Cap

Air Air

Part

Part Part

Assembly

Cap Cap

Assembly Assembly

No.

24N727

No. No.

24N727 24N727

Air

Cap

Air Air

Assembly

Cap Cap

Assembly Assembly

Ref.

Ref. Ref.

No.

No. No.

5b24N734

5d24N726

Part

Part Part

24N643

———

No.

Description

No. No.

Description Description

ELECTRODE;packageof5

O-RING;ptfe;packageof5 (alsoavailableinpackageof 10;order24E459)

AIRCAP

GUARD,tip,orange

Qty

Qty Qty

Partslabeled———arenotavailableseparately.

3A2496D 83

Parts

Smart

Smart Smart

Part

Part Part

Module

Module Module

No.

24N756

No. No.

24N756 24N756

Assembly

Assembly Assembly

Smart

Smart Smart

Module

Module Module

Assembly

Assembly Assembly

Ref.

Ref. Ref. No.

No. No.

31a

31b24P433

31c24N787

31d♦

31e♦

31f

Part

Part Part

———

112319

No.

Description

No. No.

Description Description

CARTRIDGE

GASKET

SWITCH,ESHI/LO

SCREW

SCREW,pivot

O-RING

Qty

Qty Qty

Partslabeled———arenotavailableseparately.

♦ThesepartsareincludedinSmartModuleScrew Kit24N757(purchaseseparately).

84 3A2496D

AirCapsandFluidNozzles

Air

Caps

Air Air

Caps Caps

Fluid

Fluid Fluid

NOTE:

NOTE: NOTE: usePartNo.24N748Nozzle.SeeMoldRelease

SmartAirSprayGunAssembly,page72.

Nozzle

Nozzle Nozzle

ForModelL60M19MoldReleaseGun,only

Toreducetheriskofaninjury,followthe

PressureReliefProcedure,page31,before

removingorinstallinga󰘱uidnozzleand/oraircap.

Fluid

Fluid Fluid Nozzle

Nozzle Nozzle Part

No.

Part Part

No. No.

24N613

24N614

24N615

24N616

24N617

24N618

24N619

24N620

24N621

24N622

24N623

24N624

24N625

and

and and

Selection

Selection Selection

Color

Color Color

Black

Blue

Description

Description Description

For standard coatings

With hardened seat,for abrasives and metallics

Fluid

Fluid Fluid

Nozzles

Nozzles Nozzles

Chart

Chart Chart

Fluid

Fluid Fluid

Usethefollowingproceduretoselecttheproper󰘱uid nozzleforyourapplication.

1.Foreach󰘱uidnozzlechart,󰘰ndthepointonthe

2.Thethickverticallineineachgraphrepresents

Ori󰘰ce

Ori󰘰ce Ori󰘰ce mm

mm mm

0.75(.029)

1.0(.042)

1.2(.047)

1.5(.055)

1.8(.070)

2.0(.079)

0.55(.022)

0.75(.029)

1.0(.042)

1.2(.047)

1.5(.055)

1.8(.070)

2.0(.079)

Size

Size Size

(in.)

(in.) (in.)

3.Fromthemarkedpoint,moveacrosstothe

Key

Key Key

NOTE:

NOTE: NOTE: guninlet.

260CentipoiseFluid

160CentipoiseFluid

70CentipoiseFluid

20CentipoiseFluid

Nozzle

Nozzle Nozzle

graphcorrespondingtoyourdesired󰘱owrate andviscosity.Markthepointoneachgraphwith apencil.

thetarget󰘱owrateforthatnozzlesize.Find thegraphthathasthemarkedpointclosestto thethickverticalline.Thisistherecommended nozzlesizeforyourapplication.Signi󰘰cantly exceedingthetarget󰘱owratemayresultin lowersprayperformanceduetoexcessive󰘱uid viscosity.

verticalscaleto󰘰ndtherequired󰘱uidpressure. Iftherequiredpressureistoohigh,usethenext largestnozzlesize.Ifthe󰘱uidpressureistoolow (<0.35bar,3.5kPa,5psi),usethenextsmallest nozzlesize.

Fluid

to totoFluid Fluid

Fluidpressuresaremeasuredatthespray

Performance

Performance Performance

Nozzle

Nozzle Nozzle

Performance

Performance Performance

Charts

Charts Charts

Charts

Charts Charts

3A2496D 85

AirCapsandFluidNozzles

Table

Table Table

FLUID

FLUID FLUID

PRES-

PRES- PRESSURE:

SURE: SURE:

bar,

psi

Table

Table Table

FLUID

FLUID FLUID

PRES-

PRES- PRESSURE:

SURE: SURE:

bar,

psi

Ori󰘰ce

4 44. ..Ori󰘰ce Ori󰘰ce

Ori󰘰ce

5 55. ..Ori󰘰ce Ori󰘰ce

Size:

0.75

Size: Size:

0.75 0.75

FLUID

FLUID FLUID

oz/min,cc/min

Size:

1.0

Size: Size:

1.0 1.0

(0.030

mm mm

(0.030 (0.030

FLOW:

FLOW: FLOW:

(0.040

mm mm

(0.040 (0.040

in.)

in.) in.)

in.)

in.) in.)

Table

Table Table

FLUID

FLUID FLUID

PRES-

PRES- PRESSURE:

SURE: SURE:

bar,

psi

Table

Table Table

FLUID

FLUID FLUID

PRES-

PRES- PRESSURE:

SURE: SURE:

bar,

psi

Ori󰘰ce

7 77. ..Ori󰘰ce Ori󰘰ce

Ori󰘰ce

8 88. ..Ori󰘰ce Ori󰘰ce

Size:

1.5

Size: Size:

1.5 1.5

Size:

1.8

Size: Size:

1.8 1.8

(0.059

mm mm

(0.059 (0.059

FLUID

FLOW:

FLUID FLUID

FLOW: FLOW:

oz/min,cc/min

(0.070

mm mm

(0.070 (0.070

in.)

in.) in.)

in.)

in.) in.)

FLUID

FLOW:

FLUID FLUID

FLOW: FLOW:

FLUID

FLOW:

FLUID FLUID

FLOW: FLOW:

oz/min,cc/min

Table

Table Table

FLUID

FLUID FLUID

PRES-

PRES- PRESSURE:

SURE: SURE:

bar,

psi

Ori󰘰ce

6 66. ..Ori󰘰ce Ori󰘰ce

Size:

1.2

Size: Size:

1.2 1.2

(0.047

mm mm

(0.047 (0.047

FLUID

FLOW:

FLUID FLUID

FLOW: FLOW:

oz/min,cc/min

in.)

in.) in.)

Table

Table Table

FLUID

FLUID FLUID

PRES-

PRES- PRESSURE:

SURE: SURE:

bar,

psi

Ori󰘰ce

9 99. ..Ori󰘰ce Ori󰘰ce

Size:

Size: Size:

oz/min,cc/min

2.0

2.0 2.0

(0.080

mm mm

(0.080 (0.080

FLUID

FLOW:

FLUID FLUID

FLOW: FLOW:

oz/min,cc/min

in.)

in.) in.)

86 3A2496D

AirCapsandFluidNozzles

Air

Cap

Air Air

Selection

Cap Cap

Selection Selection

Chart

Chart Chart

NOTE:

NOTE: NOTE:

ForModelL60M19MoldReleaseGun,only usePartNo.24N727AirCap.SeeMoldRelease

SmartAirSprayGunAssembly,page72.

Toreducetheriskofaninjury,followthe

PressureReliefProcedure,page31,before

removingorinstallinga󰘱uidnozzleand/oraircap.

Part

Part Part (color)

(color) (color)

24N438 (black)

24N279 (black)

24N376 (black) 24N276 (blue) 24N277 (red) 24N278 (green)

24N274 (black)

24N275 (black)

24N439 (black)

24N477 (black) 24W279 (green)

24N453 (black)

♦Centipoise=centistokesx󰘱uidspeci󰘰cgravity.

Pattern

No.

Pattern Pattern

No. No.

Shape

Shape Shape

Round end

Tapered end

Round end

Length

Length Length

in.

(mm)

in. in.

(mm) (mm)

15-17 (381-432)

14-16 (356-406)

17-19 (432-483)

12-14 (305-356)

14-16 (356-406)

11-13 (279-330)

15-17 (381-432)

14-16 (356-406)

Recommended

Recommended Recommended Fluid

Fluid Fluid centipoise

centipoise centipoise 70°F

70°F 70°F

Lighttomedium (20–70cp)

Mediumtoheavy (70–260cp),and highsolids(360+cp)

Lighttomedium (20–70cp)

Lighttomedium (20–70cp),andhigh solids(360+cp), aerospacecoatings

Forusewith2.0mm nozzles.Mediumto heavy(70–260cp), andhighsolids(360+ cp)

Lighttomedium (20–70cp)

NOTE:

NOTE: NOTE:

Allaircappatternshapesandlengthsinthe followingchartweremeasuredunderthefollowing conditions.Patternshapeandlengtharematerial dependent.

Distance to target:

•

Inlet air pressure:

•

Fan air:

Fluid 󰘱ow rate:

•

Recommended

Recommended Recommended

Viscosity,

Viscosity, Viscosity,

(21°C)♦

(21°C)♦ (21°C)♦

in in

(cp)

(cp) (cp)

at at

Production

Production Production

Upto15oz/min(450 cc/min)

Upto25oz/min(750 cc/min)

Upto20oz/min(600 cc/min)

Upto15oz/min(450 cc/min)

adjustedformaximumwidth

Rates

Rates Rates

10in.(254mm)

50psi(34kPa,3.4bar)

10oz/min(300cc/min)

Transfer

Transfer Transfer Ef󰘰ciency

Ef󰘰ciency Ef󰘰ciency

BetterBest

BetterBetter

BestBetterBetter

GoodGood

Best

Good

BetterBest

BetterBetter

Atomiza-

Atomiza- Atomization

tion tion

Good

BestBetter

Cleanli-

Cleanli- Cleanliness

ness ness

Good

Best

Good

3A2496D 87

AirCapsandFluidNozzles

Air

Consumption

Air Air

Consumption Consumption

Charts

Charts Charts

Key

Key Key

TEST

TEST TEST

Air

Consumption

to totoAir Air

Consumption Consumption

CONDITIONS:

CONDITIONS: CONDITIONS:

gun.

5/16in.x25ft(8mmx

7.6m)hose

5/16in.x50ft(8mmx

15.2m)hose

Table

Table Table

AIR

AIR AIR

SUMPTION

SUMPTION SUMPTION

24N438

10 10

. ..24N438 24N438

CON-

CON- CON-

scfm

Charts

Charts Charts

Fanvalvefullyopen;85kV

Air

Cap

Air Air

Cap Cap

WALL

PRESSURE

WALL WALL

PRESSURE PRESSURE

psi

Table

Table Table

AIR

AIR AIR

SUMPTION

SUMPTION SUMPTION

24N439

12 12

. ..24N439 24N439

CON-

CON- CON-

scfm

Air

Cap

Air Air

Cap Cap

WALL

PRESSURE

WALL WALL

PRESSURE PRESSURE

psi

Table

Table Table Air

Caps

Air Air

Caps Caps

AIR

AIR AIR

SUMPTION

SUMPTION SUMPTION

24N376,

11 11

. ..24N376, 24N376,

CON-

CON- CON-

scfm

24N276,

24N276, 24N276,

24N277,

24N277, 24N277,

WALL

PRESSURE

WALL WALL

PRESSURE PRESSURE

psi

and

24N278

and and

24N278 24N278

Table

Table Table

AIR

AIR AIR

SUMPTION

SUMPTION SUMPTION

24N279

13 13

. ..24N279 24N279

CON-

CON- CON-

scfm

Air

Cap

Air Air

Cap Cap

WALL

PRESSURE

WALL WALL

PRESSURE PRESSURE

psi

88 3A2496D

AirCapsandFluidNozzles

Table

Table Table

AIR

AIR AIR

SUMPTION

SUMPTION SUMPTION

Table

Table Table

24N274

14 14

. ..24N274 24N274

CON-

CON- CON-

scfm

24N275

15 15

. ..24N275 24N275

Air

Cap

Air Air

Cap Cap

WALL

PRESSURE

WALL WALL

PRESSURE PRESSURE

psi

Air

Cap

Air Air

Cap Cap

Table

Table Table

AIR

AIR AIR

SUMPTION

SUMPTION SUMPTION

Table

Table Table

24N453

16 16

. ..24N453 24N453

CON-

CON- CON-

scfm

24N477,

17 17

. ..24N477, 24N477,

Air

Cap

Air Air

Cap Cap

WALL

PRESSURE

WALL WALL

PRESSURE PRESSURE

psi

24W279

24W279 24W279

Air

Cap

Air Air

Cap Cap

AIR

CON-

AIR AIR

CON- CON-

SUMPTION

SUMPTION SUMPTION

scfm

WALL

PRESSURE

WALL WALL

PRESSURE PRESSURE

psi

AIR

CON-

AIR AIR

CON- CON-

SUMPTION

SUMPTION SUMPTION

scfm

WALL

PRESSURE

WALL WALL

PRESSURE PRESSURE

psi

3A2496D 89

SprayTipSelectionChart(ModelL60M19MRGGunOnly)

Spray

Spray Spray Only)

Only) Only)

AEM

AEM AEM

NOTE:

NOTE: NOTE:

Recommendedforhigh󰘰nishqualityapplicationsatlowandmediumpressures.Orderdesiredtip,Part Part AEMxxx,

AEMxxx, AEMxxx,

Ori󰘰ce

Ori󰘰ce Ori󰘰ce

Size

Size Size

in.

in. in.

(mm)

(mm) (mm)

†0.007 (0.178) †0.009 (0.229) †0.011 (0.279)

0.013 (0.330)

0.015 (0.381)

0.017 (0.432)

0.019 (0.483)

0.021 (0.533)

0.023 (0.584)

0.025 (0.635)

0.029 (0.736)

0.031 (0.787)

0.033 (0.838)

0.037 (0.939)

0.039 (0.990) *Tipsaretestedinwater.

Tip

Tip Tip

Fine

Fine Fine

forusewithModelL60M19MRGGunonly.

wherexxx=3–digitnumberfromthematrixbelow.

Fluid

Fluid Fluid

󰘱 󰘱󰘱oz/min oz/min

600

at atat600 600 psi

psi psi MPa,

MPa, MPa, 41

41 41

4.0 (0.1)

7.0 (0.2)

10.0 (0.3)

13.0 (0.4)

17.0 (0.5)

22.0 (0.7)

28.0 (0.8)

35.0 (1.0)

40.0 (1.2)

50.0 (1.5)

68.0 (1.9)

78.0 (2.2)

88.0 (2.5)

108.0 (3.1)

118.0 (3.4)

Selection

Selection Selection

Finish

Finish Finish

oz/min

(4.1

(4.1 (4.1

bar)

bar) bar)

Spray

Spray Spray

Output

Output Output

(l/min)

(l/min) (l/min)

1000

at atat1000 1000

psi

(7.0

psi psi

(7.0 (7.0

MPa,

MPa, MPa,

bar)

70 70

bar) bar)

5.2 (0.15)

9.1 (0.27)

13.0 (0.4)

16.9 (0.5)

22.0 (0.7)

28.5 (0.85)

36.3 (1.09)

45.4 (1.36)

51.9 (1.56)

64.8 (1.94)

88.2 (2.65)

101.1 (3.03)

114.1 (3.42)

140.0 (4.20)

153.0 (4.59)

Tips

Tips Tips

2–4

2–4 2–4

(50–

(50– (50–

100)

100) 100)

107207307

Chart

Chart Chart

(Model

(Model (Model

Maximum

Maximum Maximum

4–6

4–6 4–6

(100–

(100– (100–

150)

150) 150)

209309409509609

211311411511611711

213313413513613713813

215315415515615715815

217317417517617717

Pattern

Pattern Pattern

6 66- --8 8

(150

(150 (150

- -

200)

200) 200)

319419519619719

L60M19

L60M19 L60M19

Width

Width Width

in.

in. in.

8 88- --10 10

(200

(200 (200

250)

250) 250) Spray

Spray Spray

421521621721821

423523623723823

425525625725825

431631831

in.

at at

12 12

in. in.

(mm)

(mm) (mm)

10 10

- --12 12

(250

- -

(250 (250

- -

300)

300) 300)

Tip

Tip Tip

539

MRG

MRG MRG

(305

mm)

(305 (305

mm) mm)

12 12

- --14 14

(300

(300 (300

350)

350) 350)

14 14

(350

(350 (350

- -

400)

400) 400)

737

Gun

Gun Gun

Part

No.

No. No.

- --16 16

- -

16 16

- --18 18

(400

(400 (400

- -

450)

450) 450)

829

833

Fluidoutput(Q)atotherpressures(P)canbecalculatedbythisformula:Q=(0.041)(QT)whereQT= 󰘱uidoutput(󰘱oz/min)at600psifromtheabovetablefortheselectedori󰘰cesize. †Thesetipsizesincludea150mesh󰘰lter.

90 3A2496D

SprayTipSelectionChart(ModelL60M19MRGGunOnly)

AEF

AEF AEF Tips

Tips Tips

NOTE:

NOTE: NOTE:

Recommendedforhigh󰘰nishqualityapplicationsatlowandmediumpressures.AEFtipshaveapre-ori󰘰ce thatassistsinatomizingsheerthinningmaterials,includinglacquers.

Orderdesiredtip,Part Part

Fine

Fine Fine

forusewithModelL60M19MRGGunonly.

Ori󰘰ce

Ori󰘰ce Ori󰘰ce

Size

Size Size

in.

(mm)

in. in.

(mm) (mm)

†0.010 (0.254)

0.012 (0.305)

0.014 (0.356)

0.016 (0.406)

Finish

Finish Finish

󰘱 󰘱󰘱oz/min oz/min

600

at atat600 600 (4.1

(4.1 (4.1 41

bar)

41 41

bar) bar)

9.5(0.28)

12.0 (0.35)

16.0 (0.47)

20.0 (0.59)

Pre

Pre Pre

Part

No.

No. No.

Fluid

Output

Fluid Fluid

Output Output

oz/min

MPa,

MPa, MPa,

(l/min)

(l/min) (l/min)

psi

at at

psi psi

psi

psi psi MPa,

MPa, MPa, bar)

bar) bar)

12.5 (0.37)

16.0 (0.47)

21.0 (0.62)

26.5 (0.78)

Ori󰘰ce

- --Ori󰘰ce Ori󰘰ce

AEFxxx,

AEFxxx, AEFxxx,

1000

1000 1000

(7.0

(7.0 (7.0

70 70

Spray

Spray Spray

wherexxx=3–digitnumberfromthematrixbelow.

Maximum

Maximum Maximum

(150

6 66- --8 88(150 (150

200)

200) 200)

310410510610710

312412512612712812

314414514614714814

8 88- --10 10

- (200

(200 (200

416516616716

Pattern

Pattern Pattern

250)

- --250) 250)

Width

Width Width

in.

in. in.

10 10

- --12 12

(250

300)

(250 (250

- --300) 300)

Spray

Spray Spray

in.

at at

12 12

in. in.

(mm)

(mm) (mm)

12 12

- --14 14

(300

350)

(300 (300

- --350) 350)

Tip

Tip Tip

(305

mm)

(305 (305

mm) mm)

14 14

- --16 16

(350

400)

(350 (350

- --400) 400)

16 16

- --18 18

(400

450)

(400 (400

- --450) 450)

*Tipsaretestedinwater.

Fluidoutput(Q)atotherpressures(P)canbecalculatedbythisformula:Q=(0.041)(QT)whereQT= 󰘱uidoutput(󰘱oz/min)at600psifromtheabovetablefortheselectedori󰘰cesize.

†Thesetipsizesincludea150mesh󰘰lter.

3A2496D 91

RepairKits,RelatedManuals,andAccessories

Repair

Repair Repair Manuals,

Manuals, Manuals,

Gun

Gun Gun

Allgunsinthis manual.

Gun

Gun Gun

Part

Part Part

105749

111265

116553

24N318

24N604

24N758

Kits,

Kits, Kits,

Part

No.

Part Part

No. No.

Accessories

Accessories Accessories

No.

No. No.

Description

Description Description

CleaningBrush.

Non-siliconeLubricant,4oz(113g).

DielectricGrease.1oz(30ml)

RoundSprayKit.Toconverta standardairsprayguntoaround sprayaircap.Seemanual3A2498.

GunCovers.Boxof10.

DisplayCovers.KeepsSmartdisplay clean.Packageof5.

Related Related

and

and and

Description

Description Description

60kVWaterborne AirSprayGuns 60kVMoldRelease AirSprayGuns

Accessories

Accessories Accessories

Manual

Manual Manual

Electrostatic WaterborneAir SprayGuns, Instructions-Parts

Description

Description Description

Part

Part Part

24P172

185105

24N642

185493

112534

Repair

Repair Repair

24N789

24N790

24N706AlternatorBearing

No.

No. No.

Kits

Kits Kits

Description

Description Description

QuickAdjustValve.Forquick changeoffansize.

Non-swivelAirInlet;1/4–18npsm(m) (left-handthread)

AirInletBallSwivel;1/4–18npsm(m) (left-handthread)

AirHoseAdapter;1/4npt(m)x 1/4–18npsm(m)(left-handthread)

AirLineQuickDisconnectFitting.

Repair

Repair Repair

Description

Description Description

AirSealRepairKit

FluidSealRepair Kit

RepairKit

Kit

Kit Kit

24P170MetalTriggerKit.

92 3A2496D

RepairKits,RelatedManuals,andAccessories

Operator

Operator Operator

Part

No.

Part Part

No. No.

117823

117824

117825

24N520

24N521

Hoses

Hoses Hoses

Grounded

Grounded Grounded

Accessories

Accessories Accessories

Description

Description Description

ConductiveGloves,boxof12(small)

ConductiveGloves,boxof12 (medium)

ConductiveGloves,boxof12(large)

ComfortGrip.Snap-ongrip increaseshandlesizetoreduce operatorfatigue.Mediumsize.

ComfortGrip.Snap-ongrip increaseshandlesizetoreduce operatorfatigue.Largesize.

Air

Hoses

Air Air

Hoses Hoses

100 psi (0.7 MPa, 7 bar) Maximum Working Pressure

0.315in.(8mm)ID;1/4npsm(f)x1/4npsm(f) left-handthread

Test

Test Test

System

System System

Equipment

Equipment Equipment

Part

No.

Part Part

No. No.

241079Megohmmeter.500Voutput,

245277TestFixture,HighVoltageProbe,

Part

No.

Part Part

No. No.

222011

186118

Description

Description Description

0.01–2000megohms.Usefor groundcontinuityandgunresistance

Not

for

tests.Not Not

andkVMeter.Usetotestthe electrostaticvoltageofthegun,and theconditionofthealternatorand powersupplywhenbeingserviced. Seemanual309455.

Accessories

Accessories Accessories

Description

Description Description

GroundWireandClamp.

EnglishWarningSign.Availableat nochargefromGraco.

use

for for

use use

hazardous

in ininhazardous hazardous

areas.

areas. areas.

Part

No.

Part Part

No. No.

Grounded

Grounded Grounded ground

ground ground

235068

235069

235070

235071

235072

235073

235074

Air

Air Air

path

path path

(Red)

(Red) (Red)

Hose

Hose Hose

Description

Description Description

with

stainless

with with

stainless stainless

6ft(1.8m)

15ft(4.6m)

25ft(7.6m)

36ft(11m)

50ft(15m)

75ft(23m)

100ft(30.5m)

steel

braid

steel steel

braid braid

3A2496D 93

RepairKits,RelatedManuals,andAccessories

245895

245895 245895

Agitator

Agitator Agitator

Kit

Kit Kit

Tokeep󰘱uidmixedandpreventsettlingout.Includes items401–408.

Part

No.

Ref.

Ref. Ref. No.

No. No.

401112698

402114158

403193315

404193316NUT,collar,agitator1

405197298

406224571

407

408110272

Part Part

purchase locally

Description

No. No.

Description Description

ELBOW,swivel;1/8npt(m)x 1/4in.(6mm)ODtube

FITTING,adapter,Y;1/4in.(6 mm)ODtube;mxfxf

COLLAR,mounting,agitator

COVER,pail;5gal.(19liter)

AGITATOR;seemanual 306565

TUBE,nylon;1/4in.(6mm) OD;4ft(1.22m)

SCREW,set,sockethd; 1/4–20x1/4in.(6mm)

Qty

Qty Qty

94 3A2496D

RepairKits,RelatedManuals,andAccessories

245944

245944 245944

Fluid

Regulator

Fluid Fluid

Regulator Regulator

Kit

Kit Kit

Toallowprecise󰘱uidpressureregulationatthegun. Includesitems501–507.

Part

No.

Ref.

Ref. Ref. No. No.

501110078

502113070NIPPLE,reducer;3/8nptx1/4

503113576

504236281

505

506114158

507

Part Part

No.

C20350ELBOW,90°;1/4npt(f)x1/4

purchase locally

Description

No. No.

Description Description

FITTING,tube,󰘱uid;1/4npt(m) x3/8in.(10mm)tube

npt

PLUG;1/4npt

REGULATOR,󰘱uid;see manual308325

in.(6mm)ODtube

FITTING,adapter,Y;1/4in.(6 mm)ODtube;mxfxf

TUBE,nylon;1/4in.(6mm) OD;4ft(1.22m)

Qty

Qty Qty

3A2496D 95

Dimensions

Dimensions Dimensions

Gun

Model

Gun Gun

Model Model

L60T17

L60T18

L60M18

L60M19

in.

(mm)

A, A,

in. in.

(mm) (mm)

10.5(267)8.9(226)2.4(61)21.7(617)

10.5(267)9.6(244)2.4(61)24.2(687)

10.8(274)9.7(246)2.4(61)22.2(628)

in.

(mm)

B, B,

in. in.

(mm) (mm)

in.

(mm)

C, C,

in. in.

(mm) (mm)

Weight

Weight Weight

bracket,

bracket, bracket,

without

without without

(g)

oz oz

(g) (g)

96 3A2496D

TechnicalData

Technical

Technical Technical

Electrostatic

Electrostatic Electrostatic

MaximumWorkingFluidPressure100psi0.7MPa,7.0bar

MaximumWorkingAirPressure100psi0.7MPa,7.0bar

MinimumAirPressureatGunInlet

MaximumFluidOperating Temperature

ShortCircuitCurrentOutput

VoltageOutputEnergy0.35Jwith󰘱uidhose24M733installed.

SoundPower(measuredperISO Standard9216)

SoundPressure(measured1m fromgun)

AirInletFitting

FluidInletFitting

IsolationEnclosureAirInletFitting1/4npt

IsolationEnclosureFluidInlet Fitting

WettedParts

Air

Air Air

Data

Data Data

Spray

Waterborne

Spray Spray

Waterborne Waterborne

Guns

Guns Guns

U.S.

U.S. U.S.

45psi0.32MPa,3.2bar

120°F48°C

125microamperes

L60T17andL60T18:60kV

L60M17,L60M18,andL60M19:30–60kV

at40psi:90.4dB(A)

at100psi:105.4dB(A)

at40psi:87.0dB(A)

at100psi:99.0dB(A)

1/4npsm(m)left-handthread

CustominletforGracowaterborne󰘱uidhose.

3/8in.ODtube󰘰tting10mmODtube󰘰tting

Gun:StainlessSteel,PEEK,UHMWPE,Fluoroelastomer,Acetal, Nylon,Polyethylene,TungstenWire

at0.28MPa,2.8bar:90.4dB(A)

at0.7MPa,7.0bar:105.4dB(A)

at0.28MPa,2.8bar:87.0dB(A)

at0.7MPa,7.0bar:99.0dB(A)

Metric

Metric Metric

WaterborneFluidHose:PTFE

SuctionTube:Polyethylene,StainlessSteel

TritonPump:Seemanual309303.

3A2496D 97

Graco

Graco Graco

GracowarrantsallequipmentreferencedinthisdocumentwhichismanufacturedbyGracoandbearingitsname tobefreefromdefectsinmaterialandworkmanshiponthedateofsaletotheoriginalpurchaserforuse.Withthe exceptionofanyspecial,extended,orlimitedwarrantypublishedbyGraco,Gracowill,foraperiodoftwelvemonths fromthedateofsale,repairorreplaceanypartoftheequipmentdeterminedbyGracotobedefective.However,any de󰘰ciencyinthebarrel,handle,trigger,hook,internalpowersupply,andalternator(excludingturbinebearings)willbe repairedorreplacedforthirty-sixmonthsfromthedateofsale.Thiswarrantyappliesonlywhentheequipmentis installed,operatedandmaintainedinaccordancewithGraco’swrittenrecommendations.

Thiswarrantydoesnotcover,andGracoshallnotbeliableforgeneralwearandtear,oranymalfunction,damage orwearcausedbyfaultyinstallation,misapplication,abrasion,corrosion,inadequateorimpropermaintenance, negligence,accident,tampering,orsubstitutionofnon-Gracocomponentparts.NorshallGracobeliablefor malfunction,damageorwearcausedbytheincompatibilityofGracoequipmentwithstructures,accessories, equipmentormaterialsnotsuppliedbyGraco,ortheimproperdesign,manufacture,installation,operationor maintenanceofstructures,accessories,equipmentormaterialsnotsuppliedbyGraco.

Thiswarrantyisconditionedupontheprepaidreturnoftheequipmentclaimedtobedefectivetoanauthorized Gracodistributorforveri󰘰cationoftheclaimeddefect.Iftheclaimeddefectisveri󰘰ed,Gracowillrepairorreplace freeofchargeanydefectiveparts.Theequipmentwillbereturnedtotheoriginalpurchasertransportationprepaid. Ifinspectionoftheequipmentdoesnotdiscloseanydefectinmaterialorworkmanship,repairswillbemadeata reasonablecharge,whichchargesmayincludethecostsofparts,labor,andtransportation.

THIS

WARRANTY

THIS THIS

WARRANTY WARRANTY

INCLUDING

INCLUDING INCLUDING PARTICULAR

PARTICULAR PARTICULAR

Graco’ssoleobligationandbuyer’ssoleremedyforanybreachofwarrantyshallbeassetforthabove.Thebuyer agreesthatnootherremedy(including,butnotlimitedto,incidentalorconsequentialdamagesforlostpro󰘰ts,lost sales,injurytopersonorproperty,oranyotherincidentalorconsequentialloss)shallbeavailable.Anyactionfor breachofwarrantymustbebroughtwithintwo(2)yearsofthedateofsale.

GRACO

GRACO GRACO FITNESS

FITNESS FITNESS OR

OR OR Graco(suchaselectricmotors,switches,hose,etc.),aresubjecttothewarranty,ifany,oftheirmanufacturer.Graco willprovidepurchaserwithreasonableassistanceinmakinganyclaimforbreachofthesewarranties.

InnoeventwillGracobeliableforindirect,incidental,specialorconsequentialdamagesresultingfromGraco supplyingequipmenthereunder,orthefurnishing,performance,oruseofanyproductsorothergoodssoldhereto, whetherduetoabreachofcontract,breachofwarranty,thenegligenceofGraco,orotherwise.

FORGRACOCANADACUSTOMERS

ThePartiesacknowledgethattheyhaverequiredthatthepresentdocument,aswellasalldocuments,noticesand legalproceedingsenteredinto,givenorinstitutedpursuantheretoorrelatingdirectlyorindirectlyhereto,bedrawn upinEnglish.LespartiesreconnaissentavoirconvenuquelarédactionduprésentedocumentseraenAnglais, ainsiquetousdocuments,avisetprocéduresjudiciairesexécutés,donnésouintentés,àlasuitedeouenrapport, directementouindirectement,aveclesprocéduresconcernées.

MAKES

MAKES MAKES

FOR

FOR FOR

COMPONENTS

COMPONENTS COMPONENTS

Pro

Pro Pro

IS ISISEXCLUSIVE, EXCLUSIVE,

BUT

NOT

BUT BUT

NOT NOT

PURPOSE.

PURPOSE. PURPOSE.

WARRANTY,

NO NO

WARRANTY, WARRANTY,

PARTICULAR

A AAPARTICULAR PARTICULAR

SOLD

SOLD SOLD

Xp Xp

EXCLUSIVE,

LIMITED

LIMITED LIMITED

BUT

BUT BUT

Warranty

Warranty Warranty

AND

LIEU

ANY

AND AND

IS IS

WARRANTY

TO TO

WARRANTY WARRANTY

AND

AND AND

PURPOSE,

PURPOSE, PURPOSE,

NOT

NOT NOT

IN ININLIEU LIEU

DISCLAIMS

DISCLAIMS DISCLAIMS

IN IN

MANUFACTURED

MANUFACTURED MANUFACTURED

OF OF

MERCHANTABILITY

OF OF

MERCHANTABILITY MERCHANTABILITY

ALL

ALL ALL

CONNECTION

CONNECTION CONNECTION

OTHER

ANY ANY

OTHER OTHER

IMPLIED

IMPLIED IMPLIED

GRACO.

BY BY

GRACO. GRACO.

WARRANTIES,

WARRANTIES, WARRANTIES,

OR OR

WARRANTIES

WARRANTIES WARRANTIES

WITH

ACCESSORIES,

WITH WITH

ACCESSORIES, ACCESSORIES,

Theseitemssold,butnotmanufacturedby

EXPRESS

EXPRESS EXPRESS

WARRANTY

WARRANTY WARRANTY

MERCHANTABILITY

OF OF

MERCHANTABILITY MERCHANTABILITY EQUIPMENT,

EQUIPMENT, EQUIPMENT,

IMPLIED,

OR OR

OF OF

IMPLIED, IMPLIED,

FITNESS

FITNESS FITNESS

FOR

FOR FOR

AND

AND AND

MATERIALS

MATERIALS MATERIALS

A A

Graco

Graco Graco

ForthelatestinformationaboutGracoproducts,visitwww.graco.com.Forpatentinformation,see www.graco.com/patents.

To To

Phone:

Phone: Phone:

Allwrittenandvisualdatacontainedinthisdocumentre󰘱ectsthelatestproductinformationavailableatthetimeofpublication.

place

place place

an an

612-623-6921or ororToll Toll

Information

Information Information

order,

order, order,

contactyourGracoDistributororcalltoidentifythenearestdistributor.

Toll

Free:

Free: Free:

1-800-328-0211Fax: Fax:

Gracoreservestherighttomakechangesatanytimewithoutnotice.

OriginalInstructions.ThismanualcontainsEnglish,MM3A2496

Graco

Graco Graco

International

International International

GRACO

GRACO GRACO

INC.

AND

INC. INC.

SUBSIDIARIES

AND AND

SUBSIDIARIES SUBSIDIARIES

2012,

Graco

Inc.

All

2012, 2012,

Graco Graco

Inc. Inc.

Graco

All All

Graco Graco

Fax:

Headquarters:

Headquarters: Headquarters:

Of󰘰ces:

Of󰘰ces: Of󰘰ces:

Belgium,China,Japan,Korea

P.O.

BOX

• ••P.O. P.O.

BOX BOX

manufacturing

manufacturing manufacturing

www.graco.com

RevisionD,June2013

612-378-3505

Minneapolis

1441

MINNEAPOLIS,

1441 1441

• ••MINNEAPOLIS, MINNEAPOLIS,

locations

locations locations

55440-1441

MN MN

55440-1441 55440-1441

are

registered

are are

registered registered

USA

• ••USA USA

ISO

9001.

to totoISO ISO

9001. 9001.

Graco 3A2496D User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Models

Warnings

GunOverview

Installation

GunSetup

Grounding

Operation

Shutdown

Maintenance

Flushing

ElectricalTests

Troubleshooting

Tests

Repair

Parts

AirCapsandFluidNozzles

SprayTipSelectionChart(ModelL60M19MRGGunOnly)

RepairKits,RelatedManuals,andAccessories

Dimensions

TechnicalData