Graco 3A2096D User Manual

Instructions-Parts

E-Flo®

E-Flo® E-Flo®

Electric

Electric Electric
For

For For

See Technical Data, page 29, for
Maximum Working Pressure.
See page 3 for model part numbers and
approvals information.

drive

drive drive

professional

professional professional

Important

Important Important
Readallwarningsandinstructionsinthismanual.
Save

Save Save

DC

DC DC

piston

piston piston

use

use use

Safety

Safety Safety

these

instructions.

these these

instructions. instructions.

4–Ball

4–Ball 4–Ball

pumps

pumps pumps

only.

only. only.

for

for for

Instructions

Instructions Instructions

Piston

Piston Piston

low

to

low low

medium

to to

medium medium

volume

volume volume

Pumps

Pumps Pumps

paint

circulation

paint paint

circulation circulation

applications.

applications. applications.

EN

3A2096D

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents

Contents Contents

Models...............................................................3

RelatedManuals................................................3

Warnings...........................................................4

Installation..........................................................8

Location......................................................8

MountthePump..........................................8

PowerSupplyRequirements.........................8

ConnectthePowerSupply...........................10

Grounding...................................................11

FluidLineAccessories.................................12

FillWithOilBeforeUsingEquipment.............12

FlushBeforeUsingEquipment......................12

ControlModuleAccessory............................12

Operation...........................................................13

Startup........................................................13

Shutdown....................................................13

PressureReliefProcedure............................13

Maintenance......................................................14

PreventiveMaintenanceSchedule................14

ChangetheOil.............................................14

CheckOilLevel...........................................14

BearingPre-Load.........................................14

Flushing......................................................14

Troubleshooting..................................................15

Repair................................................................16

Disassembly................................................16

Reassembly................................................16

ReassembletheCouplingAdapterandTie

RodstotheMotor...........................17

Parts..................................................................18

PumpAssembly...........................................18

PumpMatrix................................................20

Dimensions........................................................22

MountingHolePatterns.......................................23

PerformanceCharts............................................25

TechnicalData...................................................29

GracoStandardWarranty....................................30

2

3A2096D

Models

Models

Models Models

The

part

The The
includes

includes includes
See

See See

Flo

E EE- --Flo Flo

number

part part

number number

digits

digits digits

Pump

Pump Pump

DC

Pump

DC DC

Pump Pump

(EC)

(EC) (EC)

for

your

for for

from

from from

Matrix

Matrix Matrix

page

, ,,page page

equipment

your your

equipment equipment

each

each each

Pump

Pump Pump

(1,

(1, (1,

Lower

Lower Lower

2, 2,2,3, 3,3,or or

the

following

of ofofthe the

following following

20

for

20 20

for for

a aacomplete complete

Size

Size Size

or

4)

4) 4)

printed

is isisprinted printed

complete

Motor

Motor Motor

(1,

(1, (1,

Controls

Controls Controls

categories,

categories, categories,

2, 2,2,3, 3,3,or or

on

the

on on

list

list list

of ofofpump pump

and

and and

or

equipment

the the

equipment equipment

depending

depending depending

pump

part

part part

Pump

Pump Pump
and

and and

4)

4) 4)

(1,

(1, (1,

identi󰘰cation

identi󰘰cation identi󰘰cation

on

the

on on

numbers.

numbers. numbers.

Type

Type Type

Fittings

Fittings Fittings

or

2, 2,2,or or

con󰘰guration

the the

con󰘰guration con󰘰guration

3)

3) 3)

label

(L).

The

part

label label

(L). (L).

The The

your

of ofofyour your

Mounting

Mounting Mounting

(0,

(0, (0,

Type

Type Type

or

2)

1, 1,1,or or

2) 2)

number

part part

number number

equipment.

equipment. equipment.

EC

The

following

The The

following following

EC43xx).

EC43xx). EC43xx).

NOTE:

NOTE: NOTE:

Related

Related Related

SeetheE-FloDCMotormanualformotorapprovalsinformation.

1=750cc1=1

2=1000cc2=1

3=1500cc3=2

4=2000cc4=2

approvals

approvals approvals

Manuals

Manuals Manuals

apply

apply apply

to totoBasic Basic

Horsepower,

Basic

Horsepower,

Advanced

Horsepower,

Basic

Horsepower,

Advanced

Basic

models

models models

only

only only

1=Hard

Chrome,

NPT

2=Hard

Chrome,

Tri-Clamp

3=Maxlife,

Tri-Clamp

(Part

Nos.

(Part (Part

EC11xx,

Nos. Nos.

EC11xx, EC11xx,

0=None

1=Stand

2=WallBracket

EC21xx,

EC21xx, EC21xx,

EC23xx,

EC23xx, EC23xx,

EC33xx,

EC33xx, EC33xx,

and

and and

Manual

Manual Manual

3A2526Instructions-Parts

3A2527Instructions-Parts

332013Instructions-Parts

3A0539Instructions-Parts

No.

No. No.

Description

Description Description

Manual,E-FloDCMotor

Manual,forE-FloDC
ControlModuleKit

Manual,forAdvanced
DisplayControlModule
(ADCM)

Manual,4–BallLowers

3A2096D 3

Warnings

Warnings

Warnings Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.

WARNING

WARNING WARNING

FIRE

AND

FIRE FIRE

Flammablefumes,suchassolventandpaintfumes,inwork work
prevent󰘰reandexplosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticarc).

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.

•Groundallequipmentintheworkarea.SeeGrounding Grounding

•Useonlygroundedhoses.

•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunless
theyareantistaticorconductive.

Stop

•Stop Stop
equipmentuntilyouidentifyandcorrecttheproblem.

•Keepaworking󰘰reextinguisherintheworkarea.

EXPLOSION

AND AND

EXPLOSION EXPLOSION

operation

operation operation

immediately

immediately immediately

HAZARD

HAZARD HAZARD

work

area

area area

canigniteorexplode.Tohelp

Grounding

ifstaticsparkingoccursoryoufeelashock,Donotuse

instructions.

Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite
󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:

•Cleanplasticpartsonlyinwellventilatedarea.

•Donotcleanwithadrycloth.

•Donotoperateelectrostaticgunsinequipmentworkarea.

ELECTRIC

ELECTRIC ELECTRIC
Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan
causeelectricshock.

•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesandbefore
servicingorinstallingequipment.

•Connectonlytogroundedpowersource.

•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodes
andregulations.

BURN

BURN BURN
Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:

•Donottouchhot󰘱uidorequipment.

SHOCK

SHOCK SHOCK

HAZARD

HAZARD HAZARD

HAZARD

HAZARD HAZARD

4

3A2096D

WARNING

WARNING WARNING

MOVING

MOVING MOVING
Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.

•Keepclearofmovingparts.

•Donotoperateequipmentwithprotectiveguardsorcoversremoved.

•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing
equipment,followthePressure Pressure

PARTS

PARTS PARTS

HAZARD

HAZARD HAZARD

Pressure

Relief

Procedure

Relief Relief

Procedure Procedure

anddisconnectallpowersources.

Warnings

PRESSURIZED

PRESSURIZED PRESSURIZED
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin
andcauseseriousinjury.

•FollowthePressure Pressure
cleaning,checking,orservicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.

TOXIC

TOXIC TOXIC
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.

•ReadMSDSstoknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.

•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable

PERSONAL

PERSONAL PERSONAL
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisequipmentincludes
butisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent

FLUID

FLUID FLUID

guidelines.

manufacturer.

EQUIPMENT

EQUIPMENT EQUIPMENT

Pressure

OR

OR OR

PROTECTIVE

PROTECTIVE PROTECTIVE

Relief

Relief Relief

FUMES

FUMES FUMES

HAZARD

HAZARD HAZARD

Procedure

Procedure Procedure

EQUIPMENT

EQUIPMENT EQUIPMENT

whenyoustopspraying/dispensingandbefore

3A2096D 5

Warnings

WARNING

WARNING WARNING

EQUIPMENT

EQUIPMENT EQUIPMENT
Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestMSDSfromdistributororretailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.

•TurnoffallequipmentandfollowthePressure Pressure

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

MISUSE

MISUSE MISUSE

HAZARD

HAZARD HAZARD

Technical

Data

Data Data

Pressure

inallequipmentmanuals.

Relief

Relief Relief

Technical

Procedure

Procedure Procedure

whenequipmentisnotinuse.

Data

Data Data

6 3A2096D

Notes

Notes

Notes Notes

3A2096D

7

Installation

Installation

Installation Installation

Installationofthisequipmentinvolvespotentially
hazardousprocedures.Onlytrainedandquali󰘰ed
personnelwhohavereadandwhounderstand
theinformationinthismanualshouldinstallthis
equipment.

Location

Location Location

Whenselectingthelocationfortheequipment,keep
thefollowinginmind:

•Theremustbesuf󰘰cientspaceonallsidesof
theequipmentforinstallation,operatoraccess,
maintenance,andaircirculation.

•Ensurethatthemountingsurfaceandmounting
hardwarearestrongenoughtosupporttheweight
oftheequipment,󰘱uid,hoses,andstresscaused
duringoperation.

•Theremustbeastart/stopcontrol(C)withineasy
reachoftheequipment.SeeFig.1.

Mount

Mount Mount

the

Pump

the the

Pump Pump

Power

Power Power

Improperwiringmaycauseelectricshockorother
seriousinjuryifworkisnotperformedproperly.
Haveaquali󰘰edelectricianperformanyelectrical
work.Besureyourinstallationcomplieswithall
National,StateandLocalsafetyand󰘰recodes.

SeeTable1forpowersupplyrequirements.The
systemrequiresadedicatedcircuitprotectedwitha
circuitbreaker.

Table

Table Table

Model

Model Model

EM0011
EM0012

EM0021
EM0022

Hazardous

Hazardous Hazardous
Requirements

Requirements Requirements

Supply

Supply Supply

Power

1 11. ..Power Power

Voltage

Voltage Voltage

100–250
Vac

200–250
Vac

Requirements

Requirements Requirements

Supply

Supply Supply

Area

Area Area

Speci󰘰cations

Speci󰘰cations Speci󰘰cations

Phase

Phase Phase

150/6020A

150/6020A

Cabling

Cabling Cabling

and

and and

Hz

Hz Hz

Conduit

Conduit Conduit

Current

Current Current

SeeMountingHolePatterns,page23.

Securethestandtothe󰘱oorwithM19(5/8in.)
boltswhichengageatleast152mm(6in.)intothe
concrete󰘱oortopreventthepumpfromtipping.

Levelthepumpasrequired,usingshims.

Explosion

Explosion Explosion

Allelectricalwiringinthehazardousareamustbe
encasedinClassI,DivisionI,GroupDapproved
explosion-proofconduit.FollowallNational,State,
andLocalelectriccodes.

Aconduitseal(D)isrequiredwithin18in.(457mm)
ofthemotorfortheUSandCanada.SeeFig.3.

Allcablesmustberatedat70°C(158°F).

Flame

Flame Flame

Useappropriateconduit,connectors,andcable
glandsratedforATEXII2G.FollowallNational,
State,andLocalelectriccodes.

Allcableglandsandcablesmustberatedat70°C
(158°F).

Proof

Proof Proof

Proof

Proof Proof

(ATEX)

(ATEX) (ATEX)

8 3A2096D

Installation

NON

HAZARDOUS

NON NON

- --HAZARDOUS HAZARDOUS

AREA

AREA AREA

HAZARDOUS

HAZARDOUS HAZARDOUS

AREA

AREA AREA

Figure1TypicalInstallation

Key

for

Fig.

Key Key

for for

A

B

CStart/StopControl(mustbeapprovedfor

D

1

Fig. Fig.

1 1

ElectricalSupply(mustbesealedconduit
approvedforuseinhazardouslocations)

FusedSafetySwitch,withlock

useinhazardouslocations)

ExplosionProofConduitSeal.Required
within18in.(457mm)ofthemotorforthe
USandCanada.

Key

for

Fig.

Key Key

for for

E

F

GPumpGroundWire.Twogroundterminals

HFluidDrainValve

1

Fig. Fig.

1 1

FluidPressureGauge

FluidShutoffValve

areprovidediflocalcoderequiresredundant
groundingconnections.

3A2096D 9