Graco 3A2040E User Manual
Instructions-Parts
Informer® Fluid Monitoring
Kits
Use to monitor flow rate and track material use. For professional use only.
Important Safety Instructions
Read all warnings and instructions in this manual. Save these
instructions.
3A2040E
EN
See the G3
(308778)
manual (3
maximum
See page
includi
or Coriolis meter
13599) for flow meter
ng approvals.
000 meter manual
working pressure.
3 for kit information,
PROVEN QUALITY. LEADING TECHNOLOGY.
Contents
Informer Models and Kits .................................... 3
Warnings ........................................................... 5
Installatio
Operation........................................................... 16
Display Module...................................................20
n.......................................................... 8
Overview..................................................... 8
Non-Hazardo
Hazardous Lo
Grounding ................................................... 1
Cable Conne
Electrical
Pressure Relief Procedure............................ 16
Flow Meter Operation................................... 16
Meter Calibration ......................................... 17
Setting Modbus Address...............................18
Update Software .......................................... 18
Replace Battery ........................................... 19
Display Information ...................................... 20
Operation Modes ......................................... 20
us Locations ............................ 9
cations.................................... 10
ctions....................................... 12
Connections.................................. 13
Screen Navigation and Editing...................... 20
Icons...........................................................21
Run Screens ......................................................23
Password Scr
Setup Screens....................................................25
Deviations and Advisories ................................... 29
2
Troublesho
Parts.................................................................. 31
Accessories........................................................ 33
Mounting D
Appendix A - Modbus Variable Map ..................... 35
Appendix B - Advanced Web Interface................. 37
Technica
Graco Standard Warranty.................................... 42
een ............................................... 24
oting.................................................. 30
imensions ......................................... 34
l Data ................................................... 41
2
3A2040E
Informer Models
and Kits
Informer Mode
All Display Control Modules (DCM) are base model number 24L096 (Ref. 1). Models 24L096 and 24N671
(DCM with bracket) are not available for separate sale. See approval information in Manual 332013 and on
this page. The small label (Ref. 2) on the back of the Informer module shows the Informer Kit number.
Available kits are described in the tables that follow.
ls and Kits
Model No.
24L096
24N671
Intrinsically Safe Apparatus
Part of Intrinsically Safe System.
For use in Class I, Division 1, Group D T3 Hazardous Locations
See Manual 332013, Appendix A, Control Drawing 16M169 for entity parameters.
Series
A
A
Class I,Div. 1,
Group D T3
Ta=0°C to 50°C
Description
Display Control Module (DCM), with no software loaded. See Manual 332013.
Display Control Module (DCM) with bracket, with no software loaded. See Manual
332013.
9902471
Ex ia [ia]
3A2040E 3
Informer Models
Informer systems are not approved for use in hazardous locations unless all accessories and all wiring
meet local, state, and national codes.
and Kits
Kits for Hazardous Locations
Kit No.
24L073
24L074
24L077
24L078
Kit No.
24L075
24L076
Series Informer Module with
Bracket
(Manual 332013)*
A
A
A
A
Series Informer Module with
A
A
✔✔
✔✔ ✔
✔✔
✔✔✔
Kits for Non-Hazardous Locations
Bracket
✔✔
✔✔✔
No Power
* See component manuals for additional approval
information.
** Must not be installed in Hazardous Location.
AC Power G3000 Meter
AC Power with
Barrier**
G3000 Meter
(Manual 308778)*
9902471
Conforms to/Certified to UL/CSA Standard
61010–1
4
3A2040E
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific
risks. When these symbols appear in the body of this manual or on warning labels refer back to these
Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout
the body of this manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help
prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and
plastic drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable
fumes are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless
they are antistatic or conductive.
• Stop operation immediately if static sparking occurs or you feel a shock. Do not use
equipment until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
Static charge may build up on plastic parts during cleaning and could discharge and ignite
flammable vapors. To help prevent fire and explosion:
• Clean plastic parts only in a well ventilated area.
• Do not clean with a dry cloth.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can
cause electric shock.
• Turn off and disconnect power at main switch before disconnecting any cables and before
servicing or installing equipment.
• Connect only to grounded power source or grounded electrical outlets.
• Use only 3–wire extension cords.
• Ensure ground prongs are intact on power and extension cords.
• Do not expose to rain. Store indoors.
• All electrical wiring must be done by a qualified electrician and comply with all local codes
and regulations.
3A2040E 5
Warnings
WARNING
INTRINSIC SAFETY
Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe
equipment will create a hazardous condition and can cause fire, explosion, or electric shock.
Follow local regulations and the following safety requirements.
• Be sure your installation complies with national, state, and local codes for the installation of
electrical apparatus in a Class I, Group D, Division 1 Hazardous Location, including all of the
local safety fire codes, NFPA 33, NEC 500 and 516, and OSHA 1910.107.
• Equipment that comes in contact with intrinsically safe terminals must meet the entity
parameter requirements specified in Control Drawing 16M169. See Appendix A in Manual
332013. This includes safety barriers, DC voltage meters, ohmmeters, cables, and
connections. Remove the unit from the hazardous area when servicing.
• If a printer, computer, or other electrical component is connected, it must be used in
conjunction with a safety barrier.
• Without the safety barrier, the equipment is no longer intrinsically safe and must not be
operated in hazardous locations, as defined in article 500 of the National Electrical Code
(USA) or your local electrical code.
• Do not install equipment approved only for non-hazardous location in a hazardous area. See
the ID label for the intrinsic safety rating for your model.
• Ground the power supply. A voltage limiting safety barrier must be properly grounded to be
effective. For proper grounding, use a 12 gauge minimum ground wire. The barrier’s ground
must be within 1 ohm of true earth ground.
• Do not operate the power supply module with the cover removed.
• Do not substitute system components as this may impair intrinsic safety.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may
look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Engage trigger lock when not spraying.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking,
or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
6 3A2040E
Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated
system component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data
in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete
information about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals
and create safety hazards.
• Make sure all equipment is rated and approved for the environment in which youareusingit.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
TOXIC FLUID OR FUMES
Toxic fluids or fumes can cause serious injury or death if splashed in the eyesoronskin,
inhaled, or swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable
guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury,
including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective
equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent
manufacturer.
3A2040E
7
Installation
Installation
Overview
The purpose o
is to collect
connects the
module that
• Shows real-time fluid flow rate.
• Displays a resettable batch totalizer.
• Monitors and reports overall fluid use.
• Alarms if the flow rate is too fast or too slow for
the user-set targets.
• Alarms when the maintenance total is reached for
the user-set target.
• Displays a log of the last 20 alarms.
f the Informer Display Control Module
and display fluid data. The Informer
output signal from a meter to a display
performs the following functions:
The Informer
Hazardous Lo
installatio
Locations c
Informer. U
addedtothe
Informers.
additiona
n. The power supply for Hazardous
omes with one barrier, to power one
p to three additional barriers can be
See Accessories, page 33,toorder
l barriers and Informer Modules.
is available in configurations for
cation or Non-Hazardous Location
power supply to power three additional
8 3A2040E
Non-Hazardous Locations
Installation
NOTE: Non-IS I
120 VAC power c
standard volt
cord with an IE
Technical Da
• The nonintrinsically safe terminals (power rail)
must not be connected to any device which uses
nformer modules are shipped with a
ord (E). Users in areas with another
age must provide a power supply
C 320–C13 female connector. See
ta, page 41, for power requirements..
or generates m
has been deter
adequately is
olated.
ore than 250 vrms or d.c. unless it
mined that the voltage has been
Key:
A
B
C Powe
D
E
M
Flow Meter, 1/4 npt female inlet/outlet
Informer Module
r Supply and Cable (6 ft., 2 m), to terminal 3. See Cable Connections, page 12.
Meter Cable (50 ft., 15 m), to terminal 4. See Cable Connections, page 12.
Power Cord (10 ft., 3 m). See NOTE above.
ound wire and clamp. PN 244524 is included with kits to ground the Informer Module. PN 238909
Gr
sold separately to ground the meter.
is
3A2040E 9
Installation
Hazardous Locations
Do not substitute or modify system components
as this may impair intrinsic safety. For installation,
maintenance, or operation instructions, read
instruction manuals. Do not install equipment
approved only for non-hazardous location in a
hazardous location. See the identification label for
the intrinsic safety rating for your model.
• Installation should be in accordance with ANSI/ISA
RP12.06.01, “Installation of Intrinsically Safe
Systems for Hazardous (Classified) Locations,”
and the National Electrical Code® (ANSI/NFPA
70).
• Installation in Canada should be in accordance
with the Canadian Electrical Code, CSA C22.1,
Part 1, Appendix F.
• For ATEX, install per EN 60079-14 and applicable
local and national codes.
Intrinsically safe equipment should not be used with a
power supply that has no barrier. Do not move units
from a non-IS setup to an IS setup. IS equipment
that has been used with a non-IS power supply must
not be returned to a hazardous location. Always use
an intrinsically safe power supply with IS equipment.
• Multiple earthing of components is allowed only
if a high integrity equipotential system is realized
between the points of bonding.
• Do not remove any cover until power has been
removed.
• Install according to Control Drawing Number
16M169. See Appendix A in Manual 332013.
10 3A2040E
Installation
Nonhazardous L
KEY:
A
B
C Power Supply with Barrier
D
E
F
M
Flow Meter, 1/4 npt female inlet/outlet.
Informer Module
Meter Cable (50 ft., 15 m), to terminal 4. See Cable Connections, page 12.
Power Cord (not supplied)
Power Cable (50 ft., 15 m), to terminal 3. See Cable Connections, page 12.
Ground wire and clamp. PN 244524 is included with kits to ground the Informer Module. PN 238909
is sold separately to ground the meter or power supply.
ocation
Hazardous Loca
tion
3A2040E
11
Installation
Grounding
The equipment must be grounded to reduce the
risk of static sparking and electric shock. Electric
or static sparking can cause fumes to ignite or
explode. Improper grounding can cause electric
shock. Grounding provides an escape wire for the
electric current.
NOTE: The Informer does not provide 500 VAC
isolation through the coupling nuts on the enclosure.
The associated apparatus and the field apparatus
cable shields must not be connected to the Informer
coupling nuts.
Cable Connections
1. Power Supply 1
from the power
2. Informer Modu
clamptothes
Connect the o
system, the I
connection
3. Flow Meter:
308778 (G30
ground the fl
grounding
4. Fluid Supp
nformer also is grounded by
to the grounded power supply.
Follow the instructions in manual
00) or manual 313599 (Coriolis) to
ow meter and check its electrical
continuity.
ly: Ground the fluid supply unit.
6M167: Connect the ground wire
supply to a true earth ground.
le: Connect a ground wire and
crew on the top of the bracket.
ther end to ground. In an IS
Port Description
1
2
3 Power
4
5
6
2
1
Fiber Optic Receiver Red Lead from TX on Fiber Optic Converter (PN 16K465) orfrom
Fiber Optic Transmitter Black Lead to RX on Fiber Optic Converter (PN 16K465) or to Port
Digital Input/Output To/From Meter and to Light Tower (accessory)
Fiber Optic Reciever Black Lead from Port 2 on another Informer (or ProControl 1KE)
Fiber Optic Transmitter Red Lead to Port 1 on another Informer (or ProControl 1KE).
Connection
Port 6 on another Informer (or ProControl 1KE)
5 on another Informer (or ProControl 1KE)
From Power Supply
3A2040E
Installation
Electrical Co
Install per Graco Control Drawing 16M169, in Manual
332013. See also Figure 1.
1. Connect main
supplied) th
N on the power
Note: Use ei
on the size o
2. Connect pow
terminal bl
3. Connect IS
table.
nnections
power supply cord (E, not
rough strain relief to terminals L and
supply unit.
ther strain relief (5) or (6), depending
fthecord.
ercordgroundwiretoground
ock.
power cable (F) per the following
Power Cable Leads Barrier Connection
Brown (power) Connector 1
Blue (common
Glossy Black (ground) and Black (drain) connect to
ground block.
)
Connector 2
Figure 1
EY
K
E
F
W
XBarrier
Y
5
6
Inbound AC Power Cord
Power Cable to Informer
Ground Wires
Ground Block
Strain Relief Fitting
Strain Relief Fitting
3A2040E 13
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