Graco 3A1657F User Manual

Instructions - Parts

HFR Flow Meter

3A1657F

Kits

For installation and calibration of flow meters on the HFR dispensing system. For professional use only.

HFR: 3000 psi (21 MPa, 207 bar) Maximum Working Pressure HFR For NVH: 2000 psi (14 MPa, 138 bar) Maximum Working Pressure

Important Safety Instructions

Read all warnings and instructions in the HFR, Setup-Operation and NVH, Setup-Operation manuals. Save all instructions.

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Contents

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Flow Meter Connector Pinout . . . . . . . . . . . . . . . . 19

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 28

Kits

Flow Meter Electronics (Necessary)

Part No. Description

24J318 Flow Meter Electronics Kit

HFR: “A” and “B” Side Flow Meter (One for each side)

Part No. Description

24J319 S3000 Flow Meter Kit 24J320 G3000 Flow Meter Kit 24J321 G3000HR Flow Meter Kit 24J322 HG6000 Flow Meter Kit 24J323 HG6000HR Flow Meter Kit

HFR for NVH: Flow Meter Kits

Part No. Description

24T182 24:1 and 16:1 NVH Cart

Flow Meter Kit 24T183 1:1 NVH Cart Flow Meter Kit 24T200 24:1 and 16:1 NVH Modular

Flow Meter Kit 24T201 1:1 NVH Modular Flow Meter Kit

HFR: Flow Meter Calibration Kit (Per Applicator)

Part No. Description

24J324 L-Head Flow Meter Calibration Kit 24J325 S-Head Flow Meter Calibration Kit 24J326 P2 Flow Meter Calibration Kit 24J357 GX-16 Flow Meter Calibration Kit 24F227 EP/Fusion Flow Meter Calibration Kit 255247 MD2 1:1 Flow Meter Calibration Kit 255245 MD2 10:1 Flow Meter Calibration Kit

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Related Manuals

Component manuals in English. Manuals are available at www.graco.com.

Manual No. Description

Systems

313997 HFR Operation

313998 HFR Repair-Parts

3A2797 HFR for NVH Foam - Cart,

Setup-Operation

3A1961 HFR for NVH Foam - Modular,

Setup-Operation

Flow Meters

308778 3000 Series Flow Meters

309834 6000 Series Flow Meters

Dispense Valves

312753 L-Head Operation-Maintenance

312752 S-Head Operation-Maintenance

313536 GX-16 Operation

313872 EP Gun, Instructions-Parts

Overview

On HFR systems, the flow meters are used only as a method of monitoring system performance, which will help with system maintenance. The ratio displayed on the ADM is a running average of the data collected.

NOTE: The flow meters will not correct any ratio errors caused by system performance.

When the ratio monitoring system is active, the ratio will be displayed on the screen below in the form of ratio:1 (e.g. 24.03:1). The display will show “--:--” when the ratio monitoring system is not active. The recommended minimum value for an alarm is 3%.

NOTE: For circulation or NVH systems, the ratio monitoring system only becomes active when the machine is in high pressure circulation.

313213 Probler P2, Instructions-Parts

309550 Fusion Gun Instructions-Parts

312185 MD2 Valve Instructions-Parts

313380 GX-7 DI Auto-Robotic Spray Gun,

Operation-Maintenance

Accessories

3A0395 HFR and VRM Tank Feed Systems

Instructions-Parts

3A0861 Ratio Check Assembly for Fusion/EP

Guns

3A1657F 3

Installation

Flow Meter Electronics Kit 24J318

1. Perform Shutdown procedure. See HFR or NVH operation manual for detailed instructions.

2. Use two 111800 hex head screws (supplied) to mount electronics assembly 24J318 to the bottom of the electrical enclosure. If there are transformers installed, remove two of the hex head screws from the transformers and use those two holes to mount the electronics assembly and discard the supplied hex head screws.

NOTE: For NVH machines, mount electronics assembly to the bottom of the “B” side electrical enclosure.

3. Connect CAN cable to CAN connection labeled “1” on the fluid control module.

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4. Connect opposite end of the CAN cable (111) to any free CAN port on any other fluid control module or temperature control module in the system. If none are available, use CAN cables (111 and 113) to connect to CAN splitter inside the power distribution box. See references on page 20.

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Installation

HFR: 3000 Series Flow Meter

1. Perform HFR Pressure Relief Procedure. See HFR operation manual for detailed instructions.

2. Perform dispense valve Pressure Relief Proce- dure. See dispense valve manual, page 3, for detailed instructions.

3. Verify all air, hydraulic, and material pressures have been relieved before continuing.

4. Perform HFR Shutdown procedure. See HFR oper- ation manual for detailed instructions.

5. If the flow meter is for the A (Red) side, connect inlet fitting (2) and outlet fitting (4) to the flow meter. See F

IG. 1.

If the flow meter is for the B (Blue) side, connect inlet fitting (3) and outlet fitting (5) to the flow meter. See F

IG. 1.

NOTE: The connections for each side of the machine are different sizes to prevent attaching the incorrect hoses. The A (Red) side has the smaller connections.

8. Route the flow meter data cable as shown in F

IG. 2.

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FIG. 2: Flow Meter Data Cable Routing

9. Connect the other end of the flow meter data cable to the fluid control module installed in the electrical enclosure. If the data cable is for the A (Red) side flow meter, connect to port 1 on the FCM. See F

IG. 2.

If the data cable is for the B (Blue) side flow meter, connect to port 2 on the FCM. See F

IG. 2.

2 or 3

4 or 5

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FIG. 1: Flow Meter Installed on Fluid Manifold --

A (Red) side shown

6. Connect the flow meter assembly to the fluid manifold (A) on the HFR system as shown in F

IG. 1.

7. Connect the 3-pin connector (B) on the flow meter data cable to the flow meter. See F

IG. 1.

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FIG. 3: Flow Meter Data Cable Connections

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Installation

HFR: 6000 Series Flow Meter

1. Perform HFR Pressure Relief Procedure. See HFR operation manual for detailed instructions.

2. Perform dispense valve Pressure Relief Proce- dure. See dispense valve manual, page 3, for detailed instructions.

3. Verify all air, hydraulic, and material pressures have been relieved before continuing.

4. Perform HFR Shutdown procedure. See HFR oper- ation manual for detailed instructions.

5. Remove all fittings from the outlet ports on the front of the fluid manifold. See F each fitting is from to make sure they are installed on the correct side later.

IG. 4. Note which side

8. Connect flow meter and fittings to swivel fitting already connected to fluid manifold. See F

IG. 5.

304

301

303

302

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FIG. 5: Connect Fittings to Flow Meter

9. Connect the flow meter assembly to the fluid manifold as shown. See F

IG. 6.

10. Re-install the fittings that were previously removed. See F

IG. 6.

NOTICE

Make sure to install the fittings in the correct material lines. Failure to do so will result in material cross-contamination of the fittings and material hoses.

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FIG. 4: Remove Fluid Manifold Fittings

6. Connect swivel fitting (302) to fluid manifold. See F

IG. 5.

7. Connect fittings (303 and 304) to flow meter (301). See F

IG. 5.

11. Connect the 4-pin connector of the flow meter data cable to the flow meter. See F

IG. 6.

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FIG. 6: Flow Meter Installation

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12. Route the flow meter data cable as shown in FIG. 7.

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FIG. 7: Flow Meter Data Cable Routing

13. Connect the other end to the fluid control module installed in the electrical enclosure. If the data cable is for the A (Red) side flow meter, connect to port 1 on the FCM. See F

IG. 2.

If the data cable is for the B (Blue) side flow meter, connect to port 2 on the FCM. See F

IG. 8.

Installation

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FIG. 8: Flow Meter Data Cable Connections

3A1657F 7

Installation

NVH Flow Meters

1. Perform HFR for NVH Pressure Relief Procedure. See HFR for NVH operation manual for detailed instructions.

2. Perform dispense valve Pressure Relief Proce- dure. See dispense valve manual, page 3, for detailed instructions.

3. Verify all air, hydraulic, and material pressures have been relieved before continuing.

4. Perform HFR for NVH Shutdown procedure. See HFR operation manual for detailed instructions.

5. Remove all fittings from the inlet and outlet ports on the front of the fluid manifold. See F

IG. 9.

6. If applicable, connect the A (Red) and B (Blue) return fittings. See F

IG. 10.

FIG. 10: Connect Return Fittings

7. Connect A (Red) flow meter and fittings to fluid manifold. See F

IG. 11.

FIG. 9: Remove Fluid Manifold Fittings

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FIG. 11: A (Red) Flow Meter Installation

Installation

8. Connect B (Blue) flow meter and fittings to fluid manifold. See F

IG. 12.

1:1 Ratio

24:1 or 16:1

Ratio

12. Connect the other end to the fluid control module installed in the electrical enclosure. If the data cable is for the A (Red) side flow meter, connect to port 1 on the FCM. See F

IG. 14.

If the data cable is for the B (Blue) side flow meter, connect to port 2 on the FCM. See F

IG. 14.

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FIG. 14: Flow Meter Data Cable Connections

13. Install token into the FCM and turn the system power on. Once the software installation is complete, remove the token.

FIG. 12: B (Blue) Flow Meter Installation

9. Connect the supply and return hoses from the applicator to the corresponding fittings.

10. Connect the 4-pin connector of the flow meter data cable to the flow meter.

11. Route the flow meter data cable as shown in F

IG. 13.

NOTE: For NVH - Modular systems, route the flow meter data cable as shown in F

IG. 7, page 7.

FIG. 13: Flow Meter Data Cable Routing

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FIG. 15: Token Installation

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