Graco 3A1657F User Manual

Instructions - Parts

HFR Flow Meter

3A1657F

Kits

For installation and calibration of flow meters on the HFR dispensing system. For professional use only.

HFR: 3000 psi (21 MPa, 207 bar) Maximum Working Pressure HFR For NVH: 2000 psi (14 MPa, 138 bar) Maximum Working Pressure

Important Safety Instructions

Read all warnings and instructions in the HFR, Setup-Operation and NVH, Setup-Operation manuals. Save all instructions.

ti17008a

Contents

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Flow Meter Connector Pinout . . . . . . . . . . . . . . . . 19

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 28

Kits

Flow Meter Electronics (Necessary)

Part No. Description

24J318 Flow Meter Electronics Kit

HFR: “A” and “B” Side Flow Meter (One for each side)

Part No. Description

24J319 S3000 Flow Meter Kit 24J320 G3000 Flow Meter Kit 24J321 G3000HR Flow Meter Kit 24J322 HG6000 Flow Meter Kit 24J323 HG6000HR Flow Meter Kit

HFR for NVH: Flow Meter Kits

Part No. Description

24T182 24:1 and 16:1 NVH Cart

Flow Meter Kit 24T183 1:1 NVH Cart Flow Meter Kit 24T200 24:1 and 16:1 NVH Modular

Flow Meter Kit 24T201 1:1 NVH Modular Flow Meter Kit

HFR: Flow Meter Calibration Kit (Per Applicator)

Part No. Description

24J324 L-Head Flow Meter Calibration Kit 24J325 S-Head Flow Meter Calibration Kit 24J326 P2 Flow Meter Calibration Kit 24J357 GX-16 Flow Meter Calibration Kit 24F227 EP/Fusion Flow Meter Calibration Kit 255247 MD2 1:1 Flow Meter Calibration Kit 255245 MD2 10:1 Flow Meter Calibration Kit

2 3A1657F

Related Manuals

Component manuals in English. Manuals are available at www.graco.com.

Manual No. Description

Systems

313997 HFR Operation

313998 HFR Repair-Parts

3A2797 HFR for NVH Foam - Cart,

Setup-Operation

3A1961 HFR for NVH Foam - Modular,

Setup-Operation

Flow Meters

308778 3000 Series Flow Meters

309834 6000 Series Flow Meters

Dispense Valves

312753 L-Head Operation-Maintenance

312752 S-Head Operation-Maintenance

313536 GX-16 Operation

313872 EP Gun, Instructions-Parts

Overview

On HFR systems, the flow meters are used only as a method of monitoring system performance, which will help with system maintenance. The ratio displayed on the ADM is a running average of the data collected.

NOTE: The flow meters will not correct any ratio errors caused by system performance.

When the ratio monitoring system is active, the ratio will be displayed on the screen below in the form of ratio:1 (e.g. 24.03:1). The display will show “--:--” when the ratio monitoring system is not active. The recommended minimum value for an alarm is 3%.

NOTE: For circulation or NVH systems, the ratio monitoring system only becomes active when the machine is in high pressure circulation.

313213 Probler P2, Instructions-Parts

309550 Fusion Gun Instructions-Parts

312185 MD2 Valve Instructions-Parts

313380 GX-7 DI Auto-Robotic Spray Gun,

Operation-Maintenance

Accessories

3A0395 HFR and VRM Tank Feed Systems

Instructions-Parts

3A0861 Ratio Check Assembly for Fusion/EP

Guns

3A1657F 3

Installation

Flow Meter Electronics Kit 24J318

1. Perform Shutdown procedure. See HFR or NVH operation manual for detailed instructions.

2. Use two 111800 hex head screws (supplied) to mount electronics assembly 24J318 to the bottom of the electrical enclosure. If there are transformers installed, remove two of the hex head screws from the transformers and use those two holes to mount the electronics assembly and discard the supplied hex head screws.

NOTE: For NVH machines, mount electronics assembly to the bottom of the “B” side electrical enclosure.

3. Connect CAN cable to CAN connection labeled “1” on the fluid control module.

ti17011a

4. Connect opposite end of the CAN cable (111) to any free CAN port on any other fluid control module or temperature control module in the system. If none are available, use CAN cables (111 and 113) to connect to CAN splitter inside the power distribution box. See references on page 20.

ti17009a

ti17010a

4 3A1657F

Installation

HFR: 3000 Series Flow Meter

1. Perform HFR Pressure Relief Procedure. See HFR operation manual for detailed instructions.

2. Perform dispense valve Pressure Relief Proce- dure. See dispense valve manual, page 3, for detailed instructions.

3. Verify all air, hydraulic, and material pressures have been relieved before continuing.

4. Perform HFR Shutdown procedure. See HFR oper- ation manual for detailed instructions.

5. If the flow meter is for the A (Red) side, connect inlet fitting (2) and outlet fitting (4) to the flow meter. See F

IG. 1.

If the flow meter is for the B (Blue) side, connect inlet fitting (3) and outlet fitting (5) to the flow meter. See F

IG. 1.

NOTE: The connections for each side of the machine are different sizes to prevent attaching the incorrect hoses. The A (Red) side has the smaller connections.

8. Route the flow meter data cable as shown in F

IG. 2.

ti17013a

FIG. 2: Flow Meter Data Cable Routing

9. Connect the other end of the flow meter data cable to the fluid control module installed in the electrical enclosure. If the data cable is for the A (Red) side flow meter, connect to port 1 on the FCM. See F

IG. 2.

If the data cable is for the B (Blue) side flow meter, connect to port 2 on the FCM. See F

IG. 2.

2 or 3

4 or 5

ti17012a

FIG. 1: Flow Meter Installed on Fluid Manifold --

A (Red) side shown

6. Connect the flow meter assembly to the fluid manifold (A) on the HFR system as shown in F

IG. 1.

7. Connect the 3-pin connector (B) on the flow meter data cable to the flow meter. See F

IG. 1.

ti17014a

FIG. 3: Flow Meter Data Cable Connections

3A1657F 5

Installation

HFR: 6000 Series Flow Meter

1. Perform HFR Pressure Relief Procedure. See HFR operation manual for detailed instructions.

2. Perform dispense valve Pressure Relief Proce- dure. See dispense valve manual, page 3, for detailed instructions.

3. Verify all air, hydraulic, and material pressures have been relieved before continuing.

4. Perform HFR Shutdown procedure. See HFR oper- ation manual for detailed instructions.

5. Remove all fittings from the outlet ports on the front of the fluid manifold. See F each fitting is from to make sure they are installed on the correct side later.

IG. 4. Note which side

8. Connect flow meter and fittings to swivel fitting already connected to fluid manifold. See F

IG. 5.

304

301

303

302

ti17016a

FIG. 5: Connect Fittings to Flow Meter

9. Connect the flow meter assembly to the fluid manifold as shown. See F

IG. 6.

10. Re-install the fittings that were previously removed. See F

IG. 6.

NOTICE

Make sure to install the fittings in the correct material lines. Failure to do so will result in material cross-contamination of the fittings and material hoses.

ti17015a

FIG. 4: Remove Fluid Manifold Fittings

6. Connect swivel fitting (302) to fluid manifold. See F

IG. 5.

7. Connect fittings (303 and 304) to flow meter (301). See F

IG. 5.

11. Connect the 4-pin connector of the flow meter data cable to the flow meter. See F

IG. 6.

ti17017a

FIG. 6: Flow Meter Installation

6 3A1657F

12. Route the flow meter data cable as shown in FIG. 7.

ti17013a

FIG. 7: Flow Meter Data Cable Routing

13. Connect the other end to the fluid control module installed in the electrical enclosure. If the data cable is for the A (Red) side flow meter, connect to port 1 on the FCM. See F

IG. 2.

If the data cable is for the B (Blue) side flow meter, connect to port 2 on the FCM. See F

IG. 8.

Installation

ti17014a

FIG. 8: Flow Meter Data Cable Connections

3A1657F 7

Installation

NVH Flow Meters

1. Perform HFR for NVH Pressure Relief Procedure. See HFR for NVH operation manual for detailed instructions.

2. Perform dispense valve Pressure Relief Proce- dure. See dispense valve manual, page 3, for detailed instructions.

3. Verify all air, hydraulic, and material pressures have been relieved before continuing.

4. Perform HFR for NVH Shutdown procedure. See HFR operation manual for detailed instructions.

5. Remove all fittings from the inlet and outlet ports on the front of the fluid manifold. See F

IG. 9.

6. If applicable, connect the A (Red) and B (Blue) return fittings. See F

IG. 10.

FIG. 10: Connect Return Fittings

7. Connect A (Red) flow meter and fittings to fluid manifold. See F

IG. 11.

FIG. 9: Remove Fluid Manifold Fittings

8 3A1657F

FIG. 11: A (Red) Flow Meter Installation

Installation

8. Connect B (Blue) flow meter and fittings to fluid manifold. See F

IG. 12.

1:1 Ratio

24:1 or 16:1

Ratio

12. Connect the other end to the fluid control module installed in the electrical enclosure. If the data cable is for the A (Red) side flow meter, connect to port 1 on the FCM. See F

IG. 14.

If the data cable is for the B (Blue) side flow meter, connect to port 2 on the FCM. See F

IG. 14.

ti17014a

FIG. 14: Flow Meter Data Cable Connections

13. Install token into the FCM and turn the system power on. Once the software installation is complete, remove the token.

FIG. 12: B (Blue) Flow Meter Installation

9. Connect the supply and return hoses from the applicator to the corresponding fittings.

10. Connect the 4-pin connector of the flow meter data cable to the flow meter.

11. Route the flow meter data cable as shown in F

IG. 13.

NOTE: For NVH - Modular systems, route the flow meter data cable as shown in F

IG. 7, page 7.

FIG. 13: Flow Meter Data Cable Routing

ti17219a

FIG. 15: Token Installation

3A1657F 9

Installation

HFR: Calibration Kit

In order to perform the calibration procedure the HFR system must have circulation lines going from the system fluid manifold back to the tanks. If the system does not have circulation lines, a calibration kit must be purchased and installed. See HFR: Flow Meter Calibra- tion Kits for Hydraulic Dispense Valves on page 25 for the correct calibration kit number to order for your dispense valve.

This procedure applies to the L-Head, S-Head and GX-16 calibration kits only. See page 25 for part reference numbers.

1. Perform HFR Pressure Relief Procedure. See HFR operation manual for detailed instructions.

2. Perform dispense valve Pressure Relief Proce- dure. See dispense valve manual, page 3, for detailed instructions.

7. Remove A (Red) and B (Blue) circulation fittings from the fluid manifold. See F

IG. 16. Clean the fit-

tings then set them aside. They will not be needed.

ti17018a

FIG. 16: Remove Circulation Fittings

8. Install fittings (ref. 3) from this kit in place of the circulation fittings. See F

IG. 18.

9. De-pressurize and empty the material tank.

10. Remove material return line from tank.

3. Verify all air, hydraulic, and material pressures have been relieved before continuing.

4. Perform HFR Shutdown procedure. See HFR oper- ation manual for detailed instructions.

5. If material hoses from the dispense valve are connected to the HFR system, disconnect them from the system fluid manifold to enable removing the blue pumpline shield.

6. Remove blue plastic shield that covers the center of the pumpline.

11. Assemble fittings and hose then connect assembled kit to the return port of the tank as shown in F

IG. 17.

ti17019a

FIG. 17: Install Fittings and Hose

10 3A1657F

12. Connect the other end of the hose to the fluid manifold as shown in F

IG. 18.

ti17020a

FIG. 18: Connect Hose to Fluid Manifold

13. Connect material return line to the open port of the tee fitting at the tank. See F

IG. 17.

Installation

14. Repeat steps 9-12 for the other material side.

15. Re-install blue plastic shield that covers the center of the pumpline.

16. Re-connect material hoses to the HFR system.

NOTE: Keep blank orifices and o-rings (items 7, 8, 9 in this kit) for flow meter calibration.

3A1657F 11

Calibration

The following procedure describes how to adjust the mass flow rate calculated by the machine. To calculate the mass flow rate, the machine uses the chemical specific gravities entered in the Setup screens, the volumetric flow measured by the flow meters, and the K-Factor inputs for each chemical.

The flow meters do not require regular calibration. However, if harmful materials such as solvents or abrasive materials pass through the flow meters re-calibration will be necessary.

NOTICE

Do not allow solvents or abrasive material to pass through the flow meters. Failure to do so will result in damage to the flow meters and reduced accuracy.

While this procedure adjusts the K-Factor, its purpose is to fine-tune the calculated specific gravity of each chemical used. Because of this, it is important to have accurate chemical specific gravities entered in ADM.

To accurately measure flow from each chemical side, some dispense valves require dispensing one chemical at a time, while other can split the stream into two separate containers. To dispense one chemical at a time, a blocked orifice must be installed in one side of the dispense valve to prevent fluid flow. To dispense both chemicals simultaneously but into separate containers, a special assembly must be installed to separate the fluid streams.

Using a Blocked Orifice

The L-Head, S-Head, and GX-16 dispense valves require installing a blocked orifice to calibrate fluid flow. The blocked orifice prevents leaking fluid and cross-contamination of the fluid line not being calibrated.

NOTICE

The fluid line not being calibrated must have a blocked orifice installed. Failure to do so will result in fluid being pushed into the opposite fluid line during the calibration shot. This will result in significant labor to clear the mixed and cured material from the fluid lines.

12 3A1657F

Parts and Tools Required

Calibration

GX-7DI Only

• 5/16 Nut Driver

• Adjustable Wrench

•Scale

• Two large containers with lids (a hole will need to be cut into the lid slightly larger than the spray nozzle. Using a 5 gallon pail and removing the pull out spout from the bung is recommended).

• Solvent and cleaning utensils to clean GX-7 mix module and inlets.

L-Head, S-Head, GX-16

• Blocked orifice -- see dispense valve manual for part numbers, see Related Manuals on page 3

•Scale

• Container to catch dispensed material

• L-Head Only --

• 4 mm and 6 mm hex keys

• S-Head Only --

• 5/32 hex key

• 1 in. hex wrench

• 3/8 in. hex wrench

Fusion, EP, Probler P2

•Scale

• Two containers to catch dispensed material

• Adjustable wrench

• Fusion Gun and EP Gun Only --

• Ratio checking assembly 24F227

• Probler P2 Only --

• Calibration kit 24J326

MD2 Valve

• Ratio Check Adapter: Part No. 255247 for 1:1 MD2 Valves Part No. 255245 for 10:1 MD2 Valves

• Adjustable Wrench

•Scale

• Two small containers, must have a small enough rim to separately catch each material dispensed from the ratio check adapter

• GX-16 Only --

• 7/16 in. hex wrench

• Blocked orifice -- see dispense valve manual for part numbers, see Related Manuals on page 3

3A1657F 13

Calibration

Calibrate Material Weight Measurement

For more detailed instructions regarding steps in this procedure, see Related Manuals listed on page 3.

1. If not already completed, install the flow meters. See Installation starting on page 12.

2. If the HFR system does not have circulation lines going from the system fluid manifold to the tanks, order and install the appropriate calibration kit. See HFR: Calibration Kit on page 10.

3. Perform HFR Pressure Relief Procedure. See HFR operation manual listed on page 3 for detailed instructions.

4. Perform dispense valve Pressure Relief Proce- dure. See dispense valve manual listed on page 3 for detailed instructions.

5. Verify all air, hydraulic, and material pressures have been relieved before continuing.

6. Perform HFR Shutdown procedure. See HFR oper- ation manual for detailed instructions.

7. Place a bucket under the dispense valve to catch spilled material.

For S-Head and L-Head Dispense Valves Only --

a. Remove the four hex bolts on the chemical side

not being calibrated.

b. Remove the existing orifice and nozzle assem-

bly and replace with the blocked orifice and nozzle assembly.

c. With the blocked orifice and nozzle assembly

installed, install the four hex bolts previously removed and tighten.

For GX-16 Dispense Valve Only --

a. Use the 7/16 in. hex wrench to remove the ori-

fice on the chemical stream not being calibrated.

b. Lubricate o-rings then install the blank restrictor

orifice.

For Fusion and EP Gun Only --

a. Remove the gun fluid manifold from the gun.

See gun manual listed on page 3.

b. Connect gun fluid manifold to ratio check

assembly 24F227.

8. Prepare dispense valve for calibration dispense:

For GX7-DI Dispense Valves --

a. Disable air assist to the spray head air cap.

b. Close off material flow to the dispense head for

the chemical NOT being calibrated. Turn the valve on the coupling block manifold fully clockwise until tight.

c. Open material flow to the dispense head for the

ti17021a

chemical being calibrated. Turn the valve on the coupling block manifold fully counter-clockwise until tight.

d. Remove the Air Cap Nut, Pressure Cap Disc

(PCD) retainer nut, and the PCD.

14 3A1657F

Calibration

For Probler P2 Gun Only --

a. Disconnect both material lines at the gun. See

gun manual listed on page 3.

b. Attach material lines to fluid manifold (1)

included in calibration kit 24J326. See F

c. Place o-rings (2) in correct location then attach

fluid manifold to the base (3) of the calibration kit.

ti17022a

FIG. 19: Kit 24J326

IG. 19.

For L-Head, S-Head, GX-7 DI, and GX-16 Dispense Valves Only --

• If calibrating the A (Red) side, close the B (Blue) valve on the fluid manifold. Make sure the A (Red) valve is open.

• If calibrating the B (Blue) side, close the A (Red) valve on the fluid manifold. Make sure the B (Blue) valve is open.

NOTE: The valves on the fluid manifold are closed when pointing to the side, as shown in F

IG. 20. They are open

when pointing forwards.

For MD2 Valve Only --

a. Use an adjustable wrench to remove the static

mixer.

b. Install the ratio check adapter onto the dispense

valve.

ti17021a

FIG. 20: Fluid Manifold Valves - shown closed

All Assemblies --

9. Turn the main power switch on the HFR to the ON position.

10. Press the ADM Power On/Off button (CA) to enable the system.

ti17021a

FIG. 21: Fluid Manifold Valves

3A1657F 15

Calibration

11. Press to dispense a shot to prime the material

lines.

12. Remove container from below the dispense valve.

13. Press repeatedly to select Standby mode.

14. Press to access the Setup screens.

15. Use the arrow keys to navigate to System screen #3.

21. Press to exit the System screen then use the

arrow keys to navigate to the Calibration screen.

22. Press to access the weight calibration and

material specific gravity screen.

23. Enter the material specific gravity in the A (Red) and B (Blue) specific gravity input boxes.

16. Press then use the arrow keys to navigate to

the A (Red) and B (Blue) flow meter dropdown menus.

17. Enter material specific gravity in the A (Red) and B (Blue) Specific gravity input boxes. This information may be entered on the System 3 screen, or the Calibration screen depending on the specific machine model. See step 23.

18. Use the dropdown menus to select the type of flow meters installed.

19. Enter 0 in the Alarm % fields. This will prevent alarms during the calibration dispense that could prevent dispensing.

20. Select either “RED:1” or “BLUE:1” for the ratio display.

24. Press to go to the main Calibration screen.

16 3A1657F

Calibration

25. Press to go to the flow meter calibration

screen.

26. Enter a value in the Cal. Setpoint input box that is close to what is used during normal dispensing. Ver-

ify the softkey option is active.

27. Prepare containers for calibration dispense:

All Assemblies --

28. Press to begin dispensing then press again to

stop.

NOTE: For better results, it is recommended to dispense for a minimum of 10 seconds.

29. Weigh the container(s) and record the weight(s). Subtract the weight of each bucket measured before the shot to obtain the weight of each material dispensed.

30. Use the arrow keys to navigate to the applicable

A (Red) or B (Blue) weight box below the icon and enter the weight of the dispensed material(s).

31. Record the K-factor(s) shown on the screen after the material weight(s) are entered.

32. Repeat steps 27 to 31 at least four times to dispense many calibration shots. Record the weights and K-factors shown on the screen for each shot.

For L-Head, S-Head, and GX-16 Dispense Valves Only --

a. Weigh a container and record the weight.

b. Place container below dispense valve.

For Fusion, EP, Probler P2, and MD2 Dispense Valves Only --

a. Mark two containers as A and B.

b. Weigh each container and record the weights.

c. Place containers below the dispense valve to

catch the each fluid separately.

NOTE: The K-factor should be within 0.5% of the average value for all runs.

33. If any K-factors are not within 0.5% of the average K-factor value for all shots then:

a. Check all electrical connections.

b. Check material connections.

c. Check to make sure there is no air in the mate-

rial lines.

34. Perform HFR Pressure Relief Procedure. See HFR operation manual for detailed instructions.

35. Perform dispense valve Pressure Relief Proce- dure. See dispense valve manual, page 3, for detailed instructions.

36. Verify all air, hydraulic, and material pressures have been relieved before continuing.

37. Perform HFR Shutdown procedure. See HFR operation manual for detailed instructions.

3A1657F 17

Calibration

38. Prepare dispense valve:

For GX7-DI Dispense Valves --

a. Close off material flow to the dispense head for

BOTH chemicals. Turn the valve on the coupling block manifold fully clockwise until tight.

b. Remove and clean the mixing module retainer.

c. Remove and clean the mix module. The dis-

pense valve can be manually cycled open and closed by pressing the dispense valve button on the Maintenance screen. Cycle open and closed once to pull the module partially off of the valve rod.

d. Remove the inlet screen and check valve

assembly for the chemical side that was NOT being calibrated and inspect for cross contamination of chemical.

e. Remove manifold and completely clean if cross-

over is found. Clean parts with solvent or replace as necessary.

For Probler P2 Gun Only --

a. Remove material lines from calibration kit.

b. Remove calibration kit and clean for future use.

c. Attach material lines to gun.

For MD2 Valve Only --

a. Remove ratio check nozzle and clean for future

use.

b. Install static mixer.

All Assemblies --

39. Navigate to the System 3 screen then update the Alarm % value to the desired percent.

f. Return to step 8 and repeat calibration steps for

the other chemical side.

For L-Head, S-Head, and GX-16 Dispense Valves Only --

a. Remove blocked orifice and replace with origi-

nal orifice.

b. Clean the used blocked orifice for future use.

c. Go to step 27 to repeat procedure to calibrate

the other material line.

For Fusion and EP Guns Only --

a. Remove the ratio check assembly and clean for

future use.

b. Attach fluid manifold to gun.

18 3A1657F

Flow Meter Connector Pinout

The system utilizes a 5-pin CAN connection for communication with the flow meter. If a non-Graco flow meter is used the flow meter signal must be converted to the following 5-pin connection.

NOTE: The connection shown is the FCM connector, not the CAN cable pins.

FIG. 22: FCM 5-pin Connector Input

Maintenance

Install Upgrade Token

NOTE: The Motor Control Module, Fluid Control Mod-

ule, and Temperature Control Module connection to the system is temporarily disabled during the installation of upgrade tokens.

To install software upgrades:

1 +10-30 VDC Supply

2 Signal out

3Ground

4 Not Used

5 Not Used

The software version history for each system can be viewed in the technical support section at www.graco.com.

Token Application

16G407 Ratio Monitoring (Flow Meters):

- Fluid Control Module

1. Use correct software token stated in the table. See Graco Control Architecture

manual for instructions.

NOTE: Upgrade all modules in the system to the software version on the token, even if you are replacing only one or two modules. Different software versions may not be compatible.

All data in the module (System Settings, USB Logs, Recipes, Maintenance Counters) may be reset to factory default settings. Download all settings and user preferences to a USB before the upgrade, for ease of restoring them following the upgrade.

See manuals for locations of specific GCA components.

3A1657F 19

™

Module Programming

ti12334a1

FIG. 23

Parts

HFR and NVH: Flow Meter Electronics Kit, 24J318

103

107

102

111

104

109

Ref Part Description Qty

101 24J328 PLATE, mounting, electronics 1 102 289697 MODULE, base 1 103 289696 MODULE, FCM 1 104 24H240 HARNESS, wire, ground, term, 9 in. 1 105 102063 WASHER, lock, ext 1 106 114993 SCREW, machine, pan wash head 1 107 102598 SCREW, cap, socket head 4 108 277674 ENCLOSURE, cube door 1 109 100985 WASHER, lock ext 3 110 100015 NUT, hex mscr 2 111 121002 CABLE, CAN, female / female,

1.5 m 112 111800 SCREW, cap, hex head 2 113 123680 CABLE, CAN, male/male,

0.5 m (not shown)

110

101

105

106

108

112

ti17023a

20 3A1657F

HFR: 3000 Series Flow Meter Kits

201

Parts

203

202

206

205

204

Quantity

24J319,

Ref Part Description

201 258718 METER, gear, S3000 1

239716 METER, gear, G3000 1

244292 METER, gear, G3000HR 1 202 262205 FITTING, swivel, npt x JIC 1 1 1 203 262206 FITTING, swivel, 1/4 npt x 6 JIC 1 1 1 204 123596 ADAPTER, 5/16 JIC x 1/4 npt 1 1 1 205 123597 ADAPTER, 3/8 JIC x 1/4 npt 1 1 1 206 125103 HARNESS, M12 x cir, 5-pin x 3-pin, male

x female

S3000

1 1 1

24J320,

G3000

24J321,

G3000HR

ti17024a

3A1657F 21

Parts

HFR: 6000 Series Flow Meter Kits

301

303

302

304

305

Quantity

24J322,

Ref Part Description

301 246190 METER, helical gear, HG6000 1

246652 METER, helical gear, HG6000HR 1 302 114190 SWIVEL, stainless steel, 1/2 npt 1 1 303 114496 FITTING, nipple 1 1 304 502033 FITTING, bushing, pipe 1 1 305 123657 CABLE, 5-pin, male / female, 3.5 m 1 1

HG6000

24J323,

HG6000HR

ti17016a

22 3A1657F

NVH: 24:1 and 16:1 Flow Meter Kits

614

601

615

Parts

605

606

613

607

609

608

Ref Part Description

601 246652 METER, heli gear, high resolution 1 1 602 289814 METER, gear, assembly, G3000HR 1 1 603 123657 CABLE, 5pin, male/female, 3.5 meter 1 1 604 125103 HARNESS, M12xcir, 5pinx3pin, male x female 1 1 605 156877 FITTING, nipple, long 1 1 606 123980 FITTING, swivel, 3/4x1/2, male x female, sst, 3.5 1 1 607 124286 FITTING, adapter, 3/4NPTM x 8 JICM 1 1 608 123597 ADAPTER, 3/8 JIC x 1/4 NPT 1 1 609 124814 FITTING, reducer, 1/2NPTx1/4NPT, female x male, ss 1 1 610 114190 SWIVEL, sst, 1/2 NPT 1 1 611 124586 COUPLING, hex, 1/2NPT, ss, 3k, 316 1 612 124152 FITTING, elbow, JIC06 x 1/2 NPT, ss 1 613 16W140 FITTING, nipple, 1/2NPTx6.0 long, ss 2 614 16W141 FITTING, nipple, 3/8NPTx7.0 long, ss 1 615 112569 FITTING, union, swivel 1 616 257700 RESTRICTOR, orifice assembly, blank 2 2 617 16G407 TOKEN, GCA, upgrade, ratio monitor 1 1

602

610

612

24T182,

24:1 or 16:1 Flow

Meter Kit - Cart

613

Quantity

24T200,

24:1 or 16:1 Flow

Meter Kit - Modular

611

3A1657F 23

Parts

NVH: 1:1 Flow Meter Kits

705

711

701

710

703

704

703

704

707

709

706

708

Quantity

24T183,

1:1 Flow Meter

Ref Part Description

701 246652 METER, heli gear, high resolution 2 2 702 123657 CABLE, 5pin, male/female, 3.5meter 2 2 703 156877 FITTING, nipple, long 2 2 704 123980 FITTING, swivel, 3/4x1/2, male x female, sst, 3.5 2 2

705 124286 FITTING, adapter, 3/4NPTM x 8 JICM 1 1 706 15Y934 FITTING, 5/8 JIC/3/4 NPT 1 1 707 124586 COUPLING, hex, 1/2NPT, ss, 3k, 316 1 708 126979 FITTING, adapter, 1/2NPTF x 10JICF, ss 1 709 16W140 FITTING, nipple, 1/2NPTx6.0 long, ss 1 710 16W141 FITTING, nipple, 3/8NPTx7.0 long, ss 1 711 112569 FITTING, union, swivel 1 712 257700 RESTRICTOR, orifice assembly, blank 2 2 713 16G407 TOKEN, GCA, upgrade, ratio monitor 1 1

24 3A1657F

Kit - Cart

24T201,

1:1 Flow Meter

Kit - Modular

HFR: Flow Meter Calibration Kits for Hydraulic Dispense Valves

403

401

402

404

406

Parts

405

Quantity

24J324,

Ref Part Description

401 262184 HOSE, b, 10 ft., 3/8 in., moisture-lok, mild

steel 402 117506 FITTING, swivel, 1/4 npt x #6 JIC 2 2 2 403 122311 FITTING, 9/16-18 JIC x 1/4 npt 2 2 2 404 124281 FITTING, coupling, 1/2 npt x 1/4 npt,

female / female, mild steel 405 103475 FITTING, tee, pipe 2 2 2 406 158491 FITTING, nipple 4 4 2 407* M0934A-4 KIT, L-Head injection nozzle, blank 2

24A036 KIT, S-Head injection nozzle, with needle,

blank

257700 RESTRICTOR, orifice, blank 2 408* 285967 O-RING, #006 epr 2 409* 122679 O-RING, epr, #902 2

* Parts 407, 408, 409 not shown.

L-Head Kit

2 2 2

24J325,

S-Head Kit

24J357,

GX-16 Kit

ti17025a

3A1657F 25

Parts

Flow Meter Calibration Kit for Probler P2 Gun, 24J326

501

502

503

ti17021a

Ratio Check Kit for Fusion Gun, 24F227

Fluid manifold shown for reference only

ti17026a

Ref Part Description Qty

501 246012 MANIFOLD, fluid 1 502 117520 O-RING 2 503 24F227 KIT, ratio check 1

See instruction manual 3A0861 for parts information.

Ratio Check Adapters for MD2 Valve

ti12392a1

255247 shown

Use ratio check adapter 255247 for 1:1 MD2 valves. Use 255245 for 10:1 MD2 valves.

26 3A1657F

Technical Data

See Technical Data in the HFR or HFR for NVH system manuals for more information.

Wetted Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303 stainless steel, tungsten carbide, PTFE

Technical Data

3A1657F 27

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective par ts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor. Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505

All written and visual data contained in this document reflects the latest product information available at the time of publication.

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents.

Original instructions. This manual contains English. MM 3A1657

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

www.graco.com

Revised April 2014

Graco 3A1657F User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

Kits

Related Manuals

Overview

Installation

Flow Meter Electronics Kit 24J318

HFR: 3000 Series Flow Meter

HFR: 6000 Series Flow Meter

NVH Flow Meters

HFR: Calibration Kit

Calibration

Flow Meter Connector Pinout

Maintenance

Install Upgrade Token

Parts

HFR and NVH: Flow Meter Electronics Kit, 24J318

HFR: 3000 Series Flow Meter Kits

HFR: 6000 Series Flow Meter Kits

NVH: 24:1 and 16:1 Flow Meter Kits

NVH: 1:1 Flow Meter Kits

HFR: Flow Meter Calibration Kits for Hydraulic Dispense Valves

Flow Meter Calibration Kit for Probler P2 Gun, 24J326

Ratio Check Kit for Fusion Gun, 24F227

Ratio Check Adapters for MD2 Valve

Technical Data

Graco Standard Warranty