Graco 3A1602G User Manual

Instructions - Parts

E-8p

Portable Plural Component Sprayer

For spraying 1:1 mix ratio formulated no-heat polyurethane foams and dispensing 1:1 mix ratio polyurea joint-fill materials. For professional use only. Not approved for use in European explosive atmosphere locations.

2000 psi (14 MPa, 138 bar) Maximum Working Pressure

See page 3 for a list of models.

Important Safety Instructions

Read all warnings and instructions in all supplied manuals. Save all instructions.

3A1602G

TI17120a

Contents

Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Proportioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Important Two-Component Material Information . 7

Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . . 7

Material Self-ignition . . . . . . . . . . . . . . . . . . . . . . 7

Keep Components A and B Separate . . . . . . . . . 7

Moisture Sensitivity of Isocyanates . . . . . . . . . . . 7

Foam Resins with 245 fa Blowing Agents . . . . . . 7

Changing Materials . . . . . . . . . . . . . . . . . . . . . . . 8

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Component Identification . . . . . . . . . . . . . . . . . . . . 9

Controls and Indicators . . . . . . . . . . . . . . . . . . . . 10

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Electrical Requirements . . . . . . . . . . . . . . . . . . 11

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Lock/Unlock Handle . . . . . . . . . . . . . . . . . . . . . 12

Install 38 mm Spout Adapter . . . . . . . . . . . . . . . 12

Install Desiccant Dryers . . . . . . . . . . . . . . . . . . 12

Install Optional Recirculation Kit . . . . . . . . . . . . 13

Connect Fluid Hoses . . . . . . . . . . . . . . . . . . . . . 14

Connect Gun to Air Hose

(Air Operated Guns Only) . . . . . . . . . . . . . . 14

Connect Main Air Supply . . . . . . . . . . . . . . . . . 14

Flush Before Using Equipment . . . . . . . . . . . . . 14

Fill Wet-cups . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Install Pail Heaters . . . . . . . . . . . . . . . . . . . . . . 16

Recirculate Material . . . . . . . . . . . . . . . . . . . . . 16

Purge Air and Flush Fluid . . . . . . . . . . . . . . . . . 17

Connect Fluid Inlet Tubes . . . . . . . . . . . . . . . . . 18

Spraying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 20

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Status Codes . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . 27

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Before Beginning Repair . . . . . . . . . . . . . . . . . . 30

Recirculation/Spray Valves . . . . . . . . . . . . . . . . 30

Displacement Pump . . . . . . . . . . . . . . . . . . . . . 31

Replace Function Knob/Potentiometer . . . . . . . 32

Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Pressure Transducers . . . . . . . . . . . . . . . . . . . . 35

Drive Housing . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Cycle Counter Switch Replacement . . . . . . . . . 37

Electric Motor . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Motor Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Spout Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Suggested Spare Replacement Parts . . . . . . . . . 50

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 54

2 3A1602G

Systems

Maximum Working

Pressure,

Part

AP9082 2000 (14, 140) 259082 24M653 50 (15.2)

CS9082 2000 (14, 140) 259082 24M653 50 (15.2) P29082 2000 (14, 140) 259082 24M653 50 (15.2) Probler P2 GCP2R0 AP9083 2000 (14, 140) 259083 24M653 50 (15.2)

CS9083 2000 (14, 140) 259083 24M653 50 (15.2) P29083 2000 (14, 140) 259083 24M653 50 (15.2) Probler P2 GCP2R0

24R151 2000 (14, 140) 259082 24R823 35 (10.7) Manual 2K 24R021 24R154 2000 (14, 140) 259083 24R823 35 (10.7) Manual 2K 24R021

psi (MPa, var)

Proportioner

(see

Proportioners)

Hose Gun Model

Part Length Model Part

Fusion

™

Air Purge

™

Air Purge

™

246100

CS00RD

246100

CS00RD

Proportioners

The model no., series letter, and serial no. are located on the back of the Reactor E-8p™.

* Electrical

Connection

Part Volts

259082 120 V 15 A cord

★

(motor only) Application

259083 240 V 10 A cord

No-heat polyurethane foam. Polyurea joint-fill materials.

Maximum Working Pressure,

psi (MPa, bar)

2000 (14, 140)

* See page 11 for detailed electrical requirements.

Related Manuals

Manuals are available at www.graco.com.

Manual Description

313123 Displacement Pump Repair-Parts 309550

312666

™

Fusion tion-Parts

™

Fusion tion-Parts

Air Purge Spray Gun Instruc-

CS Spray Gun Instruc-

★ Approvals:

9902471

Conforms to ANSI/UL

Std. 73 Certified to

CAN/CSA Std.

C22.2 No. 68

Manual Description

313213

332198 Joint Fill Gun Instructions-Parts

NOTE: The pail heaters are shipped with the manual supplied by their manufacturer.

Probler tion-Parts

P2 Spray Gun Instruc-

3A1602G 3

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

WARNING

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power cord before servicing equipment.

• Use only grounded electrical outlets.

• Use only 3-wire extension cords.

• Ensure ground prongs are intact on power and extension cords.

• Do not expose to rain. Store indoors.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDSs to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

• Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Do not spray without tip guard and trigger guard installed.

• Engage trigger lock when not spraying.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

4 3A1602G

Warnings

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

PRESSURIZED ALUMINUM PARTS HAZARD

Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.

• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.

• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

3A1602G 5

Warnings

WARNING

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns:

• Do not touch hot fluid or equipment.

6 3A1602G

Important Two-Component Material Information

Isocyanate Conditions

Spraying or dispensing materials containing isocyanates creates potentially harmful mists, vapors, and atomized particulates.

Read material manufacturer’s warnings and material MSDS to know specific hazards and precautions related to isocyanates.

Prevent inhalation of isocyanate mists, vapors, and atomized particulates by providing sufficient ventilation in the work area. If sufficient ventilation is not available, a supplied-air respirator is required for everyone in the work area.

To prevent contact with isocyanates, appropriate personal protective equipment, including chemically impermeable gloves, boots, aprons, and goggles, is also required for everyone in the work area.

Material Self-ignition

Moisture Sensitivity of Isocyanates

Isocyanates (ISO) are catalysts used in two component foam and polyurea coatings. ISO will react with moisture (such as humidity) to form small, hard, abrasive crystals, which become suspended in the fluid. Eventually a film will form on the surface and the ISO will begin to gel, increasing in viscosity. If used, this partially cured ISO will reduce performance and the life of all wetted parts.

NOTE: NOTE: The amount of film formation and rate of crystallization varies depending on the blend of ISO, the humidity, and the temperature.

To prevent exposing ISO to moisture:

• Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere. Never store ISO in an open container.

• Keep the felt washers in the pump wet cups saturated with Graco ISO pump oil, Part No. 217374. The lubricant creates a barrier between the ISO and the atmosphere.

Some materials may become self-igniting if applied too thickly. Read material manufacturer’s warnings and material MSDS.

Keep Components A and B Separate

Cross-contamination can result in cured material in fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination of the equipment’s wetted parts, never interchange component A (isocyanate) and component B (resin) parts.

• Use moisture-proof hoses specifically designed for ISO, such as those supplied with your system.

• Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.

• Never use solvent on one side if it has been contaminated from the other side.

• Always lubricate threaded parts with ISO pump oil or grease when reassembling.

• Always park pumps when you shutdown. See page 20.

Foam Resins with 245 fa Blowing Agents

Some foam blowing agents will froth at temperatures above 90°F (33°C) when not under pressure, especially if agitated.

3A1602G 7

Overview

Changing Materials

• When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.

• Check with your material manufacturer for chemical compatibility.

• Most materials use ISO on the A side, but some use ISO on the B side.

• Epoxies often have amines on the B (hardener) side. Polyureas often have amines on the B (resin) side.

Overview

The Reactor E-8p is a portable, electric-powered, 1:1 mix ratio proportioner. It is for use with formulated no-heat polyurethane foams that may be applied with impingement mix spray guns and for use with polyurea joint fill materials that may be applied with static mix guns.

Severe duty, positive displacement reciprocating piston pumps meter fluid flow to the gun for mixing and applying. When set to recirculation mode, the Reactor E-8p will circulate fluids back to the supply pails.

An electronic processor controls the motor, monitors fluid pressures, and alerts the operator if errors occur. See STATUS Indicator, page 10, for further information.

The Reactor E-8p has two recirculation speeds: slow and fast, and an adjustable pressure output.

Slow Recirculation

• Use for pump priming.

Fast Recirculation

• Use for flushing.

• Use for pump priming.

Pressure Adjust

Automatically maintains selected pressure output for spraying.

8 3A1602G

Component Identification

BACK VIEW

Component Identification

FRONT VIEW

TI17121a

FIG. 1: Component Identification

Key:

A Pump A B Pump B C Fluid Pressure Gauges D Recirc/Spray and Overpressure Relief Valves E Control Panel F Electric Motor and Drive Housings G Hose Bundle HSpray Gun J Recirculation Tubes K Air Line Inlet (quick-disconnect fitting) L Outlet Hose Connections MPower Cord N Lift Ring/Handle/Hose Rack P Fluid Inlet Tubes Q Desiccant Dryers

3A1602G 9

Controls and Indicators

Motor/Pump Control Function Knob

Status Codes

FIG. 2: Controls and Indicators

Power Switch

Powers the Reactor E-8p on and off.

Motor/Pump Control Function Knob

Use knob to select desired function.

Icon Setting Function

Stop/Park

Slow Recirc Slow recirculation speed.

Stops motor and automatically parks pumps.

Status Indicator

Power Switch

TI17123b

STATUS Indicator

Indicates system status, including power and error codes.

• Indicator steady on: power switch is turned on.

• Indicator blinking: If an error occurs, the status indicator light will blink one to seven times to indicate a specific status code, pause, and then repeat. The following table provides a brief description of each status code. For more detailed information and corrective action, see Status Codes on page 24.

Fast Recirc Fast recirculation speed.

Use fluid pressure settings

Static Mix

1-5 to dispense polyurea joint-fill materials through a static mixer.

Use fluid pressure settings

Spray

6-10 to spray polyurethane foam.

Table 1: Status Codes

(also located on front of Reactor)

Code Code Name

1 Pressure imbalance between A and B sides

2 Unable to maintain pressure setpoint

3 Pressure transducer A failure

4 Pressure transducer B failure

5 Excessive current draw

6 High motor temperature

7 No cycle counter switch input

NOTE: The default is to shut down if a status code indication occurs. Codes 1 and 2 may be set to disable automatic shutdown if desired; see page 25. You cannot set the other codes.

10 3A1602G

Setup

Location

• The Reactor E-8p should always be used on a level surface.

• Do not expose the Reactor E-8p to rain.

Electrical Requirements

Improper wiring may cause electric shock or other serious injury if work is not performed properly. Have a qualified electrician perform any electrical work. Be sure your installation complies with all National, State and Local safety and fire codes.

• Required power source: single dedicated circuit that is rated at a minimum of 15A.

NOTE: Cords must be 3-conductor grounded, rated for your environment.

• Power cord connector (120V):

One NEMA 5-15T

• Power cord connector (240 V):

Grounding

The equipment must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit.

Reactor E-8p: grounded through power cord.

Generator (if used): follow your local code and manu-

facturer’s recommendations. Start and stop the generator with power cord(s) disconnected.

Spray gun: ground through connection to a properly grounded fluid hose and grounded Reactor E-8p. Do not operate without at least one grounded fluid hose.

Fluid supply container: follow local code.

Object being sprayed: follow local code.

Solvent pails used when flushing: follow local code.

Use only conductive metal pails, placed on a grounded surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts grounding continuity.

One IEC 320, with two local adapters

Euro CEE74 Adapter

Australia/China Adapter

• Extension cord requirements:

Required Wire Size

Up to 50 ft (15 m) Up to 100 ft (30 m)

AWG 14 AWG 12

3A1602G 11

To maintain grounding continuity when flushing or relieving pressure: hold metal part of the spray gun

firmly to the side of a grounded metal pail, then trigger the gun.

Setup

Lock/Unlock Handle

Lock the handle when the sprayer is moved, laid on its side, or turned upside down.

Unlock

To unlock the handle, remove lanyard and locking pin from cart handle. Pull on handle to extend cart handle and move sprayer.

Install 38 mm Spout Adapter

The sprayer is supplied with a 40 mm spout adapter. Install 38 mm spout adapters if necessary.

1. Loosen containment knob.

2. Remove suction tube caps and place in containment tray.

3. For installation instructions, see Spout Adapter, page 40.

40 mm

Black

38 mm

Silver

ti17513a

FIG. 3

Lock

To lock the handle, press down handle pins and slide cart handle through tubes. Insert pin through cart handle and lock with lanyard.

ti18063a

FIG. 5: Spout Adapters

Install Desiccant Dryers

1. Use needle nose pliers to remove two plugs (P) from the dryer (73).

2. Remove plug from adapter housing (57).

3. Screw the dryer into the adapter housing (57) handtight only. Do not overtighten.

ti17475a

FIG. 6: Desiccant Dryer Installation

ti17514a

FIG. 4

12 3A1602G

Setup

Install Optional Recirculation Kit

Use Hose Recirculation Kit 24M654 to help evenly distribute heat when using supplemental heaters and circulate material through the fluid manifold, out to the gun, and back to the material supply container. See Acces- sories, page 50.

Apply thread sealant to all non-swiveling pipe threads.

NOTICE

To prevent cross-contamination of fluids and equipment parts, never interchange component A (isocyanate) and component B (resin) parts or containers.

1. Relieve pressure. See Pressure Relief Procedure, page 20.

2. Flush. See page Flushing, page 22.

3. Remove fluid tubes (36).

507

511

515

508

515

507

508

552

B Side A Side

551

218

509

510

507

508

510

501

509

ti18824a

FIG. 7

4. Place a wrench on the pressure transducer manifold (33) and remove the adapters (34). Set A and B side adapters aside.

5. Remove fittings (509) and (510). Remove two swivel fittings (515) and elbow fittings (511) from tee fitting (508). Remove tee fittings and gauges (507) from manifold (501). Set A and B side parts aside. Elbow fittings (511) are not used with recirculation setup.

6. Install 1/4 npt x -6 JIC adapter fitting (510) in the B side fluid manifold outlet port. Install 1/4 npt x -5 JIC fitting (509) in the A side fluid manifold outlet port.

WLD

FIG. 8

7. Install plugs (552).

8. Loosen pump lock nut (218) by hitting firmly with right-to-left with a non-sparking hammer. Rotate pump until there is enough space to install pressure gauges. If the transducer cable is tight, remove bottom cover and cut cable ties. See F

IG. 56, page 32.

9. Install A and B side tee fittings (508) in the pressure transducer manifolds (33). Install adapter fitting (551) and adapter fitting (34) in tee fittings (508).

10. Install gauges (507) in tee fittings (508).

NOTE: Ensure that there is enough space to dispense Graco ISO pump oil in the wet cup through the pump cover.

11. Tighten locknut (218) by hitting firmly with a non-sparking hammer.

12. Install fluid tubes (36).

3A1602G 13

Setup

Connect Fluid Hoses

Connect fluid supply hoses to outlet hose connections (F

IG. 9 and FIG. 10). Red hoses for component A (ISO),

blue for component B (RES). Fittings are sized to prevent connection errors. Connect other end of hoses to A and B inputs of gun.

NOTE: If using the Recirculation Hose Kit 24M654, connect hoses to Recirculation Gun Manifold Kit 249523. See F

IG. 10.

Connect Gun to Air Hose (Air Operated Guns Only)

Connect gun air hose to the gun air input and to the air filter outlet. If you are using more than one hose bundle, join the air hoses with the nipple provided with the hose bundle.

Connect Main Air Supply

NOTE: The Reactor E-8p requires 4 scfm

(0.112 m spray guns to work correctly.

Connect the main air supply to the quick disconnect fitting on the unit. The air supply hose must be at least 5/16 in. (8 mm) ID up to 50 ft (15 m) or 3/8 in. (10 mm) ID up to 100 ft (30 m).

/min) compressed air for the air operated

Flush Before Using Equipment

The equipment was tested with lightweight oil, which is left in the fluid passages to protect parts. To avoid contaminating your fluid with oil, flush the equipment with a compatible solvent before using the equipment. See Flushing, page 22.

B (RES)

FIG. 9: Hose and Air Connections

Compressed Air Line

B (RES)

A (ISO)

Air

ti17122a

14 3A1602G

A Recirculation

A (ISO)

Setup

B Recirculation

A (ISO)

B (RES)

Compressed Air Line

B (RES)

Recirculation Gun Manifold Kit 249523

(only compatible with Fusion Air Purge Gun)

601

607

604

602

603

FIG. 10: Hose and Air Connections - Recirculation Hose Kit 24M654

Air

604

605

607

605

TI7134A

3A1602G 15

Setup

Fill Wet-cups

Keep the felt washers in the pump wet-cups saturated with Graco ISO pump oil, Part No. 217374. The lubricant creates a barrier between the ISO and the atmosphere.

The pump rod and connecting rod move during operation. Moving parts can cause serious injury such as pinching or amputation. Keep hands and fingers away from the wet-cup during operation. Shut off power before filling the wet-cup.

Fill wet-cups through the slots in the plate, or remove a screw and swing the plate to the side.

Slots

Recirculate Material

The standard system circulates material from the fluid manifold back to the supply container. To circulate material from the gun back to the material supply container, purchase and install Hose Recirculation Kit 24M654. See Install Optional Recirculation Kit on page 13.

1. Insert inlet tubes into pails. See Connect Fluid Inlet Tubes, page 18.

2. Set function knob to Stop/Park.

TI17127b

FIG. 12

TI17124a

FIG. 11: Fill Wet Cup

Install Pail Heaters

Follow all warnings and instructions from both the fluid manufacturer technical data sheet and the pail heater installation manual.

If the material viscosity at room temperature is greater than 2000 centipoise the pump may not siphon feed on-ratio. Purchase and install the optional flexible pail heaters so the material can be warmed, resulting in a lower viscosity and enabling the pump to properly siphon feed. See Accessories on page 50.

Install and operate according to the included pail heater manufacturer’s installation manual.

3. Plug in power cord.

4. Turn on power.

TI17134a

FIG. 13

5. Set the Recirc/Spray valves to Recirc.

FIG. 14

TI17133a

16 3A1602G

Setup

6. Set function knob to Slow Recirc or Fast Recirc

TI17128b

FIG. 15

7. When material exits both recirculation tubes, set the

function knob to Stop/Park

8. Set the Recirc/Spray valves to Spray.

TI17132a

Purge Air and Flush Fluid

1. Insert inlet tubes into pails of solvent.

TI17126a

FIG. 17

2. Insert recirculation tubes into waste containers.

3. Set function knob to Stop/Park

FIG. 16

TI17127b

FIG. 18

4. Plug in power cord.

5. Turn on power.

TI17134a

FIG. 19

6. Set the Recirc/Spray valves to Recirc.

TI17133a

FIG. 20

3A1602G 17

+ 37 hidden pages