Graco 3A1321EN-H User Manual

Parts

ThermoLazer®200/200TC/300TC and

™

ThermoLazer ProMelt

Pavement Marking

Systems

- For professional application of thermoplastic traffic marking compound materials (reflective

beads applied simultaneously with screeding). For outdoor use only (not to be operated in rain or

damp conditions) -

ThermoLazer 200/200TC

IMPORTANT SAFETY INSTRUCTIONS

Read all warnings and instructions in this manual. Save these instructions.

Related Manuals:

Operation 3A1319

Repair 3A1320

Double Bead Box 3A0004

SmartDie

FlexDie

™

II

™

3A1738

ti22634a

3A1321H

EN

ThermoLazer ProMelt

ti23073a

ThermoLazer 300TC

ti23074a

System Chart

SmartDie II used on ThermoLazer 300TC/ProMelt only.

SmartDie II

Smart Die Description

Part No.

17A173 2 in. (5 cm)

24H431 3 in. (8 cm)

24H426 4 in. (10 cm)

24H432 5 in. (12 cm)

24H427 6 in. (15 cm)

24H433 7 in. (18 cm)

24H428 8 in. (20 cm)

24H434 9 in. (22.5 cm)

24H429 10 in. (25 cm)

24H430 12 in. (30 cm)

‡17A174 16 in. (40 cm)

24H437 3-3-3 in. (8-8-8 cm)

24H435 4-3-4 in. (10-8-10 cm)

24H436 4-4-4 in. (10-10-10 cm)

24J785 4-6-4 in. (10-15-10 cm)

‡17A175 6-4-6 in. (15-10-15 cm)

‡ Requires 16” (40 cm) Conversion Bead System Kit for 300TC/ProMelt Only.

- 17B190 Kit, accy, 16” (40 cm) Single Drop Bead System

- 17B189 Kit, accy, 16” (40 cm) Double Drop Bead Box (requires 17B190 to be installed)

FlexDie used on ThermoLazer 200/200

FlexDie

Part No.

16Y661 2 in. (5 cm) 16Y662 3 in. (8 cm) 16Y320 4 in. (10 cm) 16Y663 5 in. (12 cm) 16Y190 6 in. (15 cm) 16Y664 7 in. (18 cm) 16Y326 8 in. (20 cm) 16Y665 9 in. (22.5 cm) 16Y332 10 in. (25 cm) 16Y207 12 in. (30 cm) 16Y338 3-3-3 in. (8-8-8 cm) 16Y352 4-3-4 in. (10-8-10 cm) 16Y666 4-2-4 in. (10-5-10 cm) 16Y363 4-4-4 in. (10-10-10 cm)

FlexDie Description

TC only.

2 3A1321H

Notes

3A1321H 3

Parts - ThermoLazer 200

51

50

52

55

13

52

58

61

62

54

9

53

56

82

52

57

66

52

58

57

80

63

ti23446a

61

59

47

60

57

65

64

68

69

66

67

47

4 3A1321H

Parts List - ThermoLazer 200

Ref. Part No. Description Qty.

9 125632 WASHER, lock, spring, M10 19 13 105326 SCREW, cap, hex hd 14 47 16Y226 COUPLING, quick release, female 2 50 16Y502 HOSE, rubber, w/ valve assy 1 51 16Y705 KIT, repair, regulator 1 52 867310 FITTING, nipple hx 14 x 1/4 npt 4 53 16Y180 MANIFOLD, gas 1 54 16Y229 GUAGE, pressure 0~0.1 MPA 1 55 16Y232 GUN, torch 1 56 557391 PLUG, dryseal, 1/4 nptf 1 57 16Y510 FITTING, flared, 1/4 pipe, adapter 5 58 16Y228 VALVE, needle, 1/4 f x 1/4 f 3 59 121283 FITTING, elbow, 45 deg street 1 60 16Y285 TUBE, formed, die front 1 61 16Y250 HOSE, gas, die front 2 62 107257 SCREW, thd forming 6 63 16Y307 SHIELD, heat burner 1 64 16Y284 RING, burner, 4.25” D (includes 65) 1 65 16Y514 FITTING, flared, 1/8 pipe, adapter 66 104641 FITTING, bulkhead 2 67 16Y249 HOSE, gas, die back 1 68 100016 WASHER, lock 1 69 100015 NUT, hex mscr 1 80 16Y286 TUBE, formed, burner inlet 1 82 16Y287 TUBE, formed, burner w/o control 1

Parts - ThermoLazer 200

3A1321H 5

Parts - ThermoLazer 200/200TC

43

70

45

44

40

72

28

121

46

32

34

134p

134q

10

41

9

8

75

39

83

33

8

42

2

8

134r

134aa

28

62

77

39

78

13

31

134n

134y

134x

134w

134bb

134m

134k

1

134h

134j

134g

120

122

134z

72

35

134c

37

134d

134f

134e

134t

134s

25

3

5

7

26

ti23430a

3

38

36

39134a

29

134b

120

118

73

6 3A1321H

Parts List - ThermoLazer 200/200TC

Ref. Part No. Description Qty.

1 105324 SCREW, cap, hex hd 2 2 124704 WASHER, spring, metallic 8 3 16Y269 WASHER, flat, M12 6 5 16Y001 FRAME 1 7 16Y106 SPACER 2 8 16Y266 WASHER, flat, M10 10 9†◆ 125632 WASHER, lock, spring, M10 19 10 105327 NUT, hex 7 13†◆ 105326 SCREW, cap, hex head 14 25 16Y271 RING, retaining, external, M12 2 26 16Y152 SCREW, kettle lock 1 28 16Y261 SCREW, cap, hex hd, M12 x

1.75 x 25 29†◆ 109487 SCREW, cap, head hd 3 31 16Y066 ENCLOSURE, propane cylin-

der 32 123938 GRIP, handle 1 33 16Y119 TUBE, pivot, handle 1 34 16Y114 HANDLE, gate valve 1 35 113708 SCREW, cap, hex hd 1 36 16Y258 WASHER, wave, M10 1 37†◆ 16Y267 WASHER, plat, M10 5 38 16Y127 PLATE, cover 1 39 16Y268 BOLT, cap hex 1 40 16Y126 CAPE, handle end 1 41 16Y147 HANDLE 1 42 16Y151 HOLDER, handle 2 43 16Y090 BOX, bead 1 44 16Y230 HOSE, clamp 1 45 17B554 HOSE, hose 1.00 ID x 1.26

O.D. 46 16Y310 CLAMP, rubber hose, clamp 1 62◆ 107257 SCREW, thd forming 6 70 16E335 LABEL, brand, Graco 2 72▲ 16A276 LABEL, ISO, symbols warning 1 73▲ 15Y966 LABEL, warning, fire and

explosion 75 16X636 Label, instruct, thermo. burner 1 77 123186 TOOL, spark lighter 1 78 121458 TIE, lanyard 1 83 140045 NUT, hex, jam 2 118▲ 15Y964 LABEL, warning, kettle

(200TC only) 120 16X976 LABEL, brand, ThermoLazer

200

16X975 LABEL, brand, ThermoLazer

200 121 16Y481 LABEL, brand, ThermoLazer

200, side

16Y480 LABEL, brand, ThermoLazer

200TC, side 122 16X637 LABEL, instruction, thermo.

burner (200 model only) 134 16Y834 RESERVOIR, reservoir assy,

kits (200 model)

6

1

2

1

Parts - ThermoLazer 200/200TC

Ref. Part No. Description Qty.

16Y835 RESERVOIR, reservoir assy

TC, kits (200TC models) 134a 16Y063 HOLDER, torch holder 1 134b 16Y060 BAR, gate 2 134c 16Y061 LEVER, gate 1 134d 16Y062 BUSHING, sleeve 1 134e 16Y059 BAR, gate 1 134f 16Y246 GAUGE, thermometer 1 134g 16Y094 RESERVOIR, base (16Y834) 1

16Y021 RESERVOIR, base (16Y835) 1 134h 16Y024 STRAINER, reservoir 1 134j 16Y023 MIXER, mixer assy 1 134k 16Y054 SPACE, holder 1 134m 16Y022 RESERVOIR, cover assy 1 134n 16Y053 HANDLE, reservoir 1 134p 16Y055 PIN, spring 1 134q 105328 SCREW, cap, hex hd 2 134r 16Y281 WASHER, lock, M8 2 134s 16Y125 PLATE, splash plate 1 134t 16Y275 NUT, wing, M8 1 134w 117155 SPRING, compression 1 134x 16Y240 LOCK, lid 1 134y 16Y243 BOLT, wing 1 134z 16Y268 BOLT, cap, hex 1 134aa▲ 16D646 LABEL, 2 in., iso, hot surface1 2 134bb 124229 SCREW, set, socket head 1

† Parts included in Kit 16Y834

◆ Parts included in Kit 16Y835

▲ Replacement Danger and Warning labels, tags, and

cards are available at no cost.

1

3A1321H 7

Parts - ThermoLazer 200/200TC

10

4d

2

3

1

4b

9

37

4e

154

152

150

153

4c

13

4a

143

151

9

4

25

148

13

140

142

145

146

147

144

11

149

74

37

9

28

2 3

10

5

27

7

8

9

10

20 24 23

9

13

8

17

16

14

8 3A1321H

15

18

19

20

22

21

ti23429a

20

Parts List- ThermoLazer 200/200TC

Ref. Part No. Description Qty.

1 105324 SCREW, cap, hex hd 2 2 124704 WASHER, spring, metallic 8 3 16Y269 WASHER, flat, M12 6 4 16Y140 HOLDER, rear wheel assy (includes

4a-4e, 9, 10, 37) 4a 16Y141 FRAME, rear wheel holder, mach 1 4b 16Y145 SHAFT, locker 1 4c 16Y210 SPRING, compression 1 4d 16Y146 LOCK, swing 1 4e 100664 SCREW, set, sch 1 5 16Y001 FRAME 1 7 16Y106 SPACER 2 8 16Y266 WASHER, flat, M10 10 9 125632 WASHER, lock, spring, M10 19 10 105327 NUT, hex 7 11 16Y084 BRACKET, dispenser holder 1 13 105326 SCREW, cap, hex hd 14 14 16Y086 COVER, wheel 1 15 16Y280 SCREW, cap, hex hd, M18 x 2.5 x 35 2 16 16Y279 WASHER, lock, M18 2 17 16Y278 WASHER, flat, M18 2 18 16Y085 WHEEL, front 2 19 16Y073 BRACKET, frame branch, die 1 20 16Y274 SCREW, ring screw, M10 3 21 16Y099 ROD, indicator 1 22 BOLT, M10 x 40 LG 1 23 16Y102 SUPPORT, indicator 1 24 16Y105 TUBE, indicator 1 25 16Y271 RING, retaining, external, M12 2 27 16Y260 SCREW, cap, hex hd, M10 x 1.5 x 70 2 28 16Y261 SCREW, cap, hex hd, M12 x 1.75 x 25 6 37 16Y267 WASHER, plat, M10 5 74 16Y548 BLADE, wheel 2 140 16Y132 ROTATOR, wheel 1 141 16Y134 BEARING, thrust ball bearing 2 142 16Y133 RING, thrust bearing 1 143 16Y137 BUSHING 1 144 16Y129 FRAME, rear wheel, machining 1 145 16Y135 RING, lock 1 146 16Y136 NUT, lock, rolling bearing 1 147 626426 NUT, hex, nylok 1 148 16Y139 SPACER 2 149 16Y138 WHEEL, rear 1 150 16Y214 LOCK, rod locker 1 151 16Y276 SCREW, cap, hex hd, M20 x 2.5 x 140 1 152 16Y218 NUT, retainer 1 153 16Y211 LOCK, wheel locker 1 154 16Y219 SPRING, compression 1 155 16Y128 WHEEL, rear, assy, (includes 25,

140,142, 144-154)

1

Parts - ThermoLazer 200/200TC

3A1321H 9

Parts - ThermoLazer 200TC

62

61

55

50

13 52 58

59

52

51

54 53

106

112

56

9

57

52

58

57

60

103

104

105

64

63

108

107

109

68

69

119

110

111

89

60

57

66

67

61

47

62

98

128

94

129

98

97

93

99

62

92

126

89

88

96

87

62

86

91

90

113

93

130

95

85a

85

65

ti23489b

10 3A1321H

Parts List - ThermoLazer 200TC

Parts - ThermoLazer 200TC

Ref. Part No. Description Qty.

9 125632 WASHER, lock, spring, M10 19 13 105326 SCREW, cap, hex hd 14 47 16Y226 COUPLING, quick release, female 2 50 123086 HOSE, propane w/ polswivel

adapter 51 16Y705 KIT, repair, regulator 1 52 867310 FITTING, nipple hx 14 x 1/4 npt 4 53 16Y180 MANIFOLD, gas 1 54 16Y229 GUAGE, pressure 0~0.1 MPA 1 55 16Y232 GUN, torch 1 56 557391 PLUG, dryseal, 1/4 nptf 1 57 16Y510 FITTING, flared, 1/4 pipe, adapter 3 58 16Y228 VALVE, needle, 1/4 f x 1/4 f 2 59 121283 FITTING, elbow, 45 deg street 1 60 16Y285 TUBE, formed, die front 1 61 16Y250 HOSE, gas, die front 2 62 107257 SCREW, thd forming 6 63 16Y307 SHIELD, heat burner 1 64 16Y284 RING, burner, 4.25” D 1 65 16Y514 FITTING, flared, 1/8 pipe, adapter 1 66 104641 FITTING, bulkhead 2 67 16Y249 HOSE, gas, die back 1 68 100016 WASHER,lock 1 69 100015 NUT, hex mscr 1 85 16Y508 HARNESS, wire 1 85a 17B245 HARNESS,wire, valve 1 86 16A708 BLOCK, spacer, gas valve 1 87 17B233 KIT, valve, gas, ProMelt (includes

88,91,92) 88 16Y513 FITTING, flare, 1/2 pipe, 90 elbow 1 89 16Y288 TUBE, formed, burner control in 1 90 16Y289 TUBE, formed, burner, w/ control 1 91 16Y511 FITTING, flared, 1/2 pipe, adapter 1 92 17B234 KIT, pilot, tube (includes 126) 1 93 17B232 KIT, repair, temp, control (includes

128) 94 16Y304 COVER, gas valve 1 95 119868 BUSHING, strain relief 96 16Y300 BOX, gas valve, complete 1 97 16C333 DOOR 1 98 116610 SCREW, mach, phil, pan, #10 3 99 111235 SCREW, mach, pnh 3 103 110637 SCREW, mach, pan head 2 104 100020 WASHER, lock 2 105 116876 WASHER, flat 2 106 16W410 BRACKET, mount, electrode 1 107 100179 NUT, hex mscr 1 108 24J574 KIT, repair, pilot, ProMelt 1 109 122944 FITTING, thermopile 1 110 123162 FITTING, flared, 1/8 pipe, adapter 1 111 16J687 TUBE, formed, gas, pilot 1 112 114984 SCREW, tapping, phillips pan hd 4 113 123160 FITTING, flared, 1/4 tube, coupling 1 119 125324 FITTING, inlet, pilot, ProMelt 1

Ref. Part No. Description Qty.

126 24C113 KIT, repair, fitting, ferrule 1 128 16A873 LABEL, temperature control 1 129 16Y308 BRACKET, mount, temp control 1 130 16Y309 COVER, mount, temp control 1

1

131 16Y835 KIT, reservoir assy (includes 62,

85, 93, 95, 128-130)

1

3A1321H 11

Parts - Bead Dispenser

16Y158 BOX, bead, 8” with 1” gates 16Y159 BOX, bead, 12” with 1” gates

30

25

28

37

34

24

36

31

13

29

15

14

15

16

5

26

27

18

7

8

9

20

19

4

22

23

36

32

33

35

17

6

5

3

2

1

4

8

7

10

11

12

ti23690a

12 3A1321H

Parts - Bead Dispenser

Ref Part Description Qty

1 123261 SCREW, thumb 1 2 295709 SCREW, cap, socket head 1 3 15X282 HANDLE, adjuster 1 4 123481 SCREW, shoulder, screw, 1/4-20 2 5 110631 SCREW, socket, hd 8 6 16Y163 BRACKET, left, bead dispenser 1 7 123304 BEARING, double sealed 2 8 114797 GASKET 2 9 16Y164 GATE, seal, 200 (16Y158) 1

15X274 GATE, poly (16Y159) 1

10 16Y165 GATE, clamp bar 200 (16Y158) 1

15X275 GATE, bar (16Y159) 1

11 112310 SCREW, cap, sch (16Y158) 3

SCREW, cap, sch (16Y159) 4

12 16Y166 SHAFT, adjuster, 200 (16Y158) 1

15X281 ADJUSTER (16Y159) 1

13 16U612 PLATE, slide, 1” (16Y158) 8

PLATE, slide, 1” (16Y159) 12

14 114708 SPRING, compression (16Y158) 8

SPRING, compression (16Y159) 12

15 104034 WASHER, plain (16Y158) 16

WASHER, plain (16Y159) 24

16 119872 SCREW, shoulder (16Y158) 8

SCREW, shoulder (16Y159) 12

17 17B363 SHAFT, knurled 200, 20 cm

(16Y158)

17B362 SHAFT, knurled, 30 cm (16Y159) 1

Ref Part Description Qty

18 16Y162 BRACKET, right, bead dispenser 1 19 16Y120 BRACKET, die, support 1 20 122942 BOLT, M10 x 40 lg 2 22 100664 SCREW, set, sch 1 23 15X765 WHEEL, drive, bead 1 24 105324 SCREW, cap, hex hd (16Y158) 2

SCREW, cap, hex hd (16Y159) 1 25 16Y110 CLAMPE, bead box 1 26 125632 WASHER, lock, spring, M10 2 27 105327 NUT, hex 2 28 16Y274 SCREW, ring screw, M10 2 29 16Y113 SPRING, compress spring 1 30 16Y263 BOLT, machine bolt 1 31 106084 SCREW, mach, pnh 4 32 16Y169 MANIFOLD, cover 1 33 16Y168 GASKET, cover 1 34 16Y108 BRACKET, pivot, bead box

(16Y158)

16Y107 CLAMP, bead box (16Y159) 1

35 16Y160 HOSING, dispenser 200 (16Y158) 1

16Y172 HOUSING, dispenser 300

(16Y159) 36 16Y270 NUT, nylon loc, M12, thin 2 37 16Y262 SCREW, cap, hex hd, M12 x 1.75 x

1

120 (16Y159 only)

1

3A1321H 13