Graco 3A1319F User Manual

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ThermoLazer 300TC

ThermoLazer ProMelt

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ThermoLazer 200/200TC

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Operation

ThermoLazer® 200/200TC/300TC and

™

ThermoLazer ProMelt

Pavement Marking

Systems

- For professional application of thermoplastic traffic marking compound materials (reflective beads applied simultaneously with screeding) -

- For outdoor use only (not to be operated in rain or damp conditions) -

Fuel: LP Gas (Propane Vapor) Burner capacities: See Technical Data, page 38. Material capacity (max): 200-300 lb (91-136 kg)

IMPORTANT SAFETY INSTRUCTIONS

Read all warnings and instructions in this manual. Save these instructions.

Related Manuals:

2

Repair 3A1320

Parts 3A1321

Double Bead Box 3A0004

SmartDie

FlexDie

™

II

™

3A1738

3A1319F

EN

System Chart

SmartDie II used on ThermoLazer 300TC and ProMelt only.

Smart Die II

Part No. Smart Die Description

17A173 2 in. (5 cm) 24H431 3 in. (8 cm) 24H426 4 in. (10 cm) 24H432 5 in. (12 cm) 24H427 6 in. (15 cm) 24H433 7 in. (18 cm) 24H428 8 in. (20 cm) 24H434 9 in. (22.5 cm) 24H429 10 in. (25 cm) 24H430 12 in. (30 cm)

‡17A174 16 in. (41 cm)

24H437 3-3-3 in. (8-8-8 cm) 24H435 4-3-4 in. (10-8-10 cm) 24H436 4-4-4 in. (10-10-10 cm)

24J785 4-6-4 in. (10-15-10 cm)

‡17A175 6-4-6 in. (15-10-15 cm)

‡ Requires 16” (40 cm) Conversion Bead System Kit for 300TC/ProMelt Only.

- 17B190 Kit, accy, 16” (40 cm) Single Drop Bead System

- 17B189 Kit, accy, 16” (40 cm) Double Drop Bead Box (requires 17B190 to be installed)

FlexDie used on ThermoLazer 200/200

FlexDie

Part No.

16Y661 2 in. (5 cm) 16Y662 3 in. (8 cm) 16Y320 4 in. (10 cm) 16Y663 5 in. (12 cm) 16Y190 6 in. (15 cm) 16Y664 7 in. (18 cm) 16Y326 8 in. (20 cm) 16Y665 9 in. (22.5 cm) 16Y332 10 in. (25 cm) 16Y207 12 in. (30 cm) 16Y338 3-3-3 in. (8-8-8 cm) 16Y352 4-3-4 in. (10-8-10 cm) 16Y666 4-2-4 in. (10-5-10 cm) 16Y363 4-4-4 in. (10-10-10 cm)

FlexDie Description

TC only.

2 3A1319F

Warnings

WARNING

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

FIRE AND EXPLOSION HAZARD

Flammable fumes and liquids, such as propane gas, gasoline and combustible fuel, in work area can ignite or explode. To help prevent fire and explosion:

• Do not use equipment unless fully trained and qualified.

• Do not allow open containers of flammables within 25 ft (7.6 m) of equipment. Do not operate equip ment within 10 ft (3 m) of any structure, combustible material, or other gas cylinders.

• Shut off all burners when adding fuel to equipment.

• Close the tank shut-off valve immediately if you smell propane gas; extinguish all open flames. If gas odor continues, keep away from equipment and immediately call the fire department.

• Follow lighting instructions for the burner and torch.

• Do not heat thermoplastic traffic marking compound material above its maximum temperature rating.

• Fire extinguisher equipment shall be present and working.

• Keep work area free of debris, including solvent, rags and gasoline.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not leave equipment unattended.

• Keep children and animals away from work area.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your Graco distributor for information.

• Do not fill material beyond maximum capacity.

• Route gas lines, hoses, wires and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or overbend gas lines.

• Do not override or defeat safety devices.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

BURN HAZARD

Equipment surfaces and fluid that is heated can become very hot during operation. To avoid severe burns:

• Do not touch hot fluid or equipment.

CARBON MONOXIDE HAZARD

Exhaust contains poisonous carbon monoxide, which is colorless and odorless. Breathing carbon monoxide can cause death.

• Do not operate in an enclosed area.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swal lowed.

• Read MSDSs to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

4 3A1319F

Warnings

WARNING

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to:

• Clothing and respirator as recommended by the fluid, material, and solvent manufacturer.

• Gloves, shoes, overalls, face shield, hat, etc. rated for elevated temperatures of at least 500° F (260° C).

CALIFORNIA PROPOSITION 65

Exhaust from this product contains a chemical known to the State of California to cause cancer, birth defects or other reproductive harm.

CALIFORNIA PROPOSITION 65

This product contains a chemical known to the State of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.

3A1319F 5

Component Identification - ThermoLazer 200

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Q

R

P

L

K

J

F

E

C

G

H

D

B

W

A

X

U

T

S

V

M

N

ZZ

Component Identification - ThermoLazer 200

A Kettle Main Burner B Front Screed Box Burners C Flame Indicator D Screed Box (FlexDie) E Rear Screed Box Burners F Bead Dispenser Box G Rear Swivel Wheel H Rear Swivel Unlock Lever

J Front Screed Box Manual Shut-Off K Rear Screed Box Manual Shut-Off LTorch

M Screed Box/Bead Dispenser Box Actuator

N

ControlFlow

™

Gate Valve Actuator P Propane Tank Connector Q Bead Hopper R LP Gas Cylinder Holder S Access Cover T Agitator Crank U Kettle V ControlFlow Gate Valve

W Line Guide

X Agitator

ZZ Kettle Lid Lock

*LP-Gas supply cylinder not supplied by Graco. LP-Gas supply cylinder must be designed, fabricated, and marked in accordance with specifications and regulators for LP-Gas cylinders at The U.S. Department of Transportation (DOT), The National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres, and Tubes for Transportation of Dangerous Goods, The Transportable Pressure Vessels Regulators 2001 (S1 2001/1426), The Gas Cylinders (Pattern Approval) Regulations 1987 (SI 1987/116)(Pattern Approval Regulations) for EEC-type cylinders under European Directive 84/525/EEC, 84/526/EEC, and 84/527/EEC.

6 3A1319F

Component Identification - ThermoLazer 200

CC

AA

BB

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Component Identification - ThermoLazer 200 (continued)

AA Kettle Temperature Control Knob BB Kettle Temperature Indicator

CC System Regulator

3A1319F 7

Component Identification - ThermoLazer 200TC

Q

R

P

N

M

L

H

G

E

J

K

F

D

Y

X

A

B

C

Z

W

V

U

T

S

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ZZ

Component Identification - ThermoLazer 200TC

A Kettle Main Burner

B Kettle Pilot Burner C Kettle Thermopile D Front Screed Box Burners

E Flame Indicator

F Screed Box (FlexDie) G Rear Screed Box Burners H Bead Dispenser Box

J Rear Swivel Wheel K Rear Swivel Unlock Lever L Front Screed box Manual Shut-Off

M Rear Screed Box Manual Shut-Off

P Screed Box/Bead Dispense Box Actuator Q ControlFlow Gate Valve Actuator R Propane Tank Connector S Bead Hopper T LP Gas Cylinder Holder U Access Cover V Agitator Crank

W Kettle

X ControlFlow Gate Valve Y Line Guide Z Agitator

ZZ Kettle Lid Lock

NTorch

*LP-Gas supply cylinder not supplied by Graco. LP-Gas supply cylinder must be designed, fabricated, and marked in accordance with specifications and regulators for LP-Gas cylinders at The U.S. Department of Transportation (DOT), The National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres, and Tubes for Transportation of Dangerous Goods, The Transportable Pressure Vessels Regulators 2001 (S1 2001/1426), The Gas Cylinders (Pattern Approval) Regulations 1987 (SI 1987/116)(Pattern Approval Regulations) for EEC-type cylinders under European Directive 84/525/EEC, 84/526/EEC, and 84/527/EEC.

8 3A1319F

Component Identification - ThermoLazer 200TC

DD

AA

CC

BB

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Component Identification - ThermoLazer 200TC (Continued)

AA Kettle Temperature Control Knob

BB Kettle Temperature Indicator CC Kettle Gas Safety Valve DD System Regulator

3A1319F 9

Component Identification - ThermoLazer 300TC

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U

N

S

R

AB

M

K

H

T

V

J

ALC

Z

W

P

X

Component Identification - ThermoLazer 300TC

A Kettle Main Burners (2)

C Kettle Pilot Burner

H Line Guide

J LP Gas Cylinder Holder

K Screed Box Lever

L Kettle Thermopile

M Bead Dispenser Box

N Screed Box/Bead Dispenser Box Actuator

™

Hopper

P

SplitBead

R ControlFlow Gate Valve

S ControlFlow Gate Valve Actuator

T FatTrack Swivel Tire

U Front Swivel Unlock Lever

V Kettle Pilot Igniter Electrode

W Access Cover with Latches

X Agitator Actuator

Z Agitators

AB Torch

*LP-Gas supply cylinder not supplied by Graco. LP-Gas supply cylinder must be designed, fabricated, and marked in accordance with specifications and regulators for LP-Gas cylinders at The U.S. Department of Transportation (DOT), The National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres, and Tubes for Transportation of Dangerous Goods, The Transportable Pressure Vessels Regulators 2001 (S1 2001/1426), The Gas Cylinders (Pattern Approval) Regulations 1987 (SI 1987/116)(Pattern Approval Regulations) for EEC-type cylinders under European Directive 84/525/EEC, 84/526/EEC, and 84/527/EEC.

10 3A1319F

Component Identification - ThermoLazer 300TC

CC

AA

BB

EE

DD

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GG

LL

KK

PP

NN

MM

SS

QQ

UU

HH

Component Identification - ThermoLazer 300TC (Continued)

AA Kettle Temperature Control Knob

BB Kettle Temperature Indicator

CC Kettle Gas Safety Valve

DD Kettle Pilot Burner Igniter

EE Screed Box (SmartDie II)

GG Front Screed Box Burners

HH Flame Indicator

KK Kettle Burners Manual Shut-Off Valve

LL Kettle Burner Regulator

MM Lifting Ring

NN Lid/Lever Latch

PP Propane Tank Connector

QQ Torch Igniter

SS Parking Brake

TT Rear Screed Box Burners

UU Screed Box Burners Regulator

3A1319F 11

Component Identification - ThermoLazer ProMelt

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U

N

S

R

AB

M

K

H

T

V

J

ALC

Z

W

P

X

Component Identification - ThermoLazer ProMelt

A Kettle Main Burners (2)

C Kettle Pilot Burner

H Line Guide

J LP Gas Cylinder Holder

K Screed Box Lever

L Kettle Thermopile

M Bead Dispenser Box

N Screed Box/Bead Dispenser Box Actuator

P SplitBead Hopper

*LP-Gas supply cylinder not supplied by Graco. LP-Gas supply cylinder must be designed, fabricated, and marked in accordance with specifications and regulators for LP-Gas cylinders at The U.S. Department of Transportation (DOT), The National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres, and Tubes for Transportation of Dangerous Goods, The Transportable Pressure Vessels Regulators 2001 (S1 2001/1426), The Gas Cylinders (Pattern Approval) Regulations 1987 (SI 1987/116)(Pattern Approval Regulations) for EEC-type cylinders under European Directive 84/525/EEC, 84/526/EEC, and 84/527/EEC.

R ControlFlow Gate Valve

S ControlFlow Gate Valve Actuator

T FatTrack Swivel Tire

U Front Swivel Wheel Unlock Lever

V Kettle Pilot Igniter Electrode

W Access Cover with Latches

X Agitator Actuator

Z Agitators

AB Torch

12 3A1319F

Graco 3A1319F User Manual

System Chart

Contents

Warnings

Component Identification - ThermoLazer 200

Component Identification - ThermoLazer 200TC

Component Identification - ThermoLazer 300TC

Component Identification - ThermoLazer ProMelt