Instructions
Complete RPS 2900 Pump Kit for
™
RoadLazer
Model 24G766
Important Safety Instructions
For complete warnings and safety instructions see RoadLazer™
RoadPak
Pressure Relief Procedure
™
RoadPak™ Line Striping System
Line Striper System manual. Save these instructions.
3A1304A
ENG
The system pressure must be manually relieved to prevent the system from starting or spraying accidentally.
Fluid under high pressure can be injected through the
skin and cause serious injury. To reduce the risk of an
injury from injection, splashing fluid, or moving parts,
follow the Pressure Relief Procedure in RoadLazer
RoadPak Line Striping System manual whenever
you:
• are instructed to relieve the pressure
• stop spraying
• check or service any of the system equipment
• install or clean the spray tip
1. Flush the system. See Flush System in RoadLazer
Road
Pak Line Striping System manual.
2. Relieve pressure. See Pressure Relief Procedure
in RoadLazer RoadPak Line Striping Syst
ual.
man
em
ti11724a
Hose Routing to Pumps and Tanks
Hose Routing to Pumps and Tanks
ti17274a
2 3A1304A
Second Pump Installation
Second Pump Installation
1. Install four mounting bolts (6) to mounting plate.
2. Lift pump over mounting bolts (6) and slide down
into position. Torque bolts to 33 ft-lb (45 N•m).
3. Remove two bolts (aa) from mounting plate. Hold
hydraulic valve bracket (7) in place, then replace two
bolts (aa) and tighten firmly.
4. Turn hydraulic ball valve to closed position. Install
hydraulic valve and bracket. Make sure the handle is
positioned away from the RPS2900 pump.
5. Remove cap from top of hydraulic tank tee fitting.
Attach hydraulic line and route line (9) through the
top of the pump. Attach hydraulic line fitting.
9
7. Install hose fitting adaptor (21) and attach hydraulic
line (25) to outlet of ball valve. Route and secure
hose to pump inlet.
25
21
ti17276a
8. Secure hydraulic line with provided clamps and fasteners in locations shown below.
ti17279a
6. Remove cap from top of hydraulic pump tee fitting.
Attach hydraulic line (10) and route line to inlet of
ball valve. Install hose fitting adaptor (21) and attach
hydraulic line fitting.
10
ti17277a
21
10
ti17275a
9. Start hydraulic pump, slowly turn the hydraulic ball
in line with the hoses and stroke the pump 3-4
times. Check the hydraulic reservoir level and fill as
necessary. Run the pump slowly for several cycles
to purge any air from the hydraulic lines. Check the
hydraulic reservoir level and fill as necessary.
10. Install pump filter (2) onto pump. NOTE: Filter (2)
should be positioned similar to the factory-installed
pump and filter.
11. Install gallon counter bracket (4) and tighten two
bolts (5).
12. Thread gallon counter (3) into installed bracket (4)
until flush against piston shaft and then unscrew
one half turn. Use jam nuts to secure into position.
13. Attach drain line (29) to bottom of pump filter (2).
14. Attach suction tube (40) to bottom of pump (1).
ti17278a
3A1304A 3
Parts
Parts
40
27
32
29
25
aa
25
21
20
21
10
14
9
3
5
4
14
14
8
7
34
24
16
19
35
24
37
39
38
6
2
1
ti17213a
27
17
43
44
28
23
18
30
31
22
32
40
4 3A1304A
Parts List
Ref. Part Description Qty.
1 24G767 PUMP, RPS 2900 1
2 24G986 FILTER, Assembly, RPS 2900 1
3 16J511 SENSOR, proximity, 12 mm 1
4 16G421 BRACKET, sensor 1
5 112774 SCREW, mach, sltd hex wash HD 2
6 120226 SCREW, hex HD, flange 4
7 16G414 BRACKET, ball valve 1
8 120140 VALVE, ball, assembly 1
9 16G037 HOSE, coupled 1
10 16G035 HOSE, coupled 1
11 222385 TAG, warning 1
14 102040 NUT, lock, hex 7
16 110755 WASHER, plain 3
17 124489 PLUG, pipe 1
18 102814 GAUGE, press, fluid 1
19 105171 SCREW, cap, hex, 1/4 x 2 1/4 3
20 110982 SCREW, cap, hex HD 2
21 120304 FITTING, nipple, straight 2
22 124490 FITTING, tee, street 1
23 125320 SCREW, mach., phillips rnd HD 2
24 125005 CLAMP, hose, cushion, 7/8 ID 4
25 15G783 HOSE, coupled 1
27 168160 BUSHING, pipe 1
28 16G692 STRAINER, inlet 1
29 16G707 TUBE, drain 1
30 196180 BUSHING 1
31 207123 UNION, swivel, 90 deg 1
32 245798 HOSE, cpld, 1/4 in. x 7 ft 1
34 159346 WASHER 3
35 108296 SCREW, mach, hex wash HD 2
37 16H585 SHIELD, pump 1
38 111235 SCREW, mach, pnh 1
39 120317 NUT, wing 1
40 24G726 HOSE, suction 1
41 110110 SEALANT, pipe, sst 2
43 260384 ADAPTER, bung, machining 1
44 15D008 BOLT, 3/8-16, 316 sst 2
45 16J716 PLUG, 3/4 drum, with hole 1
Parts List
3A1304A 5
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 3A1304
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441
Copyright 2010, Graco Inc. is registered to ISO 9001
www.graco.com
Revision A - 04/2011
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