Graco 3A0987K User Manual

Parts

PD44

Metering Valves and Feed Systems

Meter, mix, and dispense system for precise two-component micro-dispensing of sealants and adhesives. For professional use only.

Not approved for use in European explosive atmosphere locations.

Important Safety Instructions

Read all warnings and instructions in PD44 Operation-Maintenance manual

313876. Save all instructions.

See page 3 for model information, including maximum working pressure and approvals. See page 4 for product configuration information.

3A0987K

Micrometer PD44 and

LRT PD44 Control Box shown

Micrometer shown

Related Manuals

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Product Configurator . . . . . . . . . . . . . . . . . . . . . . . 4

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Micrometer Drive, 02/2980-1/25 . . . . . . . . . . . . 12

Linear Resistive Transducer Drive . . . . . . . . . . 14

Stepper Motor Drive . . . . . . . . . . . . . . . . . . . . . 16

Metering Rod and Spool Valve Cross Section . 18

High Viscosity Spool Valve Components . . . . . 20

Low Viscosity Spool Valve Components . . . . . . 22

Spool Air Piston Assembly . . . . . . . . . . . . . . . . 24

Material Inlet Blocks . . . . . . . . . . . . . . . . . . . . . 25

1:1 Luer Nose . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Luer Lock Nose with Check Valves . . . . . . . . . . 27

Standard Nose with 7/8-9 Thread . . . . . . . . . . 28

Nose with 7/8-9 Thread and Check Valves . . . 29

20 Oz Cartridge Feed System . . . . . . . . . . . . . 30

Dyna-Mite Pump . . . . . . . . . . . . . . . . . . . . . . . . 32

5 Gallon Lid with Diaphragm Pump . . . . . . . . . . 33

5 Gallon Lid with 5:1 Monark Stainless Steel Pump

5 Gallon Lid with Stainless Steel Diaphragm Pump

35 5 Gallon Tank Assembly with Diaphragm Pump 36 5 Gallon Tank Assembly with 5:1 Monark Stainless

Steel Pump . . . . . . . . . . . . . . . . . . . . . . . . . 38

10 Gallon Tank Assemblies with Diaphragm Pump

40 10 Gallon Tank Assemblies with 5:1 Monark

Stainless Steel Pump . . . . . . . . . . . . . . . . . 42

Micrometer and LRT Logic . . . . . . . . . . . . . . . . 44

Micrometer and LRT Optional Customer Inputs 47

Stepper Motor Driven Logic . . . . . . . . . . . . . . . 48

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 52

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 52

Related Manuals

Manuals are available at www.graco.com

Component manuals in U.S. English.

PD44 Manuals

Part Description

313876 PD44 Metering Valves and Feed Systems

Operation - Maintenance

313877 PD44 Control Box Setup - Operation

Feed System Manuals

306565 Air-Driven, Stainless Steel Agitators

307043

308116 Severe-Duty, UHMWPE/PTFE or PTFE

308167 Low Volume Air Regulators

308168 High Volume Air Regulators

308169 Air Filters, Lubricators and Kits

309306

312376 Stainless Steel Agitator Kit

313526

3A1452

308302 Dyna-Mite Pump and Ram

Monark

Packed Stainless Steel Pumps

Air-Operated Husky

Check-Mate

Dispensit

Air Motor

™

Diaphragm Pumps

Pump, Ram Packages

™

Cartridge Retainer

2 3A0987K

Models

Max Outlet

Fluid Working

Metering Valve

Model

Linear Resistive

Transducer (LRT)

Micrometer 2000 (14, 138) 100 (0.7, 7) 1200 (8, 83) 400 (2.8, 28) ✔

Motor Driven 2000 (14, 138) 100 (0.7, 7) 1200 (8, 83) 400 (2.8, 28) ✔

* If a custom PD44 is ordered, it will not be CE approved unless otherwise noted.

Pressure

psi (MPa, bar)

2000 (14, 138) 100 (0.7, 7) 1200 (8, 83) 400 (2.8, 28) ✔

Max Air

Working

Pressure

psi (MPa, bar)

Max Inlet Working Pressure

psi (MPa, bar)

Approved*Metal Sleeves Plastic Sleeves

3A0987K 3

Product Configurator

This system can be ordered with many different options as shown in the configurator below.

PD44 C-A-BCD-EFG- H - I -J -K-L-M-NO-P-Q-RS-T-U-V-W- X

Configurator Series Level

Base Unit

High Volume Rod Material, Size

Low Volume Rod Material, Size

High Volume Spool

Low Volume Spool

Outlet Nose

Mixer

Controls

Power Cord

High Volume Feed

High Volume Feed Hose

High Volume Feed Options

Low Volume Feed

Low Volume Feed Hose

Low Volume Feed Options

Vacuum Pump(s)

Bench Stand

Seal Lubricant

The following table applies to the PD44 configurations and indicates all of the options available for each letter shown above.

Code A Part Base Unit

A 964000 Micrometer PD44 B 964001 Linear Resistive Transducer PD44 C 964002 Motor Driven PD44

Code B Part High Volume Rod Material

NOTE: See code CD for last two digits of part number

A 9641__ Hardened Steel B 9642__ Stainless Steel, UHMW C 9643__ Tungsten Carbide, UHMW

Code

CD Part High Volume Rod Size

NOTE: See code B for first four digits of part number

19 ____19 3.75 mm rod diameter 20 ____20 4.00 mm rod diameter 21 ____21 4.25 mm rod diameter 22 ____22 4.50 mm rod diameter 23 ____23 4.63 mm rod diameter 24 ____24 4.75 mm rod diameter 25 ____25 4.88 mm rod diameter 26 ____26 5.00 mm rod diameter 27 ____27 5.13 mm rod diameter 28 ____28 5.25 mm rod diameter 29 ____29 5.50 mm rod diameter 30 ____30 5.75 mm rod diameter 31 ____31 6.00 mm rod diameter 32 ____32 6.13 mm rod diameter 33 ____33 6.25 mm rod diameter 34 ____34 6.38 mm rod diameter 35 ____35 6.50 mm rod diameter 36 ____36 6.63 mm rod diameter 37 ____37 6.75 mm rod diameter 38 ____38 7.00 mm rod diameter 39 ____39 7.25 mm rod diameter 40 ____40 7.50 mm rod diameter 41 ____41 7.63 mm rod diameter 42 ____42 7.75 mm rod diameter 43 ____43 7.88 mm rod diameter 44 ____44 8.00 mm rod diameter

Code E Part Low Volume Rod Material

NOTE: See code FG for last two digits of part number

A 9641__ Hardened Steel B 9642__ Stainless Steel, UHMW C 9643__ Tungsten Carbide, UHMW

4 3A0987K

Product Configurator

Code FG Part Low Volume Rod Size

NOTE: See code E for first four digits of part number

01 ____01 1.25 mm rod diameter 02 ____02 1.38 mm rod diameter 03 ____03 1.50 mm rod diameter 04 ____04 1.63 mm rod diameter 05 ____05 1.75 mm rod diameter 06 ____06 2.00 mm rod diameter 07 ____07 2.13 mm rod diameter 08 ____08 2.25 mm rod diameter 09 ____09 2.38 mm rod diameter 10 ____10 2.50 mm rod diameter 11 ____11 2.63 mm rod diameter 12 ____12 2.75 mm rod diameter 13 ____13 3.00 mm rod diameter 14 ____14 3.13 mm rod diameter 15 ____15 3.25 mm rod diameter 16 ____16 3.38 mm rod diameter 17 ____17 3.50 mm rod diameter 18 ____18 3.63 mm rod diameter 19 ____19 3.75 mm rod diameter 20 ____20 4.00 mm rod diameter 21 ____21 4.25 mm rod diameter 22 ____22 4.50 mm rod diameter 23 ____23 4.63 mm rod diameter 24 ____24 4.75 mm rod diameter 25 ____25 4.88 mm rod diameter 26 ____26 5.00 mm rod diameter 27 ____27 5.13 mm rod diameter 28 ____28 5.25 mm rod diameter 29 ____29 5.50 mm rod diameter 30 ____30 5.75 mm rod diameter 31 ____31 6.00 mm rod diameter 32 ____32 6.13 mm rod diameter 33 ____33 6.25 mm rod diameter 34 ____34 6.38 mm rod diameter 35 ____35 6.50 mm rod diameter 36 ____36 6.63 mm rod diameter 37 ____37 6.75 mm rod diameter 38 ____38 7.00 mm rod diameter 39 ____39 7.25 mm rod diameter 40 ____40 7.50 mm rod diameter 41 ____41 7.63 mm rod diameter 42 ____42 7.75 mm rod diameter 43 ____43 7.88 mm rod diameter 44 ____44 8.00 mm rod diameter

Code H Part High Volume Spool

1 964003 High viscosity, HS 2 964004 High viscosity, Stainless Steel/UHMWPE 3 964005 High viscosity, TC/UHMWPE 4 964006 Low viscosity, Stainless Steel

Code I Part Low Volume Spool

1 964011 High viscosity, HS 2 964012 High viscosity, Stainless Steel/UHMWPE 3 964013 High viscosity, TC/UHMWPE 4 964014 Low viscosity, Stainless Steel

Code J Par t Outlet Nose

1 964020 Luer lock, equal ports, no check valves 2 964021 Luer lock, equal ports, dual check valves 3 964022 Equal ports, 7/8-9, no check valves 4 964023 Large and small ports, 7/8-9, no check

valves

5 964024 Large and small ports, 7/8-9, single

check valve 6 964025 Dual small ports, 7/8-9, no check valves 7 964026 Dual small ports, 7/8-9 dual check valves

Code K Part Mixer

1 964027 1/8-24 Luer Lock inlet and outlet, 0.5 cc 2 964028 3/16-32 bell mouth inlet, luer lock outlet,

2.0 cc

3 964029 1/4-24 bell mouth inlet, luer lock outlet,

4.0 cc

4 964030 1/4-32 bell mouth inlet, luer lock outlet,

5.5 cc

5 964031 1/4-48 bell mouth inlet, luer lock outlet,

8.0 cc

6 964032 3/16-32 bell mouth inlet, tapered outlet,

1.5 cc

7 964033 1/4-24 bell mouth inlet, tapered outlet,

3.5 cc

8 964034 3/16-24 bell mouth inlet, tapered outlet,

1.0 cc

3A0987K 5

Product Configurator

Code L Part Controls

1 964035 Pneumatic, micrometer, wire harness

only

2 964036 Pneumatic, micrometer, HMI controls, low

level

3 964037 Pneumatic, micrometer, HMI controls, low

level, I/O package

4 964038 Pneumatic, micrometer, HMI controls, low

level, high level

5 964039 Pneumatic, micrometer, HMI controls, low

level, high level, I/O package

6 964040 Pneumatic, linear resistive transducer,

wire harness only

7 964041 Pneumatic, linear resistive transducer,

HMI controls, low level

8 964042 Pneumatic, linear resistive transducer,

HMI controls, low level, I/O package

9 964043 Pneumatic, linear resistive transducer,

HMI controls, low level, high level

A 964044 Pneumatic, linear resistive transducer,

HMI controls, low level, high level, I/O

package B 964045 Motor driven, I/O, wire harness only C 964046 Stepper motor, HMI control, low level,

high level, I/O package

Code M Part Power Cord

1 121055 120 VAC, North American cord set 2 121054 250 VAC, 1 phase, no plug 3 121056 10 amp, 250 volt, continental Europe 4 121057 10 amp, 250 volt, United Kingdom and

Ireland 5 121058 10 amp, 250 volt, Israel 6 124864 10 amp, 250 volt, Australia 7 124861 10 amp, 250 volt, Italy 8 124863 10 amp, 250 volt, Switzerland 9 124862 10 amp, 250 volt, Denmark A 121060 10 amp, 250 volt, India N -- None

Code

NO Part High Volume Feed

01 964050 20 oz cartridge feed with mounting post 02 964051 03 964052 04 964053 5 gallon pail cover diaphragm pump and

05 964054 06 964055

07 964056 5 gallon single post Ram with 11:1 pump,

08 964057 5 gallon single post Ram with 11:1 pump,

09 964058

10 964059

11 964060 5 gallon tank, support, diaphragm pump,

12 964061 5 gallon tank, support, diaphragm pump,

13 964062 5 gallon tank, support, diaphragm pump,

14 964063 5 gallon tank, support, diaphragm pump,

15 964064 5 gallon tank, support and 5:1 pump, mild

16 964065 5 gallon tank, support, 5:1 pump, agitator,

17 964066

18 964067 5 gallon tank, support, 5:1 pump, stain-

1 gallon pail Ram and transfer pump 5 gallon pail cover with diaphragm pump

agitator 5 gallon pail cover and 5:1 transfer pump 5 gallon pail cover, 1:1 pump with dip

tube for moisture sensitive materials

mild steel

stainless steel 5 gallon tank, support and diaphragm

pump, mild steel 5 gallon tank, support, diaphragm pump

and agitator, mild steel

agitator and vacuum fill, mild steel

stainless steel

agitator, stainless steel

agitator, vacuum fill, stainless steel

steel

mild steel 5 gallon tank, support, 5:1 pump, agitator,

vacuum fill, mild steel

less steel

6 3A0987K

Product Configurator

19 964068

20 964069

21 964070 10 gallon tank, support, diaphragm

22 964071 10 gallon tank, support, diaphragm

23 964072 10 gallon tank, support, diaphragm

24 964073 10 gallon tank, support, diaphragm

25 964074 10 gallon tank, support, diaphragm

26 964075

27 964076

28 964077 10 gallon tank, support, 5:1 pump, agita-

29 964078 10 gallon tank, support, 5:1 pump, agita-

30 964079 10 gallon tank, support, 5:1 pump, stain-

31 964080 10 gallon, tank, support, 4:1 pump, agita-

32 964081 10 gallon tank, support, 5:1 pump, agita-

NN -- None

Code P Part High Volume Feed Hose

1 964082 1/2 in. x 8 ft PTFE and stainless steel

3 964084 1/2 in. x 10 ft PTFE and stainless steel

5 964086 1/2 in. x 15 ft PTFE and stainless steel

N -- None

Code Q Part High Volume Feed

A 964088 Dessicant dryers for tank lids B 964089 Nitrogen harness assembly for tank lids C 964090 Low level sensor 11:1 Ram only N -- None

5 gallon tank, support, 5:1 pump, agitator, stainless steel

5 gallon tank, support, 5:1 pump, agitator, vacuum fill, stainless steel

pump, mild steel

pump, agitator, mild steel

pump, agitator, vacuum fill, mild steel

pump, stainless steel

pump, agitator, stainless steel 10 gallon tank, support, diaphragm

pump, agitator, vacuum fill, stainless steel 10 gallon tank, support, 5:1 pump, mild

steel

tor, mild steel

tor, vacuum fill, mild steel

less steel

tor, stainless steel

tor, vacuum fill, stainless steel

hose, stainless steel fittings

Code RS Par t Low Volume Feed

01 964050 20 oz cartridge feed with mounting post 02 964051 03 964052 04 964053

05 964054 5 gallon pail cover and 5:1 transfer pump 06 964055 5 gallon pail cover, 1:1 pump with dip

07 964056

08 964057

09 964058 5 gallon tank, support and diaphragm

10 964059 5 gallon tank, support, diaphragm pump

11 964060 5 gallon tank, support, diaphragm pump,

12 964061 5 gallon tank, support, diaphragm pump,

13 964062 5 gallon tank, support, diaphragm pump,

14 964063

15 964064 5 gallon tank, support and 5:1 pump, mild

16 964065 5 gallon tank, support, 5:1 pump, agitator,

17 964066 5 gallon tank, support, 5:1 pump, agitator,

18 964067 5 gallon tank, support, 5:1 pump, stain-

1 gallon pail Ram and transfer pump 5 gallon pail cover with diaphragm pump 5 gallon pail cover diaphragm pump and

agitator

tube for moisture sensitive materials 5 gallon single post Ram with 11:1 pump,

mild steel 5 gallon single post Ram with 11:1 pump,

stainless steel

pump, mild steel

and agitator, mild steel

agitator and vacuum fill, mild steel

stainless steel

agitator, stainless steel 5 gallon tank, support, diaphragm pump,

agitator, vacuum fill, stainless steel

steel

mild steel

vacuum fill, mild steel

less steel

3A0987K 7

Product Configurator

19 964068

20 964069

21 964070 10 gallon tank, support, diaphragm

22 964071 10 gallon tank, support, diaphragm

23 964072 10 gallon tank, support, diaphragm

24 964073 10 gallon tank, support, diaphragm

25 964074 10 gallon tank, support, diaphragm

26 964075

27 964076

28 964077 10 gallon tank, support, 5:1 pump, agita-

29 964078 10 gallon tank, support, 5:1 pump, agita-

30 964079 10 gallon tank, support, 5:1 pump, stain-

31 964080 10 gallon, tank, support, 4:1 pump, agita-

32 964081 10 gallon tank, support, 5:1 pump, agita-

NN -- None

Code T Part Low Volume Feed Hose

1 964082 1/2 in. x 8 ft PTFE and stainless steel

3 964084 1/2 in. x 10 ft PTFE and stainless steel

5 964086 1/2 in. x 15 ft PTFE and stainless steel

7 -- None

Code U Part Low Volume Feed

A 964088 Dessicant dryers for tank lids B 964089 Nitrogen harness assembly for tank lids C 964090 Low level sensor 11:1 Ram only N -- None

Code V Part Vacuum Pump(s)

1 964091 1-115V, 1 phase, 6.9 cfm, inlet and outlet

2 964092 1-115V, 1 phase, 6.9 cfm, inlet and outlet

3 964093 1-230V, 1 phase, 6.9 cfm, inlet and outlet

4 964094 1-230V, 1 phase, 6.9 cfm, inlet and outlet

N -- None

5 gallon tank, support, 5:11 pump, agita-

tor, stainless steel

5 gallon tank, support, 5:1 pump, agitator,

vacuum fill, stainless steel

pump, mild steel

pump, agitator, mild steel

pump, agitator, vacuum fill, mild steel

pump, stainless steel

pump, agitator, stainless steel

10 gallon tank, support, diaphragm

pump, agitator, vacuum fill, stainless steel

10 gallon tank, support, 5:1 pump, mild

steel

tor, mild steel

tor, vacuum fill, mild steel

less steel

tor, stainless steel

tor, vacuum fill, stainless steel

hose, stainless steel fittings

filter, 1 in. hose to single tank

filter, 1 in. hose to two tanks

filter, 1 in. hose to single tank

filter, 1 in. hose to two tanks

Code W Part Bench Stand

A 964095 Adjustable height bench stand N -- None

Code X Part Seal Lubricant

T 206994

Fluid, TSL™, 8 ounce bottle

8 3A0987K

Accessories

Mixer Kits with Shroud

Part Description

964034 Mixer, Kit, 3/16 in. (4.8mm) x 24, 10

taper tip mixers with shroud

964032 Mixer, Kit, 3/16 in. (4.8mm) x 32, 10

taper tip mixers with shroud

964028 Mixer, Kit, 3/16 in. (4.8mm) x 32, 10

Luer Lock tip mixers with shroud/sleeve

964033 Mixer, Kit, 1/4 in. (6.5mm) x 24, 10

taper tip mixers with shroud

964029 Mixer, Kit, 1/4 in. (6.5mm) x 24, 10 Luer

Lock tip mixers with shroud/sleeve

964030 Mixer, Kit, 1/4 in. (6.5mm) x 32, 10 Luer

Lock tip mixers with shroud/sleeve

964031 Mixer, Kit, 1/4 in. (6.5mm) x 48, 10 Luer

Lock tip mixers with shroud/sleeve

Accessories

Mixer Packs

Part Description

964027 Mixer, 1/8 in. (3.2mm) x 24 Luer Lock

inlet/tip, 10 Pack

16D962 Mixer, 1/8 in. (3.2mm) x 24 Luer Lock

inlet/tip, 50 Pack

16D963 Mixer, 1/8 in. (3.2mm) x 24 Luer Lock

inlet/tip, 250 Pack

16D978 Mixer, 3/16 in. (4.8mm) x 24 taper tip,

50 Pack

16D979 Mixer, 3/16 in. (4.8mm) x 24 taper tip,

250 Pack

LC0077 Mixer, 3/16 in. (4.8mm) x 32 taper tip,

50 Pack

LC0084 Mixer, 3/16 in. (4.8mm) x 32 taper tip,

250 Pack

LC0082 Mixer, 3/16 in. (4.8mm) x 32 Luer Lock

tip, 50 Pack

LC0090 Mixer, 3/16 in. (4.8mm) x 32 Luer Lock

tip, 250 Pack

LC0078 Mixer, 1/4 in. (6.5mm) x 24 taper tip

mixer, 50 Pack

LC0085 Mixer, 1/4 in. (6.5mm) x 24 taper tip

mixer, 250 Pack

LC0083 Mixer, 1/4 in. (6.5mm) x 24 Luer Lock

tip, 50 Pack

Part Description

LC0089 Mixer, 1/4 in. (6.5mm) x 24 Luer Lock

tip, 250 Pack

16D968 Mixer, 1/4 in. (6.5mm) x 32 Luer Lock

tip, 50 Pack

16D969 Mixer, 1/4 in. (6.5mm) x 32 Luer Lock

tip, 250 Pack

16D970 Mixer, 1/4 in. (6.5mm) x 48 Luer Lock

tip, 50 Pack

16D973 Mixer, 1/4 in. (6.5mm) x 48 Luer Lock

tip, 250 Pack

3A0987K 9

Accessories

O-Rings and Seals

For o-ring and seal locations, see the following sections:

• Metering Rod and Spool Valve Cross Section, beginning on page 18

• High Viscosity Spool Valve Components, page 20

• Low Viscosity Spool Valve Components, page 22

Part Description

24E247 Kit, O-ring, chemical resistant, PD44

24E248 Kit, Seal, Spool, H.V., PD44

24E249 Kit, Seal, Spool, L.V., PD44

16B265 Seal, Posipack, 1.25, ZAP

16B266 Seal, Posipack, 1.38, ZAP

16B267 Seal, Posipack, 1.50, ZAP

16B268 Seal, Posipack, 1.63, ZAP

16B269 Seal, Posipack, 1.75, ZAP

16B270 Seal, Posipack, 2.00, ZAP

16B271 Seal, Posipack, 2.13, ZAP

16B272 Seal, Posipack, 2.25, ZAP

16B273 Seal, Posipack, 2.38, ZAP

16B274 Seal, Posipack, 2.50, ZAP

16B275 Seal, Posipack, 2.63, ZAP

16B276 Seal, Posipack, 2.75, ZAP

16B277 Seal, Posipack, 3.00, ZAP

16B278 Seal, Posipack, 3.13, ZAP

16B279 Seal, Posipack, 3.25, ZAP

16B280 Seal, Posipack, 3.38, ZAP

16B281 Seal, Posipack, 3.50, ZAP

16B282 Seal, Posipack, 3.63, ZAP

16B283 Seal, Posipack, 3.75, ZAP

16B284 Seal, Posipack, 4.00, ZAP

16B285 Seal, Posipack, 4.25, ZAP

16B286 Seal, Posipack, 4.50, ZAP

16B287 Seal, Posipack, 4.63, ZAP

16B288 Seal, Posipack, 4.75, ZAP

16B289 Seal, Posipack, 4.88, ZAP

16B290 Seal, Posipack, 5.00, ZAP

16B291 Seal, Posipack, 5.13, ZAP

16B292 Seal, Posipack, 5.25, ZAP

16B293 Seal, Posipack, 5.50, ZAP

16B294 Seal, Posipack, 5.75, ZAP

16B295 Seal, Posipack, 6.00, ZAP

Part Description

16B296 Seal, Posipack, 6.13, ZAP

16B297 Seal, Posipack, 6.25, ZAP

16B298 Seal, Posipack, 6.38, ZAP

16B299 Seal, Posipack, 6.50, ZAP

16B300 Seal, Posipack, 6.63, ZAP

16B301 Seal, Posipack, 6.75, ZAP

16B302 Seal, Posipack, 7.00, ZAP

16B303 Seal, Posipack, 7.25, ZAP

16B304 Seal, Posipack, 7.50, ZAP

16B305 Seal, Posipack, 7.63, ZAP

16B306 Seal, Posipack, 7.75, ZAP

16B307 Seal, Posipack, 7.88, ZAP

16B450 Seal, Posipack, 8.00, ZAP

10 3A0987K

Needles

Part Description

E4000025-50 Needle, Luer Lock, Sampler Package

(10 each 14 ga x 1/2 in., 16 ga x 1/2 in., 18 ga x 1/2 in., 20 ga x 1/2 in., 22 ga x 1/2 in.)

E4000001-50 Needle, Luer Lock, 14 Gauge x 1/2 in.,

50 Pack

E4000004-50 Needle, Luer Lock, 15 Gauge x 1/2 in.,

50 Pack

E4000005-50 Needle, Luer Lock, 16 Gauge x 1 in.,

50 Pack

E4000006-50 Needle, Luer Lock, 18 Gauge x 1 in.,

50 Pack

E4000011-50 Needle, Luer Lock, 22 Gauge x 1/2 in.,

50 Pack

E4000014-50 Needle, Luer Lock, 14 Gauge x 1 in.,

50 Pack

E4000024-50 Needle, Luer Lock, 23 Gauge x 1/2 in.,

50 Pack

E4000088-50 Needle, Luer Lock, 16 Gauge x 1/2 in.,

50 Pack

Accessories

3A0987K 11

Parts

Micrometer Drive, 02/2980-1/25

117

1 3

124

122

121

115

111

110

105

124

123

125

128

129

512340 69078

130

127

04321 87 210965 9873564

126

112

119

118

116

131

132 132

114 113

1 3

111

112

116

106

104

120

107

103

102

108

109

101

Use Krytox 203gpl on all air cylinder seals and surfaces.

Align micrometer number line with needle valve port center.

Note direction of seals on air cylinder piston and on piston rod seal.

Mount piston rod (116) to connecting block (107). Use removable thread locker Loctite #242 blue or equivalent.

12 3A0987K

Torque fastener to 67-70 in-lb (7.6-7.9 N•m).

Install spring plunger (106) and retaining plate (108) onto connecting block.

Torque fastener to 4-8 in-lb (0.45-0.90 N•m).

Ref Part Description Qty

101 01/2984-2/97 BLOCK, retainer, oil cup 1 102 01/2983/97 PLATE, tie, front, 2 in. 1 103 01/2982-1/97 PLATE, plate, tie, back 1 104 96/0305/99 SCREW, socket head cap, 10-24 x 2.00,

mild steel 105 01/2706-2.0/99 ROD, rod, guide, 1.5b x 2.0s 2 106 84/0263/11 PLUNGER, 10-32 1 107 01/2980/97 BLOCK 1 108 01/2981/99 RETAINER, rod, metering 1 109 96/0458/99 SCREW, fhsc, 10-32 x 0.50, mild steel 1 110 96/2955/98 SCREW, socket head cap, 10-24 x 0.18,

stainless steel 111 01/2985/97 BLOCK, air cylinder 1 112* 95/0504/01 O-RING, buna, 028, 70a 2 113* 95/0849/11 SEAL, posipak, 3/8 ID x 5/8 OD 1 114 01/2704/98 WASHER, air cylinder 1 115 96/0425/99 RING, 0.625, mild steel 1 116 01/2979/97 ROD, air cylinder 1 117* 95/0601/01 SEAL, u-cup, 1-3/16 ID x 1-1/2 OD 2 118 01/2702/97 PISTON, air cylinder, rod, 1.5b x 2.0s 1 119 01/2701-2.0/97 TUBE, air cylinder, aluminum 1 120 96/0608/99 SCREW, shs, 6-32 x 0.31, cup point,

mild steel 121* 95/0900/00 O-RING, fluoroelastomer, 009, 75a 1 122† 01/2969/97 CAP, top, air cylinder, rod 1 123† --- TOOL, micrometer, 0-2 in. 1 124 96/0098-45/99 SCREW, shc, 10-24 x 4.50, mild steel 4 125† 96/0523/99 SCREW, shs, 1/4-20 x 0.38, cone point,

mild steel 126 94/0525/96 FITTING, nipple, hex, 1/8 npt, brass 1 127 94/0767/96 COUPLING, hex, 1/8 npt, brass 1 128 123541 VALVE, needle, 1/8 npt x 1/4 t,

press-to-fit 129 123540 BUTTON, snap-on, 1/4 tube, red 1 130 123539 BUTTON, snap-on, 1/4 tube, blue 1 131 01/2995/11 GUARD, guard, side 2 132 96/0271/99 FASTENER, bhcs, 8-32 x 0.31, mild

steel

Parts

* Parts included in Kit 95/2980-1/25 (purchase separately).

† Parts included in assembly 24K620 (purchase sepa-

rately).

--- Parts not available for individual sale.

3A0987K 13

Parts

Linear Resistive Transducer Drive

212

211

206

202

PG-7

LOOKING FROM SOLDER SIDE

3 WHT

2 RED

MALE

1 BLK

203

PG-7

205

213

207

202

204

LEFT SIDE VIEW

208

222

214

215

216

219

220

217

218

219

220

FRONT VIEW

221

RIGHT SIDE VIEW

220

210

209

201

Use removable thread locker Loctite #242 blue or equal on fastener (210) and cylinder (213).

Torque fastener to 67-70 in-lb (7.6-7.9 N•m).

Install spring plunger (207) and retaining plate (209) onto connecting block.

Torque fastener to 4-8 in-lb (0.45-0.90 N•m).

14 3A0987K

Ref Part Description Qty

201 01/2984-2/97 BLOCK, retainer, oil cup 1 202 01/2983/97 PLATE, tie, front, 2 in. 2 203 81/0360-3M/11 CONNECTOR, plug, male, 3-pin, RTD 1 204 61/0086/11 JACKET, shrink, 1/8, black, semi-rigid 0.5 205 96/0305/99 SCREW, shc, 10-24 x 2.00, mild steel 4 206 01/2706-2.0/99 ROD, rod, guide, 1.5b x 2.0s 2 207 84/0263/11 PLUNGER, 10-32 1 208 01/2980/97 BLOCK 1 209 01/2981/99 RETAINER, rod, metering 1 210 96/0458/99 SCREW, fhsc, 10-32 x 0.50, mild steel 1 211 96/2955/98 SCREW, shc, shdr, 0.25, 10-24 x 0.18,

stainless steel 212 01/2985-1/97 BLOCK, air cylinder, lvdt 1 213 83/0070-2PD/11 CYLINDER, 1.5b x 2.0s, special tip 1 214 94/0499/96 ADAPTER, hex, 1/4 npt x 1/8 npt, male x

male, brass 215 94/0767/96 COUPLING, hex, 1/8 npt, brass 1 216 123541 VALVE, needle, 1/8 npt x 1/4 t, press-to-fit 2 217 123540 BUTTON, snap-on, 1/4 tube, red 1 218 123539 BUTTON, snap-on, 1/4 tube, blue 1 219 01/2995/11 GUARD, guard, side 2 220 96/0271/99 FASTENER, bhcs, 8-32 x 0.31, mild steel 6 221 96/0608/99 SCREW, shs, 6-32x0.31, cup pt, mild steel 2 222 94/0598/96 BUSHING, 1/4npt x 1/8npt, brass 1

Parts

3A0987K 15

Parts

Stepper Motor Drive

317

322

311

310

323

327

305

302

320

318

316

314

313

321

319

315

312

306

304

303

325

312

324

325

312

307

309 308

301

Press bearing (314) onto lead screw drive nut (315). Secure with retaining ring (313).

Use removable thread locker Loctite #242 blue or equal on fastener (309).

Torque fastener to 67-70 in-lb (7.6-7.9 N•m).

Install spring plunger (306) and retaining plate (308) onto connecting block.

Torque fastener to 4-8 in-lb (0.45-0.90 N•m).

16 3A0987K

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