NOTE: See code B for first four digits of part number
01____01 1.25 mm rod diameter
02____02 1.38 mm rod diameter
03____03 1.50 mm rod diameter
04____04 1.63 mm rod diameter
05____05 1.75 mm rod diameter
06____06 2.00 mm rod diameter
07____07 2.13 mm rod diameter
08____08 2.25 mm rod diameter
09____09 2.38 mm rod diameter
10____10 2.50 mm rod diameter
11____11 2.63 mm rod diameter
12____12 2.75 mm rod diameter
13____13 3.00 mm rod diameter
14____14 3.13 mm rod diameter
15____15 3.25 mm rod diameter
16____16 3.38 mm rod diameter
17____17 3.50 mm rod diameter
18____18 3.63 mm rod diameter
19____19 3.75 mm rod diameter
20____20 4.00 mm rod diameter
21____21 4.25 mm rod diameter
22____22 4.50 mm rod diameter
23____23 4.63 mm rod diameter
24____24 4.75 mm rod diameter
25____25 4.88 mm rod diameter
26____26 5.00 mm rod diameter
27____27 5.13 mm rod diameter
28____28 5.25 mm rod diameter
29____29 5.50 mm rod diameter
30____30 5.75 mm rod diameter
31____31 6.00 mm rod diameter
32____32 6.13 mm rod diameter
33____33 6.25 mm rod diameter
34____34 6.38 mm rod diameter
35____35 6.50 mm rod diameter
36____36 6.63 mm rod diameter
37____37 6.75 mm rod diameter
38____38 7.00 mm rod diameter
39____39 7.25 mm rod diameter
40____40 7.50 mm rod diameter
41____41 7.63 mm rod diameter
42____42 7.75 mm rod diameter
43____43 7.88 mm rod diameter
44____44 8.00 mm rod diameter
Code EPartLow Volume Rod Material
NOTE: See code FG for last two digits of part number
NOTE: See code E for first four digits of part number
01____01 1.25 mm rod diameter
02____02 1.38 mm rod diameter
03____03 1.50 mm rod diameter
04____04 1.63 mm rod diameter
05____05 1.75 mm rod diameter
06____06 2.00 mm rod diameter
07____07 2.13 mm rod diameter
08____08 2.25 mm rod diameter
09____09 2.38 mm rod diameter
10____10 2.50 mm rod diameter
11____11 2.63 mm rod diameter
12____12 2.75 mm rod diameter
13____13 3.00 mm rod diameter
14____14 3.13 mm rod diameter
15____15 3.25 mm rod diameter
16____16 3.38 mm rod diameter
17____17 3.50 mm rod diameter
18____18 3.63 mm rod diameter
19____19 3.75 mm rod diameter
20____20 4.00 mm rod diameter
21____21 4.25 mm rod diameter
22____22 4.50 mm rod diameter
23____23 4.63 mm rod diameter
24____24 4.75 mm rod diameter
25____25 4.88 mm rod diameter
26____26 5.00 mm rod diameter
27____27 5.13 mm rod diameter
28____28 5.25 mm rod diameter
29____29 5.50 mm rod diameter
30____30 5.75 mm rod diameter
31____31 6.00 mm rod diameter
32____32 6.13 mm rod diameter
33____33 6.25 mm rod diameter
34____34 6.38 mm rod diameter
35____35 6.50 mm rod diameter
36____36 6.63 mm rod diameter
37____37 6.75 mm rod diameter
38____38 7.00 mm rod diameter
39____39 7.25 mm rod diameter
40____40 7.50 mm rod diameter
41____41 7.63 mm rod diameter
42____42 7.75 mm rod diameter
43____43 7.88 mm rod diameter
44____44 8.00 mm rod diameter
Code HPartHigh Volume Spool
1964003 High viscosity, HS
2964004 High viscosity, Stainless Steel/UHMWPE
3964005 High viscosity, TC/UHMWPE
4964006 Low viscosity, Stainless Steel
Code IPartLow Volume Spool
1964011 High viscosity, HS
2964012 High viscosity, Stainless Steel/UHMWPE
3964013 High viscosity, TC/UHMWPE
4964014 Low viscosity, Stainless Steel
Code JPar tOutlet Nose
1964020 Luer lock, equal ports, no check valves
2964021 Luer lock, equal ports, dual check valves
3964022 Equal ports, 7/8-9, no check valves
4964023 Large and small ports, 7/8-9, no check
valves
5964024 Large and small ports, 7/8-9, single
check valve
6964025 Dual small ports, 7/8-9, no check valves
7964026 Dual small ports, 7/8-9 dual check valves
Code KPartMixer
1964027 1/8-24 Luer Lock inlet and outlet, 0.5 cc
2964028 3/16-32 bell mouth inlet, luer lock outlet,
2.0 cc
3964029 1/4-24 bell mouth inlet, luer lock outlet,
4.0 cc
4964030 1/4-32 bell mouth inlet, luer lock outlet,
5.5 cc
5964031 1/4-48 bell mouth inlet, luer lock outlet,
8.0 cc
6964032 3/16-32 bell mouth inlet, tapered outlet,
1.5 cc
7964033 1/4-24 bell mouth inlet, tapered outlet,
3.5 cc
8964034 3/16-24 bell mouth inlet, tapered outlet,
1.0 cc
3A0987K5
Product Configurator
Code LPartControls
1964035 Pneumatic, micrometer, wire harness
only
2964036 Pneumatic, micrometer, HMI controls, low
level
3964037 Pneumatic, micrometer, HMI controls, low
level, I/O package
4964038 Pneumatic, micrometer, HMI controls, low
level, high level
5964039 Pneumatic, micrometer, HMI controls, low
level, high level, I/O package
6964040 Pneumatic, linear resistive transducer,
wire harness only
7964041 Pneumatic, linear resistive transducer,
HMI controls, low level
8964042 Pneumatic, linear resistive transducer,
HMI controls, low level, I/O package
9964043 Pneumatic, linear resistive transducer,
HMI controls, low level, high level
A964044 Pneumatic, linear resistive transducer,
HMI controls, low level, high level, I/O
package
B964045 Motor driven, I/O, wire harness only
C964046 Stepper motor, HMI control, low level,
high level, I/O package
Code MPartPower Cord
1121055 120 VAC, North American cord set
2121054 250 VAC, 1 phase, no plug
3121056 10 amp, 250 volt, continental Europe
4121057 10 amp, 250 volt, United Kingdom and
Ireland
5121058 10 amp, 250 volt, Israel
6124864 10 amp, 250 volt, Australia
7124861 10 amp, 250 volt, Italy
8124863 10 amp, 250 volt, Switzerland
9124862 10 amp, 250 volt, Denmark
A121060 10 amp, 250 volt, India
N--None
Code
NOPartHigh Volume Feed
01964050 20 oz cartridge feed with mounting post
02964051
03964052
04964053 5 gallon pail cover diaphragm pump and
05964054
06964055
07964056 5 gallon single post Ram with 11:1 pump,
08964057 5 gallon single post Ram with 11:1 pump,
09964058
10964059
11964060 5 gallon tank, support, diaphragm pump,
12964061 5 gallon tank, support, diaphragm pump,
13964062 5 gallon tank, support, diaphragm pump,
14964063 5 gallon tank, support, diaphragm pump,
15964064 5 gallon tank, support and 5:1 pump, mild
A964088 Dessicant dryers for tank lids
B964089 Nitrogen harness assembly for tank lids
C964090 Low level sensor 11:1 Ram only
N--None
Code VPartVacuum Pump(s)
1964091 1-115V, 1 phase, 6.9 cfm, inlet and outlet
2964092 1-115V, 1 phase, 6.9 cfm, inlet and outlet
3964093 1-230V, 1 phase, 6.9 cfm, inlet and outlet
4964094 1-230V, 1 phase, 6.9 cfm, inlet and outlet
N--None
5 gallon tank, support, 5:11 pump, agita-
tor, stainless steel
5 gallon tank, support, 5:1 pump, agitator,
vacuum fill, stainless steel
pump, mild steel
pump, agitator, mild steel
pump, agitator, vacuum fill, mild steel
pump, stainless steel
pump, agitator, stainless steel
10 gallon tank, support, diaphragm
pump, agitator, vacuum fill, stainless steel
10 gallon tank, support, 5:1 pump, mild
steel
tor, mild steel
tor, vacuum fill, mild steel
less steel
tor, stainless steel
tor, vacuum fill, stainless steel
hose, stainless steel fittings
hose, stainless steel fittings
hose, stainless steel fittings
filter, 1 in. hose to single tank
filter, 1 in. hose to two tanks
filter, 1 in. hose to single tank
filter, 1 in. hose to two tanks
Code WPartBench Stand
A964095 Adjustable height bench stand
N--None
Code XPartSeal Lubricant
T206994
Fluid, TSL™, 8 ounce bottle
83A0987K
Accessories
Mixer Kits with Shroud
PartDescription
964034Mixer, Kit, 3/16 in. (4.8mm) x 24, 10
taper tip mixers with shroud
964032Mixer, Kit, 3/16 in. (4.8mm) x 32, 10
taper tip mixers with shroud
964028Mixer, Kit, 3/16 in. (4.8mm) x 32, 10
Luer Lock tip mixers with shroud/sleeve
964033Mixer, Kit, 1/4 in. (6.5mm) x 24, 10
taper tip mixers with shroud
964029Mixer, Kit, 1/4 in. (6.5mm) x 24, 10 Luer
Lock tip mixers with shroud/sleeve
964030Mixer, Kit, 1/4 in. (6.5mm) x 32, 10 Luer
Lock tip mixers with shroud/sleeve
964031Mixer, Kit, 1/4 in. (6.5mm) x 48, 10 Luer
Lock tip mixers with shroud/sleeve
Accessories
Mixer Packs
PartDescription
964027Mixer, 1/8 in. (3.2mm) x 24 Luer Lock
inlet/tip, 10 Pack
16D962Mixer, 1/8 in. (3.2mm) x 24 Luer Lock
inlet/tip, 50 Pack
16D963Mixer, 1/8 in. (3.2mm) x 24 Luer Lock
inlet/tip, 250 Pack
16D978Mixer, 3/16 in. (4.8mm) x 24 taper tip,
50 Pack
16D979Mixer, 3/16 in. (4.8mm) x 24 taper tip,
250 Pack
LC0077Mixer, 3/16 in. (4.8mm) x 32 taper tip,
50 Pack
LC0084Mixer, 3/16 in. (4.8mm) x 32 taper tip,
250 Pack
LC0082Mixer, 3/16 in. (4.8mm) x 32 Luer Lock
tip, 50 Pack
LC0090Mixer, 3/16 in. (4.8mm) x 32 Luer Lock
tip, 250 Pack
LC0078Mixer, 1/4 in. (6.5mm) x 24 taper tip
mixer, 50 Pack
LC0085Mixer, 1/4 in. (6.5mm) x 24 taper tip
mixer, 250 Pack
LC0083Mixer, 1/4 in. (6.5mm) x 24 Luer Lock
tip, 50 Pack
PartDescription
LC0089Mixer, 1/4 in. (6.5mm) x 24 Luer Lock
tip, 250 Pack
16D968Mixer, 1/4 in. (6.5mm) x 32 Luer Lock
tip, 50 Pack
16D969Mixer, 1/4 in. (6.5mm) x 32 Luer Lock
tip, 250 Pack
16D970Mixer, 1/4 in. (6.5mm) x 48 Luer Lock
tip, 50 Pack
16D973Mixer, 1/4 in. (6.5mm) x 48 Luer Lock
tip, 250 Pack
3A0987K9
Accessories
O-Rings and Seals
For o-ring and seal locations, see the following sections:
•Metering Rod and Spool Valve Cross Section,
beginning on page 18
•High Viscosity Spool Valve Components,
page 20
•Low Viscosity Spool Valve Components, page 22
PartDescription
24E247Kit, O-ring, chemical resistant, PD44
24E248Kit, Seal, Spool, H.V., PD44
24E249Kit, Seal, Spool, L.V., PD44
16B265Seal, Posipack, 1.25, ZAP
16B266Seal, Posipack, 1.38, ZAP
16B267Seal, Posipack, 1.50, ZAP
16B268Seal, Posipack, 1.63, ZAP
16B269Seal, Posipack, 1.75, ZAP
16B270Seal, Posipack, 2.00, ZAP
16B271Seal, Posipack, 2.13, ZAP
16B272Seal, Posipack, 2.25, ZAP
16B273Seal, Posipack, 2.38, ZAP
16B274Seal, Posipack, 2.50, ZAP
16B275Seal, Posipack, 2.63, ZAP
16B276Seal, Posipack, 2.75, ZAP
16B277Seal, Posipack, 3.00, ZAP
16B278Seal, Posipack, 3.13, ZAP
16B279Seal, Posipack, 3.25, ZAP
16B280Seal, Posipack, 3.38, ZAP
16B281Seal, Posipack, 3.50, ZAP
16B282Seal, Posipack, 3.63, ZAP
16B283Seal, Posipack, 3.75, ZAP
16B284Seal, Posipack, 4.00, ZAP
16B285Seal, Posipack, 4.25, ZAP
16B286Seal, Posipack, 4.50, ZAP
16B287Seal, Posipack, 4.63, ZAP
16B288Seal, Posipack, 4.75, ZAP
16B289Seal, Posipack, 4.88, ZAP
16B290Seal, Posipack, 5.00, ZAP
16B291Seal, Posipack, 5.13, ZAP
16B292Seal, Posipack, 5.25, ZAP
16B293Seal, Posipack, 5.50, ZAP
16B294Seal, Posipack, 5.75, ZAP
16B295Seal, Posipack, 6.00, ZAP
PartDescription
16B296Seal, Posipack, 6.13, ZAP
16B297Seal, Posipack, 6.25, ZAP
16B298Seal, Posipack, 6.38, ZAP
16B299Seal, Posipack, 6.50, ZAP
16B300Seal, Posipack, 6.63, ZAP
16B301Seal, Posipack, 6.75, ZAP
16B302Seal, Posipack, 7.00, ZAP
16B303Seal, Posipack, 7.25, ZAP
16B304Seal, Posipack, 7.50, ZAP
16B305Seal, Posipack, 7.63, ZAP
16B306Seal, Posipack, 7.75, ZAP
16B307Seal, Posipack, 7.88, ZAP
16B450Seal, Posipack, 8.00, ZAP
103A0987K
Needles
PartDescription
E4000025-50Needle, Luer Lock, Sampler Package
(10 each 14 ga x 1/2 in., 16 ga x
1/2 in., 18 ga x 1/2 in., 20 ga x 1/2 in.,
22 ga x 1/2 in.)
E4000001-50Needle, Luer Lock, 14 Gauge x 1/2 in.,
50 Pack
E4000004-50Needle, Luer Lock, 15 Gauge x 1/2 in.,
50 Pack
E4000005-50Needle, Luer Lock, 16 Gauge x 1 in.,
50 Pack
E4000006-50Needle, Luer Lock, 18 Gauge x 1 in.,
50 Pack
E4000011-50Needle, Luer Lock, 22 Gauge x 1/2 in.,
50 Pack
E4000014-50Needle, Luer Lock, 14 Gauge x 1 in.,
50 Pack
E4000024-50Needle, Luer Lock, 23 Gauge x 1/2 in.,
50 Pack
E4000088-50Needle, Luer Lock, 16 Gauge x 1/2 in.,
50 Pack
Accessories
3A0987K11
Parts
Parts
Micrometer Drive, 02/2980-1/25
1
117
1 3
124
122
121
115
111
110
105
124
123
125
128
129
2
512340 69078
130
127
0432187 2109659873564
126
112
1
119
118
116
1
1
131
131
132132
114
113
1 3
3
111
112
116
4
6
106
104
5
7
120
107
4
103
102
45
108
6
109
101
1
Use Krytox 203gpl on all air cylinder seals
and surfaces.
2
Align micrometer number line with needle
valve port center.
3
Note direction of seals on air cylinder piston
and on piston rod seal.
4
Mount piston rod (116) to connecting
block (107). Use removable thread locker
Loctite #242 blue or equivalent.
123A0987K
5
Torque fastener to 67-70 in-lb
(7.6-7.9 N•m).
6
Install spring plunger (106) and retaining
plate (108) onto connecting block.
7
Torque fastener to 4-8 in-lb
(0.45-0.90 N•m).
RefPartDescriptionQty
10101/2984-2/97BLOCK, retainer, oil cup1
10201/2983/97PLATE, tie, front, 2 in.1
10301/2982-1/97PLATE, plate, tie, back1
10496/0305/99SCREW, socket head cap, 10-24 x 2.00,
mild steel
10501/2706-2.0/99ROD, rod, guide, 1.5b x 2.0s2
10684/0263/11PLUNGER, 10-321
10701/2980/97BLOCK1
10801/2981/99RETAINER, rod, metering1
10996/0458/99SCREW, fhsc, 10-32 x 0.50, mild steel1
11096/2955/98SCREW, socket head cap, 10-24 x 0.18,
stainless steel
11101/2985/97BLOCK, air cylinder1
112* 95/0504/01O-RING, buna, 028, 70a2
113* 95/0849/11SEAL, posipak, 3/8 ID x 5/8 OD1
11401/2704/98WASHER, air cylinder1
11596/0425/99RING, 0.625, mild steel1
11601/2979/97ROD, air cylinder1
117* 95/0601/01SEAL, u-cup, 1-3/16 ID x 1-1/2 OD2
11801/2702/97PISTON, air cylinder, rod, 1.5b x 2.0s1
11901/2701-2.0/97TUBE, air cylinder, aluminum1
12096/0608/99SCREW, shs, 6-32 x 0.31, cup point,
mild steel
121* 95/0900/00O-RING, fluoroelastomer, 009, 75a1
122† 01/2969/97CAP, top, air cylinder, rod1
123† ---TOOL, micrometer, 0-2 in.1
12496/0098-45/99SCREW, shc, 10-24 x 4.50, mild steel4
125† 96/0523/99SCREW, shs, 1/4-20 x 0.38, cone point,
stainless steel
21201/2985-1/97BLOCK, air cylinder, lvdt1
21383/0070-2PD/11 CYLINDER, 1.5b x 2.0s, special tip1
21494/0499/96ADAPTER, hex, 1/4 npt x 1/8 npt, male x
50701/2975-4/98 WASHER, seal, high viscosity222222
51001/2974-5/70 CARTRIDGE, high viscosity, 1.5b222222
51401/2989/98RETAINER, seal, spool, high viscosity222222
Parts
† Quantities listed are for one side of the valve.
★ O-rings and seals are contained in kit 24E248. 1 kit
is required for each side of the valve.
◆ HS = hardened steel, SS = stainless steel,
TC = Tungsten Carbide/UHMW.
Spools are handed: A-Side, B-Side.
3A0987K21
Parts
Low Viscosity Spool Valve
Components
A
MODEL NUMBER
PD44C-ABCDEFGHIJKLMNOPQRSTUVWX
MAX FLUID WPR
XXXX Mpa XXXX bar XXXX PSI
MAX AIR WPR
0.7 Mpa 7 bar 100 PSI
SERIES
SERIAL
UA1234NF09A
AB
A
609611608
610
611
609
603
606
603
606
608
612
605
601602
602
603
610
611
NOTE: See the rebuild procedure in the PD44 Metering Valves and Feed Systems
Operation and Maintenance manual. See Related Manuals on page 2.
LINE, LOAD AND CONTROL CONDUC TORS AT LINE VOLTAGE
BLACK
WIRE COLOR
GROUND
DC COMMON
RED
BLUE
WHITE
ORANGE
LIGHT BLUE
WHITE/BLUE
GREEN/YELLOW
86
435
420
421
422
419
418
417
416
426
425
424
423
430
429
428
427
434
433
432
431
6
CUSTOMER I/O
8
50/60 HZ
100V TO 240 AC
PLC-1
2
START CONNECTION
SEE 80/2450-CS/50
1
3518350
STOP
EMERGENCY
AC-CONN
300
301
DISPENSE
SPOOL RELOAD
START SIGNAL
6
1M
I0.0
INPUTS
11
2
PG-2
START
FOR PART IDENTIFICATION
1
PG-2
8
353
352
(BLK)
1L1
1L2
XO
(BLK)L2
(BLK)
L1
N
L
N
L
G
303
302
PROX SWITCH
7
I0.1
12
2
PG-1
PG-8
4
PG-8
BLACK
FS-1
PX-CSV
BROWN
1
PG-1
PG-8
8
356
355
354
XO
PB-2
FU-L
(BLK)
1L1
306
305
304
SPOOL DISPENSE
POSITION
PROX SWITCH
POSITION
66
66
11
PG-1
PG-1
I0.2
13
14
5
3
PG-1
4
PG-1
BLACK
L +V-V N
BLACK
BLUE
PX-OSV
BROWN
SEE HARNESS ASSEMBLY
FOR PART IDENTIFICATION
9
PG-1
8
361
360
359
CRM
106
2L2
24V DC
0
I
CRM
2L1
11 7
311
310
309
BLUE
VALVE BODY
BROWN
8
8
358
357
1L2
(BLK)
PS-1
(BLK)
1L1
308
307
PROX SWITCH
RETRACT
POSITION
66
12
I0.3
PG-1
BLUE
PX-RET
PG-1
362
363
6
56
5
XO
0X
PB-1A
88
312
313
6
PG-1
2M
364
POWER
PB-1
314
PROX SWITCH
I0.4
15
6
BLACK
BROWN
10
8
365
6
W
ON
8
7
95
8
315
13
PG-1
PX-EXT
PG-1
CRM
EXTEND
A TANK LOW
POSITION
PROX SWITCH
66
66
6
PG-1
PG-3
I0.5
21
20
5
5
PG-3
BLACK
BLUE
PX-AL
BROWN
4
8
367
366
6
13
CRM
PL-1
14
8
8
317
316
BLACK
BLUE
PX-BL
BROWN
4
PG-3
8
370
369
368
6
0V
G
+24V
HMI
8
319
318
320
SPARE
PROX SWITCH
B TANK LOW
66
7
PG-4
I0.7
I0.6
PG-4
BLUE
ASSEMBLY FOR
SEE TANK OR FEED
PART IDENTIFICATION
PG-4
375
373
374
372
2L2
FASTEN CABLES TO PLC AND HMI
USING #4 SCREWS, LIGHTLY SNUG,
---DO NOT OVER TIGHTEN---
N
M
CAB-1
CAB-2
G
L+
L1
PLC-1
2L1
321371
322
325
324
323
AIR CYLINDER
AIR CYLINDER
EXTEND
RETRACT
6
6
SOL-EXT
SOL-RET
26
25
Q0.1
Q0.0
1L
PLC OUTPUTS
8
380
379
378
377
376
AUDIBLE
ALARM
OPEN (SPOOL)
DISPENSE VALVE
6
6
AA-1
SOL-ODV
29
27
Q0.3
Q0.2
2L
8
385
384
383
382
381
A2-
A1+
6
6
31
Q0.4
386
CUSTOMER SIGNAL
READY TO
CUSTOMER SIGNAL
DISPENSE (CYCLE) COMPLETE
6
6
6
A2-
CR-CS1
CR-CS2
A1+
SEE 80/2450-CS/50
FOR PART IDENTIFICATION
32
Q0.5
390
388
389
387
868
336
335
334
333
332
331
330
329
328
327
326
340
338
339
337
3A0987K45
Parts
86
500
501
502
503
504
505
8
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
24
PG-7A
CONFIGURE DIP SWITCHES ON EXP-2 FOR 10V SUPPLY AS SHOWN BELOW
86
2
2
RED
PG-7
DIP SWITCHES LOCATED INSIDE ANALOG MODULE
LRT-1
SEE 02/2980-4/25
FOR PAR T IDENTIFICATION
JUMPER ALL UNUSED INPUTS
2 & 6 ON AS SHOWN
124356
WHITE
BLACK
3
PG-7
1
PG-7
PG-7A
PG-7A
PG-7A
RED
3
WHITE
1
BLACK
4
SHIELDSHIELD
ON
OFF
EXP-2
ANALOG INPUT/
OUTPUT
GND
24
RA COM
22
IN A+
23
IN A-
RB COM
IN B+
IN B-
RC COM
IN C+
IN C-
RD COM
IN D+
IN D-
550
551
552
553
M
L+
MO
VO
IO
6
6
6
6
554
555
556
557
558
559
560
561
562
563
564
565
566
567
568
569
570
571
572
573
574
575
576
577
578
579
580
581
582
583
584
585
586
587
588
589
590
GROUNDING NOTES:
1. PLACE LABEL 84/0130-26/11 "PE" AT EXTERNAL
PROTECTIVE CONDUCTOR (GROUND STUD).
2. NO PAINT UNDER GROUND STUD.
3. REFER TO FIGURE 1 FOR GROUND STUD DETAIL..
11. DONOT WIRE TIEPOWERWIRESWITHSIGNALWIRES.
12.
DO NOT JUMPER GROUND WIRES.
INCOMING GROUND
PROTECTIVE EARTH
MIN 14 AWG
GEL/YEL
PE
SEE NOTE 1
ENCLOSURE
GROUND STUD
STAR WASHER
FIGURE 1
NTS
TOGROUND
TERM.BLOCK
MIN 14 AWG
GRN/YEL
463A0987K
Micrometer and LRT Optional Customer Inputs
CUSTOMER I/O CONNECTION CABLE (10FT LG)
CUSTOMER SIGNAL OUTPUT 1
11 14
2830
CR-CS1
11 12
CR-CS1
11 14
3334
CR-CS2
11 12
CR-CS2
811
START
INPUT
PG-2
PG-2
PG-2
6
BLU
CR-CS1
7
ORG
2
WHTBLK
CR-CS2
START
(STANDARD CUSTOMER SIGNAL OUTPUTS DESCRIBED; CUSTOM PROGRAMMING AVAILABLE)
READY TO DISPENSE SIGNAL (CR-CS1): IN PUMP MODE-SHOT & DV MODE-AUTO,
CHANGES STATE WHEN PUMP IS RETRACTED AND LS-EXT IS TRIPPED.
CYCLE COMPLETE (CR-CS2): IN PUMP MODE-SHOT & DV MODE-AUTO,
CHANGES STATE FOR "1" SECONDS AFTER THE RETRACT SWITCH IS TRIPPED.
CUSTOMER START: IN ANY MODE, OPERATES IN PARALELL TO THE FOOTSWITCH.
PROVIDE A DRY CONTACT CLOSURE BETWEEN BLACK & WHITE WIRES ON THE
CUSTOMER SIGNAL CABLE TO ACTUATE MACHINE
RED
GRN
3
PG-2
4
PG-2
1
PG-2
Parts
81/1060-CS/25
8
CUST START
12
8
PG-2
START
1
8
PG-8
8
FS-1
8
PLC OUTPUTS
Q0.0
1L
Q0.1
Q0.2
Q0.3
2L
Q0.4
Q0.5
PG-2
PG-8
6
PLC-1
INPUTS
2
4
PG-8
11
I0.0
12
I0.1
13
I0.2
14
I0.3
25
SOL
26
SOL
27
SOL
29
AA-1
1M
31
A1+
CR-CS1
32
A1+
CR-CS2
6
6
6
6
6
A2-
6
A2-
6
68
3A0987K47
Parts
Stepper Motor Driven Logic
M1
55
RED
50% REDUCTION
ENABLED
2.60 AMPS
SERIES
WIRING CONFIG:
5000
RESOLUTION:
<32mH
-4% 3rd HARMONIC
GAIN:
WAVE FORM:
ANTI-RESONANCE:
AUTO STANDBY:
CURRENT:
YELLOW
1
WHITE
BLUE
RED
BARE
PG-5
9
8
5
2
3
6
GREEN7BLACK
WHITE
RED4BARE
MOTOR:
S57-102-MO
BROWN
ORANGE
GREEN
BLACK
LEDS
GREEN
NO AC POWER SUPPLIED
OFF
RED
LED COLOR:
GREEN
AC POWER APPLIED
FAULT CONDITION
* DRIVE OVERTEMPERATURE
* SHORT CIRCUIT
OFF
ON
ONONOFF
107
WIRE
TUBE
LAST USED
25
24
SHUTDOWN -
17
18 -
P0
168
PG-DRIVE
FAULT - (E)
RESET -23
25 -
24 -
22 -2021-19 -
CONNECT SHIELD TO GROUND
USE 81/0056-MC10S/11
28
27
26
P1
169
T1
DIS
CLR
174
173
172
171
170
CLOSEST TO DRIVE MOUNTING FACE
SW-2 LOCATED UNDER DRIVE HOUSING
NOTE: SET DIP SWITCHES BEFORE WIRING DRIVE
CLOSEST TO DRIVE FACE
SW-1 LOCATED UNDER DRIVE HOUSING
COM
VDC
86
24VDC
176
175
78
ON ON
OFF ON
345 6
OFF ON
12
ON OFF
ON
OFF
8
ON
6547
OFF
ON OFF
OFF
ON
23
ON
NOTE: USE WIRE FERRULES ON DRIVE CONNECTIONS
1
OFF
ON
OFF
179
178
177
1
3
2
PINOUT
LOOKING
RED
DIRECTION +
2
-
-
46-5-
3
AT DRIVE
-
FAULT + (C)
7
8-
GND
N
L1
CN-4
E-AC
PARKER
2. CONNECT SHIELD TO GROUND
3. JUMPER PINS 1 AND 2 ON PANEL SIDE OF CONNECTOR
4. JUMPER PINS 8 AND 9 ON PANEL SIDE OF CONNECTOR.
5. CABLE FROM PANEL TO PG-5 TO BE 10 FEET.
6. STRIP MOTOR CABLE TO SHIELD AND CLAMP TO
BACK PANEL AS SHOWN:
1. USE 81/0056-MC10S/11 MAKE 10 FT.
NOTE:
MOTOR DRIVE
B+B-A+A-GND
STEP +1
DRIVE I/O
DRIVE-1
52
55
N
L
LOAD
52
55
GND
22
21
GRAY
22
EXP-1
MODULE
EM-253
LINE
FIL-1
54
WHT
CRM
12
51
53
X1
TRANS-1
L2
H2 H4
7
5
L1
X3
X2
X4
H1 H3
120VAC
6
COM
VDC
8
24VDC
142
141
CB-2
(5 AMP)
50
RED
145
144
143
POSITION
M
ZP
3M
2M
1M
STP
RPS
6
6
15
17
16
RED/BLK
3
PG-2
BLK
PX-HOME
BLU
BRN
1
PG-2
2
PG-2
WHT/BLK
WHT
6
6
6
8
154
152
153
151
150
149
148
147
146
4M
LMT+
6
6
20
19
BLK/WHT
7
6
PG-2
BLK
BLK
PX-DN
BLU
BRN
BRN
PG-2
4
5
5
PG-2
GRN/BLK
BLU
6
6
6
8
8
158
157
156
155
M
+5V
LMT-
BLU/WHT
PG-2
PX-UP
BLU
PG-2
4
PG-2
GRN/BLK
BLU
6
163
162
161
160
159
9
8
7
5
6
4
RESET +
10
11-9
25
P0-
164
11
101213
STEP -14
DIRECTION -
SHUTDOWN +
16
15
13 -
12 -
27
28
26
25
ORANGE
WHITE
BLACK
BLUE
21
P1+
P1-
PO+
167
166
165
21
23
22
20
16
1714151918
CRM
1L2
BLK
14 AWG
14 AWG
BLK
CB-1
1L2
L2
1L2
L1
A
230V
N
115V
(10 AMP)
L1
5
7
L2
C
D
B
1L1
(4 AMP)
B
L
FU-L
FU-N
(10 AMP)
N(L2)
L1
1L1
120V
230V
PS-1
BLK
ACCORDING TO NAMEPLATE
AC-CONN
101
100
120V TO 250 VAC, 50-60 HZ
L
NOTE: VOLTAGE TO BE FACTORY SET
G
N
103
105
104
102
14 AWG
1L1
112
111
110
109
108
107
106
56
6
6
6
M
24V DC
L+
12
XO
STOP
EMERGENCY
XO
0
0X
I
PB-1A
81011
CRM
POWER
CONTROL
PB-2
PB-1
13 14
A2
W
CRM
PL-1
A1
8
FOR DP/MPI
NOTE: SET SWITCHES
IF2
0V
G
+24V
IF1B IF1A
HMI-1
CRM
86
8
34
123
118
116
117
115
114
113
122
121
120
119
PROGRAMMING
CAB-1
124
2
N
PROGRAMMING
6789
2
341
PORT-0
5
G
6789
2
341
PORT-1
5
L1
PLC-1
127
1264125
6
EXP-1
8
128
GM
L+
130
129
WHT/BLU
6
VDC
COM
WHERE USED IN CIRCUIT
INTRINSICALLY SAFE WIRING
DC CONTROL CONDUCTORS
LINE, LOAD AND CONTROL CONDUCTORS AT LINE VOLTAGE
AC CONTROL CONDUCTORS AT LESS THAN 150 VOLTS
AC GROUNDED NEUTRAL LESS THAN 150 VOLTS
VOLTAGE FROM OTHER SOURCES (CUSTOMER SIGNAL)
DC COMMON
GROUND
BLU
137
136
135
133
134
131
132
RED
BLUE
WHITE
BLACK
8
24VDC
WIRE COLOR
140
139
138
LIGHT BLUE
WHITE/BLUE
GREEN/YELLOW
ORANGE OR YELLOW
483A0987K
Parts
1
1
1
1
0
00
0
0
12.5
1
1
1
SHOT SIZE / SPEED 2
SHOT SIZE / SPEED 3
308
NONE
0
111
1
SHOT SIZE / SPEED 5
SHOT SIZE / SPEED 4
310
309
1
SHOT SIZE / SPEED 6
SHOT SIZE / SPEED 7
311
NONE
315
314
313
312
NONE
NONE
FILL "A" SIDE
6
COM
VDC
0
0
DIGITAL INPUTS
TABLE 1
12.6
12.7
000
0
SHOT SIZE / SPEED 1
TOUCH SCREEN CONTROLLED
DISPENSE
READY
SIGNAL
TIME TO
PURGE
Q1.2
NONE
CUSTOMER
47
OPEN DV
NONE
48
Q1.3
24
Q1.5
Q1.4
FILL "B" SIDE
6
VDC
COM
Q1.1
3L
PLC OUTPUTS
CUSTOMER
A2
A1
SIGNAL
6
40
Q1.6
DISPENSE
DONE
CR-1
CUSTOMER
A2
A1
41
6
SIGNAL
Q1.7
CR-2
45
43
ORG
ORG
CR-1
CR-2
11 14
11 14
ORG
ORG
42
44
CUSTOMER SELECT (0=0FF, 1=0N)
8
8
+24VDC
287
289
290
288
286
285
284
283
282
281
NONE
6
COM
VDC
NONE
START PURGE
NONE
RELOAD
294
293
292
291
SEE TABLE 1
SEE TABLE 1
298
297
296
295
SEE TABLE 1
302
301
300
299
NONE
CLOSE
SPOOL
VALVE
6
FLOW RATE (MM/SEC) / SHOT SIZE (%)
307
306
304
305
303
AA
VALVE
SPOOL
OPEN
6
6
AA-1
I2.1
I2.0
8
+24VDC
245
244
243
242
241
6
VDC
COM
PLC-1
8
+24VDC
200
201
200
START SIGNAL
6
1M
I0.0
INPUTS
29
4
29
2
PG-1
FS-1
START
CUST START
1
PG-1
8
8
204
203
202
I2.3
I2.2
46
CUST PURGE START
8
248
247
246
SPOOL RELOAD
POSITION
I0.1
30
BLU/BLKWHT
9
PG-2
C
PX-CSV
PG-1
BRN
8
8
PG-2
RED/WHT
8
206
205
I2.4
23
34
CUST RELOAD
8
251
250
249
POSITION
SPOOL DISPENSE
I0.2
31
ORG/BLK
10
PG-2
C
WHT
PX-OSV
RELOAD
207
DISPENSE
BRN
210
209
208
I2.6
CUST SS/FR BIT 2
254
213
36
8
255
NONE
I0.4
ASSEMBLY FOR
SEE TANK OR FEED
PART IDENTIFICATION
WITH LEVEL
1053 VALVE
214
I2.7
37
CUST SS/FR BIT 3
8
257
256
"A" LOW
6
I0.5
32
5
BLKBRN
PX-AL
4
REDWHT
8
216
215
258
C
B
6
BLK
PG-6
BLU
PG-6
217
1053 ONLY!
259
PG-6
WITH LEVEL
1053 VALVE
ADD JUMPER
218
13
PG-2
SOL-CSV
REDBLKBLK
11
PG-2
RED
56
Q0.0
1L
PLC OUTPUTS
8
261
260
C
B
"B" LOW
6
BLK
7
PG-7
I0.6
33
5
PG-7
BLK
BLU
PX-BL
BRN
4
PG-7
REDWHT
WITH LEVEL
8
220
219
I2.5
35
CUST SS/FR BIT 1
8
253
252
NONE
I0.3
THIS CONTROL PACKAGE.
ARE NOT INCLUDED WITH
LEVEL CONTROL SWITCHES
212
211
ORG
15
PG-2
AUDIO ALARM
SOL-OSV
REDBLK
14
PG-2
GRN
49
50
Q0.1
263
262
C
B
Z-LIFT
CONNECTED
"A" HI
6
BLK
3
I0.7
I1.0
38
WHTRED
2
PG-6
BLK
BLU
PX-AH
BRN
1
PG-6
1053 VALVE
8
222
221
Q0.2
265
264
PG-6
WITH LEVEL
ADD JUMPER
224
223
Q0.3
267
266
C
B
"B" HI
6
BLK
3
PG-7
I1.1
39
WHTRED
2
PG-7
BLK
BLU
PX-BH
BRN
1
PG-7
1053 VALVE
8
226
225
Q0.5
Q0.4
2L
8
270
271
269
268
NONE
NONE
I1.3
I1.2
229
230
228
227
Q0.7
Q0.6
273
272
NONE
6
I1.4
232
231
Q1.0
278
277
276
275
274
NONE
NONE
2M
233
I1.6
I1.5
237
236
235
234
279
I1.7
238
NONE
8
280
239
NOTE:
OUTPUTS FOR CUSTOMER USE MUST BE
+24VDC
6
COM
VDC
8
+24VDC
240
ISOLATED WITH RELAYS
3A0987K49
Parts
HOUSING
JOINTS AS SHOWN
TUBING COVERING ALL SOLDER
Ø1/16 X 3/8"LG HEAT SHRINK
DV-1
A
SOL-OSV
P
EA
CONNECTOR
OPEN
YEL
B
15
8
14
7
13
6
12
5
11
4
10
3
9
2
1
F
8
15
75
14
6
1310
41
11 12
32
PG-2
WHT
WHT/BLK
WIRE COLOR
6
WIRE #
BLK/WHT
RED/BLK
BLU/WHT
GRN/BLK
1668
RED/WHT
81920
GRN/WHT
ORG
GRN
BLK
RED
BLU/BLK
ORG/BLK
BLK
BLU
RED
WHT
ORG
BRN
---
6
GND
56
31
30
6
50
12
PG-7
FREE HANG
COLOR
345
8
8
6
6
39
K6
33
KEY
PIN USAGE
'B' TANK LEVEL
1
7
2
3
456
PIN
NUMBER
RED
GRAY
BLUE
WHITE
BLACK
COLOR
LT. BLUE
9
USAGE
PIN #
USE LCC# 81/0095-15/11 CABLE AND THE FOLLOWING
COLOR CODE ON THE SOLDER D-SUB CONNECTOR
VALVE
SPOOL
CLOSE
(DISPENSE)
(RELOAD)
GRN
2
1
4
PG-1
IN BOX
106
107
EB
100
MF-1
MF-2
K
VDC COMMON
+ 24 VDC
1
243
START OPTIONS
PX-HOME
COLOR
PIN USAGE
PIN
NUMBER
VDC COMMON
---
BLUE
BROWN
8
29
1
2
+ 24 VDC58BLU
+ 24 VDC
PX-DN
PX-UP
LS-CSV
9
7
6
GRN/YEL
KEY
GND
3
4
LS-OSV
GROUND
SOL-CSV-SIGNAL
11810
SOL-OSV
SOL-CSV-COMMON
VDC COMMON
15
141213
NOTE: USE LEAD FREE SOLDER
PG-6
FREE HANG
PG-5
FREE HANG
345
12
6K
'A' TANK LEVEL
891011
4567
123
121314
MOTOR
BLK
BLU
RED
WHT
ORG
BRN
---
COLOR
8
8
6
6
38
32
KEY
PIN USAGE
1
7
2
3
456
PIN
NUMBER
RED
---
---
---
---
WHITE
GREEN
785
JUMPER2
JUMPER2
9
101412
---
11
13
BARE
BLACK
JUMPER1
JUMPER1
PIN USAGE
1
2
3
6
4
PIN
NUMBER
REFERENCE WIRE FERRULE CHART
PART NUMBER
SIZE
WIRE
81/0721/11
81/0722/11
81/0723/11
81/0720/11
81/0724/11
81/0725/11
24AWG
18AWG
14AWG
12AWG
16AWG
20-22AWG
1053PD
80 PSIG
PLANT AIR
(B)
SOL-OSV
12
PLANT AIR
1/2" DIA
(DISPENSE)
OPEN
GRN
(B)
MF-1
80 PSIG
1/2" DIA
100
FL-1
GROUND DIST BAR
84/0130-23/11
GRN/YEL
NTS
FIGURE 1
PLACE NEAR
VALVE
FS-1
M1 SHLD
DRIVE-1 I/O SHLD
DRIVE-1 GRN/YEL
FIL-1 GRN/YEL
EXP-1 GRN/YEL
PLC-1 GRN/YEL
HMI GR/YEL
GROUND DIST. BAR
TRANS-1 NEUTRAL GND
NTS
FIGURE 2
SUPPLIED BY CUSTOMER
NOTE: FILTER
SPOOL
VALVE
(RELOAD)
CLOSE
TO GROUND
DIST. BAR
SEE FIGURE 2
GRN/YEL
MIN 14 AWG
TO GROUND
STUD ON DOOR
MIN 14 AWG
YEL
(A)
1414
SOL-CSV
(A)
106
107
2
4
1
5
3
MF-2
STAR WASHER
STAR WASHER
100
PE GROUND STUD GRN/YEL
FL-1
GROUNDING NOTES:
. CONDUCTOR (GROUND STUD).
SUPPLIED BY CUSTOMER
NOTE: FILTER
1. PLACE LABEL 84/0130-26/11 "PE" AT EXTERNAL PROTECTIVE
END TO TERMINAL GROUND.
2. NO PAINT UNDER GROUND STUD.
3. REFER TO FIGURE 1 FOR GROUND STUD DETAIL..
9. GROUND ALL DOORS
10. SHIELD CABLE TO BE CONNECTED AT ONE
11. DO NOT WIRE TIE POWER WIRES WITH SIGNAL WIRES.
12. DO NOT JUMPER GROUND WIRES. SEE FIGURE 2
GEL/YEL
MIN 14 AWG
PROTECTIVE EARTH
INCOMING GROUND
PE
ENCLOSURE
SEE NOTE 1
GROUND STUD
503A0987K
Parts
3A0987K51
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective par ts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Toll Free: 1-800-746-1334 or Fax: 330-966-3006
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2011, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original instructions. This manual contains English. MM 3A0987
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
www.graco.com
Revised August 2014
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